JP2007275753A - Two-liquid mixing apparatus - Google Patents

Two-liquid mixing apparatus Download PDF

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Publication number
JP2007275753A
JP2007275753A JP2006104940A JP2006104940A JP2007275753A JP 2007275753 A JP2007275753 A JP 2007275753A JP 2006104940 A JP2006104940 A JP 2006104940A JP 2006104940 A JP2006104940 A JP 2006104940A JP 2007275753 A JP2007275753 A JP 2007275753A
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Japan
Prior art keywords
supply path
component
mixing
valve
paint
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JP2006104940A
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Japanese (ja)
Inventor
Hideki Saito
秀樹 斎藤
Yoichi Hanai
陽一 花井
Michio Mitsui
三千雄 三井
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Carlisle Fluid Technologies Ransburg Japan KK
Toyota Motor Corp
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Toyota Motor Corp
Ransburg Industrial Finishing KK
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Application filed by Toyota Motor Corp, Ransburg Industrial Finishing KK filed Critical Toyota Motor Corp
Priority to JP2006104940A priority Critical patent/JP2007275753A/en
Publication of JP2007275753A publication Critical patent/JP2007275753A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1418Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet for supplying several liquids or other fluent materials in selected proportions to a single spray outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/26Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device
    • B05B7/28Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device in which one liquid or other fluent material is fed or drawn through an orifice into a stream of a carrying fluid
    • B05B7/32Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device in which one liquid or other fluent material is fed or drawn through an orifice into a stream of a carrying fluid the fed liquid or other fluent material being under pressure

Abstract

<P>PROBLEM TO BE SOLVED: To provide a two-liquid mixing apparatus reducing an amount of a washing component consumed and enhancing an efficiency of a washing work by reducing positions being not washed in a mixing liquid feeding passage. <P>SOLUTION: In the two-liquid mixing apparatus 100 in which a main agent and a curing agent as two kinds of coating components are mixed and discharged to the mixing liquid feeding passage 61, a main agent feeding passage 64 fed with the main agent, a curing agent feeding passage 65 fed with the curing agent, a washing liquid feeding passage 66 fed with a washing liquid for washing the mixing liquid feeding passage 61, and a mixing point 70 where the main agent and the curing agent are mixed are provided. The mixing point 70 is formed at a starting end of the mixing liquid feeding passage 61, is connected with a terminal end of the main agent feeding passage 64 and a terminal end of the curing agent feeding passage 65, and is connected with a terminal end of the washing liquid feeding passage 66. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、2液混合装置に関し、より詳細には、塗装用ロボット等に設けられる塗装装置に2種の塗料成分を混合して供給する塗布用の2液混合装置に関する。   The present invention relates to a two-component mixing apparatus, and more particularly, to a two-component mixing apparatus for coating that supplies two types of paint components to a coating apparatus provided in a coating robot or the like.

塗料を噴射して塗布作業を行う塗装装置において、塗料としてウレタン樹脂等の2液混合型塗料が用いられる場合には、塗布の直前に塗料成分としての主剤と硬化剤とを混合させる必要がある。そのため、従来、このような塗装装置には、2種の塗料成分を混合して混合液を排出する2液混合装置が接続されている。   When a two-component mixed paint such as urethane resin is used as a paint in a coating apparatus that performs a coating operation by spraying the paint, it is necessary to mix the main component and the curing agent as a paint component immediately before the application. . Therefore, conventionally, such a coating apparatus is connected to a two-liquid mixing apparatus that mixes two kinds of paint components and discharges the mixed liquid.

2液混合装置には、通常、第一の塗料成分(例えば、主剤)が供給される第一の塗料成分供給経路と、第二の塗料成分(例えば、硬化剤)が供給される第二の塗料成分供給経路とが設けられるとともに、供給された各塗料成分が混合される混合点が形成されている。そして、混合点において混合液供給経路が接続されており、混合液供給経路の終端が塗装装置の噴射ノズルに接続されている。このような構成とすることで、2液混合装置において、各塗料成分を混合させつつ、その混合液たる塗料を噴射ノズルに供給することができ、塗装装置にて安定した塗布作業を行うことができる。   Usually, the two-component mixing apparatus is supplied with a first paint component supply path through which a first paint component (for example, a main agent) is supplied and a second paint component (for example, a curing agent). A paint component supply path is provided, and a mixing point where the supplied paint components are mixed is formed. The mixed liquid supply path is connected at the mixing point, and the end of the mixed liquid supply path is connected to the spray nozzle of the coating apparatus. With such a configuration, in the two-component mixing device, the paint component as a mixed solution can be supplied to the spray nozzle while mixing each paint component, and a stable coating operation can be performed in the coating device. it can.

ところで、上述した2液混合装置は、塗装装置による塗布作業が終了若しくは中断される際に、混合液供給路内に残存する混合液の洗浄ないし清掃が行われる。そこで、2液混合装置には、混合液供給路に洗浄成分を供給するための洗浄成分供給路が別途設けられており、混合液供給路がシンナー等の溶剤によって洗浄されるような構成とされている。   By the way, in the above-described two-liquid mixing apparatus, the mixed liquid remaining in the mixed liquid supply path is washed or cleaned when the coating operation by the coating apparatus is completed or interrupted. Accordingly, the two-component mixing apparatus is provided with a separate cleaning component supply path for supplying the cleaning component to the mixed liquid supply path, and the mixed liquid supply path is cleaned with a solvent such as thinner. ing.

従来の2液混合装置としては、第一の塗料成分供給路及び第二の塗料成分供給路とをそれぞれ別個に洗浄するように構成されたものが公知であるが、かかる装置構成では、洗浄時間が長く、多量の洗浄液を必要とするため好ましくない。
かかる観点から、例えば、特許文献1には、ペンキタンクと作動用空気供給源とが弁を介して接続されてペンキを塗装装置へと圧送する混合装置が開示されている(特許文献1参照)。この混合装置においては、上述した弁が供給路を介して塗装装置に接続されるとともに、この弁にさらに圧縮ガスと液体溶剤とを所定の比率で混合して圧送する混合弁が接続されており、混合弁から供給される洗浄成分によって供給路の洗浄が行われるような構成とされている。
特開平6−91217号公報
As a conventional two-component mixing apparatus, one that is configured to separately clean the first paint component supply path and the second paint component supply path is known. Is not preferable because it requires a large amount of cleaning liquid.
From this point of view, for example, Patent Document 1 discloses a mixing apparatus in which a paint tank and an operating air supply source are connected via a valve to pressure-feed paint to a coating apparatus (see Patent Document 1). . In this mixing apparatus, the above-described valve is connected to the coating apparatus via a supply path, and a mixing valve for mixing and feeding compressed gas and liquid solvent at a predetermined ratio is further connected to this valve. The supply path is cleaned by the cleaning component supplied from the mixing valve.
JP-A-6-91217

なるほど、上述した特許文献1に開示される混合装置によれば、洗浄成分が混合弁から供給路に直接かつ短経路で供給されるような構成であるため、弁及び供給路管内の塗料成分(ペンキ)をある程度効果的に洗浄できる。
しかしながら、上述した特許文献1には、弁内に接続された供給路やペンキタンク等からの供給経路等の具体的構成が開示されておらず、ペンキと作動用空気との合流点や、合流点と供給路との配置等が不明である。つまり、混合弁より供給された洗浄成分によって、弁内のペンキ(混合液)がどのように洗浄されるかについて、何ら開示されていない。
そして、2液混合装置において充分に洗浄されない箇所があると、かかる箇所で一部の混合液が固化してしまい、被塗装物に固形物が付着して塗装品質が低減したり、固形物によって噴射ノズルが目詰したり等の原因となる。
Indeed, according to the mixing device disclosed in Patent Document 1 described above, since the cleaning component is configured to be supplied from the mixing valve directly to the supply path through a short path, the paint component ( The paint) can be effectively cleaned to some extent.
However, the above-described Patent Document 1 does not disclose a specific configuration such as a supply path connected to the valve, a supply path from a paint tank, or the like. The arrangement of points and supply paths is unknown. That is, there is no disclosure about how the paint (mixed liquid) in the valve is cleaned by the cleaning component supplied from the mixing valve.
And if there is a part that is not sufficiently washed in the two-component mixing device, a part of the mixed liquid is solidified in such a part, solid matter adheres to the object to be coated, and the coating quality is reduced, This may cause the injection nozzle to be clogged.

そこで、本発明においては、2液混合装置に関し、前記従来の課題を解決するもので、洗浄成分の消費量を低減するとともに、混合液供給路において洗浄されない箇所を減らして洗浄作業の効率を向上させる2液混合装置を提案することを目的とする。   Accordingly, the present invention relates to a two-component mixing apparatus that solves the above-described conventional problems, and reduces the consumption of cleaning components and improves the efficiency of cleaning operations by reducing the number of parts that are not cleaned in the mixed solution supply path. The purpose is to propose a two-component mixing apparatus.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.

すなわち、請求項1においては、2種の塗料成分を混合させて混合液供給路に排出する2液混合装置において、第一の塗料成分が供給される第一の塗料成分供給路と、第二の塗料成分が供給される第二の塗料成分供給路と、前記混合液供給路を洗浄する洗浄成分が供給される洗浄成分供給路と、第一の塗料成分及び第二の塗料成分が混合される混合点とが設けられ、前記混合点は、前記混合液供給路の始端に形成され、第一の塗料成分供給路の終端と第二の塗料成分供給路の終端とが接続されるとともに、前記洗浄成分供給路の終端が接続されるものである。   That is, in the first aspect, in the two-component mixing apparatus that mixes two kinds of paint components and discharges them to the mixed liquid supply path, the first paint component supply path to which the first paint component is supplied, and the second The second paint component supply path to which the paint component is supplied, the cleaning component supply path to which the cleaning component for cleaning the mixed liquid supply path is supplied, the first paint component and the second paint component are mixed. And the mixing point is formed at the start of the mixed liquid supply path, and the end of the first paint component supply path and the end of the second paint component supply path are connected, The end of the cleaning component supply path is connected.

請求項2においては、前記第一の塗料成分供給路、前記第二の塗料成分供給路、及び前記洗浄成分供給路の終端には、前記混合点に開口する調整バルブがそれぞれ配設されるものである。   According to a second aspect of the present invention, an adjustment valve that opens to the mixing point is disposed at each end of the first paint component supply path, the second paint component supply path, and the cleaning component supply path. It is.

請求項3においては、前記第一の塗料成分供給路及び前記第二の塗料成分供給路は、第一の塗料成分及び第二の塗料成分の流量に比例して路径の大きさを異ならせて、前記混合点へ供給される第一の塗料成分及び第二の塗料成分の圧力が等しくなるように形成されるものである。   In claim 3, the first paint component supply path and the second paint component supply path have different path diameters in proportion to the flow rates of the first paint component and the second paint component. The first paint component and the second paint component supplied to the mixing point are formed to have the same pressure.

請求項4においては、前記請求項1乃至請求項3のいずれか一項に記載の2液混合装置が設けられる塗装用ロボットである。   A fourth aspect of the present invention is a painting robot provided with the two-liquid mixing device according to any one of the first to third aspects.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

請求項1に示す構成としたので、洗浄成分供給路から混合点に洗浄成分を供給すれば、直ちに混合液供給路へも洗浄成分を供給でき、洗浄成分を供給する経路を短くして、洗浄成分の消費量を低減できるとともに、混合点及び混合液供給路において洗浄されない箇所を低減でき、洗浄作業の効率を向上できる。   Since the cleaning component is supplied from the cleaning component supply path to the mixing point, the cleaning component can be immediately supplied to the mixed liquid supply path, and the path for supplying the cleaning component is shortened. The consumption of components can be reduced, and the number of parts that are not cleaned in the mixing point and the mixed solution supply path can be reduced, thereby improving the efficiency of the cleaning operation.

請求項2に示す構成としたので、混合点に洗浄液が供給されれば、混合点及び混合液供給路において洗浄されない箇所がなくなり、洗浄作業の効率をより向上できる。   With the configuration shown in claim 2, if the cleaning liquid is supplied to the mixing point, there is no portion that is not cleaned in the mixing point and the mixed liquid supply path, and the efficiency of the cleaning operation can be further improved.

請求項3に示す構成としたので、混合液の逆流を防止するとともに、混合液中の第一の塗料成分と第二の塗料成分との混合割合を正確にし、かつ一定に保つことができる。   Since it is set as the structure shown in Claim 3, while preventing the backflow of a liquid mixture, the mixing ratio of the 1st coating material component in a liquid mixture and a 2nd coating material component can be made accurate and can be kept constant.

請求項4に示す構成としたので、小型化した2液混合装置を塗装ガンなどに取り付けることができ、メンテナンスが容易となり作業性が向上する。   Since it is set as the structure shown in Claim 4, the two-component mixing apparatus reduced in size can be attached to a coating gun etc., a maintenance becomes easy and workability | operativity improves.

次に、発明を実施するための最良の形態を説明する。
図1は本実施例の2液混合装置が設けられた塗装用ロボットの全体的な構成を示した側面図、図2は2液混合装置の接続構成を表す図、図3は2液混合装置の平面図、図4は2液混合装置の正面図、図5は図3におけるA−A矢視断面図、図6は主剤用バルブの取付構造を表す断面図である。
Next, the best mode for carrying out the invention will be described.
FIG. 1 is a side view showing an overall configuration of a coating robot provided with a two-component mixing apparatus of the present embodiment, FIG. 2 is a diagram showing a connection configuration of the two-component mixing apparatus, and FIG. 3 is a two-component mixing apparatus. FIG. 4 is a front view of the two-component mixing apparatus, FIG. 5 is a cross-sectional view taken along the line AA in FIG. 3, and FIG. 6 is a cross-sectional view illustrating the mounting structure of the main agent valve.

まず、本実施例の2液混合装置100を備えた塗装用ロボット1の全体構成について、以下に概説する。
図1に示すように、塗装用ロボット1は、複数のアーム部が垂直方向に可動される垂直多関節ロボットとして構成されており、具体的には、位置固定された機台10と、機台10に回転可能かつ揺動可能に取り付けられた第一アーム部11と、第一アーム部11に対して揺動可能に接続された第二アーム部12等とで構成されている。そして、第二アーム部12の先端部には、塗装装置としての塗装ガン2が設けられている。塗装用ロボット1の各アーム部11・12が回転若しくは揺動操作されることで、第二アーム部12に設けられた塗装ガン2が被塗装物に対して相対移動されて、被塗装物の所定箇所に塗装が施される。
First, the overall configuration of the coating robot 1 provided with the two-component mixing apparatus 100 of the present embodiment will be outlined below.
As shown in FIG. 1, the painting robot 1 is configured as a vertical articulated robot in which a plurality of arm portions are movable in the vertical direction. Specifically, the base 10 and the base are fixed. The first arm portion 11 is attached to the first arm portion 11 so as to be rotatable and swingable, and the second arm portion 12 is connected to the first arm portion 11 so as to be swingable. A coating gun 2 as a coating device is provided at the tip of the second arm portion 12. By rotating or swinging the arm portions 11 and 12 of the painting robot 1, the coating gun 2 provided on the second arm portion 12 is moved relative to the object to be coated. Paint is applied to the predetermined place.

塗装ガン2は、自動スプレーガン型であって、トリガーがON/OFF制御されることによって、噴射ノズル20を介して2液混合装置100から供給された塗料が噴射されるように構成されている。この塗装ガン2には、2液混合装置100が装着されており、後述するように2液混合装置100に接続された混合液用ホース21を介して、2液混合装置100と噴射ノズル20とが接続され、主剤と硬化剤とが混合された混合液が噴射ノズル20より噴射される(図2参照)。   The coating gun 2 is an automatic spray gun type, and is configured such that the paint supplied from the two-liquid mixing device 100 is sprayed through the spray nozzle 20 when the trigger is ON / OFF controlled. . The coating gun 2 is equipped with a two-liquid mixing device 100, and a two-liquid mixing device 100, an injection nozzle 20, and the like via a mixed liquid hose 21 connected to the two-liquid mixing device 100 as will be described later. Are connected, and the mixed liquid in which the main agent and the curing agent are mixed is injected from the injection nozzle 20 (see FIG. 2).

図2に示すように、2液混合装置100は、第一の塗料成分としての主剤が貯溜された複数の主剤タンク33・33・・・が接続され、そのうち一の主剤タンク33との連通を切り換え可能に構成された塗料供給装置30と、第二の塗料成分としての硬化剤が貯溜された硬化剤タンク31と、洗浄成分としての洗浄液を供給可能に構成された洗浄液供給装置32等と接続されている。   As shown in FIG. 2, the two-component mixing apparatus 100 is connected to a plurality of main agent tanks 33, 33,... In which a main agent as a first paint component is stored, and communicates with one of the main agent tanks 33. Connected to a paint supply device 30 configured to be switchable, a curing agent tank 31 in which a curing agent as a second paint component is stored, and a cleaning liquid supply device 32 configured to be able to supply a cleaning liquid as a cleaning component Has been.

塗料供給装置30は、圧送タンクやダイヤフラムポンプ等の各種ポンプなどで構成されており、塗料成分供給路としての主剤用ホース34を介して2液混合装置100に接続されている。この塗料供給装置30は、複数の主剤タンク33・33・・・と主剤用ホース34との連通を切り換える図示せぬ切換バルブが設けられており、2液混合装置100に供給される主剤が適宜切り換えられるように構成されている。ただし、塗料供給装置30の構成としては、少なくとも一種の主剤が貯溜された主剤タンク33と接続されていればよく、また本実施例の構成に限定されない。
また、硬化剤タンク31は、塗料成分供給路としての硬化剤用ホース35を介して2液混合装置100と接続されている。
The paint supply device 30 includes various pumps such as a pressure feed tank and a diaphragm pump, and is connected to the two-component mixing device 100 via a main agent hose 34 as a paint component supply path. This paint supply device 30 is provided with a switching valve (not shown) that switches communication between the plurality of main agent tanks 33, 33... And the main agent hose 34, and the main agent supplied to the two-component mixing device 100 is appropriately selected. It is configured to be switched. However, the configuration of the coating material supply device 30 is not limited to the configuration of the present embodiment as long as it is connected to the main agent tank 33 in which at least one kind of main agent is stored.
Further, the curing agent tank 31 is connected to the two-component mixing apparatus 100 via a curing agent hose 35 as a paint component supply path.

洗浄液供給装置32は、洗浄成分供給路としての洗浄液用ホース36を介して2液混合装置100と接続されており、洗浄液用ホース36を介して2液混合装置100に送られた洗浄液は混合液用ホース21へ圧送されて、混合液用ホース21内が洗浄される。
なお、洗浄液としては、シンナー等の有機溶剤が用いられるが、この洗浄液は、用いられる塗料成分に応じて適宜変更される。本実施例では、混合液用ホース21を洗浄するために、洗浄液供給装置32から洗浄液単体が圧送されるように構成されているが、例えば、洗浄液とエアとが交互に圧送されるような構成としたり、洗浄液とエアとが混合されて圧送されるような構成としてもよい。特に、洗浄液供給装置32は、洗浄液用ホース36が2液混合装置100に接続されるが、別途図示せぬエア用ホースを2液混合装置100に接続するような構成としてもよい。
The cleaning liquid supply device 32 is connected to the two-liquid mixing apparatus 100 via a cleaning liquid hose 36 as a cleaning component supply path, and the cleaning liquid sent to the two-liquid mixing apparatus 100 via the cleaning liquid hose 36 is a mixed liquid. The inside of the mixed solution hose 21 is washed by being pumped to the use hose 21.
In addition, although organic solvents, such as thinner, are used as a cleaning liquid, this cleaning liquid is suitably changed according to the paint component used. In this embodiment, in order to clean the mixed solution hose 21, the cleaning liquid supply unit 32 is configured to pump the cleaning liquid alone. For example, the cleaning liquid and the air are alternately pumped. Alternatively, the cleaning liquid and air may be mixed and pumped. In particular, the cleaning liquid supply device 32 is configured such that the cleaning liquid hose 36 is connected to the two-liquid mixing apparatus 100, but an air hose (not shown) may be connected to the two-liquid mixing apparatus 100.

塗料供給装置30、硬化剤タンク31及び洗浄液供給装置32は、塗装用ロボット1の機外に設置されるが、塗装用ロボット1に装着されるような構成としてもよい。いずれの場合であっても、各装置等は、それぞれ塗料供給装置30は主剤用ホース34を介して2液混合装置100に接続され、硬化剤タンク31は硬化剤用ホース35を介して2液混合装置100に接続され、洗浄液供給装置32は洗浄液用ホース36を介して2液混合装置100に接続される。   The paint supply device 30, the curing agent tank 31, and the cleaning liquid supply device 32 are installed outside the painting robot 1, but may be configured to be attached to the painting robot 1. In any case, in each device, the coating material supply device 30 is connected to the two-component mixing device 100 via the main agent hose 34, and the curing agent tank 31 is two-component via the curing agent hose 35. The cleaning liquid supply device 32 is connected to the mixing device 100 and is connected to the two-liquid mixing device 100 via the cleaning liquid hose 36.

次に、本実施例の2液混合装置100の構成について、以下に詳述する。
図3及び図4に示すように、2液混合装置100は、混合液用出力ポート41、主剤用入力ポート44、硬化剤用入力ポート45、及び洗浄液入力ポート46が穿設されたポート用マニホールド100aと、ポート用マニホールド100aに連設され、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56が取り付けられるバルブ用マニホールド100bとがそれぞれ一体として組み付けられている。
Next, the configuration of the two-component mixing apparatus 100 of the present embodiment will be described in detail below.
As shown in FIGS. 3 and 4, the two-component mixing apparatus 100 includes a port manifold having a mixture liquid output port 41, a main agent input port 44, a curing agent input port 45, and a cleaning liquid input port 46. 100a and a valve manifold 100b that is connected to the port manifold 100a and to which the main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56 are attached are integrally assembled.

ポート用マニホールド100aには、上部平面に入力ポートが直線方向に沿って穿設されており、本実施例では、主剤用入力ポート44、硬化剤用入力ポート45、及び洗浄液入力ポート46が形成されている。主剤用入力ポート44には、前記主剤用ホース34が図示せぬ取付部材を介して取り付けられ、塗料供給装置30(主剤タンク33)から圧送された塗料が2液混合装置100へと供給される。同様に、硬化剤用入力ポート45には、前記硬化剤用ホース35が図示せぬ取付部材を介して取り付けられ、硬化剤タンク31から圧送された硬化剤が2液混合装置100へと供給されるように構成されている。そして、洗浄液入力ポート46には、前記洗浄液用ホース36が図示せぬ取付部材を介してそれぞれ取り付けられ、洗浄液供給装置32から圧送された硬化剤が2液混合装置100へと供給されるように構成されている。
ポート用マニホールド100aの一側面には混合液用出力ポート41が穿設されており、この混合液用出力ポート41に混合液用ホース21が図示せぬ取付部材を介して取り付けられて、2液混合装置100から混合液が送出される。
In the port manifold 100a, an input port is formed in the upper plane along a linear direction. In this embodiment, a main agent input port 44, a hardener input port 45, and a cleaning liquid input port 46 are formed. ing. The main agent hose 34 is attached to the main agent input port 44 via an attachment member (not shown), and the paint fed by pressure from the paint supply device 30 (main agent tank 33) is supplied to the two-component mixing device 100. . Similarly, the hardener hose 35 is attached to the hardener input port 45 via an attachment member (not shown), and the hardener pumped from the hardener tank 31 is supplied to the two-component mixing apparatus 100. It is comprised so that. The cleaning liquid hose 36 is attached to the cleaning liquid input port 46 via a mounting member (not shown) so that the curing agent pumped from the cleaning liquid supply device 32 is supplied to the two-liquid mixing device 100. It is configured.
A mixed solution output port 41 is formed in one side surface of the port manifold 100a, and the mixed solution hose 21 is attached to the mixed solution output port 41 via a mounting member (not shown) to thereby supply two liquids. The mixed solution is sent out from the mixing device 100.

ポート用マニホールド100a及びバルブ用マニホールド100bの内部には、主剤用入力ポート44、硬化剤用入力ポート45、及び洗浄液入力ポート46から供給された主剤等を混合液用出力ポート41まで供給するための供給路が穿設されている。具体的には、主剤用入力ポート44からは塗料成分供給路としての主剤供給路64が延出され、硬化剤用入力ポート45からは塗料成分供給路としての硬化剤供給路65が延出され、洗浄液入力ポート46からは洗浄成分供給路としての洗浄液供給路66が延出されている。
そして、本実施例の2液混合装置100では、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66が、バルブ用マニホールド100bに設けられた混合点70において一点交差するように構成されている。
For supplying the main agent supplied from the main agent input port 44, the curing agent input port 45, and the cleaning liquid input port 46 to the mixed liquid output port 41 in the port manifold 100a and the valve manifold 100b. A supply path is drilled. Specifically, a main agent supply path 64 as a paint component supply path extends from the main agent input port 44, and a curing agent supply path 65 as a paint component supply path extends from the hardener input port 45. A cleaning liquid supply path 66 as a cleaning component supply path extends from the cleaning liquid input port 46.
In the two-component mixing apparatus 100 of the present embodiment, the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66 are configured to intersect at one point at the mixing point 70 provided in the valve manifold 100b. ing.

混合点70は、バルブ用マニホールド100bの略中心部に設けられており、上述したように、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66の各終端がこの混合点70で合流されて接続されている。また、混合点70からは混合液供給路61が延出されて、ポート用マニホールド100aの混合液用出力ポート41まで到達されている。つまり、混合液供給路61の始端が、混合点70を介して、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66の各終端と合流されて接続されている。このように、混合点70は、混合液供給路61の始端に形成され、主剤供給路64の終端と硬化剤供給路65の終端とが接続されるとともに、洗浄液供給路66の終端が接続されている。   The mixing point 70 is provided at substantially the center of the valve manifold 100b. As described above, the terminal ends of the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66 join at the mixing point 70. Being connected. Further, a mixed solution supply path 61 extends from the mixing point 70 and reaches the mixed solution output port 41 of the port manifold 100a. That is, the start end of the mixed liquid supply path 61 is joined and connected to the terminal ends of the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66 via the mixing point 70. In this way, the mixing point 70 is formed at the start end of the mixed liquid supply path 61, and the terminal end of the main agent supply path 64 and the terminal end of the curing agent supply path 65 are connected, and the terminal end of the cleaning liquid supply path 66 is connected. ing.

バルブ用マニホールド100bは、ポート用マニホールド100aと平面部で接触するようにして組み付けられており、上述した混合点70への主剤等の流量を制御するための調整バルブとしての主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56がそれぞれ取り付けられている。具体的には、図5に模式的に示すように、バルブ用マニホールド100bの上面と左右両側面とには、バルブ取付孔53・53・53がそれぞれ穿設され、上面に穿設されたバルブ取付孔53には主剤用バルブ54が取り付けられ、左右両側面に穿設されたバルブ取付孔53・53には硬化剤用バルブ55及び洗浄液用バルブ56がそれぞれ取り付けられている。   The valve manifold 100b is assembled so as to be in contact with the port manifold 100a at a flat surface, and the main agent valve 54 as an adjustment valve for controlling the flow rate of the main agent to the mixing point 70 described above, curing. An agent valve 55 and a cleaning liquid valve 56 are respectively attached. Specifically, as schematically shown in FIG. 5, valve mounting holes 53, 53, and 53 are formed in the upper surface and the left and right side surfaces of the valve manifold 100b, respectively, and the valve is formed in the upper surface. The main agent valve 54 is attached to the attachment hole 53, and the curing agent valve 55 and the cleaning liquid valve 56 are attached to the valve attachment holes 53 and 53 formed in the left and right side surfaces, respectively.

主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56は、対応する供給路64・65・66の終端に位置されて、混合点70に開口するように配設されている。すなわち、主剤用バルブ54は前記主剤供給路64の終端に配置され、硬化剤用バルブ55は硬化剤供給路65の終端に配置され、洗浄液用バルブ56は洗浄液供給路66の終端に配置されている。
このように、2液混合装置100は、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液供給路66がそれぞれ混合点70に開口するようにして配設されており、該主剤用バルブ54、硬化剤用バルブ55、及び洗浄液供給路66により、前記主剤供給路64、硬化剤供給路65、及び洗浄液供給路66と混合点70との連通状態を切り換えるように構成されている。
The main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56 are located at the terminal ends of the corresponding supply paths 64, 65, and 66, and are disposed so as to open to the mixing point 70. That is, the main agent valve 54 is disposed at the end of the main agent supply path 64, the curing agent valve 55 is disposed at the end of the curing agent supply path 65, and the cleaning liquid valve 56 is disposed at the end of the cleaning liquid supply path 66. Yes.
As described above, the two-component mixing apparatus 100 is arranged such that the main agent valve 54, the curing agent valve 55, and the cleaning liquid supply path 66 open to the mixing point 70, respectively. The main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66 and the mixing point 70 are switched by the curing agent valve 55 and the cleaning liquid supply path 66.

ここで、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56の取付構造について、以下に概説する。なお、本実施例では、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56は、それぞれ略同一形状のダイヤフラムバルブが用いられている。以下、主剤用バルブ54の構成について説明するが、他の硬化剤用バルブ55及び洗浄液用バルブ56の構成についても、略同じである。   Here, the mounting structure of the main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56 will be outlined below. In the present embodiment, diaphragm valves having substantially the same shape are used for the main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56, respectively. Hereinafter, the configuration of the main agent valve 54 will be described, but the configurations of the other curing agent valve 55 and the cleaning liquid valve 56 are substantially the same.

図6に示すように、主剤用バルブ54は、主剤供給路64の終端であって混合点70との経路を切断するように設けられ、バルブ用マニホールド100bの側面より中心部に向けてすり鉢状に穿設されたバルブ取付孔53に取り付けられている。具体的には、主剤用バルブ54は、支持フレーム80によってバルブ取付孔53に固定されており、支持フレーム80内部に設けられたシリンダ81と、シリンダ81の内周面に密接して上下摺動自在に設けられたピストン82と、ピストン82と一体形成されて、ピストン82と連動して垂直方向に摺動自在とされるロッド83と、シリンダ81の開口端に取り付けられ、軸中心にロッド83が挿通される支持部材84と、ロッド83の一端であってピストン82との連結側と反対側の端部に取り付けられるダイヤフラム85等とで構成されている。   As shown in FIG. 6, the main agent valve 54 is provided at the end of the main agent supply path 64 so as to cut the path from the mixing point 70, and is mortar-shaped from the side surface of the valve manifold 100 b toward the center. It is attached to a valve attachment hole 53 formed in the hole. Specifically, the main agent valve 54 is fixed to the valve mounting hole 53 by the support frame 80, and slides up and down in close contact with the cylinder 81 provided in the support frame 80 and the inner peripheral surface of the cylinder 81. A piston 82 provided freely, a rod 83 that is integrally formed with the piston 82 and is slidable in the vertical direction in conjunction with the piston 82, and is attached to the opening end of the cylinder 81, and the rod 83 is provided at the axial center. The support member 84 is inserted into the rod 83, and a diaphragm 85 is attached to one end of the rod 83 on the end opposite to the connection side with the piston 82.

支持フレーム80は、平面視でバルブ取付孔53の開口部を覆うようにしてバルブ用マニホールド100bに取り付けられる。シリンダ81は、支持フレーム80の内部に穿設され、断面略円柱状の中空部として形成されている。   The support frame 80 is attached to the valve manifold 100b so as to cover the opening of the valve attachment hole 53 in plan view. The cylinder 81 is formed inside the support frame 80 and is formed as a hollow portion having a substantially cylindrical cross section.

ピストン82は、外周面に設けられたOリング82aを介してシリンダ81の内周面に密接するようにして配設されている。このピストン82は、シリンダ81の閉止端との間に設けられたコイルばね86によってシリンダ81の開口端方向に付勢されるとともに、図示せぬアクチュエータによってコイルばね86の付勢力に抗してシリンダの閉止端方向に移動可能に支持されている。このように、ピストン82は、アクチュエータがON/OFF制御されることによって、シリンダ81の内周面に沿って軸方向(垂直方向)に摺動自在とされている。なお、アクチュエータは、塗装ガン2に設けられた図示せぬ制御装置によって制御される。   The piston 82 is disposed so as to be in close contact with the inner peripheral surface of the cylinder 81 via an O-ring 82a provided on the outer peripheral surface. The piston 82 is urged toward the opening end of the cylinder 81 by a coil spring 86 provided between the piston 81 and the closed end of the cylinder 81, and the cylinder 82 resists the urging force of the coil spring 86 by an actuator (not shown). It is supported so as to be movable in the direction of the closed end. Thus, the piston 82 is slidable in the axial direction (vertical direction) along the inner peripheral surface of the cylinder 81 by ON / OFF control of the actuator. The actuator is controlled by a control device (not shown) provided in the coating gun 2.

ロッド83は、ピストン82の底部中央に取り付けられており、ピストン82の移動に伴いその一端がバルブ取付孔53に対して進退可能となるように突出されている。そして、ロッド83の一端が、支持部材84に穿設された挿通孔84aを介してバルブ用マニホールド100bの中心部、すなわち混合点70の方向に突出されている。   The rod 83 is attached to the center of the bottom of the piston 82, and protrudes so that one end thereof can advance and retreat with respect to the valve attachment hole 53 as the piston 82 moves. One end of the rod 83 protrudes in the center of the valve manifold 100 b, that is, in the direction of the mixing point 70 through an insertion hole 84 a formed in the support member 84.

支持部材84は、支持フレーム80の開口端に取り付けられており、支持フレーム80がバルブ用マニホールド100bに取り付けられた状態で、バルブ取付孔53の側面側開口縁部に密接されて支持フレーム80及びバルブ取付孔53の開口部が閉止される。また、支持部材84には、上述したように軸中心に挿通孔84aが穿設され、挿通孔84aにロッド83が軸方向に沿って摺動自在に挿通されている。   The support member 84 is attached to the opening end of the support frame 80. With the support frame 80 attached to the valve manifold 100b, the support member 84 is in close contact with the side opening edge of the valve attachment hole 53 and the support frame 80 and The opening of the valve mounting hole 53 is closed. Further, as described above, the support member 84 is provided with the insertion hole 84a at the center of the shaft, and the rod 83 is slidably inserted along the axial direction into the insertion hole 84a.

ダイヤフラム85は、ロッド83の一端であって支持部材84からの突出端に取り付けられており、先端部85aと、先端部85aの周囲に形成された膜部85bと、膜部85bの外縁に形成された固定部85cとで構成されている。ダイヤフラム85は、先端部85aがロッド83の一端に取り付けられるとともに、固定部85cが支持部材84とバルブ取付孔53の内周面に形成された段部との間に挟み込むようにして固定されている。このようにして、ダイヤフラム85は、支持部材84によって閉止されたバルブ取付孔53の内部空間内に設けられている。   The diaphragm 85 is attached to one end of the rod 83 and a protruding end from the support member 84, and is formed at the distal end portion 85a, the film portion 85b formed around the distal end portion 85a, and the outer edge of the film portion 85b. It is comprised with the fixed part 85c made. The diaphragm 85 is fixed so that the front end portion 85a is attached to one end of the rod 83, and the fixing portion 85c is sandwiched between the support member 84 and the step portion formed on the inner peripheral surface of the valve mounting hole 53. Yes. Thus, the diaphragm 85 is provided in the internal space of the valve mounting hole 53 closed by the support member 84.

ダイヤフラム85は、ロッド83の動きに連動して軸方向に摺動され、先端部85aが主剤供給路64と混合点70と間に形成された連通孔70aに挿出されることによって、主剤供給路64と混合点70との連通を切り換えることができるように構成されている。具体的には、ロッド83が摺動されてバルブ用マニホールド100bの中心方向に押し込まれると、ダイヤフラム85の先端部85aが連通孔70aへ挿入されて、連通孔70aが閉止され、主剤供給路64と混合点70とが切断される。一方、ロッド83が摺動されてバルブ用マニホールド100bの外側方向へと移動されると、ダイヤフラム85の先端部85aが連通孔70aから退出されて、連通孔70aが開放され、主剤供給路64と混合点70とが連通される。   The diaphragm 85 is slid in the axial direction in conjunction with the movement of the rod 83, and the tip 85a is inserted into a communication hole 70a formed between the main agent supply path 64 and the mixing point 70, whereby the main agent supply path 64 and the mixing point 70 can be switched. Specifically, when the rod 83 is slid and pushed toward the center of the valve manifold 100b, the tip end portion 85a of the diaphragm 85 is inserted into the communication hole 70a, the communication hole 70a is closed, and the main agent supply path 64 is inserted. And the mixing point 70 are cut. On the other hand, when the rod 83 is slid and moved in the outward direction of the valve manifold 100b, the distal end portion 85a of the diaphragm 85 is withdrawn from the communication hole 70a, the communication hole 70a is opened, and the main agent supply path 64 and The mixing point 70 is communicated.

また、本実施例の先端部85aは、弾性力を有する部材より形成されるとともに、先細り形状となるようにテーパ面が形成されている。このような形状とすることで、先端部85aが連通孔70aに挿入された際に、先端部85aのテーパ面を連通孔70aの開口縁部に密着させることができ、連通孔70aを完全に閉止することができる。   In addition, the distal end portion 85a of the present embodiment is formed of a member having elasticity, and a tapered surface is formed so as to have a tapered shape. By adopting such a shape, when the distal end portion 85a is inserted into the communication hole 70a, the tapered surface of the distal end portion 85a can be brought into close contact with the opening edge portion of the communication hole 70a, and the communication hole 70a is completely formed. Can be closed.

図3及び図4に戻って、2液混合装置100においては、主剤用入力ポート44、硬化剤用入力ポート45、及び洗浄液入力ポート46からの液漏れを防止するための液漏れ防止プラグ88が設けられている。具体的には、液漏れ防止プラグ88は、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66の中途部に接続されて、ポート用マニホールド100aの一側面であって混合液用出力ポート41が設けられる側面に開口するように穿設されたプラグ経路89・89・89にそれぞれ挿入されている(図6参照)。プラグ経路89から液漏れ防止プラグ88を抜き出すことによって、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66から余剰の主剤等を排出することができ、主剤用入力ポート44、硬化剤用入力ポート45、及び洗浄液入力ポート46から主剤等が漏出するのを防止できる。
2液混合装置100においては、その他に、例えば、主剤と硬化剤とを混合させるミキサー等が設けられてもよい。
3 and 4, in the two-component mixing apparatus 100, a liquid leakage prevention plug 88 for preventing liquid leakage from the main agent input port 44, the curing agent input port 45, and the cleaning liquid input port 46 is provided. Is provided. Specifically, the liquid leakage prevention plug 88 is connected to the middle part of the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66, and is a side surface of the port manifold 100a and outputs the mixed liquid. The plug paths 89, 89, and 89 are respectively inserted into the side surfaces where the ports 41 are provided (see FIG. 6). By removing the liquid leakage prevention plug 88 from the plug path 89, surplus main agent and the like can be discharged from the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66. The main agent and the like can be prevented from leaking from the input port 45 and the cleaning liquid input port 46.
In the two-component mixing apparatus 100, for example, a mixer for mixing the main agent and the curing agent may be provided.

以上のような構成において、塗装用ロボット1が操作されて塗装ガン2にて塗装作業が行われる際には、2液混合装置100においては、主剤用バルブ54及び硬化剤用バルブ55のダイヤフラム85が移動されて、連通孔70aが開放され、主剤供給路64及び硬化剤供給路65が混合点70と連通される。そのため、主剤用バルブ54において、主剤用ホース34から主剤供給路64を介して混合点70へと主剤が供給され、硬化剤用バルブ55においても、硬化剤用ホース35から硬化剤供給路65を介して混合点70へと硬化剤が供給される。混合点70では、主剤と硬化剤とが混合されて2液の混合液とされる。このようにして混合された塗料としての混合液は、混合点70から混合液供給路61へと送られ、出力ポート41に接続された混合液用ホース21を介して噴射ノズル20へと送られる。   In the above-described configuration, when the painting robot 1 is operated and a painting operation is performed with the painting gun 2, the diaphragm 85 of the main agent valve 54 and the hardener valve 55 is used in the two-liquid mixing apparatus 100. Is moved, the communication hole 70 a is opened, and the main agent supply path 64 and the curing agent supply path 65 are communicated with the mixing point 70. Therefore, in the main agent valve 54, the main agent is supplied from the main agent hose 34 to the mixing point 70 through the main agent supply path 64, and also in the hardener valve 55, the hardener supply path 65 passes from the hardener hose 35. Then, the curing agent is supplied to the mixing point 70. At the mixing point 70, the main agent and the curing agent are mixed to form a two-liquid mixture. The mixed liquid as the paint mixed in this way is sent from the mixing point 70 to the mixed liquid supply path 61, and is sent to the injection nozzle 20 through the mixed liquid hose 21 connected to the output port 41. .

一方、塗装作業が中断されて、混合液供給路61及び混合液用ホース21の洗浄が行われる際には、2液混合装置100においては、主剤用バルブ54及び硬化剤用バルブ55のダイヤフラム85が移動されて、連通孔70aが閉止され、主剤供給路64及び硬化剤供給路65が混合点70から切断されるとともに、洗浄液用バルブ56のダイヤフラム85が移動されて、連通孔70aが開放され、洗浄液供給路66が混合点70と連通される。
このような状態で、洗浄液供給装置32から洗浄液用ホース36を介して2液混合装置100へと洗浄液の供給が開始され、やがて洗浄液が洗浄液供給路66を介して洗浄液用バルブ56から混合点70へと送られる。このように混合点70に送られた洗浄液は、混合点70及び混合液供給路61内に残留する混合液(主剤及び硬化剤)を洗浄しながら、出力ポート41に接続された混合液用ホース21を介して噴射ノズル20へと送られる。
On the other hand, when the painting operation is interrupted and the mixed solution supply path 61 and the mixed solution hose 21 are cleaned, the diaphragm 85 of the main agent valve 54 and the hardener valve 55 is used in the two-component mixing device 100. Is moved, the communication hole 70a is closed, the main agent supply path 64 and the curing agent supply path 65 are disconnected from the mixing point 70, and the diaphragm 85 of the cleaning liquid valve 56 is moved to open the communication hole 70a. The cleaning liquid supply path 66 communicates with the mixing point 70.
In such a state, supply of the cleaning liquid from the cleaning liquid supply device 32 to the two-liquid mixing device 100 via the cleaning liquid hose 36 is started, and eventually the cleaning liquid is mixed from the cleaning liquid valve 56 to the mixing point 70 via the cleaning liquid supply path 66. Sent to. The cleaning liquid sent to the mixing point 70 in this way is a mixed liquid hose connected to the output port 41 while cleaning the mixed liquid (main agent and curing agent) remaining in the mixing point 70 and the mixed liquid supply path 61. 21 to the injection nozzle 20.

このように、本実施例の2液混合装置100は、混合点70が、混合液供給路61の始端に形成され、主剤供給路64の終端と硬化剤供給路65の終端とが接続されるとともに、洗浄液供給路66の終端が接続されるように構成されているため、混合点70と混合液供給路61の始端とを一致させ、かつ混合点70に主剤供給路64と硬化剤供給路65とを接続させることで、混合点70に洗浄液を供給すれば、直ちに混合液供給路61へも洗浄剤を供給でき、洗浄剤を供給する経路を短くして、洗浄液の消費量を低減できるとともに、混合点70及び混合液供給路61において洗浄されない箇所を低減でき洗浄作業の効率を向上できる。
特に、本実施例の2液混合装置100は、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66の終端であって混合点70に開口するようにして主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56が配設されているため、混合点70に洗浄液が供給されれば、混合点70及び混合液供給路61において洗浄されない箇所がなくなり、洗浄作業の効率をより向上できる。
As described above, in the two-component mixing apparatus 100 of the present embodiment, the mixing point 70 is formed at the start end of the mixture supply path 61 and the end of the main agent supply path 64 and the end of the curing agent supply path 65 are connected. At the same time, since the end of the cleaning liquid supply path 66 is connected, the mixing point 70 and the starting end of the mixed liquid supply path 61 are made to coincide with each other, and the main agent supply path 64 and the curing agent supply path are connected to the mixing point 70. When the cleaning liquid is supplied to the mixing point 70, the cleaning agent can be immediately supplied to the mixed liquid supply path 61, the path for supplying the cleaning agent can be shortened, and the consumption of the cleaning liquid can be reduced. At the same time, the portions that are not cleaned in the mixing point 70 and the mixed liquid supply path 61 can be reduced, and the efficiency of the cleaning operation can be improved.
In particular, the two-component mixing apparatus 100 according to the present embodiment includes the main agent valve 54, the curing agent so as to open to the mixing point 70 at the end of the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply path 66. Since the cleaning valve 55 and the cleaning liquid valve 56 are provided, if the cleaning liquid is supplied to the mixing point 70, there is no portion that is not cleaned in the mixing point 70 and the mixed liquid supply path 61. It can be improved.

また、2液混合装置100は、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56がバルブ用マニホールド100bに一体に組み付けられ、主剤供給路64、硬化剤供給路65、及び洗浄液供給路66がコンパクトに形成されて、全体として装置の小型化が図られている。そのため、塗装用ロボット1の塗装ガン2にも容易に搭載することが可能であり、2液塗装装置100が塗装用ロボット1(塗装ガン2)に設けられることで、メンテナンスが容易となり、作業性が向上する。   Further, in the two-component mixing apparatus 100, the main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56 are integrally assembled in the valve manifold 100b, and the main agent supply path 64, the curing agent supply path 65, and the cleaning liquid supply are provided. The path 66 is formed in a compact manner, so that the size of the apparatus is reduced as a whole. Therefore, it can be easily mounted on the painting gun 2 of the painting robot 1 and the two-component coating device 100 is provided in the painting robot 1 (painting gun 2), thereby facilitating maintenance and workability. Will improve.

ところで、本実施例の塗料は、塗料成分として主に2液性ウレタン系塗料やエポキシ系塗料などが用いられ、主剤に対して所定量の硬化剤が混合されており、その混合比が重量比で主剤/硬化剤が2〜10:1となるように調製されている。
そのため、2液混合装置100においては、好ましくは、主剤供給路64及び硬化剤供給路65の路径(主剤供給路64及び硬化剤供給路65に接続される連通孔70aの孔径も含む)の大きさを、主剤及び硬化剤の流量に比例して異ならせて、混合点70へ供給される主剤及び硬化剤の圧力が等しくなるように形成する。具体的には、主剤の流量が硬化剤の流量よりも多いことから、流量に比例して、主剤供給路64に比べて硬化剤供給路65の路径が小さくなるように形成されるのが好ましい。
ただし、上述したように、本実施例の2液混合装置は、主剤供給路64及び硬化剤供給路65と混合点70とが連通孔70aを介して接続されていることから、主剤供給路64と混合点70との間の連通孔70aの孔径に比べて、硬化剤供給路64と混合点70との間の連通孔70aの孔径の方が大きくなるように形成される。なお、主剤用ホース34と硬化剤用ホース35においても同様である。
By the way, the paint of the present embodiment is mainly a two-component urethane paint or epoxy paint as a paint component, and a predetermined amount of curing agent is mixed with the main agent, and the mixing ratio is a weight ratio. The main agent / curing agent is prepared to be 2 to 10: 1.
Therefore, in the two-component mixing apparatus 100, preferably, the main agent supply path 64 and the curing agent supply path 65 have a large path diameter (including the diameter of the communication hole 70a connected to the main agent supply path 64 and the curing agent supply path 65). The pressures of the main agent and the curing agent supplied to the mixing point 70 are made equal to each other by making them different in proportion to the flow rates of the main agent and the curing agent. Specifically, since the flow rate of the main agent is larger than the flow rate of the curing agent, it is preferable that the path diameter of the curing agent supply path 65 is smaller than the main agent supply path 64 in proportion to the flow rate. .
However, as described above, in the two-component mixing apparatus of the present embodiment, the main agent supply path 64, the curing agent supply path 65, and the mixing point 70 are connected via the communication hole 70a. Compared to the hole diameter of the communication hole 70 a between the mixing point 70 and the mixing point 70, the hole diameter of the communication hole 70 a between the curing agent supply path 64 and the mixing point 70 is formed to be larger. The same applies to the main agent hose 34 and the curing agent hose 35.

すなわち、本実施例で用いられる塗料は、主剤及び硬化剤の混合割合が異なるため、混合点70に供給される主剤及び混合剤の流量も異なり、主剤供給路64及び硬化剤供給路65において同じ路径とすると、流量の少ない硬化剤供給路65において、混合点70に供給される硬化剤の圧力が低くなって、硬化剤供給路65側に混合液が逆流したり、所定の混合比で混合されない場合が生じたりする等の問題がある。この点、主剤供給路64に比べて硬化剤供給路65の路径を小さくして、混合点70に供給される主剤と硬化剤との圧力を略等しくすることで、混合液の逆流を防止するとともに、混合液中の主剤と硬化剤との混合割合を正確にし、かつ一定に保つことができる。   That is, since the coating materials used in this embodiment have different mixing ratios of the main agent and the curing agent, the flow rates of the main agent and the mixing agent supplied to the mixing point 70 are also different, and the same in the main agent supply path 64 and the curing agent supply path 65. When the path diameter is set, in the curing agent supply path 65 with a small flow rate, the pressure of the curing agent supplied to the mixing point 70 becomes low, and the mixed liquid flows backward to the curing agent supply path 65 side or is mixed at a predetermined mixing ratio. There is a problem that it may not be performed. In this respect, by reducing the diameter of the curing agent supply path 65 as compared with the main agent supply path 64 and making the pressure of the main agent and the curing agent supplied to the mixing point 70 substantially equal, the backflow of the mixed liquid is prevented. At the same time, the mixing ratio of the main agent and the curing agent in the mixed solution can be made accurate and constant.

なお、本実施例の2液混合装置100では、上述したように主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56が略同一形状のダイヤフラムバルブにより構成されているが、いずれか一つ若しくは全てのバルブを、ダイヤフラムバルブに換えて、例えばニードルバルブ等により構成してもよい。
また、主剤用バルブ54、硬化剤用バルブ55、及び洗浄液用バルブ56の配置構成も、本実施例に示す構成に限定するものではない。
In the two-component mixing apparatus 100 of the present embodiment, as described above, the main agent valve 54, the curing agent valve 55, and the cleaning solution valve 56 are configured by diaphragm valves having substantially the same shape. One or all of the valves may be constituted by, for example, a needle valve instead of the diaphragm valve.
Further, the arrangement configuration of the main agent valve 54, the curing agent valve 55, and the cleaning liquid valve 56 is not limited to the configuration shown in the present embodiment.

本実施例の2液混合装置が設けられた塗装用ロボットの全体的な構成を示した側面図。The side view which showed the whole structure of the robot for a coating provided with the 2 liquid mixing apparatus of a present Example. 2液混合装置の接続構成を表す図。The figure showing the connection structure of a two-component mixing apparatus. 2液混合装置の平面図。The top view of a two-component mixing apparatus. 2液混合装置の正面図。The front view of a two-component mixing apparatus. 図3におけるA−A矢視断面図。AA arrow sectional drawing in FIG. 主剤用バルブの取付構造を表す断面図。Sectional drawing showing the attachment structure of the valve | bulb for main agents.

符号の説明Explanation of symbols

41 出力ポート
44 主剤入力ポート
45 硬化剤入力ポート
46 洗浄液入力ポート
54 主剤用バルブ
55 硬化剤用バルブ
56 洗浄液用バルブ
61 混合液供給路
64 主剤供給路(第一の塗料成分供給路)
65 硬化剤供給路(第二の塗料成分供給路)
66 洗浄液供給路(洗浄成分供給路)
70 混合点
100 2液混合装置
100a ポート用マニホールド
100b バルブ用マニホールド
41 Output Port 44 Main Agent Input Port 45 Curing Agent Input Port 46 Cleaning Fluid Input Port 54 Main Agent Valve 55 Curing Agent Valve 56 Cleaning Fluid Valve 61 Mixed Liquid Supply Path 64 Main Agent Supply Path (First Paint Component Supply Path)
65 Curing agent supply path (second paint component supply path)
66 Cleaning liquid supply path (cleaning component supply path)
70 Mixing point 100 Two-component mixing device 100a Manifold for port 100b Manifold for valve

Claims (4)

2種の塗料成分を混合させて混合液供給路に排出する2液混合装置において、
第一の塗料成分が供給される第一の塗料成分供給路と、
第二の塗料成分が供給される第二の塗料成分供給路と、
前記混合液供給路を洗浄する洗浄成分が供給される洗浄成分供給路と、
第一の塗料成分及び第二の塗料成分が混合される混合点とが設けられ、
前記混合点は、前記混合液供給路の始端に形成され、第一の塗料成分供給路の終端と第二の塗料成分供給路の終端とが接続されるとともに、前記洗浄成分供給路の終端が接続されることを特徴とする2液混合装置。
In a two-component mixing device that mixes two kinds of paint components and discharges them to a mixed solution supply path,
A first paint component supply path through which the first paint component is supplied;
A second paint component supply path through which the second paint component is supplied;
A cleaning component supply path to which a cleaning component for cleaning the mixed liquid supply path is supplied;
A mixing point where the first paint component and the second paint component are mixed is provided,
The mixing point is formed at the start of the mixed liquid supply path, and the end of the first paint component supply path and the end of the second paint component supply path are connected, and the end of the cleaning component supply path is A two-component mixing apparatus characterized by being connected.
前記第一の塗料成分供給路、前記第二の塗料成分供給路、及び前記洗浄成分供給路の終端には、前記混合点に開口する調整バルブがそれぞれ配設されることを特徴とする請求項1に記載の2液混合装置。   An adjustment valve that opens to the mixing point is disposed at each end of the first paint component supply path, the second paint component supply path, and the cleaning component supply path. 2. The two-component mixing apparatus according to 1. 前記第一の塗料成分供給路及び前記第二の塗料成分供給路は、第一の塗料成分及び第二の塗料成分の流量に比例して路径の大きさを異ならせて、前記混合点へ供給される第一の塗料成分及び第二の塗料成分の圧力が等しくなるように形成されることを特徴とする請求項1又は請求項2に記載の2液混合装置。   The first paint component supply path and the second paint component supply path are supplied to the mixing point with different path diameters in proportion to the flow rates of the first paint component and the second paint component. The two-component mixing apparatus according to claim 1 or 2, wherein the first coating component and the second coating component are formed to have equal pressures. 前記請求項1乃至請求項3のいずれか一項に記載の2液混合装置が設けられることを特徴とする塗装用ロボット。   A painting robot provided with the two-liquid mixing device according to any one of claims 1 to 3.
JP2006104940A 2006-04-06 2006-04-06 Two-liquid mixing apparatus Pending JP2007275753A (en)

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