JP2009108579A - Prefabricated floor material - Google Patents

Prefabricated floor material Download PDF

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JP2009108579A
JP2009108579A JP2007281504A JP2007281504A JP2009108579A JP 2009108579 A JP2009108579 A JP 2009108579A JP 2007281504 A JP2007281504 A JP 2007281504A JP 2007281504 A JP2007281504 A JP 2007281504A JP 2009108579 A JP2009108579 A JP 2009108579A
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main body
unit
fitting
female
unit flooring
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Japanese (ja)
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Kenji Hirayama
健次 平山
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Priority to JP2007281504A priority Critical patent/JP2009108579A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide prefabricated floor materials which can be connected to each other in a good connection condition even if a height difference at an uneven portion between the floor materials is large. <P>SOLUTION: The prefabricated floor material having an almost rectangular body, is formed of: male fitting portions formed along two mutually adjacent or mutually opposed sides of the body, in a manner protruding downward in a thickness direction from a rear surface of the body; and female fitting portions formed along the remaining two sides of the body, in a manner accommodating the male fitting portions in the thickness direction. Herein each female fitting portion is connected to the body via a support portion having flexibility, and accessible to/separable from the body by elastic deformation of the support portion. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、バルコニーやプールサイドなどに敷設されるユニット床材に関するものである。   The present invention relates to a unit floor material laid on a balcony or a poolside.

従来、この種のユニット床材は、略矩形状に形成された本体部の隣接または対向する二辺に沿って、本体部の裏面から厚さ方向下向きに突出する雄型嵌合部が設けられ、前記本体部の残りの二辺に沿って、前記雄型嵌合部を本体部の厚さ方向に受け入れて嵌合する雌型嵌合部が設けられたものが一般的に用いられており、一方のユニット床材の雄型嵌合部を他方のユニット床材の雌型嵌合部に嵌合させて複数枚を連結した状態で、バルコニーなどに敷設されている。   Conventionally, this type of unit flooring is provided with a male fitting portion that protrudes downward in the thickness direction from the back surface of the main body portion along two adjacent or opposite sides of the main body portion formed in a substantially rectangular shape. It is generally used that provided with a female fitting portion that receives and fits the male fitting portion in the thickness direction of the main body portion along the remaining two sides of the main body portion. The male mating portion of one unit floor material is fitted to the female mating portion of the other unit floor material and a plurality of sheets are connected to each other and laid on a balcony or the like.

しかし、上記のユニット床材は、雄型嵌合部が雌型嵌合部内を容易に上下方向に移動しにくい構造であるので、敷設面に不陸部がある場合、ユニット床材の一部が敷設面から浮き上がってしまい、外観上好ましくない上、歩きにくいという問題がある。
そこで、雄型嵌合部の先端部に、雌型嵌合部に嵌合させたときの戻り止めとなる膨出部を形成し、雄型嵌合部の基端部で、雌型嵌合部に遊嵌させることにより、雄型嵌合部側のユニット床材が雌型嵌合部側のユニット床材に対して上下動可能な構成として、不陸部に対応するようにしたものが提案されている(例えば、特許文献1参照)。
However, since the unit flooring has a structure in which the male fitting part is not easily moved in the vertical direction within the female fitting part, when the laying surface has a non-land portion, a part of the unit flooring Rises from the laying surface, which is not preferable in appearance and difficult to walk.
Therefore, a bulging part is formed at the distal end of the male fitting part to serve as a detent when fitted to the female fitting part, and the female fitting is performed at the base end of the male fitting part. The unit floor material on the male fitting part side can be moved up and down relative to the unit floor material on the female fitting part side by loosely fitting to the part, so that it corresponds to the uneven part It has been proposed (see, for example, Patent Document 1).

また、雄型嵌合部の先端部に、雌型嵌合部に嵌合させたときの戻り止めとなる膨出部を形成するとともに、雄型嵌合部をその基端部から所定距離離れた位置で、雌型嵌合部に遊嵌させることにより、雄型嵌合部側のユニット床材と雌型嵌合部側のユニット床材とが、互いに上下動可能な構成として、より一層不陸部に対応できるように工夫したものが提案されている(例えば、特許文献2参照)。   In addition, a bulging portion is formed at the distal end portion of the male fitting portion as a detent when fitted to the female fitting portion, and the male fitting portion is separated from the base end portion by a predetermined distance. The unit floor material on the male mating portion side and the unit floor material on the female mating portion side can be moved vertically up and down by loosely fitting the female mating portion at the position. A device that has been devised so as to be able to cope with a non-land portion has been proposed (see, for example, Patent Document 2).

しかしながら、上記のユニット床材はいずれも、一方のユニット床材が他方のユニット床材に対して所定距離上下動することにより、不陸部の高低差に対応するものであるので、上下動可能な距離よりも不陸部の高低差が大きい場合には、膨出部の戻り止めが効かなくなり、雄型嵌合部が雌型嵌合部から外れてしまって、ユニット床材同士の連結状態が維持できない恐れがある。
実公平7−6320号公報 特開平8−88306号公報
However, any of the above unit floor materials can be moved up and down because one unit floor material moves up and down a predetermined distance with respect to the other unit floor material, so that it corresponds to the difference in height of the uneven area. If the difference in height of the uneven part is greater than the distance, the detent of the bulge part will not work, the male fitting part will come off the female fitting part, and the unit flooring will be connected May not be maintained.
No. 7-6320 JP-A-8-88306

本発明は、上記問題点に鑑みてなされたものであって、不陸部の高低差が大きい場合であっても、ユニット床材同士の連結状態を良好に維持することのできるユニット床材を提供することにある。   The present invention has been made in view of the above-described problems, and a unit flooring that can maintain the connected state of unit flooring satisfactorily even when the unevenness of the uneven portion is large. It is to provide.

上記課題を解決するために、本発明のユニット床材は、略矩形状に形成された本体部の隣接または対向する二辺に沿って、本体部の裏面から厚さ方向下向きに突出する雄型嵌合部が設けられ、前記本体部の残りの二辺に沿って、前記雄型嵌合部を本体部の厚さ方向に受け入れて嵌合する雌型嵌合部が設けられたユニット床材であって、雌型嵌合部が、可撓性を有する柱部を介して、本体部に連結されており、柱部の弾性変形により、本体部に離接可能であることを特徴とする。   In order to solve the above-mentioned problems, the unit flooring of the present invention is a male mold that protrudes downward in the thickness direction from the back surface of the main body portion along two adjacent or opposite sides of the main body portion formed in a substantially rectangular shape. A unit flooring provided with a female fitting part provided with a fitting part and receiving and fitting the male fitting part in the thickness direction of the main body part along the remaining two sides of the main body part The female fitting portion is connected to the main body portion via a flexible column portion, and can be separated from the main body portion by elastic deformation of the column portion. .

また、本発明は、柱部の一部に、弾性変形部となる薄肉部が設けられていてもよい。   In the present invention, a thin portion serving as an elastic deformation portion may be provided in a part of the column portion.

本発明のユニット床材は、略矩形状に形成された本体部の隣接または対向する二辺に沿って、本体部の裏面から厚さ方向下向きに突出する雄型嵌合部が設けられ、前記本体部の残りの二辺に沿って、前記雄型嵌合部を本体部の厚さ方向に受け入れて嵌合する雌型嵌合部が設けられたユニット床材であって、雌型嵌合部が、可撓性を有する柱部を介して、本体部に連結されており、柱部の弾性変形により、本体部に離接可能であるので、複数のユニット床材を嵌合連結した状態で不陸部に敷設した場合、柱部の弾性変形により、雌型嵌合部を雄型嵌合部に追随させることができ、雄型嵌合部と雌型嵌合部との連結状態を良好に維持することができる。   The unit flooring of the present invention is provided with a male fitting portion that protrudes downward in the thickness direction from the back surface of the main body portion along two adjacent or opposite sides of the main body portion formed in a substantially rectangular shape, A unit flooring provided with a female fitting portion for receiving and fitting the male fitting portion in the thickness direction of the main body portion along the remaining two sides of the main body portion, and a female fitting The part is connected to the main body part via a flexible pillar part, and can be separated from and connected to the main body part by elastic deformation of the pillar part, so that a plurality of unit floor materials are fitted and connected In the case of laying in the non-land portion, the female fitting portion can be made to follow the male fitting portion by the elastic deformation of the column portion, and the connection state between the male fitting portion and the female fitting portion can be changed. It can be maintained well.

また、柱部の一部に、弾性変形部となる薄肉部が設けられているものでは、容易かつ確実に柱部を弾性変形させることができる。   In addition, in the case where a thin portion serving as an elastic deformation portion is provided in a part of the column portion, the column portion can be elastically deformed easily and reliably.

以下、本発明にかかるユニット床材の一実施形態について、図面に基づいて詳細に説明する。
図1は、本実施形態のユニット床材1a,1bを連結した状態を示している。
ユニット床材1aは、合成樹脂製で、図1に示すように、略矩形状に形成された本体部2と、本体部2を支持する多数の脚部3と、本体部2の隣接する二辺に沿って設けられる複数の雄型嵌合部4と、本体部2の残りの二辺に沿って設けられる複数の雌型嵌合部5とを備えている。
Hereinafter, an embodiment of a unit flooring according to the present invention will be described in detail based on the drawings.
FIG. 1 shows a state in which the unit floor materials 1a and 1b of the present embodiment are connected.
As shown in FIG. 1, the unit flooring 1 a is made of a synthetic resin, and as shown in FIG. 1, a main body 2 formed in a substantially rectangular shape, a number of legs 3 that support the main body 2, and two adjacent main bodies 2. A plurality of male fitting portions 4 provided along the side and a plurality of female fitting portions 5 provided along the remaining two sides of the main body portion 2 are provided.

脚部3は、図2〜図4に示すように、本体部2の裏面から厚さ方向下向きに突出している。
雄型嵌合部4は、図2に示すように、脚部3と同じ長さで、本体部2の裏面から厚さ方向下向きに突出している。そして、雄型嵌合部4の先端部には、雌型嵌合部5に嵌合したときの戻り止めとなる膨出部6が形成されている。
雌型嵌合部5は、図3〜図5に示すように、雄型嵌合部4を本体部2の厚さ方向に受け入れる嵌合孔7を有しており、柱部8を介して、本体部2に連結されている。
柱部8は、図3〜図5に示すように、本体部2の裏面から厚さ方向下向きに設けられており、柱部8の本体部2側の端部には、柱部8の雌型嵌合部5側の端部よりも厚さの薄い薄肉部9が設けられている。
As shown in FIGS. 2 to 4, the leg portion 3 protrudes downward in the thickness direction from the back surface of the main body portion 2.
As shown in FIG. 2, the male fitting portion 4 has the same length as the leg portion 3 and protrudes downward in the thickness direction from the back surface of the main body portion 2. And the bulging part 6 used as the detent | stop when formed in the female type fitting part 5 is formed in the front-end | tip part of the male type fitting part 4. FIG.
The female fitting part 5 has a fitting hole 7 for receiving the male fitting part 4 in the thickness direction of the main body part 2 as shown in FIGS. The main body 2 is connected.
As shown in FIGS. 3 to 5, the column portion 8 is provided downward in the thickness direction from the back surface of the main body portion 2, and the end of the column portion 8 on the main body portion 2 side is a female portion of the column portion 8. A thin-walled portion 9 that is thinner than the end portion on the mold fitting portion 5 side is provided.

なお、ユニット床材1bは、ユニット床材1aと同一形状であるので、ユニット床材1bの構成については、同一符号を付すことにより、詳しい説明は省略する。   In addition, since the unit flooring 1b is the same shape as the unit flooring 1a, about the structure of the unit flooring 1b, the detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol.

したがって、図6に示すように、本実施形態のユニット床材1a,1bを連結して、膨らみのある敷設面L1に敷設した場合、雄型嵌合部4が雌型嵌合部5の嵌合孔7内を上下動することに加えて、一方のユニット床材1aの柱部8が、雌型嵌合部5が本体部2に接近する方向、すなわち、図6に示す矢印の方向に弾性変形して、ユニット床材1aの雌型嵌合部5がユニット床材1bの雄型嵌合部4に追随するので、一方のユニット床材1aと他方のユニット床材1bとの連結状態を良好に維持することができる。   Therefore, as shown in FIG. 6, when the unit floor materials 1 a and 1 b of this embodiment are connected and laid on the swelled laying surface L <b> 1, the male fitting portion 4 fits the female fitting portion 5. In addition to moving up and down in the joint hole 7, the column portion 8 of one unit flooring 1a is moved in the direction in which the female fitting portion 5 approaches the body portion 2, that is, in the direction of the arrow shown in FIG. Due to the elastic deformation, the female fitting part 5 of the unit flooring 1a follows the male fitting part 4 of the unit flooring 1b, so that one unit flooring 1a and the other unit flooring 1b are connected. Can be maintained well.

一方、図7に示すように、本実施形態のユニット床材1a,1bを連結して、くぼみのある敷設面L2に敷設した場合、雄型嵌合部4が雌型嵌合部5の嵌合孔7内を上下動することに加えて、一方のユニット床材1aの柱部8が、雌型嵌合部5がユニット床材1aの本体部2から離れる方向、すなわち、図7に示す矢印の方向に弾性変形して、ユニット床材1aの雌型嵌合部5がユニット床材1bの雄型嵌合部4に追随するので、一方のユニット床材1aと他方のユニット床材1bとの連結状態を良好に維持することができる。   On the other hand, as shown in FIG. 7, when the unit flooring 1 a, 1 b of this embodiment is connected and laid on the laying surface L <b> 2 having a depression, the male fitting portion 4 is fitted to the female fitting portion 5. In addition to moving up and down in the joint hole 7, the column part 8 of one unit flooring 1a is in the direction in which the female fitting part 5 is separated from the main body 2 of the unit flooring 1a, that is, as shown in FIG. Since the female fitting part 5 of the unit flooring 1a follows the male fitting part 4 of the unit flooring 1b by elastic deformation in the direction of the arrow, one unit flooring 1a and the other unit flooring 1b The connection state with can be maintained well.

なお、本実施形態で用いられる合成樹脂としては、ポリエチレン、ポリプロピレン、エチレン‐プロピレン共重合体、エチレン‐α‐オレフィン共重合体、エチレン酢酸ビニル共重合体などのポリオレフィン系樹脂、ポリ塩化ビニル系樹脂、スチレン‐アクリロニトリル共重合体、スチレン‐アクリロニトリル‐ブタジエン三次元共重合体などのポリスチレン系樹脂などが挙げられるが、ポリオレフィン系樹脂は、成形性、経済性などに優れているため、好適である。   The synthetic resin used in this embodiment includes polyolefin resins such as polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-α-olefin copolymer, ethylene vinyl acetate copolymer, and polyvinyl chloride resin. Polystyrene resins such as a styrene-acrylonitrile copolymer and a styrene-acrylonitrile-butadiene three-dimensional copolymer can be mentioned. Polyolefin resins are preferred because they are excellent in moldability and economy.

また、本実施形態のユニット床材には、必要に応じて、酸化防止剤、紫外線吸収剤、光安定剤などの耐候性向上材料や、顔料、帯電防止剤などが添加されていてもよい。   Further, the unit floor material of the present embodiment may be added with a weather resistance improving material such as an antioxidant, an ultraviolet absorber, and a light stabilizer, a pigment, an antistatic agent, and the like, if necessary.

また、薄肉部9の厚さは、弾性変形しやすく、かつ、所定の強度を確保できれば、特に限定されないが、実用的には、2mm〜4mm程度が望ましい。
また、薄肉部9を設ける位置は、必ずしも柱部8における本体部2側の端部でなくてもよく、柱部8における本体部2側の端部から雌型嵌合部5側の端部の間であれば構わない。
また、薄肉部9は、柱部8の一部に設けられて、柱部8を弾性変形可能とするものであればよく、図3に示すように、必ずしも本体部2の周縁部の端面と面一に配置されている必要はない。したがって、例えば、図8に示すユニット床材1cのように、薄肉部9が、本体部2の周縁部からやや中央寄りに配置されていてもよい。
Further, the thickness of the thin portion 9 is not particularly limited as long as it is easily elastically deformed and a predetermined strength can be secured, but practically it is preferably about 2 mm to 4 mm.
The position where the thin portion 9 is provided is not necessarily the end portion on the main body portion 2 side of the column portion 8, and the end portion on the female fitting portion 5 side from the end portion of the column portion 8 on the main body portion 2 side. It doesn't matter if it is between.
Moreover, the thin part 9 should just be provided in a part of pillar part 8, and can make the pillar part 8 elastically deformable, and as shown in FIG. It does not have to be flush. Therefore, for example, like the unit flooring 1 c shown in FIG. 8, the thin portion 9 may be disposed slightly closer to the center from the peripheral portion of the main body portion 2.

ところで、図9に示すユニット床材1dのように、本体部2の周縁部に、本体部2と敷設面との間の隙間を隠すための立壁部10を設ける場合には、柱部8が本体部2に対して弾性変形できるように、柱部8と立壁部10との間に切り欠き溝11を形成する必要がある。   By the way, when providing the standing wall part 10 for concealing the clearance gap between the main-body part 2 and a laying surface in the peripheral part of the main-body part 2 like the unit flooring 1d shown in FIG. It is necessary to form a notch groove 11 between the column portion 8 and the standing wall portion 10 so that the main body portion 2 can be elastically deformed.

また、柱部8を弾性変形可能とする手段としては、柱部8の一部に薄肉部9を設けることに限られず、例えば、柱部8をゴム弾性体で形成しても構わない。   Further, the means for enabling the columnar portion 8 to be elastically deformed is not limited to providing the thin portion 9 in a part of the columnar portion 8. For example, the columnar portion 8 may be formed of a rubber elastic body.

また、本実施形態のユニット床材1a〜1cはいずれも、全てが合成樹脂で一体に形成されているが、本発明のユニット床材は、これに限られず、例えば、略矩形に形成され、隣り合う二辺に沿って雄型嵌合部が設けられ、残りの二辺に沿って、可撓性を有する柱部を介して連結される雌型嵌合部が設けられた合成樹脂製の下地材の表面に、表面化粧材が積層された構成であっても構わない。表面化粧材は、特に限定されるものではなく、例えば、磁器タイル、木材タイル、合成樹脂タイル、無機焼結タイルなど、施工場所に応じた材料を使用すればよい。   In addition, all of the unit floor materials 1a to 1c of the present embodiment are integrally formed of synthetic resin, but the unit floor material of the present invention is not limited to this, for example, is formed in a substantially rectangular shape, Made of synthetic resin provided with a male fitting part provided along two adjacent sides, and provided with a female fitting part connected via a pillar having flexibility along the remaining two sides It may have a configuration in which a surface decorative material is laminated on the surface of the base material. The surface decorative material is not particularly limited, and for example, a material according to a construction site such as a porcelain tile, a wood tile, a synthetic resin tile, and an inorganic sintered tile may be used.

本実施形態のユニット床材1a,1bの連結状態を示す平面図。The top view which shows the connection state of unit flooring 1a, 1b of this embodiment. ユニット床材1aの雄型嵌合部4側の端部の縦断面形状を示す説明図。Explanatory drawing which shows the longitudinal cross-sectional shape of the edge part by the side of the male fitting part 4 of the unit flooring 1a. ユニット床材1aの雌型嵌合部5側の端部の縦断面形状を示す説明図。Explanatory drawing which shows the longitudinal cross-sectional shape of the edge part by the side of the female fitting part 5 of the unit flooring 1a. ユニット床材1aの雌型嵌合部5の正面図。The front view of the female type fitting part 5 of the unit flooring 1a. ユニット床材1aの雌型嵌合部5の斜視図。The perspective view of the female type fitting part 5 of the unit flooring 1a. ユニット床材1a,1bを膨らみのある敷設面L1に敷設した場合の柱部8の弾性変形状態を示す説明図。Explanatory drawing which shows the elastic deformation state of the column part 8 at the time of laying unit flooring 1a, 1b on the laying surface L1 with a swelling. ユニット床材1a,1bをくぼみのある敷設面L2に敷設した場合の柱部8の弾性変形状態を示す説明図。Explanatory drawing which shows the elastic deformation state of the column part 8 at the time of laying unit flooring 1a, 1b in the installation surface L2 with a hollow. ユニット床材1cの雌型嵌合部5c側の端部の縦断面形状を示す説明図。Explanatory drawing which shows the longitudinal cross-sectional shape of the edge part by the side of the female fitting part 5c of the unit flooring 1c. ユニット床材1dの雌型嵌合部5dの斜視図。The perspective view of the female type fitting part 5d of the unit flooring 1d.

符号の説明Explanation of symbols

1a〜1d ユニット床材
2 本体部
4 雄型嵌合部
5 雌型嵌合部
8 柱部
8c 柱部
8d 柱部
9 薄肉部
9c 薄肉部
9d 薄肉部
1a to 1d Unit flooring 2 Main body part 4 Male fitting part 5 Female fitting part 8 Pillar part 8c Pillar part 8d Pillar part 9 Thin part 9c Thin part 9d Thin part

Claims (2)

略矩形状に形成された本体部の隣接または対向する二辺に沿って、本体部の裏面から厚さ方向下向きに突出する雄型嵌合部が設けられ、前記本体部の残りの二辺に沿って、前記雄型嵌合部を本体部の厚さ方向に受け入れて嵌合する雌型嵌合部が設けられたユニット床材であって、
雌型嵌合部が、可撓性を有する柱部を介して本体部に連結されており、柱部の弾性変形により、本体部に離接可能であることを特徴とするユニット床材。
A male fitting portion that protrudes downward in the thickness direction from the back surface of the main body portion is provided along two adjacent or opposite sides of the main body portion formed in a substantially rectangular shape, and the remaining two sides of the main body portion are provided. A unit flooring provided with a female fitting portion for receiving and fitting the male fitting portion in the thickness direction of the main body portion,
A unit flooring, wherein the female fitting part is connected to the main body part via a flexible column part, and can be separated from and connected to the main body part by elastic deformation of the column part.
柱部の一部に、弾性変形部となる薄肉部が設けられていることを特徴とする請求項1記載のユニット床材。   The unit flooring according to claim 1, wherein a thin portion serving as an elastically deforming portion is provided in a part of the column portion.
JP2007281504A 2007-10-30 2007-10-30 Prefabricated floor material Pending JP2009108579A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007281504A JP2009108579A (en) 2007-10-30 2007-10-30 Prefabricated floor material

Publications (1)

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JP2009108579A true JP2009108579A (en) 2009-05-21

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130086861A1 (en) * 2009-10-30 2013-04-11 Macneil Ip Llc Floor tile having a latch and loop structure
US9180640B2 (en) 2009-10-30 2015-11-10 Macneil Ip Llc Method of making a floor tile with overmolded pads
US9339981B2 (en) 2009-10-30 2016-05-17 Macneil Ip Llc Method of making a floor tile with elastomer jacketed support members
US9487923B2 (en) 2009-10-30 2016-11-08 Macneil Ip Llc Floor tile
WO2022195294A1 (en) * 2021-03-19 2022-09-22 Oxford Plastic Systems Limited Temporary cover

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130086861A1 (en) * 2009-10-30 2013-04-11 Macneil Ip Llc Floor tile having a latch and loop structure
US9181697B2 (en) * 2009-10-30 2015-11-10 Macneil Ip Llc Floor tile having a latch and loop structure
US9180640B2 (en) 2009-10-30 2015-11-10 Macneil Ip Llc Method of making a floor tile with overmolded pads
US9339981B2 (en) 2009-10-30 2016-05-17 Macneil Ip Llc Method of making a floor tile with elastomer jacketed support members
US9487923B2 (en) 2009-10-30 2016-11-08 Macneil Ip Llc Floor tile
WO2022195294A1 (en) * 2021-03-19 2022-09-22 Oxford Plastic Systems Limited Temporary cover

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