JP2007311369A - Connection structure between wire and terminal fitting - Google Patents
Connection structure between wire and terminal fitting Download PDFInfo
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- JP2007311369A JP2007311369A JP2007226023A JP2007226023A JP2007311369A JP 2007311369 A JP2007311369 A JP 2007311369A JP 2007226023 A JP2007226023 A JP 2007226023A JP 2007226023 A JP2007226023 A JP 2007226023A JP 2007311369 A JP2007311369 A JP 2007311369A
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Description
本発明は、電線と端子金具との接続構造に関するものである。 The present invention relates to a connection structure between an electric wire and a terminal fitting.
例えば、電気自動車に使用される動力用の電線では、その軽量化を図るために、銅合金製の従来の芯線に代えてアルミ製の芯線を使用することが考えられている。 For example, in order to reduce the weight of a power wire used in an electric vehicle, it is considered to use an aluminum core wire instead of a conventional copper alloy core wire.
ところで、電線を端子金具に導通接続させるにあたって、電線の芯線と端子金具とが異種の金属によって形成されている場合には、両者の接続部分に水分が介在すると両金属が水中にイオンとして溶け込んで電気化学的反応によって腐食が進行する電食が発生することが知られている。 By the way, when the electric wire is connected to the terminal fitting in a conductive manner, when the core wire of the electric wire and the terminal fitting are formed of different kinds of metals, both the metals are dissolved as ions in the water when moisture is present in the connection portion between them. It is known that electrolytic corrosion occurs where corrosion proceeds due to an electrochemical reaction.
一方、電線と接続させる端子金具としては、そのコスト面から、電線接続部が底板の両側縁からカシメ片を立ち上げてなるオープンバレル型のものを使用することが好ましい。 On the other hand, as the terminal fitting to be connected to the electric wire, it is preferable to use an open barrel type in which the electric wire connecting portion is raised from the both side edges of the bottom plate in terms of cost.
そうすると、アルミ製の芯線の電線を使用する場合には、アルミ製のオープンバレル型端子金具を使用することが最も好ましいのであるが、アルミ製のオープンバレル型端子金具は、カシメ片の強度を充分に確保できないという問題があり、実用的ではない。かといって、従来の銅合金製のオープンバレル型端子金具を使用した場合には、上述したように電食が起きるという問題がある。このためこれまでは、アルミ製の芯線の電線を使用する場合には、端子金具として芯線部分全体を覆う筒型接続部を備えたクローズドバレル型のものを使用せざるを得ず、その高い生産コストに悩まされていた。 Then, when using an aluminum core wire, it is most preferable to use an aluminum open barrel type terminal fitting, but the aluminum open barrel type terminal fitting has sufficient strength of the caulking piece. However, it is not practical. However, when the conventional open-alloy type metal fitting made of copper alloy is used, there is a problem that electrolytic corrosion occurs as described above. For this reason, until now, when using an aluminum core wire, it has been necessary to use a closed barrel type terminal fitting with a cylindrical connection part covering the entire core wire part as the terminal fitting, and its high production I was troubled by the cost.
本発明は上記事情に鑑みてなされたものであって、電線と端子金具とが異種金属であっても、低コストで接続できる電線と端子金具との接続構造を提供することを目的とするものである。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a connection structure between an electric wire and a terminal fitting that can be connected at low cost even if the electric wire and the terminal fitting are made of different metals. It is.
上記課題を解決するためになされた請求項1の発明は、芯線に絶縁層を被覆してなる電線と、前記芯線とは異種の金属によって形成され、カシメ片を備えたオープンバレル状をなす電線接続部を有する端子金具との接続構造であって、前記電線の端末部の絶縁層が除去されることにより露出された前記芯線に中間キャップを被覆し、この中間キャップを包囲するように前記カシメ片を圧着させ、前記中間キャップが前記端子金具と同種の金属等の前記端子金具との間で電食を生じさせない材料により形成されているところに特徴を有する。 In order to solve the above-mentioned problems, the invention of claim 1 is characterized in that an electric wire formed by coating a core wire with an insulating layer, and an electric wire having an open barrel shape, wherein the core wire is formed of a dissimilar metal and has a crimping piece. A connection structure with a terminal fitting having a connection portion, wherein an intermediate cap is covered on the core wire exposed by removing an insulating layer of a terminal portion of the electric wire, and the crimping is performed so as to surround the intermediate cap. A feature is that a piece is crimped and the intermediate cap is formed of a material that does not cause electrolytic corrosion between the terminal fitting and the terminal fitting such as the same kind of metal.
また請求項2の発明は、請求項1に記載の電線と端子金具との接続構造であって、前記芯線と前記中間キャップとの間に防水用の充填材が充填されているところに特徴を有する。 The invention according to claim 2 is the connection structure between the electric wire and the terminal fitting according to claim 1, characterized in that a waterproof filler is filled between the core wire and the intermediate cap. Have.
請求項3の発明は、請求項2に記載の電線と端子金具との接続構造であって、前記充填材に金属粉が混合されているところに特徴を有する。 The invention of claim 3 is a connection structure between the electric wire and the terminal fitting according to claim 2, and is characterized in that metal powder is mixed in the filler.
請求項4の発明は、請求項1ないし請求項3のいずれかに記載の電線と端子金具との接続構造であって、前記絶縁層の端末部に防水性の弾性部材を外嵌し、その弾性部材に前記中間キャップの開口端を外嵌させるところに特徴を有する。 Invention of Claim 4 is a connection structure of the electric wire and terminal metal fitting in any one of Claim 1 thru | or 3, Comprising: A waterproof elastic member is externally fitted to the terminal part of the said insulating layer, The The elastic member is characterized in that the open end of the intermediate cap is externally fitted.
上記請求項1の発明によれば、まず電線の端末部に露出された芯線に中間キャップを被覆して芯線と中間キャップとを導通接続し、その後その中間キャップと端子金具とを導通接続することにより、電線と端子金具とが導通接続されている構成である。この時、芯線と中間キャップとは異種の金属等によって形成されているが、両者の接続部分は外部に露出されることがないため、水分によって電食が発生することはない。また、中間キャップと端子金具とは、同種の金属等によって形成されているため、両者の接続部分が外部に露出されて水分に触れることがあっても、両者間で電食は発生しない。よって、オープンバレル型の端子金具を使用することが可能となり、従来のようにクローズドバレルの端子を使用する場合と比較してコストを低減させることができるという作用効果を奏する。 According to the first aspect of the invention, first, the core wire exposed at the terminal portion of the electric wire is covered with the intermediate cap, and the core wire and the intermediate cap are conductively connected, and then the intermediate cap and the terminal fitting are conductively connected. Thus, the electric wire and the terminal fitting are connected in a conductive manner. At this time, the core wire and the intermediate cap are formed of different kinds of metals or the like. However, since the connection portion between the two is not exposed to the outside, no electrolytic corrosion occurs due to moisture. In addition, since the intermediate cap and the terminal fitting are formed of the same type of metal or the like, even if the connecting portion of both is exposed to the outside and is exposed to moisture, no electrolytic corrosion occurs between them. Therefore, it is possible to use an open barrel type terminal fitting, and there is an effect that the cost can be reduced as compared with the case of using a closed barrel terminal as in the prior art.
また、請求項2の発明によれば、芯線と中間キャップとの間には防水用の充填材が充填される構成であるから、両者の間に水分が入り込むことを確実に防止できる。 According to the invention of claim 2, since the waterproof filler is filled between the core wire and the intermediate cap, moisture can be reliably prevented from entering between the two.
さらに、請求項3の発明によれば、充填材には金属粉が混合される構成であるから、中間キャップと芯線との間に充填材を介在させる場合でも、両者の電気的導通を確実にすることができる。 Furthermore, according to the invention of claim 3, since the filler is configured to be mixed with metal powder, even when the filler is interposed between the intermediate cap and the core wire, the electrical continuity between the two is ensured. can do.
また、請求項4の発明のように、絶縁層の端末部に防水性の弾性部材を外嵌させ、その弾性部材に中間キャップの開口端を外嵌させることにより、芯線と中間キャップとの間に水分が入り込むことを防止する構成としてもしてもよい。 Further, as in the invention of claim 4, a waterproof elastic member is externally fitted to the terminal portion of the insulating layer, and the opening end of the intermediate cap is externally fitted to the elastic member, so that there is no gap between the core wire and the intermediate cap. It is also possible to adopt a configuration that prevents moisture from entering.
以下、本発明を具体化した一実施形態を図1乃至図5を参照して説明する。本実施形態では、アルミ製の芯線を絶縁被覆してなる電線と、銅合金製の端子金具とを接続させる場合の接続構造の一例をを示すものである。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 5. In this embodiment, an example of a connection structure in the case of connecting an electric wire formed by insulating coating an aluminum core wire and a terminal fitting made of a copper alloy is shown.
電線10は、図1に示すように、複数の細いアルミ線を撚り合わせてなる芯線11を樹脂製の絶縁層12で被覆したものであり、その端末部においては、絶縁層12が剥き取られて芯線11が露出されている。
As shown in FIG. 1, the
一方、端子金具20は、図2に示すように、肉厚の銅合金板材からなり、全体として前後方向に細長い形状をなしている。端子金具20の前端部(図2中左側)は平板状の機器接続部21とされ、この機器接続部21には接続孔22が形成されている。端子金具20の後端部には、オープンバレル状の、即ち底板23の左右両側縁から一対のカシメ片24,24を立ち上げた形態をなす電線圧着部25(本発明の構成要件である電線接続部)が形成されている。
On the other hand, as shown in FIG. 2, the
上記電線の端末部の芯線には、上記端子金具20と同種の銅合金製の中間キャップ30が被覆される。中間キャップ30は、図1に示すように、一方側が閉じられた筒状をなしており、電線10の端末部の芯線11から絶縁層12の先端部まで覆うことが可能なように、長さ方向の途中において段部31が形成されてその端縁側が径大となる形態とされている。
An
本実施形態において、電線10および端子金具20を接続させる場合には、まず、電線10の端末部および中間キャップ30の内壁に充填材40を塗布する。充填材40は防水性の合成樹脂からなり、この樹脂中には例えば亜鉛等の金属粉末が予め混合されている。そして、図3に示すように、電線10の端末部の芯線11および絶縁層12を覆うように中間キャップ30を被覆する。すると、電線10の芯線11と中間キャップ30との間に充填材40が薄く押し広げられ、両者間の隙間を埋め込む。これにより、電線10と中間キャップ30との間に水分が入り込むことが確実に防止される。また、充填材中の金属粉末により、芯線11と中間キャップ30との電気的導通が確実になされる。
In this embodiment, when connecting the
次に、中間キャップ30が被覆された電線10の端末部を端子金具20の底板23上に載置し、中間キャップ30を包囲するようにカシメ片24をカシメ付けることにより圧着固定する(図4参照)。すると、図5に示すように、電線10の芯線11と端子金具20とは、充填材40および中間キャップ30を介して電気的に導通された状態となり、これにより電線10と端子金具20との接続が完了する。
Next, the terminal portion of the
上記接続状態にあっては、電線10の芯線11と中間キャップ30との間は充填材40によって完全に埋め込まれているため、両者が異種金属であっても、水分が入り込んで電食が発生することが防止される。また、中間キャップ30と端子金具20とは、接続部分が露出された状態にあるが、両者は同種の金属によって形成されているため、水分に触れることがあっても電食は起こらない。
In the above connection state, since the space between the
このように、本実施形態によれば、電線の芯線と端子金具とが異種の金属によって形成されている場合でも、芯線に端子金具と同種金属からなる中間キャップを被覆させるという工夫により、オープンバレル型の端子を使用することが可能となった。よって、クローズドバレル型の端子金具を使用する場合と比較して、コストを低減させることができる。 As described above, according to the present embodiment, even when the core wire of the electric wire and the terminal fitting are formed of different kinds of metals, the open barrel is formed by covering the core wire with the intermediate cap made of the same metal as the terminal fitting. It has become possible to use type terminals. Therefore, the cost can be reduced as compared with the case of using a closed barrel type terminal fitting.
<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施態様も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
<Other embodiments>
The present invention is not limited to the embodiment described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1)上記実施形態では、中間キャップは芯線および絶縁層の端末部を一括に被覆する形状のものとしたが、芯線のみを被覆する形状としてもよい。また、芯線の一部を被覆する形状としてもよく、その場合には芯線の露出部分を他の保護手段により保護する形態とすればよい。 (1) In the above embodiment, the intermediate cap has a shape that covers the core wire and the terminal portion of the insulating layer in a lump, but may have a shape that covers only the core wire. Moreover, it is good also as a shape which coat | covers a part of core wire, and what is necessary is just to set it as the form which protects the exposed part of a core wire with another protection means.
(2)充填材は必ずしも必要でなく、例えば図6に示すように、絶縁層12の端末部に例えばOリング50を外嵌させ、このOリング50の外周に中間キャップ30の開口端を嵌合させることにより、防水性を高めてもよい。さらに、中間キャップと電線との境界をシール剤等により密封したり、中間キャップが電線の樹脂層に密着して防水できる構成等としてもよい。
(2) The filler is not always necessary. For example, as shown in FIG. 6, for example, an O-
(3)上記実施形態では、中間キャップを端子金具と同種の金属製としたが、これに限らず、例えば導電性樹脂あるいは導電性ゴム等、水中にイオン化し難い合金等から形成してもよい。 (3) In the above embodiment, the intermediate cap is made of the same type of metal as the terminal fitting. However, the invention is not limited to this, and the intermediate cap may be formed from an alloy that is difficult to ionize in water, such as a conductive resin or conductive rubber. .
10…電線
11…芯線
12…絶縁層
20…端子金具
24…カシメ片
25…電線圧着部(電線接続部)
30…中間キャップ
40…充填材
50…Oリング(弾性部材)
DESCRIPTION OF
30 ...
Claims (4)
前記電線の端末部の絶縁層が除去されることにより露出された前記芯線に中間キャップを被覆し、この中間キャップを包囲するように前記カシメ片を圧着させ、前記中間キャップが前記端子金具と同種の金属等の前記端子金具との間で電食を生じさせない材料により形成されていることを特徴とする電線と端子金具との接続構造。 An electric wire formed by coating an insulating layer on a core wire, and the core wire is formed of a dissimilar metal, and has a connection structure with a terminal fitting having an electric wire connecting portion having an open barrel shape provided with caulking pieces,
The core wire exposed by removing the insulating layer of the terminal portion of the electric wire is covered with an intermediate cap, the crimping piece is crimped so as to surround the intermediate cap, and the intermediate cap is the same type as the terminal fitting. A connection structure between an electric wire and a terminal fitting, which is formed of a material that does not cause electrolytic corrosion with the terminal fitting such as metal.
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JP2007226023A JP4598039B2 (en) | 2007-08-31 | 2007-08-31 | Automotive wire |
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JP2002377850A Division JP4326797B2 (en) | 2002-12-26 | 2002-12-26 | Connection structure between wires and terminal fittings |
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JP2007311369A5 JP2007311369A5 (en) | 2008-04-24 |
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JP2011124042A (en) * | 2009-12-09 | 2011-06-23 | Yazaki Corp | Crimp terminal with electric wire, and curing method of coating agent |
JP2011165406A (en) * | 2010-02-05 | 2011-08-25 | Furukawa Electric Co Ltd:The | Connecting structure |
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US8944862B2 (en) | 2010-03-23 | 2015-02-03 | Yazaki Corporation | Structure of connection of crimping terminal to electric wire |
US8834213B2 (en) | 2010-04-01 | 2014-09-16 | Yazaki Corporation | Connection structure of crimping terminal to electric wire |
JP2012018888A (en) * | 2010-07-09 | 2012-01-26 | Auto Network Gijutsu Kenkyusho:Kk | Electric wire with terminal fitting |
US9263825B2 (en) | 2011-10-27 | 2016-02-16 | Yazaki Corporation | Electric wire terminal connection structure and intermediary cap used for the same |
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US9287655B2 (en) | 2012-07-31 | 2016-03-15 | Yazaki Corporation | Crimped terminal attached aluminum electric wire |
US9667014B2 (en) | 2013-02-23 | 2017-05-30 | Furukawa Electric Co., Ltd. | Method of manufacturing a connection structural body |
US10559894B2 (en) | 2013-02-23 | 2020-02-11 | Furukawa Electric Co., Ltd. | Method of manufacturing connection structure, wire harness, and device for manufacturing connection structure |
JP2019079734A (en) * | 2017-10-26 | 2019-05-23 | 矢崎総業株式会社 | Aluminum wire crimping method and aluminum wire crimping structure |
JP7129770B2 (en) | 2017-10-26 | 2022-09-02 | 矢崎総業株式会社 | Aluminum wire crimping method and aluminum wire crimping structure |
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