JP2010216048A - Heat transfer applique material and heat transfer applique - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat transfer applique material produced by using a woven fabric, a knitted fabric or a nonwoven fabric as an applique ground, a heat transfer applique material free from generation of fray from a contour edge of the applique, and a heat-transfer applique. <P>SOLUTION: An interposed layer 3 composed of a thermoplastic synthetic resin having a melting point higher than a sublimation temperature is formed on the back 2 of a cloth composed of a sublimable transfer material, a hot-melt transfer adhesive layer 4 is formed on the back 3 of the interposed layer, the transfer adhesive layer 4 is lined with a release sheet and cut out to a desired shape, and the obtained heat transfer applique material is thinned along the contour of the desired shape to obtain the heat transfer applique material. Short fibers are transferred at least along the contour of the cloth surface of the heat transfer applique material by using a flocked transfer sheet having a short fiber pattern transfer layer composed of a short fiber pattern bonded film 14 to transfer a desired pattern and a short fiber pattern transfer film 15 to obtain the heat transfer applique material. There is also provided the heat transfer applique. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention uses a transfer paper on which a desired pattern is printed with a sublimation dye, and transfers the hair onto a thermal transfer applique material that has been cut into a desired configuration form from a conventional thermal transfer applique substrate that has been transferred to a pattern. The present invention provides a conventional thermal transfer applique material, a thermal transfer applique material that improves the thermal transfer applique and exhibits an excellent function, and a thermal transfer applique.

The present inventor colored a desired color with a sublimation dye, or a desired design, or a desired character, a desired character array, a combination thereof, or a decorative design surrounded by a frame of a desired shape. We have developed a thermal transfer type applique substrate to transfer the decorative design using printed transfer paper. The thermal transfer type applique base material has a property that the fabric selected from woven fabric, knitted fabric, nonwoven fabric, etc. made of a special material as the applique fabric is used as the applique fabric, and has the property of being familiar with the material forming the fabric on the back surface of the applique fabric. Forming an intervening layer having a special function made of a so-called compatible resin, and sandwiching the intervening layer, a hot-melt thermoplastic synthetic resin having an affinity with the constituent components of the intervening layer is selected, Japanese Patent Application Laid-Open Publication No. 2004-126826 A composition in which a so-called transfer adhesive layer is formed by coating a solvent made of the synthetic resin or by laminating a film made of the synthetic resin, and the back surface of the transfer adhesive layer is lined with a release sheet. The thermal transfer type applique base material disclosed in Japanese Patent Application Publication No. 2006-322129 was developed, and from this thermal transfer type applique base material, the thermal transfer type applique base material was developed. The portion to be cut into the mold up to the shape desired contour was making a thermal transfer type applique material.

And when using the thermal transfer type applique material made in the said procedure as a thermal transfer type applique, the peeling sheet was peeled off from the thermal transfer type applique material, and it was set as the thermal transfer type applique.

When the thermal transfer applique is used to adhere to a desired object to be transferred, such as a uniform (not shown), the hot melt is lined with an intervening layer formed on the back surface of the applique of the thermal transfer applique. A hot melt system in which the above-mentioned transfer adhesive layer is formed by superposing a so-called transfer adhesive layer made of a thermoplastic synthetic resin on the object to be transferred and performing a heating and pressing operation on the heating and pressing table with a heating and pressing device. The thermoplastic synthetic resin is heated to a melting temperature and melted, and the synthetic resin is melted between the intervening layer formed on the back of the applique of the thermal transfer applique with the pressing force, and then the material to be transferred. The work of adhering the transfer target object to the appliqué and intervening layer of the thermal transfer applique with the synthetic resin melted between the two after waiting for cooling Had we.

The above-mentioned thermal transfer type applique is made with an applique ground, an intervening layer, and an adhesive layer of a thermal transfer type applique material obtained by cutting a thermal transfer type applique base material into a desired shape. Alternatively, for a while after the transfer, the outline of the appliqué area of the thermal transfer applique retains a clean outline, and therefore, the decoration function of the object to be transferred due to the transfer of the thermal transfer applique has been enhanced. However, on the other hand, the thermal transfer type applique is flat because the above-mentioned fabric is transferred to the transfer target object as the applique. In addition, the applique area of the thermal transfer type applique is transferred to the object to be transferred, and then the outline of the applique area frays while the object to be transferred is used for many years. The sharpness is lost and the appearance of the applique is deteriorated. Therefore, the thermal transfer applique itself adhered to the object to be transferred and the decorative function of the object to be transferred to which the heat transfer applique is adhered are also disadvantageous. Things often happened.

As a means for preventing these disadvantages, border embroidery has been performed along the outline of the thermal transfer applique.
However, the work of applying the embroidery is a work that requires skill with considerable experience and is difficult for beginners.

As another means of decorating with an applique that has transferred the transfer target object to the transfer target object, using a flocking transfer sheet, the flocked transfer sheet can be transferred to the transfer target object as a pattern of short fibers. There is a means to transfer. When the short fibers are transferred from the flocked transfer sheet to the object to be transferred as a pattern by this means, the short fibers are fixed to a firm short fiber pattern transfer film formed by a specially prepared adhesive and the short fibers are fixed. Because the pattern is transferred to the object to be transferred as a pattern by, the outline of the pattern composed of the transferred short fiber does not break, and the transferred pattern can be transferred as a three-dimensional pattern by the short fiber It is.
The technology related to this flocked transfer sheet is disclosed in Japanese Patent Publication No. 36-4768, Japanese Patent Publication No. 53-35619, and the basic material of the flocked transfer sheet is disclosed in Japanese Utility Model Publication No. 55-13077. The disclosed invention is disclosed in Japanese Patent Publication No. 3-7520 and Japanese Patent Publication No. 2-25667.

JP 2006-322129 A Japanese Patent Publication No. 36-4768 Japanese Patent Publication No.53-35619 Japanese Utility Model Publication No. 55-13077 Japanese Patent Publication No. 3-7520 Japanese Patent Publication No. 2-256667

The present invention provides a transfer sheet or a flocking transfer sheet on the surface of the applique of the thermal transfer applique material cut from the above-described thermal transfer applique substrate, and the short fiber along the outline of the shape of the applique of the thermal transfer applique material. By transferring and forming the border consisting of groups, it becomes a thermal transfer type applique material, so that the thermal transfer type applique material has a three-dimensional feeling and can also prevent thermal transfer type applique that prevents fraying from the cut surface of the applique area. It is to make.

In accordance with the present invention, a fabric composed of a woven fabric, a knitted fabric, a non-woven fabric, or the like having a property of easily accepting a dye of a sublimable dye in response to a sublimation phenomenon caused by a sublimable dye and being easily dyed according to the color of the dye. And forming a heat-resistant intervening layer made of a synthetic resin having affinity with the constituent components of the synthetic resin fiber, which is the material of the applique fabric, on the back of the applique, and sandwiching the heat-resistant intervening layer, A thermal transfer type applique substrate formed by forming a transfer adhesive layer with a hot-melt thermoplastic synthetic resin having affinity and backing the release sheet with a release sheet on the back surface into a predetermined shape. When the thermal transfer applique material is separated from the thermal transfer applique material, the applique location, which is the constituent material of the thermal transfer applique material, is aligned with the contour of the thermal transfer applique material. And the thermal transfer type applique timber and sheer applique land Te. The thermal transfer type applique material is cut into the same shape as the thermal transfer type applique material from the flocking sheet or the flocking sheet, and the outline of the thermal transfer type applique material and the flocking sheet or the flocking transfer sheet are separated according to a conventional method. Alignment with the outline of the formed short fiber pattern transfer layer is performed, and heat pressing is applied thereto, so that at least the applique fabric is applied from the flocked sheet or the flocked transfer sheet to the applique fabric that is a component of the thermal transfer type applique material. A thermal transfer type applique material in which an edge pattern by short fibers is transferred along a contour, or a thermal transfer type applique material is used as a thermal transfer type applique material.

  Since the thermal transfer applique material or the thermal transfer applique according to the present invention is made by the means as described above, it has a three-dimensional decoration function, has a clean outline, and frays from the outline. The heat transfer type applique material or the applique can be used.

Perspective view of partially cutaway view of thermal transfer applique substrate Perspective view of thermal transfer applique material cut from heat transfer applique substrate to desired shape AA line sectional view of FIG. Partial cutaway perspective view of flocked sheet Perspective view of flocking transfer sheet cut from flocking sheet AA line sectional view of FIG. Explanatory drawing of the procedure to transfer short fiber pattern to thermal transfer type applique material with flocking transfer sheet Explanatory drawing of the procedure to transfer short fiber pattern to thermal transfer type applique material with flocking transfer sheet Explanatory drawing of the procedure to transfer short fiber pattern to thermal transfer type applique material with flocking transfer sheet Perspective view of thermal transfer applique material with short fibers transferred with flocking transfer sheet Partially enlarged sectional view of FIG.

  In order to carry out the present invention, the thermal transfer applique substrate 6 shown in FIG. 1 is made. The material and procedure for making the thermal transfer applique substrate 6 shown in FIG. 1 will be described in detail. The fabric to be the applique fabric 2 constituting the thermal transfer applique substrate 6 shown in FIG. 1 is a fabric made of fibers composed of components having an affinity for sublimation dyes. , White fabric made of polyester fiber, knitted fabric, fabric made of non-woven fabric is used. The reason for using the applique fabric 2 made of the above-described material is that the sublimation dye is sublimated to the fabric with a transfer paper (not shown) printed with the sublimation dye to print the color and the pattern design. When transferring, colors and patterns with dyes sublimated from the transfer paper cannot be transferred with clear materials or patterns with sublimation dyes transferred from other materials such as nylon-based synthetic resin. Because. Further, the applique fabric 2 described above is a sublimation dye printed on the transfer paper with at least the transfer paper, and is sublimated by heat pressing to transfer to the fabric of the color and pattern design. Base 2 must be a fabric made of fibers composed of components that can withstand the heating temperatures that sublimate the sublimable dye.

A heat-resistant intervening layer 3 is formed on the back surface of the applique fabric 2 from a thermoplastic synthetic resin having affinity with the applique fabric 2. The heat-resistant intervening layer 3 is formed by selecting a synthetic resin having an affinity for the applique fabric 2 and coating the synthetic resin solvent for forming the layer 3 or laminating a film made of the synthetic resin. The heat-resistant intervening layer 3 should not be deformed or melted by heat pressing when transferring the color or pattern design to the applique fabric 2 using the transfer paper described above. That is, it is made with a thermoplastic synthetic resin prepared with the same heat-resistant temperature as the applique fabric 2.

The transfer adhesive layer 4 is formed on the back surface of the heat-resistant intervening layer 3 with a hot-melt thermoplastic synthetic resin having affinity with the synthetic resin forming the heat-resistant intervening layer 3. The transfer adhesive layer 4 may be formed by coating a hot-melt thermoplastic synthetic resin solvent, or may be formed by laminating a hot-melt thermoplastic synthetic resin film. The release sheet 5 is stuck to the back surface according to a conventional method. That is, in making the thermal transfer type applique substrate 6 shown in FIG. 1, a four-layer structure (not shown) composed of the applique fabric 2, the heat-resistant intervening layer 3, the transfer adhesive layer 4, and the release sheet 5 is made.

Synthetic resins include those having affinity and those having no affinity. Examples of those having affinity include urethane resin, urethane resin and series resin, polyester resin, and polyvinyl chloride. Examples of those having poor affinity include urethane resin and Teflon (registered trademark) resin, polyvinyl alcohol resin, polyethylene resin and series resin, polypropylene resin and series resin. It is a known fact that those having affinity are fused when a pressure heating means is provided, but those having no affinity are not fused even if a pressure heating means is provided.

Since the thermal transfer type applique base material 6 according to the present invention is composed of a four-layer structure produced through the above-described procedure, the configuration is obtained by applying a white fabric composed of a woven fabric, a knitted fabric, and a non-woven fabric made of polyester fibers. 2, the heat-resistant intervening layer 3 on the back of the mark, the transfer adhesive layer 4 on the back of the heat-resistant intervening layer 3, and the release sheet 5 on the back of the transfer adhesive layer 4.
In order to make the thermal transfer type applique substrate 6 shown in FIG. 1 of the present invention, the applique area 2 of the above four-layer structure is colored in a desired color, or a desired design, or a desired character or character. Or a combination of these, or a transfer paper printed with a sublimation dye on a decorative pattern surrounded by a contour of a desired shape, printed on the transfer paper on the applique area 2, and sublimated and transferred the color and decorative design. A fabric made of woven fabric, knitted fabric, non-woven fabric or the like is used as the applique fabric 2, and the back surface of the applique fabric 2 has a property that is compatible with the material constituting the applique fabric 2, that is, has an affinity with the material of the applique fabric 2. Then, the transfer adhesive layer 4 is formed by using a hot-melt thermoplastic synthetic resin having an affinity with the constituent components of the heat resistant intermediate layer 3, and the transfer adhesive layer 4. Formed lining with a release sheet 5. Examples of those having affinity and those having no affinity are as described above. It is a well-known fact that materials having affinity are fused, but those having affinity are not fused. FIG. 2 is a cross-sectional view taken along line AA of the thermal transfer applique substrate 6 shown in FIG.
Although FIG. 1 shows the thermal transfer applique base material 6 displaying a set of decorative patterns, it is needless to say that the decorative pattern displayed on the applique area 2 of the thermal transfer type applique base material 6 is not limited to one set. is there.
When a plurality of sets of decorative patterns are displayed, it is natural that a plurality of thermal transfer applique materials 7 are cut from the thermal transfer applique base material 6.

The means for transferring the design or the like printed on the transfer paper from the transfer paper on which the design or the like is printed with a sublimation dye to the applique fabric 2 of the four-layer structure as the thermal transfer applique substrate 6 will be described in detail. In order to obtain the thermal transfer applique substrate 6 in which a desired color, pattern, or pattern is formed on the applique fabric 2 constituting the four-layer structure as the thermal transfer applique substrate 6, a desired color is obtained using a sublimation dye. The printed surface of the transfer paper (not shown) on which the pattern design is printed is overlapped with the white fabric used as the applique fabric 2 of the four-layer structure as the thermal transfer applique base material 6 for about 60 seconds, about 200 seconds. Heating and pressing are performed under the conditions of a temperature of ° C. and about 300 g / square centimeter. By this operation, the sublimable dye used for printing is sublimated from the transfer paper and transferred to the applique fabric 2 which is a white fabric of the four-layer structure as a desired color and pattern. Then, the color, the pattern and the pattern by the sublimation dye are transferred to the two applique fabric surfaces which are the white fabric.

During this operation, the transfer adhesive layer 4 formed of a hot-melt thermoplastic synthetic resin naturally melts between the heat-resistant intervening layer 3 and the release sheet 5 by the heating and pressing operation. Since the heat-resistant intervening layer 3 is provided on the applique fabric 2, which is a white fabric, which is a constituent material of the mold applique substrate 6, the molten composite material that is a component of the transfer adhesive layer 4 is provided on the applique fabric 2. The resin penetrates moderately. Moreover, it does not ooze out from the release sheet 5. By this operation, the desired color, pattern, and pattern as printed on the transfer paper by the sublimation dye printed on the transfer paper from the transfer paper by the above operation are transferred to the applique fabric 2 composed of the four-layer structure, A thermal transfer applique substrate 6 as shown in FIG. 1 is obtained.

That is, as long as the four-layer structure that is the basic body of the thermal transfer applique substrate 6 is obtained, a desired color, pattern, or pattern printed with a sublimation dye can be obtained using a cutting tool and an existing heating press. Using the applied transfer paper, a thermal transfer type applique material 6 to which a desired color, pattern and pattern 1 are transferred can be produced. Of course, the means by which the processor makes the applique from the applique base material 6 is cut into the desired shape from the applique base material 6 by the conventional method to obtain the thermal transfer type applique material 7 shown in FIG.

In the present invention, the thermal transfer applique material 7 shown in FIG. 2 is removed from the release sheet 5 from the thermal transfer applique material 7 to obtain the thermal transfer applique. At the desired place on the surface, a pattern made of short fibers, a character, an arrangement of characters, or an arrangement of these, with a flocking transfer sheet 18 shown in FIG. 6 cut from the flocking sheet 17 shown in FIG. 4 according to the shape of the thermal transfer applique material 7 It is an invention in which a combination or a transfer along the outline of the thermal transfer applique material 7 can be used as a thermal transfer applique with a three-dimensional decorative function.

The present invention provides a thermal transfer type applique in which a fringe transfer made of short fibers is carried out along the contour edge of the surface of the applique fabric 2 of the thermal transfer type applique material 7 as a thermal transfer type applique, by using a flocked sheet 17 or a flocked transfer sheet 18. When this is transferred to the object to be transferred as a thermal transfer applique, the cut surface of the appliqué area maintains a sharp outline even after long-term use of the object to be transferred, and also prevents fraying from the cutting surface. It is an invention that can be used as a thermal transfer type applique.

The thermal transfer applique made from the thermal transfer applique material 7 shown in FIG. 3 obtained by cutting the thermal transfer applique substrate 6 shown in FIG. 1 into a desired shape is defined as the thermal transfer applique according to the present invention that exhibits the above-described function. The flocking transfer technology utilized for this purpose will be described.

References disclosing the basic technique for making the flocked sheet 17 have already been exemplified in the section of the background art. No. 3, JP-B-3-75205, and JP-B-3-65792.

That is, the idea disclosed in Japanese Utility Model Publication No. 55-13077 is about the flocking mount made in the previous process of making the flocking sheet 17 in the scope of the utility model registration request.
Water, emulsifier, naphtha first admixture A, wood wax B, polish C, penetrant D, acrylic emulsion adhesive and vinyl acetate emulsion The releasable adhesive formed by blending the second mixed agent E of the mold adhesive is applied so as to be infiltrated and bonded into the mount, thereby forming the releasable adhesive layer 2. A base sheet in which short fibers are implanted on the entire surface to form the flocking layer 3 and a peelable adhesive layer in which the short fibers are implanted are integrated.
It is said.

Moreover, about the flocking mount described in the claims of the invention disclosed in Japanese Patent Publication No. 3-7520,
A water-soluble adhesive made by mixing polyethylene glycol, paraffin emulsion, etc. into an acrylic copolymer resin adhesive is applied to high-quality paper with penetrability to form a temporary adhesive layer. After being planted, it is heated and dried to make it strong in a state where the temporary adhesive has penetrated the mount, and the mount and the temporary adhesive layer are integrated.

As described in these publications, the flocking mount forms a short fiber implantation film 12 in which a specially prepared adhesive is applied to one side of a base sheet 11 selected from paper or a synthetic resin sheet. While the film is not dried, the short fibers 13 are densely planted as a short fiber group without gaps on the above-described film surface by an electrostatic flocking method, and then heated and dried. The flocking mount made by the above-described procedure using the above-mentioned material firmly integrates the short fiber planting film in which the short fiber group is implanted into the base material sheet 11, and at the same time firmly fixes the short fiber group to the film. And the above-described film is prevented from peeling off from the base sheet 11 at the time of flocking transfer, and the short fiber group is configured to be easily pulled out of the film at the time of flocking transfer.

Further, in making the flocking mount, the peelable adhesive layer integrated with the base sheet 11 and the short fibers planted in the short fiber planting film which is a temporary adhesive layer must be firmly fixed to the film. The reason is that, in order to make the flocking sheet 17 using the flocking mount, the tip of the short fiber group is bound to the tip of the short fiber implanted in the film formed on the substrate sheet 11 constituting the flocking mount. This is so that there is no hindrance to the work of making the design film. In performing the work of forming the short fiber bundling pattern film, as described in Japanese Patent Publication No. 3-7520, the short fiber group planted on the base sheet 11 of the flocked mount is applied by means of a silk screen printing method. Apply the colorant or press the specially prepared adhesive toward the tip of the short fiber group, and work to make a short fiber bundling pattern film with the tip inserted, so take the above measures At that time, a pressing force is applied to the short fiber group planted on the base material sheet 11 of the flocking mount described above. That is, when performing the above-described work, when the short fiber group planted on the base sheet 11 of the flocking mount is not firmly fixed to the membrane integrated with the base sheet 11 of the flocking mount, This is because, when the above-described operation is performed, the short fibers implanted in the above-described membrane cause a so-called hair fall phenomenon, and it becomes impossible to form a proper colored, neat short-fiber-bound pattern film.

Next, regarding the short fiber pattern binding film 14 and the short fiber pattern transfer film 15 for making the flocked sheet 17 for transferring the short fiber 13 planted on the flocking mount as a pattern to the transfer target, The invention disclosed in Japanese Patent No. 3-7520 includes the following claims.
A short fiber grafted floor that has the same shape as pattern printing with a resin composed of an emulsion type acrylic resin, thickener, softener, and pigment on the printed short fiber planted on the above mounting board. After forming, the powdered or granular hot melt adhesive is sprayed on the short fiber graft floor and fixed, and then the excess hot melt adhesive is removed and heat-dried to crosslink the short fiber graft bed. Thus, the short fiber pattern binding film of the present invention is used, and at the same time, the hot melt adhesive is fused to the crosslinked short fiber graft bed to form the short fiber pattern transfer film of the present invention.

According to the description of the above publication, the flocking sheet 17 having the structure inquired from the above-mentioned document is made and then the flocking sheet 17 is made using the flocking mount through the following steps. That is, the short fibers 13 made of the short fibers grouped on the base sheet 11 of the flocking mount are colored with a coloring agent, or the short fibers set on the base sheet 11 of the flocking mount. An operation of making the short fiber pattern binding film 14 in which the tip of the short fiber group is plunged by a silk screen printing means is performed by using a specially prepared adhesive on the tip of the short fiber 13 made of the group. After performing the operation, before the above-mentioned film is dried, an operation of spraying a hot-melt thermoplastic synthetic resin powder made of a material having an affinity for the specially prepared adhesive for forming the above-described film is performed. Next, this is heated and dried to crosslink the constituent components of the short fiber pattern binding membrane 14, thereby forming the short fiber pattern binding membrane 14 in which the tips of the short fibers are firmly bound with the membrane. Two layers in which a hot-melt thermoplastic synthetic resin powder is melted and fused as a short fiber design transfer film 15, which is fixed to both the short fiber design binding film 14 and the short fiber design transfer film 15 after cooling. It is apparent from the description of the above publication that the flocked sheet 17 is formed with the short fiber pattern transfer layer 16 having a structure.

As a result, in the industry, the flocked sheet 17 shown in FIG. 4 is first prepared by applying a specially prepared synthetic resin adhesive made of the selected synthetic resin to one side of the selected base sheet 11. A specially prepared synthetic resin adhesive in which the short fibers 13 are densely planted without gaps on the surface of the film 12 without any gaps and dried, and the base sheet 11 and the short fibers are planted. A thin film made of an agent is firmly fixed as a short fiber implantation film 12, and the short fiber 13 is a flocking mount that is easily pulled out of the film 12 during flocking transfer,
Using a specially synthesized synthetic resin adhesive made of a synthetic resin selected at the tip of the short fiber group planted on the thin film of the flocking mount, the desired pattern thin film with the tip of the short fiber group plunged into silk The pattern thin film is formed by screen printing and sprayed with a hot-melt thermoplastic synthetic resin having affinity with a synthetic resin that is a synthetic component for forming the pattern thin film on the surface of the pattern thin film. A short fiber design binding film 14 and the short fiber are formed by forming a short fiber design binding film 14 made of a hot-melt thermoplastic synthetic resin dispersed on the film as a short fiber design binding film 14. The idea that a short fiber pattern transfer layer 16 is formed with the pattern transfer film 15 is firmly established.

In the illustrated embodiment shown in FIG. 4, a flocked sheet 17 formed with one short fiber design transfer layer 16 is illustrated, but the short fiber design transfer layer 16 formed on the flocked sheet 17 is a plurality of flocked sheets 17 formed, Of course, a plurality of flocking transfer sheets 18 may be divided.

The heat transfer type applique base material 6 shown in FIG. 1 is cut into a desired shape. The heat transfer type applique material 7 shown in FIG. 3 is applied to the heat transfer type applique material 7 according to the procedures shown in FIGS. The configuration described in the problem section and the procedure for making a thermal transfer applique that achieves the function will be described as an example.

The flocking transfer sheet used for carrying out the present invention is the flocking sheet 17 shown in FIG. 4 or the flocking shown in FIG. 6 cut from the flocking sheet 17 shown in FIG. 4 according to the shape of the thermal transfer applique material 7 shown in FIG. A transfer sheet 18 is used. The procedure for transferring the pattern of the short fibers 13 to the thermal transfer applique material 7 which is the object to be transplanted using the flocking transfer sheet 18 is as follows. The contour of the short fiber design transfer layer 16 formed on the flocking transfer sheet 18 and the contour of the thermal transfer applique material 7 are matched by the procedure shown in FIG. 7, that is, the short fiber design transfer film 15 of the short fiber design transfer layer 16 is formed. Then, it is superimposed on the outline of the thermal transfer applique material 7 which is the object to be transplanted, and heated and pressed by a heating and pressing device. By this operation, the short fiber design transfer film 15 of the short fiber design transfer layer 16 described above exhibits a transfer function, and the short fiber design binding film 14 is applied to the applique area 2 of the thermal transfer type applique material 7 to be planted. After firmly adhering as shown in Fig. 9, the flocking transfer sheet is peeled off as shown in Fig. 9 from the applique fabric 2 of the thermal transfer applique material 7 that is the object to be implanted. The short fiber planting film 12 is firmly integrated with the base material sheet 11 to constitute a flocking mount, so that when performing the peeling operation, the short fiber planting film 12 is a base material constituting the flocking mount. The sheet 11 does not peel off. The film 12 is also formed as a film 12 that is easy to pull out the short fibers 13 implanted in the film 12, so that by this peeling operation, the thermal transfer applique material 7 that is the object to be transplanted is transferred. The short fiber group firmly bound at the tip to the short fiber design binding film 14 firmly fixed to the applique fabric 2 by the short fiber design transfer film 15 is obtained from the short fiber planting film 12 integrated with the flocking mount. As shown in FIG. 9, the above-mentioned short fiber pattern binding film 14 is pulled out along the above-mentioned short fiber pattern binding film 14 and transferred to the applique area 2 of the thermal transfer type applique material 7, which is the object to be transplanted. Thus, the thermal transfer applique material 20 shown in FIG. 10 is obtained. FIG. 11 is an enlarged view showing a state in which the short fibers 13 are transferred along the outline of the thermal transfer applique material 7 cut into a desired shape.

In the process of performing this operation, the transfer adhesive layer 4 formed on the back side of the heat-resistant intervening layer 3 on the back of the applique fabric 2 that is the base sheet 11 of the thermal transfer type applique material 7 is melted. However, since the transfer adhesive layer 4 is lined with a release sheet 5, the melted constituent components of the transfer adhesive layer 4 do not penetrate into the release sheet 5, and the base sheet 11 of the thermal transfer applique material 7. It is fused to the heat-resistant intervening layer 3 on the back of the applique fabric 2. Further, the short fiber design transfer film 15 formed on the surface of the short fiber design binding film 14 of the flocking transfer sheet 18 is also melted on the applique fabric 2 which is the base material sheet 11 of the thermal transfer applique material 7 by the above operation.
That is, the melted transfer between the release sheet 5 side forming the thermal transfer applique material 7 and the short fiber pattern binding film 14 of the flocking transfer sheet 18 is applied to the applique area 2 of the base sheet 11 of the thermal transfer applique material 7. Both constituent components of the adhesive layer 4 and the short fiber design transfer film 15 penetrate from both the front and back surfaces.
Then, the constituent components of the short fiber design transfer film 15 of the flocking transfer sheet 18 are fused to the short fiber design binding layer 14 of the flocking transfer sheet 18.

That is, the applique place 2 of the applique base material sheet 11 on the heat transfer type applique material 7 is between the release sheet 5 of the heat transfer type applique material 7 and the short fiber pattern binding film 14 of the flocking transfer sheet 18. This causes a phenomenon in which the constituent components of the transfer adhesive layer 4 penetrate from the back side and the constituent components of the short fiber design transfer film 15 penetrate from the surface.
Accordingly, when this phenomenon occurs as a frame bordered along the contour of the applique fabric 2 of the base sheet 11 of the thermal transfer applique material 7 cut into a desired shape, the base of the thermal transfer applique material 7 is determined. The contour of the cut surface of the applique area 2 of the material sheet 11 will permeate as a bordered frame from both the front and back sides, and when this cools, the component will enter the applique area 2 of the base sheet 11. The anchoring function will be exhibited in the soaked state. After this operation is completed, an operation of peeling off the base material sheet 11 which is the base material of the flocking mount of the flocking transfer sheet 18 as shown in FIG. 9 is performed. With this operation, the thermal transfer applique material 7 cut into a desired shape can obtain a thermal transfer applique that does not fray from the outline of the fabric in the same manner as the frame-like embroidery that is trimmed along the cut outline. Thus, the thermal transfer applique material 20 shown in FIG. 10 can be obtained.
Further, the thermal transfer type applique material 20 shown in FIG. 10 is obtained so that a thermal transfer type applique exhibiting a three-dimensional effect in which the design of the short fibers 13 is transferred is obtained inside the outline. FIG. 11 is an enlarged cross-sectional view of a part of the contour side of the thermal transfer applique material 20 shown in FIG.

After this operation, the release sheet 5 is peeled off from the thermal transfer applique material 20 having the above-described configuration shown in FIG. 10 to give a thermal transfer applique material 20 shown in FIG. When performing the operation of adhering the thermal transfer applique material 20 to the object to be transferred with the material 20, the object to be transferred is placed on the heating and pressing table, and the above-described short is placed on the fabric that is the base sheet 11. The transfer adhesive layer 4 formed on the back of the base sheet 11 of the thermal transfer applique is overlaid on the thermal transfer applique that has been decorated with a group of fibers, and a heating and pressing operation is performed as usual using a heating and pressing device. By this operation, the above-mentioned thermal transfer type applique has a three-dimensional effect and is firmly attached to an object to be transferred as a thermal transfer type applique that does not fray from the outline as in the case of embroidering the outline. Become.

The short fiber pattern binding film 14 for transferring the short fibers 13 to the applique fabric 2 of the heat transfer type applique material 20 is formed as a very thin printed film by a specially prepared adhesive. Therefore, the design by the short fiber group bound and transferred to the applique area 2 of the thermal transfer appliqué, which is an object to be transplanted, is directly transferred to the object to be transplanted without intervening inclusions. There is a feature that exhibits the function of presenting the view formed in the applique area 2 of a certain thermal transfer applique.

  Incidentally, the thermal transfer applique material 7 shown in FIG. 3 in which the design of the short fibers 13 transferred from the flocking transfer sheet 18 shown in FIG. 5 is cut into a desired shape from the thermal transfer applique substrate 6 shown in FIG. When the heat transfer type applique material 20 shown in FIG. 10 is planted along the contour of the applique fabric 2 that is the base material sheet 11 to enhance the decoration function, when the heat transfer type applique material 20 shown in FIG. The outline of the shape of the mold applique must be attached so as to exhibit an appearance in which a pattern of short fibers is directly planted on the object to be transferred.

  However, the thermal transfer applique base material 6 shown in FIG. 3 which has been cut into a desired shape from the thermal transfer applique base material 6 shown in FIG. 1 has the same cross section as that of the thermal transfer type applique base material 6 shown in FIG. Thus, it is cut as a vertical surface as shown in FIG. Therefore, the cut surface of the applique fabric 2 of the thermal transfer applique material 7 from which the release sheet 5 is peeled off from the thermal transfer applique material 7 shown in FIG. 3 is also a vertical surface. That is, it is natural that the applique fabric 2 has a cut surface with a thickness lined with the heat-resistant intervening layer 3.

    If the applique fabric 2 that is the base sheet 11 of the thermal transfer applique transferred to the object to be transferred is made of a thick fabric lined with a heat-resistant intervening layer 3, the thermal transfer applique Even if the design by the short fiber group transferred to the applique fabric 2 is planted so as to be directly planted on the applique fabric 2 of the thermal transfer type applique by the short fiber design binding membrane, the object to be transferred The flocked transfer in which the cut surface of the applique fabric 2 of the base sheet 11 of the heat transfer appliqué stuck to the surface and the heat-resistant intervening layer 3 backed by the applique fabric 2 is the planting surface of the pattern to be transferred and the short fibers 13 There may be a disadvantage that the sheet 18 is seen from between the short fiber pattern bundling films 14 and is unnaturally attached.

  Therefore, when the applique fabric 2 that is a sheet of the thermal transfer applique substrate 6 is thick, when cutting from the thermal transfer applique substrate 6 to the desired shape of the thermal transfer applique material 7, the cutting means is considered. There must be.

  When the applique fabric 2 is thick, the present inventors have used the thermal transfer applique material as a means for cutting the heat transfer applique material 7 from the heat transfer applique base material 6 into a desired shape. We considered to cut the contour side along the line to be extremely thin.

This means is not based on cutting by a punching means that has been conventionally performed in cutting from the thermal transfer type applique base material 6 shown in FIG. 1 to the thermal transfer type applique material 7 shown in FIG. The means for cutting the thermal transfer applique material 7 molded from the thermal transfer applique substrate 6 into a desired shape is an inclined surface that thins the contour piece of the cut surface of the thermal transfer applique material 7 along the contour side. It was considered that the inconvenience described above could be eliminated by cutting so as to form a contour side.
The present inventors crushed the outline from the thermal transfer type applique base material 6 by devising the punching die, heat cut, and laser cut cutting tool used for the cutting means based on this concept, or scraped off as an inclined surface. Thus, it was possible to realize cutting as a thermal transfer type applique material 7 with a thin outline piece. When using the devised cutting means, the applique fabric 2 constituting the thermal transfer applique material 7 cut as an inclined surface that thins the cut surface of the thermal transfer applique material 7 along the contour, and the heat resistance formed on the back side thereof. The contour sides of the intervening layer 3 and the transfer adhesive layer 4 become extremely thin contour sides in the state of being lined with the release sheet 5. Accordingly, the applique area 2, the heat-resistant intervening layer 3 formed on the back side, and the contour side of the transfer adhesive layer 4 have a relatively thin and thin contour supported by the backing release sheet 5.

As described above, the thermal transfer applique material 7 cut with the means created by the present inventor as described above with the flocking transfer sheet 18 as shown in FIGS. 7, 8 and 9. When transferring the hair transplantation by the above-mentioned means by matching the contour and the contour of the short fiber design transfer layer 16 of the hair transplantation transfer sheet 18, the thin thermal transfer on the release paper 5 of the above-mentioned thermal transfer applique material 7 is performed. The outline side surface of the applique fabric 2 that is the base sheet 11 of the mold applique material and the short fiber pattern binding film 14 of the flocked transfer sheet 18 are attached in the state shown in FIG.
When the operation is performed and the thermal transfer applique material 20 shown in FIG. 10 is peeled off, the outline of the thickness of the applique fabric 2 that is the base sheet 11 of the thermal transfer applique material 20 composed of the thermal transfer applique material 20 is completely present. It will be inconspicuous.
That is, the outline of the thermal transfer type applique from which the release sheet is peeled off from the thermal transfer type applique material 20 is the outline of the short fiber pattern binding film 14 transferred from the flocking transfer sheet 18 to the applique fabric 2.

When this thermal transfer applique is transferred to an object to be transferred, for example, uniform, the outline of the thermal transfer applique is the thickness of the fabric applique fabric 2 that is the base sheet 11 of the thermal transfer applique, and the thickness of the heat-resistant intervening layer 3. The outline is not conspicuous at all, and the outline of the short fiber pattern bundling film 14 transferred from the flocked transfer sheet 18 to the appliqué 2 becomes the outline, and the pattern by the short fibers 13 according to the outline is formed.
Therefore, the outline keeps a clear outline indefinitely, and the outline does not fray.

The above description is based on the thermal transfer applique material 7 shown in FIG. 3 cut from the thermal transfer applique base material 6 shown in FIG. 1 to the thermal transfer applique material shown in FIG. 4 and the thermal transfer applique material shown in FIG. Although the means for performing the flocking transfer using the flocking transfer sheet 18 shown in FIG. 6 cut into the same shape as that of FIG. 7 has been described, the short fibers of the flocking sheet 11 using the thermal transfer applique material 7 shown in FIG. The same is true even if the contours of the pattern transfer layer 16 and the thermal transfer applique material 7 are matched and heated and pressed, and then the flocked sheet 11 is peeled off from the thermal transfer applique material 7.

2 Applique area 3 Heat-resistant intervening layer 4 Transfer adhesive layer 5 Release sheet 6 Thermal transfer type applique base material 7 Thermal transfer type applique material 11 Base sheet 12 Short fiber implantation film 13 Short fiber 14 Short fiber pattern binding film 15 Short fiber pattern transfer film 16 Short fiber pattern transfer layer 17 Flocking sheet 18 Flocking transfer sheet 20 Thermal transfer applique material

Claims (2)

  An intervening layer made of a thermoplastic synthetic resin whose melting point is adjusted to be higher than the sublimation temperature of the sublimable dye is formed on the back of the fabric made of a material that is compatible with sublimation transfer using a sublimation dye, and hot-melt thermoplastic synthesis is performed on the back of the intervening layer. A transfer adhesive layer made of a resin is formed, and a transfer pattern in which a desired pattern is printed with a sublimation dye on the fabric formed by lining a release sheet on the transfer adhesive layer, The thermal transfer applique material formed by cutting the thermal transfer applique base material formed into a desired shape from the transferred heat transfer material is thinly formed along the contour edge of the shape, and the thermal transfer applique material A flocked transfer sheet formed by forming a short fiber pattern transfer layer comprising a short fiber pattern bundling film and a short fiber pattern transfer film, which are cut into the same shape and transfer a desired pattern. Thermal transfer applique material characterized by comprising transferring short fibers along the contour edges of the fabric surface of at least the thermal transfer applique timber Te following. An intervening layer made of a thermoplastic synthetic resin whose melting point is adjusted to be higher than the sublimation temperature of the sublimable dye is formed on the back of the fabric made of a material that is compatible with sublimation transfer using a sublimation dye, and hot-melt thermoplastic synthesis is performed on the back of the intervening layer. A transfer adhesive layer made of a resin is formed, and a transfer pattern in which a desired pattern is printed with a sublimation dye on the fabric formed by lining a release sheet on the transfer adhesive layer, The thermal transfer applique material formed by cutting the thermal transfer applique substrate formed by transfer into a desired shape is a thin thermal transfer applique material formed along the contour edge of the shape, and the thermal transfer applique material A flocked transfer sheet formed by forming a short fiber pattern transfer layer comprising a short fiber pattern bundling film and a short fiber pattern transfer film, which are cut into the same shape and transfer a desired pattern. Thermal transfer applique, characterized in that the thermal transfer applique material, characterized in that along at least the thermal transfer contour side of the fabric surface of the applique timber Te than formed by transferring short fibers comprising removing the release sheet.

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