JP2009185613A - High-pressure fuel pump - Google Patents

High-pressure fuel pump Download PDF

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Publication number
JP2009185613A
JP2009185613A JP2008023457A JP2008023457A JP2009185613A JP 2009185613 A JP2009185613 A JP 2009185613A JP 2008023457 A JP2008023457 A JP 2008023457A JP 2008023457 A JP2008023457 A JP 2008023457A JP 2009185613 A JP2009185613 A JP 2009185613A
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Prior art keywords
cylinder
pressure fuel
pump
fuel supply
pump housing
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Japanese (ja)
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Akihiro Munakata
明広 棟方
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Hitachi Ltd
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Hitachi Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a low-cost high-pressure fuel pump by eliminating machining of an inside diameter after assembling a cylinder. <P>SOLUTION: The peripheral portion of the end of a cylinder, on the side opposite to a pressurizing chamber, is held by a ring-shaped separate member connected and fixed to a pump body, and the ring-shaped separate member receives pressure contact force of a metal contact seal part between the pump body and the cylinder. Preferably, the peripheral portion of the cylinder is sandwiched between the pump body and the ring-shaped separate member to fix the cylinder to the pump body. Thereby, a pump assembling process can be simplified. Also, choices of cylinder material and surface treatment increase. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、高圧燃料ポンプに関し、特にシリンダの外周にポンプハウジングとのメタル接触シール部を備えた高圧燃料ポンプにおける、メタル接触シールのための押し付け力を保持する構成に関する。   The present invention relates to a high-pressure fuel pump, and more particularly to a configuration for holding a pressing force for a metal contact seal in a high-pressure fuel pump having a metal contact seal portion with a pump housing on the outer periphery of a cylinder.

従来は、加圧室とは反対側のシリンダの下端外周にポンプボディを直接加締めつけることで両者は固定されている。   Conventionally, both are fixed by directly caulking the pump body to the outer periphery of the lower end of the cylinder opposite to the pressurizing chamber.

WO2006−069819号国際公開パンフレットWO2006-069819 International Publication Pamphlet

上記従来技術では、加締めによりシリンダ内径が変形するため、ポンプボディにシリンダを加締めた後に内径の研削加工を行っている。従って、検索加工後のバリ・切粉除去,洗浄も必要である。また、シリンダは耐摩耗性を向上させるため熱処理を施すこともあるが、熱処理によりシリンダの硬度が上がるほど加締めによる割れ発生が懸念される。   In the above prior art, since the cylinder inner diameter is deformed by caulking, the inner diameter is ground after the cylinder is caulked on the pump body. Therefore, it is also necessary to remove burrs, chips and clean up after search processing. In addition, the cylinder may be subjected to heat treatment in order to improve the wear resistance, but there is a concern that cracking due to caulking may occur as the cylinder hardness increases by heat treatment.

本発明の目的は、シリンダ組付け後の内径加工を廃止し、低コストな高圧燃料ポンプを供給することである。   An object of the present invention is to eliminate the inner diameter machining after assembling the cylinder and supply a low-cost high-pressure fuel pump.

上記目的を達成するために、本発明は、ポンプボディに接合固定されるリング状の別部材でシリンダの反加圧室側の端部外周部を保持し、ポンプボディとシリンダとの間の金属接触シール部の圧接力をリング状の別部材で受ける構成とする。好適にはリンダの外周部位をポンプボディとリング状の別部材で挟持してシリンダをポンプボディに固定する。   In order to achieve the above-mentioned object, the present invention holds the outer peripheral portion of the cylinder on the side opposite to the pressurizing chamber with a ring-shaped separate member that is joined and fixed to the pump body, and a metal between the pump body and the cylinder. The pressure contact force of the contact seal portion is received by another ring-shaped member. Preferably, the cylinder is fixed to the pump body by sandwiching the outer peripheral portion of the Linda between the pump body and another ring-shaped member.

これにより、ポンプ組立工程が簡素化できる。また、シリンダ材質,表面処理の選択肢が増える。   Thereby, a pump assembly process can be simplified. In addition, options for cylinder material and surface treatment increase.

以下、図面を参照して、本発明の一実施例を説明する。   An embodiment of the present invention will be described below with reference to the drawings.

(実施例1)
図1は本発明が実施される高圧燃料供給ポンプの全体を示す縦断面図である。
Example 1
FIG. 1 is a longitudinal sectional view showing the entire high-pressure fuel supply pump in which the present invention is implemented.

ポンプボディ1には、吸入ジョイント10,吐出ジョイント11が固定されている。吸入ジョイント10は図1の全体の縦断面には現れない周方向位置(破線CPで示す位置)において、ポンプボディ1に固定されている。   A suction joint 10 and a discharge joint 11 are fixed to the pump body 1. The suction joint 10 is fixed to the pump body 1 at a circumferential position (a position indicated by a broken line CP) that does not appear in the entire longitudinal section of FIG.

吸入ジョイント10とダンパ80を収納する低圧室とは図示されない低圧燃料通路の一部で連通されており、ダンパ80が収納された低圧室と吸入室10aとは流体的に連通している。吸入室10aには電磁ソレノイド弁200が取付けられている。   The suction joint 10 and the low-pressure chamber that houses the damper 80 are communicated with each other through a part of a low-pressure fuel passage (not shown), and the low-pressure chamber that houses the damper 80 and the suction chamber 10a are in fluid communication. An electromagnetic solenoid valve 200 is attached to the suction chamber 10a.

電磁ソレノイド弁200のソレノイドが図示しないコントロールユニットからの信号によって電磁気的に制御されることで、弁体201が磁気的に操作され、それによって吸入室10aと加圧室12との間の連通遮断が制御される。   The solenoid of the electromagnetic solenoid valve 200 is electromagnetically controlled by a signal from a control unit (not shown), so that the valve body 201 is magnetically operated, whereby the communication between the suction chamber 10a and the pressurizing chamber 12 is cut off. Is controlled.

加圧室12内には、シリンダ20の摺動孔に滑合するプランジャ2の先端がシリンダ20の端部から突出して配置されており、このプランジャ2はカム7の回転に追従して往復運動する。   In the pressurizing chamber 12, the tip of the plunger 2 that slides into the sliding hole of the cylinder 20 is disposed so as to protrude from the end of the cylinder 20, and this plunger 2 reciprocates following the rotation of the cam 7. To do.

その結果加圧室12の容積がプランジャの往復動に追従して変化し、プランジャ2が図1の状態において図中下方に下降するとき加圧室12の容積が増加して、開弁状態の電磁ソレノイド弁200の弁体201部分から燃料が加圧室12内に流入する。   As a result, the volume of the pressurizing chamber 12 changes following the reciprocation of the plunger, and when the plunger 2 descends downward in the figure in the state of FIG. 1, the volume of the pressurizing chamber 12 increases, Fuel flows into the pressurizing chamber 12 from the valve body 201 of the electromagnetic solenoid valve 200.

プランジャ2が上昇に転じた後、電磁ソレノイド弁200の弁体201が開弁状態のままであれば、加圧室12内の燃料は吸入室10aに溢流する。   If the valve body 201 of the electromagnetic solenoid valve 200 remains open after the plunger 2 starts to rise, the fuel in the pressurizing chamber 12 overflows into the suction chamber 10a.

コントロールユニットからの信号によって電磁ソレノイド弁200の弁体201が閉弁するとその時点から加圧室内の燃料圧力が上昇を始める。   When the valve body 201 of the electromagnetic solenoid valve 200 is closed by a signal from the control unit, the fuel pressure in the pressurizing chamber starts increasing from that point.

吐出弁6を弁シート6Bに押し付けているばね6Aの力と吐出弁を挟んで吐出弁を弁シート6Bに押し付ける方向に作用する反加圧室側(高圧側通路内側)の燃料圧力とを合計した力よりも加圧室12内の燃料圧力の方が大きくなると、吐出弁6が開弁する。   The sum of the force of the spring 6A pressing the discharge valve 6 against the valve seat 6B and the fuel pressure on the non-pressurizing chamber side (inside the high-pressure side passage) acting in the direction of pressing the discharge valve against the valve seat 6B across the discharge valve When the fuel pressure in the pressurizing chamber 12 becomes larger than the applied force, the discharge valve 6 is opened.

吐出弁6が開弁すると加圧室12内の燃料が吐出ジョイント11に吐出する。   When the discharge valve 6 is opened, the fuel in the pressurizing chamber 12 is discharged to the discharge joint 11.

結果的に、吐出ジョイント11は燃料の流通方向を制限する逆止弁を構成している。   As a result, the discharge joint 11 constitutes a check valve that restricts the direction of fuel flow.

シリンダ20は別部材として形成された、リング(環状部材)8により外周鍔部20Bをポンプボディ1に挟持されている。   The cylinder 20 has an outer peripheral flange portion 20 </ b> B held between the pump body 1 by a ring (annular member) 8 formed as a separate member.

リング8はポンプボディ1に圧入あるいは加締めあるいは塑性結合あるいは溶接接合され、シリンダ20はリング8とポンプボディ1との挟持力で保持されている。この挟持力によって、ポンプボディ1に形成された段部とシリンダ20に形成された段部とが圧接され、その圧接力によって金属接触シールが達成される。   The ring 8 is press-fitted, swaged, plastically bonded or welded to the pump body 1, and the cylinder 20 is held by a clamping force between the ring 8 and the pump body 1. By this clamping force, the step portion formed in the pump body 1 and the step portion formed in the cylinder 20 are pressed against each other, and a metal contact seal is achieved by the press contact force.

これにより、シリンダ20は内径の変形を防止することができ、ポンプボディに組付け後内径を研削加工する必要がない。   Thereby, the cylinder 20 can prevent deformation of the inner diameter, and there is no need to grind the inner diameter after assembling to the pump body.

リング8はポンプボディ1に加締め,溶接,圧接等で接合可能である。   The ring 8 can be joined to the pump body 1 by caulking, welding, pressure welding, or the like.

図2の左の図面に基づきポンプボディ1とリング8の接合固定構造の一実施例を説明する。   An embodiment of the joint fixing structure of the pump body 1 and the ring 8 will be described with reference to the left drawing of FIG.

シリンダ20の先端をポンプボディ1の筒状部に差込み、シリンダ20の外周鍔部20Bをポンプボディ1の環状段部に当接する。   The tip of the cylinder 20 is inserted into the cylindrical portion of the pump body 1, and the outer peripheral flange portion 20 </ b> B of the cylinder 20 is brought into contact with the annular step portion of the pump body 1.

次いで、シリンダ20の外周鍔部20Bの下端側からポンプボディ1の筒状部にリング8を圧入する。ポンプボディ1の筒状部の直径は、シリンダ20の外周鍔部20Bの下端周囲では寸法Dだけ大きく形成されている。リング8の外径はこのポンプボディ1の筒状部の内径よりさらに大きく形成されており、圧入時に両者の接合面は傾斜面となる。   Next, the ring 8 is press-fitted into the cylindrical portion of the pump body 1 from the lower end side of the outer peripheral flange portion 20 </ b> B of the cylinder 20. The diameter of the cylindrical portion of the pump body 1 is formed to be larger by the dimension D around the lower end of the outer peripheral flange portion 20 </ b> B of the cylinder 20. The outer diameter of the ring 8 is formed to be larger than the inner diameter of the cylindrical portion of the pump body 1, and the joint surface between the two becomes an inclined surface during press-fitting.

このときシリンダ20の外周鍔部20Bの上面をポンプボディの環状段部に圧接して、その力で、圧接面部にメタル接触シールを形成する。   At this time, the upper surface of the outer peripheral flange portion 20B of the cylinder 20 is pressed against the annular step portion of the pump body, and a metal contact seal is formed on the pressure contact surface portion by the force.

本実施例では、そのあと、リング8の外周を包囲するポンプボディ1の内周部端面を加圧してポンプボディ1を塑性流動させ、リングの抜け止めを構成する。   In this embodiment, thereafter, the end surface of the inner peripheral portion of the pump body 1 surrounding the outer periphery of the ring 8 is pressurized to cause the pump body 1 to plastically flow, thereby constituting a retaining ring.

図2の右側の図面は左側の図面の別の実施例を示す拡大図である。この実施例では、シリンダ20の外周鍔部20Bの下端側からポンプボディ1の筒状部にリング8を圧入し、シリンダ20の外周鍔部20Bの上面をポンプボディ1の環状段部に圧接してシールを形成した状態で、リング8とポンプボディ1との間を溶接する。   The right drawing of FIG. 2 is an enlarged view showing another embodiment of the left drawing. In this embodiment, the ring 8 is press-fitted into the cylindrical portion of the pump body 1 from the lower end side of the outer peripheral flange portion 20B of the cylinder 20, and the upper surface of the outer peripheral flange portion 20B of the cylinder 20 is pressed against the annular step portion of the pump body 1. With the seal formed, the ring 8 and the pump body 1 are welded.

図3に示す実施例では、シリンダ20の外周鍔部20Bの下端側からポンプボディ1の筒状部にリング8を圧入し、シリンダ20の外周鍔部20Bの上面をポンプボディ1の環状段部に圧接してシールを形成した状態で、ポンプボディ1の内周部をリング8の外周部を包むようにして加締め付け、両者間を固定する。   In the embodiment shown in FIG. 3, the ring 8 is press-fitted into the cylindrical portion of the pump body 1 from the lower end side of the outer peripheral flange portion 20 </ b> B of the cylinder 20, and the upper surface of the outer peripheral flange portion 20 </ b> B of the cylinder 20 is the annular stepped portion of the pump body 1. In a state where a seal is formed by pressure contact with each other, the inner peripheral portion of the pump body 1 is crimped so as to wrap the outer peripheral portion of the ring 8, and the two are fixed.

図4に示す実施例では矢印Gで示すようにリング8の周囲のポンプボディ1の下端を加圧して、リング8の外周に形成されている少なくとも一条のV溝にポンプボディ1を塑性流動させ両者に作用する緊迫力で、抜け止めする。   In the embodiment shown in FIG. 4, the lower end of the pump body 1 around the ring 8 is pressurized as indicated by the arrow G, and the pump body 1 is plastically flowed into at least one V groove formed on the outer periphery of the ring 8. The tight force acting on both prevents it from coming off.

図5に示す実施例では、リング8とポンプボディ1の接合面間に電流を流して加熱した状態でリング8を矢印SDで示すように、シリンダ20側に加圧してリング8とポンプボディ1の接合面間に塑性流動を発生させ、表面層が除去された新生面で構成される傾斜面を形成する。   In the embodiment shown in FIG. 5, the ring 8 and the pump body 1 are pressurized by pressing the ring 8 toward the cylinder 20 as shown by the arrow SD in a state where current flows between the ring 8 and the pump body 1 and heated. A plastic flow is generated between the joint surfaces of the two, and an inclined surface composed of a new surface from which the surface layer has been removed is formed.

以上いずれの本実施例においても、シリンダ20に加締め等の外力を直接加えないのでシリンダ20を硬質材料で形成しても割れることがない。   In any of the above embodiments, external force such as caulking is not directly applied to the cylinder 20, so that the cylinder 20 is not cracked even if it is formed of a hard material.

シリンダ20に耐摩耗性を向上させるため溶接性の悪い窒化処理を施すことも可能である。   The cylinder 20 can be subjected to nitriding treatment with poor weldability in order to improve wear resistance.

高圧燃料供給ポンプの全体縦断面図。The whole longitudinal cross-sectional view of a high pressure fuel supply pump. リング接合部の拡大断面図(レーザー溶接)。Enlarged sectional view of the ring joint (laser welding). リング接合部の拡大断面図(加締め)。The expanded sectional view of a ring joined part (caulking). リング接合部の拡大断面図(メタルフロー)。The expanded sectional view of a ring joined part (metal flow). リング接合部の拡大断面図(固層接合)。The expanded sectional view of a ring joined part (solid layer joining).

符号の説明Explanation of symbols

1 ポンプボディ
2 プランジャ
3 リフタ
4 スプリング
6 吐出弁
7 カム
8 リング
10 吸入ジョイント
10a 吸入室
11 吐出ジョイント
12 加圧室
20 シリンダ
21 スプリングホルダ
40 ダンパカバー
200 電磁ソレノイド弁
201 弁体
DESCRIPTION OF SYMBOLS 1 Pump body 2 Plunger 3 Lifter 4 Spring 6 Discharge valve 7 Cam 8 Ring 10 Suction joint 10a Suction chamber 11 Discharge joint 12 Pressurization chamber 20 Cylinder 21 Spring holder 40 Damper cover 200 Electromagnetic solenoid valve 201 Valve body

Claims (7)

加圧室を形成するための窪み部が形成されたポンプハウジング、
前記窪み部の内壁に形成された第一円筒面部、
前記第一円筒面部に嵌合される円筒外周面部を備え、中心部にはその一端が前記加圧室に開口する貫通孔を備えたシリンダ、
前記貫通孔に滑合して往復動作を繰り返すことで前記加圧室内に流体を吸入し、加圧して前記加圧室から前記流体を吐出するピストンプランジャ、
前記シリンダはその外周部位に前記ポンプハウジングに押し付けられる金属接触部を有し、当該金属接触部によって金属接触シールが達成され、
前記シリンダの前記加圧室とは反対側の端部側には、前記シリンダを前記ポンプハウジングに押し付ける力を維持し、前記シリンダと前記ポンプハウジングとの抜け止め機能を奏する環状部材が設けられ、
前記環状部材はその外径部に前記ポンプハウジングとの接合固定領域が形成されている高圧燃料供給ポンプ。
A pump housing formed with a recess for forming a pressurizing chamber;
A first cylindrical surface portion formed on the inner wall of the recess,
A cylinder having a cylindrical outer peripheral surface portion fitted to the first cylindrical surface portion, a cylinder having a through hole whose one end is open to the pressurizing chamber at the center portion;
A piston plunger that slides in the through hole and repeats reciprocating motion to suck fluid into the pressurizing chamber and pressurize and discharge the fluid from the pressurizing chamber;
The cylinder has a metal contact portion pressed against the pump housing at an outer peripheral portion thereof, and a metal contact seal is achieved by the metal contact portion,
An end of the cylinder opposite to the pressurizing chamber is provided with an annular member that maintains a force for pressing the cylinder against the pump housing and that functions to prevent the cylinder and the pump housing from coming off.
The annular member is a high-pressure fuel supply pump in which a joint fixing region with the pump housing is formed on an outer diameter portion thereof.
請求項1に記載したものにおいて、
前記接合固定領域が、前記環状部材か前記ポンプハウジングのいずれかが塑性変形することによって相手側に塑性流動し、当該塑性流動部の緊迫力で双方が接合固定されている
高圧燃料供給ポンプ。
In claim 1,
The high-pressure fuel supply pump in which the joint fixing region is plastically flowed to the other side when either the annular member or the pump housing is plastically deformed, and both are joined and fixed by the pressing force of the plastic flow portion.
前記接合固定領域が、前記環状部材の外周下端部を包み込むように前記ポンプハウジングが加締め付けられた結合固定構造である
高圧燃料供給ポンプ。
A high-pressure fuel supply pump having a coupling and fixing structure in which the pump housing is crimped so that the joining and fixing region wraps around the lower end of the outer periphery of the annular member.
請求項1に記載のものにおいて、
前記接合固定領域が、前記環状部材と前記ポンプハウジングの間を溶接した溶接接合部で形成されている
高圧燃料供給ポンプ。
In claim 1,
The high-pressure fuel supply pump, wherein the joint fixing region is formed by a weld joint that welds between the annular member and the pump housing.
請求項4に記載のものにおいて、
前記溶接接合部が、レーザ溶接で形成されている
高圧燃料供給ポンプ。
The thing of Claim 4 WHEREIN:
A high-pressure fuel supply pump in which the weld joint is formed by laser welding.
請求項4に記載のものにおいて、
前記溶接接合部が、抵抗溶接で固層接合されている
高圧燃料供給ポンプ。
The thing of Claim 4 WHEREIN:
A high-pressure fuel supply pump in which the weld joint is solid-layer joined by resistance welding.
請求項4に記載のものにおいて、
前記溶接接合部が、摩擦溶接で摩擦圧接接合されている
高圧燃料供給ポンプ。
The thing of Claim 4 WHEREIN:
A high pressure fuel supply pump in which the weld joint is friction welded by friction welding.
JP2008023457A 2008-02-04 2008-02-04 High-pressure fuel pump Pending JP2009185613A (en)

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JP2011074759A (en) * 2009-09-29 2011-04-14 Hitachi Automotive Systems Ltd High-pressure fuel supply pump
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CN102734022A (en) * 2011-03-31 2012-10-17 株式会社电装 Hochdruckpumpe
CN102734024A (en) * 2011-03-31 2012-10-17 株式会社电装 High-pressure pump
JP2012211558A (en) * 2011-03-31 2012-11-01 Denso Corp High pressure pump
WO2014069192A1 (en) * 2012-10-31 2014-05-08 日立オートモティブシステムズ株式会社 Pump for supplying high-pressure fuel
KR101412481B1 (en) 2013-10-15 2014-07-01 주식회사 현대케피코 High-Pressure Pump for Internal Combustion Engine
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US8985968B2 (en) 2011-01-28 2015-03-24 Denso Corporation High pressure pump with pressurizing chamber enclosed within cylinder inserted into housing
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KR101412481B1 (en) 2013-10-15 2014-07-01 주식회사 현대케피코 High-Pressure Pump for Internal Combustion Engine
WO2015163243A1 (en) * 2014-04-25 2015-10-29 日立オートモティブシステムズ株式会社 High-pressure fuel pump
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JPWO2015163243A1 (en) * 2014-04-25 2017-04-13 日立オートモティブシステムズ株式会社 High pressure fuel supply pump
EP3135899A4 (en) * 2014-04-25 2017-12-27 Hitachi Automotive Systems, Ltd. High-pressure fuel pump
JP2017066956A (en) * 2015-09-30 2017-04-06 日立オートモティブシステムズ株式会社 High-pressure fuel supply pump
JPWO2017068975A1 (en) * 2015-10-23 2018-06-14 日立オートモティブシステムズ株式会社 High pressure fuel supply pump, method for manufacturing the same, and method for joining two members
US20180313313A1 (en) * 2015-10-23 2018-11-01 Hitachi Automotive Systems, Ltd. High-pressure fuel supply pump, manufacturing method thereof, and method of bonding two members
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US10590897B2 (en) 2015-10-23 2020-03-17 Hitachi Automotive Systems, Ltd. High-pressure fuel supply pump, manufacturing method thereof, and method of bonding two members
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