JP2009004552A - Installation system of rack wall surface for solar cell array - Google Patents

Installation system of rack wall surface for solar cell array Download PDF

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Publication number
JP2009004552A
JP2009004552A JP2007163840A JP2007163840A JP2009004552A JP 2009004552 A JP2009004552 A JP 2009004552A JP 2007163840 A JP2007163840 A JP 2007163840A JP 2007163840 A JP2007163840 A JP 2007163840A JP 2009004552 A JP2009004552 A JP 2009004552A
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JP
Japan
Prior art keywords
module
upper
lower
cover
mounting
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2007163840A
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Japanese (ja)
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JP4556215B2 (en
Inventor
Masaharu Otani
Keiichi Sugaya
政晴 大谷
慶一 菅谷
Original Assignee
Burest Kogyo Kenkyusho Co Ltd
株式会社ブレスト工業研究所
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Application filed by Burest Kogyo Kenkyusho Co Ltd, 株式会社ブレスト工業研究所 filed Critical Burest Kogyo Kenkyusho Co Ltd
Priority to JP2007163840A priority Critical patent/JP4556215B2/en
Publication of JP2009004552A publication Critical patent/JP2009004552A/en
Application granted granted Critical
Publication of JP4556215B2 publication Critical patent/JP4556215B2/en
Application status is Expired - Fee Related legal-status Critical
Anticipated expiration legal-status Critical

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/70Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surface; with means for compensating mounting tolerances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/613Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy
    • Y02E10/47Mountings or tracking

Abstract

<P>PROBLEM TO BE SOLVED: To provide an installation system of a rack wall surface for a solar cell array that can be mounted alone, can prevent birds and small animals from entering by covering a gap around a module using a systematized cover, and can improve an appearance form, when mounting the module to a wall surface. <P>SOLUTION: A module fitting means for fitting the module P to a pair of principal members Q is provided. A pair of left/right upper support fixtures 11 that is installed in the upper principal member Q and fixes the upper portion of the module P is provided. A pair of left/right lower support fixtures 12 that is installed in a lower principal member Q and fixes the lower portion of the module P is provided. A pair of module supporting materials 13 fixed in parallel at the upper and lower portions of the rear of the module P is provided. A cover fitting means is provided, where the means comprises a center cover 21, a side cover 22, and upper/lower covers 23. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a solar cell array pedestal wall surface installation system for supporting a solar cell array on a wall surface, and more particularly to a solar cell array gantry wall surface installation system capable of easily mounting a module and preventing birds and small animals from entering. .

  In order to mount the module P on the wall surface of the solar cell array mount, as shown in FIG. 17, a pair of L-shaped main members Q are fixed on the wall surface, and a module mounting bolt is attached to the main member Q. 100 is installed in the direction of module P. On the other hand, a belt-like support material 200 is fixed to the back surface of the module P, and a bolt insertion hole 201 is opened in the support material 200. Then, the bolt 100 of the main material Q is inserted into the bolt insertion holes 201 at both ends of the support material 200 and fixed with the nut 300.

On the other hand, since modules for solar cells require wiring connection work, a gap of about 65 mm is usually provided between the modules. In the platform for a solar cell module shown in Patent Document 1, a module side cover that covers a gap between modules is described.
Japanese Patent Laid-Open No. 11-13238

  However, as shown in FIG. 17, the bolt 100 of the main material Q fixed to the wall surface is inserted into the bolt insertion hole 201 of the support material 200 attached to the module P, and is fixed to the bolt insertion hole 201 of the support material 200. Positioning for inserting the bolt 100 is difficult, and it is difficult to mount the module P alone. In addition, birds, small animals, and the like may invade from the periphery of the module P and through a gap for wiring connection work of about 65 mm provided between the modules, causing unexpected troubles.

  On the other hand, the module side cover that covers the gap between the modules described in Patent Document 1 is installed as a part of the cover that covers the gap between the modules in the solar cell module mount installed along the roof gradient. is there. Therefore, even though the gaps between the modules can be covered, the cover is not a systemized cover that covers the entire periphery of the module.

  Therefore, the present invention was created to solve the above-described problems. When a module is attached to a wall surface, it can be attached by one person, and a systemized cover covers a gap around the module and covers a bird. It is an object of the present invention to provide a solar cell array gantry wall surface installation system that can prevent the invasion of animals and small animals and can also improve the appearance.

  In order to achieve the above-mentioned object, the first means in the present invention includes a module mounting means for mounting the module P on a pair of main materials Q made of L-shaped steel material fixed in parallel to the upper and lower wall surfaces, and the module mounting means. Cover mounting means for covering gaps around each mounted module P, and a system for a solar cell array pedestal wall surface in which the module P is installed along the wall surface. A pair of left and right upper support fittings 11 installed on the material Q and fixing the upper part of the module P, a pair of left and right lower support fittings 12 installed on the lower main member Q and fixing the lower part of the module P, and the module P A pair of module support members 13 fixed in parallel on the upper and lower sides of the back surface, and both ends of the module support member 13 are fixed to the upper support bracket 11 and the lower support bracket 12 The cover mounting means includes a center cover 21 that covers the gap between the modules P, a side cover 22 that covers the side edges of the module P, and an upper and lower cover that covers the upper and lower ends of the module P. 23.

  The second means is the module mounting means, wherein the lower support fitting 12 is fixed to the upper surface of the main material Q by a fixing piece 12A, and is bent and extended downward from the front end of the fixing piece 12A. And a connecting piece 12C extending upward from the mounting piece 12B and screwed to the end of the module support member 13 to mount the module P to be mounted. It is provided so as to be temporarily placed on the piece 12B.

  The third means is the cover attaching means, wherein the center cover 21, the side cover 22, and the upper and lower covers 23 are all attached via the main material Q, and the center cover 21 is fixed to the main material Q. Further, the upper support fitting 11 and the lower support fitting 12 are attached via center cover attachment fittings 24 respectively.

  A fourth means is the cover attaching means, wherein the side cover 22 and the upper and lower covers 23 are attached via a side cover fixing bracket 25 and an upper and lower cover fixing bracket 26 fixed to the main material Q.

  A fifth means is a means for solving the problem that in the cover mounting means, the upper and lower cover fixing metal fittings 26 are fixed to the upper and lower surfaces of the main material Q and are slidable up and down.

  According to claim 1 of the present invention, the system is such that the member for mounting the module P on the wall surface and the cover covering the gap around each mounted module P can be attached via the main material Q. Therefore, the mounting work of the module P can be facilitated, the invasion of birds and small animals can be prevented, and the appearance of the module can be improved.

  According to the second aspect, since the module mounting means can be mounted after temporarily placing the module P to be mounted on the mounting piece 12B, it is possible to mount it alone when mounting the module on the wall surface.

  According to the third aspect of the present invention, the center cover 21 can be mounted using the module fixing bracket 14 of the module mounting means. As a result, it is possible to rationalize the mounting of the center cover 21 and to improve the appearance of the appearance.

  According to the fourth aspect of the present invention, in the cover mounting means, the side cover 22 and the upper and lower covers 23 are mounted via the side cover fixing bracket 25 and the upper and lower fixing bracket 26 fixed to the main material Q. Therefore, the side cover 22 and the upper and lower covers 23 can be securely fixed.

  According to the cover mounting means of the fifth aspect, since the upper and lower covers 23 are mounted through the upper and lower fixing brackets 26 fixed to the main material Q and freely slidable in the vertical direction, the vertical adjustment of the upper and lower covers 23 is facilitated. It can be used both at the top and bottom, and the appearance can be improved.

  As described above, according to the system of the present invention, when a module is mounted on a wall surface, it can be installed by one person, and the gap is covered while securing a space for wiring connection work provided between the modules. In addition to preventing the invasion of small animals and the like, it has various beneficial effects such as a good appearance.

  The best mode of the system of the present invention is provided with module mounting means for mounting the module P on a pair of main members Q made of L-shaped steel material fixed in parallel on the upper and lower wall surfaces. The module mounting means is installed on the upper main member Q and fixes the upper part of the module P, and the lower support member 12 is fixed on the lower main member Q and fixes the lower part of the module P. The module P includes a pair of module support members 13 fixed in parallel on the upper and lower sides of the back surface of the module P, and fixing bolts 14 for connecting and fixing both end portions of the module support member 13 to the upper and lower portion support brackets. On the other hand, by providing a cover mounting means comprising a center cover 21 that covers the gap between the modules P, a side cover 22 that covers the side edges of the module P, and an upper and lower cover 23 that covers the upper and lower ends of the module P. Achieve the initial objectives.

  An embodiment of the present invention will be described below. The system of the present invention comprises module mounting means and cover mounting means that are provided so as to be mounted on a pair of main materials Q made of L-shaped steel fixed in parallel on the upper and lower surfaces of the wall. This is a system for installing a cover (see FIG. 16). This main material Q is attached to a housing wall surface to which the solar cell array is attached or a gantry along the wall surface, and can also be attached to an inclined gantry R (see FIG. 15).

  The module mounting means is means for mounting the module P on a pair of upper and lower main members Q (see FIGS. 1 to 6). This module mounting means comprises an upper support bracket 11, a lower support bracket 12, a module support member 13, and a fixing bolt 14 (see FIGS. 5 and 6).

  The upper support bracket 11 is a bracket that is installed on the upper surface of the upper main material Q as a pair (see FIG. 2). And the both ends of the module support material 13 mentioned later are screwed with this fixing bolt 14, and the upper part of the module P is fixed (refer FIG. 8). The illustrated upper support bracket 11 includes a fixed piece 11A that is fixed to the upper surface of the main material Q, and a connecting piece 11B that extends from the fixed piece 11A to the front upper side, and the connecting piece 11B has a substantially cylindrical nut 11C. (See FIG. 2). And the fixing bolt 14 is connected with this nut 11C (refer FIG. 5). On the other hand, a pair of lower support brackets 12 are installed on the upper surface of the lower main material Q to fix the lower portion of the module P (see FIG. 6). Each of the upper support fitting 11 and the lower support fitting 12 is screwed with a fixing bolt 1A penetrating the main material Q up and down.

  The lower support bracket 12 is provided so that the module P to be mounted can be temporarily placed (see FIG. 3). That is, the lower support bracket 12 is provided with a fixing piece 12A for fixing to the upper surface of the main material Q, and the mounting piece 12B for mounting the lower end portion of the module P is directed downward from the front end portion of the fixing piece 12A. It is bent and extended in a substantially L shape. Further, a connecting piece 12C that extends upward from the front end of the mounting piece 12B and is screwed to the end of the module support member 13 is provided. The module support member 13 is fixed to the upper support bracket 11 and the lower support bracket 12 while temporarily placing the module P on the mounting piece 12B (see FIGS. 5 and 6).

  The module support member 13 is a pair of members fixed in parallel on the top and bottom of the back surface of the module P, and has connecting holes 13A at both longitudinal ends (see FIG. 4). The connecting hole 13A is opened in a portion extending outward from both ends of the module P so that the fixing bolt 14 is inserted. Further, the module support member 13 provided in the lower part is temporarily placed on the mounting piece 12B of the lower support fitting 12, and the upper module support member 13 is screwed to the upper support fitting 11 with a fixing bolt 14. (See FIG. 5). This makes it possible for one person to install the module P. Thereafter, the module P is mounted by screwing the end of the lower module support member 13 and the lower support fitting 12 with fixing bolts 14 (see FIG. 6).

  The cover mounting means is a means for covering the gap for wiring connection work provided between the modules P mounted by the module mounting means, and the center cover 21, the side cover 22, and the upper and lower covers 23 are mounted (FIG. 9, (See FIGS. 11 and 12 to 14). All the covers are attached through the main material Q.

  The center cover 21 is a cover that covers the gaps between the modules P, and is attached to the fixing bolt 1A that fixes the upper support bracket 11 and the lower support bracket 12 of the module mounting means fixed to the main material Q. That is, the center cover mounting bracket 24 is mounted on the upper support bracket 11 and the lower support bracket 12, and the center cover 21 is mounted on the center cover mounting bracket 24 (see FIG. 9). The illustrated center cover mounting bracket 24 is a substantially L-shaped bracket that is fixed using the fixing bolt 1A connected to the main material Q, and is fixed below the upper support bracket 11 and the lower support bracket 12. 24A and a connecting piece 24B that overlaps the front surfaces of the upper support bracket 11 and the lower support bracket 12 (see FIG. 7). And the nut 24C is provided in this connection piece 24B, and the fixing volt | bolt 29 which fixes the center cover 21 is screwed (refer FIG. 5, FIG. 6). Even if the fixing bolt 14 is removed, the upper module support member 13 can be stopped by the center cover mounting bracket 24, so that safety can be improved.

  The side cover 22 is a cover that covers the side edge of the module P (see FIG. 11). In the illustrated example, the center cover 21 attached to the side surface of the module P is provided so as to cover the side surface. The side cover 22 has a substantially L-shaped cross section, and is attached via a side cover fixing bracket 25 fixed to the main material Q (see FIG. 10). The illustrated side cover fixing bracket 25 has a connecting piece 25B standing vertically from an end of a fixing piece 25A fixed to the main material Q. A fixing bolt 29 is connected to a nut 25C provided on the connecting piece 25B. Then, the side cover 22 is fixed (see FIG. 11).

  The upper and lower covers 23 are band plate-like covers that close the upper and lower end portions of the module P, and are mounted via upper and lower slidable upper and lower fixtures 26 fixed to the main material Q (see FIGS. 12 and 13). . The upper and lower fixing bracket 26 adjusts a substantially cylindrical fixing body 26A that is screwed to the upper surface or the lower surface of the main material Q and a substantially cylindrical sliding body 26B that is slidably inserted into the fixing body 26A. It connects with the volt | bolt 26C. Then, the upper and lower covers 23 are screwed to the end of the slide body 26B.

  Reference numeral 27 shown in FIG. 14 is an upper and lower surface side cover that covers a gap when a gap is generated in a connecting portion between the side cover 22 and the upper and lower covers 23. The upper and lower side cover 27 shown in the figure is a substantially L-shaped metal fitting provided to be screwed to the side cover 22.

  Note that the present invention is not limited to the illustrated example, and design changes such as dimensions and shapes of the component parts of the module mounting means and the cover mounting means, and material changes can be arbitrarily performed. The present invention can be freely changed without changing the gist of the invention.

It is a perspective view which shows the state which attached the main material to the wall surface. It is a perspective view which shows the mounting state of an upper support metal fitting. It is a perspective view which shows the mounting state of a lower support metal fitting. It is a disassembled perspective view which shows the mounting state of a module support material. It is a perspective view which shows the connection state of an upper support metal fitting and a module support material. It is a perspective view which shows the connection state of a lower support metal fitting and a module support material. It is a perspective view which shows one Example of a center cover attachment metal fitting. It is a front view which shows the state which connects a center cover mounting bracket. It is a front view which attaches a center cover to a center cover mounting bracket. It is a perspective view which shows the attachment state of a side cover fixing metal fitting. It is a perspective view which shows the state which mounted | wore with the side cover. It is a disassembled perspective view which shows the example of attachment of an up-and-down cover fixing metal fitting. It is a disassembled perspective view which shows the example of attachment of an up-and-down cover fixing metal fitting. It is a disassembled perspective view which shows the example of attachment of an upper-lower surface side cover. It is a perspective view which shows the state with which the main material was mounted | worn with the mount frame with the inclination. It is a perspective view which shows the state which mounted | wore the mount with an inclination with this system. It is a disassembled perspective view which shows the example of the conventional module mounting.

Explanation of symbols

P module Q main material 11 upper support bracket 12 lower support bracket 12A fixing piece 12B mounting piece 12C connecting piece 13 module support member 13A connecting hole 14 fixing bolt 21 center cover 22 side cover 23 upper and lower cover 24 center cover mounting bracket 24A fixing piece Piece 24B Connecting piece 24C Nut 25 Side cover fixing bracket 25A Fixing piece 25B Connecting piece 25C Nut 26 Upper and lower cover fixing bracket 26A Fixing body 26B Slide body 26C Adjustment bolt 27 Upper and lower side cover 29 Fixing bolt

Claims (5)

  1. Module mounting means for mounting a module on a pair of main members made of L-shaped steel fixed in parallel with the upper and lower wall surfaces, and cover mounting means for covering gaps around each module mounted by the module mounting means A system for a solar cell array pedestal wall surface where modules are installed along the wall surface,
    The module mounting means is a pair of left and right upper support brackets that are installed on the upper main member and fix the upper part of the module, and a pair of left and right lower support brackets that are installed on the lower main member and fix the lower part of the module, A pair of module support members fixed in parallel to the upper and lower sides of the back of the module, and fixing bolts for fixing both ends of the module support member to the upper support bracket and the lower support bracket,
    The cover mounting means is composed of a center cover that covers a gap between modules, a side cover that covers a side edge of the module, and an upper and lower cover that covers the upper and lower ends of the module. Mounting system wall installation system.
  2.   In the module mounting means, the lower support bracket includes a fixing piece that is fixed to the upper surface of the main material, a mounting piece that is bent and extended downward from a front end portion of the fixing piece, and on which the lower end portion of the module is mounted. The solar cell array according to claim 1, comprising a connecting piece extending upward from the mounting piece and screwed to an end of the module support member, and temporarily mounting the module to be mounted on the mounting piece. Mounting system wall installation system.
  3.   In the cover mounting means, the center cover, the side cover, and the upper and lower covers are all mounted through the main material, and the center cover is attached to the upper support metal fitting and the lower support metal fitting fixed to the main material, respectively. The pedestal wall surface installation system for a solar cell array according to claim 1, which is mounted via the mounted center cover mounting bracket.
  4.   2. The solar cell array mount wall surface installation system according to claim 1, wherein in the cover mounting means, the side cover and the upper and lower covers are mounted via a side cover fixing bracket and an upper and lower cover fixing bracket fixed to the main material.
  5. The solar cell array pedestal wall surface installation system according to claim 1, wherein in the cover mounting means, the upper and lower cover fixing brackets are fixed to the upper and lower surfaces of the main material and are slidable up and down.
JP2007163840A 2007-06-21 2007-06-21 Wall mounting system for solar array Expired - Fee Related JP4556215B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007163840A JP4556215B2 (en) 2007-06-21 2007-06-21 Wall mounting system for solar array

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007163840A JP4556215B2 (en) 2007-06-21 2007-06-21 Wall mounting system for solar array

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JP2009004552A true JP2009004552A (en) 2009-01-08
JP4556215B2 JP4556215B2 (en) 2010-10-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20120845A1 (en) * 2012-05-16 2013-11-17 Aliavis Srl Kit and method for mounting a solar panel to a roof and solar panel

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07153984A (en) * 1993-11-30 1995-06-16 Sekisui House Ltd Cosmetic cover for solar cell module
JPH08270139A (en) * 1995-03-30 1996-10-15 Ykk Architect Prod Kk Panel and mounting structure thereof
JPH08284349A (en) * 1995-04-14 1996-10-29 Toshiba Corp Solar cell installation method and solar cell installation jig
JPH09195473A (en) * 1996-01-23 1997-07-29 Sanyo Electric Co Ltd Solar battery panel and solar battery device
JPH11354823A (en) * 1998-06-03 1999-12-24 Morinaga Engineering Kk Solar generation system
JP2000096795A (en) * 1998-09-25 2000-04-04 Kawasaki Steel Corp Installation structure for solar battery panel
JP2003234492A (en) * 2002-02-12 2003-08-22 Fuchimoto Ritsuko Fixture and technique of solar battery module
JP2006144495A (en) * 2004-11-24 2006-06-08 Aisin Seiki Co Ltd Panel supporting structure

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07153984A (en) * 1993-11-30 1995-06-16 Sekisui House Ltd Cosmetic cover for solar cell module
JPH08270139A (en) * 1995-03-30 1996-10-15 Ykk Architect Prod Kk Panel and mounting structure thereof
JPH08284349A (en) * 1995-04-14 1996-10-29 Toshiba Corp Solar cell installation method and solar cell installation jig
JPH09195473A (en) * 1996-01-23 1997-07-29 Sanyo Electric Co Ltd Solar battery panel and solar battery device
JPH11354823A (en) * 1998-06-03 1999-12-24 Morinaga Engineering Kk Solar generation system
JP2000096795A (en) * 1998-09-25 2000-04-04 Kawasaki Steel Corp Installation structure for solar battery panel
JP2003234492A (en) * 2002-02-12 2003-08-22 Fuchimoto Ritsuko Fixture and technique of solar battery module
JP2006144495A (en) * 2004-11-24 2006-06-08 Aisin Seiki Co Ltd Panel supporting structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20120845A1 (en) * 2012-05-16 2013-11-17 Aliavis Srl Kit and method for mounting a solar panel to a roof and solar panel
WO2013171670A1 (en) * 2012-05-16 2013-11-21 Aliavis S.R.L. Kit and method for mounting a solar panel to a roof and solar panel

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