JP2008111189A - Hot-work method of hot dip plated steel sheet and hot-work formed article - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To obtain a processed product of a hot dip plated steel sheet, which has a sound hot dip plated layer free from a processing defect, such as a crack or peeling, by enhancing the ductility of the hot dip plated layer to a value nearly equal to the ductility of a ground steel. <P>SOLUTION: When a hot-dip plated steel sheet such as a hot-dip galvannealed steel sheet, a hot-dip Zn-Al-based plated steel sheet, a hot-dip Zn-Al-Mg-based plated steel sheet, or a hot-dip aluminum plated steel sheet or the hot dip plated steel sheet having a high ductility coated film provided thereon is worked, the steel sheet is heated to a work temperature of ≥50°C and kept at the temperature to enhance the ductility of the hot dip plated layer. The holding temperature is set to be <150°C so that the occurrence of blue shortness is prevented in a plating original sheet. Since the hot-work is performed within a temperature range of 50 to <150°C, the hot-dip plated steel sheet can be worked into a target form with excellent processability and excellent heat resistance can be maintained in the thermal appliance application. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a warm-working method and a warm-worked molded article that are made of a hot-dip plated steel sheet or a painted hot-dip plated steel sheet that are excellent in corrosion resistance and heat resistance, and that are used for building materials, heat appliances, and the like.

  For building materials such as roofs, walls, columns, and beams, hot-dip galvanized steel sheets and hot-dip aluminum-plated steel sheets that are excellent in corrosion resistance, as well as painted hot-dip plated steel sheets that use these as coating base plates, are used. In recent years, in order to further improve the corrosion resistance of hot dip galvanized steel sheets, hot dip galvanized steel sheets with a hot dip Zn-Al plating layer added with Al or a hot dip Zn-Al-Mg alloy plating layer combined with Al and Mg are also used. Has been. Painted hot dip galvanized steel sheets are not limited to building materials, but are used as materials for housing and storage of home electric appliances installed outdoors. It is also used as a material.

When using hot-dip coated steel sheets or painted hot-dip steel sheets for various applications, they are processed into a predetermined shape by pressing or roll forming, but when a hot-dip plated steel sheet or painted hot-dip steel sheet is bent, the plating layer is inferior in ductility to the base steel sheet. Cracks are likely to occur. When the base steel is exposed through the crack, it becomes a starting point of corrosion, and the corrosion resistance of the processed part is lowered. For this reason, when a hot-dip galvanized steel sheet or a painted hot-dip galvanized steel sheet is used for a roof or an outer wall, white rust or red rust is generated early on the exposed portion of the base steel through a crack, and the appearance of the roof, the outer wall, etc. is significantly deteriorated.
Especially in coated hot-dip plated steel sheets, even if there are no cracks in the coating film, if there are cracks in the coating layer, corrosion is accelerated by corrosive ions that have penetrated the coating film, causing coating film swelling and reducing the appearance. .

  There are similar problems even when using hot-dip plated steel sheets or painted hot-dip plated steel sheets for heat appliance members such as oven toasters, gas range grills, and heat reflectors for stoves. In addition to corrosion resistance, heat resistance is also required for heat appliance applications, so hot-dip Zn-Al-plated steel sheets and hot-dip aluminum-plated steel sheets are used as raw materials, but it is the same that cracks occur in the plating layer during processing. . When the base steel exposed through cracks is exposed to a high temperature atmosphere, oxidation proceeds at the plating layer / base steel interface, resulting in a decrease in heat resistance, as well as interface peeling due to volume expansion during oxide formation. Concerned.

As a method for producing a surface-treated steel sheet having excellent ductility, a method is known in which a Zn-Al-based superplastic alloy plate is pressed onto a steel plate or a superplastic alloy powder is sprayed while being heated to 200 to 300 ° C. to coat the steel plate. (Patent Document 1). However, it is necessary to quench the Zn—Al-based superplastic alloy after solution forming at 300 to 400 ° C., and to refine the metal structure by rolling, forging or the like. In addition, pressing the superplastic alloy plate against the steel plate or spraying the superplastic alloy powder to coat the steel plate is a factor that increases the manufacturing cost. Moreover, in the case of Zn-Al system, only a superplastic phenomenon appears when processing at a very low strain rate (about 10 ^-2 / sec) at a temperature of 200 to 300 ° C, and press and roll forming at room temperature. Superplasticity does not appear at the processing temperature and processing speed under the conditions described above, but the effect of low ductility appears strongly.

Various methods have been proposed in the past in order to improve the workability of the hot dip plated steel sheet. For example, Patent Document 2 introduces the warm working of a high-tensile hot-rolled steel sheet, in which Ti and B are added to a composition in which solute N is properly controlled to refine ferrite grains, at 150 to 300 ° C. In addition, a plated steel sheet provided with a galvanized layer, an alloyed galvanized layer, or the like is also targeted. However, only the hot-dip galvanized layer and alloyed hot-dip galvanized layer are listed in the examples regarding the plated layer formed on the steel sheet surface, and the physical properties, working temperature, bending workability improvement effect, etc. of the plated layer are unknown. is there. Moreover, it is impossible to know the workability of a coated steel sheet using a hot-dip plated steel sheet as a coating original plate.
Japanese Patent Application Laid-Open No. 64-31945 JP 2001-234282 A

Regarding the workability of hot dipped steel sheets, some methods have been adopted to improve the workability by hot forming, post-annealing, etc., but there are few reports on workability at the time of hot roll forming. . Moreover, even if it is an effective method for improving the workability of a hot-dip galvanized steel sheet, it may not be applicable to a paint hot-dip galvanized steel sheet whose coating film is susceptible to thermal damage.
Therefore, the present inventors changed the plate temperature variously when processing the hot-dip plated steel sheet, and investigated the influence of the plate temperature on the workability of the hot-dip plated layer. As a result, it was found that when the plate temperature is controlled to a temperature range of 50 ° C. or higher, the ductility difference between the base steel and the plating layer is reduced, and cracks that tend to occur in the hot-dip plating layer are greatly reduced. .

Furthermore, the present inventors have further developed the knowledge of the processing temperature that affects the workability, and appropriate management of the processing temperature is also effective for the coated hot-dip plated steel sheet, and a coating with a highly ductile coating film provided via a chemical conversion film. It has been found that the hot-dip plated steel sheet has improved workability in both the hot-dip plated layer and the coating film.
The present invention is based on this knowledge, and by controlling the plate temperature in the temperature range in consideration of the physical properties of the hot-dip plated layer, and further the coating film when processing the hot-dip plated steel plate or the paint hot-dip plated steel plate, An object of the present invention is to provide a warm-working method and a warm-worked molded product that can exhibit the hot-plated layer, the inherent corrosion resistance, and heat resistance of the coating film with few processing defects introduced into the paint film.

In the warm working method of the present invention, a hot-dip zinc-based or molten aluminum-based plated steel sheet is heated to 50 ° C.
As described above, the present invention is characterized by processing a plated steel sheet that is heated and held in a temperature range of less than 150 ° C. to increase the ductility of the hot-dip plated layer.
The reason why the temperature of the plated steel sheet is controlled to 50 ° C. or more is as described above, but the workability of the plating layer is improved by excessively increasing the temperature of the steel sheet, but the mechanical properties of the original sheet of the plated steel sheet are improved. May deteriorate. This is considered to be due to the fact that the plating base plate is brittle with blue heat and the ductility is reduced (Non-patent Document 1). Therefore, in order to prevent blue heat embrittlement, the warm working temperature is set to a working temperature of less than 150 ° C.
Kazuma Kazama, "Jikkyo Science and Engineering Complete Book, Steel Materials Science", 117 pages, Jikkyo Publishing Co., Ltd. (1972)

Prior to warm processing, the hot-dip plated layer may be coated with a chemical conversion film. Examples of the chemical conversion film include a zinc phosphate film, a chromate film, and a chromium-free film.
The hot-dip plating layer includes a pure Zn plating layer, a Zn plating layer containing Al: 0.1 to 0.3% by mass,
Al: Zn—Al plating layer containing 25 to 75% by mass, Zn—Al—Mg alloy plating layer, Zn—
There are Al—Mg—Si plating layer, pure Al plating layer, Si: Al—Si plating layer of 5 to 15% by mass, and the like. Zn—Al—Mg or Zn—Al—Mg—Si plating layer is made of Al: 4 to 22 mass%.
, Mg: 1 to 4% by mass, and if necessary, Si: 0.005 to 2.0% by mass, Zn-based composition, Ti: 0.002 to 0.1% by mass, B: 0.001 ˜0.045 mass% of one kind or two kinds can be included.

When the hot-dip plating layer is a Zn-Al plating layer, a Zn-Al-Mg plating layer, a Zn-Al-Mg-Si plating layer, an Al plating layer, or an Al-Si plating layer, the elongation ratio of the hot-dip plating layer is 20 It is preferable to process so that it may become% or less.
In addition, the Zn—Al—Mg or Zn—Al—Mg—Si alloy-plated steel sheet has a hot-dip plated layer containing an intermetallic compound that is disadvantageous for workability, so that the temperature range is 50 ° C. or more and less than 150 ° C. But warm processing under stricter temperature control. Specifically, processing is performed while maintaining the plate temperature at a processing temperature T (° C.) that satisfies 33 + 17C _Mg ≦ T <150, based on the Mg concentration C _Mg (mass%) of the hot dipped layer.

The warm working method of the present invention can also be applied to a coated hot-dip plated steel sheet in which a chemical conversion film is applied to a hot-dip plated steel sheet and a high ductility coating film is formed.
When forming a highly ductile coating film on a chemical conversion film, it is preferable to perform Ni substitution treatment prior to chemical conversion treatment.
Examples of high ductility coatings include polyester resin coatings, polymer polyester resin coatings, urethane resin coatings, acrylic resin coatings, fluororesin coatings, and vinyl chloride resin coatings. .

  The warm-worked molded product according to the present invention is produced by forming a hot-dip plated steel sheet or a coated hot-dip steel sheet into a target shape by processing in a temperature range of 50 ° C. or higher and lower than 150 ° C. Thus, the processing defects introduced into the hot dipped layer are suppressed to 5% or less in terms of the area ratio of cracks in the hot dipped layer surface or the hot dipped layer surface after removing the coating film.

In the present invention, when a hot-dip zinc-based or hot-dip aluminum-based plated steel sheet is processed, the plated steel sheet is managed in a temperature range of 50 ° C. or higher and lower than 150 ° C. For this reason, the ductility difference between the base steel and the plating layer is reduced, and cracks that tend to occur in the hot-dip plating layer can be greatly reduced. Similarly, with a plated steel sheet coated with resin, if the processing temperature is kept in the temperature range of 50 ° C. or higher and lower than 150 ° C., cracks that tend to occur in the hot-dip plated layer under the coating film can be greatly reduced. .
Therefore, according to the present invention, it is possible to provide a hot-worked molded product that can exhibit the hot-dipped layer, the inherent corrosion resistance and heat resistance of the coating film.

  The present inventors investigated the relationship between the workability of the hot-dip coating layer and the working temperature for various hot-dip steel sheets. As a result, hot dip galvanized steel sheet, hot dip galvanized steel sheet containing Al, hot dip Zn-Al galvanized steel sheet, hot dip Zn-Al-Mg galvanized steel sheet, hot dip Zn-Mg-Al galvanized steel sheet, hot dip galvanized steel sheet, hot dip Al -All hot-plated steel sheets such as Si-based plated steel sheets tend to crack because the ductility of the hot-plated layer is lower than that of the base steel at room temperature. However, it was found that when heated to 50 ° C. or higher, the ductility of the hot-dip plated layer increased, and the ductility improved to the same level as the base steel depending on the composition of the hot-dip plated layer and the processing temperature.

  The improvement in ductility means that the metal flow of the processed hot-dip plated layer approaches the metal flow of the base steel, the strain introduced into the hot-dip plated layer is reduced, and crack generation is consequently suppressed. This phenomenon is exactly the same when a painted hot-dip steel sheet is processed. From this point of view, as a result of investigating and examining the influence of the processing temperature on the workability, an effect of improving the workability was observed at the processing temperature: 50 ° C. or higher (preferably 60 ° C. or higher). However, if the processing temperature is excessively increased, the plating base plate may become bluish and brittle, and on the contrary, the ductility may decrease. Therefore, the processing temperature is set to less than 150 ° C. to prevent the ductility from decreasing due to blue heat embrittlement. An excessively high processing temperature may cause galling of the hot-dip coating layer due to processing, alteration of processing oil and chemical conversion film, increase in heat consumption, and the like.

The processing temperature is appropriately adjusted in a temperature range of 50 ° C. or more and less than 150 ° C. according to the hot-dip plating layer, the type of coating film, and the degree of processing. In a Zn-Al-based plated steel sheet, a large workability improvement effect can be obtained even if the processing temperature is set to a relatively low value within a range of 50 ° C or higher and lower than 150 ° C. In a hot-dip Zn—Al—Mg-based plated steel sheet in which the plating layer contains the intermetallic compound Zn ₂ Mg, the workability improvement effect is increased by setting a high processing temperature in the temperature range. In addition, in the case of processing with a small degree of processing, it may be heated to a temperature at which sufficient workability can be obtained, which leads to a reduction in manufacturing cost.

In the case of painted hot-dip galvanized steel sheets, there are hot-dip galvanized steel sheets, hot-dip aluminum-plated steel sheets, hot-dip Zn-Al-based plated steel sheets, hot-dip Zn-Al-Mg-plated steel sheets, etc. As long as the processing temperature is controlled in this temperature range, the workability improvement effect can be obtained with any plated steel plate or painted original plate. When the plate temperature is maintained at 50 ° C. or higher, the ductility of the hot-dip plated layer increases and approaches the base steel, and the hot-plated layer being processed exhibits an elongation (metal flow) similar to that of the base steel, thereby reducing the work strain. Further, coupled with the high ductility of the coating film, processing defects such as cracks and peeling introduced into the hot-dip plating layer and the coating film are greatly reduced.
As the high ductility coating film used in the coated hot-dip galvanized steel sheet of the present invention, a polyester resin-based coating film, a polymer polyester resin-based coating film, a urethane resin-based coating film, an acrylic resin-based coating film, a fluororesin-based coating film, or A vinyl chloride resin-type coating film is mentioned. Since all of these resin-based coating films have a coating film thermal decomposition temperature or a coating film melting temperature of about 170 to 200 ° C., if the warm processing temperature is 50 ° C. or more and less than 150 ° C., the coating temperature depends on the processing temperature. The film can be processed in a state where the original characteristics of the high ductility coating film are exhibited without causing deterioration of the characteristics of the film.

For temperature control, a method of directly or indirectly heating a hot dip galvanized steel sheet or a painted hot dip galvanized steel sheet, a method of heating a hot dip galvanized steel sheet or a galvanized hot dip steel sheet by heat transfer from a heated processing jig, a hot dip galvanized steel sheet Or the method etc. which heat both a paint hot-dip plated steel plate and a processing jig are employ | adopted. In the hot working of a hot dip plated steel sheet or a paint hot dip galvanized steel sheet that is expected to generate a large processing heat, the processing temperature is set slightly lower than the target value so as to obtain the optimum processing temperature by taking in the temperature rise due to the processing heat generation. Alternatively, the hot-dip galvanized steel sheet or the painted hot-dip galvanized steel sheet or the processing jig being processed may be cooled to avoid a temperature rise exceeding 150 ° C.
A hot-dip galvanized steel sheet or a paint hot-dip galvanized steel sheet maintained at a predetermined processing temperature is processed and formed into a predetermined shape.
As the processing method, bending processing by roll forming, bending processing by press, drawing processing, and overhanging processing are mainly used, but the processing method is not particularly limited in the present invention.

Hereinafter, the hot dip plated steel sheet to which warm working is applied will be described for each plating type.
It is a plated steel sheet that is frequently used as a hot-dip galvanized steel sheet building member, and a fragile Fe—Zn alloy layer is likely to be generated at the plating layer / underlying steel interface. In order to suppress the adverse effect of the Fe—Zn alloy layer, it is necessary to set the processing temperature to 50 ° C. or higher. However, the ductility of the hot dipped layer is drastically improved as the processing temperature rises, so that it is around 60 ° C. Good processability is ensured at the processing temperature. The formation of the Fe—Zn alloy layer can also be suppressed by including 0.1 to 0.3% by mass of Al.

A hot-dip Zn-Al-based plated steel sheet containing 25 to 75 mass% of a hot-dip Zn-Al-plated steel sheet and a relatively large amount of Al in the hot-plated layer exhibits excellent corrosion resistance, but at the interface between the hot-dip plated layer and the base steel. An Fe—Al alloy layer is easily formed. When the Fe—Al alloy layer grows, the adhesion of the plating is lowered, and cracks and peeling are likely to occur in the hot-dipped layer during processing of the hot-dipped steel sheet.
In order to prevent a decrease in plating adhesion due to the growth of the Fe—Al alloy layer, the hot dip plated steel sheet is processed in a temperature range of 50 ° C. or higher and lower than 150 ° C. At this processing temperature, the Fe—Al alloy layer does not grow, and good plating adhesion during processing is maintained. The adverse effect of the Fe—Al alloy layer on the plating adhesion can also be suppressed by including 0.1% by mass or more of Si in the hot dipped layer. Although the growth of the Fe—Al alloy layer is suppressed as the amount of Si increases, the effect of Si addition is saturated at 5% by mass.

It is a hot-dip plated layer in which hot-dip Zn—Al—Mg-based plated steel sheets Al and Mg are added in combination, and exhibits much superior corrosion resistance compared to a normal hot-dip galvanized layer. In the hot-dip Zn—Al—Mg-based steel sheet, the formation of the Zn ₁₁ Mg ₂ phase deteriorates the surface skin, but the formation of the Zn ₁₁ Mg ₂ phase can be suppressed by the addition of Ti and B. Further, in a system containing a relatively large amount (10% by mass or more) of Al, an Fe—Al phase that is harmful to workability is likely to be generated at the interface between the hot-dip plated layer and the base steel, but Si: 0.005 to 2.0. The addition of mass% can suppress the formation of the Fe—Al phase.
In either Zn-Al-Mg system or Zn-Al-Mg-Si, it is based on Zn / Al / Zn ₂ Mg ternary eutectic structure in which Zn phase, Al phase and Zn ₂ Mg phase are finely dispersed. Compared to hot-dip galvanized steel sheets, hot-dip Zn-Al-based plated steel sheets, and hot-dip aluminized steel sheets without compounds, it cannot be denied that the workability is inferior.

For example, a molten Zn—Al—Mg plated steel sheet of Al: 6 mass% and Mg: 1-4 mass% was bent at a bending radius of 1.0 mm, a bending angle of 90 degrees, and a bending temperature of 20 to 150 ° C. When the area ratio of the cracks that occurred at times is measured and the relationship between the processing temperature, the Mg concentration of the hot-dip plated layer, and the workability is examined, the result is as shown in FIG. It can be seen that the Mg concentration C _Mg (mass%) and the processing temperature T (° C.) of the hot-dip plating layer affect the workability. The crack area ratio was determined by observing the bent part at 200 times with SEM, measuring the crack area seen in the visual field of 0.4 mm × 0.5 mm, and dividing the crack area by the visual field of observation (0.2 mm ² ). It was obtained by multiplying by 100.
And, the workability is a processing temperature range where the crack area ratio is 2% or less and corrosion resistance almost equivalent to that of the flat portion is obtained, and the crack area ratio is more than 2% to 5% or less □, A value exceeding 5% to 10% or less was evaluated as Δ, and a value exceeding 10% was evaluated as ×.

When the Mg concentration C _Mg of the hot-dip plating layer increases, the amount of the intermetallic compound Zn ₂ Mg generated increases, so it is necessary to set the processing temperature above the temperature indicated by the straight line T = A + 17C _Mg . However, when the processing temperature is 150 ° C. or higher, blue hot brittleness tends to occur in the plating original plate. Therefore, the appropriate processing temperature T (° C.) of the hot-dip Zn—Al—Mg alloy-plated steel sheet is determined within the range of the following formula in relation to the Mg concentration C _Mg (mass%) of the hot-dip coating layer.
A + 17C _Mg ≦ T <150
However, A is a constant that varies depending on the target crack area ratio, and if it is 5% or less, A = 33, and if it is 2% or less, A = 43.

The aluminum plated layer of the molten aluminum-based plated steel sheet is superior in corrosion resistance and heat resistance as compared with the zinc-based plated layer. Therefore, it is a material suitable as a member for a heat appliance such as an oven toaster exposed to a severe corrosive environment or a high heat atmosphere, a gas range grill, a heat reflecting plate of a stove, and the like. Although a hot-dip aluminum-plated steel sheet provided with a pure Al plating layer has been put into practical use, it is inevitable that a Fe—Al alloy layer is formed at the hot-dip plating layer / underlying steel interface and the workability is lowered. The formation of the Fe—Al alloy layer can be suppressed by addition of 5% by mass or more of Si, but excessive addition invites crystallization of hard primary crystal and causes deterioration of workability, so the upper limit of Si addition amount is 15% by mass. To do.

Even in the case of an Al-based hot-dip steel sheet, hot-working in a temperature range of 50 ° C. or higher and lower than 150 ° C. can form the hot-dip steel sheet into a predetermined shape without any processing defects. The effect of improving the ductility of the hot-dipped layer is not as high as that of the Zn-based material, but the ductility increases as the processing temperature increases, and the processing defects introduced into the hot-dipped layer at 70 ° C. or higher are greatly reduced.
Although the influence of the processing temperature on each hot-dip plated steel sheet is as described above, the difference between the ductility of the hot-dip coating layer and the ductility of the base steel can be used as an index of workability.

  When the hot-dip plated steel sheet is subjected to a tensile test, the ductility difference between the hot-dip plated layer and the base steel is large at room temperature, and when the elongation exceeds 5%, the crack area ratio on the surface of the hot-dip plated layer exceeds 5%. On the other hand, when a tensile test is performed in a temperature range of 50 ° C. or more and less than 150 ° C., the elongation ratio: up to 20%, the hot-dip plated layer exhibits substantially the same ductility as the base steel, and the crack area ratio is regulated to 5% or less. However, if the elongation exceeds 20%, the hot-dip plated layer cannot follow the plastic deformation of the base steel, and the crack area ratio exceeds 5%.

The hot-dip galvanized steel sheet of the present invention may further be formed with a chemical conversion film, or a high ductility coating film may be further formed thereon.
The chemical conversion film is formed by chemical conversion treatment such as chromate treatment, zinc phosphate treatment, and chromium-free treatment, and imparts further excellent corrosion resistance to the hot dip plated steel sheet. Even if the occurrence of cracks in the hot-dipped layer is suppressed by warm working, the hot-dipped layer is stretched and thinned in the processed part, and there is a concern that the corrosion resistance may be reduced compared to the unprocessed part. In this regard, when a chemical conversion film is provided on the hot-dip plating layer, the anticorrosion effect of the chemical conversion film is exhibited even in a processed part where the hot-dip plating layer is thinned.

When a chemical film with a self-repairing action is provided, the hot-plated layer is covered with the chemical film even at the part where the processing defects are introduced, or the processing defects are repaired with a corrosion inhibitor that is eluted and re-deposited from the chemical film. Corrosion resistance after processing is also improved.
As a chemical film having a self-repairing effect, a Cr-free film containing a hexavalent Cr-containing chromate film, fluoride, Mn, valve metal (Ti, Zr, Hf, V, Nb, Ta, Mo, W) oxyacid salt, etc. There is. Further, phosphates exhibit a corrosion resistance improving effect due to pH buffering action, and are effective film components for improving the corrosion resistance after processing.
In the case of a chromate film, it is preferable to adjust the Cr conversion adhesion amount in the range of 5 to 100 mg / m ² in order to ensure corrosion resistance or subsequent coating film adhesion. When the amount is less than 5 mg / m ² , the effect of improving the corrosion resistance and the coating film adhesion is small, and when the amount is more than 100 mg / m ² , the effect of improvement is saturated.

As the chromium-free film, an organic-inorganic composite film containing a titanium compound, a fluoride, a zirconium compound, and an organic resin can be effectively used. In the case of a titanium-based chromium-free film, it is preferable to adjust the Ti equivalent adhesion amount to a range of 10 to 80 mg / m ² . If it is less than 10 mg / m ² , the effect of improving the corrosion resistance and coating film adhesion is small, and if it exceeds 80 mg / m ² , the effect is saturated. In the zinc phosphate coating, Ni, Mn, Mg or the like may be added in order to improve the corrosion resistance and the coating water resistance secondary adhesion. The phosphate adhesion amount is preferably 0.5 mg / m ² or more in order to obtain sufficient effects of improving corrosion resistance and coating film adhesion, but the effect is saturated at an adhesion amount exceeding 5 g / m ² . In order to improve the adhesion of the coating film, a Ni replacement treatment with a Ni adhesion amount of 3 to 30 mg / m ² may be performed prior to the chemical conversion treatment.

A highly ductile coating film that follows plastic deformation of the coating original plate is used so that cracks, peeling and other processing defects are not introduced into the coating film even if the high ductility coated steel sheet is processed into a target shape. The coating film preferably has a ductility of 50% or more at 50 ° C. when the coating thickness is 20 μm. The polyester resin-based coating, the high-molecular polyester resin-based coating, and the urethane resin-based coating , Acrylic resin-based coating film, fluororesin-based coating film, or vinyl chloride resin-based coating film.

The polyester resin-based coating film has a melamine curable polyester resin as a main component and has a glass transition temperature of about 35 ° C. At room temperature below the glass transition temperature, the coating film elongation is about 30% (coating film thickness: 20 μm), but when heated to 50 ° C. or higher, it exhibits high ductility.
The polymer polyester resin-based coating film is mainly composed of a melamine curable polyester resin having an average molecular number of 1,000 to 20,000, has a glass transition temperature of about 26 ° C., and has a coating film elongation of 100% or more even at room temperature (coating film High ductility (thickness: 20 μm).
The urethane resin coating film has an isocyanate curable polyester resin as a main component, has a glass transition temperature of about 20 ° C., and exhibits high ductility with a coating film elongation of 200% or more (coating film thickness: 20 μm) even at room temperature.

The acrylic resin-based coating film is mainly composed of a polymethyl acrylate resin and a polymethyl methacrylate resin, has a glass transition temperature of about 50 ° C., and has a coating film elongation of several percent at room temperature below the glass transition temperature (coating film (Thickness: 20 μm), but when heated to 50 ° C. or higher, the coating film elongation exhibits a high ductility of 50% or more (coating film thickness: 20 μm).
The fluororesin-based coating film has a polyvinyl fluoride resin as a main component, has a glass transition temperature of about 45 ° C., a coating film melting temperature of about 170 ° C., and is excellent in both corrosion resistance and coating film adhesion.
The vinyl chloride resin-based coating film has a polyvinyl chloride resin as a main component, has a glass transition temperature of about 50 ° C., and exhibits a high ductility of 100% elongation (coating film thickness: 20 μm) when heated to 50 ° C. or higher.

Since both are resin-based coating films having a glass transition temperature of 50 ° C. or less, high ductility can be imparted to the coating film by rubberization by heating at 50 ° C. or more. Moreover, the baking temperature at the time of manufacturing the coating hot-dip galvanized steel plate which gave these resin type coating films exists in the range of 210-240 degreeC, and it is preferable to adjust coating film thickness in the range of 5-40 micrometers. When the coating thickness is less than 5 μm, the ductility and corrosion resistance are inferior, and with a thick film exceeding 40 μm, the effect of improving corrosion resistance is saturated and the production cost increases.
The adhesion of the high ductility coating film to the base steel sheet is improved by interposing an epoxy resin-based coating film, a polyester resin-based coating film or the like as a primer (undercoat). Moreover, when a high ductility coating film having a glass transition temperature of 50 ° C. or less and a coating film elongation at 50 ° C. of 50% or more (coating film thickness: 20 μm) is provided, primer cracking is also suitably suppressed.

Example 1;
Thickness: 1.0 mm, width: 1000 mm Low carbon Al killed steel is used as the plating base plate, and the coating amount per side is 90 g / m ² on a continuous hot dipping line. , Hot-dip Zn-Al-Mg-based steel sheets and hot-dip aluminum-plated steel sheets were manufactured. Each hot-dip galvanized steel sheet was subjected to a warm working test including bending by roll forming, and the bent part was subjected to a corrosion test. Moreover, in order to investigate the influence of the chromate film on the corrosion resistance of the bent portion, the Cr conversion adhesion amount is 30 mg / m ^{2 in} the hot dip galvanized steel sheet, hot dip Zn-Al based plated steel sheet, and hot dip Zn-Al-Mg based steel sheet. The hot-dip aluminized steel sheet was subjected to a chromate treatment with a Cr conversion deposit of 15 mg / m ² .

In the warm working test, both the hot-dip plated steel sheet and the forming roll were heated and held at a working temperature of 50 to 250 ° C., and were subjected to a warm bending process at a bending radius of 1.0 mm and a bending angle of 90 degrees. For comparison, the same hot-dip plated steel sheet was bent at a sheet temperature of 20 ° C.
The bending part of the bent hot-dip steel sheet is observed with a scanning electron microscope, and a field of view of 0.4 mm × 0.5 mm is identified from an image obtained by photographing the surface of the plating layer at a magnification of 200 times. The area ratio of cracks was measured.
Furthermore, spraying salt water (35 ° C., 5% NaCl aqueous solution) in accordance with Japan Automobile Manufacturers Association Standard M609-91 2 hours → drying (60 ° C., 30% RH) 4 hours → wetting (50 ° C., 95% RH) The combined cycle corrosion test with one cycle of 2 hours was repeated, and the corrosion resistance was investigated by the number of cycles until the area occupancy ratio of red rust generated in the bent and flat portions reached 5%.

Tables 1 to 4 show the test results. Table 1 is a hot dip galvanized steel sheet, Table 2 is a hot-dip Zn-Al-based steel sheet, Table 3 is a hot-dip Zn-Al-Mg alloy-plated steel sheet, and Table 4 is a hot-working test using a hot-dip Al-based steel sheet. In addition, the processing temperature, the crack area ratio of the bent portion, and the corrosion resistance are evaluated.
As seen in the test results of Tables 1 to 4, in the present invention example processed at a temperature range of 50 ° C. or higher and lower than 150 ° C., the crack area ratio of the bent portion is small, and the number of cycles until 5% red rust occurs. The corrosion resistance was improved to the same level as the flat part. The bent portions of the present invention examples (test Nos. 7 to 9, 22 to 24, 39 to 42, 61 to 63) provided with a chromate film showed better corrosion resistance than the flat portions of the untreated material, and the chromate The effect of the film is noticed.
On the other hand, in the comparative example bent at 20 ° C., the crack area ratio was large, the number of cycles until the occurrence of 5% red rust in the bent portion was shorter than the flat portion, and the corrosion resistance was reduced. Comparative Example No. obtained by bending a hot dip plated steel sheet at 250 ° C. No. 15 could not be subjected to a combined cycle corrosion test because galling of the hot-dip plated layer by the forming roll occurred.

Example 2;
In the bending process, various elongation rates were changed by changing the bending radius, and the workability, that is, the elongation rate and the occurrence of cracks were investigated. As a test material, the hot-dip Zn-Al plated steel sheet having an Al concentration of 54.7% used in Example 1 was used.
Note that, as shown in FIG. 2, the elongation percentage is the relationship between the neutral surface length l ₀ of the bent portion and the outer peripheral length l ₁ of the bent portion when the plate having the thickness t is bent with the bending radius r. , ((L ₁ -l ₀ ) / l ₀ ) × 100 (%).
And the workability is ◯ when the crack area ratio is 2% or less, □ when it is more than 2% to 5% or less, □ when it is more than 5% and 10% or less, △ 10% What was super was evaluated by x.
The result is shown in FIG.

From the results shown in FIG. 3, it can be seen that even if the degree of processing is large, if the processing temperature is increased, processing can be performed without generation of cracks. Specifically, it is understood that when processing is performed with an elongation rate of 15%, if the processing temperature is 50 ° C., processing with a crack area ratio of 2% or less can be performed. When the elongation is 20%, the crack area ratio is about 5% or less at a processing temperature of 50 ° C., and the processing temperature needs to be 150 ° C. for processing at a crack area ratio of 2% or less. I understand that.
Moreover, since the hot-dip aluminum-based plated steel sheet is almost the same as the hot-dip Zn-Al-plated steel sheet in terms of workability of the plating layer, the relationship between the processing temperature and workability can be arranged in the same manner as in FIG. Seem.
Although the hot dip galvanized steel sheet is not shown, since the workability of the plated layer is good, the warm working of the present invention enables processing with an elongation of 40% or more.

Example 3;
A test piece having a width of 50 mm and a length of 50 mm was cut out from a molten Zn-Al-based plated steel sheet and a molten Al-based plated steel sheet manufactured under the same conditions as in Example 1, and both the test piece and the mold were processed at a processing temperature of 50 to 140. The sample was heated and held at 0 ° C. and subjected to warm bending at a bending radius of 1.0 mm and bending angles of 90 ° and 150 °. For comparison, the same hot-dip plated steel sheet was bent at a sheet temperature of 20 ° C.

  After the bent specimen was heated in the air for 1000 hours, the increase in oxidation was measured, and the heat resistance of the bent portion was evaluated from the measurement result. The heating temperature was 500 ° C. for the hot-dip Zn-Al-based plated steel sheet and 600 ° C. for the hot-dip Al-based plated steel sheet. By subtracting the oxidation increase measured after heating a flat test piece of the same size as the bending test piece under the same conditions from the oxidation increase of the bending test piece, the flat part other than the edge part and the bending process part is obtained. The effect of oxidation was eliminated.

  In the bending test of the hot-dip Zn-Al-plated steel sheet, as shown in Table 5, the occurrence of slight cracks was detected at the processing temperature: 50 ° C, but there was no occurrence of cracks at the processing temperature: 100 ° C or higher. The increase is at the same level as the flat part, indicating that both processability and heat resistance are excellent. On the other hand, when bending was performed at a processing temperature of 20 ° C., both the crack area ratio and the amount of increase in oxidation were increased even with the same hot-dip plated steel sheet.

  Also in the bending test of the hot-dip Al-based plated steel sheet, excellent workability and heat resistance were obtained by maintaining the processing temperature in a temperature range of 50 ° C. or higher and lower than 150 ° C. as shown in Table 6. From Table 6, the occurrence of slight cracks was detected at a processing temperature of 50 ° C., but no cracks were generated at a processing temperature of 100 ° C. or higher, and the amount of increase in oxidation was the same as that of a flat part. It turns out that it is excellent. However, when bending at a processing temperature of 20 ° C., both the crack area ratio and the amount of increase in oxidation were increased even with the same hot-dip plated steel sheet.

Example 4;
A low-carbon Al-killed steel having a plate thickness of 1.0 mm and a plate width of 1000 mm was used as a plating base plate, and a hot-dip Zn—Al—Mg-plated steel plate having a coating weight per side of 70 g / m ² was produced by a continuous hot dipping line. The composition of the hot-dip plating layer is adjusted to Al: 6% by mass, Mg: 3% by weight, Ti: 0.02% by weight, B: 0.01% by weight, Zn: balance, and the chemical composition is the hot-dip plating layer. It was reflected in.
The molten Zn-Al-Mg alloy-plated steel sheet was subjected to a chromate treatment with a Cr conversion amount of 30 mg / m ² , and under conditions shown in Table 7, a polyester resin-based coating, a polymer polyester resin-based coating, a fluororesin-based coating, A urethane resin-based coating, an acrylic resin-based coating, and a vinyl chloride resin-based coating were provided.

The elongation percentage of the coating film was measured by the following procedure.
Under the same conditions as the coating of hot-dip Zn-Al-Mg alloy-plated steel sheets, each paint is applied to a fluorine film laminate plate and baked to form a coating film, and then a free coating film is prepared by peeling the coating film from the laminate plate did. A strip-shaped sample having a width of 5 mm and a length of 50 mm was taken from the free coating film, held at 50 ° C., and subjected to a tensile test until the sample broke. The film length at break was measured, and the film elongation (%) was calculated as ((breaking length−initial length) / (initial length)) × 100. As a result, all the coating films were highly ductile coating films with an elongation ratio of 50% or more.

Next, the following bending test and bending portion corrosion test were performed on the coated hot-dip galvanized steel sheet.
[Bending test]
Both the coated hot-dip galvanized steel sheet and the forming roll were heated and held at a processing temperature of 50 to 140 ° C., and subjected to a warm bending process at a bending radius of 1.0 mm and a bending angle of 90 degrees. For comparison, a test piece cut out from the same coated hot-dip steel sheet was bent at processing temperatures of 20 ° C. and 250 ° C.

SEM observation of the bending part of the painted hot-dip galvanized steel sheet that was bent, and a 0.4mm × 0.5mm field of view was identified from the image obtained by photographing the surface of the coating film at a magnification of 200 times. The area was measured, and the crack area ratio (%) was calculated by multiplying the value obtained by dividing the crack area by the observation visual field area (0.2 mm ² ) by 100.
Further, after measuring the crack area ratio of the coating film, the coating film was dissolved and removed, and the crack area ratio of the hot-dip plating layer was determined by the same method.

(Bending corrosion test)
Repair of the cut end face and back face of the test piece warm-bended under the same conditions as in the bending test with paint, and generation of white rust and paint film swelling in a 1000-hour salt spray test (JIS K-5600-7-1) The situation was investigated. A test piece with no white rust is marked with ◎, a white rust occurrence length with respect to the length of the processed part is 5% or less, and a test piece with white rust with a length exceeding 5% is marked with x. The white rust resistance was evaluated. Moreover, the coating part swelling resistance was evaluated by making the processing part without a coating film swelling into (circle) and the processing part in which the coating film swelling was detected as x.

  As can be seen from the test results in Table 8, in the example of the present invention processed in a temperature range of 50 ° C. or higher and lower than 150 ° C., both the molten Zn—Al—Mg-based alloy plating layer and the coating film in the bent portion have few cracks. The white rust resistance and paint film resistance were improved to the same level as the flat part. In addition, in an example in which a coated hot-dip steel sheet provided with a polymer polyester coating film having a film thickness of 20 μm was bent 90 degrees with a bending radius of 1.0 mm, cracks tended to decrease when the processing temperature reached 50 ° C. or higher. At a processing temperature exceeding 100 ° C., only slight cracks were detected in the hot-dip plated layer.

  On the other hand, as seen in the test results in Table 9, in the comparative example (No. 19, 21, 23, 25, 2729) bent at a processing temperature of 20 ° C., cracks were generated in both the hot-dip plating layer and the coating film. It was remarkably inferior in white rust resistance and coating film swelling resistance. On the contrary, in the comparative examples (No. 20, 22, 24, 26, 28, 30) which were bent at a temperature equal to or higher than the coating film melting temperature or the coating thermal decomposition temperature (250 ° C.), the melted coating adhered to the forming roll. I could not.

Example 5;
Using the same plating base plate as in Example 4, a hot-dip galvanized steel sheet having a coating adhesion amount per side of 90 g / m ² was produced. In addition, in order to suppress the production | generation of a Fe-Zn alloy layer, 0.2 mass% of Al was added to the plating bath. The obtained hot-dip galvanized steel sheet was subjected to Ni substitution treatment of ² mg / m ² and Ni phosphate treatment of zinc phosphate: 3 g / m ² and coated with polyester resin under the same conditions as in Example 1. Film, polymer polyester resin coating, fluororesin coating, urethane resin coating, acrylic resin coating, vinyl chloride resin coating, bending workability, white rust resistance, paint film swelling The sex was investigated.

As can be seen from the results of the investigation in Table 10, in the example of the present invention processed in a temperature range of 50 ° C. or higher and lower than 150 ° C., both the hot-dip plated layer and the coating film in the bent portion maintained a healthy state with few cracks. As a result, the white rust resistance and paint film resistance were improved to the same level as the flat part.
On the other hand, as seen in the investigation results in Table 11, in the comparative example (No. 49, 51, 53, 55, 57, 59) bent at a processing temperature of 20 ° C., both the hot-dip plated layer and the coating film were cracked. Occurrence was remarkable, and white rust resistance and coating film swelling resistance were poor. On the contrary, in the comparative example (No. 50, 52, 54, 56, 58, 60) bent at 250 ° C. which is higher than the coating film melting temperature or the coating film thermal decomposition temperature, the melted or pyrolyzed coating film is applied to the forming roll. Roll forming was not possible due to adhesion.

Example 6;
Using the same plating base plate as in Example 4, a hot-dip Zn-Al plated steel sheet having a coating weight per side of 90 g / m ² was produced. The composition of the plating layer was adjusted to Al: 54.7 mass%, Si: 2.3 mass%, and the balance Zn, and the formed molten Zn-Al plating layer reflected the chemical composition.
Next, the molten Zn-Al-plated steel sheet was subjected to a chromium-free treatment with a Ti equivalent adhesion amount of 40 mg / m ² and under the same conditions as in Example 1, a polyester resin-based coating film, a high-molecular polyester resin-based coating film, and a fluororesin-based coating Films, urethane resin-based coatings, acrylic resin-based coatings, and vinyl chloride resin-based coatings were provided to investigate bending workability, white rust resistance, and coating film swelling resistance.

As seen in the investigation results in Table 12, in the present invention example processed at a temperature range of 50 ° C. or higher and lower than 150 ° C., both the hot-dip plated layer and the coating film in the bent portion maintained a healthy state with few cracks. As a result, the white rust resistance and paint film resistance were improved to the same level as the flat part.
On the other hand, as seen in the investigation results in Table 13, in the comparative example (No. 79, 81, 83, 85, 87, 89) bent at a processing temperature of 20 ° C., both the hot-dip plated layer and the coating film were cracked. Occurrence was remarkable, and white rust resistance and coating film swelling resistance were poor. On the contrary, in the comparative example (No. 80, 82, 84, 86, 88, 90) which is bent at 250 ° C. which is equal to or higher than the coating melting temperature or the coating thermal decomposition temperature, the melted or pyrolyzed coating is applied to the forming roll. Roll forming was not possible due to adhesion.

Example 7;
Using the same plating base plate as in Example 4, a hot-dip Al-plated steel plate having a coating adhesion amount of 90 g / m ² per side was produced. Si: 9.1% by mass was added to the plating bath to suppress the growth of the Fe—Al alloy layer. The obtained molten Al-plated steel sheet was subjected to a chromate treatment with a Cr conversion adhesion amount of 15 mg / m ² , and under the same conditions as in Example 1, a polyester resin-based coating film, a polymer polyester resin-based coating film, a fluororesin-based coating film, A urethane resin coating, acrylic resin coating, and vinyl chloride resin coating were provided to investigate bending workability, white rust resistance, and film swelling resistance. In addition, about the fluorine coating fusion | melting Al plating steel plate, after the bending process, the heat processing for 150 degreeC x 100 hours were given, and the salt spray test was carried out.

As can be seen from the survey results in Table 14, in the example of the present invention processed in a temperature range of 50 ° C. or higher and lower than 150 ° C., both the hot-dip plated layer and the coating film in the bent portion maintained a healthy state with few cracks. As a result, the white rust resistance and paint film resistance were improved to the same level as the flat part. Among them, fluorine-coated hot-dip Al-plated steel sheets (Nos. 67 to 69) show the same level of white rust resistance and film swelling resistance as other coatings even when heat-treated, and are heat and corrosion resistant. Both were confirmed to be excellent.
On the other hand, as seen in the investigation results in Table 15, in the comparative example (No. 109, 111, 113, 115, 117, 119) bent at a processing temperature of 20 ° C., both the hot-dip plated layer and the coating film were cracked. Occurrence was remarkable, and white rust resistance and coating film swelling resistance were poor. On the contrary, in the comparative example (No. 110, 112, 114, 116, 118, 120) bent at 250 ° C. above the coating film melting temperature or above the coating film thermal decomposition temperature, the melted or pyrolyzed coating film is a forming roll. The film could not be roll-formed because of adhesion to the surface.

Graph showing the effect of processing temperature and Mg concentration of hot-dip coating on the workability of hot-dip Zn-Al-Mg alloy-plated steel sheet Diagram explaining elongation rate during bending Graph showing the effect of processing temperature and elongation on the workability of hot-dip Zn-Al plated steel sheet

Claims (11)

  A hot-dip galvanized or hot-dip galvanized steel sheet is heated and held in a temperature range of 50 ° C. or higher and lower than 150 ° C., and the hot-dip galvanized steel sheet with increased ductility of the hot dip coating layer is processed into a target shape. Warm working method for hot dipped galvanized steel sheet.   The hot-working method of the hot-dip plated steel sheet according to claim 1, wherein the hot-dip plated steel sheet is processed after forming a chemical conversion film on the hot-dip plated layer.   The hot-dip plating layer is a Zn plating layer, a Zn-Al plating layer, a Zn-Al-Mg plating layer, a Zn-Al-Mg-Si plating layer, an Al plating layer, or an Al-Si plating layer. Warm processing method for hot-dip galvanized steel sheets.   The hot-dip plating layer is a Zn-Al plating layer, Zn-Al-Mg plating layer, Zn-Al-Mg-Si plating layer, Al plating layer or Al-Si plating layer, and the hot-dip plating layer has an elongation of 20% or less. The hot-working method of the hot-dip galvanized steel sheet according to claim 1, wherein the hot-worked steel sheet is processed so as to be deformed at a rate. When processing a hot-dip Zn-Al-Mg plated steel sheet on which an intermetallic compound is precipitated, 33 + 17C _Mg ≦ T <between the processing temperature T (° C.) and the Mg concentration C _Mg (mass%) of the hot-dip coating layer. The hot-working method of the hot-dip galvanized steel sheet according to any one of claims 1 to 4, wherein a relationship of 150 is established.   The hot-working method of a hot-dip galvanized steel sheet according to any one of claims 2 to 5, wherein a hot-dipped galvanized steel sheet having a highly ductile coating film formed thereon is further processed.   The hot-working method for hot-dip plated steel sheets according to any one of claims 2 to 6, wherein the chemical conversion film is a zinc phosphate film, a chromate film, or a chromium-free film.   The hot-working method of a hot-dip plated steel sheet according to any one of claims 5 to 7, wherein a hot-dip plated steel sheet on which a chemical conversion film is formed by chemical conversion treatment after Ni substitution treatment is used as a base plate.   The hot-dip coated steel sheet according to any one of claims 5 to 8, wherein the high ductility coating film is of polyester resin type, polymer polyester resin type, urethane resin type, acrylic resin type, fluororesin type, or vinyl chloride resin type. Warm processing method.   Formed into a target shape by processing in a temperature range of 50 ° C. or more and less than 150 ° C., and the processing defects introduced into the hot-dip plating layer due to work strain are 5% or less in terms of the crack area ratio on the hot-dip plating layer surface A hot-worked molded product of hot-dip galvanized steel sheet characterized by being suppressed.   Cracks that are formed in the target shape by processing in a temperature range of 50 ° C. or higher and lower than 150 ° C., and that the processing defects introduced into the hot dipped layer due to processing strain occupy the surface of the hot dipped layer after the resin coating is removed A warm-worked molded product of a painted hot-dip galvanized steel sheet, characterized in that the area ratio is suppressed to 5% or less.

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