JP2008296557A - Adhesion joint member and manufacturing method of the member - Google Patents

Adhesion joint member and manufacturing method of the member Download PDF

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JP2008296557A
JP2008296557A JP2007148478A JP2007148478A JP2008296557A JP 2008296557 A JP2008296557 A JP 2008296557A JP 2007148478 A JP2007148478 A JP 2007148478A JP 2007148478 A JP2007148478 A JP 2007148478A JP 2008296557 A JP2008296557 A JP 2008296557A
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adherend
adhesive
portions
chain
members
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Tsutomu Tanaka
力 田中
Takeya Himuro
雄也 氷室
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Mazda Motor Corp
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Mazda Motor Corp
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  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To positively harden the whole of chain hardening adhesives so that a chain hardening reaction of the chain hardening adhesives is not stopped midway on adhering first and second adhered members 2, 3 with each other by the chain hardening adhesives. <P>SOLUTION: An erected part 12 projecting toward the second adhered member 3 side is continuously formed along an adhesion joint part extending direction on a side part of an adhesion joint part 6 of the first adhered member 2. By having the erected part 12 abut on a side part of an adhesion joint part 7 of the second adhered member 3, an abutting part 13 for restricting a gap amount between the adhesion joint parts 6, 7 of the both adhered members 2, 3 is formed continuously along the adhesion joint part extending direction. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、第1及び第2の被着部材が、該両被着部材にそれぞれ延設された被着接合部にて連鎖硬化接着剤により互いに接合されてなる接着接合部材及び該部材の製造方法に関する技術分野に属する。   The present invention relates to an adhesive joint member in which the first and second adherend members are joined to each other by a chain-curing adhesive at the adherend joint portions respectively extended to the two adherend members, and the manufacture of the member It belongs to the technical field related to methods.

従来より、例えば特許文献1に示されているように、光や熱エネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化ポリマーが知られている。この連鎖硬化ポリマーは、例えば、エポキシ樹脂と、芳香族スルホニウム塩等の光・熱硬化開始剤と、スルホニウム塩等の熱硬化開始剤とを含有し、エネルギーの付与により樹脂内部にカチオン及び硬化反応熱を連続的に発生させることで、樹脂を連鎖硬化反応させる。そして、特許文献1には、上記連鎖硬化ポリマーを、接着剤として用いることが可能であることが示されている。
特開平11−193322号公報
Conventionally, for example, as shown in Patent Document 1, when light or heat energy is applied, the energy application part undergoes a curing reaction to generate a curing reaction heat, and the curing reaction part is generated by the curing reaction heat. A chain-curing polymer that undergoes a chain-curing reaction by causing a curing reaction of a portion adjacent to the surface to generate a curing reaction heat is known. This chain-cured polymer contains, for example, an epoxy resin, a light / thermosetting initiator such as an aromatic sulfonium salt, and a thermosetting initiator such as a sulfonium salt. By continuously generating heat, the resin is subjected to a chain curing reaction. Patent Document 1 shows that the chain-cured polymer can be used as an adhesive.
JP-A-11-193322

ところで、上記連鎖硬化ポリマーを接着剤として用いて、車両の車体等を構成する第1及び第2の被着部材を互いに接着接合するようにすることが考えられる。すなわち、第1及び第2の被着部材に、フランジ部等の被着接合部をそれぞれ延設しておき、その両被着部材の被着接合部間に、接着剤としての連鎖硬化ポリマーである連鎖硬化接着剤を配設し、この連鎖硬化接着剤の一部に光や熱エネルギーを付与して、該連鎖硬化接着剤を連鎖硬化反応させることで、連鎖硬化接着剤全体を硬化させる。こうすれば、エネルギー付与から連鎖硬化接着剤全体が硬化するまでの時間が数十秒程度と短くて接着工程を短縮することができるとともに、連鎖硬化接着剤全体を硬化させるために車体部材全体を加熱する必要がなくて、接合のための設備等を簡略化することができるようになる。また、両被着部材同士が連続的に接合されることで、両被着部材が互いに接合されてなる接着接合部材の剛性を、スポット的に接合する場合に比べて向上させることができ、結果的に車体部材を薄肉化して軽量化を図ることができるようになる。   By the way, it is conceivable to use the chain-curing polymer as an adhesive so that the first and second adherends constituting the vehicle body of the vehicle are adhesively bonded to each other. That is, the first and second adherend members are each provided with an adhesion joining portion such as a flange portion, and a chain-curing polymer as an adhesive is provided between the adhesion joining portions of the two adherend members. A chain curing adhesive is disposed, light or heat energy is applied to a part of the chain curing adhesive, and the chain curing adhesive is subjected to a chain curing reaction, whereby the entire chain curing adhesive is cured. In this way, the time from the application of energy to the curing of the entire chain-curing adhesive can be shortened to about several tens of seconds and the bonding process can be shortened. It is not necessary to heat, and the equipment for joining can be simplified. In addition, by continuously joining the two adherent members, the rigidity of the adhesive joining member in which the two adherent members are joined to each other can be improved as compared to the case of spot joining. Accordingly, the vehicle body member can be thinned to reduce the weight.

しかし、上記のように第1及び第2の被着部材を連鎖硬化接着剤により互いに接合する場合、該両被着部材の少なくとも一方の被着接合部に連鎖硬化接着剤を塗布して両被着部材の被着接合部同士を合わせたときに、連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じていたとすると、その切れ目の部分で連鎖硬化反応が途中で止まって、連鎖硬化接着剤全体を硬化させることができなくなってしまうという問題が生じる。特に被着接合部間の隙間量が小さい場合には、被着接合部間の連鎖硬化接着剤が少量になるために、連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じ易くなり、この結果、連鎖硬化反応が途中で止まってしまう可能性が高くなる。このように連鎖硬化反応が途中で止まってしまうと、未接着の部分が生じ、所望の接着強度が得られなくなってしまう。   However, when the first and second adherends are bonded to each other by the chain-curing adhesive as described above, the chain-curing adhesive is applied to at least one of the adhering joints of the both adherends, so Assuming that there is a break in a portion of the chain-curing adhesive in the extending direction of the bonded joint when the bonded joints of the adhesive members are combined, the chain curing reaction stops halfway at the cut. The problem arises that the entire chain-curing adhesive cannot be cured. In particular, when the gap between the bonded joints is small, the amount of chain-cured adhesive between the bonded joints is small, so that there is a break in a part of the chain-cured adhesive in the extending direction of the bonded joints. As a result, the chain curing reaction is likely to stop halfway. When the chain curing reaction stops in the middle as described above, an unbonded portion is generated, and a desired adhesive strength cannot be obtained.

本発明は、斯かる点に鑑みてなされたものであり、その目的とするところは、第1及び第2の被着部材を連鎖硬化接着剤により互いに接合する場合に、その連鎖硬化接着剤の連鎖硬化反応が途中で止まらないようにして、連鎖硬化接着剤全体を確実に硬化させるようにすることにある。   The present invention has been made in view of such points, and the object of the present invention is to use the chain-curing adhesive when the first and second adherends are joined to each other by the chain-curing adhesive. It is to ensure that the entire chain curing adhesive is cured by preventing the chain curing reaction from stopping midway.

上記の目的を達成するために、この発明では、第1の被着部材における被着接合部の側方部に、第2の被着部材側に突出する立設部を被着接合部延設方向に沿って連続して形成し、第2の被着部材における被着接合部の側方部に、上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部を、被着接合部延設方向に沿って連続して形成するようにした。   In order to achieve the above object, according to the present invention, a standing portion projecting toward the second adherend member is provided on the side portion of the adherend joint portion of the first adherent member so as to extend the adherend joint portion. The gap between the adherend joint portions of the two adherend members is formed by contacting the above-mentioned standing portion on the side portion of the adherend joint portion of the second adherend member. The abutting part to be defined is continuously formed along the extending direction of the adherend joining part.

具体的には、請求項1の発明では、第1及び第2の被着部材が、該両被着部材にそれぞれ延設された被着接合部にて接着剤により互いに接合されてなる接着接合部材を対象とする。   Specifically, in the first aspect of the invention, the first and second adherends are bonded to each other by an adhesive at the bonded joints extending from the two adherends. Target members.

そして、上記接着剤は、該接着剤の一部にエネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化接着剤であって、上記エネルギーの付与により硬化したものであり、上記両被着部材の被着接合部間には、上記連鎖硬化接着剤が被着接合部延設方向に沿って連続して設けられ、上記第1の被着部材における被着接合部の側方部に、上記第2の被着部材側に突出する立設部が被着接合部延設方向に沿って連続して形成され、上記第2の被着部材における被着接合部の側方部に、上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部が、被着接合部延設方向に沿って連続して形成されているものとする。   When the energy is applied to a part of the adhesive, the adhesive is subjected to a curing reaction to generate a curing reaction heat, and a part adjacent to the curing reaction part by the curing reaction heat. Is a chain curing adhesive that undergoes a chain curing reaction by generating a curing reaction heat by curing reaction, and is cured by the application of the energy, The chain-curing adhesive is continuously provided along the extending direction of the adherend joining portion, and on the side of the adherend joining portion of the first adherent member, on the second adherend member side. Protruding standing portions are continuously formed along the extending direction of the adherend joining portion, and both sides are brought into contact with the standing portions on the side portions of the adherend joining portion of the second adherend member. The contact part that defines the amount of clearance between the adherend joint parts of the adherend member extends the adherend joint part. It assumed to be formed continuously along the direction.

上記の構成により、第1の被着部材に形成された立設部と第2の被着部材に形成された当接部との当接により、両被着部材の被着接合部間に所定の隙間量が確保され、該隙間量が小さくなり過ぎて連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じるのを防止することができる。しかも、立設部により連鎖硬化接着剤の流動方向が制限され、連鎖硬化接着剤に切れ目が生じるのを有効に防止することができる。すなわち、両被着部材の被着接合部同士を合わせる前には、通常、両被着部材のうちの少なくとも一方の被着部材の被着接合部に連鎖硬化接着剤を被着接合部延設方向に沿って配置(塗布)する。そして、両被着部材の被着接合部同士を合わせる際、上記連鎖硬化接着剤は、被着接合部の側方(被着接合部延設方向と垂直な方向)に流動しようとするが、立設部によって流動方向が被着接合部延設方向に変更される。この結果、上記連鎖硬化接着剤の配置時に、連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じていたとしても、上記流動方向の変更により切れ目の被着接合部延設方向両側部分が互いに接近して繋がり、被着接合部同士の合わせが完了したときには、切れ目が生じていない状態となる。したがって、連鎖硬化接着剤の連鎖硬化反応が途中で止まることなく確実に行われ、連鎖硬化接着剤全体を確実に硬化させることができる。   With the above-described configuration, a predetermined distance is set between the adherend joining portions of the two adherend members by the abutment between the standing portion formed on the first adherend member and the abutment portion formed on the second adherend member. Thus, it is possible to prevent the gap amount from becoming too small and causing a break in a part of the chain-curing adhesive in the extending direction of the adherend joined portion. In addition, the flow direction of the chain-curing adhesive is limited by the standing portion, and it is possible to effectively prevent the chain-curing adhesive from being cut. That is, before joining the adherend joint portions of the two adherend members, a chain-curing adhesive is usually extended to the adherend joint portion of at least one of the two adherend members. Arrange (apply) along the direction. And, when aligning the adherend joint portions of both adherend members, the chain curing adhesive tends to flow to the side of the adherend joint portion (the direction perpendicular to the adherend joint extension direction), The flow direction is changed by the standing portion to the extending direction of the adherend joining portion. As a result, when the chain-curing adhesive is disposed, even if a cut is generated in a part of the chain-bonding adhesive extension direction of the chain-curing adhesive, the change in the flow direction causes the extension of the bond-bonding part extension. When the direction both side parts approach each other and are connected and the alignment of the adherend bonded parts is completed, there is no break. Therefore, the chain curing reaction of the chain curing adhesive is reliably performed without stopping in the middle, and the entire chain curing adhesive can be reliably cured.

請求項2の発明では、請求項1の発明において、上記立設部は、上記第1の被着部材における被着接合部の両側側方部にそれぞれ形成され、上記当接部は、上記第2の被着部材における被着接合部の両側側方部にそれぞれ形成されており、上記両当接部が両立設部にそれぞれ当接することにより、上記両被着部材の被着接合部間に上記連鎖硬化接着剤の充填空間が画成されているものとする。   According to a second aspect of the present invention, in the first aspect of the present invention, the upright portions are respectively formed on both side portions of the adherend joining portion of the first adherent member, and the abutting portion is the first contact portion. Formed on both side portions of the adherend joint portion of the two adherend members, and the two abutment portions abut on the compatible portion portion, so that between the adherend joint portions of the two adherend members. It is assumed that a space for filling the chain-curing adhesive is defined.

このことにより、両被着部材の被着接合部間に所定の隙間量を確実に確保することができるとともに、被着接合部の両側に立設部が形成されていることで、連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じるのをより確実に防止することができる。   As a result, a predetermined gap amount can be reliably ensured between the adherend joint portions of both adherend members, and the standing portions are formed on both sides of the adherend joint portions, so that chain hardening adhesion is achieved. It can prevent more reliably that a cut | interruption arises in a part of the adhesion joining part extension direction of an agent.

請求項3の発明では、請求項1又は2の発明において、上記両被着部材は、該両被着部材の接合により互いに重ね合わされたフランジ部をそれぞれ有し、上記両被着部材の被着接合部は、該両被着部材におけるフランジ部の合わせ面に、該フランジ部の長さ方向に沿って延びるようにそれぞれ設けられたものであるとする。   According to a third aspect of the present invention, in the first or second aspect of the invention, each of the adherend members has a flange portion that is overlapped with each other by joining the two adherend members. Assume that the joint portions are respectively provided on the mating surfaces of the flange portions of the two adherend members so as to extend along the length direction of the flange portions.

このことで、フランジ部に立設部や当接部を形成することができ、この結果、両被着部材の本体部の形状に影響を及ぼすことなく、立設部及び当接部を容易に形成することができる。   As a result, it is possible to form the standing portion and the abutting portion on the flange portion. As a result, the standing portion and the abutting portion can be easily formed without affecting the shapes of the main body portions of the two adherend members. Can be formed.

請求項4の発明は、第1及び第2の被着部材が、該両被着部材にそれぞれ延設された被着接合部にて接着剤により互いに接合されてなる接着接合部材の製造方法の発明であり、この発明では、上記接着剤は、該接着剤の一部にエネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化接着剤であり、上記両被着部材のうちの少なくとも一方の被着部材の被着接合部に、上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する接着剤配置工程と、上記接着剤配置工程後に、上記両被着部材の被着接合部同士を合わせる被着接合部合わせ工程と、上記被着接合部合わせ工程後に、上記連鎖硬化接着剤の所定箇所に上記エネルギーを付与することで、該連鎖硬化接着剤を連鎖硬化反応させる連鎖硬化反応工程とを含み、上記第1の被着部材は、該第1の被着部材における被着接合部の側方部に、上記両被着部材の被着接合部同士を合わせた状態で上記第2の被着部材側に突出する立設部が被着接合部延設方向に沿って連続して形成されたものであり、上記第2の被着部材は、該第2の被着部材における被着接合部の側方部に、上記被着接合部合わせ工程で上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部が、被着接合部延設方向に沿って連続して形成されたものであるとする。   According to a fourth aspect of the present invention, there is provided a method for producing an adhesive bonding member in which the first and second adherent members are joined to each other by an adhesive at the adherend joining portions respectively extended from the adherend members. In the present invention, when the energy is imparted to a part of the adhesive, the adhesive imparts a curing reaction heat by the energy imparting part, and the curing reaction heat causes the curing. A chain-curing adhesive that undergoes a chain-curing reaction when a portion adjacent to the reaction portion undergoes a curing reaction to generate a curing reaction heat, and is a bonded joint portion of at least one of the two coated members And an adhesive placement step of arranging the chain-cured adhesive along the extending direction of the adherend joining portion, and an adherend joining portion for aligning the adherend joining portions of the two adherend members after the adhesive placement step. After the alignment step and the adherend joining portion alignment step, A chain curing reaction step in which the chain curing adhesive is subjected to a chain curing reaction by applying the energy to a predetermined portion of the chain curing adhesive, and the first adherent member includes the first adherend member. In the state where the adherend joint portions of the two adherend members are aligned with the side portions of the adherend joint portions, the standing portion projecting toward the second adherend member is in the direction in which the adherend joint portions extend. The second adherend member is erected in the adherend joint portion alignment step at a side portion of the adherend joint portion of the second adherend member. Suppose that the contact part which prescribes | regulates the gap | clearance amount between the adhesion joining parts of both adherend members by contact | abutting to a part is formed continuously along the adhesion joining part extension direction.

この発明により、被着接合部合わせ工程で、第1の被着部材の立設部に第2の被着部材の当接部が当接することで、両被着部材の被着接合部間に所定の隙間量が確保される。また、接着剤配置工程で連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じていたとしても、両被着部材の被着接合部同士を合わせる際に、被着接合部の側方に流動しようとする連鎖硬化接着剤の流動方向が、立設部によって被着接合部延設方向に変更され、被着接合部合わせ工程完了時には、切れ目が生じていない状態となる。その後、連鎖硬化接着剤の所定箇所に光や熱エネルギーを付与することで、連鎖硬化接着剤が連鎖硬化反応する。このとき、連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じていないので、連鎖硬化接着剤の連鎖硬化反応が途中で止まることなく確実に行われ、連鎖硬化接着剤全体を確実に硬化させることができる。   According to the present invention, the contact portion of the second adherent member abuts the standing portion of the first adherent member in the adherend joint portion matching step, so that the adherend joint portions of the two adherent members are in contact. A predetermined gap amount is ensured. In addition, even if there is a break in a part of the chain-bonding adhesive extension direction in the adhesive placement step, the adherence bonding part is used when aligning the adhesion bonding parts of the two adhesion members. The flow direction of the chain-curing adhesive that tends to flow to the sides of the adhesive is changed by the standing portion to the extending direction of the adherend bonded portion, and when the adherend bonded portion alignment step is completed, there is no break. Thereafter, the chain curing adhesive undergoes a chain curing reaction by applying light or heat energy to a predetermined portion of the chain curing adhesive. At this time, since there is no cut in a part of the direction of extension of the bonded joint of the chain-curing adhesive, the chain-curing reaction of the chain-curing adhesive is reliably performed without stopping in the middle, and the entire chain-curing adhesive Can be reliably cured.

請求項5の発明では、請求項4の発明において、上記接着剤配置工程は、上記両被着部材のうちの一方の被着部材のみの被着接合部に上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する工程であるものとする。   In the invention of claim 5, in the invention of claim 4, in the adhesive placement step, the chain-curing adhesive is adhered and bonded to an adhesion joining portion of only one of the adherend members. It is assumed that it is a step of arranging along the part extending direction.

このことで、連鎖硬化接着剤の配置(塗布)を容易に行って、接着剤配置工程を簡略化することができる。   Thereby, arrangement | positioning (application | coating) of a chain hardening adhesive agent can be performed easily and an adhesive arrangement | positioning process can be simplified.

請求項6の発明では、請求項5の発明において、上記接着剤配置工程は、上記第1の被着部材の被着接合部に上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する工程であるものとする。   In the invention of claim 6, in the invention of claim 5, in the adhesive placement step, the chain-curing adhesive is applied to the adherend joining portion of the first adherend member along the extending direction of the adherend joining portion. It is assumed that it is a process of arranging.

このことにより、立設部に対して正確な位置に連鎖硬化接着剤を配置して、被着接合部合わせ工程において、連鎖硬化接着剤の流動方向を立設部によって被着接合部延設方向に変更するようにすることが確実にできる。また、被着接合部合わせ工程において、連鎖硬化接着剤を、立設部によって被着接合部から外側に漏れないようにすることが確実にできる。   In this way, the chain-curing adhesive is arranged at an accurate position with respect to the standing part, and the flow direction of the chain-curing adhesive is adjusted by the standing part in the adhesion joining part aligning step. You can be sure to change it to Further, in the adherend joining portion matching step, it is possible to reliably prevent the chain-curing adhesive from leaking from the adherend joining portion to the outside by the standing portion.

請求項7の発明では、請求項4〜6のいずれか1つの発明において、上記立設部は、上記第1の被着部材における被着接合部の両側側方部にそれぞれ形成されたものであり、上記当接部は、上記第2の被着部材における被着接合部の両側側方部にそれぞれ形成されたものであり、上記被着接合部合わせ工程で上記両当接部を両立設部にそれぞれ当接させることで、上記両被着部材の被着接合部間に上記連鎖硬化接着剤の充填空間を画成するようにする。このことで、請求項2の発明と同様の作用効果が得られる。   According to a seventh aspect of the present invention, in the invention according to any one of the fourth to sixth aspects, the upstanding portions are respectively formed on both side portions of the adherend joint portion of the first adherend member. The abutting portions are respectively formed on both side portions of the adherend joint portion of the second adherend member, and the abutment portions are both provided in the adherend joint portion matching step. By contacting each part, a space for filling the chain-curing adhesive is defined between the adherend joining parts of the two adherend members. Thus, the same effect as that attained by the 2nd aspect can be attained.

請求項8の発明では、請求項4〜7のいずれか1つの発明において、上記両被着部材は、上記被着接合部合わせ工程で互いに重ね合わされるフランジ部をそれぞれ有し、上記両被着部材の被着接合部は、該両被着部材におけるフランジ部の合わせ面に、該フランジ部の長さ方向に沿って延びるようにそれぞれ設けられたものであるとする。こうすることで、請求項3の発明と同様の作用効果が得られる。   According to an eighth aspect of the present invention, in the invention according to any one of the fourth to seventh aspects, each of the adherend members has a flange portion that is overlapped with each other in the adherend joining portion aligning step. It is assumed that the adherend joining portions of the members are respectively provided on the mating surfaces of the flange portions of the two adherend members so as to extend along the length direction of the flange portions. Thus, the same effect as that attained by the 3rd aspect can be attained.

以上説明したように、本発明の接着接合部材及び該部材の製造方法によると、第1の被着部材における被着接合部の側方部に、第2の被着部材側に突出する立設部を被着接合部延設方向に沿って連続して形成し、第2の被着部材における被着接合部の側方部に、上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部を、被着接合部延設方向に沿って連続して形成するようにしたことにより、連鎖硬化接着剤全体を確実に硬化させることができ、所望の接着強度が確実に得られるようになる。   As described above, according to the adhesive bonding member of the present invention and the method for manufacturing the member, the side surface of the bonded bonding portion of the first bonded member is erected on the side of the second bonded member. Are formed continuously along the extending direction of the adherend joint portion, and the side portions of the adherend joint portion of the second adherend member are brought into contact with the above-described standing portions to thereby cover the two adherend members. By continuously forming the contact portion that defines the gap amount between the bonded and bonded portions along the extending direction of the bonded bonded portion, the entire chain-curing adhesive can be reliably cured, The desired adhesive strength can be reliably obtained.

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の実施形態に係る接着接合部材1を示し、この接着接合部材1は、第1及び第2の被着部材2,3が接着剤(後述の連鎖硬化接着剤)により互いに接合されてなるものである。本実施形態では、第1の被着部材2は、鋼やアルミニウムからなる金属製の車体アウタパネルであり、第2の被着部材3は、鋼やアルミニウムからなる金属製の車体インナパネルであり、これら両被着部材2,3が互いに接合されてなる接着接合部材1は、車両(自動車等)の車体の一部を構成していて、両被着部材2,3の長さ方向に連続して延びる閉断面部4を有している。尚、両被着部材2,3の少なくとも一方が樹脂製であってもよい。   FIG. 1 shows an adhesive bonding member 1 according to an embodiment of the present invention. In this adhesive bonding member 1, the first and second adherend members 2 and 3 are bonded to each other by an adhesive (a chain curing adhesive described later). It is formed by joining. In the present embodiment, the first adherent member 2 is a metal vehicle body outer panel made of steel or aluminum, and the second adherend member 3 is a metal vehicle body inner panel made of steel or aluminum, The adhesive joining member 1 formed by joining both the adherend members 2 and 3 constitutes a part of a vehicle body of a vehicle (automobile or the like), and is continuous in the length direction of the adherend members 2 and 3. And has a closed cross-sectional portion 4 extending in the direction. Note that at least one of the adherend members 2 and 3 may be made of resin.

上記第1の被着部材2は、上記閉断面部4に沿って延びかつ該閉断面部4周囲の半分を構成する本体部2aと、この本体部2aの幅方向両側に、該本体部2aに沿って連続して延びるようにそれぞれ設けられた左右2つのフランジ部2b,2bとを有し、第2の被着部材3は、上記閉断面部4に沿って延びかつ該閉断面部4周囲の残りの半分を構成する本体部3aと、この本体部3aの幅方向両側に、該本体部3aに沿って連続して延びるようにそれぞれ設けられた左右2つのフランジ部3b,3bとを有している。そして、第1の被着部材2のフランジ部2bと第2の被着部材3のフランジ部3bとが互いに重ね合わされて(左側のフランジ部2b,3b同士が重ね合わされるとともに、右側のフランジ部2b,3b同士が重ね合わされる)、その両フランジ部2b,3bの合わせ面間に配設された接着剤(後述の連鎖硬化接着剤8)により、該両フランジ部2b,3bにて第1及び第2の被着部材2,3が互いに接合されている。尚、左右2つのフランジ部2b,2bの構成は同じであり、左右2つのフランジ部3b,3bの構成も同じであるので、以下、一方のフランジ部2b及び該フランジ部2bと重ね合わされるフランジ部3bについて説明する。   The first adherent member 2 includes a main body 2a extending along the closed cross section 4 and forming a half of the periphery of the closed cross section 4; and the main body 2a on both sides in the width direction of the main body 2a. The second adherend member 3 extends along the closed cross-section portion 4 and the closed cross-section portion 4. A main body part 3a constituting the other half of the periphery, and two left and right flange parts 3b and 3b provided on both sides in the width direction of the main body part 3a so as to continuously extend along the main body part 3a. Have. Then, the flange portion 2b of the first adherend member 2 and the flange portion 3b of the second adherend member 3 are overlapped with each other (the left flange portions 2b and 3b are overlapped with each other and the right flange portion is overlapped). 2b and 3b are superposed on each other), and an adhesive (chain curing adhesive 8 to be described later) disposed between the mating surfaces of the two flange portions 2b and 3b is used to make the first at both flange portions 2b and 3b. The second adherend members 2 and 3 are joined to each other. Since the left and right flange portions 2b and 2b have the same configuration, and the left and right flange portions 3b and 3b have the same configuration, one flange portion 2b and a flange overlapped with the flange portion 2b will be described below. The part 3b will be described.

上記接着剤は、該接着剤の一部に光(紫外線等)又は熱エネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化接着剤であって、上記エネルギーの付与により硬化したものである。この連鎖硬化接着剤は、エポキシ樹脂と硬化開始剤とを含有する。この硬化開始剤は、芳香族スルホニウム塩等の光・熱硬化開始剤、及び、スルホニウム塩等の熱硬化開始剤を含む。そして、接着剤の所定箇所に上記エネルギーを付与することにより接着剤内部にカチオン及び硬化反応熱を連鎖的に発生させることで、接着剤を連鎖硬化反応させ、このことによって、接着剤全体を硬化させる。   In the above adhesive, when light (ultraviolet light or the like) or heat energy is applied to a part of the adhesive, the energy applying portion undergoes a curing reaction to generate a curing reaction heat, and the curing reaction heat causes the curing reaction. A chain-curing adhesive that undergoes a chain-curing reaction when a part adjacent to the part undergoes a curing reaction to generate a curing reaction heat, and is cured by applying the energy. This chain-curing adhesive contains an epoxy resin and a curing initiator. The curing initiator includes a light / thermosetting initiator such as an aromatic sulfonium salt and a thermosetting initiator such as a sulfonium salt. Then, by applying the above-mentioned energy to a predetermined portion of the adhesive, the adhesive is chain-cured by generating a cation and a curing reaction heat inside the adhesive, thereby curing the entire adhesive. Let

上記エポキシ樹脂としては、脂環式エポキシ樹脂、ビスフェノールA型エポキシ樹脂等があり、脂環式エポキシ樹脂では、硬化反応(カチオン重合)を良好に行わせることができ、ビスフェノールA型エポキシ樹脂では、高い接着強度が得られる。ビスフェノールA型エポキシ樹脂は、金属との密着性が良好な水酸基やベンゼン環を有するので、本実施形態のように両被着部材2,3が金属製の場合に、特に高い接着強度が得られる。   Examples of the epoxy resin include an alicyclic epoxy resin and a bisphenol A type epoxy resin. With the alicyclic epoxy resin, a curing reaction (cationic polymerization) can be favorably performed. In the bisphenol A type epoxy resin, High adhesive strength can be obtained. Since the bisphenol A type epoxy resin has a hydroxyl group and a benzene ring that have good adhesion to the metal, particularly high adhesion strength is obtained when both the adherend members 2 and 3 are made of metal as in this embodiment. .

図2に示すように、上記第1の被着部材2におけるフランジ部2bの合わせ面の幅方向(図2の左右方向)の一部(本実施形態では、フランジ部2bの合わせ面の幅方向両端部を除く部分)には、第1の被着部材2の被着接合部6がフランジ部2bの長さ方向(図2の紙面に垂直な方向)に沿って連続して延設されている。また、上記第2の被着部材3におけるフランジ部3bの合わせ面の幅方向の一部(本実施形態では、フランジ部3bの合わせ面の幅方向両端部を除く部分)には、第2の被着部材3の被着接合部7がフランジ部3bの長さ方向に沿って連続して延設されている。   As shown in FIG. 2, the width direction of the mating surface of the flange portion 2b in this embodiment is a part of the width direction (left-right direction in FIG. 2) of the mating surface of the flange portion 2b in the first adherend member 2 In the portion excluding both ends, the adherend joining portion 6 of the first adherend member 2 is continuously extended along the length direction of the flange portion 2b (the direction perpendicular to the paper surface of FIG. 2). Yes. Further, the second adherend member 3 has a second portion in the width direction of the mating surface of the flange portion 3b (in this embodiment, the portion excluding both end portions in the width direction of the mating surface of the flange portion 3b). The adherend joining portion 7 of the adherend member 3 is continuously extended along the length direction of the flange portion 3b.

上記両被着部材2,3の被着接合部6,7間には、上記連鎖硬化接着剤8が被着接合部延設方向に沿って連続して設けられている。尚、本実施形態では、被着接合部6,7及び連鎖硬化接着剤8は、フランジ部2b,3bの長さ方向全体に亘って設けられている。   Between the adherend joining portions 6 and 7 of the two adherend members 2 and 3, the chain curing adhesive 8 is continuously provided along the extending direction of the adherend joining portions. In the present embodiment, the adherend joining parts 6 and 7 and the chain curing adhesive 8 are provided over the entire length direction of the flange parts 2b and 3b.

上記第1の被着部材2のフランジ部2bにおける被着接合部6の両側側方部(フランジ部2bの合わせ面の幅方向両端近傍部)には、第2の被着部材3側に突出する立設部12,12がそれぞれ一体形成されている。この立設部12は、フランジ部2bにおいて、該フランジ部2bの長さ方向全体に亘って、被着接合部延設方向に沿って連続して延びていて、被着接合部6側及びその反対側の傾斜面で構成されて断面三角形状をなしている。本実施形態では、第1の被着部材2の板厚が小さいために、フランジ部2bの合わせ面とは反対側面には、上記立設部12に対応して凹む断面V字溝状部が形成されていることになる。   The flange portion 2b of the first adherend member 2 protrudes toward the second adherend member 3 at both side portions of the adherend joint portion 6 (near both ends in the width direction of the mating surface of the flange portion 2b). The standing portions 12, 12 are integrally formed. The standing portion 12 extends continuously in the flange portion 2b along the extending direction of the adherend joining portion over the entire length direction of the flange portion 2b. It is composed of an inclined surface on the opposite side and has a triangular cross section. In the present embodiment, since the thickness of the first adherend member 2 is small, a cross-sectional V-shaped groove portion that is recessed corresponding to the standing portion 12 is formed on the side surface opposite to the mating surface of the flange portion 2b. It will be formed.

一方、上記第2の被着部材3のフランジ部3bにおける被着接合部7の両側側方部(フランジ部3bの合わせ面の幅方向両端近傍部)には、上記立設部12,12の突出先端部にそれぞれ当接することにより両被着部材2,3の被着接合部6,7間の隙間量を規定する当接部13,13がそれぞれ一体形成されている。この当接部13は、フランジ部3bにおいて、該フランジ部3bの長さ方向全体に亘って、被着接合部延設方向に沿って連続して延びていて、被着接合部7側及びその反対側の傾斜面で構成されて断面V字溝状に形成されている。本実施形態では、第2の被着部材3の板厚が小さいために、フランジ部3bの合わせ面とは反対側面には、上記当接部13に対応して突出する断面三角形状のビードが形成されていることになる。   On the other hand, on both side portions of the flange joint portion 7 of the flange portion 3b of the second adherend member 3 (in the vicinity of both ends in the width direction of the mating surface of the flange portion 3b), Abutting portions 13 and 13 for defining a gap amount between the adherend joining portions 6 and 7 of the two adherend members 2 and 3 are integrally formed by being brought into contact with the protruding tip portions, respectively. The contact portion 13 extends continuously in the flange portion 3b along the extending direction of the adherend joint portion over the entire length direction of the flange portion 3b. It is formed of an inclined surface on the opposite side and is formed in a V-shaped cross section. In the present embodiment, since the plate thickness of the second adherend member 3 is small, a bead having a triangular cross section protruding corresponding to the contact portion 13 is formed on the side surface opposite to the mating surface of the flange portion 3b. It will be formed.

上記両当接部13,13が両立設部12,12にそれぞれ当接することにより、被着接合部6,7間には上記連鎖硬化接着剤8の充填空間が画成されるとともに、被着接合部6,7間の隙間量(つまり連鎖硬化接着剤8の厚み)が所定値(0.01mm以上10mm以下であることが好ましい)に設定される。尚、被着接合部6(又は被着接合部7)の幅は1mm以上30mm以下であることが好ましい。また、上記充填空間の断面形状は、フランジ部2b(3b)の長さ方向全体に亘って一定であることが好ましいが、上記隙間量及び被着接合部6(又は被着接合部7)の幅の少なくとも一方が、フランジ部2b(3b)の長さ方向の位置によって異なるものであってもよい。   When both the abutting portions 13 and 13 abut on the compatible portions 12 and 12, respectively, a space for filling the chain-curing adhesive 8 is defined between the adherend joining portions 6 and 7, and the adherend portion is adhered. The gap amount between the joint portions 6 and 7 (that is, the thickness of the chain-curing adhesive 8) is set to a predetermined value (preferably 0.01 mm or more and 10 mm or less). In addition, it is preferable that the width | variety of the adhesion joining part 6 (or adhesion joining part 7) is 1 mm or more and 30 mm or less. Moreover, although it is preferable that the cross-sectional shape of the said filling space is constant over the whole length direction of the flange part 2b (3b), the said gap | interval amount and the adhesion joining part 6 (or adhesion joining part 7) are the same. At least one of the widths may be different depending on the position in the length direction of the flange portion 2b (3b).

上記第2の被着部材3のフランジ部3bの長さ方向の中間部には、被着接合部7及び該被着接合部7とは反対側面に開口する開口部11(図1参照)が形成されており、上記連鎖硬化接着剤8は、後述の如く該開口部11を介して上記エネルギーを連鎖硬化接着剤8に付与することで硬化したものである。   At the intermediate portion in the length direction of the flange portion 3 b of the second adherend member 3, there is an adherend joint portion 7 and an opening 11 (see FIG. 1) that opens to the side surface opposite to the adherend joint portion 7. The chain-cured adhesive 8 is formed by applying the energy to the chain-cured adhesive 8 through the opening 11 as will be described later.

次に、上記接着接合部材1を製造する方法を、図3に基づいて説明する。   Next, a method for manufacturing the adhesive bonding member 1 will be described with reference to FIG.

先ず、上記の如くフランジ部2b,3bや立設部12、当接部13等を形成した第1及び第2の被着部材2,3を用意し、図3(a)に示すように、第1の被着部材2を支持台15にセットする。このとき、第1の被着部材2のフランジ部2bの合わせ面は上方を向いており、該合わせ面とは反対側面が、支持台15の基部15aから上方に突出した支持部15bの上面に当接している。   First, the first and second adherend members 2 and 3 having the flange portions 2b and 3b, the standing portion 12, the contact portion 13 and the like as described above are prepared, as shown in FIG. The first adherend member 2 is set on the support base 15. At this time, the mating surface of the flange portion 2b of the first adherend member 2 faces upward, and the side surface opposite to the mating surface is on the upper surface of the support portion 15b protruding upward from the base portion 15a of the support base 15. It is in contact.

そして、上記第1の被着部材2のフランジ部2bの合わせ面における被着接合部6の幅方向の一部(幅方向中央部が好ましい)に、連鎖硬化接着剤8を被着接合部延設方向に沿って連続して塗布する。この塗布は、例えば、ロボットによって一定速度でフランジ部2b長さ方向に沿って移動するように構成されたノズルから接着剤を連続して吐出することで行い、連鎖硬化接着剤8をフランジ部2b長さ方向全体に亘って塗布する。この塗布された連鎖硬化接着剤8の最大高さは、上記所定値よりも大きい。尚、この段階で、連鎖硬化接着剤8の被着接合部延設方向の一部に切れ目が生じていたとしても、後述の如くフランジ部2b,3bの合わせ面同士を合わせる際に、連続的に繋がった状態になる。   The chain-curing adhesive 8 is extended to a part of the width direction of the bonded joint 6 (preferably the center in the width direction) on the mating surface of the flange portion 2b of the first adhered member 2. Apply continuously along the installation direction. This application is performed, for example, by continuously discharging adhesive from a nozzle configured to move along the length of the flange portion 2b at a constant speed by a robot, and the chain-curing adhesive 8 is applied to the flange portion 2b. Apply over the entire length. The maximum height of the applied chain curing adhesive 8 is larger than the predetermined value. At this stage, even if there is a break in a part in the extending direction of the adherence / bonding portion of the chain-curing adhesive 8, when the mating surfaces of the flange portions 2 b and 3 b are aligned with each other as described later, It becomes a state connected to.

続いて、図3(b)に示すように、第1及び第2の被着部材2,3におけるフランジ部2b,3bの合わせ面同士(被着接合部6,7同士)を合わせ、その後、フランジ部2b,3bをクランプ手段16のクランプ部材16aによりクランプする。すなわち、クランプ部材16aによりフランジ部2b,3bを上記支持部15bに押圧する。このとき、上記クランプ部材16aはフランジ部3bにおける上記ビードの突出先端部に当接させて押圧する。このように押圧しても、フランジ部3bの剛性がビードにより高くなっているために、フランジ部3bが撓まず、被着接合部延設方向全体に亘って、被着接合部6,7間の隙間量を上記所定値に維持することができる。尚、クランプ部材16aは、フランジ部3bの長さ方向において上記開口部11とは異なる位置を押圧することで、開口部11を覆わないようにする。   Subsequently, as shown in FIG. 3 (b), the mating surfaces of the flange portions 2b and 3b in the first and second adherend members 2 and 3 are matched with each other (the adherend joint portions 6 and 7). The flange portions 2 b and 3 b are clamped by the clamp member 16 a of the clamp means 16. That is, the flange portions 2b and 3b are pressed against the support portion 15b by the clamp member 16a. At this time, the clamp member 16a is pressed against the protruding tip of the bead in the flange portion 3b. Even if pressed in this way, the rigidity of the flange portion 3b is increased by the bead, so that the flange portion 3b does not bend and between the adherend joint portions 6 and 7 over the entire extending direction of the adherend joint portion. Can be maintained at the predetermined value. Note that the clamp member 16a does not cover the opening 11 by pressing a position different from the opening 11 in the length direction of the flange portion 3b.

上記フランジ部2b,3bの合わせ面同士を合わせる際、連鎖硬化接着剤8は、被着接合部7に当接して押されるため、被着接合部6の両側側方(被着接合部延設方向と垂直な方向)に流動し、やがて立設部12に当接する。このため、連鎖硬化接着剤8の流動方向が、立設部12によって被着接合部延設方向に変更される。したがって、上記連鎖硬化接着剤8の塗布時に、連鎖硬化接着剤8の被着接合部延設方向の一部に切れ目が生じていたとしても、上記流動方向の変更により切れ目の被着接合部延設方向両側部分が互いに接近して繋がり、フランジ部2b,3bの合わせ面同士の合わせ(被着接合部6,7同士の合わせ)が完了したときには、切れ目が生じていない状態となる。また、フランジ部2b,3bの合わせ面同士の合わせが完了したとき、両当接部13,13が両立設部12,12にそれぞれ当接し、これにより、被着接合部6,7間には上記連鎖硬化接着剤8の充填空間が画成されるとともに、被着接合部6,7間の隙間量が上記所定値に設定されるので、該隙間量が小さくなり過ぎて連鎖硬化接着剤の被着接合部延設方向の一部に切れ目が生じるのを防止することができる。また、連鎖硬化接着剤8の厚さが所定値(被着接合部6,7間の隙間量)に規定されるので、接着強度を確実に確保することができる。尚、フランジ部2b,3bの合わせ面同士を合わせる際には、閉塞部材で上記開口部11を閉塞しておくことが好ましい。   When aligning the mating surfaces of the flange portions 2b and 3b, the chain-curing adhesive 8 is pressed against the adherend joining portion 7, so that both side sides of the adherend joining portion 6 (extending the adherend joining portion are extended). In a direction perpendicular to the direction) and eventually comes into contact with the standing portion 12. For this reason, the flow direction of the chain-curing adhesive 8 is changed by the standing portion 12 in the direction in which the adherend bonded portion extends. Therefore, even when a cut is generated in a part of the chain bonding adhesive 8 extending direction of the chain hardening adhesive 8 when the chain hardening adhesive 8 is applied, the change in the flow direction is caused by the change of the flow direction. When the both sides of the installation direction are close to each other and connected to each other and the alignment of the mating surfaces of the flange portions 2b and 3b (the alignment of the adherend joining portions 6 and 7) is completed, there is no break. Further, when the matching of the mating surfaces of the flange portions 2b and 3b is completed, the both abutting portions 13 and 13 come into contact with the compatible portions 12 and 12, respectively. A space for filling the chain-curing adhesive 8 is defined, and the gap amount between the adherend joining parts 6 and 7 is set to the predetermined value. It is possible to prevent a break from occurring in a part of the adhesion joining portion extending direction. Moreover, since the thickness of the chain-curing adhesive 8 is defined to be a predetermined value (a gap amount between the adherend joining portions 6 and 7), the adhesive strength can be reliably ensured. When the mating surfaces of the flange portions 2b and 3b are matched, it is preferable to close the opening 11 with a closing member.

上記フランジ部2b,3bの合わせ面同士を合わせる前において、連鎖硬化接着剤8を、第1の被着部材2のフランジ部2bの合わせ面に塗布する代わりに、第2の被着部材3のフランジ部3bの合わせ面における被着接合部7の幅方向の一部(幅方向中央部が好ましい)に、被着接合部延設方向に沿って連続して塗布するようにしてもよい。この場合、第2の被着部材3を、フランジ部3bの合わせ面が上方を向くように支持台15にセットして、被着接合部7の幅方向の一部に連鎖硬化接着剤8を塗布する(尚、開口部11は、フランジ部3bに設けずに、第1の被着部材2のフランジ部2bに設けておくことが好ましい)。その後、フランジ部2b,3bの合わせ面同士を合わせることで、両当接部13,13を両立設部12,12にそれぞれ当接させる。この場合も、フランジ部2b,3bの合わせ面同士を合わせる際、連鎖硬化接着剤8の流動方向が、立設部12によって被着接合部延設方向に変更されて、フランジ部2b,3bの合わせ面同士の合わせが完了したときには、切れ目が生じていない状態となる。但し、連鎖硬化接着剤8を、第1の被着部材2のフランジ部2bの合わせ面に塗布する方が好ましい。すなわち、この方が、立設部12に対して正確な位置に鎖硬化接着剤8を配置して、フランジ部2b,3bの合わせ面同士を合わせる際に、連鎖硬化接着剤8の流動方向を立設部12によって被着接合部延設方向に変更するようにすることが確実にできるとともに、連鎖硬化接着剤8を、立設部12によって被着接合部6から外側に漏れないようにすることが確実にできる。   Instead of applying the chain-curing adhesive 8 to the mating surface of the flange portion 2b of the first adherend member 2 before mating the mating surfaces of the flange portions 2b and 3b, the second adherend member 3 You may make it apply | coat continuously to a part (width direction center part of the width direction center) of the adherend joining part 7 in the mating surface of the flange part 3b along the extending direction of the adherend joining part. In this case, the second adherend member 3 is set on the support base 15 so that the mating surface of the flange portion 3b faces upward, and the chain curing adhesive 8 is applied to a part of the adherend joint portion 7 in the width direction. (It is preferable to provide the opening part 11 in the flange part 2b of the 1st to-be-adhered member 2 instead of providing in the flange part 3b.). Thereafter, the contact surfaces of the flange portions 2b and 3b are brought into contact with each other so that the contact portions 13 and 13 are brought into contact with the compatible portions 12 and 12, respectively. Also in this case, when matching the mating surfaces of the flange portions 2b and 3b, the flow direction of the chain-curing adhesive 8 is changed by the standing portion 12 to the extending direction of the adherend joining portion, and the flange portions 2b and 3b When the alignment of the mating surfaces is completed, there is no break. However, it is preferable to apply the chain-curing adhesive 8 to the mating surface of the flange portion 2b of the first adherend 2. That is, in this case, when the chain curing adhesive 8 is disposed at an accurate position with respect to the standing portion 12 and the mating surfaces of the flange portions 2b and 3b are aligned, the flow direction of the chain curing adhesive 8 is increased. It is possible to reliably change the extending direction of the adherend joint portion by the setting portion 12, and to prevent the chain-curing adhesive 8 from leaking from the adherend bonding portion 6 to the outside by the standing portion 12. Can be sure.

或いは、連鎖硬化接着剤8を両被着部材2,3のフランジ部2b,3bの合わせ面にそれぞれ塗布するようにしてもよい。但し、接着剤配置工程を簡略化する観点からは、両フランジ部2b,3bの一方のみに連鎖硬化接着剤8を塗布することが好ましい。   Alternatively, the chain curing adhesive 8 may be applied to the mating surfaces of the flange portions 2b and 3b of the two adherend members 2 and 3, respectively. However, from the viewpoint of simplifying the adhesive placement process, it is preferable to apply the chain-curing adhesive 8 to only one of the flange portions 2b and 3b.

次いで、図3(c)に示すように、上記連鎖硬化接着剤8の所定箇所(上記開口部11に対応する箇所)に、開口部11を介して光又は熱エネルギーを付与することで、連鎖硬化接着剤8を連鎖硬化反応させる。このとき、上述の如く連鎖硬化接着剤8の被着接合部延設方向の一部に切れ目が生じていないので、連鎖硬化接着剤8の連鎖硬化反応が途中で止まることなく確実に行われ、連鎖硬化接着剤8全体が硬化する。   Next, as shown in FIG. 3 (c), light or heat energy is applied to the predetermined part (the part corresponding to the opening part 11) of the chain-curing adhesive 8 through the opening part 11. The cured adhesive 8 is subjected to a chain curing reaction. At this time, as described above, since there is no break in a portion of the chain-bonding adhesive 8 extending direction of the chain-curing adhesive 8, the chain-curing reaction of the chain-curing adhesive 8 is reliably performed without stopping in the middle, The entire chain curing adhesive 8 is cured.

尚、連鎖硬化接着剤8にエネルギーを付与するための上記開口部11は、1つのフランジ部3bについて1箇所である必要はなく、被着接合部延設方向において複数箇所(クランプ部材16aで覆われる部分を除く)に形成して各開口部11から連鎖硬化接着剤8にエネルギーを付与するようにしてもよい。   Note that the opening 11 for applying energy to the chain-curing adhesive 8 does not need to be provided at one location for one flange portion 3b, but is provided at a plurality of locations (covered by the clamp member 16a) in the extending direction of the adherend joining portion. Energy may be applied to the chain-curing adhesive 8 from each opening 11.

ここで、上記接着接合部材1としての車体の具体例を示す。図4は、車体のサイドボディ21を示し、このサイドボディ21は、図5に示すように、アウタパネル22とインナパネル23とからなっている。このサイドボディ21のドア開口部24の周縁部全周においては、アウタパネル22のフランジ部22a(当接部13,13が形成されている)とインナパネル23のフランジ部23a(立設部12,12が形成されている)とが互いに接着接合されている。上記アウタパネル22が上記第2の被着部材3に相当し、インナパネル23が上記第1の被着部材2に相当し、フランジ部22a,23aの接合部分の構成は、両被着部材2,3の接合部分と同様である。   Here, the specific example of the vehicle body as the said adhesive joining member 1 is shown. FIG. 4 shows a side body 21 of the vehicle body, and the side body 21 includes an outer panel 22 and an inner panel 23 as shown in FIG. On the entire periphery of the peripheral edge of the door opening 24 of the side body 21, the flange 22 a of the outer panel 22 (contact portions 13, 13 are formed) and the flange 23 a of the inner panel 23 (upright portion 12, 12 are formed and bonded to each other. The outer panel 22 corresponds to the second adherent member 3, the inner panel 23 corresponds to the first adherent member 2, and the configuration of the joint portion of the flange portions 22 a and 23 a is configured by both adherent members 2, 2. 3 is the same as the joint portion 3.

図6は、ルーフパネル26とルーフサイドレール27との接合部分を示す。すなわち、ルーフサイドレール27のインナパネル28のフランジ部28a(立設部12,12が形成されている)とルーフサイドレール27のアウタパネル29のフランジ部29a(当接部13,13が形成されている)とが互いに接着接合されているとともに、ルーフパネル26のフランジ部26a(当接部13,13が形成されている)とルーフサイドレール27のアウタパネル29のフランジ部29a(上記当接部13,13により形成されたビードがそれぞれ立設部12,12となっている)とが互いに接着接合されている。ルーフサイドレール27のインナパネル28とアウタパネル29との接合では、インナパネル28が上記第1の被着部材2に相当し、アウタパネル29が上記第2の被着部材3に相当し、その接合部分の構成は、両被着部材2,3の接合部分と同様である。また、ルーフパネル26とルーフサイドレール27のアウタパネル29との接合では、ルーフサイドレール27のアウタパネル29が上記第1の被着部材2に相当し、ルーフパネル26が上記第2の被着部材3に相当し、その接合部分の構成は、両被着部材2,3の接合部分と同様である。   FIG. 6 shows a joint portion between the roof panel 26 and the roof side rail 27. That is, the flange portion 28a (the standing portions 12 and 12 are formed) of the inner panel 28 of the roof side rail 27 and the flange portion 29a (the contact portions 13 and 13) of the outer panel 29 of the roof side rail 27 are formed. And the flange portion 26a of the roof panel 26 (the contact portions 13 and 13 are formed) and the flange portion 29a of the outer panel 29 of the roof side rail 27 (the contact portion 13). , 13 are adhesively bonded to each other. In the joining of the inner panel 28 and the outer panel 29 of the roof side rail 27, the inner panel 28 corresponds to the first adherend member 2, the outer panel 29 corresponds to the second adherent member 3, and the joining portion. This configuration is the same as the joint portion of the two adherend members 2 and 3. Further, in joining the roof panel 26 and the outer panel 29 of the roof side rail 27, the outer panel 29 of the roof side rail 27 corresponds to the first adherend member 2, and the roof panel 26 is the second adherend member 3. The structure of the joint portion is the same as that of the joint portions of the two adherend members 2 and 3.

図7は、ルーフパネル26とルーフサイドレール27との接合部分の変形例を示す。すなわち、この変形例では、ルーフパネル26のフランジ部26aの形状のみが図6のものとは異なっており、フランジ部26aの当接部13は断面V字溝状とはなっておらず、傾斜面が全くない平坦状になっている。この場合、外観にビードが現れないため、外観の見映えを向上させることができる。   FIG. 7 shows a modification of the joint portion between the roof panel 26 and the roof side rail 27. That is, in this modified example, only the shape of the flange portion 26a of the roof panel 26 is different from that of FIG. 6, and the abutting portion 13 of the flange portion 26a is not V-shaped in cross section and is inclined. It has a flat shape with no surface. In this case, since the bead does not appear in the appearance, the appearance can be improved.

図8は、サイドシル31とフロアパネル32との接合部分を示す。すなわち、フロアパネル32の車幅方向端部が上側に折れ曲がって上下に延びる上下延設部32aとされ、この上下延設部32a(当接部13,13が形成されている)とサイドシル31の下端部(上下延設部32aと対向する部分に立設部12,12が形成されている)とが接合されている。この例では、サイドシル31が上記第1の被着部材2に相当し、フロアパネル32が上記第2の被着部材3に相当し、その接合部分の構成は、両被着部材2,3の接合部分と同様である。   FIG. 8 shows a joint portion between the side sill 31 and the floor panel 32. That is, an end portion in the vehicle width direction of the floor panel 32 is bent upward and is formed as a vertically extending portion 32a extending vertically, and the vertically extending portion 32a (where the contact portions 13 and 13 are formed) and the side sill 31 A lower end portion (the standing portions 12 and 12 are formed in a portion facing the vertically extending portion 32a) is joined. In this example, the side sill 31 corresponds to the first adherend member 2, the floor panel 32 corresponds to the second adherend member 3, and the configuration of the joint portion thereof includes both the adherend members 2 and 3. It is the same as the joint portion.

上記立設部12及び当接部13の形状は、上記実施形態のような三角形状に限らず、例えば図9に示すような形状であってもよい。すなわち、立設部12における被着接合部6とは反対側部分が傾斜面になっておらず、被着接合部6と平行に延びている。これに対応して、当接部13における被着接合部7とは反対側部分が被着接合部7と平行に延びている。   The shape of the upright portion 12 and the contact portion 13 is not limited to the triangular shape as in the above embodiment, and may be a shape as shown in FIG. That is, the portion of the upright portion 12 opposite to the adherend bonding portion 6 is not an inclined surface and extends in parallel with the adherend bonding portion 6. Correspondingly, a portion of the contact portion 13 opposite to the adherend joint portion 7 extends in parallel with the adherend joint portion 7.

或いは、立設部12及び当接部13の形状は、図10に示すような形状であってもよい。すなわち、立設部12の形状は図9のものと同様であるが、当接部13の形状は、図7のルーフパネル26のフランジ部26aと同様に、傾斜面が全くない平坦状になっている。   Or the shape as shown in FIG. 10 may be sufficient as the shape of the standing part 12 and the contact part 13. As shown in FIG. That is, the shape of the standing portion 12 is the same as that of FIG. 9, but the shape of the abutting portion 13 is a flat shape having no inclined surface, like the flange portion 26a of the roof panel 26 of FIG. ing.

尚、上記実施形態では、第1の被着部材2のフランジ部2bにおける被着接合部6の両側側方部に立設部12,12をそれぞれ形成し、第2の被着部材3のフランジ部3bにおける被着接合部7の両側側方部に当接部13,13をそれぞれ形成したが、フランジ部2bにおける被着接合部6の一側側方部のみに立設部12を形成し、フランジ部3bにおける被着接合部7の一側側方部(立設部12に対応する部分)のみに、該立設部12に当接する当接部13を形成するようにしてもよい。この場合でも、立設部12の側へ流動する連鎖硬化接着剤8の流動方向を、立設部12により被着接合部延設方向に変更することができる。   In the above-described embodiment, the standing portions 12 and 12 are respectively formed on both side portions of the adherend joint portion 6 in the flange portion 2b of the first adherend member 2, and the flange of the second adherend member 3 is formed. The contact portions 13 and 13 are formed on both side portions of the adherend joint portion 7 in the portion 3b, but the standing portion 12 is formed only on one side portion of the adherend joint portion 6 in the flange portion 2b. The abutting portion 13 that abuts against the standing portion 12 may be formed only on one side portion (the portion corresponding to the standing portion 12) of the adherend joining portion 7 in the flange portion 3b. Even in this case, the flow direction of the chain-curing adhesive 8 that flows toward the standing portion 12 can be changed by the standing portion 12 to the extending direction of the adherend joining portion.

また、上記実施形態では、両被着部材2,3のフランジ部2b,3bの合わせ面に被着接合部6,7をそれぞれ設けたが、両被着部材2,3にフランジ部がない場合であっても、被着接合部や立設部、当接部を延設することができれば、本発明を適用することができる。   Moreover, in the said embodiment, although the adhesion joining parts 6 and 7 were each provided in the mating surface of the flange parts 2b and 3b of both the adherend members 2 and 3, when both the adherend members 2 and 3 do not have a flange part Even so, the present invention can be applied if the adherend bonded portion, the standing portion, and the contact portion can be extended.

さらに、上記実施形態では、本発明を自動車等の車両の車体に適用した場合を示したが、本発明は、接着接合可能なものであれば、どのようなものにも適用することができる。   Furthermore, although the case where the present invention is applied to the body of a vehicle such as an automobile has been described in the above-described embodiment, the present invention can be applied to any apparatus that can be adhesively bonded.

本発明は、第1及び第2の被着部材を連鎖硬化接着剤により互いに接合する場合に有用である。   The present invention is useful when the first and second adherends are joined to each other with a chain curing adhesive.

本発明の実施形態に係る接着接合部材を示す斜視図である。It is a perspective view which shows the adhesive bonding member which concerns on embodiment of this invention. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 接着接合部材の製造方法を示す斜視図であり、(a)は第1の被着部材を支持台にセットした状態を示し、(b)は第1及び第2の被着部材のフランジ部をクランプ手段のクランプ部材によりクランプした状態を示し、(c)は連鎖硬化接着剤に開口部を介して光又は熱エネルギーを付与している状態を示す。It is a perspective view which shows the manufacturing method of an adhesive joining member, (a) shows the state which set the 1st to-be-adhered member to the support stand, (b) has shown the flange part of the 1st and 2nd to-be-adhered member. The state clamped with the clamp member of the clamp means is shown, and (c) shows the state where light or thermal energy is applied to the chain-curing adhesive through the opening. 車体のサイドボディを示す車体側方から見た図である。It is the figure seen from the vehicle body side which shows the side body of a vehicle body. 図4のV−V線断面図である。It is the VV sectional view taken on the line of FIG. ルーフパネルとルーフサイドレールとの接合部分を示す断面図である。It is sectional drawing which shows the junction part of a roof panel and a roof side rail. ルーフパネルとルーフサイドレールとの接合部分の変形例を示す断面図である。It is sectional drawing which shows the modification of the junction part of a roof panel and a roof side rail. サイドシルとフロアパネルとの接合部分を示す断面図である。It is sectional drawing which shows the junction part of a side sill and a floor panel. 立設部及び当接部の変形例を示す図2相当図である。FIG. 3 is a view corresponding to FIG. 2 illustrating a modification of the standing portion and the contact portion. 立設部及び当接部の更なる変形例を示す図2相当図である。FIG. 9 is a view corresponding to FIG. 2 showing a further modification of the standing portion and the contact portion.

符号の説明Explanation of symbols

1 接着接合部材
2 第1の被着部材
2b 第1の被着部材のフランジ部
3 第2の被着部材
3b 第2の被着部材のフランジ部
6 第1の被着部材の被着接合部
7 第2の被着部材の被着接合部
8 連鎖硬化接着剤
12 立設部
13 当接部
DESCRIPTION OF SYMBOLS 1 Adhesive joining member 2 1st to-be-adhered member 2b Flange part 3 of 1st to-be-adhered member 2nd to-be-adhered member 3b Flange part 6 of 2nd to-be-adhered member 6 to-be-joined part of 1st to-be-adhered member 7 Adhering part 8 of second adhering member 8 Chain curing adhesive 12 Standing part 13 Abutting part

Claims (8)

第1及び第2の被着部材が、該両被着部材にそれぞれ延設された被着接合部にて接着剤により互いに接合されてなる接着接合部材であって、
上記接着剤は、該接着剤の一部にエネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化接着剤であって、上記エネルギーの付与により硬化したものであり、
上記両被着部材の被着接合部間には、上記連鎖硬化接着剤が被着接合部延設方向に沿って連続して設けられ、
上記第1の被着部材における被着接合部の側方部に、上記第2の被着部材側に突出する立設部が被着接合部延設方向に沿って連続して形成され、
上記第2の被着部材における被着接合部の側方部に、上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部が、被着接合部延設方向に沿って連続して形成されていることを特徴とする接着接合部材。
The first and second adherent members are adhesive joint members that are joined to each other by an adhesive at the adherend joint portions that are respectively extended to the two adherend members,
In the above adhesive, when energy is applied to a part of the adhesive, the energy application part undergoes a curing reaction to generate a curing reaction heat, and the part adjacent to the curing reaction part is cured by the curing reaction heat. A chain curing adhesive that undergoes a chain curing reaction by generating a curing reaction heat by reaction, which is cured by the application of the energy,
Between the adherend joint portions of the two adherend members, the chain curing adhesive is continuously provided along the adherend joint extension direction,
In the side part of the adherend joint part in the first adherent member, a standing part protruding toward the second adherend member side is continuously formed along the adherend joint part extending direction,
An abutting portion for defining a gap amount between the adherend joint portions of the two adherend members by being in contact with the standing portion is provided on a side portion of the adherend joint portion of the second adherend member. An adhesive bonding member characterized by being formed continuously along a bonding portion extending direction.
請求項1記載の接着接合部材において、
上記立設部は、上記第1の被着部材における被着接合部の両側側方部にそれぞれ形成され、
上記当接部は、上記第2の被着部材における被着接合部の両側側方部にそれぞれ形成されており、
上記両当接部が両立設部にそれぞれ当接することにより、上記両被着部材の被着接合部間に上記連鎖硬化接着剤の充填空間が画成されていることを特徴とする接着接合部材。
The adhesive bonding member according to claim 1,
The upright portions are respectively formed on both side portions of the adherend joint portion in the first adherend member,
The contact portions are respectively formed on both side portions of the adherend joint portion in the second adherend member,
An adhesive joint member characterized in that a filling space for the chain-curing adhesive is defined between the adherend joint portions of the two adherend members by causing the both abutment portions to abut against the compatible portion respectively. .
請求項1又は2記載の接着接合部材において、
上記両被着部材は、該両被着部材の接合により互いに重ね合わされたフランジ部をそれぞれ有し、
上記両被着部材の被着接合部は、該両被着部材におけるフランジ部の合わせ面に、該フランジ部の長さ方向に沿って延びるようにそれぞれ設けられたものであることを特徴とする接着接合部材。
In the adhesive bonding member according to claim 1 or 2,
The both adherend members each have a flange portion that is overlapped with each other by joining the adherend members,
The adherend joining portions of the two adherent members are respectively provided on the mating surfaces of the flange portions of the adherend members so as to extend along the length direction of the flange portions. Adhesive joint member.
第1及び第2の被着部材が、該両被着部材にそれぞれ延設された被着接合部にて接着剤により互いに接合されてなる接着接合部材の製造方法であって、
上記接着剤は、該接着剤の一部にエネルギーを付与した際に、該エネルギー付与部分が硬化反応して硬化反応熱を発生しかつ該硬化反応熱により該硬化反応部分に隣接する部分が硬化反応して硬化反応熱を発生することで、連鎖硬化反応する連鎖硬化接着剤であり、
上記両被着部材のうちの少なくとも一方の被着部材の被着接合部に、上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する接着剤配置工程と、
上記接着剤配置工程後に、上記両被着部材の被着接合部同士を合わせる被着接合部合わせ工程と、
上記被着接合部合わせ工程後に、上記連鎖硬化接着剤の所定箇所に上記エネルギーを付与することで、該連鎖硬化接着剤を連鎖硬化反応させる連鎖硬化反応工程とを含み、
上記第1の被着部材は、該第1の被着部材における被着接合部の側方部に、上記両被着部材の被着接合部同士を合わせた状態で上記第2の被着部材側に突出する立設部が被着接合部延設方向に沿って連続して形成されたものであり、
上記第2の被着部材は、該第2の被着部材における被着接合部の側方部に、上記被着接合部合わせ工程で上記立設部に当接することにより両被着部材の被着接合部間の隙間量を規定する当接部が、被着接合部延設方向に沿って連続して形成されたものであることを特徴とする接着接合部材の製造方法。
The first and second adherend members are manufacturing methods of an adhesive joining member in which the first and second adherend members are joined to each other by an adhesive at the adherend joining portions respectively extended to the both adherend members,
In the above adhesive, when energy is applied to a part of the adhesive, the energy application part undergoes a curing reaction to generate a curing reaction heat, and the part adjacent to the curing reaction part is cured by the curing reaction heat. It is a chain-curing adhesive that reacts by chain reaction by generating heat of curing reaction.
An adhesive disposing step of disposing the chain-curing adhesive along the extending direction of the adhering / joining portion at the adhering / bonding portion of at least one of the two adhering members;
After the adhesive placement step, the adherend bonded portion matching step for aligning the bonded bonded portions of the two adherend members,
A chain curing reaction step in which the chain curing adhesive is subjected to a chain curing reaction by applying the energy to a predetermined portion of the chain curing adhesive after the adherend joining step,
The first adherent member includes the second adherend member in a state in which the adherend joint portions of the two adherend members are aligned with the side portions of the adherend joint portions of the first adherend member. The standing portion protruding to the side is continuously formed along the extending direction of the adherend joining portion,
The second adherend member is attached to the side portion of the adherend joint portion of the second adherend member by contacting the upright portion in the adherend joint portion alignment step, so that the two adherend members are covered. A method for manufacturing an adhesive bonding member, wherein the contact portion that defines the gap amount between the bonded and bonded portions is formed continuously along the extending direction of the bonded bonded portion.
請求項4記載の接着接合部材の製造方法において、
上記接着剤配置工程は、上記両被着部材のうちの一方の被着部材のみの被着接合部に上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する工程であることを特徴とする接着接合部材の製造方法。
In the manufacturing method of the adhesive joining member according to claim 4,
The adhesive disposing step is a step of disposing the chain-curing adhesive along the extending direction of the adhering / bonding portion in the adhering / bonding portion of only one of the two adhering members. A method for producing an adhesive bonding member.
請求項5記載の接着接合部材の製造方法において、
上記接着剤配置工程は、上記第1の被着部材の被着接合部に上記連鎖硬化接着剤を被着接合部延設方向に沿って配置する工程であることを特徴とする接着接合部材の製造方法。
In the manufacturing method of the adhesive joining member according to claim 5,
The adhesive placement step is a step of placing the chain-curing adhesive along the extending direction of the adherend joining portion in the adherend joining portion of the first adherent member. Production method.
請求項4〜6のいずれか1つに記載の接着接合部材の製造方法において、
上記立設部は、上記第1の被着部材における被着接合部の両側側方部にそれぞれ形成されたものであり、
上記当接部は、上記第2の被着部材における被着接合部の両側側方部にそれぞれ形成されたものであり、
上記被着接合部合わせ工程で上記両当接部を両立設部にそれぞれ当接させることで、上記両被着部材の被着接合部間に上記連鎖硬化接着剤の充填空間を画成することを特徴とする接着接合部材の製造方法。
In the manufacturing method of the adhesive joining member according to any one of claims 4 to 6,
The standing portions are respectively formed on both side portions of the adherend joint portion in the first adherend member,
The abutting portions are respectively formed on both side portions of the adherend joint portion in the second adherend member,
The space for adhering the chain-curing adhesive is defined between the adherend joining portions of the two adherend members by bringing the two abutment portions into contact with the compatible portion in the adherend joining portion matching step. The manufacturing method of the adhesive joining member characterized by these.
請求項4〜7のいずれか1つに記載の接着接合部材の製造方法において、
上記両被着部材は、上記被着接合部合わせ工程で互いに重ね合わされるフランジ部をそれぞれ有し、
上記両被着部材の被着接合部は、該両被着部材におけるフランジ部の合わせ面に、該フランジ部の長さ方向に沿って延びるようにそれぞれ設けられたものであることを特徴とする接着接合部材の製造方法。
In the manufacturing method of the adhesive joining member according to any one of claims 4 to 7,
The both adherend members each have a flange portion that is overlapped with each other in the adherend joining portion matching step,
The adherend joining portions of the two adherent members are respectively provided on the mating surfaces of the flange portions of the adherend members so as to extend along the length direction of the flange portions. Manufacturing method of adhesive bonding member.
JP2007148478A 2007-06-04 2007-06-04 Adhesion joint member and manufacturing method of the member Pending JP2008296557A (en)

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JP2009001627A (en) * 2007-06-20 2009-01-08 Mazda Motor Corp Joining method for works
JP2009227779A (en) * 2008-03-21 2009-10-08 Mazda Motor Corp Adhesion assembly method for article and adhesion assembly apparatus
JP2009242465A (en) * 2008-03-28 2009-10-22 Mazda Motor Corp Method for manufacturing bond assembly, and apparatus for manufacturing bond assembly
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EP2927099A4 (en) * 2012-11-29 2016-11-30 Volvo Truck Corp Sheet-metal panel mounting structure
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Publication number Priority date Publication date Assignee Title
JP2009001627A (en) * 2007-06-20 2009-01-08 Mazda Motor Corp Joining method for works
JP2009227779A (en) * 2008-03-21 2009-10-08 Mazda Motor Corp Adhesion assembly method for article and adhesion assembly apparatus
JP2009242465A (en) * 2008-03-28 2009-10-22 Mazda Motor Corp Method for manufacturing bond assembly, and apparatus for manufacturing bond assembly
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EP2726748B1 (en) * 2011-06-30 2019-07-17 Adient Luxembourg Holding S.à r.l. Joining process for the cohesive connection, in sections, of at least two components
EP2927099A4 (en) * 2012-11-29 2016-11-30 Volvo Truck Corp Sheet-metal panel mounting structure
JP7476775B2 (en) 2020-11-27 2024-05-01 三菱自動車工業株式会社 Water-stopping structure for mounting parts of vehicle exterior parts

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