JP2007144544A - Cutting device and method for resin belt - Google Patents

Cutting device and method for resin belt Download PDF

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JP2007144544A
JP2007144544A JP2005341039A JP2005341039A JP2007144544A JP 2007144544 A JP2007144544 A JP 2007144544A JP 2005341039 A JP2005341039 A JP 2005341039A JP 2005341039 A JP2005341039 A JP 2005341039A JP 2007144544 A JP2007144544 A JP 2007144544A
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resin
tubular body
cutting
cutter
resin tubular
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Masanobu Kudo
政信 工藤
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting device for a resin belt capable of cutting a resin tubular body without a cutter affected by the rotation deflection of the resin tubular body and a cutting method for the resin belt, when the obtained resin tubular body is cut to obtain the resin belt. <P>SOLUTION: For instance, cutting is performed by the cutter 20 while pressing a projecting amount adjusting member 22A on the outer peripheral surface of the resin tubular body 18 by a prescribed pressing force by an air cylinder 26 as a follow-up means. By making the cutter 20 follow up in accordance with the rotation deflection of the resin tubular body 18 in this way, the cutting can be performed in fixed states of a cutting portion of the cutter 20 and the resin tubular body 18. Distortion and cutting flaws, etc. of the cutting surface of the obtained resin belt can be prevented. As a result, the cutting can be performed without the cutter affected by the deflection when rotating the resin tubular body 18. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、例えば、芯体上に皮膜形成樹脂溶液を塗布して皮膜形成した後、得られた樹脂管状体(皮膜)を芯体から抜き取った後、樹脂管状体を切断することで所定幅の樹脂ベルトを得るための樹脂ベルトの切断装置、及び樹脂ベルトの製造方法に関する。なお、得られる樹脂ベルトは、例えば、複写機、プリンター等の電子写真方式を利用した画像形成装置に好ましく用いられる。   In the present invention, for example, after a film-forming resin solution is applied to a core body to form a film, the obtained resin tubular body (film) is extracted from the core body, and then the resin tubular body is cut to a predetermined width. The present invention relates to a resin belt cutting device for obtaining a resin belt and a method for producing a resin belt. The obtained resin belt is preferably used in an image forming apparatus using an electrophotographic system such as a copying machine or a printer.

画像形成装置において、感光体、帯電体、転写体、及び定着体等の小型/高性能化のために、肉厚が薄いプラスチック製フィルムからなるベルトが用いられる場合がある。その場合、ベルトに継ぎ目(シーム)があると、出力画像に継ぎ目の跡が生じるので、継ぎ目がない無端ベルトが好ましい。材料としては、強度や寸法安定性、耐熱性等の面でポリイミド樹脂やポリアミドイミド樹脂が好ましい。(適宜、ポリイミドはPI、ポリアミドイミドはPAIと略す)   In an image forming apparatus, a belt made of a thin plastic film may be used in order to reduce the size / performance of a photosensitive member, a charging member, a transfer member, and a fixing member. In that case, if there is a seam in the belt, a trace of the seam is generated in the output image. Therefore, an endless belt without a seam is preferable. The material is preferably a polyimide resin or a polyamideimide resin in terms of strength, dimensional stability, heat resistance, and the like. (Appropriately, polyimide is abbreviated as PI and polyamideimide is abbreviated as PAI)

PI樹脂で無端ベルトを作製するには、円筒体の内面にPI前駆体溶液を塗布し、回転しながら乾燥させる遠心成形法、円筒体内面にPI前駆体溶液を展開する内面塗布法が知られているが、これら内面に成膜する方法では、PI前駆体の加熱の際に、皮膜を円筒体から抜いて別の芯体に載せ換える必要があり、工数がかかる短所がある。   In order to produce an endless belt with PI resin, there are known a centrifugal molding method in which a PI precursor solution is applied to the inner surface of a cylindrical body and dried while rotating, and an inner surface coating method in which the PI precursor solution is spread on the inner surface of the cylindrical body. However, in the method of forming a film on the inner surface, it is necessary to remove the film from the cylindrical body and replace it with another core body when the PI precursor is heated, which has a disadvantage that it takes man-hours.

他のPI樹脂無端ベルトの製造方法として、芯体の表面に、浸漬塗布法によってPI前駆体溶液を塗布して乾燥し、加熱反応させた後、PI樹脂皮膜を芯体から剥離する方法もある。この方法では、塗布による塗膜形成工程から、加熱反応させる皮膜形成工程まで、芯体は一貫して同じものが使用され、載せ換える工数が不要という利点を有している。   As another PI resin endless belt manufacturing method, there is a method in which a PI precursor solution is applied to the surface of the core body by a dip coating method, dried, heated and reacted, and then the PI resin film is peeled off from the core body. . This method has the advantage that the same core is used consistently from the coating film forming process by coating to the film forming process in which the reaction is carried out by heating, and the number of man-hours for replacement is unnecessary.

ところが、PI樹脂の前駆体溶液は常温では非常に粘度が高く、上記浸漬塗布法で芯体上に塗布しようとすると、膜厚が所望値より厚くなりすぎる。そこで、特許文献1に開示の如き環状体により、膜厚を制御する方法が適用できる。   However, the PI resin precursor solution has a very high viscosity at room temperature, and when it is applied onto the core by the dip coating method, the film thickness becomes too thick. Therefore, a method of controlling the film thickness by an annular body as disclosed in Patent Document 1 can be applied.

環状体を用いて塗布をする場合、芯体は長手方向を垂直にして塗布が行われ、塗膜の厚さは、芯体と環状体の円孔との間隙によって規制されて均一化される。   When coating is performed using an annular body, the core body is coated with its longitudinal direction vertical, and the thickness of the coating film is regulated and made uniform by the gap between the core body and the circular hole of the annular body. .

この方法で溶液を塗布すると、芯体の表面全面に樹脂皮膜が形成される。ところが、この方法では、樹脂皮膜の両端には膜厚が不均一な部分が形成されるため、あらかじめ所望の幅より大きく皮膜を作製し、後で不要部分を切断する方法がとられる。   When the solution is applied by this method, a resin film is formed on the entire surface of the core. However, in this method, a portion having a non-uniform film thickness is formed at both ends of the resin film. Therefore, a method in which a film having a thickness larger than a desired width is formed in advance and unnecessary portions are cut later is employed.

ところが、芯体上において刃物で切れ目を入れて皮膜を切断しようとすると、刃物の接触によって芯体表面に傷が入る虞がある。そのため、芯体から樹脂皮膜を抜き取ってから、特許文献2に記載の如く、切断用の保持部材に嵌めて切断するのが良い。ところが、その保持部材を回転させる際に振れがあると、刃物の当たり方が均一でなくなり、樹脂ベルトの切断面が滑らかにならない問題があった。保持部材の回転時の振れは、保持部材の円筒度の悪さ、及びその回転軸の振れなどから引き起こされる。   However, if a film is cut by cutting with a blade on the core, the surface of the core may be damaged by the contact of the blade. Therefore, after the resin film is extracted from the core body, as described in Patent Document 2, it is preferable that the resin film is fitted to a cutting holding member and cut. However, when the holding member is rotated, there is a problem that if the blade is shaken, the contact with the blade is not uniform and the cut surface of the resin belt is not smooth. The shaking of the holding member during rotation is caused by the poor cylindricality of the holding member and the shake of the rotating shaft.

特開2002−91027号公報JP 2002-91027 A 特開平8−25283号公報JP-A-8-25283

従って、本発明は、得られた樹脂管状体を切断して樹脂ベルトを得る際、樹脂管状体回転振れに対して、刃物が影響されること無く切断することが可能な樹脂ベルトの切断装置、及び樹脂ベルトの切断方法を提供することを目的としている。   Therefore, the present invention provides a resin belt cutting device capable of cutting a resin tubular body rotational shake without affecting the blade when the obtained resin tubular body is cut to obtain a resin belt, And it aims at providing the cutting method of a resin belt.

上記課題は、以下の手段により解決される。
即ち、本発明の樹脂ベルトの切断装置は、樹脂管状体を切断して樹脂ベルトを製造する樹脂ベルトの切断装置であって、
前記樹脂管状体を保持しつつ回転させる回転保持体と、
カッターを保持すると切断手段であって、当該カッターの突き出し量を規定する規定部材を有し、前記回転する樹脂管状体表面に前記規定部材を当接させつつ、前記カッターを樹脂管状体に貫通するように突き当てて切断する切断手段と、
前記回転する樹脂管状体の回転振れに応じて、前記カッターを追随させる追随手段と、
を備えることを特徴としている。
The above problem is solved by the following means.
That is, the resin belt cutting device of the present invention is a resin belt cutting device for producing a resin belt by cutting a resin tubular body,
A rotating holder that rotates while holding the resin tubular body;
Holding the cutter is a cutting means, which has a defining member that defines the protruding amount of the cutter, and penetrates the cutter through the resin tubular body while bringing the defining member into contact with the surface of the rotating resin tubular body Cutting means for abutting and cutting like
Following means for following the cutter according to the rotational runout of the rotating resin tubular body,
It is characterized by having.

本発明の樹脂ベルトの切断装置は、追随手段により樹脂管状体の回転振れに応じてカッターを追随させることで、樹脂管状体の回転振れが生じても、規定部材により規定されたカッターの突き出し量分が常に一定した状態で、樹脂管状体に貫通させつつ(突き当てつつ)、切断することができる。このため、樹脂管状体の回転時の振れに対して、刃物が影響されること無く切断することが可能となる。   The resin belt cutting device of the present invention allows the follower to follow the cutter according to the rotational runout of the resin tubular body, so that even if the rotational runout of the resin tubular body occurs, the amount of protrusion of the cutter defined by the regulating member While the minutes are always constant, the resin tubular body can be cut while penetrating (abutting). For this reason, it becomes possible to cut | disconnect, without a cutter being influenced with respect to the shake at the time of rotation of a resin tubular body.

本発明の樹脂ベルトの切断装置において、前記追随手段は、前記規定部材を前記樹脂管状体の表面へ所定の押圧力で押し当てて、前記カッターを追随させる手段であることがよい。これにより、樹脂管状体が回転時に振れて、カッターに余分な押圧力が掛かったり、離間しようとしても、常に一定の押圧力で規定部材が当接されるため、規定部材により規定されたカッターの突き出し量分が常に一定した状態で、樹脂管状体に貫通させつつ(突き当てつつ)、切断することができる。なお、樹脂管状体の表面への規定部材の所定押圧力は、樹脂管状体の回転時に振れによる規定部材への押圧力よりも小さくする。   In the resin belt cutting device of the present invention, the following means may be means for causing the cutter to follow by pressing the defining member against the surface of the resin tubular body with a predetermined pressing force. As a result, even if the resin tubular body is shaken during rotation and an excessive pressing force is applied to the cutter or when the cutter is about to be separated, the specified member always comes into contact with the specified pressing force. While the amount of protrusion is always constant, the resin tubular body can be cut while penetrating (abutting). In addition, the predetermined pressing force of the defining member on the surface of the resin tubular body is set to be smaller than the pressing force applied to the defining member due to vibration during rotation of the resin tubular body.

一方、本発明の樹脂ベルトの切断方法は、樹脂管状体を切断して樹脂ベルトを製造する樹脂ベルトの切断方法であって、
カッターの突き出し量を規定する規定部材を前記回転する樹脂管状体表面に前記規定部材を当接させつつ、カッターを前記樹脂管状体に貫通するように突き当てて切断する際、前記回転する樹脂管状体の回転振れに応じて、前記カッターを追随することを特徴としている。
On the other hand, the resin belt cutting method of the present invention is a resin belt cutting method for producing a resin belt by cutting a resin tubular body,
When the cutting member is butted and cut so as to penetrate the resin tubular body while the regulating member is in contact with the surface of the rotating resin tubular body while the regulating member defining the protruding amount of the cutter is in contact with the surface of the rotating resin tubular body, the rotating resin tubular It is characterized by following the cutter according to the rotational shake of the body.

本発明の樹脂ベルトの切断方法では、上記本発明の樹脂ベルトの切断装置で述べたように、樹脂管状体の回転時の振れに対して、刃物が影響されること無く切断することが可能となる。   According to the resin belt cutting method of the present invention, as described in the resin belt cutting device of the present invention, it is possible to cut the vibration of the resin tubular body without being affected by the blade. Become.

本発明の樹脂ベルトの切断方法においては、前記規定部材を前記樹脂管状体の表面へ所定の押圧力で押し当てて、前記カッターを追随することがよい。これにより、樹脂管状体が回転時に振れて、カッターに余分な押圧力が掛かったり、離間しようとしても、常に一定の押圧力で規定部材が当接されるため、規定部材により規定されたカッターの突き出し量分が常に一定した状態で、樹脂管状体に貫通させつつ(突き当てつつ)、切断することができる。   In the resin belt cutting method of the present invention, it is preferable to follow the cutter by pressing the defining member against the surface of the resin tubular body with a predetermined pressing force. As a result, even if the resin tubular body is shaken during rotation and an excessive pressing force is applied to the cutter or when the cutter is about to be separated, the specified member always comes into contact with the specified pressing force. While the amount of protrusion is always constant, the resin tubular body can be cut while penetrating (abutting).

得られた樹脂管状体を切断して樹脂ベルトを得る際。樹脂管状体の回転時の振れに対して、刃物が影響されること無く切断することが可能な樹脂ベルトの切断装置、及び樹脂ベルトの切断方法を提供することができる。   When the obtained resin tubular body is cut to obtain a resin belt. It is possible to provide a resin belt cutting device and a resin belt cutting method capable of cutting the resin tubular body without being affected by the blade during the rotation of the resin tubular body.

以下、本発明について図面を参照しつつ詳細に説明する。なお、実質的に同一の機能を有する部材に全図面通して同じ符合を付与し、重複する説明は省略する場合ばある。   Hereinafter, the present invention will be described in detail with reference to the drawings. In addition, the same code | symbol is provided to the member which has the substantially same function through all the drawings, and the overlapping description may be abbreviate | omitted.

図1は、実施形態に係る樹脂ベルトの切断装置を示す上面図である。図2は、実施形態に係る樹脂ベルトの切断装置を示す側面図である。   FIG. 1 is a top view showing a resin belt cutting device according to an embodiment. FIG. 2 is a side view showing the resin belt cutting device according to the embodiment.

本実施形態に係る樹脂ベルトの切断装置10は、土台12上に、樹脂管状体18を保持する円筒状の回転保持体14と、切断部16と、が配置されて構成されている。   The resin belt cutting device 10 according to the present embodiment is configured such that a cylindrical rotation holding body 14 that holds a resin tubular body 18 and a cutting portion 16 are arranged on a base 12.

回転保持体14は土台12に回転可能に配置されている。回転保持体14の外周面には樹脂管状体18の切断位置に周方向に沿って溝14Aが設けられており、カッター20が樹脂管状体18に突き当てられて貫通したとき、カッター20の刃先が溝14Aに入ることで、回転保持体14の削れや、カッター20の磨耗を防止している。   The rotation holding body 14 is rotatably arranged on the base 12. A groove 14 </ b> A is provided along the circumferential direction at the cutting position of the resin tubular body 18 on the outer peripheral surface of the rotary holder 14. When the cutter 20 is abutted against and penetrates the resin tubular body 18, the cutting edge of the cutter 20 is provided. Enters the groove 14A, thereby preventing the rotating holder 14 from being scraped and the cutter 20 from being worn.

回転保持体14は、樹脂管状体18を嵌める時には樹脂管状体18の内径より小さく、切断時は樹脂管状体18の内径より大きくなり張架できるように、外径が変えられる構成であることがよい。このような構成としては、例えば、複数の構成部材に分割して、当該部材間の間隔を調整して、外径変化する構成が挙げられる。特に、回転保持体14を複数の構成部材で構成される場合、その中心軸がずれやすく、回転振れが大きくなる傾向にある。なお、図中、Hは樹脂管状体18(回転保持体14)の回転振れ量を示す。   The rotation holding body 14 may be configured to have an outer diameter that is smaller than the inner diameter of the resin tubular body 18 when the resin tubular body 18 is fitted, and larger than the inner diameter of the resin tubular body 18 when the resin tubular body 18 is cut. Good. As such a configuration, for example, a configuration in which the outer diameter is changed by dividing into a plurality of constituent members and adjusting the interval between the members is cited. In particular, when the rotation holding body 14 is composed of a plurality of constituent members, the central axis tends to shift and the rotational runout tends to increase. In the figure, H indicates the amount of rotational deflection of the resin tubular body 18 (rotary holder 14).

切断部16は、カッター20と、これを取り付ける取り付け台22と、カッター取り付け台22を低摩擦力で可動するように配置する直動部24と、取り付け台22に連結されたエアーシリンダー26(追随手段)と、直動部24を支持・固定する固定台28と、で構成されている。   The cutting unit 16 includes a cutter 20, a mounting base 22 to which the cutter 20 is attached, a linear motion part 24 that is arranged so that the cutter mounting base 22 can be moved with low frictional force, and an air cylinder 26 (following) connected to the mounting base 22. Means) and a fixing base 28 for supporting and fixing the linear motion portion 24.

取り付け台22には、カッター20の突き出し量を調整して規定する突き出し量調整部材22A(規定部材)が備えられ、当該突き出し量調整部材22Aが樹脂管状体18表面に当接することで、カッター20の突き出し量分が樹脂管状体18へ突き当てられ、即ち貫通することとなる。ここで、突き出し量とは、樹脂管状体18表面へ当接する突き出し量調整部材の当接面からカッター20の刃先までの長さ、言い換えれば、樹脂管状体18へカッター20が突き当てられた際における、樹脂管状体18表面(外周面)からカッター20の刃先までの長さを示している。   The mounting base 22 is provided with a protruding amount adjusting member 22A (regulating member) that adjusts and defines the protruding amount of the cutter 20, and the protruding amount adjusting member 22A comes into contact with the surface of the resin tubular body 18 so that the cutter 20 Is projected to the resin tubular body 18, that is, penetrates. Here, the protrusion amount is the length from the contact surface of the protrusion amount adjusting member that contacts the surface of the resin tubular body 18 to the cutting edge of the cutter 20, in other words, when the cutter 20 is abutted against the resin tubular body 18. The length from the surface (outer peripheral surface) of the resin tubular body 18 to the cutting edge of the cutter 20 is shown.

取り付け台22は、カッター突き当て方向(樹脂管状体18軸方向に対して直交方向)に可動するように、直動部24に設けたレール24A上に配設されている。ここで、この取り付け台22の可動距離は、少なくとも樹脂管状体18の回転振れ量(樹脂管状体軸方向に対する直交方向の長さ)に追随でき、且つ、カッター20を取り付け台22から取り付け・取り外し可能な距離とする。   The mounting base 22 is disposed on a rail 24A provided in the linear motion portion 24 so as to be movable in the cutter abutting direction (direction orthogonal to the axial direction of the resin tubular body 18). Here, the movable distance of the mounting base 22 can follow at least the amount of rotational deflection of the resin tubular body 18 (the length in the direction perpendicular to the resin tubular body axial direction), and the cutter 20 can be attached to and detached from the mounting base 22. The possible distance.

エアーシリンダー26は、筒状部26Aと、可動壁26Bと、筒状部26A内壁及び可動壁26Bで囲まれた圧力室26Cと、圧力室26Cへエアーを注入・排気するためのエアー管26Dと、で構成している。また、可動壁26Bには可動軸26Eがその一端で連結されている。そして、可動軸26Eはその他端が取り付け台22と連結されている。なお、26Fは、ポンプを示している。   The air cylinder 26 includes a cylindrical portion 26A, a movable wall 26B, a pressure chamber 26C surrounded by the inner wall of the cylindrical portion 26A and the movable wall 26B, and an air pipe 26D for injecting and exhausting air into the pressure chamber 26C. , Is composed of. A movable shaft 26E is connected to the movable wall 26B at one end. The other end of the movable shaft 26 </ b> E is connected to the mounting base 22. Reference numeral 26F denotes a pump.

エアーシリンダー26は、ポンプ26Fにより圧力室26Cへエアー管26Dからエアーを注入することで、圧力が上昇し、可動壁26Bを介し可動軸26Eが軸方向へ所定の押圧力で可動するようになっている。これにより、取り付け台22が樹脂管状体18軸方向に対して直交方向)に移動、即ち、カッター20が樹脂管状体18へ突き当てられると共に、所定の押圧力で突き出し量調整部材22Aが押圧されることとなる。なお、カッター20を樹脂管状体18から離間したり、カッター20を取り付け台22から取り付け・取り外しする場合には、圧力室26Cのエアーを抜いて、取り付け台22を移動させればよい。   The air cylinder 26 injects air from the air pipe 26D to the pressure chamber 26C by the pump 26F, so that the pressure rises, and the movable shaft 26E can move in the axial direction with a predetermined pressing force via the movable wall 26B. ing. As a result, the mounting base 22 moves in a direction perpendicular to the axial direction of the resin tubular body 18, that is, the cutter 20 is abutted against the resin tubular body 18 and the projection amount adjusting member 22 </ b> A is pressed with a predetermined pressing force. The Rukoto. When the cutter 20 is separated from the resin tubular body 18 or when the cutter 20 is attached to or detached from the attachment base 22, the air in the pressure chamber 26 </ b> C may be removed and the attachment base 22 may be moved.

なお、本実施形態において、エアーシリンダー26に限られず、追随手段としてはその他、バネ、ゴムなどの弾性体を適用してもよい。   In the present embodiment, the air cylinder 26 is not limited, and an elastic body such as a spring or rubber may be applied as the follower.

本実施形態に係る切断装置10では、まず、回転保持体14に樹脂管状体18を嵌め込む。そして、取り付け台22にカッター20を取り付けた状態で、エアーシリンダー26により、待機位置の取り付け台22をカッター突き当て方向に移動させ、カッター20を樹脂管状体18に突き当てて貫通させると共に、突き出し量調整部材22Aを樹脂管状体18外周面に所定の押圧力で押し当てる。この樹脂管状体18外周面への突き出し量調整部材22Aの押圧力は、例えば1.5〜2.0Nである。   In the cutting device 10 according to the present embodiment, first, the resin tubular body 18 is fitted into the rotation holding body 14. Then, with the cutter 20 attached to the mounting base 22, the air cylinder 26 moves the mounting base 22 at the standby position in the cutter abutting direction so that the cutter 20 abuts and penetrates the resin tubular body 18. The amount adjusting member 22A is pressed against the outer peripheral surface of the resin tubular body 18 with a predetermined pressing force. The pressing force of the protrusion amount adjusting member 22A to the outer peripheral surface of the resin tubular body 18 is, for example, 1.5 to 2.0N.

ここで、最初に樹脂管状体18を切断するときの、カッター20の突き出し量の調整は、樹脂管状体切断前に、カッター20が樹脂管状体18表面へ突き出し可能なように調整する。この状態で、カッター20の刃先を樹脂管状体18の表面に接触させ、カッター20の刃物を強く押し当てて樹脂管状体18に貫通させた後、カッター20が所定の突き出し量になるよう突き出し量調整部材22Aにより調整する。このカッター20の突き出し量の好ましい値は、樹脂管状体18(樹脂ベルト)の厚さより、0.1〜0.3mm(好ましくは0.1〜0.2mm)大きい値である。なお、カッター20の突き出し量は、最初に調整すれば、次回からは不要である。   Here, the adjustment of the protruding amount of the cutter 20 when the resin tubular body 18 is first cut is adjusted so that the cutter 20 can protrude to the surface of the resin tubular body 18 before cutting the resin tubular body. In this state, the cutting edge of the cutter 20 is brought into contact with the surface of the resin tubular body 18, the blade of the cutter 20 is strongly pressed to penetrate the resin tubular body 18, and then the protrusion amount is set so that the cutter 20 has a predetermined protrusion amount. Adjustment is performed by the adjusting member 22A. A preferable value of the protruding amount of the cutter 20 is a value that is 0.1 to 0.3 mm (preferably 0.1 to 0.2 mm) larger than the thickness of the resin tubular body 18 (resin belt). In addition, if the protrusion amount of the cutter 20 is adjusted first, it is unnecessary from the next time.

次いで、カッター20の刃先が樹脂管状体18に突き当て・貫通した状態で、回転保持体14を回転させる。この回転に伴い樹脂管状体18は、カッター20により切断される。この切断時の回転保持体14の回転速度は、例えば1〜3rpm(好ましくは2〜3rpm)である。   Next, the rotary holding body 14 is rotated in a state where the cutting edge of the cutter 20 abuts and penetrates the resin tubular body 18. With this rotation, the resin tubular body 18 is cut by the cutter 20. The rotation speed of the rotary holder 14 at the time of cutting is, for example, 1 to 3 rpm (preferably 2 to 3 rpm).

そして、回転保持体14が1周以上回転した時点で、エアーシリンダー26からエアーを抜き、取り付け台22を待機位置へ戻し、回転保持体14の回転を停止し、切断作業を終了する。このようにして、所定幅の樹脂ベルトを得ることができ。   When the rotary holder 14 rotates one or more times, the air is extracted from the air cylinder 26, the mounting base 22 is returned to the standby position, the rotation of the rotary holder 14 is stopped, and the cutting operation is completed. In this way, a resin belt having a predetermined width can be obtained.

なお、本実施形態では、カッター20を1本取り付けた形態を説明したが、例えば、樹脂管状体18の切断幅に対応して2本取り付けておけば、樹脂管状体18両端を同時に切断することができる。   In addition, although the form which attached one cutter 20 was demonstrated in this embodiment, for example, if two pieces are attached corresponding to the cutting width of the resin tubular body 18, both ends of the resin tubular body 18 are cut simultaneously. Can do.

以上説明した本実施形態に係る切断装置では、エアーシリンダー26により、突き出し量調整部材22Aを樹脂管状体18外周面に所定の押圧力で押し当てているので、樹脂管状体18が回転時に振れて、カッター20に余分な押圧力が掛かったり、離間しようとしても、常に一定の押圧力で規定部材が当接されるため、突き出し量調整部材22Aにより規定されたカッター20の突き出し量分が常に一定した状態で、樹脂管状体に貫通させつつ(突き当てつつ)、切断することができる。   In the cutting apparatus according to the present embodiment described above, the protruding amount adjusting member 22A is pressed against the outer peripheral surface of the resin tubular body 18 by the air cylinder 26 with a predetermined pressing force, so that the resin tubular body 18 shakes during rotation. Even when an excessive pressing force is applied to the cutter 20 or when it is going to be separated, the specified member always comes into contact with the fixed pressing force, so that the protruding amount of the cutter 20 defined by the protruding amount adjusting member 22A is always constant. In this state, the resin tubular body can be cut while penetrating (abutting).

通常、樹脂管状体18はその円筒度の悪さや、回転軸の振れなどから、回転振れが起こり、カッター20の突き出し量が変化して、正常な切断ができなくなる。   Usually, the resin tubular body 18 has a rotational runout due to its poor cylindricity and the runout of the rotating shaft, and the amount of protrusion of the cutter 20 changes, and normal cutting cannot be performed.

そこで、本実施形態に係る切断装置では、上述のように樹脂管状体18の回転振れに応じてカッター20が追随するので、カッター20の切断部位と樹脂管状体18が一定の状態で切断でき、得られる樹脂ベルトの切断面の歪みや切断傷などを防止することができる。よって、樹脂管状体の回転時の振れに対して、刃物が影響されること無く切断することが可能となる。   Therefore, in the cutting device according to the present embodiment, the cutter 20 follows according to the rotational deflection of the resin tubular body 18 as described above, so that the cutting portion of the cutter 20 and the resin tubular body 18 can be cut in a constant state. It is possible to prevent distortion of the cut surface of the resin belt to be obtained, cut flaws, and the like. Therefore, it becomes possible to cut without affecting the blade when the resin tubular body is rotated.

以下、本実施形態に係る切断装置を用いた樹脂ベルトの製造方法について説明する。
樹脂ベルトの製造方法は、芯体上に皮膜形成樹脂溶液を塗布して塗膜を形成し、該塗膜を加熱して樹脂皮膜を形成した後、樹脂皮膜を芯体から抜き取り、樹脂皮膜からなる樹脂管状体を上記本実施形態に係る切断装置により片端或いは両端を切断して、樹脂ベルト(以下、無端ベルトと称する場合がある)を得るものである。
Hereinafter, a method for manufacturing a resin belt using the cutting device according to the present embodiment will be described.
The method for producing a resin belt is to apply a film-forming resin solution on a core body to form a coating film, heat the coating film to form a resin film, and then remove the resin film from the core body. One end or both ends of the resulting resin tubular body is cut by the cutting apparatus according to the present embodiment to obtain a resin belt (hereinafter sometimes referred to as an endless belt).

塗布に供する芯体は、アルミニウムやステンレス、ニッケル、銅等の金属円筒が好ましい。芯体の長さは、目的とする無端ベルト以上の長さが必要であり、複数の無端ベルトを同時に作製する場合には、その本数分以上の長さが必要である。また、端部に生じる無効領域に対する余裕幅を確保するため、目的の長さより、10〜40%程度長いことが望ましい。芯体の外径は、目的とする無端ベルトの直径に合わせ、肉厚は芯体としての強度が保てる厚さにする。   The core used for coating is preferably a metal cylinder such as aluminum, stainless steel, nickel, or copper. The length of the core body needs to be equal to or longer than the target endless belt, and when a plurality of endless belts are manufactured at the same time, a length equal to or more than the number of the endless belts is required. Further, in order to secure a margin for the invalid area generated at the end, it is desirable that the length is about 10 to 40% longer than the target length. The outer diameter of the core body is matched with the diameter of the target endless belt, and the thickness is set to a thickness that can maintain the strength of the core body.

芯体の両端には、芯体を保持する保持板を取り付けるのが好ましい。保持板は、ねじで固定しても良いし、芯体と溶接してもよい。保持板には、必要に応じて、円形や扇形などの形状の通風孔や、中央に心棒を通す穴、又は軸があってもよい。また、吊り下げや載置のための接続部品を取り付けてもよい。   It is preferable to attach a holding plate for holding the core body to both ends of the core body. The holding plate may be fixed with screws or welded to the core. If necessary, the holding plate may have a circular or fan-shaped ventilation hole, a hole through which a mandrel passes in the center, or a shaft. Moreover, you may attach the connection component for hanging or mounting.

形成される皮膜が芯体表面に接着するのを防ぐため、芯体の表面には離型性を付与する。それには、芯体表面をフッ素樹脂やシリコーン樹脂で被覆したり、表面に離型剤を塗布する方法がある。   In order to prevent the formed film from adhering to the surface of the core, releasability is imparted to the surface of the core. For this purpose, there are methods of coating the surface of the core with a fluororesin or silicone resin, or applying a release agent to the surface.

皮膜形成樹脂の種類によっては、加熱時に溶剤の揮発物や、反応時に発生する気体があり、加熱後の樹脂皮膜は、その気体のために、部分的に膨れを生じることがある。これは特に、PI樹脂皮膜において膜厚が50μmを越えるような場合に顕著である。   Depending on the type of film-forming resin, there are solvent volatiles during heating and gas generated during reaction, and the resin film after heating may partially swell due to the gas. This is particularly noticeable when the thickness of the PI resin film exceeds 50 μm.

上記膨れを防止するために、特開2002−160239号公報開示の如く、芯体表面はRa0.2〜2μm程度に粗面化することが好ましい。粗面化の方法には、ブラスト、切削、サンドペーパーがけ等の方法がある。これにより、PI樹脂から生じる気体は、芯体とPI樹脂皮膜の間に形成されるわずかな隙間を通って外部に出ることができ、膨れを生じない。   In order to prevent the swelling, the surface of the core body is preferably roughened to about Ra 0.2 to 2 μm as disclosed in JP-A-2002-160239. Examples of the roughening method include blasting, cutting, sandpaper peeling, and the like. Thereby, the gas generated from the PI resin can go out through a slight gap formed between the core body and the PI resin film, and does not swell.

芯体表面は傷が付きやすいばかりでなく、このように各種処理が施されているので、皮膜切断用の刃物を接触させるのは避けなくてはならない。なお、塗布の前には、芯体両端に粘着テープ等を貼り付けて、端部に塗布されないようにするのが好ましい。   Since the surface of the core body is not only easily damaged, but also subjected to various treatments as described above, it must be avoided to contact the blade for cutting the film. In addition, before application | coating, it is preferable to affix an adhesive tape etc. to the both ends of a core, and to make it not apply | coat to an edge part.

皮膜形成樹脂としてのPI前駆体又はPAI樹脂としては、種々の公知のものを用いることができる。それらの溶剤は、N−メチルピロリドン、N,N−ジメチルアセトアミド、アセトアミド、等の非プロトン系極性溶剤であり、常温での揮発性は低い。なお、溶液の濃度、粘度等は、適宜選択されるが、この塗布方法に好ましい溶液の固形分濃度は10〜40質量%、粘度は1〜100Pa・sである。   Various known materials can be used as the PI precursor or PAI resin as the film-forming resin. These solvents are aprotic polar solvents such as N-methylpyrrolidone, N, N-dimethylacetamide, and acetamide, and have low volatility at room temperature. In addition, although the density | concentration of a solution, a viscosity, etc. are selected suitably, the solid content concentration of the solution preferable for this coating method is 10-40 mass%, and a viscosity is 1-100 Pa.s.

無端ベルトを転写ベルトや接触帯電ベルトとして使用する場合には、樹脂溶液の中に必要に応じて導電性物質を分散させる。導電性物質としては、例えば、カーボンブラック、カーボンファイバー、カーボンナノチューブ、グラファイト等の炭素系物質、銅、銀、アルミニウム等の金属又は合金、酸化錫、酸化インジウム、酸化アンチモン、SnO2−In2O3複合酸化物等の導電性金属酸化物、等が挙げられる。   When the endless belt is used as a transfer belt or a contact charging belt, a conductive substance is dispersed in the resin solution as necessary. Examples of the conductive material include carbon materials such as carbon black, carbon fiber, carbon nanotube, and graphite, metals or alloys such as copper, silver, and aluminum, tin oxide, indium oxide, antimony oxide, and SnO2-In2O3 composite oxide. And the like, and the like.

以下、芯体上への溶液を塗布する方法を説明する。
なお、「芯体上に塗布」とは、芯体側面の表面、及び該表面に層を有する場合は、その層の表面に塗布することをいう。また、「芯体を上昇」とは、塗布時の液面との相対関係であり、「芯体を停止し、塗布液面を下降」させる場合を含む。
Hereinafter, a method for applying the solution onto the core will be described.
In addition, "applying on a core" means apply | coating to the surface of the surface of a core body, and the surface of the layer, when it has a layer on this surface. Further, “rising the core” is a relative relationship with the liquid level during application, and includes the case of “stopping the core and lowering the coating liquid”.

図3は、環状塗布装置の塗布時を示す概略断面図である。但し、図は主要部のみを示し、芯体の保持機構や、他の装置は省略する。   FIG. 3 is a schematic cross-sectional view showing the time of application of the annular coating apparatus. However, the figure shows only the main part, and the core holding mechanism and other devices are omitted.

図3において、環状塗布槽7の底部に、芯体の外径より若干小さい穴を有する環状シール材8を設ける。芯体1を環状シール材8の中心に挿通させ、環状塗布槽7に溶液2を収容する。これにより、溶液2は漏れることがない。塗布するには、図3に示すように、芯体1の下に他の芯体1’をつなぎ、環状塗布槽7の下部から上部に押し上げて、芯体1の表面に塗膜4を形成する。他の芯体1’は、ベルトを作製しない中間体(長さが短い芯体)であってもよい。   In FIG. 3, an annular sealing material 8 having a hole slightly smaller than the outer diameter of the core body is provided at the bottom of the annular coating tank 7. The core body 1 is inserted through the center of the annular sealing material 8 and the solution 2 is accommodated in the annular coating tank 7. Thereby, the solution 2 does not leak. In order to apply, as shown in FIG. 3, another core body 1 ′ is connected under the core body 1 and pushed up from the lower part of the annular coating tank 7 to form a coating film 4 on the surface of the core body 1. To do. The other core body 1 ′ may be an intermediate body (a core body having a short length) that does not produce a belt.

溶液2上には芯体の外径よりも大きな円孔6を設けた環状体5を設置する。環状体5の材質は、溶液の溶剤によって侵されない金属やプラスチック等から選ばれ、浮上しやすいように中空構造でもよい。沈没防止のために、環状体の外周面又は塗布槽に、環状体を支える足や腕を設けても良い。   An annular body 5 having a circular hole 6 larger than the outer diameter of the core body is installed on the solution 2. The material of the annular body 5 is selected from metals, plastics and the like that are not attacked by the solvent of the solution, and may have a hollow structure so as to easily float. In order to prevent sinking, legs and arms that support the annular body may be provided on the outer peripheral surface of the annular body or the coating tank.

塗布時、芯体1の外径と円孔6の内径との間隙により、塗膜4の膜厚が決まるので、円孔6の内径は、所望の膜厚により調整する。   At the time of application, since the film thickness of the coating film 4 is determined by the gap between the outer diameter of the core 1 and the inner diameter of the circular hole 6, the inner diameter of the circular hole 6 is adjusted by a desired film thickness.

塗布をするには、円孔6を通して芯体1を引き上げる。引き上げ速度は、0.1〜1.5m/min程度が好ましい。   In order to apply, the core body 1 is pulled up through the circular hole 6. The pulling speed is preferably about 0.1 to 1.5 m / min.

芯体1を引き上げると、環状体5は浮遊状態で設置されているので、溶液の粘性による摩擦抵抗により持ち上げられ、芯体1と環状体5との摩擦抵抗が周方向で一定になるように、すなわち間隙が均一になるように環状体5は動き、芯体上には均一な膜厚の塗膜4が形成される。このように、環状体により膜厚を規制するので、膜厚を均一にして高粘度の溶液を塗布することができる。   When the core body 1 is pulled up, since the annular body 5 is installed in a floating state, it is lifted by the frictional resistance due to the viscosity of the solution so that the frictional resistance between the core body 1 and the annular body 5 is constant in the circumferential direction. That is, the annular body 5 moves so that the gap is uniform, and the coating film 4 having a uniform film thickness is formed on the core body. Thus, since a film thickness is controlled by an annular body, a highly viscous solution can be applied with a uniform film thickness.

塗布後、芯体1を加熱乾燥装置に入れ、溶剤の乾燥を行う。乾燥時に塗膜が垂れる場合には、芯体を水平にして、回転させながら乾燥すると良い。回転速度は1〜60rpm程度が好ましい。加熱条件は、90〜170℃の温度で20〜60分間が好ましい。その際、温度が高いほど加熱時間は短くてよく、温度は、段階的、又は一定速度で上昇させてもよい。溶液がPAI樹脂溶液である場合には、溶剤の乾燥だけで皮膜を得ることができる。   After coating, the core body 1 is put into a heat drying apparatus to dry the solvent. When the coating film drips during drying, the core body is leveled and dried while rotating. The rotation speed is preferably about 1 to 60 rpm. The heating conditions are preferably 90 to 170 ° C. and 20 to 60 minutes. At that time, the higher the temperature, the shorter the heating time, and the temperature may be raised stepwise or at a constant rate. When the solution is a PAI resin solution, a film can be obtained only by drying the solvent.

溶液がPI前駆体溶液の場合、塗膜から溶剤を除去しすぎると、皮膜はまだ強度を保持していないので、割れを生じやすい。そこで、ある程度(PI前駆体皮膜中に15〜45質量%)、溶剤を残留させておくのがよい。   When the solution is a PI precursor solution, if the solvent is removed too much from the coating film, the film does not yet retain strength, and thus cracks are likely to occur. Therefore, it is preferable to leave the solvent to some extent (15 to 45% by mass in the PI precursor film).

乾燥後、芯体端部に粘着テープを貼り付けた場合には、皮膜ごとそれを除去する。端部皮膜の除去により、皮膜端部が芯体端部に固着するのを防止することができるほか、芯体と皮膜との間に隙間を形成しやすくすることができる。隙間が存在することにより、皮膜から発生するガスが外部に抜けやすくなるので、皮膜に膨れが生じるのを低減することもできる。   When the adhesive tape is affixed to the end of the core after drying, the entire film is removed. The removal of the end coat can prevent the end of the coat from adhering to the end of the core body, and can easily form a gap between the core body and the coat. The presence of the gap makes it easier for the gas generated from the film to escape to the outside, so that swelling of the film can be reduced.

その後、250〜450℃、好ましくは300〜350℃前後で、20〜60分間、PI前駆体皮膜を加熱して縮合反応させることで、PI樹脂が形成される。その際、温度を段階的に上昇させてもよい。この工程では、皮膜は固定されているので、芯体の向きはどちらでもよいし、加熱中の回転もしなくてよい。無端ベルトの膜厚は30〜150μm程度が好ましい   Thereafter, a PI resin is formed by heating the PI precursor film at 250 to 450 ° C., preferably around 300 to 350 ° C., for 20 to 60 minutes to cause a condensation reaction. At that time, the temperature may be increased stepwise. In this step, since the film is fixed, the core body may be oriented in any direction, and may not be rotated during heating. The film thickness of the endless belt is preferably about 30 to 150 μm.

冷却後、形成された皮膜を芯体から抜き取ると無端ベルトを得ることができる。その際には、芯体と皮膜との間の隙間に、エアガン等により加圧エアを注入するのがよい。   After cooling, an endless belt can be obtained by removing the formed film from the core. In that case, it is preferable to inject pressurized air into the gap between the core and the coating film by an air gun or the like.

皮膜を芯体から抜き取った後、得られた皮膜からなる樹脂管状体の片端或いは両端を、上記本実施形態に係る切断装置により切断する。   After the film is extracted from the core body, one end or both ends of the resin tubular body made of the obtained film are cut by the cutting apparatus according to the present embodiment.

そして、切断終了後、穴あけ加工やリブ付け加工、等が施されることがある。このようにして、樹脂ベルト(無端ベルト)を得る。   And after completion | finish of a cutting | disconnection, a drilling process, a rib attachment process, etc. may be given. In this way, a resin belt (endless belt) is obtained.

(試験例)
以下、試験例を示す。
PI前駆体溶液(商品名:UワニスA、宇部興産製、濃度18%)に、カーボンブラック(商品名:スペシャルブラック4、デグザヒュルス社製)を固形分質量比で23%混合し、次いで対向衝突型分散機により分散した。更に、シリコーンレベリング剤(商品名:DC3PA、ダウコーニングトーレシリコーン社製)を、濃度が500ppmになるよう添加し、塗液とした。
(Test example)
Test examples are shown below.
Carbon black (trade name: Special Black 4, Degussa Huls) mixed with PI precursor solution (trade name: U Varnish A, manufactured by Ube Industries, concentration 18%) at a solid content mass ratio of 23%, then facing collision Dispersed with a mold disperser. Furthermore, a silicone leveling agent (trade name: DC3PA, manufactured by Dow Corning Tore Silicone) was added so that the concentration became 500 ppm to prepare a coating solution.

別途、外径366mm、肉厚10mm、長さ450mmのアルミニウム製円筒を用意し、球形アルミナ粒子によるブラスト処理により、表面をRa1.0μmに粗面化した。該円筒の真円度は20μm以下であった。また、厚さが15mm、外径が上記円筒に嵌まる径、100mm径の通風孔が4つ、中央に20mm径の穴を設けた保持板を同じアルミニウム材で作製し、上記円筒に嵌め、TIG溶接により溶接した。   Separately, an aluminum cylinder having an outer diameter of 366 mm, a wall thickness of 10 mm, and a length of 450 mm was prepared, and the surface was roughened to Ra 1.0 μm by blasting with spherical alumina particles. The circularity of the cylinder was 20 μm or less. In addition, a holding plate having a thickness of 15 mm, an outer diameter that fits into the cylinder, four 100 mm diameter vent holes, and a 20 mm diameter hole in the center is made of the same aluminum material, and fitted into the cylinder. Welded by TIG welding.

円筒の表面には、シリコーン系離型剤(商品名:セパコート、信越化学製)を塗布した。芯体の端部には、幅10mmのポリエステル粘着テープを巻き付けた。これは塗膜が芯体側面に回り込まないようにするためである。   A silicone release agent (trade name: Sepacoat, manufactured by Shin-Etsu Chemical Co., Ltd.) was applied to the surface of the cylinder. A polyester adhesive tape having a width of 10 mm was wound around the end of the core. This is to prevent the coating film from wrapping around the side surface of the core.

次いで上記塗液を用い、図3に示す環状塗布装置により、PI前駆体塗膜を形成する。環状体として、外径420mm、円孔の最小部の内径367.1mm、高さ50mmのアルミニウム製のものを作製した。内壁は直線傾斜状であり、鉛直線との傾斜角は7°とした。上端には芯体と平行になる部分を2mm形成した。   Next, a PI precursor coating film is formed by using the coating liquid and by an annular coating apparatus shown in FIG. As an annular body, an aluminum body having an outer diameter of 420 mm, an inner diameter of 367.1 mm at the smallest part of the circular hole, and a height of 50 mm was produced. The inner wall was linearly inclined, and the inclination angle with respect to the vertical line was 7 °. The upper end was formed with a 2 mm portion parallel to the core.

一方、内径450mm、高さ100mmの環状塗布槽の底面に、内径386mmの穴をあけた。底面の裏面には、内径364.5mmの穴を有する厚さ0.5mmの硬質ポリエチレン樹脂製の環状シール材を取り付け、中央に芯体1を通した。環状塗布槽にPI前駆体溶液を入れ、環状体を配置した。次いで、芯体の下に他の芯体を配置し、0.8m/分で押し上げて塗布を行った。その際、環状体は約20mm持ち上げられた。これにより、芯体の上には、濡れ膜厚が約500μmのPI前駆体塗膜が形成された。   On the other hand, a hole with an inner diameter of 386 mm was made in the bottom surface of an annular coating tank having an inner diameter of 450 mm and a height of 100 mm. An annular sealing material made of hard polyethylene resin having a thickness of 0.5 mm and having a hole with an inner diameter of 364.5 mm was attached to the back surface of the bottom surface, and the core body 1 was passed through the center. The PI precursor solution was placed in an annular coating tank, and an annular body was placed. Next, another core body was placed under the core body, and the coating was performed by pushing up at 0.8 m / min. At that time, the annular body was lifted by about 20 mm. Thereby, a PI precursor coating film having a wet film thickness of about 500 μm was formed on the core.

芯体の保持板の中央穴に、20mmφのステンレス製シャフトを通し、回転台に載せて水平にし、6rpmで回転させながら、80℃で20分間、130℃で30分間、加熱してPI前駆体塗膜を乾燥させた。これにより、厚さ約150μmのPI前駆体皮膜を得た。この時、芯体端部の粘着テープは除去した。   A 20 mmφ stainless steel shaft is passed through the center hole of the holding plate of the core body, placed on a turntable, leveled, and heated at 80 ° C. for 20 minutes and at 130 ° C. for 30 minutes while rotating at 6 rpm, PI precursor The coating film was dried. As a result, a PI precursor film having a thickness of about 150 μm was obtained. At this time, the adhesive tape at the end of the core was removed.

次いで、芯体を垂直にし、シャフトを外して台に載せ、加熱装置に入れて200℃で30分、340℃で30分加熱反応させ、長さ430mm、平均膜厚80μmのPI樹脂皮膜を形成した。   Next, the core is made vertical, the shaft is removed and placed on a table, and then placed in a heating device and reacted at 200 ° C. for 30 minutes and 340 ° C. for 30 minutes to form a PI resin film having a length of 430 mm and an average film thickness of 80 μm. did.

室温に冷えた後、芯体と皮膜の間に、圧力0.5MPaでエアガンからエアを吹き込みながら皮膜を抜き取った。   After cooling to room temperature, the film was extracted between the core and the film while blowing air from an air gun at a pressure of 0.5 MPa.

抜き取った皮膜からなる樹脂管状体を、図1及び図2で示す切断装置により切断した。回転保持体は、断面が半円状の2つの部材に分けて構成されており、樹脂管状体を嵌める際には外径を約360mmと小さくし、皮膜を嵌めた後は外径を約366mmに拡径して皮膜を緊縛して保持した。   The resin tubular body made of the extracted film was cut by the cutting device shown in FIGS. The rotary holding body is divided into two members having a semicircular cross section. When the resin tubular body is fitted, the outer diameter is reduced to about 360 mm, and after the film is fitted, the outer diameter is about 366 mm. The diameter of the film was expanded to tightly hold the film.

回転保持体を回転させると、0.1〜1.0mmの振れを生じた。これは、回転保持体が2つに分かれている形状であることに起因する。   When the rotating holder was rotated, a vibration of 0.1 to 1.0 mm was generated. This is due to the shape in which the rotation holding body is divided into two.

これに対して、エアーシリンダーにより、樹脂管状体外周面へのカッターの突き出し量調整部材(規定部材)の押圧力を変えて、切断面を観察する実験をした結果を表1に示す。なお、他の実験条件、評価基準は以下の通りである。   On the other hand, Table 1 shows the result of an experiment in which the pressing force of the protruding amount adjusting member (regulating member) of the cutter to the outer peripheral surface of the resin tubular body is changed by the air cylinder to observe the cut surface. Other experimental conditions and evaluation criteria are as follows.

−実験条件−
実験条件を下記に示す。
・回転保持体の回転速度:3.0rpm
・カッター(突き出し量調整部材)の移動速度:3.0mm/S
・カッターの突き出し量 280μm
-Experimental conditions-
Experimental conditions are shown below.
・ Rotating speed of rotating holder: 3.0 rpm
・ Movement speed of cutter (projection amount adjusting member): 3.0mm / S
・ Projection amount of cutter 280μm

−評価基準−
「○」は完全に切断が行え、「×」は刃の貫通不良及び切断できない箇所を伴う状態であることを示す、観察結果である。
-Evaluation criteria-
“◯” indicates an observation result indicating that cutting can be performed completely, and “×” indicates that the blade has a poor penetration and a portion that cannot be cut.

Figure 2007144544
Figure 2007144544

この結果、カッターの突き出し量調整部材(規定部材)の押圧力が弱い範囲では、カッターが回転保持体の回転振れに追従できずに切断不良が起こり、強い範囲では、切り始めと切り終わりが合わない段差が大きくなったが、一定範囲の中では、良好な切断を行うことができた。   As a result, in the range where the pressing force of the cutter protruding amount adjusting member (regulating member) is weak, the cutter cannot follow the rotational runout of the rotating holder, resulting in cutting failure. In the strong range, the cutting start and cutting end match. Although there was no level difference, good cutting was possible within a certain range.

このように、上記本実施形態に係る樹脂ベルトの切断装置を用いて切断すると、回転保持体の回転揺れに対して、カッターが影響されることなる、カッターの突き当て力を保持しながら樹脂管状体表面からの切り込み量を一定に保ち切断でできることがわかる。   As described above, when the resin belt cutting device according to the present embodiment is used for cutting, the cutter is affected by the rotational shaking of the rotary holding body. It can be seen that cutting can be performed while keeping the incision amount from the body surface constant.

実施形態に係る樹脂ベルトの切断装置を示す上面図である。It is a top view which shows the cutting device of the resin belt which concerns on embodiment. 実施形態に係る樹脂ベルトの切断装置を示す側面図である。It is a side view which shows the cutting device of the resin belt which concerns on embodiment. 環状塗布装置の塗布時を示す概略断面図である。It is a schematic sectional drawing which shows the time of application | coating of an annular coating device.

符号の説明Explanation of symbols

1、1’ 芯体
2 溶液
4 塗膜
5 環状体
6 円孔
7 環状塗布槽
8 環状シール材
10 切断装置
12 土台
14 回転保持体
14A 溝
16 切断部
18 樹脂管状体
20 カッター
22 取り付け台
22A 突き出し量調整部材
24 直動部
24A レール
26 エアーシリンダー
26A 筒状部
26B 可動壁
26C 圧力室
26D エアー管
26E 可動軸
26F ポンプ
28 固定台
1, 1 'core body 2 solution 4 coating film 5 annular body 6 circular hole 7 annular coating tank 8 annular sealing material 10 cutting device 12 base 14 rotating holder 14A groove 16 cutting part 18 tubular resin body 20 cutter 22 mounting base 22A Quantity adjustment member 24 Linear motion part 24A Rail 26 Air cylinder 26A Cylindrical part 26B Movable wall 26C Pressure chamber 26D Air pipe 26E Movable shaft 26F Pump 28 Fixed base

Claims (4)

樹脂管状体を切断して樹脂ベルトを製造する樹脂ベルトの切断装置であって、
前記樹脂管状体を保持しつつ回転させる回転保持体と、
カッターを保持する切断手段であって、当該カッターの突き出し量を規定する規定部材を有し、前記回転する樹脂管状体表面に前記規定部材を当接させつつ、前記カッターを樹脂管状体に貫通するように突き当てて切断する切断手段と、
前記回転する樹脂管状体の回転振れに応じて、前記カッターを追随させる追随手段と、
を備えることを特徴とする樹脂ベルトの切断装置。
A resin belt cutting device for producing a resin belt by cutting a resin tubular body,
A rotating holder that rotates while holding the resin tubular body;
A cutting means for holding the cutter, which has a defining member that defines an amount of protrusion of the cutter, and penetrates the cutter through the resin tubular body while bringing the defining member into contact with the surface of the rotating resin tubular body Cutting means for abutting and cutting like
Following means for following the cutter according to the rotational runout of the rotating resin tubular body,
A resin belt cutting device comprising:
前記追随手段は、前記規定部材を前記樹脂管状体の表面へ所定の押圧力で押し当てて、前記カッターを追随させる手段であることを特徴とする請求項1に記載の樹脂ベルトの切断装置。   2. The resin belt cutting device according to claim 1, wherein the following unit is a unit that presses the defining member against a surface of the resin tubular body with a predetermined pressing force to follow the cutter. 樹脂管状体を切断して樹脂ベルトを製造する樹脂ベルトの切断方法であって、
カッターの突き出し量を規定する規定部材を前記回転する樹脂管状体表面に前記規定部材を当接させつつ、カッターを前記樹脂管状体に貫通するように突き当てて切断する際、前記回転する樹脂管状体の回転振れに応じて、前記カッターを追随させることを特徴とする樹脂ベルトの切断方法。
A resin belt cutting method for producing a resin belt by cutting a resin tubular body,
When the cutting member is butted and cut so as to penetrate the resin tubular body while the regulating member is in contact with the surface of the rotating resin tubular body while the regulating member defining the protruding amount of the cutter is in contact with the surface of the rotating resin tubular body, the rotating resin tubular A method for cutting a resin belt, characterized by causing the cutter to follow in accordance with a rotational shake of a body.
前記規定部材を前記樹脂管状体の表面へ所定の押圧力で押し当てて、前記カッターを追随させることを特徴とする請求項3に記載の樹脂ベルトの切断方法。   4. The method of cutting a resin belt according to claim 3, wherein the regulating member is pressed against the surface of the resin tubular body with a predetermined pressing force to cause the cutter to follow.
JP2005341039A 2005-11-25 2005-11-25 Cutting device and method for resin belt Pending JP2007144544A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009098261A (en) * 2007-10-15 2009-05-07 Konica Minolta Business Technologies Inc Ring-shaped seamless belt and its manufacturing method
CN109648627A (en) * 2018-11-08 2019-04-19 泉州台商投资区春凯机械科技有限公司 A kind of household water supply and drainage plastic tube cutting equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5565098A (en) * 1978-11-10 1980-05-16 Tokyo Shibaura Electric Co Layer insulator cutter
JPS61115472A (en) * 1984-11-09 1986-06-03 Hosei Kogyo Kk Skinning head device of fruit processing apparatus
JPH071382A (en) * 1994-01-18 1995-01-06 Arihiko Naruki Cutter for roll base paper or film
JPH0825283A (en) * 1994-07-07 1996-01-30 Gunze Ltd Cutting method and device for tubular belt

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5565098A (en) * 1978-11-10 1980-05-16 Tokyo Shibaura Electric Co Layer insulator cutter
JPS61115472A (en) * 1984-11-09 1986-06-03 Hosei Kogyo Kk Skinning head device of fruit processing apparatus
JPH071382A (en) * 1994-01-18 1995-01-06 Arihiko Naruki Cutter for roll base paper or film
JPH0825283A (en) * 1994-07-07 1996-01-30 Gunze Ltd Cutting method and device for tubular belt

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009098261A (en) * 2007-10-15 2009-05-07 Konica Minolta Business Technologies Inc Ring-shaped seamless belt and its manufacturing method
CN109648627A (en) * 2018-11-08 2019-04-19 泉州台商投资区春凯机械科技有限公司 A kind of household water supply and drainage plastic tube cutting equipment

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