JP2009061351A - Continuous pressurization inhibiting method and apparatus for pressurizing mechanism - Google Patents

Continuous pressurization inhibiting method and apparatus for pressurizing mechanism Download PDF

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JP2009061351A
JP2009061351A JP2007228682A JP2007228682A JP2009061351A JP 2009061351 A JP2009061351 A JP 2009061351A JP 2007228682 A JP2007228682 A JP 2007228682A JP 2007228682 A JP2007228682 A JP 2007228682A JP 2009061351 A JP2009061351 A JP 2009061351A
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pressurization
pressure
time
pressurizing mechanism
pressurizing
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Naoyuki Takahashi
直幸 高橋
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Juki Corp
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Juki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To restore atmospheric pressure by lowering pressure by hard ware regardless of a control apparatus in abnormality. <P>SOLUTION: In the case of controlling pressure increase or decrease for a single space where spontaneous gas discharge is not carried out by using a two-port solenoid valve having a pressurizing valve 12 and a pressure-reducing valve 14, continuation of the pressurizing state for a prescribed time or longer is detected, and when the pressurizing state continues for the prescribed time or longer, the pressurization is stopped and the space is opened to atmospheric pressure. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、加圧機構の継続加圧防止方法及び装置に係り、特に、電子部品を基板等に実装する際に用いられる電子部品実装装置(マウンタと称する)の上流工程で、電子部品に接着剤を塗布する接着剤塗布装置(ディスペンサと称する)のように、制御装置が異常を起こした際に加圧状態が継続されると困る装置に用いるのに好適な、加圧機構の継続加圧防止方法及び装置に関する。   The present invention relates to a continuous pressurization preventing method and apparatus for a pressurizing mechanism, and in particular, an adhesion to an electronic component in an upstream process of an electronic component mounting apparatus (referred to as a mounter) used when mounting the electronic component on a substrate or the like. Continuous pressurization of the pressurization mechanism, suitable for use in devices that are in trouble if the pressurization state is continued when an abnormality occurs in the control device, such as an adhesive application device (referred to as a dispenser) that applies an agent The present invention relates to a prevention method and apparatus.

空圧制御において、加減圧によりアクチュエータを動かすことが一般的に行なわれている。例えばディスペンサでは、シリンダから接着剤を吐出している。   In air pressure control, it is a common practice to move an actuator by increasing or decreasing pressure. For example, in a dispenser, adhesive is discharged from a cylinder.

図1に例示する如く、CPU10からの信号により、アクチュエータ16の加減圧を、加圧弁12と減圧弁14を備えた2ポートの電磁弁で制御し、自然排気が起きないように密閉すれば、電磁弁の操作で、加圧・減圧・固定の3状態を作ることができるが、一定期間で加圧/減圧状態を繰り返している制御が不具合を起こした場合、望まない状態、例えば加圧状態で固定され、シリンダの突出、接着剤の流出等、ディスペンサ等に被害を及ぼすことがある。   As illustrated in FIG. 1, when the pressure from the CPU 10 is controlled by a two-port electromagnetic valve having a pressurizing valve 12 and a pressure reducing valve 14 in accordance with a signal from the CPU 10 and sealed so that natural exhaust does not occur, Three states of pressurization, decompression, and fixation can be created by operating the solenoid valve. However, if the control that repeats the pressurization / decompression state for a certain period of time fails, an undesired state, for example, the pressurization state May cause damage to the dispenser, such as cylinder protrusion and adhesive spillage.

一方、特許文献1には、CPUの暴走(ハングアップ)をウォッチドッグ回路で監視し、リセットを掛けて、CPUの暴走を復帰させる方法が記載されている。   On the other hand, Patent Document 1 describes a method of monitoring a CPU runaway (hangup) with a watchdog circuit and resetting it to restore the CPU runaway.

特開平5−20289号公報JP-A-5-20289

しかしながら、特許文献1の技術でも、リセットから立ち上がるまでの時間や、正常に起動しない場合は、望まない状態が継続される。又、加減圧が制御装置に依存しているため、ハングアップにより制御が停止した場合、その後の安全を図ることができず、ディスペンサにおけるシリンダの突出、接着剤の流出等の問題を防ぐことができなかった。   However, even in the technique of Patent Document 1, an undesired state is continued when the time from the reset to the start-up or when it does not start normally. In addition, since the pressure increase / decrease depends on the control device, if the control stops due to hang-up, the subsequent safety cannot be achieved, and problems such as cylinder protrusion in the dispenser and adhesive spillage can be prevented. could not.

本発明は、前記従来の問題点を解決するべくなされたもので、異常時に、制御装置に拘わらず、ハードウェア的に圧力を下げ、大気圧に戻すことを課題とする。   The present invention has been made to solve the above-described conventional problems, and it is an object of the present invention to reduce the pressure to hardware and return it to the atmospheric pressure in the event of an abnormality regardless of the control device.

本発明は、自然排気されない一つの空間に対して、2ポートの電磁弁を用いて加減圧制御する際に、加圧状態が一定時間以上継続した時は、加圧を停止して大気開放することにより、前記課題を解決したものである。   In the present invention, when pressurization control is performed using a two-port solenoid valve for one space that is not naturally exhausted, if the pressurization state continues for a certain time or longer, pressurization is stopped and the atmosphere is released. This solves the problem.

本発明は、又、自然排気されない一つの空間に対して、2ポートの電磁弁を用いて加減圧制御する加圧機構において、加圧状態が一定時間以上継続したことを検出する手段と、加圧状態が一定時間以上継続した時は、加圧を停止して大気開放する手段と、を備えたことを特徴とする加圧機構の継続加圧防止装置を提供するものである。   The present invention also provides a means for detecting that a pressurization state has continued for a predetermined time or more in a pressurization mechanism that performs pressurization control using a two-port solenoid valve for one space that is not naturally exhausted. And a means for stopping the pressurization and releasing the atmosphere when the pressure state continues for a predetermined time or more.

本発明によれば、ハードウェア構成で装置を組むことで、加減圧が制御から離れ、望まない状態となっても、アクチュエータが通常(大気圧)にある状態に戻るようにすることができ、異常状態が継続しないようにすることができる。   According to the present invention, by assembling the device with a hardware configuration, even if the pressure increase / decrease is away from the control and the state is not desired, the actuator can return to the normal (atmospheric pressure) state, Abnormal conditions can be prevented from continuing.

以下図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本実施形態は、図2に示す如く、CPU10と弁12、14の間に、本発明に係る継続加圧防止回路20を挿入したものである。   In this embodiment, as shown in FIG. 2, a continuous pressurization preventing circuit 20 according to the present invention is inserted between the CPU 10 and the valves 12 and 14.

この継続加圧防止回路20は、図3に詳細に示す如く、クロック信号CLKを分周する分周器22、32と、CPU10から入力される加圧信号を反転するためのインバータ24と、該加圧信号の継続時間を計数するための異常検出カウンタ26と、該異常検出カウンタ26の出力を保持するための異常検出ラッチ28と、前記CPU10から入力される加圧信号と該異常検出ラッチ28の出力の論理積を加圧弁30に出力するためのANDゲート30と、減圧(大気開放)時間を計数するための減圧時間カウンタ34と、該減圧時間カウンタ34の出力を保持する減圧時間ラッチ36と、前記異常検出ラッチ28の出力を反転するインバータ38と、前記異常検出ラッチ28の出力とCPU10から入力される減圧(大気開放)信号の論理積を出力するANDゲート40と、前記減圧時間ラッチ36の出力とインバータ38の出力の論理積を出力するANDゲート42と、前記ANDゲート40、42の論理和を減圧弁14に出力するORゲート44とを含んで構成されている。   As shown in detail in FIG. 3, the continuous pressurization prevention circuit 20 includes frequency dividers 22 and 32 that divide the clock signal CLK, an inverter 24 that inverts the pressurization signal input from the CPU 10, An abnormality detection counter 26 for counting the duration of the pressurization signal, an abnormality detection latch 28 for holding the output of the abnormality detection counter 26, a pressurization signal input from the CPU 10 and the abnormality detection latch 28 AND gate 30 for outputting the logical product of the outputs to the pressurizing valve 30, a decompression time counter 34 for counting the decompression (atmospheric release) time, and a decompression time latch 36 for holding the output of the decompression time counter 34 The inverter 38 for inverting the output of the abnormality detection latch 28, and the logic of the output of the abnormality detection latch 28 and the decompression (atmospheric release) signal input from the CPU 10. , An AND gate 42 that outputs a logical product of the output of the decompression time latch 36 and the output of the inverter 38, and an OR gate 44 that outputs the logical sum of the AND gates 40 and 42 to the decompression valve 14. It is comprised including.

ここでは、Low信号で加圧される制御構成を示しているが、各論理を反転することでHigh信号にも対応できる。   Here, a control configuration in which pressurization is performed by the Low signal is shown, but it is also possible to cope with the High signal by inverting each logic.

本実施形態の継続加圧防止装置は、異常検出カウンタ26によって異常を検知することができ、減圧時間カウンタ34によって、異常後の減圧(排気)を所定時間行なうことができる。   The continuous pressurization preventing device of this embodiment can detect an abnormality by the abnormality detection counter 26, and can perform pressure reduction (exhaust) after the abnormality for a predetermined time by the pressure reduction time counter.

即ち、図4に例示する如く、加圧信号がCPU10から入力されると、異常検出カウンタ26のクリア端子CLがディセーブルとなり、異常検出カウンタ26がカウントを開始する。正常に制御されている場合は、一定時間で加圧が解除されるため、クリア端子CLがイネーブルとなり、異常検出カウンタ26はリセットされる。   That is, as illustrated in FIG. 4, when a pressurization signal is input from the CPU 10, the clear terminal CL of the abnormality detection counter 26 is disabled, and the abnormality detection counter 26 starts counting. When normally controlled, the pressurization is released in a certain time, so that the clear terminal CL is enabled and the abnormality detection counter 26 is reset.

一方、不具合が起き、加圧信号が解除されない場合は、異常検出カウンタ26が一定のカウントを行なったところで、その出力端子Q*から出力された信号がトリガとなり、異常検出ラッチ28が動作しHigh信号が出力される。出力された信号により、加圧信号は全て無視され、加圧が停止される。   On the other hand, when a malfunction occurs and the pressurization signal is not released, when the abnormality detection counter 26 performs a certain count, the signal output from the output terminal Q * serves as a trigger, and the abnormality detection latch 28 operates to activate the high level. A signal is output. By the output signal, all pressurization signals are ignored and pressurization is stopped.

一方排気は、異常検出ラッチ28の出力を受け、クリア端子CLがディセーブルとなった減圧時間カウンタ34が一定カウントを行ない、減圧時間ラッチ36にトリガを送るまで続く。   On the other hand, exhaust continues until the decompression time counter 34, which receives the output of the abnormality detection latch 28 and the clear terminal CL is disabled, performs a constant count and sends a trigger to the decompression time latch 36.

ここで、異常検出及び減圧時間決定の各カウンタ26、34は、元のクロック信号CLKと分周器22、32によって、任意の周期に設定できる。   Here, the counters 26 and 34 for detecting the abnormality and determining the decompression time can be set to an arbitrary cycle by the original clock signal CLK and the frequency dividers 22 and 32.

このようにして、CPU10や制御ソフトウェアのハングアップにより、加圧信号が継続した場合、アクチュエータ16に悪い影響を与えないために、強制的に加圧信号を止める。又、その圧力を開放するために減圧(大気開放)信号を出力する。   Thus, when the pressurization signal continues due to the hang-up of the CPU 10 or the control software, the pressurization signal is forcibly stopped in order not to adversely affect the actuator 16. In order to release the pressure, a decompression (atmospheric release) signal is output.

なお、前記説明においては、本発明がディスペンサに適用される場合を想定して説明していたが、本発明の適用対象はこれに限定されず、加圧機構一般に同様に適用できることは明らかである。   In addition, in the said description, although the case where this invention was applied to a dispenser was demonstrated, it is clear that the application object of this invention is not limited to this, but can apply similarly to a pressurization mechanism generally. .

2ポートの電磁弁を用いた加圧機構の一例の構成を示すブロック図Block diagram showing the configuration of an example of a pressurizing mechanism using a 2-port solenoid valve 本発明が適用された加圧機構の実施形態の全体構成を示すブロック図The block diagram which shows the whole structure of embodiment of the pressurization mechanism to which this invention was applied. 同じく継続加圧防止回路の詳細を示す回路図A circuit diagram showing details of the continuous pressurization prevention circuit 前記実施形態の動作を示すタイムチャートTime chart showing operation of the embodiment

符号の説明Explanation of symbols

10…CPU
12…加圧弁
14…減圧弁
16…アクチュエータ
20…継続加圧防止回路
26…異常検出カウンタ
28…異常検出ラッチ
34…減圧時間カウンタ
36…減圧時間ラッチ
10 ... CPU
DESCRIPTION OF SYMBOLS 12 ... Pressurization valve 14 ... Pressure reducing valve 16 ... Actuator 20 ... Continuous pressurization prevention circuit 26 ... Abnormality detection counter 28 ... Abnormality detection latch 34 ... Decompression time counter 36 ... Decompression time latch

Claims (2)

自然排気されない一つの空間に対して、2ポートの電磁弁を用いて加減圧制御する際に、
加圧状態が一定時間以上継続した時は、加圧を停止して大気開放することを特徴とする加圧機構の継続加圧防止方法。
When controlling pressure increase / decrease using a 2-port solenoid valve for one space that is not naturally exhausted,
A method of preventing continuous pressurization of a pressurization mechanism, wherein pressurization is stopped and the atmosphere is released when the pressurization state continues for a predetermined time or more.
自然排気されない一つの空間に対して、2ポートの電磁弁を用いて加減圧制御する加圧機構において、
加圧状態が一定時間以上継続したことを検出する手段と、
加圧状態が一定時間以上継続した時は、加圧を停止して大気開放する手段と、
を備えたことを特徴とする加圧機構の継続加圧防止装置。
In a pressurizing mechanism that controls pressure increase / decrease using a two-port solenoid valve for one space that is not naturally exhausted,
Means for detecting that the pressurized state has continued for a certain period of time;
When the pressurization state continues for a certain time or more, means for stopping the pressurization and releasing to the atmosphere;
An apparatus for preventing continuous pressure application of a pressurizing mechanism.
JP2007228682A 2007-09-04 2007-09-04 Continuous pressurization inhibiting method and apparatus for pressurizing mechanism Pending JP2009061351A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07146201A (en) * 1993-11-26 1995-06-06 Nec Corp Method and apparatus for testing airtightness
JPH09280990A (en) * 1996-04-15 1997-10-31 Toyoda Mach Works Ltd Method for testing leakage
JPH11197571A (en) * 1998-01-12 1999-07-27 Nordson Kk Method for controlling opening and closing speed of valve mechanism of discharge gun, apparatus therefor, and discharge coating method for liquid body

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07146201A (en) * 1993-11-26 1995-06-06 Nec Corp Method and apparatus for testing airtightness
JPH09280990A (en) * 1996-04-15 1997-10-31 Toyoda Mach Works Ltd Method for testing leakage
JPH11197571A (en) * 1998-01-12 1999-07-27 Nordson Kk Method for controlling opening and closing speed of valve mechanism of discharge gun, apparatus therefor, and discharge coating method for liquid body

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