JP2009255464A - Laminate molding device laminate molding method - Google Patents

Laminate molding device laminate molding method Download PDF

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JP2009255464A
JP2009255464A JP2008109714A JP2008109714A JP2009255464A JP 2009255464 A JP2009255464 A JP 2009255464A JP 2008109714 A JP2008109714 A JP 2008109714A JP 2008109714 A JP2008109714 A JP 2008109714A JP 2009255464 A JP2009255464 A JP 2009255464A
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molding
mold
injection unit
axial direction
primary
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JP5151649B2 (en
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Akio Okamoto
昭男 岡本
Kazuaki Miyamoto
和明 宮本
Koji Ogawa
浩司 尾川
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Ube Machinery Corp Ltd
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Ube Machinery Corp Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminates molding device structurally simplified, low priced, having a short molding cycle time and inhibiting molding defects due to resin leakage or resin hardening, and a laminate molding method. <P>SOLUTION: This laminate molding device comprises: a pair of molds 40, each having a slide mold with a plurality of cavity surfaces, which is spaced from a cavity side part; a mold clamping unit 10 for opening/closing the molds; and a plurality of injection units 20 and 30, for injecting a molten resin into a cavity formed by clamping the molds, which are disposed in the axial direction and a direction crossing the axial direction, of the mold clamping unit. In addition, a securing means is provided which can remove the injection units disposed at a nozzle securing part for molding of the slide mold in the axial direction and the crossing direction. Besides, the transfer means of the injection units transfers the slide mold to a predetermined molding position by securing the injection units to the slide mold. Also, the method of molding the laminate is provided. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、スライド型を用いて一次成形と二次成形とによって樹脂を積層状態に射出成形して積層品を得る成形装置及び成形方法に関するものである。   The present invention relates to a molding apparatus and a molding method for obtaining a laminated product by injection molding a resin into a laminated state by primary molding and secondary molding using a slide mold.

スライド型を用いて一次成形と二次成形とによって樹脂を積層状態に射出成形して積層品を得る成形装置及び成形方法は、例えば特許文献1により提案されている。
この成形装置は、可動盤に取付けられた可動型と、固定盤に対し横方向へ並列且つ摺動自在に取付けられた一次成形型及び二次成形型と、可動型に対して一次及び二次成形型を選択的に対向させる移動手段と、成形装置の軸線方向に配置した二次成形用射出ユニットと、成形装置の軸線に交差方向に配置した一次成形用射出ユニットにより構成される。
For example, Patent Document 1 proposes a molding apparatus and a molding method for obtaining a laminated product by injection molding a resin into a laminated state by primary molding and secondary molding using a slide mold.
The molding apparatus includes a movable mold attached to a movable platen, a primary mold and a secondary mold that are mounted in parallel and slidably in a lateral direction with respect to the fixed platen, and a primary and secondary mold with respect to the movable die. It comprises a moving means for selectively facing the molding die, a secondary molding injection unit disposed in the axial direction of the molding apparatus, and a primary molding injection unit disposed in a direction intersecting the axis of the molding apparatus.

積層品の成形は、先ず一次成形型と可動型とを対向させて型締した後、一次成形用射出ユニットのノズルを一次成形型のスプルブッシュに当接させて溶融樹脂を充填して一次成形品を成形する。
次に、一次成形品を残した可動型を型開すると共に、移動手段を駆動して二次成形型を可動型に対向させて型締めする。
そして、二次成形用射出ユニットのノズルを二次成形型のスプルブッシュに当接させて溶融樹脂を充填して一次成形品と一体化して積層品を成形している。
特開平7−144356号公報
For the molding of the laminated product, first, the primary mold and the movable mold are faced and clamped, and then the nozzle of the primary molding injection unit is brought into contact with the sprue bush of the primary mold and filled with the molten resin. Mold the product.
Next, the movable mold leaving the primary molded product is opened, and the moving means is driven to clamp the secondary mold so as to face the movable mold.
Then, the nozzle of the secondary molding injection unit is brought into contact with the sprue bush of the secondary molding die, filled with molten resin, and integrated with the primary molded product to form a laminated product.
JP-A-7-144356

しかしながら、上記した従来の多層品の成形装置は、固定盤に取付けられスライドする一次成形型及び二次成形型に設けたスプルブッシュとノズルが当接する構成であり、金型をスライドさせる毎にスプルブッシュからノズルを離間させなければならない。このため、ノズルやスプルブッシュから樹脂の漏れ出しや、樹脂が固化して樹脂の流路が閉塞すること等により成形不良が発生していた。
さらに、一次及び二次成形の毎にノズルを移動してスプルブッシュから離間させることから、無駄なサイクル時間を要し、成形サイクルが長くなるという問題を有している。
However, the conventional multi-layer product forming apparatus described above is configured such that the sprue bush and the nozzle provided in the primary forming die and the secondary forming die that are attached to the fixed plate and slide come into contact with each other, and each time the die is slid The nozzle must be separated from the bush. For this reason, molding failure occurs due to leakage of the resin from the nozzle or sprue bushing, or solidification of the resin to block the resin flow path.
Further, since the nozzle is moved and separated from the sprue bush at each primary and secondary molding, there is a problem that a wasteful cycle time is required and a molding cycle becomes long.

また、一次成形型及び二次成形型をスライド型として固定盤に配し、スライド型には可動型に対向させるための移動手段を有していることから、成形装置の構造が複雑で価格的に高価となる。
本発明の課題は、上記従来の問題に鑑みてなされたもので、装置が簡略化され安価で、成形サイクル時間が短く、樹脂漏れや樹脂の固化による成形不良を防止した積層品の成形装置及び成形方法を提供することにある。
In addition, since the primary mold and the secondary mold are arranged on the stationary platen as slide molds, and the slide molds have moving means for facing the movable molds, the structure of the molding apparatus is complicated and expensive. Expensive.
An object of the present invention has been made in view of the above-described conventional problems, and is an apparatus for forming a laminated product in which an apparatus is simplified and inexpensive, a molding cycle time is short, and molding defects due to resin leakage and resin solidification are prevented. It is to provide a molding method.

本発明の請求項1に記載の積層品の成形装置は、固定型に間隔を置いて複数のキャビティ面を設けたスライド型を有する一対の金型と、該金型を開閉する型締ユニットと、型閉じして形成されるキャビティに溶融樹脂を充填する一次成形用及び二次成形用射出ユニットとを備え、一次成形と二次成形とによって積層品を成形する成形装置であって、前記射出ユニットのいずれか一方を前記成形装置の軸線方向に進退自在に配置し、他の一方を前記成形装置の軸線方向と交差方向に進退自在に配置するとともに、前記成形装置の軸線方向と交差方向に進退自在に配置した射出ユニットのノズルが係止する前記スライド型のノズル係止部に、該射出ユニットを着脱可能とするノズル係止手段を設けた。
本発明の請求項2に記載の積層品の成形装置は、請求項1に記載の発明において、前記成形装置の軸線方向に進退自在に配置した射出ユニットを一次成形用とし、軸線方向と交差方向に進退自在に配置した射出ユニットを二次成形用とした。
According to a first aspect of the present invention, there is provided a laminated product molding apparatus comprising: a pair of molds having a slide mold having a plurality of cavity surfaces spaced from a fixed mold; a mold clamping unit for opening and closing the mold; A molding apparatus comprising a primary molding and secondary molding injection unit for filling a cavity formed by closing a mold with a molten resin, and molding a laminate by primary molding and secondary molding, the injection Either one of the units is disposed so as to be movable back and forth in the axial direction of the molding apparatus, and the other one is disposed so as to be movable back and forth in the direction intersecting with the axis direction of the molding apparatus, and in the direction intersecting with the axis direction of the molding apparatus. Nozzle locking means for detachably attaching the injection unit is provided at the slide type nozzle locking portion that is locked by the nozzle of the injection unit that is arranged so as to be able to advance and retreat.
According to a second aspect of the present invention, there is provided a molding apparatus for a laminated product according to the first aspect, wherein the injection unit disposed so as to be movable forward and backward in the axial direction of the molding apparatus is used for primary molding and intersects with the axial direction. The injection unit arranged so as to freely move forward and backward was used for secondary molding.

本発明の請求項3に記載の積層品の成形装置は、請求項1に記載の発明において、前記成形装置の軸線方向と交差方向に配置した射出ユニットを一次成形用とし、軸線方向に進退自在に配置した射出ユニットを二次成形用とした。
本発明の請求項4に記載の積層品の成形装置は、請求項1乃至請求項3のいずれかに記載の発明において、前記成形装置の軸線方向に進退自在に配置した射出ユニットと前記金型のキャビティを接続する溶融樹脂の流路は、固定型パーティング面に開口部を有して設けた第1流路と可動型パーティング面に設けた第2流路とで形成され、該形成した第1流路と第2流路とを連通するようにした。
According to a third aspect of the present invention, there is provided a molding apparatus for a laminated product according to the first aspect, wherein the injection unit arranged in a direction intersecting with the axial direction of the molding apparatus is used for primary molding, and can advance and retreat in the axial direction. The injection unit arranged in was used for secondary molding.
According to a fourth aspect of the present invention, there is provided a molding apparatus for a laminated product according to any one of the first to third aspects, wherein the injection unit and the mold are arranged so as to be movable forward and backward in the axial direction of the molding apparatus. The molten resin flow path connecting the cavities is formed by a first flow path provided with an opening on the fixed parting surface and a second flow path provided on the movable parting surface. The first flow path and the second flow path thus communicated with each other.

本発明の請求項5に記載の積層品の成形方法は、固定型に間隔を置いて複数のキャビティ面を設けたスライド型を有する一対の金型と、該金型を開閉する型締ユニットと、型閉じして形成されるキャビティに溶融樹脂を充填する一次成形用及び二次成形用射出ユニットとを用い、一次成形と二次成形とによって積層品を成形する成形方法であって、前記スライド型の所定の成形位置への移動は、前記スライド型が係止された前記いずれかの射出ユニットの移動手段により駆動されて行うこととした。   According to a fifth aspect of the present invention, there is provided a method for forming a laminated product, comprising: a pair of molds having a slide mold provided with a plurality of cavity surfaces spaced apart from a fixed mold; and a mold clamping unit for opening and closing the mold. A molding method for molding a laminate by primary molding and secondary molding using a primary molding and secondary molding injection unit that fills a cavity formed by closing a mold with a molten resin, the slide The movement of the mold to a predetermined molding position is performed by being driven by the moving means of any one of the injection units in which the slide mold is locked.

本発明の請求項6に記載の積層品の成形方法は、請求項5に記載の発明において、前記一次成形用又は二次成形用何れか一方の射出ユニットに、発泡剤が混合された溶融樹脂を用いることとした。
本発明の請求項7に記載の積層品の成形方法は、請求項5又は請求項6のいずれかに記載の発明において、前記固定型の二次成形用キャビティに、金属又は樹脂若しくは天然素材等で予め所定の形状に形成された補用部品をインサートして積層成形することとした。
According to a sixth aspect of the present invention, there is provided a method for molding a laminated product according to the fifth aspect, wherein the foamed resin is mixed with one of the injection units for primary molding or secondary molding. It was decided to use.
The method for molding a laminated product according to claim 7 of the present invention is the method according to claim 5 or 6, wherein the fixed mold secondary molding cavity is made of metal, resin, natural material, or the like. Then, it was decided to insert and insert the auxiliary parts formed in a predetermined shape in advance.

本発明に係る積層品の成形装置は、前記射出ユニットのいずれか一方を前記成形装置の軸線方向に進退自在に配置し、他の一方を前記成形装置の軸線方向と交差方向に進退自在に配置するとともに、前記成形装置の軸線方向と交差方向に進退自在に配置した射出ユニットのノズルが係止する前記スライド型のノズル係止部に、該射出ユニットを着脱可能とするノズル係止手段を設け、スライド型が移動してもノズルとスライド型と離間しない構成とした。このため、ノズルや金型から樹脂漏れや樹脂の固化が発生することがなく、成形不良の防止と成形サイクルの短縮ができる。   In the laminated product molding apparatus according to the present invention, either one of the injection units is disposed so as to be movable forward and backward in the axial direction of the molding apparatus, and the other is disposed so as to be movable forward and backward in the direction intersecting with the axial direction of the molding apparatus. In addition, the slide-type nozzle locking portion that is locked by the nozzle of the injection unit that is arranged so as to be movable back and forth in the direction intersecting the axial direction of the molding apparatus is provided with a nozzle locking means that allows the injection unit to be detachable. The nozzle and the slide mold are not separated even when the slide mold moves. For this reason, resin leakage or resin solidification does not occur from the nozzle or the mold, and it is possible to prevent molding defects and shorten the molding cycle.

また、前記成形装置の軸線方向に進退自在に配置した射出ユニットと前記金型のキャビティを接続する溶融樹脂の流路を、スライド型を回避して固定型と可動型パーティング面に設けたので、ノズルを金型に当接した状態でスライド型の移動が行える。このため、ノズルや金型から樹脂漏れや樹脂の固化が発生することがなく、成形不良を防止することができる。
さらに、スライド型の移動手段を固定型に設けないことから、成形装置が簡略化され安価にすることができる。
In addition, since the molten resin flow path connecting the injection unit and the mold cavity arranged in the axial direction of the molding apparatus and the mold cavity is provided on the fixed mold and the movable parting surface, avoiding the slide mold The slide mold can be moved while the nozzle is in contact with the mold. For this reason, resin leakage and resin solidification do not occur from the nozzle or the mold, and molding defects can be prevented.
Furthermore, since the slide-type moving means is not provided in the fixed mold, the molding apparatus can be simplified and made inexpensive.

本発明に係る積層品の成形方法は、スライド型の所定の成形位置への移動は、前記スライド型と前記成形装置の軸線方向と交差方向に配置した射出ユニットが係止された状態で、前記成形装置の軸線方向と交差方向に配置した射出ユニットの移動手段により駆動されて行うこととしたので、従来方法に比べ大きな成形品が得られるという効果を発現し得る。
スライド型の移動に際していずれの射出ユニットのノズルも離間させることがないので、成形サイクルを短縮できる。
In the method for molding a laminated product according to the present invention, the movement of the slide mold to a predetermined molding position is performed in a state where the slide mold and the injection unit arranged in the direction intersecting with the axial direction of the molding apparatus are locked. Since it is driven by the moving means of the injection unit arranged in the direction intersecting with the axial direction of the molding apparatus, an effect that a large molded product can be obtained as compared with the conventional method can be exhibited.
Since the nozzle of any injection unit is not separated when the slide mold is moved, the molding cycle can be shortened.

また、積層する樹脂に発泡剤を混合した樹脂(発泡剤混合樹脂)を用いるようにしたので、発泡層を備え、ソフト感を有して軽量化され、断熱性や遮音性に優れた積層品を得ることができる。さらに、射出ユニットのノズルを金型から離間させないので、発泡剤混合樹脂の発泡成分が漏れることがなく、高品質な発泡層を備えた積層品を得ることができる。
さらに、金属又は樹脂若しくは天然素材等で予め所定の形状に形成された補用部品をインサートして積層成形するようにしたので、成形品表面が加飾され意匠性に優れた積層品や製品強度が向上した積層品を得ることができる。
ここで補用部品とは、主として成形品の意匠性や強度を向上させる等の目的で用いる加工品をいう。
In addition, since a resin in which a foaming agent is mixed with the resin to be laminated (foaming agent mixed resin) is used, it is a laminated product that has a foamed layer, has a soft feeling, is lightweight, and has excellent heat insulation and sound insulation properties. Can be obtained. Furthermore, since the nozzle of the injection unit is not separated from the mold, the foam component of the foaming agent mixed resin does not leak, and a laminated product having a high-quality foam layer can be obtained.
In addition, since inserts are made by laminating auxiliary parts that have been pre-formed in a predetermined shape with metal, resin, natural material, etc., the molded product surface is decorated and laminated products with excellent design and product strength A laminated product with improved can be obtained.
Here, the auxiliary part refers to a processed product mainly used for the purpose of improving the designability and strength of the molded product.

以下、本発明の積層品の成形装置及び成形方法について実施の形態を説明するが、本発明はこれらに限定されて解釈されるべきものではなく、本発明の範囲を逸脱しない範囲において、当業者の知識に基づいて、種々の変更、修正、改良を加え得るものである。例えば、図面は、好適な本発明の実施の形態を表わすものであるが、本発明は図面に示された情報により制限されない。本発明を実施し又は検証する上では、本明細書中に記述されたものと同様の手段若しくは均等な手段が適用され得るが、好適な手段は以下に記述される手段である。なお、以下の記載において、一般的な技術、公知の技術、汎用の技術は省略している。   Hereinafter, embodiments of a molding apparatus and a molding method for a laminated product according to the present invention will be described. However, the present invention should not be construed as being limited thereto, and a person skilled in the art within the scope not departing from the scope of the present invention. Based on this knowledge, various changes, modifications, and improvements can be made. For example, the drawings show preferred embodiments of the present invention, but the present invention is not limited by the information shown in the drawings. In practicing or verifying the present invention, means similar to or equivalent to those described in the present specification can be applied, but preferred means are those described below. In the following description, general techniques, known techniques, and general-purpose techniques are omitted.

先ず、図面に基づいて本発明を実施するため形態について説明する。図1〜5は、本発明を実施するための形態に係り、図1は本実施形態による成形装置の全体構成を示す平面図である。 図2は成形装置の軸線方向と交差方向に配置した射出ユニットのノズルとスライド型との係止手段の構成図であり、(a)は係止状態を、(b)は係止を解放した状態を示す断面図である。図3はスライド型の移動状態を示す図であり、(a)は一次成形状態の正面図、(b)は二次成形状態の正面図である。
図4は一次成形状態を示す要部の断面図であり、図5は二次成形状態を示す要部の断面図である。なお、本実施の形態では成形装置の軸線方向に配置した射出ユニットを一次射出ユニットとし、軸線方向と交差方向に配置した射出ユニットを二次射出ユニットとしてある。以下、図1〜図5に従って説明する。
First, an embodiment for carrying out the present invention will be described with reference to the drawings. 1 to 5 relate to a form for carrying out the present invention, and FIG. 1 is a plan view showing an entire configuration of a molding apparatus according to the present embodiment. 2A and 2B are configuration diagrams of the locking means between the nozzle and the slide mold of the injection unit arranged in the direction intersecting with the axial direction of the molding apparatus. FIG. 2A shows the locked state and FIG. 2B shows the locked state. It is sectional drawing which shows a state. FIGS. 3A and 3B are diagrams showing a moving state of the slide mold, wherein FIG. 3A is a front view in a primary molding state, and FIG. 3B is a front view in a secondary molding state.
4 is a cross-sectional view of the main part showing the primary molding state, and FIG. 5 is a cross-sectional view of the main part showing the secondary molding state. In the present embodiment, an injection unit arranged in the axial direction of the molding apparatus is a primary injection unit, and an injection unit arranged in a direction crossing the axial direction is a secondary injection unit. Hereinafter, a description will be given with reference to FIGS.

図1に示すように、本発明の一実施例に使用される成形装置100は、型締ユニット10、一次成形用射出ユニット20、二次成形用射出ユニット30、金型40及び図示しない型締ユニット10と一次成形用射出ユニット20及び二次成形用射出ユニット30を制御する制御装置とを備えている。
図1に示す型締ユニット10は、固定盤1と可動盤2と油圧ポンプを駆動源とする型締シリンダ3とを備え、可動盤2は固定盤1と型締シリンダ3との間に架設されたタイバー4により案内されて、型締シリンダ3のピストンロッド5により固定盤1に対して前後進できる構成となっている。
As shown in FIG. 1, a molding apparatus 100 used in an embodiment of the present invention includes a mold clamping unit 10, a primary molding injection unit 20, a secondary molding injection unit 30, a mold 40, and a mold clamping (not shown). A unit 10 and a control device for controlling the primary molding injection unit 20 and the secondary molding injection unit 30 are provided.
A mold clamping unit 10 shown in FIG. 1 includes a fixed platen 1, a movable platen 2, and a mold clamping cylinder 3 using a hydraulic pump as a drive source. The movable platen 2 is installed between the fixed platen 1 and the mold clamping cylinder 3. It is guided by the tie bar 4 and can move forward and backward with respect to the stationary platen 1 by the piston rod 5 of the clamping cylinder 3.

一次成形用射出ユニット20は成形装置100の軸線方向に摺動自在に、又、二次成形用射出ユニット30は成形装置100の軸線と交差方向に摺動自在に配され、それぞれの射出ユニット20、30は金型40に形成されたノズル係止部に接離可能とする移動手段を備えた構成となっている。ここで、成形装置100の軸線と交差方向は、前記軸線に水平且つ、固定盤1に対して平行な方向をいう。
前記いずれの射出ユニットも、スクリュの回転手段によりスクリュが回転されることで、ホッパから供給された樹脂成形材料がバレル内に供給されて加熱溶融され、所定量の溶融樹脂をノズル先端より金型40内へ射出充填することができる。
The primary molding injection unit 20 is slidable in the axial direction of the molding apparatus 100, and the secondary molding injection unit 30 is slidable in the direction intersecting with the axis of the molding apparatus 100. , 30 is configured to include a moving means that can be brought into and out of contact with a nozzle locking portion formed in the mold 40. Here, the direction intersecting the axis of the molding apparatus 100 is a direction horizontal to the axis and parallel to the stationary platen 1.
In any of the above injection units, when the screw is rotated by the screw rotating means, the resin molding material supplied from the hopper is supplied into the barrel and melted by heating, and a predetermined amount of the molten resin is injected into the mold from the nozzle tip. 40 can be injection filled.

金型40は、固定盤1に取付けられ成形装置100の軸線と交差方向に摺動自在に配され間隔を置いて複数のキャビティ面を設けたスライド型42を有する固定型41と、可動盤2に取付けられ前記複数のキャビティ面と対向して型締される一つのコア面を有する可動型43とで基本構成される。そして、スライド型42端面の二次成形用ノズル係止部に、二次成形用射出ユニット30との着脱を可能とする係止手段50を有している。   The mold 40 is attached to the fixed platen 1 and is slidably arranged in a direction intersecting with the axis of the molding apparatus 100, and a fixed die 41 having a slide die 42 provided with a plurality of cavity surfaces at intervals, and the movable platen 2. And a movable mold 43 having a single core surface that is clamped opposite to the plurality of cavity surfaces. The secondary molding nozzle locking portion on the end face of the slide mold 42 has a locking means 50 that can be attached to and detached from the secondary molding injection unit 30.

図2に示すように係止手段50は、スライド型42端面の二次成形用射出ユニット30ノズル係止部に取付けられ、係止ブロック52と駆動シリンダ51により基本構成される。係止ブロック52は、駆動シリンダ51のピストンロッドに取付けられガイド穴に案内されて二次成形用射出ユニット30のノズル32を係止する図2(a)で示す係止位置と、ノズル32をとの係止を解放する図2(b)で示す解放位置との間を移動する。
ノズル32と係止ブロック52の係止部は傾斜面で当接する構成としたので、係止した状態でノズル32がスプルブッシュ47に押圧され、ノズル32とスプルブッシュ4の間に隙間が形成されることがない。そして、図2(a)で示す係止位置で二次成形用射出ユニット30を移動させることによって、スライド型42を所定の成形位置へ移動することができる。
As shown in FIG. 2, the locking means 50 is attached to the secondary molding injection unit 30 nozzle locking portion on the end surface of the slide mold 42, and basically includes a locking block 52 and a drive cylinder 51. The locking block 52 is attached to the piston rod of the drive cylinder 51 and is guided by the guide hole to lock the nozzle 32 of the secondary molding injection unit 30. The locking position shown in FIG. It moves between the release positions shown in FIG.
Since the locking portion of the nozzle 32 and the locking block 52 is in contact with an inclined surface, the nozzle 32 is pressed against the sprue bush 47 in a locked state, and a gap is formed between the nozzle 32 and the sprue bush 4. There is nothing to do. Then, the slide mold 42 can be moved to a predetermined molding position by moving the secondary molding injection unit 30 at the locking position shown in FIG.

図3に示すように、スライド型42は、間隔を置いて一次成形用キャビティ面45と二次成形用キャビティ面46とを有し、可動型43と対向する所定の一次成形位置及び二次成形位置との間を二次成形用射出ユニット30の移動手段により移動される。
一次成形用キャビティ面45が成形装置の略中心位置で可動型43と対向する図3(a)に示す位置を一次成形位置とし、二次成形用キャビティ面46が成形装置の略中心位置で可動型43と対向する図3(b)に示す位置を二次成形位置とした。一次成形位置への移動は、二次成形用射出ユニット30をスクリュの後退方向へ移動させて行い、二次成形位置への移動は二次成形用射出ユニット30をスクリュの前進方向へ移動させて行う。
成形が終了して金型を交換する場合やノズル32を交換する場合には、係止手段50の係止ブロック52を移動してノズル32とスライド型42との係止を解放することで、二次成形用射出ユニット30のみを前後に移動させることができる。なお、図3では係止手段50の図示を省略している。
As shown in FIG. 3, the slide mold 42 has a primary molding cavity surface 45 and a secondary molding cavity surface 46 at an interval, and a predetermined primary molding position and secondary molding facing the movable mold 43. The position is moved by the moving means of the secondary molding injection unit 30.
The position shown in FIG. 3A where the primary molding cavity surface 45 faces the movable mold 43 at the approximate center position of the molding apparatus is the primary molding position, and the secondary molding cavity surface 46 is movable at the approximate center position of the molding apparatus. The position shown in FIG. 3B facing the mold 43 was taken as the secondary molding position. Movement to the primary molding position is performed by moving the secondary molding injection unit 30 in the backward direction of the screw, and movement to the secondary molding position is achieved by moving the secondary molding injection unit 30 in the forward direction of the screw. Do.
When the mold is exchanged after the molding is completed, or when the nozzle 32 is exchanged, by moving the locking block 52 of the locking means 50 to release the locking between the nozzle 32 and the slide mold 42, Only the secondary molding injection unit 30 can be moved back and forth. In addition, illustration of the latching means 50 is abbreviate | omitted in FIG.

図4に示すように、スライド型42と可動型43が対向して型締されて形成された一次成形用キャビティに溶融樹脂を充填する樹脂の第1流路71は、パーティング面に開口部74を有してスライド型42を回避して固定型41に形成されている。パーティング面の開口部74に対向する可動型43のパーティング面には第2流路73が形成され、ノズル22を介して一次成形用射出ユニット20と一次成形用キャビティとが連通した構成となっている。そして、開口部74の近傍には流路の開閉手段72が設けられている。   As shown in FIG. 4, the first flow path 71 of the resin filling the molten resin into the primary molding cavity formed by clamping the slide mold 42 and the movable mold 43 so as to face each other has an opening on the parting surface. The fixed die 41 is formed so as to avoid the slide die 42. A second flow path 73 is formed on the parting surface of the movable mold 43 facing the opening 74 of the parting surface, and the primary molding injection unit 20 and the primary molding cavity communicate with each other via the nozzle 22. It has become. A flow path opening / closing means 72 is provided in the vicinity of the opening 74.

図5に示すように、一次成形品を保持した可動型43とスライド型42が対向して型締されて形成された二次成形用キャビティに溶融樹脂を充填する樹脂流路76は、パーティング面に開口部75を有してスライド型42に形成されている。パーティング面の開口部75に対向する可動型43のパーティング面には樹脂流路78が形成され、ノズル32を介して二次成形用射出ユニット30と二次成形用キャビティとが連通した構成となっている。そして、開口部75の近傍には流路の開閉手段77が設けられている。
符号80は、補用部品であって慣用のロボット装置等の手段により二次成形用キャビティ46に供給され、例えば、吸引手段によりキャビティ面に固定されてインサート成形された状態を示している。
As shown in FIG. 5, the resin flow path 76 for filling the molten resin into the secondary molding cavity formed by clamping the movable mold 43 holding the primary molded product and the slide mold 42 to face each other is provided as parting. The slide mold 42 is formed with an opening 75 on the surface. A resin flow path 78 is formed on the parting surface of the movable mold 43 facing the opening 75 of the parting surface, and the secondary molding injection unit 30 and the secondary molding cavity communicate with each other through the nozzle 32. It has become. A flow path opening / closing means 77 is provided in the vicinity of the opening 75.
Reference numeral 80 denotes a spare part, which is supplied to the secondary molding cavity 46 by means of a conventional robot device or the like, and is, for example, fixed to the cavity surface by suction means and insert molded.

前述した、固定型40及びスライド型42に設けた樹脂の流路71、76はホットランナで構成され、流路の開閉手段72、77はホットチップやバルブゲートが用いられることが好ましい。
また、二次成形用樹脂の充填を可動型43に設けた樹脂流路78を介して行い、ゲートの痕跡が成形品の裏面構成としたが、樹脂流路78の開口部75が二次成形用キャビティ面46に形成された構成であっても良い。
It is preferable that the resin flow paths 71 and 76 provided in the fixed mold 40 and the slide mold 42 are constituted by hot runners, and the flow channel opening and closing means 72 and 77 are formed by hot chips or valve gates.
In addition, filling of the resin for secondary molding is performed through the resin flow path 78 provided in the movable mold 43, and the trace of the gate is the back surface configuration of the molded product, but the opening 75 of the resin flow path 78 is secondary molded. The structure formed in the cavity surface 46 may be sufficient.

次に、本発明に係る積層品の成形方法の一実施例について説明する。先ず、一次成形品の成形工程にて説明する。
まず、二次成形用射出ユニット30を前進移動させてスライド型42と当接させた状態で、係止手段50を駆動してノズル32とスライド型42とを係止状態とし、スライド型42の一次成形用キャビティ面45を二次成形用射出ユニット30の移動手段により可動型43と対向する一次成形位置へ移動させる。その後、型締ピストン5を作動させて可動型43を固定型41に型締、可動型43とスライド型42との間に一次成形用キャビティが形成される。
Next, an embodiment of a method for forming a laminated product according to the present invention will be described. First, it demonstrates in the formation process of a primary molded product.
First, with the secondary molding injection unit 30 moved forward and brought into contact with the slide mold 42, the locking means 50 is driven to bring the nozzle 32 and the slide mold 42 into a locked state, The primary molding cavity surface 45 is moved to the primary molding position facing the movable mold 43 by the moving means of the secondary molding injection unit 30. Thereafter, the mold clamping piston 5 is operated to clamp the movable mold 43 to the fixed mold 41, and a primary molding cavity is formed between the movable mold 43 and the slide mold 42.

次いで、一次成形用射出ユニット20から所定量の溶融樹脂がノズル22、スプルブッシュ48、樹脂の第1流路71、樹脂流路の開閉手段72、樹脂の第2流路73を通って一次成形用キャビティに充填される。この時、樹脂流路の開閉手段72は開かれている。これにより一次成形品61を得る。
一次成形後、型締ピストン5を作動させて一次成形品61を残した可動型43を固定型41から離間させる。そして、ノズル32とスライド型42とを係止状態のままで、スライド型42の二次成形用キャビティ面46を二次成形用射出ユニット30の移動手段により可動型43と対向する二次成形位置へ移動させる。この時、一次成形用射出ユニット20のノズル22はスプルブッシュ48に当接した状態を保持する。
Next, a predetermined amount of molten resin from the primary molding injection unit 20 passes through the nozzle 22, the sprue bush 48, the first resin flow path 71, the resin flow path opening / closing means 72, and the second resin flow path 73. The cavity is filled. At this time, the resin channel opening / closing means 72 is open. Thereby, the primary molded product 61 is obtained.
After the primary molding, the mold clamping piston 5 is operated to move the movable mold 43 leaving the primary molded product 61 away from the fixed mold 41. Then, with the nozzle 32 and the slide mold 42 kept in a locked state, the secondary molding cavity surface 46 of the slide mold 42 is opposed to the movable mold 43 by the moving means of the secondary molding injection unit 30. Move to. At this time, the nozzle 22 of the primary molding injection unit 20 is kept in contact with the sprue bush 48.

スライド型42が所定の二次成形位置へ移動した後、再び型締ピストン5を作動させて可動型43を固定型41に型締することで、可動型43の一次成形品61とスライド型42との間に二次成形用キャビティが形成される。この状態で、二次成形用射出ユニット30から所定量の溶融樹脂がノズル32、スプルブッシュ47、樹脂流路76、樹脂流路の開閉手段77、樹脂流路78を通って二次成形用キャビティに充填する。この時、樹脂流路の開閉手段77は開かれている。これにより一次成形品61に二次成形品62が積層された積層品60を得る。補用部品80をインサートして成形する場合には、一次成形後の型開の状態において二次成形用キャビティ面46に供給しておけば、補用部品80がインサートされた積層品60が得られる。
積層品60を成形した後、型締ピストン5を作動させて可動型43を固定型41から離間させ型開を行い、次いで、積層品60を図示しない押出手段により可動型43から押出すことで成形を完了する。
After the slide mold 42 has moved to a predetermined secondary molding position, the mold clamping piston 5 is operated again, and the movable mold 43 is clamped to the fixed mold 41, whereby the primary molded product 61 and the slide mold 42 of the movable mold 43 are clamped. Between these, a secondary molding cavity is formed. In this state, a predetermined amount of molten resin from the secondary molding injection unit 30 passes through the nozzle 32, the sprue bush 47, the resin flow channel 76, the resin flow channel opening / closing means 77, and the resin flow channel 78, and the secondary molding cavity. To fill. At this time, the resin channel opening and closing means 77 is open. Thus, a laminated product 60 in which the secondary molded product 62 is laminated on the primary molded product 61 is obtained. In the case where the auxiliary part 80 is inserted and molded, if it is supplied to the secondary molding cavity surface 46 in the mold open state after the primary molding, a laminate 60 in which the auxiliary part 80 is inserted is obtained. It is done.
After the laminated product 60 is formed, the mold clamping piston 5 is operated to move the movable die 43 away from the fixed die 41 to open the mold, and then the laminated product 60 is extruded from the movable die 43 by an unillustrated extrusion means. Complete molding.

次に、本発明の実施の形態における発泡成形について説明する。一次成形用射出ユニット20又は二次成形用射出ユニット30の何れか一方に発泡剤を混合してキャビティ内に充填することにより、発泡層を備えた積層品を得ることができる。例えば、図4に示す一次成形用射出ユニット20から発泡剤を混合した溶融樹脂が一次成形用キャビティに充填されると、基材が発泡層となった積層品が得られ、又、図5に示す二次成形用射出ユニット30から発泡剤を混合した溶融樹脂が二次成形用キャビティに充填されると、表層が発泡層となった積層品が得られる。   Next, foam molding in the embodiment of the present invention will be described. By mixing a foaming agent into one of the primary molding injection unit 20 or the secondary molding injection unit 30 and filling the cavity, a laminate having a foamed layer can be obtained. For example, when a molten resin mixed with a foaming agent is filled from the primary molding injection unit 20 shown in FIG. 4 into the primary molding cavity, a laminated product in which the base material becomes a foamed layer is obtained, and FIG. When the molten resin mixed with the foaming agent is filled from the secondary molding injection unit 30 shown into the secondary molding cavity, a laminate having a foam layer as the surface layer is obtained.

そして、溶融樹脂に混合する発泡剤は、化学発泡剤や物理発泡剤が用いられる。発泡成形の形態は、キャビティ容積と同量の発泡剤を含む溶融樹脂を充填し、その後キャビティ容積を所定の量拡大して発泡させるフルショット法を用いることが好ましい。また、キャビティ内にガスを所定の圧力で充満させて樹脂を充填するガスカウンタープレッシャー法を前記フルショット法に併用することは発泡層の表面性を向上させる点において更に好ましい。   And a chemical foaming agent and a physical foaming agent are used for the foaming agent mixed with molten resin. For the form of foam molding, it is preferable to use a full shot method in which a molten resin containing a foaming agent having the same amount as the cavity volume is filled, and then the cavity volume is expanded by a predetermined amount and foamed. In addition, it is more preferable to use a gas counter pressure method in which a gas is filled in a cavity at a predetermined pressure to fill a resin with the full shot method in terms of improving the surface property of the foam layer.

本発明において、一次成形射出ユニットを成形機の軸線方向に配置し、二次成形射出ユニットを成形機の軸線方向と交差方向に配置する構成としたが、他の実施形態として、一次成形射出ユニットを成形機の軸線方向と交差方向に配置し、二次成形射出ユニットを成形機の軸線方向とに配置した。成形方法の詳細な説明は省略するが、前述した一次成形と二次成形が逆順となる。また、スライド型を用いない場合には何れか一方の射出ユニットを用いて、軸線方向に配置した射出ユニットによる通常の射出成形や軸線方向に配置した射出ユニットによるパーティング面よりの射出成形が可能である。   In the present invention, the primary molding injection unit is arranged in the axial direction of the molding machine, and the secondary molding injection unit is arranged in a direction intersecting with the axial direction of the molding machine. However, as another embodiment, the primary molding injection unit is arranged. Was arranged in the direction intersecting with the axial direction of the molding machine, and the secondary molding injection unit was arranged in the axial direction of the molding machine. Although a detailed description of the molding method is omitted, the primary molding and secondary molding described above are reversed. When no slide mold is used, either one of the injection units can be used for normal injection molding with the injection unit arranged in the axial direction or injection molding from the parting surface with the injection unit arranged in the axial direction. It is.

本発明の実施の形態における金属又は樹脂若しくは天然素材等で予め所定の形状に形成された補用部品のインサート成形について説明する。金属又は樹脂若しくは天然素材等で予め所定の形状に形成された補用部品をキャビティ面にインサートして固定した後、キャビティに溶融樹脂を充填して積層成形する。補用部品をインサートすることにより、成形品の表面が加飾され意匠性に優れた積層品を得ることができる。例えば、図3(b)に示すキャビティ面46に補用部品を周知の態様で取付け、一次成形品61を保持した可動型43を型締する。一次成形品61と補用部品との間で形成される二次成形キャビティに、二次成形用射出ユニット30から溶融樹脂を充填することで表面を補用部品で加飾した積層品が得られる。そして、この補用部品のインサート成形において前述した発泡成形が用いられても良い。   The insert molding of a spare part formed in advance in a predetermined shape with a metal, resin, natural material or the like in the embodiment of the present invention will be described. A spare part formed in advance in a predetermined shape with metal, resin, natural material or the like is inserted into the cavity surface and fixed, and then the cavity is filled with molten resin and laminated. By inserting the auxiliary parts, the surface of the molded product is decorated and a laminated product having excellent design can be obtained. For example, a spare part is attached to the cavity surface 46 shown in FIG. 3B in a known manner, and the movable mold 43 holding the primary molded product 61 is clamped. By filling the secondary molding cavity formed between the primary molded product 61 and the auxiliary part with molten resin from the secondary molding injection unit 30, a laminated product whose surface is decorated with the auxiliary part is obtained. . The foam molding described above may be used in the insert molding of the auxiliary part.

前述した補用部品の材料として、金属材料においては鉄鋼やステンレス等の鉄鋼材料、アルミニウム合金や銅合金等の非鉄金属材料が、樹脂材料においてはポリプロピレン樹脂等の熱可塑性樹脂やユリア樹脂等の熱硬化性樹脂が、また、天然素材においては綿や絹等の繊維、皮革、紙、木材及び石材等公知の素材が好適に用いられる。
また、補用部品の金型への供給は、汎用のロボット装置など慣用の手段を用いることで行うことができる。
As materials for the above-mentioned spare parts, steel materials such as steel and stainless steel, non-ferrous metal materials such as aluminum alloy and copper alloy are used as metal materials, and heat such as thermoplastic resins such as polypropylene resins and urea resins are used as resin materials. As the curable resin, and natural materials, known materials such as fibers such as cotton and silk, leather, paper, wood, and stone are preferably used.
Further, the supply of the spare parts to the mold can be performed by using conventional means such as a general-purpose robot apparatus.

以上説明したように、成形装置の軸線に交差する横方向へ移動自在に配され、移動手段を備えたスライド型を用いた従来の成形装置では、金型をスライドさせる毎にスプルブッシュからノズルを離間させる。このため、ノズルやスプルブッシュから樹脂の漏れ出しや、樹脂が固化して樹脂の流路が閉塞すること等により成形不良や、一次及び二次成形毎にノズルを移動してスプルブッシュから離間させることから、無駄なサイクル時間を要し、成形サイクルが長くなる問題を有していた。
本発明による成形装置では、金型をスライドさせるに際してノズルを金型から離間させることのない構成としたので、成形サイクルが短縮できた。また、ノズルを金型から離間させることによる成形不良を防止して、成形コストを低減することができた。そして、スライド型の移動手段を固定型に設けない構成としたので、成形装置が小型化され、特に金型コストを低減することができた。
さらには、補用部品をインサートして成形品の表面が加飾され意匠性に優れた積層品や強度に優れた積層品を得ることができた。
As described above, in a conventional molding apparatus using a slide mold that is arranged so as to be movable in the lateral direction intersecting the axis of the molding apparatus and includes a moving means, each time the mold is slid, the nozzle is moved from the sprue bush. Separate. For this reason, the resin leaks from the nozzle or sprue bushing, the resin solidifies and the resin flow path is blocked, etc., or the nozzle is moved away from the sprue bushing for each primary and secondary molding. For this reason, there is a problem in that useless cycle time is required and the molding cycle becomes long.
In the molding apparatus according to the present invention, since the nozzle is not separated from the mold when the mold is slid, the molding cycle can be shortened. Further, molding defects caused by separating the nozzle from the mold can be prevented, and the molding cost can be reduced. And since it was set as the structure which does not provide a slide type moving means in a fixed type | mold, the shaping | molding apparatus was reduced in size and it was able to reduce especially die cost.
Furthermore, it was possible to obtain a laminated product having excellent design properties and a laminated product having excellent strength by inserting a replacement part and decorating the surface of the molded product.

本発明の成形装置の全体構成を示す平面図である。It is a top view which shows the whole structure of the shaping | molding apparatus of this invention. 本発明の軸線方向と交差方向に配置した射出ユニットのノズルとスライド型との係止手段の構成図であり、(a)は係止状態を、(b)は係止を解放した状態を示す断面図である。It is a block diagram of the latching means of the nozzle and slide type | mold of the injection unit arrange | positioned in the direction which cross | intersects the axial direction of this invention, (a) shows a locked state, (b) shows the state which released the latching. It is sectional drawing. 本発明のスライド型の移動状態を示す図で、(a)は一次成形状態の正面図、(b)は二次成形状態の正面図である。It is a figure which shows the movement state of the slide type | mold of this invention, (a) is a front view of a primary molding state, (b) is a front view of a secondary molding state. 本発明の一次成形状態を示す要部の断面図である。It is sectional drawing of the principal part which shows the primary shaping | molding state of this invention. 本発明の二次成形状態を示す要部の断面図である。It is sectional drawing of the principal part which shows the secondary shaping | molding state of this invention.

符号の説明Explanation of symbols

10 型締ユニット
20 一次成形用射出ユニット(成形装置の軸線方向に配置)
30 二次成形用射出ユニット(成形装置の軸線方向と交差方向に配置)
40 金型
41 固定型
42 スライド型
43 可動型
45 一次成形用キャビティ面
46 二次成形用キャビティ面
50 係止手段
60 積層品
71 第1の樹脂流路
73 第2の樹脂流路
80 補用部品
100 成形装置
10 Clamping unit 20 Injection unit for primary molding (arranged in the axial direction of the molding machine)
30 Injection unit for secondary molding (arranged in the direction crossing the axial direction of the molding equipment)
40 Mold 41 Fixed mold 42 Slide mold 43 Movable mold 45 Cavity surface for primary molding 46 Cavity surface for secondary molding 50 Locking means 60 Laminated product 71 First resin flow path 73 Second resin flow path 80 Supplementary parts 100 Molding equipment

Claims (7)

固定型に間隔を置いて複数のキャビティ面を設けたスライド型を有する一対の金型と、該金型を開閉する型締ユニットと、型閉じして形成されるキャビティに溶融樹脂を充填する一次成形用及び二次成形用射出ユニットとを備え、一次成形と二次成形とによって積層品を成形する成形装置であって、
前記射出ユニットのいずれか一方を前記成形装置の軸線方向に進退自在に配置し、他の一方を前記成形装置の軸線方向と交差方向に進退自在に配置するとともに、
前記成形装置の軸線方向と交差方向に進退自在に配置した射出ユニットのノズルが係止する前記スライド型のノズル係止部に、該射出ユニットを着脱可能とするノズル係止手段を設けたことを特徴とする積層品の成形装置。
A pair of molds having a slide mold provided with a plurality of cavity surfaces spaced apart from a fixed mold, a mold clamping unit for opening and closing the mold, and a primary filling the cavity formed by closing the mold with molten resin A molding apparatus comprising a molding and secondary molding injection unit, and molding a laminated product by primary molding and secondary molding,
Either one of the injection units is disposed so as to be movable back and forth in the axial direction of the molding apparatus, and the other one is disposed so as to be movable back and forth in the direction crossing the axial direction of the molding apparatus.
Nozzle locking means for attaching and detaching the injection unit is provided in the slide type nozzle locking portion that locks the nozzle of the injection unit that is arranged so as to be able to advance and retreat in the direction intersecting the axial direction of the molding apparatus. A device for forming laminated products.
前記成形装置の軸線方向に進退自在に配置した射出ユニットを一次成形用とし、軸線方向と交差方向に進退自在に配置した射出ユニットを二次成形用としたことを特徴とする請求項1に記載の積層品の成形装置。   The injection unit arranged to be movable forward and backward in the axial direction of the molding apparatus is used for primary molding, and the injection unit arranged to be movable forward and backward in the direction intersecting with the axial direction is used for secondary molding. Molding device for laminated products. 前記成形装置の軸線方向と交差方向に配置した射出ユニットを一次成形用とし、軸線方向に進退自在に配置した射出ユニットを二次成形用としたことを特徴とする請求項1に記載の積層品の成形装置。   2. The laminate according to claim 1, wherein an injection unit arranged in a direction intersecting with an axial direction of the molding apparatus is used for primary molding, and an injection unit arranged so as to be movable back and forth in the axial direction is used for secondary molding. Molding equipment. 前記成形装置の軸線方向に進退自在に配置した射出ユニットと前記金型のキャビティを接続する溶融樹脂の流路は、固定型パーティング面に開口部を有して設けた第1流路と可動型パーティング面に設けた第2流路とで形成され、該形成した第1流路と第2流路とを連通するようにしたことを特徴とする請求項1乃至請求項3のいずれかに記載の積層品の成形装置。 The molten resin flow path connecting the injection unit disposed in the axial direction of the molding apparatus and the cavity of the mold is movable with the first flow path provided with an opening in the fixed parting surface. 4. The method according to claim 1, further comprising a second flow path provided on the mold parting surface, wherein the formed first flow path and the second flow path are communicated with each other. The apparatus for forming a laminated product according to 1. 固定型に間隔を置いて複数のキャビティ面を設けたスライド型を有する一対の金型と、該金型を開閉する型締ユニットと、型閉じして形成されるキャビティに溶融樹脂を充填する一次成形用及び二次成形用射出ユニットとを用い、一次成形と二次成形とによって積層品を成形する成形方法であって、
前記スライド型の所定の成形位置への移動は、前記スライド型が係止された前記いずれかの射出ユニットの移動手段により駆動されて行うことを特徴とする積層品の成形方法。
A pair of molds having a slide mold provided with a plurality of cavity surfaces spaced apart from a fixed mold, a mold clamping unit for opening and closing the mold, and a primary filling the cavity formed by closing the mold with molten resin A molding method for molding a laminate by primary molding and secondary molding using a molding and secondary molding injection unit,
The method for molding a laminated product, wherein the movement of the slide mold to a predetermined molding position is driven by the moving means of any one of the injection units with which the slide mold is locked.
前記一次成形用又は二次成形用何れか一方の射出ユニットに、発泡剤が混合された溶融樹脂を用いることを特徴とする請求項5に記載の積層品の成形方法。   6. The method for molding a laminated product according to claim 5, wherein a molten resin mixed with a foaming agent is used for either the primary molding unit or the secondary molding unit. 前記固定型の二次成形用キャビティに、金属又は樹脂若しくは天然素材等で予め所定の形状に形成された補用部品をインサートして積層成形することを特徴とする請求項5又は請求項6のいずれかに記載の積層品の成形方法。   7. The auxiliary molding formed in advance in a predetermined shape with a metal, resin, natural material, or the like is inserted into the fixed mold secondary molding cavity and laminated and molded. The molding method of the laminated product in any one.
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