JP2007276083A - Pin mirror cutter and cutting edge replacing tip - Google Patents

Pin mirror cutter and cutting edge replacing tip Download PDF

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JP2007276083A
JP2007276083A JP2006108852A JP2006108852A JP2007276083A JP 2007276083 A JP2007276083 A JP 2007276083A JP 2006108852 A JP2006108852 A JP 2006108852A JP 2006108852 A JP2006108852 A JP 2006108852A JP 2007276083 A JP2007276083 A JP 2007276083A
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cutting edge
tip
cutter
replacement tip
pin
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Shigenori Emoto
成徳 恵本
Akio Nakamura
秋夫 中村
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Sumitomo Electric Hardmetal Corp
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Sumitomo Electric Hardmetal Corp
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Priority to JP2006108852A priority Critical patent/JP2007276083A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/36Other features of the milling insert not covered by B23C2200/04 - B23C2200/32
    • B23C2200/367Mounted tangentially, i.e. where the rake face is not the face with largest area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2215/00Details of workpieces
    • B23C2215/20Crankshafts

Abstract

<P>PROBLEM TO BE SOLVED: To improve service life balance between parts of a cutting edge of an edge replacing tip of a pin mirror cutter so as to reduce the tool costs in the machining cost and also to reduce the labor for replacing the tip. <P>SOLUTION: The pin mirror cutter is formed by installing a first cutting edge replacing tip 1 and a second cutting edge replacing tip formed into the similar specification to a cutter main body 11, and the first cutting edge replacing tip 1 machines the periphery of a pin part of a crank shaft and a pin R part, and the second cutting edge replacing tip 2 machines a shoulder R part of the crank shaft. A third cutting edge replacing tip 3 formed into a square in the upper and the lower surfaces is added to the pin mirror cutter so as to machine the pin R part of the crank shaft with two of an imperfect R cutting edge 3e provided in each corner of the third cutting edge replacing tip 3 and a first cutting edge 1c of the first edge replacing tip 1. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、クランクシャフト加工用のピンミラーカッタとそのカッタに採用する刃先交換チップに関する。   The present invention relates to a pin mirror cutter for processing a crankshaft and a cutting edge replacement tip employed in the cutter.

首記のピンミラーカッタの従来例として、例えば、下記特許文献1、2に開示されたものがある。   As conventional examples of the pin mirror cutter mentioned above, for example, there are those disclosed in Patent Documents 1 and 2 below.

特許文献1には、鋭角コーナ部に円弧状の切れ刃を、鈍角コーナ部に不完全R切れ刃をそれぞれ形成した平行四辺形のチップ(便宜上、チップAと言う)をカッタ本体の周面の座に、各コーナ部に円弧状の切れ刃を形成した正方形のチップ(チップBと言う)をカッタ本体の両側面の座にそれぞれ装着し、さらに、カッタ本体の周面の別の座にチップAと同一仕様のチップ(チップCと言う)を、チップAとは鈍角コーナ部と鋭角コーナ部の位置が入れ替わる姿勢にして、なおかつ、鈍角コーナ部をチップAのカッタ軸方向端部よりもカッタ軸方向内側に入り込ませて装着し、図16に示すようなクランクシャフト30の、ピンR部32をチップAの円弧状切れ刃とチップCの不完全R切れ刃で、ショルダーR部33をチップBの円弧状切れ刃で、ピン部31の外周をチップAとチップCの直線切れ刃でそれぞれ切削するカッタが示されている(図16(a)の斜線部が主な取り代)。   In Patent Document 1, a parallelogram chip (referred to as chip A for convenience) having an arcuate cutting edge at an acute corner portion and an incomplete R cutting edge at an obtuse corner portion is provided on the peripheral surface of the cutter body. A square tip (referred to as tip B) with an arcuate cutting edge at each corner is mounted on the seat on each side seat of the cutter body, and further on another seat on the peripheral surface of the cutter body. A chip with the same specifications as A (referred to as chip C) is positioned so that the positions of the obtuse corner part and the acute angle corner part are interchanged with those of the chip A, and the obtuse angle corner part is more than the cutter axial end of the chip A. The pin R portion 32 of the crankshaft 30 as shown in FIG. 16 is inserted with the arcuate cutting edge of the tip A and the incomplete R cutting edge of the tip C, and the shoulder R portion 33 is inserted. With the arcuate cutting edge of B, Cutter for cutting each outer periphery of the emission portion 31 in a straight line cutting edge of the chip A and chip C is shown (hatched portion main machining allowance in FIG 16 (a)).

また、特許文献2には、平行四辺形の上下面の鋭角コーナ部と鈍角コーナ部に円弧状の第1切れ刃と第2切れ刃をそれぞれ形成した板状チップを、カッタ本体の周面と両側面に設けた座にそれぞれ装着し、周面の座に装着したチップの第1切れ刃でクランクシャフトのピンR部を、長辺側切れ刃でクランクシャフトのピン部外周を、側面の座に装着したチップの第2切れ刃でクランクシャフトのショルダーR部をそれぞれ切削するカッタが示されている。   Further, Patent Document 2 discloses a plate-like chip in which arc-shaped first and second cutting edges are respectively formed on the acute and obtuse corner portions of the upper and lower surfaces of the parallelogram, and the peripheral surface of the cutter body. Mounted on seats on both sides, the first cutting edge of the tip mounted on the seat on the circumferential surface, the crankshaft pin R part, the long side cutting edge the crankshaft pin outer periphery, the side seat The cutter which cuts the shoulder R part of a crankshaft with the 2nd cutting edge of the chip | tip mounted | worn to each is shown.

ここで、特許文献2のカッタは、クランクシャフトの各部を姿勢を変えた共通のチップで加工することで、経済効果を高めようとしているが、実際には、クランクシャフトのピンR部を加工する第1切れ刃の切削負荷がショルダーR部を加工する第2切れ刃の切削負荷よりも大きいため、第2切れ刃が寿命になる前に第1切れ刃の寿命がつきてチップを交換することになり、加工コストに直結する経済効果を十分に高めることができなかった。
この問題を解消するためには、周面側に配置したチップの刃列を増やせばよいが、刃列を増やすのは空きスペースの関係上難しい。そのため、図17のように、略平行四辺形をなすチップ21の長辺側が側面に位置し、鋭角コーナがピンR部32に位置するように側面の座に配置してピンR部32の外端を加工するチップの数を増やすことが考えられる。しかし、この構造ではショルダーR部33を加工する第2切れ刃が未使用であまってしまうことになり、結果としてランニングコストが高まってしまう。
Here, the cutter of Patent Document 2 tries to improve the economic effect by processing each part of the crankshaft with a common tip whose posture is changed, but in reality, the pin R part of the crankshaft is processed. Since the cutting load of the first cutting edge is larger than the cutting load of the second cutting edge that processes the shoulder R portion, the insert of the first cutting edge must be replaced before the second cutting edge reaches the end of its life. Therefore, the economic effect directly linked to the processing cost could not be sufficiently increased.
In order to solve this problem, it is only necessary to increase the number of blade rows of the chips arranged on the peripheral surface side, but it is difficult to increase the number of blade rows because of empty space. Therefore, as shown in FIG. 17, the long side of the tip 21 having a substantially parallelogram is positioned on the side surface, and the sharp corner is positioned on the pin R portion 32. It is conceivable to increase the number of chips for processing the edge. However, in this structure, the second cutting edge for processing the shoulder R portion 33 is unused, resulting in an increase in running cost.

特許文献1のカッタも同様の問題を有している。この特許文献1のカッタは、各切れ刃の寿命バランスを高めることを目的として開発されたものであって、クランクシャフトのピンR部がチップAの鋭角コーナ部とチップC(これは即ちチップA)の鈍角コーナ部によって加工されるようにしているが、この構造では、同一チップの形状の異なる鋭角コーナ部と鈍角コーナ部で同じピンR部を加工するので、鋭角コーナ部と鈍角コーナ部の寿命にばらつきが生じ(特に、ピンR部の外端を受けもつ鋭角コーナ部が損傷し易い)、チップA、Cのコーナを有効に使用することができない。   The cutter of Patent Document 1 has the same problem. The cutter of this Patent Document 1 was developed for the purpose of increasing the life balance of each cutting edge, and the pin R portion of the crankshaft has an acute corner portion of the tip A and a tip C (that is, the tip A). However, in this structure, the same pin R part is machined at the acute corner part and the obtuse corner part having the same chip shape, so that the sharp corner part and the obtuse corner part are Variations in the service life occur (especially, the sharp corner portion that handles the outer end of the pin R portion is easily damaged), and the corners of the chips A and C cannot be used effectively.

また、ピンR部を加工する鋭角コーナ部と鈍角コーナ部の刃の形状が同一でないため、ピンR部を加工する部分の有効刃数が増加しているとは言えず、カッタの回転数を上げて加工能率を高める要求にも応えられなかった。
実開昭59−12519号公報 特開平5−42409号公報
Moreover, since the shape of the blades of the acute corner part and the obtuse corner part that machine the pin R part are not the same, it cannot be said that the number of effective blades of the part that machine the pin R part has increased, and the rotational speed of the cutter is It was not possible to meet the demand to increase the processing efficiency.
Japanese Utility Model Publication No.59-12519 Japanese Patent Laid-Open No. 5-42409

この発明は、加工コストに占める工具費の低減やチップ交換の手間の削減などを図るために、ピンミラーカッタにおける刃先交換チップの切れ刃の各部の寿命バランスを高め、高能率加工の要求にも応えられるようにすることを課題としている。   This invention increases the life balance of each part of the cutting edge of the cutting edge replacement tip in the pin mirror cutter in order to reduce the tool cost occupying the processing cost and the time for changing the tip. The challenge is to be able to respond.

上記の課題を解決するため、この発明においては、刃先交換チップを用いるピンミラーカッタを以下の通りに構成した。即ち、
すくい面となす2つの面(この発明では上下面という)が略平行四辺形のチップの鋭角コーナ部に円弧状をなす第1の切れ刃を、鈍角コーナ部に円弧状をなす第2の切れ刃をそれぞれ形成し、さらに、2つの互いに平行な長辺側切れ刃と2つの互いに平行な短辺側切れ刃を上下面の縁に形成した互いが同一仕様の第1の刃先交換チップと第2の刃先交換チップ、及び、すくい面となす2つの面(これも上下面という)が略方形のチップの各コーナ部に前記第1の切れ刃のR半径と等しいR半径をもつ共通の不完全R切れ刃を形成した第3の刃先交換チップを具備させた。
そして、第1の刃先交換チップを、上下面のどちらか一方をすくい面にして、かつ、第1の切れ刃がカッタ軸方向外端に、長辺側切れ刃がカッタの周面側にそれぞれ配置される姿勢にしてカッタ本体の周面に設けた座に装着し、また、第2の刃先交換チップは、上下面のどちらか一方をすくい面にして、かつ、第2の切れ刃をカッタの側方に突出させてカッタ本体の両側面に設けた座に、第3の刃先交換チップは、上下面のどちらか一方をすくい面にして、かつ、切削に関与するひとつのコーナ部が前記第1の刃先交換チップのカッタ軸方向端部からカッタ軸方向内側に入り込み、さらに、そのコーナ部の不完全R切れ刃の軌跡が第1の刃先交換チップの第1の切れ刃の軌跡上に重なる(両切れ刃のR中心の軌跡が重なる)配置にしてカッタ本体の両側面に設けた座にそれぞれ装着し、
第1の刃先交換チップの長辺側切れ刃でクランクシャフトのピン部の外周を、第1の刃先交換チップの第1の切れ刃と第3の刃先交換チップの不完全R切れ刃でクランクシャフトのピンR部を、第2の刃先交換チップの第2の切れ刃でクランクシャフトのショルダーR部をそれぞれ切削するようにした。
In order to solve the above-described problems, in the present invention, a pin mirror cutter using a cutting edge replacement tip is configured as follows. That is,
A rake face and two faces (referred to as upper and lower faces in the present invention) have a first cutting edge that forms an arc at an acute corner portion of a substantially parallelogram tip, and a second cutting edge that forms an arc at an obtuse corner portion. Each of the blades is further formed, and two first long cutting edges parallel to each other and two short cutting edges parallel to each other are formed on the edges of the upper and lower surfaces. The two cutting edge replacement tips and the two rake surfaces (also referred to as the upper and lower surfaces) have a common radius with an R radius equal to the R radius of the first cutting edge at each corner of the substantially square tip. A third cutting edge replacement tip having a complete R cutting edge was provided.
The first cutting edge replacement tip has a rake face on one of the upper and lower surfaces, the first cutting edge is on the cutter shaft direction outer end, and the long side cutting edge is on the peripheral surface side of the cutter. Mounted on a seat provided on the peripheral surface of the cutter body in a position to be arranged, and the second cutting edge replacement tip has a rake face on either the upper or lower surface and the second cutting edge is the cutter. The third cutting edge replacement tip has a rake face on one of the upper and lower surfaces, and one corner part involved in cutting is formed on the seat provided on both side surfaces of the cutter body. The first cutting edge replacement tip enters from the end in the cutter axial direction, and the locus of the incomplete R cutting edge of the corner portion is on the locus of the first cutting edge of the first cutting edge replacement tip. The cutter is arranged in an overlapping manner (the traces of the R centers of both cutting edges overlap) Respectively mounted on the seat provided on both sides of the body,
The outer periphery of the crankshaft pin portion is cut by the long side cutting edge of the first cutting edge replacement tip, and the crankshaft is formed by the first cutting edge of the first cutting edge replacement tip and the incomplete R cutting edge of the third cutting edge replacement tip. The pin R portion was cut with the shoulder R portion of the crankshaft by the second cutting edge of the second cutting edge replacement tip.

このピンミラーカッタの好ましい形態を以下に列挙する。
(1)第3の刃先交換チップをカッタの周面側に逃げがつくようにカッタ軸方向に2〜4°傾けて取り付ける。
(2)第3の刃先交換チップの、第1の刃先交換チップの端部からのカッタ軸方向内側への入り込み量δを0.2〜0.4mmに設定する。
(3)第1〜第3の刃先交換チップのカッタ本体に対する装着数を同数にする。
(4)第3の刃先交換チップを、各コーナの不完全R切れ刃間に2つの互いに平行な長辺側稜線と2つの互いに平行な短辺側稜線を備える、上下面が略長方形のチップにし、その第3の刃先交換チップを短辺側稜線がカッタ本体の周面側に配置される姿勢にして座に装着する。
Preferred forms of this pin mirror cutter are listed below.
(1) The third cutting edge replacement tip is attached with an inclination of 2 to 4 ° in the cutter axial direction so that the peripheral edge of the cutter can escape.
(2) The amount δ of the third cutting edge replacement tip entering from the end of the first cutting edge replacement tip to the inside in the cutter axial direction is set to 0.2 to 0.4 mm.
(3) The same number of first to third cutting edge replacement tips are mounted on the cutter body.
(4) The third cutting edge replacement tip is provided with two parallel long side ridge lines and two parallel short side ridge lines between the incomplete R cutting edges of each corner, and the top and bottom surfaces are substantially rectangular chips. Then, the third cutting edge replacement tip is mounted on the seat in such a posture that the short side ridge line is arranged on the peripheral surface side of the cutter body.

前記第3の刃先交換チップは、上下面が長方形のチップの各コーナ部に所定の曲率半径をもつ不完全R切れ刃を形成し、さらに、2つの互いに平行な長辺側稜線と2つの互いに平行な短辺側稜線を上下面の縁に形成し、上下面の片方の短辺側と他方の短辺側を前記長辺側稜線に対して直角に交わる線を基準にして線対称形状にしたものが好ましい。この発明においては、上記ピンミラーカッタと併せてかかる刃先交換チップも提供する。   In the third cutting edge replacement tip, an incomplete R cutting edge having a predetermined radius of curvature is formed at each corner portion of a tip having a rectangular top and bottom surface, and further, two mutually parallel long side ridge lines and two mutually Parallel short-side ridge lines are formed at the edges of the top and bottom surfaces, and the shape is symmetrical with respect to a line that intersects one short side of the top and bottom surfaces and the other short side at right angles to the long-side ridge line. Is preferred. The present invention also provides such a blade edge replacement tip in combination with the pin mirror cutter.

なお、この発明で言う不完全R切れ刃とは、円弧状に形成される切れ刃の一端部における接線が、コーナを形成する2つの稜線のうちの片方の稜線に対して180°に満たない角度でつながる刃である。   The incomplete R cutting edge referred to in the present invention means that the tangent line at one end of the arcuate cutting edge is less than 180 ° with respect to one of the two ridge lines forming the corner. A blade connected at an angle.

この発明のピンミラーカッタは、前掲の特許文献2に開示されたカッタに第3の刃先交換チップを付加したものと考えることができる。その第3の刃先交換チップを付加したことによって、工具寿命を支配するクランクシャフトのピンR部の加工が第1の刃先交換チップと第3の刃先交換チップの2者によってなされるため、ピンR部を加工する切れ刃の負担が単一の切れ刃でピンR部を加工する場合に比べてほぼ半減する。これにより、ピンR部を加工する切れ刃の寿命が向上し、各コーナの寿命差が小さくなって一部の切れ刃がまだ使える状態でのチップ交換が避けられるようになる。   The pin mirror cutter of the present invention can be considered to be obtained by adding a third cutting edge replacement tip to the cutter disclosed in Patent Document 2 described above. By adding the third cutting edge replacement tip, the machining of the pin R portion of the crankshaft that dominates the tool life is performed by the first cutting edge replacement tip and the third cutting edge replacement tip. The burden on the cutting edge for machining the part is almost halved compared to the case where the pin R part is machined with a single cutting edge. As a result, the life of the cutting edge for processing the pin R portion is improved, the life difference between the corners is reduced, and tip replacement in a state where some of the cutting edges are still usable can be avoided.

また、第3の刃先交換チップを採用したことで、前掲の特許文献2のカッタと比較してピンR部の有効刃数も多くなる。ピンミラーカッタに限らず、フライスカッタは刃数を多くすることが高能率加工を行う上での有効な手法であるので、刃数が増したことによって加工能率の向上も図れるようになる。   In addition, by adopting the third blade tip replacement tip, the number of effective blades in the pin R portion is increased as compared with the cutter of Patent Document 2 described above. Not only the pin mirror cutter but also the milling cutter is an effective method for performing high-efficiency machining by increasing the number of blades, so that the machining efficiency can be improved by increasing the number of blades.

なお、第3の刃先交換チップは、カッタ軸方向の傾き角を0°にすると、カッタの周面側におかれる2つの不完全R切れ刃のうち使用しない方の切れ刃(カッタ軸方向の内側にある不完全R切れ刃)の一部が切削に関与して傷むので、使用しない方の切れ刃は切削に関与しないようにしておくのがよく、第3の刃先交換チップをカッタ軸方向、かつ、カッタ周面側に逃げつく方向に傾けることによってその要求を満たすことができる。ところが、この第3の刃先交換チップは、上下面が方形であるので、カッタ軸方向に傾けてコーナ部の切れ刃を1/4円の刃にして第1の切れ刃とR中心の軌跡が重なるように配置すると、側面側に逃げをつけることができない。その不具合をなくすために、コーナ部の切れ刃を不完全R切れ刃にし、さらに、コーナ部を第1の刃先交換チップのカッタ軸方向端部からカッタ軸方向内側にδ入り込ませた。   Note that the third cutting edge replacement tip has an unused cutting edge (in the cutter axis direction) of the two incomplete R cutting edges placed on the peripheral surface of the cutter when the inclination angle in the cutter axis direction is 0 °. Since a part of the incomplete R cutting edge on the inside is damaged due to cutting, it is better not to use the cutting edge that is not used for cutting. And the request | requirement can be satisfy | filled by inclining in the direction which escapes to the cutter peripheral surface side. However, since this third cutting edge replacement tip has a square top and bottom surface, it is inclined in the cutter axis direction so that the cutting edge of the corner portion becomes a quarter circle, and the locus between the first cutting edge and the R center is changed. If they are placed so as to overlap, it is not possible to escape from the side. In order to eliminate the problem, the cutting edge of the corner portion was made into an incomplete R cutting edge, and the corner portion was further inserted δ from the end in the cutter axis direction of the first cutting edge replacement tip into the cutter axis direction inside.

第3の刃先交換チップのカッタ軸方向の傾き角は2〜4°、第1の刃先交換チップの端部からのカッタ軸方向内側への入り込み量δは0.2〜0.4mm程度に設定すると好ましい。第3の刃先交換チップのカッタ軸方向傾き角が大きすぎるとコーナの入り込み量δを大きくせざるを得なくなり、第1の刃先交換チップが単独で加工する領域が増加して第1の刃先交換チップの仕事量が多くなるが、第3の刃先交換チップの傾き角とコーナ部の入り込み量が上記の範囲にあれば、第1の刃先交換チップの第1の切れ刃と第3の刃先交換チップの不完全R切れ刃の仕事量の差やその仕事量の差による寿命差はさほど大きくならない。   The inclination angle of the third blade edge replacement tip in the cutter axis direction is set to 2 to 4 °, and the amount δ of the first blade edge replacement tip entering from the end of the first blade edge replacement tip into the cutter axis direction is set to about 0.2 to 0.4 mm. It is preferable. If the inclination angle in the cutter axis direction of the third cutting edge replacement tip is too large, the corner entry amount δ has to be increased, and the area where the first cutting edge replacement tip is processed independently increases, resulting in the first cutting edge replacement. If the work amount of the tip increases, but the inclination angle of the third blade tip replacement tip and the amount of entering the corner portion are within the above ranges, the first cutting edge and the third blade tip replacement of the first blade tip replacement tip The difference in the work of the incomplete R cutting edge of the insert and the life difference due to the difference in the work are not so large.

このほか、第1〜第3の刃先交換チップの装着数を同数にしたものは、第1〜第3の刃先交換チップの寿命が平均化され、それらのチップの交換時期を揃えて交換作業の効率化を図ることができる。   In addition, the same number of the first to third blade edge replacement tips is mounted, the life of the first to third blade edge replacement tips is averaged, and the replacement work is performed at the same replacement time. Efficiency can be improved.

また、第3の刃先交換チップとして、上下面が略長方形のチップ、中でも、上下面の片方の短辺側と他方の短辺側を長辺側稜線に対して直角に交わる線を基準にして線対称形状にしたチップを短辺側がカッタ本体の周面側に配置される姿勢にして座に装着するものは、第3の刃先交換チップの支持安定性などを確保しやすい。   Further, as the third cutting edge replacement tip, a tip having a substantially rectangular top and bottom surface, in particular, a line that intersects one short side of the top and bottom surfaces and the other short side at right angles to the long side ridge line is used as a reference. When the tip having a line symmetry shape is mounted on the seat in a posture in which the short side is arranged on the peripheral surface side of the cutter body, it is easy to ensure the support stability of the third blade tip replacement tip.

以下、この発明のピンミラーカッタの実施の形態を添付図面の図1〜図5に基づいて説明する。例示のカッタ10はインターナルピンミラーカッタであり、円環状をなすカッタ本体11に、第1〜第3の刃先交換チップ1、2、3を装着して構成されている。各刃先交換チップ1〜3の固定は、クランプねじ4によって行われているが、スペース面での規制がなければクランプねじ以外のクランプ手段で固定しても構わない。   Embodiments of the pin mirror cutter according to the present invention will be described below with reference to FIGS. The illustrated cutter 10 is an internal pin mirror cutter, and is configured by attaching first to third blade edge replacement tips 1, 2, and 3 to an annular cutter body 11. Each blade edge replacement tip 1 to 3 is fixed by the clamp screw 4, but may be fixed by a clamping means other than the clamp screw if there is no restriction on the space.

カッタ本体11は、アダプタ(図示せず)の内径側に嵌めて使用される。図1〜図3に示すように、このカッタ本体11の内周面には、内周面と一側面に開放する座12Rと、内周面と他側面に開放する座12Lがカッタ周方向に千鳥配列にして設けられ、また、カッタ本体11の一側面と他側面には、座13R、13L及び座14R、14Lがそれぞれカッタ周方向に千鳥配列にして設けられている。   The cutter body 11 is used by being fitted to the inner diameter side of an adapter (not shown). As shown in FIGS. 1 to 3, on the inner peripheral surface of the cutter body 11, a seat 12 </ b> R that opens to one side with the inner peripheral surface and a seat 12 </ b> L that opens to the inner peripheral surface and the other side face in the cutter circumferential direction. A staggered arrangement is provided, and seats 13R and 13L and seats 14R and 14L are provided in a staggered arrangement in the circumferential direction of the cutter on one side and the other side of the cutter body 11, respectively.

第1〜第3の刃先交換チップ1〜3は、いずれも上下面間の寸法(使用時にカッタ回転方向に向ける方向の寸法)を厚み寸法よりも大きくした板状ネガティブチップである。   Each of the first to third cutting edge replacement tips 1 to 3 is a plate-like negative tip in which the dimension between the upper and lower surfaces (the dimension in the direction directed to the cutter rotating direction during use) is larger than the thickness dimension.

第1の刃先交換チップ1は、図7〜図10に示すように、平行配置の上面1aと下面1bが平行四辺形をなすチップの鋭角コーナ部に円弧状の第1の切れ刃1cを、鈍角コーナ部に円弧状の第2の切れ刃1dをそれぞれ形成し、なおかつ、上面1aと下面1bの縁の一組の平行な2辺を長辺側切れ刃1e、他の一組の平行な2辺を短辺側切れ刃1fとして形成し、さらに、上下面間の中央部にクランプねじ4を通す取付孔5を設けて構成されている。上面1aと下面1bは、説明の便宜上、一方を上面、他方を下面としたが、チップを反転させて互いを入れ替えることができる共通の面であり、両者に構成上の相違点はない。
なお、第2の切れ刃1dは、短辺側切れ刃1f側の端部における接線(図10のtL)が短辺側切れ刃1fに対して180°に満たない角度でつながる不完全R切れ刃が、短辺側切れ刃1fの長さを長く確保してチップの着座安定性を高めることができ、また、第1の切れ刃1cと第2の切れ刃1dの判別もし易くなって好ましいことから、例示の刃はその不完全R切れ刃にしている。
As shown in FIGS. 7 to 10, the first cutting edge replacement tip 1 has an arcuate first cutting edge 1 c at the acute corner portion of the tip in which the parallelly arranged upper surface 1 a and lower surface 1 b form a parallelogram. Arc-shaped second cutting edges 1d are respectively formed at the obtuse corner portions, and one set of two parallel edges of the upper surface 1a and the lower surface 1b is the long side cutting edge 1e and the other set of parallel Two sides are formed as a short side cutting edge 1f, and a mounting hole 5 through which the clamp screw 4 is passed is provided at the center between the upper and lower surfaces. For convenience of explanation, the upper surface 1a and the lower surface 1b are one surface as the upper surface and the other as the lower surface. However, the upper surface 1a and the lower surface 1b are common surfaces that can be replaced with each other by inverting the chip.
The second cutting edge 1d has an incomplete R-cut where the tangent (tL in FIG. 10) at the end on the short-side cutting edge 1f side is connected to the short-side cutting edge 1f at an angle of less than 180 °. The blade can secure the length of the short-side cutting edge 1f to be long and improve the seating stability of the chip, and it is also easy to distinguish between the first cutting edge 1c and the second cutting edge 1d. Therefore, the illustrated blade has an incomplete R cutting edge.

第2の刃先交換チップ2は、第1の刃先交換チップ1と同一仕様のチップである。従って、第2の切れ刃に第1の刃先交換チップ1の第2の切れ刃と同じ1dの符号を付してこのチップについての説明を省略する。   The second cutting edge replacement tip 2 is a tip having the same specifications as the first cutting edge replacement tip 1. Therefore, the same reference numeral 1d as that of the second cutting edge of the first cutting edge replacement tip 1 is attached to the second cutting edge, and description of this tip is omitted.

第3の刃先交換チップ3は、図11〜図13に示すように、上面3aと下面3bが長方形をなすチップの各コーナ部に不完全R切れ刃3eをそれぞれ形成し、さらに、2つの互いに平行な長辺側稜線3cと2つの互いに平行な短辺側稜線3dを上下面の縁に形成し、上下面間の中央部にクランプねじ4を通す取付孔6を設けて構成されている。各コーナ部に形成された不完全R切れ刃3eは、チップのコーナチェンジによって互いの位置を入れ替えられる共通形状の切れ刃にしている。この不完全R切れ刃3eは、上述した第1の切れ刃1cのR半径と等しいR半径をもっている。また、ここでは、長辺側稜線3c側の端部における接線tLが長辺側稜線3cに対して180°に満たない角度でつながる不完全Rの切れ刃にし、さらに、上下面3a、3bの片方の短辺側と他方の短辺側を長辺側稜線3cに対して直角に交わる線(図13のL)を基準にして対称形状にして、長辺側稜線3cに沿った平面の側面の面積をできるだけ広げるようにしている。この第3の刃先交換チップ3は、クランプ代を確保できるなら上下面を正方形にしても差し支えない。   As shown in FIGS. 11 to 13, the third cutting edge replacement tip 3 is formed with incomplete R cutting edges 3 e at each corner portion of a tip having an upper surface 3 a and a lower surface 3 b that are rectangular. A parallel long side ridge line 3c and two parallel short side ridge lines 3d are formed at the edges of the upper and lower surfaces, and a mounting hole 6 through which the clamp screw 4 is passed is provided at the center between the upper and lower surfaces. The incomplete R cutting edge 3e formed in each corner is a cutting edge having a common shape whose position can be changed by a corner change of the chip. The incomplete R cutting edge 3e has an R radius equal to the R radius of the first cutting edge 1c described above. Here, the tangent tL at the end on the long side ridge line 3c side is an incomplete R cutting edge connected at an angle of less than 180 ° with respect to the long side ridge line 3c, and the upper and lower surfaces 3a, 3b A side surface of a plane along the long side ridge line 3c, with one short side and the other short side symmetric with respect to a line (L in FIG. 13) intersecting at right angles to the long side ridge line 3c. The area of is expanded as much as possible. The third cutting edge replacement tip 3 may have a square upper and lower surface as long as the clamping allowance can be secured.

図1〜図5に示したピンミラーカッタは、第1の刃先交換チップ1が、上面又は下面をすくい面にして、かつ、第1の切れ刃1cをカッタ軸方向外端に、長辺側切れ刃1eをカッタの周面側にそれぞれ配置して座12L、12Rに装着される。   In the pin mirror cutter shown in FIGS. 1 to 5, the first cutting edge replacement tip 1 has a top face or a bottom face as a rake face, and the first cutting edge 1c is at the outer end in the cutter axial direction. The cutting edges 1e are respectively arranged on the peripheral surface side of the cutter and are mounted on the seats 12L and 12R.

また、第2の刃先交換チップ2が、上面又は下面をすくい面にして、かつ、第2の切れ刃1dをカッタの側方に突出させてカッタ本体11の両側面に設けた座14R、14Lに装着され、さらに、第3の刃先交換チップ3が、上面又は下面をすくい面にして、かつ、ひとつのコーナ部が第1の刃先交換チップ1のカッタ軸方向端部からカッタ軸方向内側に入り込み(図5のδが入り込み量)、かつ、図5に示すように、そのコーナ部の不完全R切れ刃3eの軌跡が第1の刃先交換チップの第1の切れ刃1cの軌跡上に重なる配置にしてカッタ本体の両側面に設けた座13R、13Lに装着される。   Further, the second cutting edge replacement tip 2 has seats 14R, 14L provided on both side surfaces of the cutter body 11 with the upper or lower surface being raked and the second cutting edge 1d protruding to the side of the cutter. Furthermore, the third cutting edge replacement tip 3 has a rake face on the upper surface or the lower surface, and one corner portion is located on the inner side in the cutter axial direction from the cutter axial end of the first cutting edge replacement tip 1. 5 and the locus of the incomplete R cutting edge 3e at the corner portion is on the locus of the first cutting edge 1c of the first cutting edge replacement tip as shown in FIG. The seats 13R and 13L provided on both side surfaces of the cutter body in an overlapping arrangement are mounted.

なお、第3の刃先交換チップ3は、側面側、内周面側に共に逃げ角がつく方向に傾けるので、図1に示すラジアルレーキγfと、図2に示すアキシャルレーキγpがいずれも負の角度となる。   Since the third cutting edge replacement tip 3 is inclined in a direction in which both the side surface and the inner peripheral surface have a clearance angle, the radial rake γf shown in FIG. 1 and the axial rake γp shown in FIG. 2 are both negative. It becomes an angle.

第1〜第3の刃先交換チップ1〜3は、いずれも切れ刃として使用できるコーナ(図10、図13のI〜IV)を左右上下面に合計8コーナ有している。この8コーナのうち、第1の刃先交換チップ1は鋭角コーナ部の第1の切れ刃1cとそれに続く長辺側切れ刃1e(コーナIまたはII)が切削に関与する。また、第2の刃先交換チップ2は鈍角コーナ部に形成された第2の切れ刃1dのひとつ(コーナIII又はIV)が、第3の刃先交換チップ3は各コーナ部に設けられた不完全R切れ刃3e(コーナI〜IV)のうちのひとつがそれぞれ切削に関与する。従って、これらの刃の寿命バランスが保たれ、傷んだ刃のコーナチェンジによる未使用刃との入れ替えを同時期に実施してチップを無駄なく使用することができる。   The 1st-3rd blade edge | tip replacement | exchange chip | tips 1-3 have a corner (I-IV of FIG. 10, FIG. 13) which can use all as a cutting blade in a total of 8 corners on the left-right upper and lower surfaces. Of these eight corners, the first cutting edge replacement tip 1 has a first cutting edge 1c of an acute corner portion and a long side cutting edge 1e (corner I or II) following the cutting edge. The second cutting edge replacement tip 2 is one of the second cutting edges 1d (corner III or IV) formed in the obtuse corner portion, and the third cutting edge replacement tip 3 is incompletely provided in each corner portion. One of the R cutting edges 3e (corners I to IV) is involved in cutting. Therefore, the life balance of these blades can be maintained, and replacement of the damaged blades with unused blades by corner change can be performed at the same time to use the chips without waste.

例示のカッタにおいては、第1〜第3の刃先交換チップ1〜3の装着数を同数にし、その第1〜第3の刃先交換チップ1〜3を、カッタの回転方向前方から回転方向後方に向かって1周する間に第1の刃先交換チップ1、第3の刃先交換チップ3、第2の刃先交換チップ2の配列パターンが数回繰り返されるようにしており、全チップの交換時期も統一することができる。   In the illustrated cutter, the same number of first to third blade edge replacement tips 1 to 3 are mounted, and the first to third blade edge replacement chips 1 to 3 are moved from the front of the cutter in the rotational direction to the rear in the rotational direction. The arrangement pattern of the first cutting edge replacement tip 1, the third cutting edge replacement tip 3, and the second cutting edge replacement tip 2 is repeated several times during one round toward the end, and the replacement timing of all the tips is also unified. can do.

図6は、第1〜第3の刃先交換チップによるクランクシャフト(被削材)の切削領域を表している。この図6からわかるように、クランクシャフトのピン部31の外周は第1の刃先交換チップの長辺側切れ刃1eのみによって、ショルダーR部33は第2の刃先交換チップの第2の切れ刃1dのみによってそれぞれ加工される。これに対し、ピンR部32は、軌跡が互いに重なる第1の刃先交換チップの第1の切れ刃1cと第3の刃先交換チップの不完全R切れ刃3eの2者によって加工され、ピンR部32を加工する切れ刃の負荷が軽減される。そのために、各切れ刃の寿命が平均化されてチップの各部の切れ刃の経済的使用が可能になる。   FIG. 6 shows the cutting area of the crankshaft (work material) by the first to third cutting edge replacement tips. As can be seen from FIG. 6, the outer periphery of the pin portion 31 of the crankshaft is only the long side cutting edge 1e of the first cutting edge replacement tip, and the shoulder R portion 33 is the second cutting edge of the second cutting edge replacement tip. Each is processed only by 1d. On the other hand, the pin R portion 32 is processed by two members, the first cutting edge 1c of the first cutting edge replacement tip and the incomplete R cutting edge 3e of the third cutting edge replacement tip, whose tracks overlap each other. The load on the cutting edge for machining the portion 32 is reduced. Therefore, the life of each cutting edge is averaged, and the cutting edge of each part of the chip can be used economically.

なお、ピンR部32からショルダーR部33までの間の平坦な壁面34は、図6の矢印方向に切り込まれていく第1の刃先交換チップの第1の切れ刃1cによって加工される。図5に示すカッタ軸方向の傾き角θを2〜4°、第1の刃先交換チップの端部(第1の切れ刃1cの端部)からのカッタ軸方向内側への入り込み量δを0.2〜0.4mm程度に設定すると、一般的なクランクシャフトの加工では、第3の刃先交換チップが壁面34と干渉することを確実に回避することができ、第1の刃先交換チップの第1の切れ刃1cと第3の刃先交換チップの不完全R切れ刃3eの仕事量の差もさほど大きくならない。   The flat wall surface 34 between the pin R portion 32 and the shoulder R portion 33 is processed by the first cutting edge 1c of the first cutting edge replacement tip that is cut in the direction of the arrow in FIG. The inclination angle θ in the cutter axis direction shown in FIG. 5 is 2 to 4 °, and the inflow amount δ from the end portion of the first cutting edge replacement tip (end portion of the first cutting edge 1c) into the cutter axis direction is 0. When set to about 2 to 0.4 mm, it is possible to reliably avoid the third cutting edge replacement tip from interfering with the wall surface 34 in the processing of a general crankshaft. The difference in work amount between the cutting edge 1c of 1 and the incomplete R cutting edge 3e of the third cutting edge replacement tip is not so large.

図14、図15は、第3の刃先交換チップ3の変形例を示している。第3の刃先交換チップ3の短辺側側面(上下面との間に短辺側稜線3dを生じさせる面)は、長辺側稜線とのなす角が90°の図11に示す平面に限定されない。図14に示すように、2つの平面が短辺側稜線3dの中央で、好ましくはα1=160〜175°程度の角度で交わってできるV字状にくぼんだ凹面、或いは、図15に示すように2つの平面が短辺側稜線3dの中央で、好ましくはα2=172〜176°程度の角度で交わってできるV字状に突出した凸面も考えられ、そのような面にしてもよい。短辺側側面をこの様な面にして対応した形状の座面に着座させると、チップの保持安定性が高まる。   14 and 15 show a modification of the third cutting edge replacement tip 3. The short side surface (surface on which the short side ridge line 3d is formed between the upper and lower surfaces) of the third cutting edge replacement tip 3 is limited to the plane shown in FIG. 11 having an angle of 90 ° with the long side ridge line. Not. As shown in FIG. 14, two flat surfaces are concave in a V shape formed by intersecting at an angle of α1 = 160 to 175 °, preferably at the center of the short side ridgeline 3d, or as shown in FIG. Further, a convex surface protruding in a V shape formed by intersecting two planes at the center of the short side ridge line 3d, preferably at an angle of α2 = 172 to 176 °, may be considered. When the side surface of the short side is set to such a surface and seated on the corresponding seating surface, the holding stability of the chip is enhanced.

なお、以上の説明はインターナルピンミラーカッタを例に挙げて行ったが、この発明は、刃先交換チップがカッタ本体の外周に装着されるエクスターナルピンミラーカッタにも適用できる。   Although the above description has been given by taking the internal pin mirror cutter as an example, the present invention can also be applied to an external pin mirror cutter in which the blade tip replacement tip is mounted on the outer periphery of the cutter body.

この発明のピンミラーカッタの一例の一部を示す側面図Side view showing a part of an example of the pin mirror cutter of the present invention 図1のピンミラーカッタの内周面を示す図The figure which shows the internal peripheral surface of the pin mirror cutter of FIG. 図1のピンミラーカッタの外周面を示す図The figure which shows the outer peripheral surface of the pin mirror cutter of FIG. 図1のピンミラーカッタの斜視図1 is a perspective view of the pin mirror cutter of FIG. 図1のピンミラーカッタの刃列図Blade row diagram of the pin mirror cutter of FIG. 図1のピンミラーカッタによる切削領域を示す図The figure which shows the cutting area by the pin mirror cutter of FIG. 第1の刃先交換チップの平面図Plan view of the first cutting edge replacement tip 図7の刃先交換チップの側面図Side view of the blade tip replacement tip of FIG. 図7の刃先交換チップの斜視図7 is a perspective view of the blade tip replacement tip of FIG. 図7の刃先交換チップの切れ刃コーナを示す図The figure which shows the cutting-edge corner of the blade-tip exchange tip of FIG. 第3の刃先交換チップの平面図Plan view of the third cutting edge replacement tip 図11の刃先交換チップの側面図Side view of the blade tip replacement tip of FIG. 図11の刃先交換チップの切れ刃コーナを示す図The figure which shows the cutting-edge corner of the blade-tip exchange tip of FIG. 第3の刃先交換チップの変形例の一部を示す平面図The top view which shows a part of modification of a 3rd blade edge | tip replacement | exchange tip 第3の刃先交換チップの他の変形例の一部を示す平面図The top view which shows a part of other modification of the 3rd blade edge | tip replacement | exchange tip (a)クランクシャフトの要部の側面図、(b)(a)図のX−X線部の断面図(A) Side view of main part of crankshaft, (b) Sectional view of line XX in (a) ピンR部の外端を加工するチップの数を増やしたピンミラーカッタの刃列図Blade row diagram of a pin mirror cutter with an increased number of chips for processing the outer edge of the pin R section

符号の説明Explanation of symbols

1 第1の刃先交換チップ
1a 上面
1b 下面
1c 第1の切れ刃
1d 第2の切れ刃
1e 長辺側切れ刃
1f 短辺側切れ刃
2 第2の刃先交換チップ
3 第3の刃先交換チップ
3a 上面
3b 下面
3c 長辺側稜線
3d 短辺側稜線
3e 不完全R切れ刃
4 クランプねじ
5、6 取付孔
10 ピンミラーカッタ
11 カッタ本体
12R、12L 座
13R、13L 座
14R、14L 座
21 チップ
30 クランクシャフト
31 ピン部
32 ピンR部
33 ショルダーR部
34 壁面
I〜IV 切れ刃コーナ
L 基準線
tL 接線
θ 軸方向傾き角
δ 入り込み量
γf ラジアルレーキ
γp アキシャルレーキ
α1、α2 交差角
DESCRIPTION OF SYMBOLS 1 1st blade edge | tip replacement tip 1a Upper surface 1b Lower surface 1c 1st cutting edge 1d 2nd cutting blade 1e Long side edge 1f Short edge side cutting edge 2 2nd blade edge replacement tip 3 3rd blade edge replacement tip 3a Upper surface 3b Lower surface 3c Long side ridge line 3d Short side ridge line 3e Incomplete R cutting edge 4 Clamp screw 5, 6 Mounting hole 10 Pin mirror cutter 11 Cutter body 12R, 12L Seat 13R, 13L Seat 14R, 14L Seat 21 Tip 30 Crank Shaft 31 Pin portion 32 Pin R portion 33 Shoulder R portion Wall surface I to IV Cutting edge corner L Reference line tL Tangent θ Axial tilt angle δ Depth of penetration γf Radial rake γp Axial rake α1, α2 Crossing angle

Claims (7)

上下面(1a、1b)が略平行四辺形をなすチップの鋭角コーナ部に円弧状の第1の切れ刃(1c)を、鈍角コーナ部に円弧状の第2の切れ刃(1d)をそれぞれ形成し、さらに、2つの互いに平行な長辺側切れ刃(1e)と2つの互いに平行な短辺側切れ刃(1f)を前記上下面(1a、1b)の縁に形成した同一仕様の第1の刃先交換チップ(1)と第2の刃先交換チップ(2)、
及び、上下面(3a、3b)が略方形をなすチップの各コーナ部に前記第1の切れ刃(1c)のR半径と等しいR半径をもつ共通の不完全R切れ刃(3e)を形成した第3の刃先交換チップ(3)を具備し、
前記第1の刃先交換チップ(1)が、上下面(1a、1b)のどちらか一方をすくい面にして、かつ、第1の切れ刃(1c)をカッタ軸方向外端に、長辺側切れ刃(1e)をカッタの周面側にそれぞれ配置してカッタ本体(11)の周面に設けた座(12R、12L)に装着され、
前記第2の刃先交換チップが、上下面のどちらか一方をすくい面にして、かつ、第2の切れ刃(1d)をカッタの側方に突出させてカッタ本体(11)の両側面に設けた座(14R、14L)に装着され、
前記第3の刃先交換チップは、上下面(3a、3b)のどちらか一方をすくい面にして、かつ、切削に関与するひとつのコーナ部が前記第1の刃先交換チップ(1)のカッタ軸方向端部からカッタ軸方向内側に入り込み、さらに、そのコーナ部の不完全R切れ刃(3e)の軌跡が第1の刃先交換チップの第1の切れ刃(1c)の軌跡上に重なる配置にしてカッタ本体の両側面に設けた座(13R、13L)に装着され、
第1の刃先交換チップの長辺側切れ刃(1e)でクランクシャフトのピン部の外周を、第1の刃先交換チップの第1の切れ刃(1c)と第3の刃先交換チップの不完全R切れ刃(3e)でクランクシャフトのピンR部を、第2の刃先交換チップの第2の切れ刃(1d)でクランクシャフトのショルダーR部をそれぞれ切削するように構成されたピンミラーカッタ。
An arc-shaped first cutting edge (1c) is formed at an acute corner portion of a chip whose upper and lower surfaces (1a, 1b) form a substantially parallelogram, and an arc-shaped second cutting edge (1d) is formed at an obtuse corner portion. In addition, two parallel long-side cutting edges (1e) and two parallel short-side cutting edges (1f) are formed on the edges of the upper and lower surfaces (1a, 1b). 1 cutting edge replacement tip (1) and second cutting edge replacement tip (2),
In addition, a common incomplete R cutting edge (3e) having an R radius equal to the R radius of the first cutting edge (1c) is formed in each corner portion of the chip whose upper and lower surfaces (3a, 3b) form a substantially square shape. The third cutting edge replacement tip (3),
The first cutting edge replacement tip (1) has one of the upper and lower surfaces (1a, 1b) as a rake face, and the first cutting edge (1c) is at the outer end in the cutter axial direction. The cutting blades (1e) are respectively arranged on the peripheral surface side of the cutter and mounted on seats (12R, 12L) provided on the peripheral surface of the cutter body (11),
The second cutting edge replacement tip is provided on both sides of the cutter body (11) with either one of the upper and lower surfaces being raked and the second cutting edge (1d) projecting to the side of the cutter. Mounted on the seat (14R, 14L),
The third cutting edge replacement tip has either one of the upper and lower surfaces (3a, 3b) as a rake surface, and one corner part involved in cutting is a cutter shaft of the first cutting edge replacement tip (1). From the end in the direction of the cutter axis, and the locus of the incomplete R cutting edge (3e) at the corner overlaps the locus of the first cutting edge (1c) of the first cutting edge replacement tip. Mounted on seats (13R, 13L) provided on both sides of the cutter body,
The outer edge of the crankshaft pin portion with the long side cutting edge (1e) of the first cutting edge replacement tip, and the first cutting edge (1c) of the first cutting edge replacement chip and the third cutting edge replacement chip are incomplete. A pin mirror cutter configured to cut the pin R portion of the crankshaft with the R cutting edge (3e) and the shoulder R portion of the crankshaft with the second cutting edge (1d) of the second cutting edge replacement tip.
第3の刃先交換チップ(3)を、カッタの周面側に逃げがつくようにカッタ軸方向に2〜4°傾けて取り付けた請求項1に記載のピンミラーカッタ。   2. The pin mirror cutter according to claim 1, wherein the third cutting edge replacement tip (3) is attached with an inclination of 2 to 4 ° in the cutter axial direction so that the peripheral surface side of the cutter can escape. 3. 第3の刃先交換チップ(3)の、第1の刃先交換チップ(1)の端部からのカッタ軸方向内側への入り込み量δを0.2〜0.4mmに設定した請求項1又は2に記載のピンミラーカッタ。   The intrusion amount δ of the third blade edge replacement tip (3) from the end of the first blade edge replacement tip (1) to the inside in the cutter axial direction is set to 0.2 to 0.4 mm. Pin mirror cutter described in 1. 第1〜第3の刃先交換チップ(1、2、3)のカッタ本体に対する装着数を同数にした請求項1〜3のいずれかに記載のピンミラーカッタ。   The pin mirror cutter according to any one of claims 1 to 3, wherein the number of the first to third blade edge replacement tips (1, 2, 3) attached to the cutter body is the same. 第3の刃先交換チップ(3)を、上下面(3a、3b)の基本形状が長方形をなすチップにし、その第3の刃先交換チップ(3)を短辺側がカッタ本体の周面側に配置される姿勢にして前記座(13R、13L)に装着した請求項1〜4のいずれかに記載のピンミラーカッタ。   The third cutting edge replacement tip (3) is a tip whose upper and lower surfaces (3a, 3b) are rectangular in shape, and the third cutting edge replacement tip (3) is arranged on the peripheral surface side of the cutter body on the short side. The pin mirror cutter according to any one of claims 1 to 4, wherein the pin mirror cutter is mounted on the seat (13R, 13L) in a posture. 上下面(3a、3b)が長方形をなすチップの各コーナ部に所定の曲率半径をもつ不完全R切れ刃(3e)を形成し、さらに、2つの互いに平行な長辺側稜線(3c)と2つの互いに平行な短辺側稜線(3d)を上下面(3a、3b)の縁に形成し、上下面(3a、3b)の片方の短辺側と他方の短辺側を前記長辺側稜線(3c)に対して直角に交わる線(L)を基準にして対称形状にしたピンミラーカッタ用の刃先交換チップ。   An incomplete R cutting edge (3e) having a predetermined radius of curvature is formed at each corner portion of a chip whose upper and lower surfaces (3a, 3b) form a rectangle, and two parallel long side ridge lines (3c) Two mutually parallel short side ridge lines (3d) are formed at the edges of the upper and lower surfaces (3a, 3b), and one short side and the other short side of the upper and lower surfaces (3a, 3b) are the long side. A blade tip replacement tip for a pin mirror cutter that is symmetrical with respect to a line (L) that intersects at right angles to the ridge line (3c). 上下面(3a、3b)との交差部に前記短辺側稜線(3d)を生じさせる短辺側側面を、長辺側稜線(3c)とのなす角が90°の平面、2つの平面が短辺側稜線(3d)の中央で交わってできるV字状にくぼんだ凹面、又は、2つの平面が短辺側稜線(3d)の中央で交わってできるV字状に突出した凸面のいずれかに形成した請求項6に記載のピンミラーカッタ用の刃先交換チップ。   A plane having an angle of 90 ° with the long side ridge line (3c) and a short side surface that generates the short side ridge line (3d) at the intersection with the upper and lower surfaces (3a, 3b) are two planes. Either a V-shaped concave surface formed by intersecting at the center of the short side ridge line (3d) or a convex surface protruding in a V shape formed by two planes intersecting at the center of the short side ridge line (3d) A cutting edge replacement tip for a pin mirror cutter according to claim 6, which is formed as described above.
JP2006108852A 2006-04-11 2006-04-11 Pin mirror cutter and cutting edge replacing tip Pending JP2007276083A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009066748A (en) * 2007-08-23 2009-04-02 Komatsu Machinery Corp Milling cutter of crankshaft miller, and cutter tip and cutter tip set used for the same
US20110129308A1 (en) * 2003-11-04 2011-06-02 Mitsubishi Materials Corporation Pin mirror cutter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110129308A1 (en) * 2003-11-04 2011-06-02 Mitsubishi Materials Corporation Pin mirror cutter
US8388269B2 (en) * 2003-11-04 2013-03-05 Mitsubishi Materials Corporation Pin mirror cutter
JP2009066748A (en) * 2007-08-23 2009-04-02 Komatsu Machinery Corp Milling cutter of crankshaft miller, and cutter tip and cutter tip set used for the same

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