JP2010007730A - Method and device of stopping water for piping - Google Patents

Method and device of stopping water for piping Download PDF

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JP2010007730A
JP2010007730A JP2008166099A JP2008166099A JP2010007730A JP 2010007730 A JP2010007730 A JP 2010007730A JP 2008166099 A JP2008166099 A JP 2008166099A JP 2008166099 A JP2008166099 A JP 2008166099A JP 2010007730 A JP2010007730 A JP 2010007730A
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pipe
water
water stop
jig
air
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JP4229212B1 (en
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Daisuke Koike
大介 小池
Keizo Imahori
敬三 今堀
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IHI Corp
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IHI Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To stop water leakage from a water stop valve by a compact and inexpensive tool. <P>SOLUTION: This device 1 of stopping water for piping consists of a water stopping tool 2 for the piping having a seal member 4 attached in the peripheral section of an annular air tube 3 with a hose 7 for feeding/discharging air connected thereto, and having a flexible funnel-shaped member 5 with a hose 6 for water leakage drainage connected to a lower end opening 5a attached inside, and an air feeding/discharging device 9. The air tube 3 of the water stopping tool 2 arranged inside the existing pipe 10 downside the water stop valve is expanded by an air 8 fed through the hose 7 inserted through a tool recovery hole 16 from the air feeding/discharging device 9 outside the pipe, and the seal member 4 is closely contacted with the inner circumferential surface of the existing pipe 10, thereby stopping the water leakage from the water stop valve preventing flow-down to the weld joint section of the pipe connected to the downside of the existing pipe 10. After completion of welding work, the air tube 3 is contracted, and then, the water stopping tool 2 is pulled out of the tool recovery hole 16 and removed. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、活管に取り付けられている止水弁の下方位置にて配管の交換工事を行う際に、上記止水弁からの漏洩水が配管溶接継手部に達しないよう止水するために用いる配管止水方法及び装置に関するものである。   In order to stop water leakage from the water stop valve so that it does not reach the pipe weld joint when the pipe is replaced at a position below the water stop valve attached to the live pipe. The present invention relates to a piping water stopping method and apparatus to be used.

各種プラントにおける大口径配管等の配管の交換作業時に、交換した配管部分を溶接する場合、配管溶接継手部に水が存在すると、溶接不良が生じてしまい、健全な溶接を実施することが困難になる。   When exchanging pipes such as large-diameter pipes at various plants and welding the replaced pipe parts, if water is present in the pipe-welded joints, poor welding occurs, making it difficult to perform sound welding. Become.

そのために、配管交換工事を行う場合、通常は、配管系統に関わる個所の運転を停止して該配管系統の全水抜きを行うようにするか、又は、配管交換工事個所の上流側に位置する止水弁にて漏洩水を阻止できるように該止水弁のメンテナンスを予め徹底的に行うことで、配管工事個所へ漏洩水が浸入する虞を阻止するようにしていた。   For this reason, when pipe replacement work is performed, the operation related to the pipe system is usually stopped and all water is drained from the pipe system, or it is located upstream of the pipe replacement work place. The maintenance of the water stop valve is thoroughly performed in advance so that the water leak can be prevented by the water stop valve, thereby preventing the leakage water from entering the piping construction site.

又、配管の補修、交換を行う場合に通水配管の途中位置で止水を行うための手法としては、配管の外表面に液体窒素等の冷却媒体を保持するジャケットを配管周囲に設け、配管の内部液体を局部的に凍結させてアイスプラグを形成し、該アイスプラグにより配管の内部液体の流動を止水させるようにした配管凍結工法が従来知られている。   In addition, when repairing or replacing a pipe, as a method for stopping water at a midway position in the water-flow pipe, a jacket for holding a cooling medium such as liquid nitrogen is provided around the pipe on the outer surface of the pipe. A pipe freezing method is known in which an ice plug is formed by locally freezing the internal liquid of the pipe and the flow of the internal liquid in the pipe is stopped by the ice plug.

更に、配管の管壁に設けた孔より、上記冷却媒体に接する伝熱棒や、冷却媒体を流通させることができるようにしてある冷媒導管を、配管内部に挿入して設けた構成とすることで、配管内部液体の配管中心部における凍結を促進して、配管凍結工法を大口径配管にも適用できるようにする手法も提案されてきている(たとえば、特許文献1、特許文献2参照)。   Furthermore, a heat transfer rod that contacts the cooling medium and a refrigerant conduit that allows the cooling medium to flow through the hole provided in the pipe wall of the pipe are inserted into the pipe. Therefore, a technique has been proposed in which freezing of the pipe internal liquid at the center of the pipe is promoted so that the pipe freezing method can be applied to large-diameter pipes (see, for example, Patent Document 1 and Patent Document 2).

特開平10−73196号公報Japanese Patent Laid-Open No. 10-73196 特開平10−259896号公報Japanese Patent Laid-Open No. 10-259896

ところが、配管交換工事を行う際に配管系統の全水抜きを行う手法は、たとえば、原子力発電所の冷却水の配管系統では、該配管系統の全水抜きを行うためには燃料が冷えるのを待つ必要がある等、配管系統によっては、全水抜きを行うために長い期間が必要となり、そのために作業時期及び作業工程に多大な拘束条件が課されるという問題が生じることがある。   However, the method of draining all of the piping system when performing pipe replacement work is, for example, that in a cooling water piping system of a nuclear power plant, the fuel is cooled in order to drain all of the piping system. Depending on the piping system, it may be necessary to wait for a long period of time to drain all the water, which may cause a problem that a great constraint is imposed on the work timing and work process.

又、配管交換工事個所の上流側に位置する止水弁のメンテナンスを徹底的に行うことで、該止水弁の漏洩水を防止する手法の場合、一般に使用されている止水弁では、多少の漏洩水が発生するのが普通であるため、止水弁にて完全な止水を行わせることができるようにするには、メンテナンス作業に多大な手間及び時間を要するという問題が生じてしまう。   Also, in the case of a method for preventing leakage of the water stop valve by thoroughly performing maintenance on the water stop valve located upstream of the pipe replacement work site, Since it is normal for water leakage to occur, there is a problem in that maintenance work requires a great deal of labor and time to allow complete water stoppage with the water stop valve. .

したがって、上記配管系統の全水抜きを行う手法や、止水弁の徹底的なメンテナンスにより該止水弁の漏洩水を防止する手法では、条件によっては配管交換工事が計画通りに施工できなくなる虞が懸念される。   Therefore, depending on the conditions, the pipe replacement work may not be performed according to the plan with the method of draining all water from the piping system or the method of preventing leakage of the water stop valve through thorough maintenance of the water stop valve. Is concerned.

上記特許文献1、特許文献2に示された配管凍結工法は、配管の外周に冷却媒体のジャケットを取り付け、更に、液体窒素のような冷却媒体を供給、回収する機器が必要になるため、該配管凍結工法の実施に用いる装置構成が大掛かりになると共に、コストが嵩むという問題がある。   In the pipe freezing method shown in Patent Document 1 and Patent Document 2, a cooling medium jacket is attached to the outer periphery of the pipe, and a device for supplying and recovering a cooling medium such as liquid nitrogen is required. There is a problem that the apparatus configuration used for carrying out the pipe freezing method becomes large and costs increase.

又、配管交換工事の対象となる配管が、原子力発電所の放射線管理区域内に設けられている配管である場合は、配管交換工事に使用した機器は、汚染されるため使い捨てにする必要があり、このことから、止水を行うために使用する装置構成をできるだけシンプルなものとすると共に、コストの削減化を図ることが望まれている。   In addition, when the pipes that are subject to pipe replacement work are pipes provided in the radiation control area of the nuclear power plant, the equipment used for the pipe replacement work is contaminated and must be disposable. Therefore, it is desired to simplify the apparatus configuration used for water stop as much as possible and to reduce the cost.

更に、上記配管凍結工法は、止水すべき個所が止水弁に近い場合は、アイスプラグを形成すべく配管の内部液体を凍結させると、上記止水弁に悪影響を及ぼす虞が懸念されるために採用できない場合が生じてしまう。   Furthermore, in the pipe freezing method, when the place where the water should be stopped is close to the water stop valve, there is a concern that if the liquid inside the pipe is frozen to form an ice plug, the water stop valve may be adversely affected. Therefore, the case where it cannot be employed occurs.

しかも、低温脆性破壊の観点から、上記配管凍結工法は炭素鋼管には適用できないという問題もある。   In addition, from the viewpoint of low-temperature brittle fracture, there is also a problem that the pipe freezing method cannot be applied to carbon steel pipes.

そこで、本発明は、活管に取り付けられている止水弁の下方位置で配管の交換工事を行う場合に、上記止水弁からの漏洩水が配管溶接継手部に達する虞がないように止水でき、且つ上記止水弁からの漏洩水の止水に要する装置構成をコンパクトなものとすることができると共に、装置に要するコストを安価なものとすることができ、更には、溶接施工後に容易に回収することができて、取り付け及び回収を短時間で行うことができて配管の交換工事の工程にインパクトを与えることがなく、SUS材の配管のみならず、炭素鋼管の止水にも適用することができるようにするために用いる配管止水方法及び装置を提供しようとするものである。   In view of this, the present invention is designed to prevent leakage of water from the water stop valve from reaching the pipe weld joint when pipe replacement work is performed at a position below the water stop valve attached to the live pipe. It is possible to make water and to make the device configuration required for water leakage from the water stop valve compact, and to reduce the cost required for the device. It can be easily recovered and can be mounted and recovered in a short time without impacting the pipe replacement process, and it can be used not only for SUS pipes but also for carbon steel pipes. It is an object of the present invention to provide a piping water stopping method and apparatus used to make it applicable.

本発明は、上記課題を解決するために、請求項1に対応して、下端の開口部に漏洩水ドレン抜きホースを接続してなる柔軟な漏斗状部材を内周側に取り付けると共に、外周側に柔軟なシール材を全周に亘り取り付けてなるチューブ部材を、止水対象配管の内側に配置して、該止水対象配管の管壁に設けた治具回収用孔に挿通させて配置した流体給排用ホースを通して配管外部の流体給排用装置より供給する流体により上記チューブ部材を膨張させ、該膨張させたチューブ部材の外周部と上記止水対象配管の内周面との間で径方向に圧縮される上記シール材の外側面を、上記止水対象配管の内周面に密着させることで、上記チューブ部材の外周側と止水対象配管の内周面との間を水密にシールさせるようにする配管止水方法とする。   In order to solve the above-mentioned problem, the present invention attaches a flexible funnel-shaped member formed by connecting a leakage water drain hose to the opening at the lower end, corresponding to claim 1, and on the outer peripheral side. A tube member formed by attaching a flexible sealing material over the entire circumference is arranged inside the water stop target pipe and is inserted through a jig collection hole provided in the pipe wall of the water stop target pipe. The tube member is expanded by the fluid supplied from the fluid supply / discharge device outside the pipe through the fluid supply / discharge hose, and the diameter is increased between the outer peripheral portion of the expanded tube member and the inner peripheral surface of the water stop target pipe. The outer surface of the sealing material that is compressed in the direction is brought into close contact with the inner peripheral surface of the water-stopping target pipe, so that the space between the outer peripheral side of the tube member and the inner peripheral surface of the water-stopping target pipe is sealed watertight. Use a water stop method for piping.

又、請求項2に対応して、膨張時に止水対象配管の内径に対応した外径寸法となるようにしてあるリング形状のチューブ部材の外周部に、柔軟なシール材を全周に亘り取り付け、且つ上記チューブ部材の内側に、柔軟な材質性の漏斗状部材の外周部を水密に取り付けると共に、該漏斗状部材の下端の開口部に所要の長さ寸法を有する漏洩水ドレン抜きホースを接続し、上記チューブ部材の所要個所に、上記止水対象配管の管壁を通して配置した流体給排用ホースを接続して配管止水治具を形成し、更に、上記配管止水治具の流体給排用ホースに接続して上記チューブ部材への流体の充填と排出を行うための流体給排装置を備えた構成を有する配管止水装置とする。   Further, in accordance with claim 2, a flexible sealing material is attached to the outer periphery of a ring-shaped tube member that has an outer diameter corresponding to the inner diameter of the water-stop target pipe when expanded. In addition, the outer periphery of a flexible material-like funnel-shaped member is water-tightly attached to the inside of the tube member, and a leaked water drain hose having a required length is connected to the opening at the lower end of the funnel-shaped member Then, a fluid supply / discharge hose arranged through the pipe wall of the water stop target pipe is connected to a required portion of the tube member to form a pipe water stop jig, and further the fluid supply of the pipe water stop jig It is set as the piping water stop apparatus which has the structure provided with the fluid supply / discharge device for connecting with the drain hose and performing the filling and discharge | emission of the fluid to the said tube member.

更に、上記構成において、配管止水治具のチューブ部材の外周部に設けるシール材を、独立気泡型の柔軟な多孔質ゴムとした構成とする。   Furthermore, the said structure WHEREIN: Let the sealing material provided in the outer peripheral part of the tube member of a piping water stop jig | tool be the structure made into the closed-cell type flexible porous rubber.

更に又、上記各構成において、配管止水治具のチューブ部材の外周部に設けるシール材の外側面に、周方向の全周に亘る凸部を、軸心方向に所要間隔で複数配列して設けるようにした構成とする。   Furthermore, in each of the above-described configurations, a plurality of convex portions over the entire circumference in the circumferential direction are arranged at required intervals in the axial direction on the outer surface of the sealing material provided on the outer peripheral portion of the tube member of the pipe water stopping jig. It is set as the structure made to provide.

本発明によれば、以下のような優れた効果を発揮する。
(1)下端の開口部に漏洩水ドレン抜きホースを接続してなる柔軟な漏斗状部材を内周側に取り付けると共に、外周側に柔軟なシール材を全周に亘り取り付けてなるチューブ部材を、止水対象配管の内側に配置して、該止水対象配管の管壁に設けた治具回収用孔に挿通させて配置した流体給排用ホースを通して配管外部の流体給排用装置より供給する流体により上記チューブ部材を膨張させ、該膨張させたチューブ部材の外周部と上記止水対象配管の内周面との間で径方向に圧縮される上記シール材の外側面を、上記止水対象配管の内周面に密着させることで、上記チューブ部材の外周側と止水対象配管の内周面との間を水密にシールさせるようにする配管止水方法、及び、膨張時に止水対象配管の内径に対応した外径寸法となるようにしてあるリング形状のチューブ部材の外周部に、柔軟なシール材を全周に亘り取り付け、且つ上記チューブ部材の内側に、柔軟な材質性の漏斗状部材の外周部を水密に取り付けると共に、該漏斗状部材の下端の開口部に所要の長さ寸法を有する漏洩水ドレン抜きホースを接続し、上記チューブ部材の所要個所に、上記止水対象配管の管壁を通して配置した流体給排用ホースを接続して配管止水治具を形成し、更に、上記配管止水治具の流体給排用ホースに接続して上記チューブ部材への流体の充填と排出を行うための流体給排装置を備えた構成を有する配管止水装置としてあるので、活管に取り付けられた止水弁の下方で配管の交換工事を行う場合に、上記止水弁の下側に接続された止水対象配管の内側に配置した配管止水治具のチューブ部材を膨張させて、該配管止水治具を上記止水対象配管の内側に装着することで、上記止水弁の漏洩水が止水対象配管と、その下側に接続する配管との配管溶接継手部に達する虞を未然に防止できるため、上記配管溶接継手部の健全な溶接を行わせることが可能となる。
(2)上記止水対象配管に配管止水治具を装着するために該止水対象配管に対して行う加工は、治具回収用孔を穿設するのみでよいため、上記配管止水治具の装着に要する手間及び時間が嵩む虞を解消できる。更に、上記配管溶接継手部の溶接作業終了後は、上記チューブ部材に充填されている流体を排出させてから、上記止水対象配管の治具回収用孔より流体給排用ホースを引き出して、該流体給排用ホースに繋がるチューブ部材、シール材、漏斗状部材、漏洩水ドレン抜きホースを上記治具回収用孔より配管外部へ引き出す作業のみで、上記止水対象配管の内部より配管止水治具を容易に撤去することができる。したがって、上記配管止水治具の取り付け及び回収を短時間で行うことができて、配管交換工事の工程にインパクトを与える虞を解消できる。
(3)上記止水対象配管に対する配管止水治具の装着は常温で行うことができるため、SUS材の配管、炭素鋼管等、いかなる材質の配管の止水にも適用することができる。
(4)配管止水治具をコンパクトな構成とすることができると共に、安価なものとすることができる。よって、上記配管止水治具を、原子力発電所における放射線管理区域で使用するための使い捨て用の配管止水治具とする場合に有利なものとすることができる。
(5)配管止水治具のチューブ部材の外周部に設けるシール材を、独立気泡型の柔軟な多孔質ゴムとした構成とすることにより、止水対象配管の内側でチューブ部材を膨張させることで、上記チューブ部材の外周部と止水対象配管の内周面との間で径方向に圧縮される上記シール材の外側面を、上記止水対象配管の内周面の形状に容易に追従させて密着させることができる。よって、上記配管止水治具の外周側と止水対象配管の内周面との間の止水性を容易に高めることが可能となる。
(6)配管止水治具のチューブ部材の外周部に設けるシール材の外側面に、周方向の全周に亘る凸部を、軸心方向に所要間隔で複数配列して設けるようにした構成とすることにより、止水対象配管の内側でチューブ部材を膨張させて、上記チューブ部材の外周部と止水対象配管の内周面との間で上記シール材を径方向に圧縮させることで、該シール材の外側面に設けてある複数の凸部の頂部を、上記止水対象配管の内周面にそれぞれ周方向に密着させることができる。これにより、上記シール材の外側面と止水対象配管の内周面との間に、軸心方向に所要寸法ずつずれた複数の水密シールを形成することができるようになるため、配管止水治具の外周側と止水対象配管の内周面との間の止水性をより確実なものとすることができる。
According to the present invention, the following excellent effects are exhibited.
(1) A tube member formed by attaching a flexible funnel-like member formed by connecting a leak water drain hose to the opening at the lower end on the inner peripheral side and attaching a flexible sealing material to the outer peripheral side over the entire circumference. Supply from the fluid supply / discharge device outside the pipe through the fluid supply / discharge hose that is arranged inside the water stop target pipe and is inserted through the jig collection hole provided in the pipe wall of the water stop target pipe. The tube member is expanded by a fluid, and the outer surface of the sealing material compressed in the radial direction between the outer peripheral portion of the expanded tube member and the inner peripheral surface of the water stop target pipe is the water stop target. A pipe water-stop method that seals the space between the outer peripheral side of the tube member and the inner peripheral surface of the water-stop target pipe in close contact with the inner peripheral surface of the pipe, and a pipe that is water-stopped during expansion So that the outer diameter corresponds to the inner diameter of A flexible sealing material is attached to the outer periphery of the ring-shaped tube member, and the outer periphery of the flexible material funnel-like member is water-tightly attached to the inside of the tube member. Connect the drainage hose with the required length to the opening at the lower end of the member, and connect the fluid supply / discharge hose arranged through the pipe wall of the water stop target pipe to the required part of the tube member. And a fluid supply / discharge device connected to the fluid supply / discharge hose of the pipe water stop jig for filling and discharging the fluid to and from the tube member. Since it is a pipe water stop device with a pipe, when pipe replacement work is performed below the water stop valve attached to the live pipe, it is placed inside the water stop target pipe connected to the lower side of the water stop valve. The pipe member of the pipe By attaching the pipe water stop jig to the inside of the water stop target pipe, the pipe welded joint between the water stop target leak water pipe and the pipe connected to the lower side of the water stop valve Since it is possible to prevent the possibility of reaching the part, it is possible to perform sound welding of the pipe welded joint part.
(2) Since the processing to be performed on the water stop target pipe in order to attach the pipe water stop jig to the water stop target pipe only requires drilling a jig collection hole, the pipe water stop treatment This eliminates the need for labor and time required for wearing the tool. Furthermore, after finishing the welding operation of the pipe weld joint, after draining the fluid filled in the tube member, pull out the fluid supply / discharge hose from the jig collection hole of the water stop target pipe, Only by pulling out the tube member, sealing material, funnel-shaped member, and leaked water drain hose connected to the fluid supply / discharge hose from the jig collection hole to the outside of the pipe, the pipe The jig can be easily removed. Therefore, attachment and recovery of the pipe water stop jig can be performed in a short time, and the possibility of impacting the pipe replacement work process can be eliminated.
(3) Since the pipe water stop jig can be attached to the water stop target pipe at room temperature, it can be applied to water stop of pipes of any material such as SUS pipes and carbon steel pipes.
(4) The pipe water stopping jig can be made compact and inexpensive. Therefore, it can be made advantageous when the pipe water stop jig is a disposable pipe water stop jig for use in a radiation control area in a nuclear power plant.
(5) By making the sealing material provided on the outer periphery of the tube member of the pipe water stopping jig into a closed cell type flexible porous rubber, the tube member is inflated inside the water stopping target pipe. Thus, the outer surface of the sealing material compressed in the radial direction between the outer peripheral portion of the tube member and the inner peripheral surface of the water-stop target pipe easily follows the shape of the inner peripheral surface of the water-stop target pipe. It can be made to adhere. Therefore, it becomes possible to easily increase the water stoppage between the outer peripheral side of the pipe water stopping jig and the inner peripheral surface of the water stop target pipe.
(6) A configuration in which a plurality of convex portions over the entire circumference in the circumferential direction are arranged in the axial direction at a required interval on the outer surface of the sealing material provided on the outer peripheral portion of the tube member of the pipe water stopping jig. By expanding the tube member inside the water stop target pipe and compressing the sealing material in the radial direction between the outer peripheral portion of the tube member and the inner peripheral surface of the water stop target pipe, The tops of the plurality of convex portions provided on the outer surface of the sealing material can be brought into close contact with the inner peripheral surface of the water stop target pipe in the circumferential direction. This makes it possible to form a plurality of water-tight seals that are offset by the required dimension in the axial direction between the outer surface of the sealing material and the inner peripheral surface of the water-stop target pipe. The water stoppage between the outer peripheral side of the jig and the inner peripheral surface of the water stop target pipe can be made more reliable.

以下、本発明を実施するための最良の形態を図面を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1(イ)(ロ)(ハ)及び図5は本発明の配管止水方法及び装置の実施の一形態を示すもので、以下のようにしてある。   FIGS. 1 (a), (b), (c) and FIG. 5 show one embodiment of the pipe water stopping method and apparatus according to the present invention, which are as follows.

すなわち、上記本発明の配管止水装置は、図1(イ)(ロ)(ハ)乃至図3に示す如く、膨張時に図1(イ)に二点鎖線で示す如き止水対象配管10の内径に対応した外径寸法を有するリング形状となる柔軟な材質製のチューブ部材として、たとえば、ゴム製の空気チューブ3の外径側の表面に、柔軟な材質製のシール材4を全周に亘り水密に取り付けて一体物とする。更に、上記空気チューブ3内側に、柔軟な材質製の漏斗状部材5の外周部を水密に取り付けると共に、該漏斗状部材5の下端となる中央部に設けた開口部5aに、柔軟な材質製の漏洩水ドレン抜きホース6の上端開口部を連通させて水密に取り付ける。   That is, the pipe water stop device of the present invention has a water stop target pipe 10 as shown by a two-dot chain line in FIG. As a tube member made of a flexible material having a ring shape having an outer diameter corresponding to the inner diameter, for example, a seal material 4 made of a flexible material is provided on the entire surface of the rubber air tube 3 on the outer diameter side surface. It is attached in a watertight manner to make it an integral object. Furthermore, the outer peripheral part of the funnel-shaped member 5 made of a flexible material is attached to the inside of the air tube 3 in a water-tight manner, and the opening 5a provided at the central portion serving as the lower end of the funnel-shaped member 5 is made of a flexible material. The upper end opening of the leaked water drain hose 6 is connected in a watertight manner.

上記空気チューブ3の周方向の所要個所における上記漏斗状部材5よりも下方で且つ上記シール材4と干渉しない個所には、該空気チューブ3への流体としての空気8の供給と該空気チューブ3からの空気8の排出を行わせるための流体給排用ホースとしての空気給排用ホース7を取り付けて配管止水治具2を構成する。   Supply of air 8 as a fluid to the air tube 3 and the air tube 3 are provided below the funnel-shaped member 5 at a required position in the circumferential direction of the air tube 3 and do not interfere with the sealing material 4. An air supply / discharge hose 7 is attached as a fluid supply / discharge hose for discharging air 8 from the pipe to constitute the pipe water stop jig 2.

更に、上記配管止水治具2の空気給排用ホース7に接続するための流体給排装置としての空気給排装置9を備えて、配管止水装置1を構成する。   Further, an air supply / discharge device 9 as a fluid supply / discharge device for connecting to the air supply / discharge hose 7 of the pipe water stop jig 2 is provided to constitute the pipe water stop device 1.

詳述すると、上記シール材4は、たとえば、水を透過しない独立気泡型の多孔質ゴム製としてあり、且つ該シール材4の反空気チューブ3取付側となる外側面には、周方向の全周に亘って延びる断面形状波形の凸部4aを、該シール材4の軸心方向に所要間隔で複数設けた構成としてある。これにより上記空気チューブ3を止水対象配管10の内側で膨張させるときに、図2に示す如く、該膨張してリング形状となる空気チューブ3の外周部と、上記止水対象配管10の内周面との間で、上記シール材4が径方向に圧縮されて、該シール材4における径方向に圧縮された部分の外側面に設けてある上記断面波形の各凸部4aが、押し潰されるように弾性変形するようにしてあり、この押し潰されるように弾性変形した各凸部4aの復元力により、該各凸部4aの頂部が、上記止水対象配管10の内周面にそれぞれ密着するようにしてある。したがって、上記空気チューブ3の膨張時には、上記止水対象配管10の内周面に対し、該空気チューブ3の外周側に配置されているシール材4の各凸部4aが、それぞれ、該止水対象配管10の軸心方向に所要寸法ずつずれた位置で周方向の全周に亘り密着して水密シールが形成されるようになるため、該止水対象配管10の内周面と、上記空気チューブ3の外周部に設けたシール材4の外側面との間からの水の漏れを確実に防止できるようにしてある。又、上記のように空気チューブ3の外周部に設けたシール材4を柔軟な材質製のものとしてあるため、上記止水対象配管10の内周面に錆等の酸化皮膜による凹凸が形成されていても、該凹凸に追従させて上記シール材4を変形させるようにして密着させることで、止水対象配管10の内周面と、上記空気チューブ3の外周部に設けたシール材4の外側面との間からの水の漏れを防止できるようにしてある。   More specifically, the sealing material 4 is made of, for example, a closed-cell porous rubber that does not allow water to pass through. A plurality of convex portions 4 a having a corrugated cross-sectional shape extending around the circumference are provided at a required interval in the axial direction of the sealing material 4. Thus, when the air tube 3 is expanded inside the water stop target pipe 10, as shown in FIG. 2, the outer periphery of the air tube 3 that expands into a ring shape and the inside of the water stop target pipe 10. Between the peripheral surface, the sealing material 4 is compressed in the radial direction, and each convex portion 4a of the cross-sectional waveform provided on the outer surface of the radially compressed portion of the sealing material 4 is crushed. As a result of the restoring force of each convex portion 4a elastically deformed so as to be crushed, the top of each convex portion 4a is placed on the inner peripheral surface of the water stop target pipe 10, respectively. It is in close contact. Therefore, when the air tube 3 is expanded, each convex portion 4a of the sealing material 4 disposed on the outer peripheral side of the air tube 3 is in contact with the inner peripheral surface of the water stop target pipe 10, respectively. Since a water-tight seal is formed in close contact with the entire circumference in the circumferential direction at a position shifted by a required dimension in the axial direction of the target pipe 10, the inner peripheral surface of the water-stop target pipe 10 and the air Water leakage from between the outer surface of the sealing material 4 provided on the outer periphery of the tube 3 can be reliably prevented. Moreover, since the sealing material 4 provided on the outer peripheral portion of the air tube 3 is made of a flexible material as described above, unevenness due to an oxide film such as rust is formed on the inner peripheral surface of the water stop target pipe 10. Even if the sealing material 4 is made to follow the unevenness so as to be deformed and brought into close contact, the inner peripheral surface of the water stop target pipe 10 and the sealing material 4 provided on the outer peripheral portion of the air tube 3 Water leakage from the outside surface can be prevented.

更には、図3に示すように、上記止水対象配管10が板巻管である場合は、その周方向の1個所に形成されている溶接部のビード11が配管内周面より内側に所要寸法突出しているが、上記膨張させる空気チューブ3の外周部と、上記止水対象配管10の溶接部のビード11との間で上記柔軟な材質製としてあるシール材4が押し潰されるように変形させられることで、該シール材4の外側面を上記止水対象配管10の溶接部のビード11及び該ビード11の両側の湾曲した表面形状に追従させて密着させて水密シールを形成することができるため、該止水対象配管10に溶接部のビード11が存在していても該ビード11の両側の湾曲部分と上記シール材4との間を通して水が漏れる虞を未然に防止できるようにしてある。   Furthermore, as shown in FIG. 3, when the water stop target pipe 10 is a sheet-wound pipe, a welded bead 11 formed at one place in the circumferential direction is required on the inner side of the pipe inner peripheral surface. Although the dimension protrudes, it deform | transforms so that the sealing material 4 made from the said flexible material may be crushed between the outer peripheral part of the said air tube 3 to be expanded, and the bead 11 of the welding part of the said piping 10 for water stoppage. As a result, the outer surface of the sealing material 4 is brought into close contact with the bead 11 of the welded portion of the water stop target pipe 10 and the curved surface shapes on both sides of the bead 11 to form a watertight seal. Therefore, even if the weld stop bead 11 is present in the water stop target pipe 10, it is possible to prevent the risk of water leaking between the curved portions on both sides of the bead 11 and the sealing material 4. is there.

上記漏斗状部材5は、柔軟な材質として、たとえば、ゴム製のシートにより形成してある。   The funnel-shaped member 5 is formed of, for example, a rubber sheet as a flexible material.

上記漏洩水ドレン抜きホース6は、たとえば、ゴム製のホースとしてあり、後述するように、配管の交換工事によって新たに交換される配管12の所要個所に設ける溶接検査用のプラグ孔13を通して上記配管12の外部に設けるドレン受け14まで配置できるような長さ寸法に設定してある。   The leak water drain drain hose 6 is, for example, a rubber hose and, as will be described later, the pipe is passed through a plug hole 13 for welding inspection provided at a required place of the pipe 12 to be newly replaced by pipe replacement work. The length dimension is set so that the drain receiver 14 provided outside 12 can be arranged.

上記空気給排用ホース7は、たとえば、上記空気チューブ3を膨張させるための空気圧に耐え得るゴム(ウレタンを含む)製の耐圧ホースとしてあり、その先端部を、上記空気チューブ3の所定の個所に設けた空気給排ノズル3aに一体に接続してある。なお、該空気給排用ホース7の先端部と空気チューブ3の空気給排ノズル3aとの接続部は、図示しないワンタッチ継手等を介して着脱可能に取り付ける構成としてもよい。   The air supply / discharge hose 7 is, for example, a pressure-resistant hose made of rubber (including urethane) that can withstand the air pressure for expanding the air tube 3, and a tip portion of the hose 7 is a predetermined portion of the air tube 3. Are integrally connected to an air supply / discharge nozzle 3a. In addition, the connection part of the front-end | tip part of this air supply / discharge hose 7 and the air supply / discharge nozzle 3a of the air tube 3 is good also as a structure attached so that attachment or detachment is possible via the one-touch coupling etc. which are not shown in figure.

更に、上記空気給排用ホース7は、図4で後述するように配管交換工事を行う際に止水弁15の下方に残される止水対象配管としての既設配管10の内側に上記配管止水治具2を配置した状態で、該既設配管10の管壁に設ける治具回収用孔16を通して配管外部に引き出して空気給排装置9に接続できる長さ寸法としてある。   Further, the air supply / discharge hose 7 is connected to the pipe water stop inside the existing pipe 10 as a water stop target pipe left below the water stop valve 15 when pipe replacement work is performed as will be described later with reference to FIG. In the state where the jig 2 is disposed, the length is set to a length that can be pulled out of the pipe through the jig collection hole 16 provided in the pipe wall of the existing pipe 10 and connected to the air supply / discharge device 9.

上記空気給排装置9は、たとえば、図示しないコンプレッサーや、プラントに広く一般的に設けられている空気供給部より所要圧力で供給される空気8を、図示しないレギュレータで上記空気チューブ3の耐圧制限内の所定の圧力に調整した状態で上記空気給排用ホース7への供給を開始させるための空気供給バルブ9aと、該空気給排用ホース7を通して空気チューブ3内へ供給する空気8の圧力をモニタするゲージ9bと、上記空気給排用ホース7を大気に連通させるように切り換えることで、上記空気チューブ3内の空気8を該空気給排用ホース7を通して大気中へ排気させるための排気バルブ9cとを備えた構成としてある。   The air supply / exhaust device 9 is configured to limit the pressure resistance of the air tube 3 with a regulator (not shown) by supplying air 8 supplied at a required pressure from, for example, a compressor (not shown) or an air supply unit widely and generally provided in a plant. An air supply valve 9a for starting the supply to the air supply / discharge hose 7 in a state adjusted to a predetermined pressure, and the pressure of the air 8 supplied into the air tube 3 through the air supply / discharge hose 7 Exhaust gas for exhausting the air 8 in the air tube 3 to the atmosphere through the air supply / discharge hose 7 by switching the gauge 9b for monitoring the air and the air supply / discharge hose 7 to communicate with the atmosphere. The valve 9c is provided.

これにより、上記空気給排装置9の空気供給バルブ9aを開操作して空気給排用ホース7へ所定圧力の空気8を供給することで、該空気8を上記空気チューブ3に充填して該空気チューブ3を膨張させることができるようにしてある。一方、上記空気給排装置9の空気供給バルブ9aを閉じた状態で、排気バルブ9cを開操作することにより、図1(ハ)に二点鎖線で示すように、上記空気チューブ3内に充填されていた空気8を、空気給排用ホース7、空気給排装置9の排気バルブ9cを通して大気中へ排気させることで、上記空気チューブ3を収縮させることができるようにしてある。更に、上記空気チューブ3内の空気8を排気させて該空気チューブを収縮させた状態にて、上記空気給排用ホース7を上記止水対象配管としての既設配管10の管壁に設けた治具回収用孔16より配管外部へ引き出すことで、該空気給排用ホース7に繋がる上記柔軟な材質製としてある空気チューブ3、シール材4、漏斗状部材5及び漏洩水ドレン抜きホース6を、上記治具回収用孔16を通して配管外部へ一体に引き出すことができるようにしてある。   Thus, the air supply valve 9a of the air supply / discharge device 9 is opened to supply air 8 of a predetermined pressure to the air supply / discharge hose 7, thereby filling the air tube 3 with the air 8 The air tube 3 can be expanded. On the other hand, when the air supply valve 9a of the air supply / exhaust device 9 is closed, the exhaust valve 9c is opened to fill the air tube 3 as shown by a two-dot chain line in FIG. The air tube 3 can be contracted by exhausting the air 8 that has been discharged into the atmosphere through the air supply / discharge hose 7 and the exhaust valve 9c of the air supply / discharge device 9. Further, in the state where the air 8 in the air tube 3 is exhausted and the air tube is contracted, the air supply / discharge hose 7 is provided on the wall of the existing pipe 10 as the water stop target pipe. The air tube 3, the sealing material 4, the funnel-shaped member 5, and the leaked water drainage hose 6 made of the flexible material connected to the air supply / discharge hose 7 are drawn out from the pipe collecting hole 16 to the outside of the pipe. Through the jig recovery hole 16, it can be pulled out to the outside of the pipe.

次に、以上の構成としてある配管止水装置1を用いて、所要のプラントにて活管17に取り付けられている止水弁15の下方位置での配管交換工事、たとえば、T字管の交換工事を行う場合における配管溶接継手部18に上記止水弁15より漏洩する漏洩水19が到達しないように止水を図る場合の手順について説明する。   Next, using the pipe water stop device 1 having the above configuration, pipe replacement work at a position below the water stop valve 15 attached to the live pipe 17 in a required plant, for example, replacement of a T-shaped pipe A procedure for stopping the water so that the leaked water 19 leaking from the water stop valve 15 does not reach the pipe welded joint portion 18 in the construction will be described.

先ず、図4に示すように、上記活管17に取り付けられている止水弁15を閉じた状態で、該止水弁15の下側に繋がる既設配管10を上下方向の途中位置で切断し、図4に二点鎖線で示す如き該既設配管10の下側に接続されていた既設のT字管20を撤去する。   First, as shown in FIG. 4, with the water stop valve 15 attached to the live pipe 17 closed, the existing pipe 10 connected to the lower side of the water stop valve 15 is cut at an intermediate position in the vertical direction. Then, the existing T-shaped pipe 20 connected to the lower side of the existing pipe 10 as shown by a two-dot chain line in FIG. 4 is removed.

次に、上記止水弁15の下側に残る既設配管10の下端部に、新たに交換される配管としてのT字管12の上端部との間に配管溶接継手部18を形成させるための図示しない開先加工を施すと共に、該既設配管10の管壁の下部所要個所に、治具回収用孔16を穿設しておく。   Next, a pipe weld joint portion 18 is formed between the lower end portion of the existing pipe 10 remaining below the stop valve 15 and the upper end portion of the T-shaped tube 12 as a newly replaced pipe. A groove processing (not shown) is performed, and a jig recovery hole 16 is formed in a lower portion of the pipe wall of the existing pipe 10.

次いで、上記既設配管10の内側に上記配管止水治具2を搬入し、上記空気チューブ3に接続してある空気給排用ホース7を、上記治具回収用孔16を通して配管外部へ引き出すように配置して空気給排装置9に接続すると共に、該配管止水治具2の空気チューブ3を、上記既設配管10の上記治具回収用孔16よりも所要寸法上方となる位置の内周面に周方向に沿わせて配置する。なお、上記のように配管止水治具2の空気チューブ3を上記既設配管10の内周面に周方向に沿わせて配置する操作を容易に実施できるようにするために、たとえば、図4に一点鎖線で示す如く、上記既設配管10の内径よりもわずかに小さい外径を有する平らなリング形状で、且つ周方向の少なくとも1個所に上記空気給排用ホース7を内外方向に通すことができるようにした切り欠き部を備えてなる位置決め具21の上側に、上記配管止水治具2の空気チューブ3を周方向に沿わせて載置した状態で、該位置決め具21ごと上記配管止水治具2を上記既設配管10の下端側から治具回収用孔16よりも所要寸法上方となる位置へ挿入するようにしてもよい。   Next, the pipe water stop jig 2 is carried inside the existing pipe 10, and the air supply / discharge hose 7 connected to the air tube 3 is pulled out of the pipe through the jig collection hole 16. Is connected to the air supply / discharge device 9, and the air tube 3 of the pipe water stopping jig 2 is arranged at an inner circumference at a position above the jig recovery hole 16 of the existing pipe 10 by a required dimension. Arrange along the surface in the circumferential direction. In order to facilitate the operation of arranging the air tube 3 of the pipe water stopping jig 2 along the inner circumferential surface of the existing pipe 10 along the circumferential direction as described above, for example, FIG. As shown by an alternate long and short dash line, the air supply / discharge hose 7 can be passed in the inner and outer directions in a flat ring shape having an outer diameter slightly smaller than the inner diameter of the existing pipe 10 and in at least one place in the circumferential direction. In a state where the air tube 3 of the pipe water stopping jig 2 is placed along the circumferential direction on the upper side of the positioning tool 21 provided with the cutout portion that can be formed, the pipe stopping together with the positioning tool 21 is provided. The water jig 2 may be inserted from the lower end side of the existing pipe 10 to a position above the jig recovery hole 16 by a required dimension.

上記のようにして既設配管10の内側における所要高さ位置の内周面に上記配管止水治具2の空気チューブ3を周方向に沿わせて配置した後は、上記空気給排装置9の空気供給バルブ9aを開操作して、該空気給排装置9より空気給排用ホース7を通して供給する所定圧力の空気8を、上記空気チューブ3に充填し、図5に示すように、該空気チューブ3を膨張させることで、該空気チューブ3の外周部に設けてあるシール材4を、上記膨張してリング形状となる空気チューブ3の外周部と上記既設配管10の内周面との間で径方向に圧縮して、該シール材4の外側面を、上記既設配管10の内周面に周方向の全周に亘り密着させる。これにより、上記配管止水治具2の膨張させた空気チューブ3の外周側と、上記既設配管10の内周面との間が、上記シール材4により周方向の全周に亘り水密シールされるようになる。   After the air tube 3 of the pipe water stop jig 2 is arranged along the circumferential direction on the inner peripheral surface of the required height inside the existing pipe 10 as described above, the air supply / discharge device 9 By opening the air supply valve 9a, the air tube 3 is filled with air 8 having a predetermined pressure supplied from the air supply / discharge device 9 through the air supply / discharge hose 7, and as shown in FIG. By expanding the tube 3, the sealing material 4 provided on the outer peripheral portion of the air tube 3 is expanded between the outer peripheral portion of the air tube 3 that expands into a ring shape and the inner peripheral surface of the existing pipe 10. The outer surface of the sealing material 4 is brought into close contact with the inner peripheral surface of the existing pipe 10 over the entire circumference in the circumferential direction. Thereby, the space between the outer peripheral side of the expanded air tube 3 of the pipe water stop jig 2 and the inner peripheral surface of the existing pipe 10 is watertightly sealed over the entire circumference in the circumferential direction by the sealing material 4. Become so.

なお、上記シール材4の外側面を、上記既設配管10の内周面に密着させる際、該シール材4の外側面にグリス、ワセリン、シリコンシーラント等の充填材(図示せず)を予め塗布しておくようにすることで、シール材4の外側面と既設配管10の内周面との間の水密シール性を高めるようにしてもよい。又、上記位置決め具21は、既設配管10の内側に上記膨張させた空気チューブ3が位置固定されるようになった時点で撤去するようにすればよい。   When the outer surface of the sealing material 4 is brought into close contact with the inner peripheral surface of the existing pipe 10, a filler (not shown) such as grease, petrolatum, or silicone sealant is applied in advance to the outer surface of the sealing material 4. By doing so, you may make it improve the watertight sealing property between the outer peripheral surface of the sealing material 4, and the internal peripheral surface of the existing piping 10. FIG. The positioning tool 21 may be removed when the inflated air tube 3 is fixed in position inside the existing pipe 10.

以上のようにして配管止水治具2の膨張させた空気チューブ3の外周側と、上記既設配管10の内周面との間に上記シール材4による水密シールが形成されると、上記既設配管10の上側に設けてある活管17に接続された止水弁15から該既設配管10内へ漏洩する漏洩水19は、上記配管止水治具2の外周部と既設配管10の内面との間を通過できなくなるため、該漏洩水19は、上記配管止水治具2のシール材4、空気チューブ3の上側を経て漏斗状部材5の上側に導かれ、該漏斗状部材5の開口部5aへ集められた後、漏洩水ドレン抜きホース6を通して下方へ導かれるようになる。   When the watertight seal by the sealing material 4 is formed between the outer peripheral side of the expanded air tube 3 of the pipe water stopping jig 2 and the inner peripheral surface of the existing pipe 10 as described above, Leaked water 19 leaking into the existing pipe 10 from the water stop valve 15 connected to the live pipe 17 provided on the upper side of the pipe 10 is generated by the outer periphery of the pipe water stopping jig 2 and the inner surface of the existing pipe 10. The leakage water 19 is guided to the upper side of the funnel-shaped member 5 through the sealing material 4 of the pipe water stopping jig 2 and the upper side of the air tube 3, and the funnel-shaped member 5 is opened. After being collected in the part 5a, it is guided downward through the leaked water drain hose 6.

なお、上記空気チューブ3を膨張させた後は、上記空気給排装置9の形式に応じて、上記膨張させた空気チューブ3の内圧を保持できるようにしてあれば、空気供給バルブ9aは閉じてもよい。あるいは、上記空気供給バルブ9aを開いた状態のままとして、上記空気チューブ3に、図示しないレギュレータによって該空気チューブ3の耐圧制限内に調整された空気8の所定圧力を作用させ続けるようにしてもよい。   After the air tube 3 is expanded, the air supply valve 9a is closed as long as the internal pressure of the expanded air tube 3 can be maintained according to the type of the air supply / discharge device 9. Also good. Alternatively, the air supply valve 9a is left open, and a predetermined pressure of the air 8 adjusted within the pressure limit of the air tube 3 by a regulator (not shown) is continuously applied to the air tube 3. Good.

その後、上記既設配管10の下側に、新たに交換される配管として、上端部に予め開先加工を施してなるT字管12を配置して、上記既設配管10の下端部と上記T字管12の上端部との間に配管溶接継手部18を形成させると共に、上記配管止水治具2の上記漏洩水ドレン抜きホース6を、該T字管12の内側を通してから、該漏洩水ドレン抜きホース6の下部を、上記T字管12の所要個所に設けてある溶接検査用のプラグ孔13を通して配管外部へ突出させるように配置して、その下端部を、T字管12の外部に設けたドレン受け14に受けさせるようにする。これにより、上記止水弁15から既設配管10の内部へ漏洩する漏洩水19は、上記したように配管止水治具2の漏斗状部材5の上側に受けられた後、漏洩水ドレン抜きホース6を通して、すべて上記ドレン受け14へ送られるようになる。したがって、上記既設配管10と新たに交換された上記T字管12との配管溶接継手部18に、上記止水弁15からの漏洩水19が達する虞は未然に防止されるようになる。   Thereafter, a T-shaped tube 12 that is pre-grooved at the upper end portion is disposed under the existing piping 10 as a new replacement tube, and the lower end portion of the existing piping 10 and the T-shape are disposed. A pipe weld joint 18 is formed between the upper end of the pipe 12 and the leak water drain hose 6 of the pipe water stop jig 2 passes through the inside of the T-shaped pipe 12 before the leak water drain. The lower part of the extraction hose 6 is arranged so as to protrude to the outside of the pipe through the plug hole 13 for welding inspection provided at a required portion of the T-shaped pipe 12, and the lower end thereof is arranged outside the T-shaped pipe 12. The drain receiver 14 is provided. As a result, the leaked water 19 leaking from the water stop valve 15 into the existing pipe 10 is received on the upper side of the funnel-shaped member 5 of the pipe water stop jig 2 as described above, and then the leaked water drain hose. 6, all are sent to the drain receiver 14. Therefore, it is possible to prevent the leakage water 19 from the water stop valve 15 from reaching the pipe weld joint 18 between the existing pipe 10 and the newly replaced T-shaped pipe 12.

この状態で、上記配管溶接継手部18の溶接作業を行うことで、該配管溶接継手部18を、水が存在しない状態で溶接することができて、上記既設配管10の下端部と上記T字管12の上端部が健全に溶接されるようになる。   In this state, by performing the welding operation of the pipe weld joint 18, the pipe weld joint 18 can be welded in the absence of water, and the lower end of the existing pipe 10 and the T-shape The upper end of the tube 12 is welded soundly.

上記のようにして配管溶接継手部18の溶接作業が終了した後は、上記空気給排装置9における空気供給バルブ9aが開いたままとしてある場合は、該空気供給バルブ9aを予め閉じてから、空気給排装置9の排気バルブ9cを開くと、上記配管止水治具2の空気チューブ3に充填されていた所定圧力の空気8が、空気給排用ホース7と空気給排装置9の排気バルブ9cを通して外気に放出されるようになるため、該空気チューブ3が収縮するようになる。更に、上記空気チューブ3の内部空間が、上記空気給排用ホース7と空気給排装置9の排気バルブ9cを介して大気に連通された状態となるため、該空気チューブ3が外力に応じて自在に収縮して変形できるようになる。   After the welding operation of the pipe welded joint portion 18 is completed as described above, if the air supply valve 9a in the air supply / discharge device 9 remains open, the air supply valve 9a is closed in advance, When the exhaust valve 9c of the air supply / discharge device 9 is opened, the air 8 having a predetermined pressure filled in the air tube 3 of the pipe water stopping jig 2 is exhausted from the air supply / discharge hose 7 and the air supply / discharge device 9. Since the air is discharged to the outside through the valve 9c, the air tube 3 contracts. Further, since the internal space of the air tube 3 is in communication with the atmosphere via the air supply / discharge hose 7 and the exhaust valve 9c of the air supply / discharge device 9, the air tube 3 is subjected to an external force. It can be freely contracted and deformed.

したがって、その後、上記空気給排用ホース7を、治具回収用孔16より引き出すと共に、該空気給排用ホース7に接続されている上記空気チューブ3とシール材4と漏斗状部材5と漏洩水ドレン抜きホース6とを、上記治具回収用孔16より配管外部へ引き出すようにする。これにより、上記既設配管10の内部より上記配管止水治具2が回収されるようになる。   Therefore, after that, the air supply / discharge hose 7 is pulled out from the jig collection hole 16, and the air tube 3, the sealing material 4, the funnel-shaped member 5 and the leak connected to the air supply / discharge hose 7 are leaked. The water drain hose 6 is pulled out of the pipe through the jig collection hole 16. As a result, the pipe water stop jig 2 is recovered from the inside of the existing pipe 10.

上記のようにして配管止水治具2を回収した後は、上記配管溶接継手部18の溶接状態を適宜確認した後、上記既設配管10の管壁に設けた治具回収用孔16と、上記T字管12の所要個所に設けた溶接検査用プラグ孔13を、それぞれ外側から図示しないプラグや蓋部材で水密に閉塞させることで、上記T字管12の配管交換作業を終了する。   After collecting the pipe water stop jig 2 as described above, after appropriately confirming the welding state of the pipe weld joint 18, the jig collection hole 16 provided in the pipe wall of the existing pipe 10, The pipe inspection work of the T-shaped tube 12 is finished by watertightly closing the welding inspection plug holes 13 provided at the required portions of the T-shaped tube 12 from the outside with plugs or lid members (not shown).

このように、本発明の配管止水装置及び該配管止水装置を用いた配管止水方法によれば、活管17に取り付けられた止水弁15の下側で配管の交換工事を行う場合に、配管溶接継手部18の上側に位置する既設配管10の内側に上記配管止水治具2を装着することで、上記止水弁15の漏洩水19が配管溶接継手部18に達する虞を未然に防止できて、上記配管溶接継手部18の健全な溶接を行わせることができる。又、上記既設配管10の内側所要個所に上記配管溶接治具2を装着するために該既設配管10に対して行う加工は、治具回収用孔16を穿設するのみでよいため、該配管止水治具2の装着に要する手間及び時間が嵩む虞を解消できる。   Thus, according to the pipe water stop device and the pipe water stop method using the pipe water stop device of the present invention, when pipe replacement work is performed below the water stop valve 15 attached to the live pipe 17. In addition, by installing the pipe water stop jig 2 inside the existing pipe 10 located on the upper side of the pipe weld joint 18, there is a possibility that the leaked water 19 of the water stop valve 15 may reach the pipe weld joint 18. This can be prevented in advance, and sound welding of the pipe weld joint 18 can be performed. Further, since the processing to be performed on the existing pipe 10 in order to attach the pipe welding jig 2 to a required portion inside the existing pipe 10 only needs to drill the jig collecting hole 16, the pipe The trouble and time required for mounting the water stop jig 2 can be eliminated.

更に、上記活管17に接続された止水弁15の下方での配管溶接継手部18の溶接作業が終了した後は、上記空気チューブ3に充填されていた空気8を排気させた状態で、上記既設配管10に設けてある治具回収用孔16より空気給排用ホース7を引き出して、該空気給排用ホース7に繋がっている空気チューブ3、シール材4、漏斗状部材5、漏洩水ドレン抜きホース6を上記治具回収用孔16より引き出すという作業のみで、上記既設配管10及びT字管12の内部より配管止水治具2を容易に撤去することができる。よって、上記配管止水治具2の取り付け及び回収を短時間で行うことができて、配管交換工事の工程にインパクト(大きな影響)を与える虞を解消できる。   Furthermore, after the welding operation of the pipe weld joint 18 under the water stop valve 15 connected to the live pipe 17 is completed, the air 8 filled in the air tube 3 is exhausted, The air supply / discharge hose 7 is pulled out from the jig collection hole 16 provided in the existing pipe 10, and the air tube 3, the sealing material 4, the funnel-shaped member 5, and the leakage connected to the air supply / discharge hose 7 are leaked. The pipe water-stopping jig 2 can be easily removed from the inside of the existing pipe 10 and the T-shaped pipe 12 only by pulling out the water drain hose 6 from the jig collection hole 16. Therefore, the pipe water stop jig 2 can be attached and recovered in a short time, and the risk of having an impact (a large influence) on the pipe replacement work process can be eliminated.

更には、従来の配管凍結工法と異なり、上記配管止水治具2の取り付けによる止水弁15の漏洩水19の止水はすべて常温で行うことができるため、SUS材の配管のみならず炭素鋼管等、いかなる材質の配管の止水にも適用することができる。   Furthermore, unlike the conventional pipe freezing method, all the water leakage of the leaked water 19 of the water stop valve 15 by attaching the pipe water stop jig 2 can be performed at room temperature, so that not only the pipe made of SUS material but also carbon. It can be applied to water stopping of pipes of any material such as steel pipes.

しかも、上記配管止水治具2は、柔軟な空気チューブ3と、柔軟なシール材4と、柔軟な漏斗状部材5と、漏洩水ドレン抜きホース6と、空気給排用ホース7とからなるコンパクトな構成としてあると共に、金属を使用する部分は、上記空気チューブ3の空気給排ノズル3aと上記空気給排用ホース7との接続部分程度に限定することができ、更には、上記いずれの部材3,4,5,6,7にも特殊な材質を用いる必要がないため、該配管止水治具2を安価なものとすることができる。したがって、原子力発電所における放射線管理区域で使用するための使い捨て用の配管止水治具2とする場合に有利なものとすることができる。   Moreover, the pipe water stop jig 2 includes a flexible air tube 3, a flexible sealing material 4, a flexible funnel-shaped member 5, a leaked water draining hose 6, and an air supply / discharge hose 7. While being a compact structure, the part which uses a metal can be limited to the connection part of the air supply / discharge nozzle 3a of the air tube 3 and the air supply / discharge hose 7, and any one of the above Since it is not necessary to use a special material for the members 3, 4, 5, 6, 7, the pipe water stopping jig 2 can be made inexpensive. Therefore, it can be made advantageous when the disposable pipe water stopping jig 2 for use in a radiation control area in a nuclear power plant is used.

なお、本発明は、上記実施の形態にのみ限定されるものではなく、配管止水治具2の空気チューブ3の外周部に設けるシール材4の外側面に、周方向の全周に亘る断面形状波型の凸部4aを軸心方向に所要間隔で複数設けるものとして示したが、上記シール材4の外側面に設ける凸部4aは、軸心方向に所要間隔で複数配列されるようにしてあれば、その断面形状を、矩形や三角形や台形等としてもよい。又、上記シール材4の外側面に設ける凸部4aの軸心方向の配列数も、上記空気チューブ3の太さ寸法等に応じて適宜変更してもよい。更に、配管止水治具2の空気チューブ3の外周部に設けるシール材4の外側面と、既設配管10の内周面との間のシール性を高めるという観点からすると、上記シール材4の外側面には、周方向の全周に亘って延びる凸部4aを該シール材4の軸心方向に所要間隔で複数設けることが望ましいが、上記シール材4の外側面をフラットな形状としてもよい。   In addition, this invention is not limited only to the said embodiment, The cross section over the perimeter of the circumferential direction is provided in the outer surface of the sealing material 4 provided in the outer peripheral part of the air tube 3 of the piping water stop jig | tool 2. Although it has been shown that a plurality of shape-wave-shaped convex portions 4a are provided at a required interval in the axial direction, a plurality of convex portions 4a provided on the outer surface of the sealing material 4 are arranged at a required interval in the axial direction. If there is, the cross-sectional shape may be a rectangle, a triangle, a trapezoid, or the like. The number of convex portions 4 a arranged on the outer surface of the sealing material 4 in the axial direction may be appropriately changed according to the thickness dimension of the air tube 3. Furthermore, from the viewpoint of enhancing the sealing performance between the outer surface of the sealing material 4 provided on the outer peripheral portion of the air tube 3 of the pipe water stopping jig 2 and the inner peripheral surface of the existing piping 10, Although it is desirable to provide a plurality of convex portions 4a extending over the entire circumference in the circumferential direction at a required interval in the axial direction of the sealing material 4, the outer surface of the sealing material 4 may be flat. Good.

又、既設配管10の内側に上記配管止水治具2を装着する際には、上記既設配管10の内周面と配管止水治具2のシール材4の外側面との間の水密シール性をより高めるという観点からすると、上記シール材4の外側面に、予めグリス、ワセリン、シリコンシーラント等の充填材を塗布しておくことが好ましいが、該充填材の塗布は省略してもよい。   When the pipe water stop jig 2 is mounted inside the existing pipe 10, a watertight seal between the inner peripheral surface of the existing pipe 10 and the outer surface of the seal material 4 of the pipe water stop jig 2 is provided. From the viewpoint of enhancing the properties, it is preferable to apply a filler such as grease, petrolatum, or silicone sealant to the outer surface of the sealing material 4 in advance, but the application of the filler may be omitted. .

上記空気チューブ3、シール材4、漏斗状部材5、漏洩水ドレン抜きホース6はいずれもゴム製として示したが、上記空気チューブ3は、空気8を充填して膨張させることで上記止水対象配管としての既設配管10の内周面に周方向に沿うリング形状を保持できると共に、空気充填時に形成されるリング形状の外周部と、上記既設配管10の内周面との間でシール材4を径方向に圧縮して、該シール材4の外側面を上記既設配管10の内周面に水密シールが形成されるように密着させる機能を発揮できるようにしてあれば、ゴム以外の柔軟な材質製のものとしてもよい。又、上記シール材4、漏斗状部材5は、上記空気チューブ3の所定個所に対して水密に接合でき、又、漏洩水ドレン抜きホース6は、上記漏斗状部材5の下端の開口部5aに水密に接合でき、且つ既設配管10に設ける治具回収用孔16を通して上記空気チューブ3と一体にシール材4、漏斗状部材5、漏洩水ドレン抜きホース6を引き出すことができるようにしてあれば、上記シール材4、漏斗状部材5、漏洩水ドレン抜きホース6は、ゴム以外の柔軟な材質製のものとしてもよい。   The air tube 3, the sealing material 4, the funnel-shaped member 5, and the leaked water drain drain hose 6 are all made of rubber, but the air tube 3 is filled with air 8 and expanded to fill the water-stop target. The ring shape along the circumferential direction can be maintained on the inner peripheral surface of the existing pipe 10 as a pipe, and the sealing material 4 is formed between the ring-shaped outer peripheral portion formed during air filling and the inner peripheral surface of the existing pipe 10. Is compressed in the radial direction so that the outer surface of the sealing material 4 can be brought into close contact with the inner peripheral surface of the existing pipe 10 so that a watertight seal is formed. It may be made of a material. Further, the sealing material 4 and the funnel-shaped member 5 can be joined in a watertight manner to a predetermined portion of the air tube 3, and the leaked water drain hose 6 is connected to the opening 5 a at the lower end of the funnel-shaped member 5. As long as the sealing member 4, the funnel member 5 and the leaked water drain hose 6 can be pulled out integrally with the air tube 3 through the jig collecting hole 16 provided in the existing pipe 10 so as to be watertightly joined. The sealing material 4, the funnel-shaped member 5, and the leaked water drain hose 6 may be made of a flexible material other than rubber.

上記空気チューブ3とシール材4、空気チューブ3と漏斗状部材5、漏斗状部材5と漏洩水ドレン抜きホース6のそれぞれの取り付けは、該各部材3と4,3と5,5と6同士を水密に且つ一体物となるように取り付けることができれば、接着やその他、該各部材3,4,5,6の材質に応じた任意の方法で行うようにしてよい。   The air tube 3 and the sealing material 4, the air tube 3 and the funnel-shaped member 5, the funnel-shaped member 5 and the leaked water drain hose 6 are attached to each other with the members 3, 4, 3, 5, 5 and 6. If it can be attached so as to be watertight and integrated, it may be performed by any method according to the material of each of the members 3, 4, 5 and 6 as well as adhesion.

上記配管止水治具2の空気チューブ3を膨張させるために該空気チューブ3に充填する流体として空気8を例示したが、その他の任意の流体を用いるようにしてもよい。   Although the air 8 has been exemplified as the fluid that fills the air tube 3 in order to expand the air tube 3 of the pipe water stop jig 2, any other fluid may be used.

その他本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。   Of course, various modifications can be made without departing from the scope of the present invention.

本発明の配管止水方法及び装置の実施の一形態を示すもので、(イ)は平面図、(ロ)は空気チューブに空気を充填していない状態を示す概略切断側面図、(ハ)は空気チューブに空気を充填して膨張させた状態を示す概略切断側面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows an embodiment of a pipe water stopping method and apparatus according to the present invention, in which (A) is a plan view, (B) is a schematic cut side view showing a state where an air tube is not filled with air, and (C). FIG. 4 is a schematic cut side view showing a state where an air tube is filled with air and expanded. 図1の装置の配管止水治具における空気チューブの外周部に設けたシール部材の部分を拡大して示す切断側面図である。FIG. 2 is an enlarged cutaway side view showing a portion of a seal member provided on an outer peripheral portion of an air tube in the pipe water stopping jig of the apparatus of FIG. 1. 図1の装置の配管止水治具を板巻管の内側に装着した場合における該板巻管のビードの部分を拡大して示す平面図である。It is a top view which expands and shows the bead part of this board winding pipe | tube at the time of mounting | wearing the inside of a board winding pipe with the piping water stop jig | tool of the apparatus of FIG. 図1の装置を用いて活管に取り付けられている止水弁の下方位置での配管交換工事を行うために止水弁からの漏洩水を止水する手順を示すもので、止水弁の下側の既設配管内に配管止水治具を搬入した状態を示す概略切断側面図である。1 shows a procedure for stopping leakage water from the stop valve in order to perform pipe replacement work at a position below the stop valve attached to the live pipe using the apparatus of FIG. It is a general | schematic cutting side view which shows the state which carried in the piping water stop jig | tool in the existing piping of lower side. 図1の装置を用いて活管に取り付けられている止水弁の下方位置での配管交換工事を行う場合に止水弁からの漏洩水を止水する手順を示すもので、既設配管内で配管止水治具の空気チューブを膨張させて配管溶接継手部の上方に配管止水治具を装着した状態を示す概略切断側面図である。Fig. 1 shows the procedure for stopping leaked water from the water stop valve when pipe replacement work is performed at a position below the water stop valve attached to the live pipe using the device shown in Fig. 1. It is a general | schematic cutting side view which shows the state which expanded the air tube of the piping water stop jig | tool, and mounted the pipe water stop jig | tool above the pipe welding joint part.

符号の説明Explanation of symbols

1 配管止水装置
2 配管止水治具
3 空気チューブ(チューブ部材)
4 シール材
4a 凸部
5 漏斗状部材
5a 開口部
6 漏洩水ドレン抜きホース
7 空気給排用ホース(流体給排用ホース)
8 空気(流体)
9 空気給排装置(流体給排装置)
10 既設配管(止水対象配管)
12 T字管(配管)
15 止水弁
16 治具回収用孔
17 活管
18 配管溶接継手部
1 Piping water stop device 2 Piping water stopping jig 3 Air tube (tube member)
4 Sealing material 4a Convex part 5 Funnel-like member 5a Opening 6 Leaked water drain hose 7 Air supply / discharge hose (fluid supply / discharge hose)
8 Air (fluid)
9 Air supply / discharge device (fluid supply / discharge device)
10 Existing piping (piping for water stoppage)
12 T-shaped pipe (pipe)
15 Stop valve 16 Hole for collecting jig 17 Live pipe 18 Pipe welded joint

Claims (4)

下端の開口部に漏洩水ドレン抜きホースを接続してなる柔軟な漏斗状部材を内周側に取り付けると共に、外周側に柔軟なシール材を全周に亘り取り付けてなるチューブ部材を、止水対象配管の内側に配置して、該止水対象配管の管壁に設けた治具回収用孔に挿通させて配置した流体給排用ホースを通して配管外部の流体給排用装置より供給する流体により上記チューブ部材を膨張させ、該膨張させたチューブ部材の外周部と上記止水対象配管の内周面との間で径方向に圧縮される上記シール材の外側面を、上記止水対象配管の内周面に密着させることで、上記チューブ部材の外周側と止水対象配管の内周面との間を水密にシールさせるようにすることを特徴とする配管止水方法。   Attach a flexible funnel-shaped member with a leak water drain hose connected to the opening at the lower end on the inner circumference side, and a tube member with a flexible sealing material on the outer circumference side over the entire circumference. By the fluid supplied from the fluid supply / discharge device outside the pipe through the fluid supply / discharge hose arranged inside the pipe and inserted through the jig collection hole provided in the pipe wall of the water stop target pipe The tube member is expanded, and the outer surface of the sealing material compressed in the radial direction between the outer peripheral portion of the expanded tube member and the inner peripheral surface of the water stop target pipe A pipe water-stop method, wherein the space between the outer peripheral side of the tube member and the inner peripheral surface of the water-stop target pipe is sealed tightly to the peripheral surface. 膨張時に止水対象配管の内径に対応した外径寸法となるようにしてあるリング形状のチューブ部材の外周部に、柔軟なシール材を全周に亘り取り付け、且つ上記チューブ部材の内側に、柔軟な材質性の漏斗状部材の外周部を水密に取り付けると共に、該漏斗状部材の下端の開口部に所要の長さ寸法を有する漏洩水ドレン抜きホースを接続し、上記チューブ部材の所要個所に、上記止水対象配管の管壁を通して配置した流体給排用ホースを接続して配管止水治具を形成し、更に、上記配管止水治具の流体給排用ホースに接続して上記チューブ部材への流体の充填と排出を行うための流体給排装置を備えた構成を有することを特徴とする配管止水装置。   A flexible sealing material is attached to the outer circumference of a ring-shaped tube member that has an outer diameter corresponding to the inner diameter of the water stop target pipe when expanded, and the inner side of the tube member is flexible. Attach the outer periphery of a funnel-shaped member made of a material with watertightness, connect a drainage drain drain hose having a required length to the opening at the lower end of the funnel-shaped member, A pipe water stopping / discharging hose arranged through the pipe wall of the water stopping target pipe is connected to form a pipe water stopping / discharging jig, and further connected to a fluid supplying / discharging hose of the piping / water stopping / stopping jig to connect the tube member. A pipe water stop device comprising a fluid supply / discharge device for filling and discharging fluid to and from the pipe. 配管止水治具のチューブ部材の外周部に設けるシール材を、独立気泡型の柔軟な多孔質ゴムとした請求項2記載の配管止水装置。   The pipe water stop device according to claim 2, wherein the sealing material provided on the outer periphery of the tube member of the pipe water stop jig is a closed cell type flexible porous rubber. 配管止水治具のチューブ部材の外周部に設けるシール材の外側面に、周方向の全周に亘る凸部を、軸心方向に所要間隔で複数配列して設けるようにした請求項2又は3記載の配管止水装置。   3. The outer surface of the sealing material provided on the outer peripheral portion of the tube member of the pipe water stopping jig is provided with a plurality of convex portions over the entire circumference in the circumferential direction arranged at a required interval in the axial direction. 3. Piping water stop device according to 3.
JP2008166099A 2008-06-25 2008-06-25 Piping water stopping method and apparatus Active JP4229212B1 (en)

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KR101492207B1 (en) 2013-07-10 2015-02-13 신일동 주식회사 A pipe lining method using spiral strip member
RU194781U1 (en) * 2019-05-20 2019-12-23 Общество с ограниченной ответственностью "КЕМИГРИН" PNEUMATIC VALVE VALVE FOR SEALING OF DRAINAGE SYSTEMS AND RETAINING OF CHEMICAL SUBSTANCE
RU2724286C1 (en) * 2019-05-17 2020-06-22 Общество с ограниченной ответственностью "КЕМИГРИН" Pneumatic shut-off valve for sealing drain systems and chemical spill containment
JP2021148221A (en) * 2020-03-19 2021-09-27 三菱重工業株式会社 Cylindrical member closing unit and cylindrical member closing method
JP7511076B1 (en) 2023-12-27 2024-07-04 株式会社高田工業所 Back shield jig and metal pipe welding method using the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101492207B1 (en) 2013-07-10 2015-02-13 신일동 주식회사 A pipe lining method using spiral strip member
RU2724286C1 (en) * 2019-05-17 2020-06-22 Общество с ограниченной ответственностью "КЕМИГРИН" Pneumatic shut-off valve for sealing drain systems and chemical spill containment
RU194781U1 (en) * 2019-05-20 2019-12-23 Общество с ограниченной ответственностью "КЕМИГРИН" PNEUMATIC VALVE VALVE FOR SEALING OF DRAINAGE SYSTEMS AND RETAINING OF CHEMICAL SUBSTANCE
JP2021148221A (en) * 2020-03-19 2021-09-27 三菱重工業株式会社 Cylindrical member closing unit and cylindrical member closing method
JP7434006B2 (en) 2020-03-19 2024-02-20 三菱重工業株式会社 Cylindrical member closing unit and cylindrical member closing method
JP7511076B1 (en) 2023-12-27 2024-07-04 株式会社高田工業所 Back shield jig and metal pipe welding method using the same

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