JP2008150059A - Filling machine and manufacturing method for item - Google Patents

Filling machine and manufacturing method for item Download PDF

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Publication number
JP2008150059A
JP2008150059A JP2006337507A JP2006337507A JP2008150059A JP 2008150059 A JP2008150059 A JP 2008150059A JP 2006337507 A JP2006337507 A JP 2006337507A JP 2006337507 A JP2006337507 A JP 2006337507A JP 2008150059 A JP2008150059 A JP 2008150059A
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filling
container
liquid
nozzle
filling machine
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JP4938433B2 (en
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Kenji Matsumura
健治 松村
Takayuki Hiroyoshi
孝行 廣吉
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Nikka Whiskey Distilling Co Ltd
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Nikka Whiskey Distilling Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a filling machine designed so that a liquid is prevented from dripping down along the external face of a container, and that a liquid dripping down along the container is prevented from caking on the external face. <P>SOLUTION: The filling machine 100 fills each of the containers 1 with a liquid through a filling nozzle. The filling machine 100 has an injection nozzle 50 for injecting a gas so that the gas is blown onto at least the filling nozzle or each container 1. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、充填ノズルを通して容器に液体を充填する充填機、及び、充填ノズルを通して容器に液体を充填して物品を製造する製造方法に関する。   The present invention relates to a filling machine for filling a container with a liquid through a filling nozzle, and a manufacturing method for producing an article by filling the container with a liquid through the filling nozzle.

充填ノズルを通して容器に液体を充填する充填機では、充填ノズルの先端部を容器の口部を通して容器内に挿入して、又は、充填ノズルを容器の口部に接触させて容器に液体を充填する。
特開2000−346223号公報
In a filling machine that fills a container with liquid through a filling nozzle, the tip of the filling nozzle is inserted into the container through the mouth of the container, or the container is filled with liquid by bringing the filling nozzle into contact with the mouth of the container. .
JP 2000-346223 A

容器への液体の充填が完了した後又は容器への液体の充填を開始する前に、充填ノズルの先端から液体が垂れて、充填後の容器又は充填前の容器に付着しうる。糖分を含む液体を容器に充填する場合には、容器の外面にそのような液体が垂れ落ちると、シュガーセメントと呼ばれる糖の塊が形成されうる。   After the filling of the liquid into the container is completed or before the filling of the liquid into the container is started, the liquid may drip from the tip of the filling nozzle and adhere to the container after filling or the container before filling. In the case of filling a container with a liquid containing sugar, when such liquid drips on the outer surface of the container, a lump of sugar called sugar cement can be formed.

本発明は、上記の課題認識を契機としてなされたものであり、例えば、充填機において容器の外面に液体が垂れ落ちること、又は、容器に垂れ落ちた液体が容器の外面で固化することを防止することを目的とする。   The present invention has been made in recognition of the above problems, and for example, prevents liquid from dripping onto the outer surface of the container in a filling machine, or preventing liquid dripping from the container from solidifying on the outer surface of the container. The purpose is to do.

本発明の第1の側面は、充填ノズルを通して容器に液体を充填する充填機に係り、前記充填機は、前記充填ノズル及び容器の少なくとも一方に気体が吹き付けられるように気体を噴射する噴射ノズルを備える。   A first aspect of the present invention relates to a filling machine that fills a container with a liquid through a filling nozzle, and the filling machine includes an injection nozzle that injects gas so that gas is blown to at least one of the filling nozzle and the container. Prepare.

本発明の好適な実施形態によれば、前記充填機は、前記噴射ノズルに供給される気体を加熱するヒーターを更に備えうる。   According to a preferred embodiment of the present invention, the filling machine may further include a heater for heating the gas supplied to the injection nozzle.

本発明の好適な実施形態によれば、前記充填機は、前記噴射ノズルに対向して配置された吸引口を通して液滴及び気体を吸引する吸引ユニットを更に備えうる。   According to a preferred embodiment of the present invention, the filling machine may further include a suction unit that sucks liquid droplets and gas through a suction port disposed to face the spray nozzle.

本発明の好適な実施形態によれば、前記吸引ユニットは、前記吸引口を通して異物が吸引されることを防止するフィルタを含みうる。   According to a preferred embodiment of the present invention, the suction unit may include a filter that prevents foreign matter from being sucked through the suction port.

本発明の好適な実施形態によれば、前記吸引ユニットは、前記吸引口を洗浄する洗浄ユニットを含みうる。   According to a preferred embodiment of the present invention, the suction unit may include a cleaning unit that cleans the suction port.

本発明の好適な実施形態によれば、前記充填機は、複数の前記充填ノズルと複数の容器を公転軌道に沿って移動させながら複数の前記充填ノズルを通して複数の容器に対して並行して液体を充填するように構成され、前記噴射ノズルは、前記公転軌道の内側に向けて気体を噴射するように前記公転軌道の外側に配置されうる。   According to a preferred embodiment of the present invention, the filling machine is configured to supply liquid in parallel to a plurality of containers through the plurality of filling nozzles while moving the plurality of filling nozzles and the plurality of containers along a revolution path. The injection nozzle may be disposed outside the revolution track so as to inject gas toward the inside of the revolution track.

本発明の第2の側面は、充填ノズルを通して容器に液体を充填する充填機を含む製造設備において、前記充填ノズルを通して容器に液体を充填し、容器に液体が充填された物品を製造する製造方法に係り、前記製造方法は、前記充填ノズル及び容器の少なくとも一方に気体を吹き付ける工程を含む。   According to a second aspect of the present invention, in a production facility including a filling machine that fills a container with a liquid through a filling nozzle, the container is filled with the liquid through the filling nozzle, and the article in which the container is filled with the liquid is produced. Therefore, the manufacturing method includes a step of blowing a gas to at least one of the filling nozzle and the container.

本発明の好適な実施形態によれば、前記工程では、前記充填ノズル及び容器の少なくとも一方に対して加熱された気体が吹き付けられうる。   According to a preferred embodiment of the present invention, in the step, heated gas can be blown against at least one of the filling nozzle and the container.

本発明によれば、例えば、充填機において容器の外面に液体が垂れ落ちること、又は、容器に垂れ落ちた液体が固化することが防止される。   According to the present invention, for example, in a filling machine, it is possible to prevent the liquid from dripping onto the outer surface of the container or the liquid dripping into the container from solidifying.

以下、添付図面を参照しながら本発明の好適な実施形態を説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、本発明の好適な実施形態の充填機100の概略構成を示す平面図である。図2は、図1に示す充填機100を図1に示すA方向から見た側面図である。   FIG. 1 is a plan view showing a schematic configuration of a filling machine 100 according to a preferred embodiment of the present invention. 2 is a side view of the filling machine 100 shown in FIG. 1 as viewed from the direction A shown in FIG.

充填機100は、充填ノズル21を通して容器1に液体を充填するように構成されている。液体の例としては、例えば、梅酒、紹興酒、焼酎等のアルコール飲料、清涼飲料等の非アルコール飲料、薬品等を挙げることができる。   The filling machine 100 is configured to fill the container 1 with a liquid through the filling nozzle 21. Examples of the liquid include alcoholic beverages such as plum wine, shaoxing liquor, shochu, non-alcoholic beverages such as soft drinks, and medicines.

充填機100は、容器1を支持する複数の支持部12が円周(公転軌道)に沿って配置された容器側回転部10と、複数の支持部12に対向するように円周(公転軌道)に沿って複数の充填バルブ22が配置された充填バルブ側回転部20とを備える。容器側回転部10及び充填バルブ側回転部20は、同期して回転しながら、複数の支持部12(容器1)及び複数の充填バルブ22を公転させる。複数の支持部12によってそれぞれ支持された複数の容器1には、この公転中に、並行して充填バルブ22の充填ノズル21を通して液体が充填される。   The filling machine 100 includes a container-side rotating part 10 in which a plurality of support parts 12 that support the container 1 are arranged along a circumference (revolution trajectory) and a circumference (revolution trajectory) so as to face the plurality of support parts 12. ) And a filling valve side rotating part 20 in which a plurality of filling valves 22 are arranged. The container side rotating part 10 and the filling valve side rotating part 20 revolve the plurality of support parts 12 (containers 1) and the plurality of filling valves 22 while rotating synchronously. The plurality of containers 1 respectively supported by the plurality of support portions 12 are filled with liquid through the filling nozzle 21 of the filling valve 22 in parallel during this revolution.

容器1は、コンベアによって1列に整列した状態で充填機100に搬送されてきて、タイミングスクリュー34、スターホイール30及びガイド32によって案内されて充填機100の本体部分に取り込まれて複数の支持部12に順に供給される。液体の充填が完了した容器1は、スターホイール40及びガイド42によって充填機100の本体部分から排出される。   The containers 1 are conveyed to the filling machine 100 in a state of being aligned in a row by a conveyor, guided by the timing screw 34, the star wheel 30 and the guide 32, and taken into the main body portion of the filling machine 100 to be supported by a plurality of support portions. 12 in order. The container 1 having been filled with the liquid is discharged from the main body portion of the filling machine 100 by the star wheel 40 and the guide 42.

この実施形態では、充填機100は、容器側回転部10は、支持部12の公転動作に応じて該支持部12を昇降させる昇降機構(例えば、エアーシリンダ)を有し、これにより、公転動作、即ち充填動作に応じて容器1と充填ノズル21との位置関係が制御される。他の実施形態では、公転動作に応じて充填ノズル21或いは充填バルブ22が昇降駆動されうる。   In this embodiment, the filling machine 100 includes a lifting mechanism (for example, an air cylinder) that raises and lowers the support portion 12 in accordance with the revolving operation of the support portion 12, thereby causing the revolving operation. That is, the positional relationship between the container 1 and the filling nozzle 21 is controlled according to the filling operation. In another embodiment, the filling nozzle 21 or the filling valve 22 can be driven up and down according to the revolution operation.

充填機100は、充填ノズル21及び容器1の少なくとも一方に気体が吹き付けられるように気体を噴射する噴射ノズル50を備える。充填ノズル21に気体を吹き付けることによって充填ノズル21から垂れ落ちそうな液体が吹き飛ばされるので、充填ノズル21から容器1に液体が垂れ落ちることが防止される。容器1に気体を吹き付けることによって、容器1の外面に垂れ落ちた液体を容器1から吹き飛ばすことができ、容器1に垂れ落ちた液体が容器1の外面で固化すること、例えば、液体が糖分を含む場合にはシュガーセメントが形成されることを防止することができる。   The filling machine 100 includes an injection nozzle 50 that injects gas so that gas is blown onto at least one of the filling nozzle 21 and the container 1. By blowing the gas to the filling nozzle 21, the liquid that is likely to drip from the filling nozzle 21 is blown off, so that the liquid is prevented from dripping from the filling nozzle 21 into the container 1. By spraying gas onto the container 1, the liquid dripping onto the outer surface of the container 1 can be blown off from the container 1, and the liquid dripping onto the container 1 is solidified on the outer surface of the container 1, for example, the liquid has a sugar content. When it contains, it can prevent that sugar cement is formed.

充填機100は、更に、噴射ノズル50に供給される気体を加熱するヒーター52を備えることが好ましい。ヒーター52は、例えば、噴射ノズル50に気体を供給する供給ライン58に配置されうる。ヒーター52は、例えば、容器1に充填すべき液体が糖分を含む場合に、その液体の粘性を低下させ、容器1からの液体の離脱を容易にするために好適である。   It is preferable that the filling machine 100 further includes a heater 52 that heats the gas supplied to the injection nozzle 50. For example, the heater 52 may be disposed in a supply line 58 that supplies gas to the injection nozzle 50. For example, when the liquid to be filled in the container 1 contains sugar, the heater 52 is suitable for reducing the viscosity of the liquid and facilitating the detachment of the liquid from the container 1.

供給ライン58には、異物を除去するためのフィルタ54が配置されることが好ましい。供給ライン58には、ブロアー56によって気体が送り込まれる。   The supply line 58 is preferably provided with a filter 54 for removing foreign substances. Gas is fed into the supply line 58 by the blower 56.

充填機100は、噴射ノズル50に対向して配置された吸引口62を通して液滴(噴射ノズル50によって吹き付けられる気体によって吹き飛ばされた液体)及び気体を吸引する吸引ユニット60を更に備えることが好ましい。図3は、吸引ユニット60の構成例を示す図である。吸引ユニット60は、吸引口62を有するフレーム61と、フレーム61の内側空間から液体及び気体を排出する吸引ライン68とを備えうる。吸引ライン68は、不図示の吸引ポンプに接続される。吸引ライン68は、フレーム61の側面又は上面に接続されることが好ましい。このような構成は、吸引ライン68や吸引ポンプの汚れを抑えることに効果がある。フレーム61の面のうち下面や噴射ノズル50に対向する面に吸引ライン68を接続すると、フレーム61内(即ち、吸引口62)に取り込まれた液体の殆どが吸引ライン68に吸引され、吸引ライン68や吸引ポンプの汚れが大きくなりうる。   It is preferable that the filling machine 100 further includes a suction unit 60 that sucks liquid droplets (liquid blown by the gas blown by the jet nozzle 50) and gas through the suction port 62 arranged to face the jet nozzle 50. FIG. 3 is a diagram illustrating a configuration example of the suction unit 60. The suction unit 60 may include a frame 61 having a suction port 62 and a suction line 68 that discharges liquid and gas from the inner space of the frame 61. The suction line 68 is connected to a suction pump (not shown). The suction line 68 is preferably connected to the side surface or the upper surface of the frame 61. Such a configuration is effective in suppressing contamination of the suction line 68 and the suction pump. When the suction line 68 is connected to the lower surface of the surface of the frame 61 or the surface facing the injection nozzle 50, most of the liquid taken into the frame 61 (that is, the suction port 62) is sucked into the suction line 68, and the suction line 68 and the suction pump may become dirty.

吸引ユニット60は、異物が吸引口62を通して吸引されることを防止するためにフィルタ64を含むことが好ましい。吸引ユニット60は、吸引口62を洗浄する洗浄ユニット66を含むことが好ましい。洗浄ユニット66は、例えば、加熱された水又は洗浄液を噴射するノズルを含みうる。   The suction unit 60 preferably includes a filter 64 in order to prevent foreign matter from being sucked through the suction port 62. The suction unit 60 preferably includes a cleaning unit 66 for cleaning the suction port 62. The cleaning unit 66 may include, for example, a nozzle that ejects heated water or cleaning liquid.

噴射ノズル50は、例えば、図1に例示されるように、支持部12及び充填バルブ22の公転軌道の内側に向けて気体を噴射するように該公転軌道の外側に配置されていることが好ましい。この場合、容器1に充填すべき液体が噴射ノズル50から噴射される気体によって充填機100の外側に飛散することを防止することができる。また、このような液体を吸引する吸引口62を前記公転軌道の内側に配置することができるので、充填機100の設置面積を小さくすることができる。   For example, as illustrated in FIG. 1, the injection nozzle 50 is preferably disposed outside the revolution track so as to inject gas toward the inside of the revolution track of the support portion 12 and the filling valve 22. . In this case, it is possible to prevent the liquid to be filled in the container 1 from being scattered outside the filling machine 100 by the gas ejected from the ejection nozzle 50. Further, since the suction port 62 for sucking such liquid can be disposed inside the revolution track, the installation area of the filling machine 100 can be reduced.

図1、図2に示す構成例では、噴射ノズル50は、容器1への液体の充填が完了し、充填ノズル21と容器1とが離隔(或いは、分離)される位置又はその付近に向けて配置されている。このような配置では、充填を終えた充填ノズル及び容器の両方に気体が吹き付けられるので、充填ノズル及び容器の双方から液体を吹き飛ばすことができる。   In the configuration example shown in FIGS. 1 and 2, the injection nozzle 50 is directed toward or near the position where the filling of the liquid into the container 1 is completed and the filling nozzle 21 and the container 1 are separated (or separated). Has been placed. In such an arrangement, gas is blown to both the filling nozzle and the container that have been filled, so that the liquid can be blown from both the filling nozzle and the container.

図4、図5は、噴射ノズル50の他の配置例を示す図である。図4に示す例では、噴射ノズル50は、容器1への充填が完了する位置と支持部12に容器が供給される位置との間の位置に向けて配置されている。このような配置では、充填を終えた充填ノズル21から垂れ落ちそうな液体を当該充填ノズル21の下に新たな容器1が供給される前に吹き飛ばすことができる。図5に示す例では、噴射ノズル50は、充填を完了した容器1が通る位置に向けて配置されていて、充填が完了した容器1に付着している液体を吹き飛ばすことができる。   4 and 5 are diagrams showing other arrangement examples of the injection nozzle 50. FIG. In the example illustrated in FIG. 4, the injection nozzle 50 is disposed toward a position between a position at which filling of the container 1 is completed and a position at which the container is supplied to the support portion 12. In such an arrangement, the liquid that is likely to drip from the filling nozzle 21 that has been filled can be blown off before the new container 1 is supplied under the filling nozzle 21. In the example shown in FIG. 5, the spray nozzle 50 is arranged toward a position through which the filled container 1 passes, and can blow off the liquid adhering to the filled container 1.

上記のような充填機100を含む製造設備により、容器1に液体が充填された物品(製品)が製造される。このような製造設備は、例えば、容器を洗浄する洗浄装置、容器1の口部をシール(又はキャッピング)するシール装置(又はキャッピング装置)、容器を搬送するコンベア、物品を包装する包装機等を更に含みうる。なお、シール装置(又はキャッピング装置)は、充填機の一部として備えられてもよい。   An article (product) in which the container 1 is filled with a liquid is manufactured by a manufacturing facility including the filling machine 100 as described above. Such manufacturing equipment includes, for example, a cleaning device that cleans the container, a sealing device (or capping device) that seals (or capping) the mouth of the container 1, a conveyor that transports the container, a packaging machine that wraps articles, and the like. Further, it can be included. The sealing device (or capping device) may be provided as a part of the filling machine.

本発明の好適な実施形態の充填機の概略構成を示す平面図である。It is a top view which shows schematic structure of the filling machine of suitable embodiment of this invention. 図1に示す充填機を図1に示すA方向から見た側面図である。It is the side view which looked at the filling machine shown in FIG. 1 from the A direction shown in FIG. 吸引ユニットの構成例を示す図である。It is a figure which shows the structural example of a suction unit. 噴射ノズルの他の配置例を示す図である。It is a figure which shows the other example of arrangement | positioning of an injection nozzle. 噴射ノズルの他の配置例を示す図である。It is a figure which shows the other example of arrangement | positioning of an injection nozzle.

符号の説明Explanation of symbols

1 容器
10 容器側回転部
12 支持部
20 充填バルブ側回転部
21 充填ノズル
22 充填バルブ
30 スターホイール
32 ガイド
34 タイミングスクリュー
40 スターホイール
42 ガイド
50 噴射ノズル
52 ヒーター
54 フィルタ
56 ブロアー
60 吸引ユニット
61 フレーム
62 吸引口
64 フィルタ
66 洗浄ユニット
68 吸引ライン
DESCRIPTION OF SYMBOLS 1 Container 10 Container side rotation part 12 Support part 20 Filling valve side rotation part 21 Filling nozzle 22 Filling valve 30 Starwheel 32 Guide 34 Timing screw 40 Starwheel 42 Guide 50 Injection nozzle 52 Heater 54 Filter 56 Blower 60 Suction unit 61 Frame 62 Suction port 64 Filter 66 Cleaning unit 68 Suction line

Claims (8)

充填ノズルを通して容器に液体を充填する充填機であって、
前記充填ノズル及び容器の少なくとも一方に気体が吹き付けられるように気体を噴射する噴射ノズルを備えることを特徴とする充填機。
A filling machine for filling a container with a liquid through a filling nozzle,
A filling machine comprising an injection nozzle that injects gas so that gas is blown onto at least one of the filling nozzle and the container.
前記噴射ノズルに供給される気体を加熱するヒーターを更に備えることを特徴とする請求項1に記載の充填機。   The filling machine according to claim 1, further comprising a heater for heating the gas supplied to the spray nozzle. 前記噴射ノズルに対向して配置された吸引口を通して液滴及び気体を吸引する吸引ユニットを更に備えることを特徴とする請求項1又は2に記載の充填機。   The filling machine according to claim 1, further comprising a suction unit that sucks liquid droplets and gas through a suction port disposed to face the spray nozzle. 前記吸引ユニットは、前記吸引口を通して異物が吸引されることを防止するフィルタを含むことを特徴とする請求項3に記載の充填機。   The filling machine according to claim 3, wherein the suction unit includes a filter that prevents foreign matter from being sucked through the suction port. 前記吸引ユニットは、前記吸引口を洗浄する洗浄ユニットを含むことを特徴とする請求項3又は4に記載の充填機。   The filling machine according to claim 3 or 4, wherein the suction unit includes a cleaning unit for cleaning the suction port. 複数の前記充填ノズルと複数の容器を公転軌道に沿って移動させながら複数の前記充填ノズルを通して複数の容器に対して並行して液体を充填するように構成され、前記噴射ノズルは、前記公転軌道の内側に向けて気体を噴射するように前記公転軌道の外側に配置されていることを特徴とする請求項1乃至5のいずれか1項に記載の充填機。   The plurality of filling nozzles and the plurality of containers are configured to be filled with liquid in parallel to the plurality of containers through the plurality of filling nozzles while moving the plurality of containers along the revolution orbit, The filling machine according to any one of claims 1 to 5, wherein the filling machine is disposed outside the revolution track so as to inject gas toward the inside. 充填ノズルを通して容器に液体を充填する充填機を含む製造設備において、前記充填ノズルを通して容器に液体を充填し、容器に液体が充填された物品を製造する製造方法であって、
前記充填ノズル及び容器の少なくとも一方に気体を吹き付ける工程を含むことを特徴とする物品の製造方法。
In a manufacturing facility including a filling machine for filling a container with a liquid through a filling nozzle, the container is filled with the liquid through the filling nozzle, and a manufacturing method for producing an article in which the container is filled with the liquid,
A method for producing an article, comprising a step of blowing a gas to at least one of the filling nozzle and the container.
前記工程では、前記充填ノズル及び容器の少なくとも一方に対して加熱された気体を吹き付けることを特徴とする請求項7に記載の物品の製造方法。   In the said process, the heated gas is sprayed with respect to at least one of the said filling nozzle and a container, The manufacturing method of the article | item of Claim 7 characterized by the above-mentioned.
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CN106430062A (en) * 2016-10-21 2017-02-22 张家港市万金机械有限公司 High-speed full-automatic filling machine
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JP2011042548A (en) * 2009-08-24 2011-03-03 Toho Kaken Kk Method and apparatus for manufacturing decorative glass
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