JP2007237901A - Side door structure of automobile - Google Patents

Side door structure of automobile Download PDF

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Publication number
JP2007237901A
JP2007237901A JP2006062668A JP2006062668A JP2007237901A JP 2007237901 A JP2007237901 A JP 2007237901A JP 2006062668 A JP2006062668 A JP 2006062668A JP 2006062668 A JP2006062668 A JP 2006062668A JP 2007237901 A JP2007237901 A JP 2007237901A
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Prior art keywords
impact beam
back surface
absorbing member
energy absorbing
bracket
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JP2006062668A
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Japanese (ja)
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Tadashi Hashimoto
正 橋本
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Hino Motors Ltd
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Hino Motors Ltd
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Priority to JP2006062668A priority Critical patent/JP2007237901A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a side door structure of an automobile devised to efficiently absorb collision energy in lateral collision of the automobile without causing drastic mass increase and cost increase. <P>SOLUTION: This side door structure of the automobile is constituted by installing an energy absorbing member 6 on a back surface of a door trim 3 and mounting an impact beam 7 at a position opposed to the energy absorbing member 6 on a back surface of a door outer panel 1 through a bracket 10, the bracket 10 is formed in a trough shape with a groove part 11 directed to the outside in the vehicle width direction by extending it along the impact beam 7, flange parts 12 formed on its both side parts are installed on the back surface of the door outer panel 1 and constituted to support the impact beam 7 on a back surface of the groove 11 and another energy absorbing member 14 is installed on the back surface of the groove part 11 of the bracket 10 to cover the impact beam 7. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動車のサイドドア構造に関するものである。   The present invention relates to a side door structure of an automobile.

近年においては、自動車の側方からの衝突(側面衝突)に対する乗員の保護を強化する観点から、サイドドアの内部に、側方からの衝突に対する剛性アップのためのインパクトビームや、衝突エネルギーを吸収するためのエネルギー吸収部材を配設する構造が採用されるようになってきている。   In recent years, from the viewpoint of strengthening the protection of passengers against side collisions (side collisions) of automobiles, impact beams and collision energy for increasing rigidity against side collisions are absorbed inside the side doors. The structure which arrange | positions the energy absorption member for doing has come to be employ | adopted.

図3は従来のサイドドア構造の一例を示すもので、図中1はドアアウタパネル、2はドアインナパネル、3はドアトリム、4はドアガラスを示し、前記ドアトリム3の裏面における乗員5の腰の高さに対応する位置にエネルギー吸収部材6が接着剤を介して装着されており(図4参照)、また、前記ドアアウタパネル1の裏面における前記エネルギー吸収部材6と対峙する位置にはインパクトビーム7がブラケット8を介して装着されている。   FIG. 3 shows an example of a conventional side door structure. In the figure, 1 is a door outer panel, 2 is a door inner panel, 3 is a door trim, 4 is a door glass, and the waist of the occupant 5 on the back of the door trim 3 is shown. An energy absorbing member 6 is attached at a position corresponding to the height via an adhesive (see FIG. 4), and an impact beam 7 is provided at a position facing the energy absorbing member 6 on the back surface of the door outer panel 1. Is mounted via a bracket 8.

尚、この種の自動車のサイドドア構造に関連する先行技術文献情報としては下記の特許文献1や特許文献2等がある。
特開平8−67140号公報 特開2005−138838号公報
As prior art document information related to the side door structure of this type of automobile, there are Patent Document 1 and Patent Document 2 below.
JP-A-8-67140 JP 2005-138838 A

しかしながら、斯かる従来の自動車のサイドドア構造においては、衝突時にエネルギー吸収部材6が最初に当たるドアインナパネル2の剛性が低いため、エネルギー吸収部材6が剛性の高いインパクトビーム7に当たって実質的に潰れ始めてからエネルギー吸収効果が得られることになるが、インパクトビーム7が同程度の大きさのブラケット8で支えられていたため、インパクトビーム7自体に十分な剛性があっても、その支持構造が脆弱であるという不具合があり、インパクトビーム7の支持構造の変形具合によっては、該インパクトビーム7からの衝突エネルギーが効率良くエネルギー吸収部材6に吸収されない虞れがあった。   However, in such a conventional side door structure of an automobile, since the rigidity of the door inner panel 2 that the energy absorbing member 6 first hits at the time of a collision is low, the energy absorbing member 6 hits the impact beam 7 having high rigidity and starts to be substantially crushed. However, since the impact beam 7 is supported by the bracket 8 having the same size, the support structure is weak even if the impact beam 7 itself has sufficient rigidity. There is a possibility that the collision energy from the impact beam 7 may not be efficiently absorbed by the energy absorbing member 6 depending on the deformation of the support structure of the impact beam 7.

このため、ドアインナパネル2にエネルギー吸収部材6が当った段階から直ちに該エネルギー吸収部材6が潰れ始めるようドアインナパネル2を補強する対策も提案されているが、ドアインナパネル2のような大型部品の板厚を大きくして剛性を高めることは大幅な質量増加やコストアップを招いてしまう結果となり、特にドアインナパネル2のエネルギー吸収部材6が当たる位置にサービスホール2aを塞ぐカバー9が装着されているようなケースでは、もともと剛性が低下しがちな構造となっているために補強に必要なコストが高騰するという問題があった。   For this reason, measures have been proposed to reinforce the door inner panel 2 so that the energy absorbing member 6 starts to collapse immediately after the energy absorbing member 6 hits the door inner panel 2. Increasing the rigidity of the parts by increasing the thickness of the parts results in a significant increase in mass and cost. In particular, the cover 9 that covers the service hole 2a is installed at the position where the energy absorbing member 6 of the door inner panel 2 hits. In such a case, there has been a problem that the cost required for reinforcement rises because the structure tends to decrease in rigidity.

本発明は上述の実情に鑑みてなしたもので、大幅な質量増加やコストアップを招くことなく自動車の側面衝突時における衝突エネルギーを効率良く吸収し得るようにした自動車のサイドドア構造を提供することを目的とする。   The present invention has been made in view of the above-described circumstances, and provides a side door structure for an automobile capable of efficiently absorbing collision energy at the time of a side collision of the automobile without causing a significant increase in mass or cost. For the purpose.

本発明は、ドアトリムの裏面にエネルギー吸収部材を装着すると共に、ドアアウタパネルの裏面における前記エネルギー吸収部材と対峙する位置にインパクトビームをブラケットを介して取り付けた自動車のサイドドア構造であって、前記ブラケットを前記インパクトビームに沿い延在して溝部を車幅方向外側に向けたトラフ形状を成すものとし且つその両側部に形成したフランジ部を前記ドアアウタパネルの裏面に装着して前記溝部の裏面で前記インパクトビームを支え得るように構成し、前記ブラケットの溝部の裏面に前記インパクトビームを覆うように更に別のエネルギー吸収部材を装着したことを特徴とするものである。   The present invention provides an automobile side door structure in which an energy absorbing member is mounted on the back surface of a door trim and an impact beam is attached to a position facing the energy absorbing member on the back surface of the door outer panel via a bracket. Extending along the impact beam to form a trough shape with the groove portion facing outward in the vehicle width direction, and flange portions formed on both sides thereof are attached to the back surface of the door outer panel and the back surface of the groove portion is An impact beam can be supported, and another energy absorbing member is mounted on the back surface of the groove portion of the bracket so as to cover the impact beam.

而して、このようにすれば、インパクトビームがブラケットによる両持ち支持でドアアウタパネル側から安定して支えられ、しかも、ドアアウタパネルとトラフ形状のブラケットとにより強固なボックス構造が形成されるので、インパクトビームの支持構造の剛性が大幅に向上されて側面衝突時にもインパクトビームがドアアウタパネル側からしっかりと支えられ、衝突エネルギーがインパクトビームから各エネルギー吸収部材へと確実に伝達されて効果的に吸収されることになり、また、ドアトリムとドアインナパネルとの間の限られた空間にしか配置できないエネルギー吸収部材に加え、インパクトビーム側にも別のエネルギー吸収部材を増設しているので、従来よりも衝突エネルギーの吸収容量が増加されることになる。   Thus, in this way, the impact beam is stably supported from the door outer panel side by both-end support by the bracket, and a strong box structure is formed by the door outer panel and the trough-shaped bracket. The impact beam support structure has been greatly improved in rigidity, so that the impact beam is firmly supported from the door outer panel side even in the event of a side collision, and the collision energy is reliably transmitted from the impact beam to each energy absorbing member for effective absorption. In addition to the energy absorbing member that can be placed only in a limited space between the door trim and the door inner panel, another energy absorbing member has been added on the impact beam side. However, the absorption capacity of the collision energy is increased.

この結果、ドアインナパネルに対し必要以上の補強を施さなくても済み、別のエネルギー吸収部材やブラケットといった小型部品を新設するだけで自動車の側面衝突時における衝突エネルギーを効率良く吸収することが可能となり、大幅な質量増加やコストアップを回避することが可能となる。   As a result, it is not necessary to reinforce the door inner panel more than necessary, and it is possible to efficiently absorb the collision energy at the time of a side collision of a car by simply installing a small component such as another energy absorbing member or bracket. Thus, it is possible to avoid a significant increase in mass and cost.

尚、薄板状のドアアウタパネルの裏面にトラフ形状のブラケットを装着して強固なボックス構造が形成されることにより、ドアアウタパネルの面剛性が高められて凹み変形などが起こり難くなるという副次的な効果も得られる。   In addition, by attaching a trough-shaped bracket to the back surface of the thin plate-like door outer panel to form a strong box structure, the side rigidity of the door outer panel is increased, so that a dent deformation or the like hardly occurs. An effect is also obtained.

上記した本発明の自動車のサイドドア構造によれば、下記の如き種々の優れた効果を奏し得る。   According to the automobile side door structure of the present invention described above, various excellent effects as described below can be obtained.

(I)ドアインナパネルに対し必要以上の補強を施さなくても、別のエネルギー吸収部材やブラケットといった小型部品を新設するだけで自動車の側面衝突時における衝突エネルギーをインパクトビームから各エネルギー吸収部材へと確実に伝達して効果的に吸収し且つ従来よりも衝突エネルギーの吸収容量を増加することができるので、大幅な質量増加やコストアップを招くことなく自動車の側面衝突時における衝突エネルギーを効率良く吸収することができる。   (I) Even if the door inner panel is not reinforced more than necessary, it is possible to transfer collision energy from the impact beam to each energy absorbing member by simply installing a small component such as another energy absorbing member or bracket. Can be transmitted effectively and absorbed effectively, and the collision energy absorption capacity can be increased more than before, so the collision energy at the time of side collision of the car can be efficiently improved without causing a significant increase in mass and cost. Can be absorbed.

(II)薄板状のドアアウタパネルの裏面にトラフ形状のブラケットを装着して強固なボックス構造を形成することによって、ドアアウタパネルの面剛性を高めて凹み変形などが起こり難くすることができる。   (II) By attaching a trough-shaped bracket to the back surface of the thin plate-like door outer panel to form a strong box structure, it is possible to increase the surface rigidity of the door outer panel and to prevent dent deformation and the like from occurring.

以下本発明の実施の形態を図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1及び図2は本発明を実施する形態の一例を示すもので、図3及び図4と同一の符号を付した部分は同一物を表わしている。   FIG. 1 and FIG. 2 show an example of an embodiment for carrying out the present invention, and parts denoted by the same reference numerals as those in FIG. 3 and FIG.

図1に示す如く、本形態例においては、ドアアウタパネル1の裏面に対しインパクトビーム7を取り付けるブラケット10が、前記インパクトビーム7に沿い延在して溝部11を車幅方向外側(図1中の右側)に向けたトラフ形状を成すものとなっており、その両側部に形成したフランジ部12が前記ドアアウタパネル1の裏面に接着剤などを介して装着されている。   As shown in FIG. 1, in the present embodiment, a bracket 10 for attaching an impact beam 7 to the back surface of the door outer panel 1 extends along the impact beam 7 so that a groove 11 is formed on the outer side in the vehicle width direction (in FIG. The flange part 12 formed in the both sides is attached to the back surface of the door outer panel 1 via an adhesive or the like.

また、斯かるブラケット10における前記溝部11の裏面には、前記インパクトビーム7の片面が丁度嵌まるようなビード13が形成されており、該ビード13に対し前記インパクトビーム7の片面が嵌め込まれた状態で溶接されるようになっている。   In addition, a bead 13 is formed on the back surface of the groove portion 11 of the bracket 10 so that one side of the impact beam 7 is just fitted, and one side of the impact beam 7 is fitted to the bead 13. It is welded in the state.

更に、前記ブラケット10の溝部11の裏面には、インパクトビーム7を覆うように更に別のエネルギー吸収部材14が装着されており、ここに図示している例では、樹脂製のエネルギー吸収部材14を取付金具16を介しナット15にてブラケット10の溝部11の裏面に設けたボルト17へ締結し得るようにしてある。   Further, another energy absorbing member 14 is mounted on the back surface of the groove portion 11 of the bracket 10 so as to cover the impact beam 7. In the example shown here, the resin energy absorbing member 14 is attached to the rear surface of the groove portion 11. It can be fastened to a bolt 17 provided on the back surface of the groove portion 11 of the bracket 10 with a nut 15 via a mounting bracket 16.

この際、取付金具16とブラケット10との締結は、インパクトビーム7を挟んだ上下位置で行われるようにしておくことが好ましく、また、ドアトリム3側のエネルギー吸収部材6と、インパクトビーム7側のエネルギー吸収部材14とは、図2に示す如く、側面視で両エネルギー吸収部材6,14が極力重複するような配置としておくことが好ましい。   At this time, the fastening of the mounting bracket 16 and the bracket 10 is preferably performed at a vertical position sandwiching the impact beam 7, and the energy absorbing member 6 on the door trim 3 side and the impact beam 7 side are arranged. As shown in FIG. 2, the energy absorbing member 14 is preferably arranged so that both the energy absorbing members 6 and 14 overlap as much as possible in a side view.

而して、このように自動車のサイドドア構造を構成すれば、インパクトビーム7がブラケット10による両持ち支持でドアアウタパネル1側から安定して支えられ、しかも、ドアアウタパネル1とトラフ形状のブラケット10とにより強固なボックス構造が形成されるので、インパクトビーム7の支持構造の剛性が大幅に向上されて側面衝突時にもインパクトビーム7がドアアウタパネル1側からしっかりと支えられ、衝突エネルギーがインパクトビーム7から各エネルギー吸収部材14へと確実に伝達されて効果的に吸収されることになり、また、ドアトリムとドアインナパネルとの間の限られた空間にしか配置できないエネルギー吸収部材6に加え、インパクトビーム7側にも別のエネルギー吸収部材14を増設しているので、従来よりも衝突エネルギーの吸収容量が増加されることになる。   Thus, if the side door structure of the automobile is configured in this way, the impact beam 7 is supported stably from the side of the door outer panel 1 by both-end support by the bracket 10, and the door outer panel 1 and the trough-shaped bracket 10 are supported. Thus, the rigidity of the support structure of the impact beam 7 is greatly improved and the impact beam 7 is firmly supported from the side of the door outer panel 1 even in a side collision, and the impact energy is applied to the impact beam 7. In addition to the energy absorbing member 6 that can be reliably transmitted to each energy absorbing member 14 and effectively absorbed, and can be disposed only in a limited space between the door trim and the door inner panel, impact Since another energy absorbing member 14 is also installed on the beam 7 side, So that the absorption capacity of the collision energy is increased.

この結果、ドアインナパネルに対し必要以上の補強を施さなくても済み、別のエネルギー吸収部材14やブラケット10といった小型部品を新設するだけで自動車の側面衝突時における衝突エネルギーを効率良く吸収することが可能となり、大幅な質量増加やコストアップが未然に回避される。   As a result, it is not necessary to reinforce the door inner panel more than necessary, and it is possible to efficiently absorb the collision energy at the time of a side collision of the automobile only by newly installing a small component such as another energy absorbing member 14 or bracket 10. Therefore, a large increase in mass and cost increase can be avoided.

尚、薄板状のドアアウタパネル1の裏面にトラフ形状のブラケット10を装着して強固なボックス構造が形成されることにより、ドアアウタパネル1の面剛性が高められて凹み変形などが起こり難くなるという副次的な効果も得られる。   In addition, by attaching the trough-shaped bracket 10 to the back surface of the thin plate-like door outer panel 1 to form a strong box structure, the surface rigidity of the door outer panel 1 is increased, so that it is difficult for deformation to occur. The following effects can also be obtained.

従って、上記形態例によれば、ドアインナパネルに対し必要以上の補強を施さなくても、別のエネルギー吸収部材14やブラケット10といった小型部品を新設するだけで自動車の側面衝突時における衝突エネルギーをインパクトビーム7から各エネルギー吸収部材14へと確実に伝達して効果的に吸収し且つ従来よりも衝突エネルギーの吸収容量を増加することができるので、大幅な質量増加やコストアップを招くことなく自動車の側面衝突時における衝突エネルギーを効率良く吸収することができ、また、ドアアウタパネル1の面剛性を高めて凹み変形などが起こり難くすることもできる。   Therefore, according to the above embodiment, even if the door inner panel is not reinforced more than necessary, it is possible to reduce the collision energy at the time of a side collision of the automobile only by newly installing a small component such as another energy absorbing member 14 or the bracket 10. Since the impact beam 7 can be reliably transmitted to each energy absorbing member 14 for effective absorption and the collision energy absorption capacity can be increased as compared with the prior art, the vehicle can be used without causing a significant increase in mass or cost. It is possible to efficiently absorb the collision energy at the time of the side collision, and it is possible to increase the surface rigidity of the door outer panel 1 and to prevent the dent deformation or the like from occurring.

尚、本発明の自動車のサイドドア構造は、上述の形態例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   In addition, the side door structure of the automobile of the present invention is not limited to the above-described embodiments, and it is needless to say that various modifications can be made without departing from the gist of the present invention.

本発明を実施する形態の一例を示す断面図である。It is sectional drawing which shows an example of the form which implements this invention. 図1のII−II方向の矢視図である。It is an arrow view of the II-II direction of FIG. 従来例を示す断面図である。It is sectional drawing which shows a prior art example. 図3のIV−IV方向の矢視図である。FIG. 4 is an arrow view in the IV-IV direction of FIG. 3.

符号の説明Explanation of symbols

1 ドアアウタパネル
2 ドアインナパネル
3 ドアトリム
6 エネルギー吸収部材
7 インパクトビーム
10 ブラケット
11 溝部
12 フランジ部
14 エネルギー吸収部材
DESCRIPTION OF SYMBOLS 1 Door outer panel 2 Door inner panel 3 Door trim 6 Energy absorption member 7 Impact beam 10 Bracket 11 Groove part 12 Flange part 14 Energy absorption member

Claims (1)

ドアトリムの裏面にエネルギー吸収部材を装着すると共に、ドアアウタパネルの裏面における前記エネルギー吸収部材と対峙する位置にインパクトビームをブラケットを介して取り付けた自動車のサイドドア構造であって、前記ブラケットを前記インパクトビームに沿い延在して溝部を車幅方向外側に向けたトラフ形状を成すものとし且つその両側部に形成したフランジ部を前記ドアアウタパネルの裏面に装着して前記溝部の裏面で前記インパクトビームを支え得るように構成し、前記ブラケットの溝部の裏面に前記インパクトビームを覆うように更に別のエネルギー吸収部材を装着したことを特徴とする自動車のサイドドア構造。   A side door structure for an automobile in which an energy absorbing member is mounted on the back surface of a door trim and an impact beam is attached to a position facing the energy absorbing member on the back surface of the door outer panel via a bracket, the bracket being the impact beam The groove portion is formed in a trough shape with the groove portion facing outward in the vehicle width direction, and flange portions formed on both sides thereof are attached to the back surface of the door outer panel to support the impact beam on the back surface of the groove portion. A side door structure for an automobile, characterized in that another energy absorbing member is mounted on the back surface of the groove portion of the bracket so as to cover the impact beam.
JP2006062668A 2006-03-08 2006-03-08 Side door structure of automobile Pending JP2007237901A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011513136A (en) * 2008-03-06 2011-04-28 本田技研工業株式会社 2-point protection pad for passenger car doors
KR101198601B1 (en) * 2010-05-27 2012-11-07 주식회사 성우하이텍 Door impact beam unit
US8628113B2 (en) 2011-07-12 2014-01-14 Toyota Jidosha Kabushiki Kaisha Side impact absorbing apparatus for vehicle
JP2017206149A (en) * 2016-05-19 2017-11-24 トヨタ紡織株式会社 Vehicular door

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011513136A (en) * 2008-03-06 2011-04-28 本田技研工業株式会社 2-point protection pad for passenger car doors
KR101198601B1 (en) * 2010-05-27 2012-11-07 주식회사 성우하이텍 Door impact beam unit
US8628113B2 (en) 2011-07-12 2014-01-14 Toyota Jidosha Kabushiki Kaisha Side impact absorbing apparatus for vehicle
JP2017206149A (en) * 2016-05-19 2017-11-24 トヨタ紡織株式会社 Vehicular door

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