JP2008121921A - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
JP2008121921A
JP2008121921A JP2006303615A JP2006303615A JP2008121921A JP 2008121921 A JP2008121921 A JP 2008121921A JP 2006303615 A JP2006303615 A JP 2006303615A JP 2006303615 A JP2006303615 A JP 2006303615A JP 2008121921 A JP2008121921 A JP 2008121921A
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fins
fin
heat exchanger
pilot hole
heat
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JP2006303615A
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JP4984836B2 (en
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Yugaku Tada
裕学 多田
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for easily producing a flat plate-like fin to be numerously laminated in a fin-and-tube type heat exchanger comprising a number of flat plate-like fins laminated in parallel with each other at a certain pitch and flat heat transfer tubes inserted at a substantially right angle into the fins at a predetermined pitch, and to effectively utilize the surface area of the fins. <P>SOLUTION: When the fin 19 is produced, a working pilot hole 22 is provided on the surface of the fin 19. According to this, a number of fins can be accurately mass-produced in a stable shape. Further, the surface area of the fin 19 is effectively used due to the arrangement position of the pilot hole 22, deterioration in performance of the heat exchanger is prevented. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、空気調和機や冷凍機などに使用され、多数積層された平板状のフィンの間を流動する空気などの気体と偏平状の伝熱管内を流動する水や冷媒などの流体との間で熱を授受するフィンアンドチューブ式の熱交換器に関するものである。   The present invention is used in an air conditioner, a refrigerator, and the like, and is composed of a gas such as air flowing between a plurality of stacked flat fins and a fluid such as water and refrigerant flowing in a flat heat transfer tube. The present invention relates to a fin-and-tube heat exchanger that transfers heat between the two.

一般に、多数積層された平板状のフィンと偏平状の伝熱管とで構成されるフィンアンドチューブ式の熱交換器は、図6に示すように、一定のピッチで平行に積層されるとともに、その間を空気などの気体が流動する多数の平板状のフィン19と、これらのフィン19に略直角に所定のピッチで挿入され、内部を水や冷媒などの流体が流動する、断面外周が偏平状の伝熱管14および、伝熱管14の両端それぞれが接続され、伝熱管14とともに冷媒流路を形成するヘッダー11とから構成され、製造されている(例えば、特許文献1参照)。   In general, a fin-and-tube heat exchanger composed of a large number of laminated flat fins and flat heat transfer tubes is laminated in parallel at a constant pitch as shown in FIG. A large number of plate-like fins 19 through which a gas such as air flows, and inserted into these fins 19 at a predetermined pitch at a substantially right angle, a fluid such as water or refrigerant flows inside, and the outer periphery of the cross-section is flat. The heat transfer tube 14 and both ends of the heat transfer tube 14 are connected to each other, and the header 11 that forms the refrigerant flow path together with the heat transfer tube 14 is manufactured (see, for example, Patent Document 1).

そして、従来の熱交換器のフィン19は、図7に示すように、組立性を考慮した嵌合溝21が設けられ、伝熱管14が挿入されている。
特開平4−177091号公報
And as shown in FIG. 7, the fin 19 of the conventional heat exchanger is provided with the fitting groove 21 in consideration of assemblability, and the heat transfer tube 14 is inserted.
Japanese Patent Laid-Open No. 4-177091

しかしながら、前記従来の構成では、フィン19をプレス加工で生産するには困難な形状にあり、多数量産するには基準となる加工用のパイロット穴22が必要である。しかし、パイロット穴22を設けることによりフィン19の表面積が減少し熱交換の性能が落ちるという課題を有していた。   However, in the conventional configuration, the fins 19 have a shape that is difficult to produce by press working, and the pilot holes 22 that serve as a reference are required for mass production. However, the provision of the pilot hole 22 has a problem that the surface area of the fin 19 is reduced and the heat exchange performance is lowered.

本発明は、前記従来の課題を解決するもので、多数積層される平板状のフィンの安易な生産方法とフィンの表面積を有効に活用することができる熱交換器を提供することを目的とする。   The present invention solves the above-described conventional problems, and an object thereof is to provide an easy production method for a large number of stacked flat fins and a heat exchanger capable of effectively utilizing the surface area of the fins. .

前記従来の課題を解決するために、本発明の熱交換器は、フィンの表面にある一定のピッチで加工用のパイロット穴を設けたものである。   In order to solve the above-mentioned conventional problems, the heat exchanger of the present invention is provided with pilot holes for processing at a certain pitch on the surface of the fin.

これによって、フィンをプレス加工する時に精度良く安定した形状で多数量産することができる。   As a result, a large number of fins can be mass-produced with a precise and stable shape when pressing the fins.

また、本発明の熱交換器は、フィンの加工用パイロット穴でフィンの表面積が減少し、熱交換の性能が落ちることや、熱交換器の曲げ加工でのフィン倒れを防ぐ為の穴位置を設定したものである。   In addition, the heat exchanger of the present invention has a fin processing pilot hole, the surface area of the fin is reduced, the heat exchange performance is lowered, and the hole position for preventing fin collapse in the heat exchanger bending process is provided. It is set.

これによって、熱交換器の性能が落ちることなく、精度良く安定した形状で多数量産することができる。   As a result, a large number of mass-produced products can be produced in a precise and stable shape without deteriorating the performance of the heat exchanger.

本発明の熱交換器は、フィンの表面にある一定のピッチで加工用のパイロット穴を設けたもので、プレス加工する時に精度良く安定した形状で多数量産することができると共に、パイロット穴位置で熱交換器の性能低下を防ぐことができる。   The heat exchanger of the present invention is provided with pilot holes for machining at a certain pitch on the surface of the fins, and can be mass-produced in large numbers with a stable shape with high precision when pressing, and at the pilot hole position. It is possible to prevent the performance deterioration of the heat exchanger.

第1の発明は、フィンの表面に加工用のパイロット穴を設けたもので、この構成によれば、フィンをプレス加工する時に精度良く安定した形状で多数量産することができる。   In the first invention, a pilot hole for processing is provided on the surface of the fin. According to this configuration, a large number of fins can be mass-produced with a stable and accurate shape when the fin is pressed.

第2の発明は、特に、第1の発明の熱交換器において、前記フィン加工用の穴を削減することにより、フィンの表面積が確保でき熱交換の性能低下を防ぐことができる。   In particular, according to the second invention, in the heat exchanger of the first invention, by reducing the holes for fin processing, the surface area of the fins can be ensured, and deterioration of the heat exchange performance can be prevented.

第3の発明は、特に、第1または第2の発明の熱交換器において、前記加工用のパイロット穴は前記フィンの熱伝導を有効に使える位置とすることにより、熱交換器の性能を最大限に発揮することができる。   According to a third aspect of the invention, in particular, in the heat exchanger of the first or second aspect of the invention, the performance of the heat exchanger is maximized by setting the pilot holes for processing to positions where the heat conduction of the fins can be used effectively. To the limit.

第4の発明は、特に第1〜3のいずれか1つの発明の熱交換器を曲げ加工する時にパイロット穴位置を曲げの妨げにならない外側の位置とすることにより、フィン倒れや偏平管のザクツを防止し、熱交換器の性能を最大限に発揮することができる。   According to a fourth aspect of the invention, in particular, when the heat exchanger according to any one of the first to third aspects of the invention is bent, the pilot hole position is set to an outside position that does not hinder the bending, so that the fin collapses or the flat tube It is possible to maximize the performance of the heat exchanger.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の第1の実施の形態における熱交換器に積層するフィンの正面図、図2は図1の本発明の実施の形態1における熱交換器の伝熱管にフィンを積層した状態の拡大図である。
(Embodiment 1)
FIG. 1 is a front view of fins stacked on the heat exchanger according to the first embodiment of the present invention, and FIG. 2 is a view illustrating fins stacked on the heat transfer tubes of the heat exchanger according to the first embodiment of the present invention shown in FIG. It is an enlarged view of a state.

図1、図2において、フィン19には、断面外周が偏平状の伝熱管14をフィン19に略直角に所定のピッチで挿入するための嵌合溝21が設けられており、フィン19と伝熱管14を組み合わせるとフィン加工時のパイロット穴22がフィンピッチPfを一定になるように設けられている。   In FIG. 1 and FIG. 2, the fin 19 is provided with a fitting groove 21 for inserting the heat transfer tube 14 having a flat cross-sectional outer periphery into the fin 19 at a predetermined pitch at a substantially right angle. When the heat pipes 14 are combined, pilot holes 22 at the time of fin processing are provided so that the fin pitch Pf is constant.

以上のように構成された熱交換器について、以下その動作、作用を説明する。   About the heat exchanger comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、フィンの表面にパイロット穴22を設けたことにより、フィンをプレス加工する時に精度良く安定した形状で多数量産することができる。   First, by providing the pilot holes 22 on the surface of the fins, a large number of mass-produced products can be produced in a stable and accurate shape when the fins are pressed.

また、本実施の形態ではパイロット穴22の高さを一定としたことにより、フィンピッチPfが等間隔となり、優れた通風特性と伝熱性能を得ることができる。   Further, in the present embodiment, the height of the pilot holes 22 is constant, so that the fin pitches Pf are equally spaced, and excellent ventilation characteristics and heat transfer performance can be obtained.

(実施の形態2)
図3は、本発明の第2の実施の形態における熱交換器に積層するフィンの正面図である。
(Embodiment 2)
FIG. 3 is a front view of fins stacked on the heat exchanger according to the second embodiment of the present invention.

図3において、フィン19aには、フィン19aをプレス加工するためのパイロット穴22aが設けられており、フィン19aの表面積を確保するため加工用のパイロット穴22aを削減している。   In FIG. 3, pilot holes 22a for pressing the fins 19a are provided in the fins 19a, and the processing pilot holes 22a are reduced in order to secure the surface area of the fins 19a.

以上のように構成された熱交換器について、以下その動作、作用を説明する。   About the heat exchanger comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、フィン19aには、フィン19aをプレス加工するためのパイロット穴22aを設けたことにより、フィン19aをプレス加工する時に精度良く安定した形状で多数量産することができる。   First, since the fins 19a are provided with pilot holes 22a for pressing the fins 19a, they can be mass-produced in a stable and accurate shape when the fins 19a are pressed.

また、本実施の形態ではパイロット穴22aを削減することにより、フィン19aの表面積が確保され、優れた伝熱性能を得ることができる。   Moreover, in this Embodiment, the surface area of the fin 19a is ensured by reducing the pilot hole 22a, and the outstanding heat transfer performance can be obtained.

(実施の形態3)
図4は、本発明の第3の実施の形態における熱交換器に積層するフィンの正面図である。
(Embodiment 3)
FIG. 4 is a front view of fins stacked on the heat exchanger according to the third embodiment of the present invention.

図4において、フィン19bには、フィン19bをプレス加工するためのパイロット穴22bが設けられており、フィン19bに有効に熱交換をさせるため、パイロット穴22bを風下側に設けられている。   In FIG. 4, the fin 19b is provided with a pilot hole 22b for pressing the fin 19b, and the pilot hole 22b is provided on the leeward side to allow the fin 19b to exchange heat effectively.

以上のように構成された熱交換器について、以下その動作、作用を説明する。   About the heat exchanger comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、フィン19bには、フィン19bをプレス加工するためのパイロット穴22bを設けたことにより、フィン19bをプレス加工する時に精度良く安定した形状で多数量産することができる。   First, since the fins 19b are provided with pilot holes 22b for pressing the fins 19b, a large number of masses can be produced in a stable and accurate shape when the fins 19b are pressed.

また、本実施の形態ではパイロット穴22bを風下側に配置することにより、風上側でのフィン19bの熱交換が活発化され、優れた伝熱性能を得ることができる。   In the present embodiment, the pilot hole 22b is arranged on the leeward side, whereby heat exchange of the fins 19b on the leeward side is activated and excellent heat transfer performance can be obtained.

(実施の形態4)
図5は、本発明の第4の実施の形態における熱交換器に積層するフィンの正面図とフィンを組み合わした熱交換器を曲げ加工したものの上面図である。
(Embodiment 4)
FIG. 5 is a top view of the front view of the fins laminated on the heat exchanger in the fourth embodiment of the present invention and the bent heat exchanger combined with the fins.

図5において、フィン19cには、フィン19cをプレス加工するためのパイロット穴22cが設けられており、熱交換器を曲げ加工する時にパイロット穴位置を曲げの妨げにならない外側の位置に設けられている。   In FIG. 5, a pilot hole 22c for pressing the fin 19c is provided in the fin 19c, and the pilot hole position is provided at an outer position that does not hinder bending when the heat exchanger is bent. Yes.

以上のように構成された熱交換器について、以下その動作、作用を説明する。   About the heat exchanger comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、フィン19cには、フィン19cをプレス加工するためのパイロット穴22cを設けたことにより、フィン19cをプレス加工する時に精度良く安定した形状で多数量産することができる。   First, since the fins 19c are provided with pilot holes 22c for pressing the fins 19c, a large number can be mass-produced in a stable and accurate shape when the fins 19c are pressed.

また、本実施の形態ではパイロット穴22cを熱交換器の曲げ加工時の外側に配置することにより、フィン倒れや偏平管のザクツを防止し、熱交換器の性能を最大限に発揮することができる。   Further, in the present embodiment, the pilot hole 22c is arranged outside the heat exchanger when bending, thereby preventing fin collapse and flat tube squeezing and maximizing the performance of the heat exchanger. it can.

以上のように、本発明にかかる熱交換器は、多数積層される平板状のフィンの安易な生産方法とフィンの表面積を有効に活用することができる熱交換器を提供することが可能となるので、空気調和機や冷凍機、冷蔵庫などに使用され、多数積層された平板状のフィンの間を流動する空気などの気体と偏平状の伝熱管内を流動する水や冷媒などの流体との間で熱を授受するフィンアンドチューブ式の熱交換器に広く適用できるものである。   As described above, the heat exchanger according to the present invention can provide an easy production method for plate-shaped fins stacked in a large number and a heat exchanger that can effectively utilize the surface area of the fins. Therefore, it is used in air conditioners, refrigerators, refrigerators, etc., and there is a relationship between a gas such as air that flows between a large number of stacked flat fins and a fluid such as water and refrigerant that flows in a flat heat transfer tube. The present invention can be widely applied to fin-and-tube heat exchangers that exchange heat between them.

本発明の実施の形態1における熱交換器に積層するフィンの正面図The front view of the fin laminated | stacked on the heat exchanger in Embodiment 1 of this invention 本発明の実施の形態1における熱交換器に積層するフィンの拡大図The enlarged view of the fin laminated | stacked on the heat exchanger in Embodiment 1 of this invention 本発明の実施の形態2における熱交換器に積層するフィンの正面図The front view of the fin laminated | stacked on the heat exchanger in Embodiment 2 of this invention 本発明の実施の形態3における熱交換器に積層するフィンの正面図The front view of the fin laminated | stacked on the heat exchanger in Embodiment 3 of this invention (a)本発明の実施の形態4における熱交換器に積層するフィンの正面図(b)フィンを組み合わした熱交換器を曲げ加工したものの上面図(A) Front view of fins laminated on heat exchanger in embodiment 4 of the present invention (b) Top view of bent heat exchanger combined with fins 従来の熱交換器の正面図Front view of conventional heat exchanger (a)従来の熱交換器の積層するフィンを組立てる前の分解図(b)従来の熱交換器の積層するフィンを組立てる前の分解図(A) Exploded view before assembling fins stacked in a conventional heat exchanger (b) Exploded view before assembling fins stacked in a conventional heat exchanger

符号の説明Explanation of symbols

11 ヘッダー
14、14a、14b、14c 伝熱管
19、19a、19b、19c フィン
21 嵌合溝
22、22a、22b、22c パイロット穴
Pf フィンピッチ
11 Header 14, 14a, 14b, 14c Heat transfer tube 19, 19a, 19b, 19c Fin 21 Fitting groove 22, 22a, 22b, 22c Pilot hole Pf Fin pitch

Claims (4)

一定のピッチで平行に積層されるとともに、その間を空気などの気体が流動する多数の平板状のフィンと、前記フィンに略直角に所定のピッチで挿入されるとともに、前記フィンに密着接合され、内部を水や冷媒などの流体が流動する、断面外周が偏平の伝熱管から構成されるフィンアンドチューブ式の熱交換器において、前記フィンの加工用のパイロット穴を設けたことを特徴とする熱交換器。 A plurality of plate-like fins that are stacked in parallel at a constant pitch, and a gas such as air flows between them, and are inserted at a predetermined pitch substantially perpendicular to the fins, and are closely bonded to the fins, A fin-and-tube heat exchanger comprising a heat transfer tube having a flat cross-section outer periphery through which a fluid such as water or refrigerant flows, wherein heat is provided with a pilot hole for processing the fin Exchanger. 前記フィン加工用のパイロット穴を削減した請求項1に記載の熱交換器。 The heat exchanger according to claim 1, wherein pilot holes for fin processing are reduced. 前記加工用のパイロット穴は、前記フィンの熱伝導を有効に使える位置とした請求項1または2に記載の熱交換器。 The heat exchanger according to claim 1 or 2, wherein the processing pilot hole is a position where the heat conduction of the fin can be effectively used. 前記加工用のパイロット穴は、熱交換器の曲げ加工の妨げにならない位置とした請求項1〜3のいずれか1項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 3, wherein the processing pilot hole is positioned so as not to hinder bending of the heat exchanger.
JP2006303615A 2006-11-09 2006-11-09 Heat exchanger Expired - Fee Related JP4984836B2 (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN102338569A (en) * 2010-07-16 2012-02-01 乐金电子(天津)电器有限公司 Heat exchanger structure and assembly method thereof
WO2014091782A1 (en) * 2012-12-10 2014-06-19 三菱電機株式会社 Flat tube heat exchange apparatus, and outdoor unit for air conditioner provided with same
JP2015140981A (en) * 2014-01-29 2015-08-03 三菱電機株式会社 Fin tube-type heat exchanger, method of manufacturing the same, and air conditioner
JPWO2014002147A1 (en) * 2012-06-29 2016-05-26 三菱電機株式会社 Manufacturing method of heat exchanger
WO2018073929A1 (en) * 2016-10-20 2018-04-26 日高精機株式会社 Production device for fin for heat exchanger

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JPH1096594A (en) * 1996-09-20 1998-04-14 Showa Alum Corp Heat exchanger
JPH10296364A (en) * 1997-05-01 1998-11-10 Hidaka Seiki Kk Die device and manufacture of fin for heat exchanger

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04138829A (en) * 1990-09-28 1992-05-13 Mitsubishi Heavy Ind Ltd Manufacture of corrugated fin
JPH06331291A (en) * 1993-05-20 1994-11-29 Matsushita Refrig Co Ltd Fin tube type heat exchanger
JPH1096594A (en) * 1996-09-20 1998-04-14 Showa Alum Corp Heat exchanger
JPH10296364A (en) * 1997-05-01 1998-11-10 Hidaka Seiki Kk Die device and manufacture of fin for heat exchanger

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102338569A (en) * 2010-07-16 2012-02-01 乐金电子(天津)电器有限公司 Heat exchanger structure and assembly method thereof
JPWO2014002147A1 (en) * 2012-06-29 2016-05-26 三菱電機株式会社 Manufacturing method of heat exchanger
US9816761B2 (en) 2012-06-29 2017-11-14 Mitsubishi Electric Corporation Method for manufacturing heat exchanger
WO2014091782A1 (en) * 2012-12-10 2014-06-19 三菱電機株式会社 Flat tube heat exchange apparatus, and outdoor unit for air conditioner provided with same
WO2014091536A1 (en) * 2012-12-10 2014-06-19 三菱電機株式会社 Flat tube heat exchange apparatus
CN104838224A (en) * 2012-12-10 2015-08-12 三菱电机株式会社 Flat tube heat exchange apparatus, and outdoor unit for air conditioner provided with same
EP2930456A4 (en) * 2012-12-10 2016-11-16 Mitsubishi Electric Corp Flat tube heat exchange apparatus, and outdoor unit for air conditioner provided with same
JPWO2014091782A1 (en) * 2012-12-10 2017-01-05 三菱電機株式会社 Flat tube heat exchanger and air conditioner outdoor unit equipped with the same
US9657996B2 (en) 2012-12-10 2017-05-23 Mitsubishi Electric Corporation Flat tube heat exchanger and outdoor unit of air-conditioning apparatus including the heat exchanger
JP2015140981A (en) * 2014-01-29 2015-08-03 三菱電機株式会社 Fin tube-type heat exchanger, method of manufacturing the same, and air conditioner
WO2018073929A1 (en) * 2016-10-20 2018-04-26 日高精機株式会社 Production device for fin for heat exchanger
US10946433B2 (en) 2016-10-20 2021-03-16 Hidaka Seiki Kabushiki Kaisha Manufacturing apparatus for heat exchanger fins

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