JP2008044459A - Automotive sound absorption mat and its manufacturing method - Google Patents

Automotive sound absorption mat and its manufacturing method Download PDF

Info

Publication number
JP2008044459A
JP2008044459A JP2006220165A JP2006220165A JP2008044459A JP 2008044459 A JP2008044459 A JP 2008044459A JP 2006220165 A JP2006220165 A JP 2006220165A JP 2006220165 A JP2006220165 A JP 2006220165A JP 2008044459 A JP2008044459 A JP 2008044459A
Authority
JP
Japan
Prior art keywords
sound
adhesive
synthetic resin
resin film
base material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006220165A
Other languages
Japanese (ja)
Inventor
Kenji Nagatsuka
堅二 長塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SCIENTEX POLYMER JAPAN CO Ltd
Original Assignee
SCIENTEX POLYMER JAPAN CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SCIENTEX POLYMER JAPAN CO Ltd filed Critical SCIENTEX POLYMER JAPAN CO Ltd
Priority to JP2006220165A priority Critical patent/JP2008044459A/en
Publication of JP2008044459A publication Critical patent/JP2008044459A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide an automotive sound absorption mat placed on a floor in the automobile and used for enhancing sound absorption effect, and its manufacturing method. <P>SOLUTION: In the automotive sound absorption mat and its manufacturing method, a surface base material comprising a carpet or the like, a synthetic resin film positioned at a back surface side of the surface base material and provided with a large number of ventilation holes and a felt-like non-woven fabric are superposed and integrated in the order through an adhesive in the state that air-permeation property is retained respectively. As the adhesive, any one kind of adhesive of a solvent based adhesive, an emulsion based adhesive or a hot melt based adhesive is used. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、自動車内の床に載置して吸音効果を高めるため等に用いられる自動車用吸音マット及びその製造方法に関する。   The present invention relates to a sound-absorbing mat for automobiles used for placing on a floor in an automobile to enhance a sound-absorbing effect, and a method for manufacturing the same.

従来、自動車内の床には、自動車の振動や騒音が車内に伝わらないようにして、快適な乗り心地を求めるために、自動車用吸音マットが使用されている。この自動車用吸音マットは、カーペット等の表層部材の裏側にフェルト状の吸音部材を貼り合わせた構成のものが知られており、車室内の床に帳設されているフロアカーペットの上に載置して使用される。自動車用吸音マットは、制振部材、遮音部材及びフロアカーペットと組み合わせて使用され、走行時のタイヤと路面から発生する低周波のロードノイズや風切音等の高周波ノイズ等を制御して車室内の防音性を高めることに寄与する。   2. Description of the Related Art Conventionally, an automobile sound-absorbing mat is used on a floor in an automobile in order to prevent a vibration and noise of the automobile from being transmitted to the inside of the automobile and to obtain a comfortable ride. This sound-absorbing mat for automobiles is known to have a structure in which a felt-like sound-absorbing member is bonded to the back side of a surface layer member such as a carpet, and is placed on a floor carpet that is stored on the floor in the vehicle interior. Used. The sound-absorbing mat for automobiles is used in combination with vibration-damping members, sound-insulating members, and floor carpets, and controls high-frequency noises such as low-frequency road noise and wind noise generated from the tires and road surface during traveling. This contributes to improving the soundproofing performance.

例えば、フェルト状の吸音部材に小孔を穿設した自動車用床マットの発明が開示されている(特許文献1参照)。また、表層部材の裏面に合成熱可塑性樹脂の粉末を網目状に塗布した通気性材料を裏打ちし、そこにシート状の吸音部材を接合した自動車用カーペットの発明が開示されている(特許文献2参照)。しかし、前記の何れの発明も通気性を備えることに関しては、共通しているが、前者はフェルト状の吸音部材に穿設した小孔から音を下のラテックス層に導くことが目的であり、本発明とは目的が異なる。また、後者は、合成熱可塑性樹脂の粉末を網目状に塗布した通気性材料を表層部材の裏打ち材としているが、通気性を保持することは可能であっても、係る方法では網目の大きさをや密度を制御することは困難であり、したがって通気量を制御する点において問題がある。
特許第3631996号公報 実開昭58−168929号公報
For example, an invention of an automobile floor mat in which a small hole is formed in a felt-like sound absorbing member is disclosed (see Patent Document 1). Further, an invention of an automobile carpet in which a breathable material in which a synthetic thermoplastic resin powder is applied in a mesh shape is lined on the back surface of a surface layer member and a sheet-like sound absorbing member is joined thereto is disclosed (Patent Document 2). reference). However, all of the above inventions are common in providing air permeability, but the former is aimed to guide the sound from the small holes drilled in the felt-like sound absorbing member to the lower latex layer, The purpose is different from the present invention. The latter uses a breathable material coated with a synthetic thermoplastic resin powder in the form of a mesh as the backing material of the surface layer member. However, it is difficult to control the density, and therefore there is a problem in controlling the air flow rate.
Japanese Patent No. 3631996 Japanese Utility Model Publication No. 58-168929

合成樹脂製膜のような膜状材料が背後空気層をとって膜を張った場合に膜状吸音構造を構成し、膜と背後空気層によって1つの振動系がつくられ、吸音率をたて軸とし、周波数(Hz)をよこ軸としたグラフに表すと、その共鳴周波数を中心にした山形の吸音特性を示す。また、板状材料に孔を開けた有孔板状材料は、背後空気層と一体となってあなあき板吸音構造を構成し、共鳴型吸音構造としてある周波数を中心とする山形の吸音特性を示す。これは、前記有孔板状材料と背後空気層が一体になった構造が質量とバネをもった振動系を構成し、この系の共鳴周波数の音に対して、質量に相当するあなの部分の空気が激しく振動して音のエネルギーが吸収されることによって吸音されるものと言われている。   A film-like sound absorption structure is formed when a film-like material such as a synthetic resin film takes a back air layer and stretches the film, and a single vibration system is created by the film and the back air layer to increase the sound absorption coefficient. When the graph is expressed with the axis and the frequency (Hz) as the horizontal axis, the sound absorption characteristic of a mountain shape centering on the resonance frequency is shown. In addition, the perforated plate-like material with holes in the plate-like material constitutes a perforated plate sound absorption structure integrated with the back air layer, and has a mountain-shaped sound absorption characteristic centering on a certain frequency as a resonance type sound absorption structure. Show. This is because the structure in which the perforated plate-like material and the back air layer are integrated constitutes a vibration system having a mass and a spring, and that part corresponding to the mass with respect to the sound of the resonance frequency of this system. The air is vibrated vigorously and the sound energy is absorbed.

そこで、本願発明者は、多数の通気孔を備えた合成樹脂製膜を表皮基材とフェルト状の不織布との間に設けて、膜状吸音構造とあなあき板吸音構造の2つの吸音理論に基づく相乗効果によって、自動車用吸音マットの吸音率を全体的に引き上げるのみではなく、特に通気孔の孔径、ピッチ及び通気量等からなる通気性因子が吸音特性に密接な関係があることに着目し、これらを制御することによって吸音特性を制御できることを知見して本発明に想到したものであり、本発明は、表層部材の裏打ち材によって通気量を制御することの困難な問題点を解消し、要求される吸音帯域に吸音ピークを形成することが可能な自動車用吸音マット及びその製造方法を提供することを目的とする。   Therefore, the inventor of the present application provides a synthetic resin film having a large number of ventilation holes between the skin base material and the felt-like non-woven fabric, and uses two sound absorption theories of the film-like sound absorbing structure and the perforated plate sound absorbing structure. In addition to raising the overall sound absorption coefficient of the sound-absorbing mat for automobiles, the air permeability factor consisting of the hole diameter, pitch and air flow rate is closely related to the sound absorption characteristics. The present invention has been conceived by knowing that the sound absorption characteristics can be controlled by controlling these, and the present invention eliminates the difficult problem of controlling the air flow rate with the backing material of the surface layer member, An object of the present invention is to provide an automobile sound-absorbing mat capable of forming a sound-absorbing peak in a required sound-absorbing band and a method for manufacturing the same.

前記の課題を解決するために、本発明は、カーペット等からなる表皮基材と、この表皮基材の裏面側にあって多数の通気孔を備えた合成樹脂製膜と、フェルト状の不織布と、をこの順にそれぞれ接着剤を介して且つ通気性を保持した状態で積層一体化してなることを特徴とする自動車用吸音マットとする(請求項1)。   In order to solve the above-described problems, the present invention provides a skin base material made of carpet or the like, a synthetic resin film having a large number of ventilation holes on the back side of the skin base material, a felt-like nonwoven fabric, The sound absorbing mat for automobiles is characterized by being laminated and integrated in this order through an adhesive and maintaining air permeability (claim 1).

また、前記の課題を解決するために、本発明は、前記合成樹脂製膜の通気孔を除く片面に接着剤層が形成されるか、又は表皮基材の裏面に接着剤層が通気性を保持して形成され、前記何れかの接着剤層を介して合成樹脂製膜の片面に表皮基材が積層一体化してなり、前記合成樹脂製膜の他の片面に通気孔を除いて接着剤層が形成されるか、又は前記不織布の片面に接着剤層が通気性を保持して形成され、前記何れかの接着剤層を介して合成樹脂製膜の他の片面に前記不織布が積層一体化してなることを特徴とする前記の自動車用吸音マットとすることが好ましい(請求項2)。   In order to solve the above-mentioned problems, the present invention provides that the adhesive layer is formed on one side of the synthetic resin film, excluding the ventilation holes, or the adhesive layer has air permeability on the back surface of the skin base material. An adhesive that is formed by holding and having a skin base material laminated and integrated on one side of the synthetic resin film via any one of the adhesive layers, and removing the air holes on the other side of the synthetic resin film A layer is formed, or an adhesive layer is formed on one side of the nonwoven fabric while maintaining air permeability, and the nonwoven fabric is laminated and integrated on the other side of the synthetic resin film via any one of the adhesive layers. It is preferable to use the above-mentioned sound-absorbing mat for automobiles.

また、前記の課題を解決するために、本発明は、前記接着剤又は接着剤層が溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を用いてなることを特徴とする前記の自動車用吸音マットとすることが好ましい(請求項3)。   In order to solve the above-mentioned problems, the present invention uses at least one of an adhesive among a solvent-based adhesive, an emulsion-based adhesive, and a hot-melt adhesive as the adhesive or the adhesive layer. It is preferable to use the above-described sound absorbing mat for automobiles.

また、前記の課題を解決するために、本発明は、多数の通気孔を備えた合成樹脂製膜の通気孔を除く両面全面に溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を塗布し、前記接着剤を塗布した合成樹脂製膜をカーペット等からなる表皮基材の裏面側とフェルト状の不織布との間に挟んで加熱・加圧した後に冷却して積層一体化することを特徴とする自動車用吸音マットの製造方法とする(請求項4)。   In order to solve the above-mentioned problems, the present invention provides a solvent-based adhesive, an emulsion-based adhesive or a hot-melt-based adhesive on the entire surface of the both surfaces except the synthetic resin film-made ventilation holes having a large number of ventilation holes. At least one kind of adhesive was applied, and the synthetic resin film coated with the adhesive was sandwiched between the back side of the skin base material made of carpet or the like and the felted nonwoven fabric, and heated and pressurized. A method for producing a sound-absorbing mat for automobiles, characterized in that the laminate is integrally cooled and laminated later (claim 4).

また、前記の課題を解決するために、本発明は、カーペット等からなる表皮基材の裏面側及びフェルト状の不織布の片面に溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を塗布し、前記接着剤を塗布した表皮基材の裏面側及び不織布の間に多数の通気孔を備えた合成樹脂製膜を挟んで加熱・加圧した後に冷却して積層一体化することを特徴とする自動車用吸音マットの製造方法とする(請求項5)。   In order to solve the above problems, the present invention provides a solvent-based adhesive, an emulsion-based adhesive, or a hot-melt-based adhesive on the back side of a skin base material made of carpet or the like and on one side of a felt-like nonwoven fabric. Applying at least one kind of adhesive, heating and pressurizing the synthetic resin film having a large number of ventilation holes between the back side of the skin base material and the nonwoven fabric to which the adhesive is applied, and then cooling Thus, a method for producing a sound-absorbing mat for automobiles, characterized by being laminated and integrated (claim 5).

また、前記の課題を解決するために、本発明は、カーペット等からなる表皮基材と、この表皮基材の裏面側にあって多数の通気孔を備えた合成樹脂製膜と、フェルト状の不織布と、をこの順にそれぞれ接着剤を介して且つ通気性を保持した状態で積層一体化してなる自動車用吸音マットの製造方法において、通気孔の孔径、ピッチ、開口率、通気量、材質、厚み及び目付け量等の吸音性因子が予め分かっている有孔合成樹脂製膜、不織布及び表皮基材の何れかを使用した自動車用吸音マットから、前記材料に起因する吸音性因子と自動車用吸音マットの吸音特性との相関関係を求めるステップと、前記相関関係に基づいて所望の吸音特性を備えた自動車用吸音マットを製造するに必要な所定の吸音性因子を備える材料を選択するステップと、選択された材料を組み合わせて所望の吸音特性を備えた自動車用吸音マットを製造するステップとを備えたことを特徴とする自動車用吸音マットの製造方法とする(請求項6)。   In order to solve the above-mentioned problems, the present invention provides a skin base material made of carpet or the like, a synthetic resin film having a large number of ventilation holes on the back side of the skin base material, and a felt-like shape. In the method of manufacturing a sound-absorbing mat for automobiles, in which nonwoven fabrics are laminated and integrated in this order via an adhesive and in a state where air permeability is maintained, the hole diameter, pitch, opening ratio, air flow rate, material, thickness of the air holes And a sound absorbing mat for automobiles using any one of a porous synthetic resin film, a nonwoven fabric and a skin base material whose sound absorbing factors such as weight per unit are known in advance. Obtaining a correlation with the sound absorption characteristics of the step, and selecting a material having a predetermined sound absorption factor necessary for producing a sound-absorbing mat for automobiles having a desired sound absorption characteristic based on the correlation; In combination-option material and manufacturing method of the desired automotive sound absorbing mat comprising the steps of manufacturing the automotive sound absorbing mat with a sound-absorbing characteristics (claim 6).

本発明の自動車用吸音マットは、カーペット等からなる表皮基材とフェルト状の不織布との間に、多数の通気孔を備えた合成樹脂製膜と、をこの順にそれぞれ接着剤を介して積層一体化してなるもので、前記合成樹脂製膜に穿設される通気孔の孔径、ピッチ及び通気量等の通気性因子を変えることによって、得られる自動車用吸音マットの吸音特性を正確に制御することが可能となる。即ち、特許文献2に記載の合成熱可塑性樹脂の粉末を網目状に塗布した通気性材料を裏打ち材とした自動車用カーペットの場合は、網目の大きさや密度の正確な制御ができないので、概ね低周波数域或いは概ね高周波数域に吸音域があるくらいの制御は可能であった。しかし、本発明の自動車用吸音マットの場合は、合成樹脂製膜に通気孔の孔径、開口率及び通気量等の通気性因子を定めて正確に通気孔を穿設することができるので、指定された周波数帯域に吸音ピークが出現する自動車用吸音マットを設計且つ製造することが可能となる。   The automobile sound-absorbing mat according to the present invention includes a synthetic resin film provided with a large number of ventilation holes between a skin base material made of carpet or the like and a felt-like non-woven fabric, laminated in this order via an adhesive, respectively. The sound absorption characteristics of the resulting sound absorbing mat for automobiles can be accurately controlled by changing the air permeability factors such as the hole diameter, pitch, and air flow rate of the air holes formed in the synthetic resin film. Is possible. That is, in the case of an automobile carpet using a breathable material coated with a synthetic thermoplastic resin powder described in Patent Document 2 in a mesh shape, the size and density of the mesh cannot be accurately controlled. Control was possible so that there was a sound absorption range in the frequency range or generally in the high frequency range. However, in the case of the sound-absorbing mat for automobiles of the present invention, the air holes can be accurately drilled by defining the air permeability factors such as the hole diameter, the opening ratio and the air flow rate in the synthetic resin film. It is possible to design and manufacture an automobile sound-absorbing mat in which a sound absorption peak appears in the frequency band.

本発明を実施するための最良の形態(以下「実施の形態」と略称する。)について、図に基づいて詳細に説明する。しかし、本発明は、かかる実施の形態に限定されるものではない。図1は、本発明の実施の形態に係る自動車用吸音マットを示す断面図である。図1において、1は本発明の実施の形態に係る自動車用吸音マットであり、カーペット等からなる表皮基材2と、この表皮基材2の裏面側にあって多数の通気孔7を備えた合成樹脂製膜3と、フェルト状の不織布4と、をこの順にそれぞれ接着剤5(接着剤層5a,5b)を介して且つ前記接着剤が合成樹脂製膜に設けられた通気孔を塞がない状態で積層一体化したものから構成される。   The best mode for carrying out the present invention (hereinafter abbreviated as “embodiment”) will be described in detail with reference to the drawings. However, the present invention is not limited to such an embodiment. FIG. 1 is a sectional view showing a sound absorbing mat for automobiles according to an embodiment of the present invention. In FIG. 1, reference numeral 1 denotes an automobile sound-absorbing mat according to an embodiment of the present invention, which is provided with a skin base material 2 made of carpet or the like, and a large number of ventilation holes 7 on the back side of the skin base material 2. The synthetic resin film 3 and the felt-like nonwoven fabric 4 are closed in this order through the adhesive 5 (adhesive layers 5a and 5b), respectively, and the adhesive plugs the ventilation holes provided in the synthetic resin film. It is composed of laminated and integrated parts without any state.

フロアカーペットの上に載置して使用される自動車用吸音マットには、カーペット等の表層部材の裏側にフェルト状の吸音部材を貼り合わせた構成のものと、裏側にスパイク状の突起を有するゴム製シート乃至塩化ビニル樹脂製シートを貼り合わせたタイプのものがある。本実施の形態に係る自動車用吸音マットは、主として前者の構成のものについて説明するが、後者のタイプの自動車用吸音マットに適用することも可能である。   An automobile sound-absorbing mat used on a floor carpet is composed of a felt-like sound-absorbing member bonded to the back side of a surface layer member such as carpet, and a rubber having spike-like projections on the back side. There is a type in which a sheet made of vinyl chloride resin is bonded together. The automobile sound-absorbing mat according to the present embodiment will be described mainly with the former configuration, but can also be applied to the latter type of automobile sound-absorbing mat.

本実施の形態に係る自動車用吸音マットに使用されるカーペット等からなる表皮基材2としては、通常カーペットと称される、例えば、織機により製造される段通、ウィルトン、アキスミンスター、ベルベット、タフティングによるタフテッド、フックドラグ、フェルト状の毛氈、ニードルパンチ、編み機によるラッセル、ニット等を用いることができる。カーペット2は、表面のパイル2aとこのパイル2aを支えている基布2bとで構成され、通気性を有するものである限り何れのカーペット等も使用可能である。更に、本来のカーペットの裏側にフェルト状不織布等を貼り合わせたものも含まれる。この表皮基材2の場合は、本来のカーペットの裏側にフェルト状不織布、有効合成樹脂製膜、フェルト状不織布をこの順にそれぞれ接着剤を介して且つ通気性を保持した状態で積層一体化した構成となる。前記有効合成樹脂製膜を挟持する両不織布は同一種類のものでもよいが、カーペット側の不織布は接着性と通気性がよく、最下面の不織布は吸音性のよいものを使い分けて用いることが好ましい。   As the skin base material 2 made of a carpet or the like used in the sound-absorbing mat for automobiles according to the present embodiment, it is usually called a carpet, for example, a stepper manufactured by a loom, Wilton, Akisminster, velvet, tough Tufted by hooking, hook drag, felt hair, needle punch, raschel by knitting machine, knit and the like can be used. The carpet 2 is composed of a surface pile 2a and a base fabric 2b supporting the pile 2a, and any carpet or the like can be used as long as it has air permeability. Furthermore, what adhered the felt-like nonwoven fabric etc. to the back side of the original carpet is also contained. In the case of the skin base material 2, a felt-like nonwoven fabric, an effective synthetic resin film, and a felt-like nonwoven fabric are laminated and integrated in this order via an adhesive and on the back side of the original carpet while maintaining air permeability. It becomes. Both nonwoven fabrics sandwiching the effective synthetic resin film may be of the same type, but the nonwoven fabric on the carpet side has good adhesion and breathability, and the nonwoven fabric on the bottom is preferably used with a good sound absorption. .

合成樹脂製膜3の材料としては、ポリエチレン、ポリプロピレン等のポリオレフィン系樹脂、ポリエステル、EVA、塩化ビニル樹脂、アクリル系樹脂、その他の熱可塑性樹脂、共重合樹脂及び樹脂組成物等を用いることができる。前記の単一フィルムの他に共押出しフィルムの多層フィルムでもよい。また、膜の硬さが硬いときは周波数特性を示す山形がシャープに現れ、柔らかい場合はなだらかな形状となる傾向がある。膜の硬度が硬く、あまりシャープに過ぎる場合は周波数帯域が狭くなるばかりでなく、膜自体が変形に伴う音を発する場合があり好ましくない。膜厚はなるべく薄い方が好ましいが、加工性や強度を考慮して、0.01〜1.00mmの範囲が好ましい。   As a material for the synthetic resin film 3, polyolefin resins such as polyethylene and polypropylene, polyester, EVA, vinyl chloride resin, acrylic resins, other thermoplastic resins, copolymer resins, resin compositions, and the like can be used. . In addition to the single film, a multilayer film of coextruded film may be used. Further, when the film is hard, a chevron showing frequency characteristics appears sharply, and when it is soft, it tends to be a gentle shape. When the film is too hard and too sharp, not only the frequency band is narrowed but also the film itself may emit a sound accompanying deformation, which is not preferable. The film thickness is preferably as thin as possible, but is preferably in the range of 0.01 to 1.00 mm in consideration of workability and strength.

合成樹脂製膜3に孔を穿孔する方法は、特に限定されないが、例えば、パンチングマシーンのような穿孔機を用いて穿孔する方法や、表面に400℃位に加熱した針を植えたロールにフィルムを通して穿孔する方法等がある。自動車用吸音マットの吸音特性に最も大きな影響を及ぼす要因と考えられる吸音性因子である通気性因子として、通気孔の孔径、ピッチ、開口率及び通気量等がある。ここで、通気孔の孔径は、孔の直径をmm単位で表した数値であり、開口率は、孔のピッチ、単位面積当りの孔数、又は単位面積当り開口面積の百分比の何れかで表される。また、通気量は、JIS L1096に準拠した通気度(cc/cm/sec)で表される。 The method of drilling holes in the synthetic resin film 3 is not particularly limited. For example, a method of drilling using a punching machine such as a punching machine, or a film on a roll in which a needle heated to about 400 ° C. is planted on the surface. There is a method of drilling through. The air permeability factors that are considered to be the most influential factors on the sound absorption characteristics of the sound absorbing mat for automobiles include the hole diameter, pitch, opening ratio, and air flow rate of the air holes. Here, the hole diameter of the ventilation hole is a numerical value representing the diameter of the hole in mm, and the opening ratio is represented by any one of the pitch of the hole, the number of holes per unit area, or the percentage of the opening area per unit area. Is done. Further, the air flow rate is represented by air permeability (cc / cm 2 / sec) based on JIS L1096.

合成樹脂製膜3に接して設けられるフェルト状の不織布4としては、例えば、ニードルパンチ不織布、スパンボンド不織布、メルトブローン不織布等がある。これらを単層で又は同一乃至異なる吸音性の不織布を複層で用いてもよい。吸音のメカニズムは諸説あるが、本発明の自動車用吸音マットに関しては、不織布4に音波が進入すると短繊維の間隙部分の空気が振動し、この空気の粘性によって音波のエネルギーの一部が熱エネルギーに変わるので、音波の減衰が起こることによって吸音される。不織布4に有孔合成樹脂製膜3を接合することによって、ヘルムホルツの共鳴器と同様に作用し、有孔合成樹脂製膜3と背後空気層(不織布)の構造は質量とバネの振動系を構成し、質量に相当する孔の部分の空気が激しく振動し、摩擦損失によって音のエネルギーが吸収される結果、より吸音効果が向上するものと考えられる。   Examples of the felt-like nonwoven fabric 4 provided in contact with the synthetic resin film 3 include a needle punched nonwoven fabric, a spunbond nonwoven fabric, and a melt blown nonwoven fabric. These may be a single layer or the same or different sound-absorbing nonwoven fabrics may be used in multiple layers. There are various theories on the sound absorption mechanism. With the sound absorbing mat for automobiles of the present invention, when sound waves enter the nonwoven fabric 4, the air in the gaps between the short fibers vibrates, and due to the viscosity of the air, part of the energy of the sound waves is thermal energy. Therefore, sound is absorbed when sound waves are attenuated. The porous synthetic resin membrane 3 is bonded to the nonwoven fabric 4 to act in the same manner as the Helmholtz resonator, and the structure of the porous synthetic resin membrane 3 and the back air layer (nonwoven fabric) has a vibration system of mass and spring. It is considered that the sound absorption effect is further improved as a result of vigorous vibration of the air in the hole portion corresponding to the mass and absorption of sound energy due to friction loss.

次に、本実施の形態に係る自動車用吸音マットの製造方法について説明する。ただし、本発明の自動車用吸音マットの製造方法は、この製造法に限定されるものではない。図2は、本発明の実施の形態に係る自動車用吸音マットを製造する製造装置の説明図である。この図において、11は第1供給ロールであり、12は第2供給ロールであり、13はガイドロールであり、14はロールコーターであり、15は圧着ロールであり、16はヒートドラムであり、17はエンボシングロールであり、18はバックアップロールであり、19はワインダーである。   Next, a method for manufacturing a sound absorbing mat for automobiles according to the present embodiment will be described. However, the manufacturing method of the sound absorbing mat for automobiles of the present invention is not limited to this manufacturing method. FIG. 2 is an explanatory view of a manufacturing apparatus for manufacturing the automobile sound-absorbing mat according to the embodiment of the present invention. In this figure, 11 is a first supply roll, 12 is a second supply roll, 13 is a guide roll, 14 is a roll coater, 15 is a crimping roll, 16 is a heat drum, 17 is an embossing roll, 18 is a backup roll, and 19 is a winder.

まず、第1ステップにおいて、最初に第1供給ロールに、予め所定の通気孔を穿設したフィルムからなる有孔合成樹脂製膜3をセットし、第2供給ロールには、フェルト状の不織布4をセットする。そして、ロールコーター14には予め接着剤を受け容器に入れておく。次に、有孔合成樹脂製膜3と不織布4をそれぞれ装置に通した後で装置のスイッチを入れる。すると、有孔合成樹脂製膜3の裏側(下面)の通気孔以外の部分に接着剤が塗布され、その接着剤の塗布面に第2供給ロールからの不織布4と重ね合わされた状態で、ヒートドラム16と圧着ロール15の間に挟持して加熱・加圧した後、ワインダー19で捲き取り、有孔合成樹脂製膜3と不織布4の2層積層物を得る。   First, in the first step, a perforated synthetic resin film 3 made of a film having predetermined air holes is previously set on the first supply roll, and the felt-like nonwoven fabric 4 is set on the second supply roll. Set. The roll coater 14 receives an adhesive in a container in advance. Next, after passing the perforated synthetic resin film 3 and the nonwoven fabric 4 through the apparatus, the apparatus is switched on. Then, an adhesive is applied to a portion other than the air holes on the back side (lower surface) of the porous synthetic resin film 3, and the heat is applied in a state where the adhesive is applied to the nonwoven fabric 4 from the second supply roll. After being sandwiched between the drum 16 and the pressure roll 15 and heated and pressurized, it is scraped off by a winder 19 to obtain a two-layer laminate of the perforated synthetic resin film 3 and the nonwoven fabric 4.

次に、第2ステップにおいて、前記工程で貼り合わされたロール状の2層積層物を第2供給ロールにセットし、カーペット等からなる表皮基材2を第1供給ロールにセットする。前記第1ステップと同様にして、表皮基材2の裏側に接着剤を塗布し、この接着剤の塗布面に前記2層積層物の有孔合成樹脂製膜面を重ね合わせて加熱・加圧し、捲き取り、表皮基材2と、有孔合成樹脂製膜3と、不織布4と、をこの順に接着剤を介して積層した3層積層物が得られる。更に、この3層積層物を所定サイズに粗裁した後、所定形状に打ち抜き、仕上げ工程を経て所望の自動車用吸音マットが得られる。   Next, in the second step, the roll-shaped two-layer laminate bonded in the above process is set on the second supply roll, and the skin base material 2 made of carpet or the like is set on the first supply roll. In the same manner as in the first step, an adhesive is applied to the back side of the skin base material 2, and the porous synthetic resin film-forming surface of the two-layer laminate is superimposed on the adhesive application surface, and heated and pressurized. A three-layer laminate in which the skin base material 2, the perforated synthetic resin film 3 and the nonwoven fabric 4 are laminated in this order via an adhesive is obtained. Further, the three-layer laminate is roughly cut into a predetermined size, punched into a predetermined shape, and a desired automobile sound absorbing mat is obtained through a finishing process.

接着剤は、特に限定されないが、溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中から有孔合成樹脂製膜や他の貼り合わせ被着体の材料の種類によって適宜選択して用いることが好ましい。また、接着剤の塗布量は通気性を維持する限りにおいて限定されないが、接着剤の固形分が約30%の場合で80〜150g/mが好ましい。80g/mよりも少ないと必要な接着強度に達しない恐れがあり、150g/mを越えると、特に不織布側に接着剤を塗布する場合に必要な通気性が得られなくなる恐れがあるからである。接着剤の塗布方法は、特に限定されないが液状の接着剤にあっては、リバースロールコーター、ナイフコーター又は吹き付け法等が好ましい。ホットメルト系の接着剤はネット状が好ましく、基材をガラス転移点近辺に暖めた後に一方の被着体に仮着し、更にホットメルト接着剤を融点以上に加熱した後、他の被着体を重ね合わせ加圧して接着する。 The adhesive is not particularly limited, but can be appropriately selected from a solvent-based adhesive, an emulsion-based adhesive, or a hot-melt-based adhesive depending on the type of material for the porous synthetic resin film and other bonded substrates. It is preferable to use it. The amount of adhesive applied is not limited as long as air permeability is maintained, but is preferably 80 to 150 g / m 2 when the solid content of the adhesive is about 30%. If it is less than 80 g / m 2 , the required adhesive strength may not be reached, and if it exceeds 150 g / m 2 , the air permeability required particularly when applying an adhesive to the nonwoven fabric side may not be obtained. It is. The method of applying the adhesive is not particularly limited, but in the case of a liquid adhesive, a reverse roll coater, a knife coater, a spraying method, or the like is preferable. The hot melt adhesive is preferably in the form of a net. After the substrate is warmed to the vicinity of the glass transition point, it is temporarily attached to one adherend, and after the hot melt adhesive is heated to the melting point or higher, the other adherend is applied. The body is overlapped and pressed to adhere.

本実施の形態において、第1ステップでは、有孔合成樹脂製膜3の片面に接着剤を塗布して不織布4と貼り合わせ、第2ステップでは、カーペットの裏面の基布側に接着剤を塗布して有孔合成樹脂製膜3と貼り合わせた。上記の製造方法は一例に過ぎず、この他に、例えば、有孔合成樹脂製膜3の表裏両面に接着剤を塗布した後に、この膜の表面と裏面に表皮基材2と不織布4をそれぞれ1工程で積層してもよい。また、接着剤を塗布する面は、有孔合成樹脂製膜3の表裏何れか又は両面に塗布してもよく、或いは表皮基材2の裏側若しくは不織布4の片側の何れでもよく、貼り合わせ装置を考慮して選択すればよい。また、前述の、本来のカーペットの裏側にフェルト状不織布等を貼り合わせた表皮基材2の場合は、予め有孔合成樹脂製膜3の両側にフェルト状不織布等を貼り合わせた積層材を作成しておき、この積層材の片面に表皮基材2を貼り合わせてもよい。   In the present embodiment, in the first step, an adhesive is applied to one side of the perforated synthetic resin film 3 and bonded to the nonwoven fabric 4, and in the second step, the adhesive is applied to the base fabric side of the back surface of the carpet. And bonded to the porous synthetic resin film 3. The above manufacturing method is merely an example, and in addition to this, for example, after applying an adhesive on both the front and back surfaces of the porous synthetic resin film 3, the skin base material 2 and the nonwoven fabric 4 are respectively applied to the front and back surfaces of the film. Lamination may be performed in one step. The surface to which the adhesive is applied may be applied to either the front or back side of the porous synthetic resin film 3 or both sides, or may be either the back side of the skin base material 2 or one side of the nonwoven fabric 4. Should be selected in consideration of In addition, in the case of the skin base material 2 in which the felt-like non-woven fabric is bonded to the back side of the original carpet described above, a laminated material in which the felt-shaped non-woven fabric is previously bonded to both sides of the porous synthetic resin film 3 is prepared. In addition, you may bond the skin base material 2 to the single side | surface of this laminated material.

本発明の実施例について以下に説明する。ただし、本発明はこの実施例に限定されるものではない。先ず、以下の材料を準備して、前記実施の形態に記載した製造方法に従って自動車用吸音マットを製造した。
<材料>
表皮基材:材質 ナイロン糸、目付け量 700g/m、パイル高さ 8.5mm、
ゲージ 1/8
不織布(ニードルパンチ):材料 ポリエステル、糸の太さ 4〜12デニール、
目付け量 500g/m及び700g/m
接着剤:溶剤タイプのウレタン系接着剤、目付け量 80〜150g/m
有孔合成樹脂製膜:0.05mm厚ポリエチレンフィルム、0.10mm厚ポリエチレンフィルム、0.05mm厚ポリエステルフィルム
<試験方法>
吸音率の測定は垂直入射法(JIS A 1405)による。
Examples of the present invention will be described below. However, the present invention is not limited to this embodiment. First, the following materials were prepared, and an automobile sound absorbing mat was manufactured according to the manufacturing method described in the above embodiment.
<Material>
Skin base material: material nylon thread, basis weight 700 g / m 2 , pile height 8.5 mm,
Gauge 1/8
Non-woven fabric (needle punch): material polyester, thread thickness 4-12 denier,
Weight per unit area 500 g / m 2 and 700 g / m 2
Adhesive: Solvent type urethane adhesive, basis weight 80-150 g / m 2
Perforated synthetic resin film: 0.05 mm thick polyethylene film, 0.10 mm thick polyethylene film, 0.05 mm thick polyester film <Test method>
The sound absorption coefficient is measured by a normal incidence method (JIS A 1405).

得られた自動車用吸音マットについて、垂直入射測定法(ベース)によって吸音率を測定し、吸音率と周波数の関係をグラフに示した(図3〜7参照)。図3は、通気量と吸音特性の相関関係を示すグラフである。図4は、フィルムの素材の違いと吸音特性の相関関係を示すグラフである。図5は、フィルムに開けた孔の数の違いと吸音特性の相関関係を示すグラフである。図6は、フィルムの厚みの違いと吸音特性の相関関係を示すグラフである。図7は、不織布の目付け量の違いと吸音特性の相関関係を示すグラフである。   With respect to the obtained sound absorbing mat for automobiles, the sound absorption rate was measured by a normal incidence measurement method (base), and the relationship between the sound absorption rate and the frequency was shown in a graph (see FIGS. 3 to 7). FIG. 3 is a graph showing the correlation between the air flow rate and the sound absorption characteristics. FIG. 4 is a graph showing the correlation between the difference in film materials and sound absorption characteristics. FIG. 5 is a graph showing the correlation between the difference in the number of holes formed in the film and the sound absorption characteristics. FIG. 6 is a graph showing the correlation between the difference in film thickness and the sound absorption characteristics. FIG. 7 is a graph showing the correlation between the difference in the basis weight of the nonwoven fabric and the sound absorption characteristics.

前記グラフについて以下に説明する。図3に示すグラフから、通気量(ここで言う通気量はマットの通気量を示す)が大きくなると、吸音特性ピークは高周波数帯域の方にシフトすることが確認された。図4に示すグラフから、硬度の硬いポリエステルフィルムは硬度の柔らかいポリエチレンフィルムに比較して吸音特性ピークはシャープに現れる傾向にある。ただし、小さな通気孔の数が多く穿孔されている場合は緩やかになる傾向がある。図5に示すグラフから、大孔径の孔が疎らに開いている場合(108B)は、吸音ピークがシャープに現れ、小孔径の孔が密に開いている場合(105)は、吸音ピークがなだらかに現れる。ここで、孔のサイズと孔の配置の関係は図8に示すとおりである。図6に示すグラフから、フィルムの厚みは、フィルムの硬さと連動する傾向にある。即ち、同一素材で厚い場合は吸音特性ピークがシャープに現れ、薄い場合はなだらかに現れる。図7に示すグラフから、不織布の目付け量の大きい方が吸音特性ピークがシャープに且つ高く現れる傾向がある。   The graph will be described below. From the graph shown in FIG. 3, it was confirmed that the sound absorption characteristic peak shifts toward the high frequency band when the air flow rate (the air flow rate here indicates the air flow rate of the mat) increases. From the graph shown in FIG. 4, the polyester film having a high hardness tends to appear sharper than the polyethylene film having a low hardness. However, when a large number of small vents are perforated, there is a tendency to be gentle. From the graph shown in FIG. 5, when the large-diameter holes are loosely opened (108B), the sound absorption peak appears sharply, and when the small-diameter holes are densely opened (105), the sound absorption peak is gentle. Appear in Here, the relationship between the hole size and the hole arrangement is as shown in FIG. From the graph shown in FIG. 6, the thickness of the film tends to be interlocked with the hardness of the film. That is, when the same material is thick, the sound absorption characteristic peak appears sharply, and when it is thin, it appears gently. From the graph shown in FIG. 7, the sound absorption characteristic peak tends to appear sharper and higher as the basis weight of the nonwoven fabric increases.

以上に示したグラフは一例に過ぎないが、前記のようにして通気孔の孔径、ピッチ、開口率及び通気量等の通気性、材質、厚み、目付け量等の吸音性因子が予め分かっている有孔合成樹脂製膜、不織布及び表皮基材を使用した自動車用吸音マットから、前記有孔合成樹脂製膜に起因する吸音性因子と自動車用吸音マットの吸音特性との相関関係をグラフ等に示し予め求めておき、前記相関関係を示すグラフに基づいて、例えば、周波数3000(Hz)に吸音ピークが現れ、その吸音率が0.84%の自動車用吸音マットを製造するのに必要な材料として、開口率が7%で0.05mm厚ポリエチレンフィルムと、目付け量 500g/mの不織布(ニードルパンチ)と、所定の表皮基材を選択して、これらを接着剤を介して通気性を保持した状態で積層することによって、所望の自動車用吸音マットを製造することができる。 The graph shown above is only an example, but as described above, the air-absorbing factors such as the air diameter, pitch, opening ratio, air permeability, etc., material, thickness, basis weight, etc. of the air holes are known in advance. From a sound-absorbing mat for automobiles using a porous synthetic resin film, nonwoven fabric and skin base material, a graph shows the correlation between the sound-absorbing factor resulting from the porous synthetic resin film and the sound-absorbing characteristics of the sound-absorbing mat for automobiles Based on the graph showing the correlation, for example, a sound absorption peak appears at a frequency of 3000 (Hz), and a material necessary for manufacturing a sound absorbing mat for automobiles having a sound absorption rate of 0.84% is shown. As an example, select a polyethylene film with an opening ratio of 7% and a thickness of 0.05 mm, a nonwoven fabric (needle punch) with a basis weight of 500 g / m 2 , and a predetermined skin base material. Retention By laminating by state, it is possible to produce a desired sound absorbing mats for automobiles.

前記所望の吸音特性を備えた自動車用吸音マットの製造方法においてコンピュータを用いてもよい。例えば、有孔合成樹脂製膜、表皮基材及び不織布の各材料の吸音性因子を蓄積するための材料ファイルと、各材料の吸音性因子と自動車用吸音マットの吸音特性データを関連付ける吸音特性ファイルと、使用する材料の種類及び求める自動車用吸音マットの吸音特性を入力する入力手段と、前記入力された材料の種類及び吸音特性に基づいて、関連付ファイルから吸音特性を満足する各材料の吸音性因子を中央演算装置によりプログラムに従って選択する選択手段と、前記選択手段によって選択された材料とその吸音特性を表示させる出力手段と、を備えてなる自動車用吸音マットの製造補助装置を用いることができる。   A computer may be used in the method for manufacturing a sound absorbing mat for automobiles having the desired sound absorbing characteristics. For example, a material file for accumulating sound absorbing factors for each material of perforated synthetic resin film, skin base material and nonwoven fabric, and a sound absorbing property file for associating the sound absorbing factor of each material with the sound absorbing property data of the sound absorbing mat for automobiles And input means for inputting the type of material to be used and the sound absorption characteristic of the desired sound absorbing mat for automobiles, and the sound absorption of each material satisfying the sound absorption characteristic from the associated file based on the input type of material and the sound absorption characteristic Use of an auxiliary device for manufacturing a sound absorbing mat for automobiles, comprising: selecting means for selecting a sex factor according to a program by a central processing unit; and output means for displaying the material selected by the selecting means and its sound absorption characteristics. it can.

図9に示すように、本発明の実施例に係る自動車用吸音マットの製造補助装置は、コンピュータを制御するための制御プログラム31aと前記関連付ファイルから吸音特性を満足する各材料の吸音性因子を選択する選択プログラム31bとを記憶するための記憶装置(1)31と、材料ファイル32aと吸音特性ファイル32bを記憶するための記憶装置(2)32と、中央演算装置33と、使用する材料の種類及び求める自動車用吸音マットの吸音特性を入力する入力手段34と、前記選択手段によって選択された材料とその吸音特性を表示させる出力手段35と、を備える。   As shown in FIG. 9, the auxiliary device for manufacturing a sound-absorbing mat for automobiles according to an embodiment of the present invention has a sound-absorbing factor for each material satisfying sound-absorbing characteristics from a control program 31a for controlling a computer and the associated file. A storage device (1) 31 for storing a selection program 31b for selecting a storage device, a storage device (2) 32 for storing a material file 32a and a sound absorption characteristic file 32b, a central processing unit 33, and materials used And an input means 34 for inputting the sound absorption characteristics of the sound absorbing mat for automobiles to be obtained, and an output means 35 for displaying the material selected by the selection means and the sound absorption characteristics.

ここで、材料ファイル32aには、自動車用吸音マットに使用される材料をその吸音性因子(フィルムの素材、フィルムの厚み、孔径、ピッチ、孔数、開口率、通気量等)とともに識別番号を付して格納しておく。吸音特性ファイル32bには、前記材料ファイル32aに格納された複数の材料(表皮基材と有孔合成樹脂製膜と不織布について吸音性因子を含む)を組み合わせたときに得られる自動車用吸音マットの吸音特性を識別番号を付して格納しておく。入力手段34によって、例えば、表皮基材と有孔合成樹脂製膜と不織布の種類と自動車用吸音マットの吸音特性として吸音ピークが現れる周波数とその吸音率を入力すると、選択プログラム31bが吸音特性ファイル32bを検索し、入力された吸音特性と一致若しくは近似する材料を選択し、出力手段35によってその材料及び吸音性因子を出力する。この材料を組み合わせて使用すれば所望の吸音特性を備えた自動車用吸音マットを製造することができる。   Here, the material file 32a includes an identification number for the material used for the sound-absorbing mat for automobiles along with its sound-absorbing factors (film material, film thickness, hole diameter, pitch, number of holes, opening rate, air flow rate, etc.). Attached and stored. The sound absorption characteristic file 32b includes a sound absorption mat for automobiles obtained by combining a plurality of materials stored in the material file 32a (including a sound absorption factor for the skin base material, porous synthetic resin film, and nonwoven fabric). The sound absorption characteristic is stored with an identification number. When the input means 34 inputs, for example, the type of the skin base material, the porous synthetic resin film, the nonwoven fabric, the frequency at which the sound absorption peak appears as the sound absorption characteristic of the automobile sound absorption mat, and the sound absorption coefficient, the selection program 31b loads the sound absorption characteristic file. The material 32b is searched, a material that matches or approximates the input sound absorption characteristic is selected, and the material and the sound absorption factor are output by the output means 35. If this material is used in combination, a sound-absorbing mat for automobiles having desired sound-absorbing characteristics can be manufactured.

本発明に係る自動車用吸音マット及びその製造方法は、前記合成樹脂製膜に穿設される通気孔の孔径、ピッチ及び通気量等の通気性因子を変えて、得られる自動車用吸音マットの吸音特性を正確に制御し、指定された周波数帯域に吸音ピークが出現する自動車用吸音マットを設計且つ製造することが可能となるので極めて有用である。   The sound-absorbing mat for automobiles according to the present invention and the method for producing the same are obtained by changing the air permeability factors such as the hole diameter, pitch, and air flow rate of the air holes formed in the synthetic resin film. This is extremely useful because it is possible to design and manufacture a sound-absorbing mat for an automobile in which the characteristics are accurately controlled and a sound-absorbing peak appears in a designated frequency band.

本発明の実施の形態に係る自動車用吸音マットを示す断面図である。It is sectional drawing which shows the sound-absorbing mat for motor vehicles based on embodiment of this invention. 本発明の実施の形態に係る自動車用吸音マットを製造する製造装置を示す説明図である。It is explanatory drawing which shows the manufacturing apparatus which manufactures the sound-absorbing mat for motor vehicles based on embodiment of this invention. 本発明の実施例に係る自動車用吸音マットの吸音率と周波数の関係を示すグラフ図である。It is a graph which shows the relationship between the sound absorption rate and frequency of the sound-absorbing mat for motor vehicles based on the Example of this invention. 本発明の実施例に係る自動車用吸音マットの吸音率と周波数の関係を示すグラフ図である。It is a graph which shows the relationship between the sound absorption rate and frequency of the sound-absorbing mat for motor vehicles based on the Example of this invention. 本発明の実施例に係る自動車用吸音マットの吸音率と周波数の関係を示すグラフ図である。It is a graph which shows the relationship between the sound absorption rate and frequency of the sound-absorbing mat for motor vehicles based on the Example of this invention. 本発明の実施例に係る自動車用吸音マットの吸音率と周波数の関係を示すグラフ図である。It is a graph which shows the relationship between the sound absorption rate and frequency of the sound-absorbing mat for motor vehicles based on the Example of this invention. 本発明の実施例に係る自動車用吸音マットの吸音率と周波数の関係を示すグラフ図である。It is a graph which shows the relationship between the sound absorption rate and frequency of the sound-absorbing mat for motor vehicles based on the Example of this invention. 本発明の実施例に係る自動車用吸音マットに使用する有孔合成樹脂製膜の孔のサイズと孔の配置の関係を示す説明図である。It is explanatory drawing which shows the relationship between the hole size of a perforated synthetic resin film | membrane used for the sound-absorbing mat for motor vehicles based on the Example of this invention, and arrangement | positioning of a hole. 本発明の実施例に係る自動車用吸音マットの製造補助装置を示すブロック図である。It is a block diagram which shows the manufacture assistance apparatus of the sound-absorbing mat for motor vehicles based on the Example of this invention.

符号の説明Explanation of symbols

1:自動車用吸音マット、2:表皮基材(カーペット)、2a:パイル、2b:基布、3:合成樹脂製膜、4:不織布、5:接着剤、5a,5b:接着剤層、6:基布、7:通気孔、11:第1供給ロール、12:第2供給ロール、13:ガイドロール、14:ロールコーター、15:圧着ロール、16:ヒートドラム、17:エンボシングロール、18:バックアップロール、19:ワインダー、
31:記憶装置1、31a:制御プログラム、31b:選択プログラム、32:記憶装置2、32a材料ファイル、:32b:吸音特性ファイル、32c:関連付ファイル、33:中央演算装置、34:入力手段、35:出力手段
1: sound absorbing mat for automobile, 2: skin base material (carpet), 2a: pile, 2b: base fabric, 3: synthetic resin film, 4: non-woven fabric, 5: adhesive, 5a, 5b: adhesive layer, 6 : Base fabric, 7: Vent, 11: First supply roll, 12: Second supply roll, 13: Guide roll, 14: Roll coater, 15: Crimp roll, 16: Heat drum, 17: Embossing roll, 18 : Backup roll, 19: Winder,
31: storage device 1, 31a: control program, 31b: selection program, 32: storage device 2, 32a material file, 32b: sound absorption characteristic file, 32c: associated file, 33: central processing unit, 34: input means, 35: Output means

Claims (6)

カーペット等からなる表皮基材と、この表皮基材の裏面側にあって多数の通気孔を備えた合成樹脂製膜と、フェルト状の不織布と、をこの順にそれぞれ接着剤を介して且つ通気性を保持した状態で積層一体化してなることを特徴とする自動車用吸音マット。 A skin base material made of carpet or the like, a synthetic resin film provided with a large number of ventilation holes on the back side of the skin base material, and a felt-like nonwoven fabric in this order via an adhesive and air permeability A sound-absorbing mat for automobiles, characterized by being laminated and integrated in a state where the 前記合成樹脂製膜の通気孔を除く片面に接着剤層が形成されるか、又は表皮基材の裏面に接着剤層が通気性を保持して形成され、前記何れかの接着剤層を介して合成樹脂製膜の片面に表皮基材が積層一体化してなり、前記合成樹脂製膜の他の片面に通気孔を除いて接着剤層が形成されるか、又は前記不織布の片面に接着剤層が通気性を保持して形成され、前記何れかの接着剤層を介して合成樹脂製膜の他の片面に前記不織布が積層一体化してなることを特徴とする請求項1記載の自動車用吸音マット。 An adhesive layer is formed on one side of the synthetic resin film excluding the ventilation holes, or an adhesive layer is formed on the back surface of the skin base material while maintaining air permeability. The skin base material is laminated and integrated on one side of the synthetic resin film, and an adhesive layer is formed on the other side of the synthetic resin film by removing air holes, or an adhesive is formed on one side of the nonwoven fabric. 2. The automotive use according to claim 1, wherein a layer is formed while maintaining air permeability, and the nonwoven fabric is laminated and integrated on the other surface of the synthetic resin film via any one of the adhesive layers. Sound absorbing mat. 前記接着剤又は接着剤層が溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を用いてなることを特徴とする請求項1または2記載の自動車用吸音マット。 3. The automobile according to claim 1, wherein the adhesive or the adhesive layer is made of at least one of a solvent-based adhesive, an emulsion-based adhesive, and a hot-melt-based adhesive. Sound absorbing mat. 多数の通気孔を備えた合成樹脂製膜の通気孔を除く両面全面に溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を塗布し、前記接着剤を塗布した合成樹脂製膜をカーペット等からなる表皮基材の裏面側とフェルト状の不織布との間に挟んで加熱・加圧した後に冷却して積層一体化することを特徴とする自動車用吸音マットの製造方法。 Applying at least one of a solvent-based adhesive, an emulsion-based adhesive, or a hot-melt-based adhesive on the entire surface of the synthetic resin film provided with a large number of air holes, except for the air holes, For automobiles, characterized in that a synthetic resin film coated with an agent is sandwiched between the back side of a skin base material made of carpet or the like and a felt-like nonwoven fabric, heated and pressurized, then cooled and laminated together A method for producing a sound absorbing mat. カーペット等からなる表皮基材の裏面側及びフェルト状の不織布の片面に溶剤系接着剤、エマルジョン系接着剤又はホットメルト系接着剤の中の少なくとも何れか一種の接着剤を塗布し、前記接着剤を塗布した表皮基材の裏面側及び不織布の間に多数の通気孔を備えた合成樹脂製膜を挟んで加熱・加圧した後に冷却して積層一体化することを特徴とする自動車用吸音マットの製造方法。 Applying at least one of a solvent-based adhesive, an emulsion-based adhesive, or a hot-melt-based adhesive to the back side of a skin base material made of carpet or the like and one side of a felt-like nonwoven fabric, and the adhesive A sound-absorbing mat for automobiles, characterized in that a synthetic resin film having a large number of ventilation holes is sandwiched between a back surface side of a skin base material coated with sapphire and heated and pressurized, and then cooled and laminated together Manufacturing method. カーペット等からなる表皮基材と、この表皮基材の裏面側にあって多数の通気孔を備えた合成樹脂製膜と、フェルト状の不織布と、をこの順にそれぞれ接着剤を介して且つ通気性を保持した状態で積層一体化してなる自動車用吸音マットの製造方法において、通気孔の孔径、ピッチ、開口率、通気量、材質、厚み及び目付け量等の吸音性因子が予め分かっている有孔合成樹脂製膜、不織布及び表皮基材の何れかを使用した自動車用吸音マットから、前記材料に起因する吸音性因子と自動車用吸音マットの吸音特性との相関関係を求めるステップと、前記相関関係に基づいて所望の吸音特性を備えた自動車用吸音マットを製造するに必要な所定の吸音性因子を備える材料を選択するステップと、選択された材料を組み合わせて所望の吸音特性を備えた自動車用吸音マットを製造するステップとを備えたことを特徴とする自動車用吸音マットの製造方法。
A skin base material made of carpet or the like, a synthetic resin film provided with a large number of ventilation holes on the back side of the skin base material, and a felt-like nonwoven fabric in this order via an adhesive and air permeability In a method for manufacturing a sound-absorbing mat for automobiles, which is laminated and integrated with holding the sound, the sound-absorbing factors such as the hole diameter, pitch, aperture ratio, air flow rate, material, thickness and basis weight of the air holes are known in advance. Obtaining a correlation between a sound absorbing factor caused by the material and a sound absorbing characteristic of the sound absorbing mat for a car from a sound absorbing mat for a car using any of synthetic resin film, nonwoven fabric and skin base material, and the correlation A step of selecting a material having a predetermined sound absorption factor necessary for manufacturing an automobile sound-absorbing mat having a desired sound-absorbing characteristic, and combining the selected material to obtain a desired sound-absorbing characteristic. Method of manufacturing an automotive sound absorbing mat comprising the steps of manufacturing the example was sound-absorbing mats for automobiles.
JP2006220165A 2006-08-11 2006-08-11 Automotive sound absorption mat and its manufacturing method Pending JP2008044459A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006220165A JP2008044459A (en) 2006-08-11 2006-08-11 Automotive sound absorption mat and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006220165A JP2008044459A (en) 2006-08-11 2006-08-11 Automotive sound absorption mat and its manufacturing method

Publications (1)

Publication Number Publication Date
JP2008044459A true JP2008044459A (en) 2008-02-28

Family

ID=39178605

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006220165A Pending JP2008044459A (en) 2006-08-11 2006-08-11 Automotive sound absorption mat and its manufacturing method

Country Status (1)

Country Link
JP (1) JP2008044459A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7658984B2 (en) * 2001-11-26 2010-02-09 International Automotive Components Group North America, Inc. Lightweight acoustic automotive carpet
JP2010030474A (en) * 2008-07-29 2010-02-12 Japan Vilene Co Ltd Floor mat for automobile and manufacturing method therefor
US7682681B2 (en) * 2001-11-26 2010-03-23 International Automotive Components Group North America, Inc. Sound absorbing/sound blocking automotive trim products
CN101830188A (en) * 2010-05-24 2010-09-15 宝鸡市天瑞汽车内饰件有限公司 Method for producing automotive sound-absorption and heat-insulation integrated carpet
WO2014133033A1 (en) * 2013-02-27 2014-09-04 株式会社神戸製鋼所 Sound insulating structure
KR101817307B1 (en) 2011-03-17 2018-01-10 엘에스전선 주식회사 Carpet Tile With Excellent Flexibility
JP2019082574A (en) * 2017-10-31 2019-05-30 株式会社 静科 Multilayer sound absorptive panel
CN109940952A (en) * 2017-12-21 2019-06-28 长城汽车股份有限公司 The forming method of carpet blanket base, carpet for automobile assembly and carpet blanket base
KR102004340B1 (en) * 2019-05-09 2019-07-26 배호천 Puzzles cushion mat and method for manufacturing
US10596944B2 (en) * 2017-01-11 2020-03-24 Toyota Boshoku Kabushiki Kaisha Floor carpet for vehicles and method for producing same
JP2021502216A (en) * 2017-11-13 2021-01-28 ユニバーサル.ファイバーズ.インコーポレイテッド Manufacturing method of damping material and / or sound deadening material
US11351751B2 (en) * 2016-10-21 2022-06-07 Board Of Regents, The University Of Texas System Noise-absorbent and odor-adsorbent fabric cover systems for vehicle interiors

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7658984B2 (en) * 2001-11-26 2010-02-09 International Automotive Components Group North America, Inc. Lightweight acoustic automotive carpet
US7682681B2 (en) * 2001-11-26 2010-03-23 International Automotive Components Group North America, Inc. Sound absorbing/sound blocking automotive trim products
JP2010030474A (en) * 2008-07-29 2010-02-12 Japan Vilene Co Ltd Floor mat for automobile and manufacturing method therefor
CN101830188A (en) * 2010-05-24 2010-09-15 宝鸡市天瑞汽车内饰件有限公司 Method for producing automotive sound-absorption and heat-insulation integrated carpet
KR101817307B1 (en) 2011-03-17 2018-01-10 엘에스전선 주식회사 Carpet Tile With Excellent Flexibility
US9564118B2 (en) 2013-02-27 2017-02-07 Kobe Steel, Ltd. Sound insulating structure
WO2014133033A1 (en) * 2013-02-27 2014-09-04 株式会社神戸製鋼所 Sound insulating structure
US11351751B2 (en) * 2016-10-21 2022-06-07 Board Of Regents, The University Of Texas System Noise-absorbent and odor-adsorbent fabric cover systems for vehicle interiors
US10596944B2 (en) * 2017-01-11 2020-03-24 Toyota Boshoku Kabushiki Kaisha Floor carpet for vehicles and method for producing same
JP2019082574A (en) * 2017-10-31 2019-05-30 株式会社 静科 Multilayer sound absorptive panel
JP2021502216A (en) * 2017-11-13 2021-01-28 ユニバーサル.ファイバーズ.インコーポレイテッド Manufacturing method of damping material and / or sound deadening material
CN109940952A (en) * 2017-12-21 2019-06-28 长城汽车股份有限公司 The forming method of carpet blanket base, carpet for automobile assembly and carpet blanket base
KR102004340B1 (en) * 2019-05-09 2019-07-26 배호천 Puzzles cushion mat and method for manufacturing

Similar Documents

Publication Publication Date Title
JP2008044459A (en) Automotive sound absorption mat and its manufacturing method
JP5091671B2 (en) Sound-absorbing multilayer composite material
US20050208261A1 (en) Carpet for vehicles and method for manufacturing the same
EP1761914B1 (en) Low thickness sound absorptive multilayer composite
US7563498B2 (en) Carpet for vehicles
US8574700B2 (en) Carpet and method of manufacture therefor
JP6029279B2 (en) Multi-layer sound absorbing sheet
US7097723B2 (en) Lightweight acoustic automotive carpet
US20070036979A1 (en) Interior lining or covering element for motor vehicles
KR20090127926A (en) Low mass acoustically enhanced floor carpet system
WO2005097547A1 (en) Molded spreading interior trim material for automobile
ATE533887T1 (en) BACK-FOAMED CARPET MOLDING FOR MOTOR VEHICLES AND METHOD FOR THE PRODUCTION THEREOF
JP4136457B2 (en) Carpet for vehicle and method for manufacturing the same
CN110234501A (en) Acoustics carpet for vehicle
JP4626969B2 (en) Vehicle interior material with excellent sound absorption performance
WO2004054795A1 (en) Laminated surface skin material and laminate for interior material
KR20150122568A (en) Dash pad for vehicle
JP2009249803A (en) Nonwoven fabric and formed nonwoven fabric essentially free from variation of air permeation in high-temperature atmosphere
JP2004209975A (en) Laminated skin material and laminate for interior material using the same
JP2007276722A (en) Lightweight floor mat for automobile with sound absorbing effect
JP3786250B2 (en) Ceiling material for vehicle and method for manufacturing the same
JP4187572B2 (en) Automotive interior materials
US10618571B2 (en) Manufacture and use of nonwoven products utilizing ribbon cross-section fibers for automotive applications
JP2016097854A (en) Sound absorption structure by vehicular trim material
JP2023058148A (en) Skin material for interior