JP2006312138A - Manufacturing method of coated stainless steel material molded article - Google Patents

Manufacturing method of coated stainless steel material molded article Download PDF

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JP2006312138A
JP2006312138A JP2005135899A JP2005135899A JP2006312138A JP 2006312138 A JP2006312138 A JP 2006312138A JP 2005135899 A JP2005135899 A JP 2005135899A JP 2005135899 A JP2005135899 A JP 2005135899A JP 2006312138 A JP2006312138 A JP 2006312138A
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stainless steel
steel material
coated
heat
fluororesin
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Zensuke Miyagi
善助 宮城
Minoru Nobata
稔 野畑
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GREBE CASHEW (JAPAN) Ltd
GREBE CASHEW JAPAN Ltd
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GREBE CASHEW (JAPAN) Ltd
GREBE CASHEW JAPAN Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of practically and economically manufacturing a coated stainless steel material molded article having excellent adhesiveness or slidability of a film, and corrosion resistance and heat resistance. <P>SOLUTION: In the method of manufacturing the coated stainless steel material molded articles, i.e. cooking appliances, shafts, or rollers, stainless steel materials formed in shapes of cooking appliances, shafts, or rollers are heat-treated, a coating surface of the stainless steel material is coated with a paint composition containing fluorocarbon resin and heat-resistant resin as a main component, and occasionally, a paint composition containing fluorocarbon resin as a main component is further painted thereon. The temperature for the heat treatment is preferably at 100 degrees or higher. Before applying heat treatment to the molded stainless steel material, the painting surface is preferably applied with defatting or grit blasting. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、被膜の密着性や摺動特性に優れた耐食性かつ耐熱性の塗装ステンレス鋼材成形品を製造する方法に関する。   The present invention relates to a method for producing a corrosion-resistant and heat-resistant coated stainless steel molded article having excellent coating adhesion and sliding properties.

調理器の素材として多く利用されている鉄とアルミニウムとステンレスには夫々長所と短所があって、鉄は比熱がアルミニウムの約半分と小さく熱し易いが、重くて錆び易い欠点がある。ステンレスは熱伝導度が最も小さく冷め難く、丈夫で錆び難く美しい事から多くの調理器具の製造に利用されている。アルミニウムは、比熱が大きく熱し難いと云う難点はあるものの軽くて加工がし易いという利点から、フライパンを始めとして多くの調理器具の製造に利用されている。
近年、食文化の多様化から、調理器具の洗浄が容易で、且つ、調理物が調理器具表面にくっつかないか、或いはくっつき難くする要求が増えている。また、アルミニウム製調理器具については、アルツハイマー対策の面からも、調理器具表面にフッ素樹脂を主原料とする離型性に優れたコーテイング材を加工する要求が多くなっている。アルミニウム素材については、調理器具表面にフッ素樹脂を主原料とする塗膜を加工する技術は概ね確立されているが、鉄やステンレス鋼材上に密着性に優れた非粘着性塗膜を加工する事は容易でなく、この技術は未だ確立されていない。その原因は、非粘着性塗膜はステンレス鋼材に密着性が乏しく、調理に繰り返し使用しているうちに塗膜に膨れが生じ、遂には塗膜が剥がれ落ちて、使用に耐えられなくなるからである。
従来、コーテイング前のステンレス表面の前処理としては、脱脂、グリットブラストを施す事により表面積を大きくして表面を活性化する方法、更には硝酸溶液等の酸による不動態化処理する事によってステンレス表面のクロム濃度を高めて耐食性を向上させる等の方法が試みられてきたが、いずれの場合も実用に耐え得る密着性を得るには至っていない。
Iron, aluminum, and stainless steel, which are widely used as cooker materials, have advantages and disadvantages, respectively. Iron has a specific heat of about half that of aluminum and is easy to heat, but has the disadvantage of being heavy and easily rusted. Stainless steel is used in the manufacture of many cooking utensils because it has the lowest thermal conductivity, is difficult to cool, is durable and does not rust easily. Aluminum has been used in the manufacture of many cooking utensils such as frying pans because of its advantage of being light and easy to process, although it has the disadvantage of high specific heat and difficulty in heating.
In recent years, due to the diversification of food culture, there has been an increasing demand for easy cleaning of cooking utensils and for preventing the food from sticking to or sticking to the cooking utensil surface. In addition, with respect to aluminum cooking utensils, there is an increasing demand for processing a coating material having excellent mold releasability using a fluororesin as a main raw material on the cooking utensil surface from the viewpoint of Alzheimer's measures. For aluminum materials, the technology for processing coatings made mainly of fluororesin on the surface of cooking utensils is generally established, but non-adhesive coatings with excellent adhesion can be processed on iron and stainless steel materials. Is not easy, and this technology has not yet been established. The reason for this is that the non-adhesive coating film has poor adhesion to the stainless steel material, and the coating film swells while being repeatedly used for cooking, and eventually the coating film peels off, making it unusable. is there.
Conventionally, as a pretreatment of the stainless steel surface before coating, the surface of the stainless steel is activated by degreasing and grit blasting to increase the surface area, and further, the surface of the stainless steel is passivated by an acid such as a nitric acid solution. Attempts have been made to improve the corrosion resistance by increasing the chromium concentration of these materials, but in either case, it has not been possible to obtain adhesion that can withstand practical use.

これまで、多くの調理器具メーカーが、ステンレス製調理器具内面にフッ素樹脂を主成分とする非粘着性塗膜を安定な塗膜として加工する技術を確立せんが為の研究に多額の費用と多くの時間を費やしてきたが、未だ課題の解決には至っていない。   Until now, many cookware manufacturers have established a technology to process non-adhesive coatings mainly composed of fluororesin on the inside of stainless steel cooking utensils as stable coatings. However, the problem has not been solved yet.

本発明は、被膜の密着性や摺動特性に優れた耐食性かつ耐熱性の塗装ステンレス鋼材成形品を実用的で経済的に製造する方法を提供することを目的とする。   An object of the present invention is to provide a practical and economical method for producing a corrosion-resistant and heat-resistant coated stainless steel molded article having excellent coating adhesion and sliding properties.

本発明者は、上記課題を解決すべく鋭意研究を重ねた結果、成形したステンレス鋼材を塗装する前に熱処理することにより、前記目的を達成できることを見出し、本発明を完成するに至った。
すなわち本発明は、次の(1)〜(10)である。
As a result of intensive studies to solve the above-mentioned problems, the present inventor has found that the object can be achieved by performing a heat treatment before coating the formed stainless steel material, and has completed the present invention.
That is, the present invention includes the following (1) to (10).

(1) 成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材成形品の製造方法。
(2) 成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材成形品の製造方法。
(3) 熱処理の温度が、100℃以上である、前記(1)又は(2)の塗装ステンレス鋼材成形品の製造方法。
(4) 成形したステンレス鋼材を熱処理する前に、該ステンレス鋼材の被塗装面の脱脂を行なう、前記(1)〜(3)のいずれかの塗装ステンレス鋼材成形品の製造方法。
(5) 成形したステンレス鋼材を熱処理する前に、該ステンレス鋼材の被塗装面のグリットブラストを行なう、前記(1)〜(3)のいずれかの塗装ステンレス鋼材成形品の製造方法。
(6) 成形したステンレス鋼材にグリットブラストを行なう前に、該ステンレス鋼材の被塗装面の脱脂を行なう、前記(5)の塗装ステンレス鋼材成形品の製造方法。
(7) 調理器具の形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材製調理器具の製造方法。
(8) 調理器具の形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材製調理器具の製造方法。
(9) シャフト又はローラーの形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材製シャフト又はローラーの製造方法。
(10) シャフト又はローラーの形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材製シャフト又はローラーの製造方法。
(1) Manufacturing a coated stainless steel product characterized by heat-treating the molded stainless steel material and then coating the surface of the stainless steel material with a coating composition mainly composed of a fluororesin and a heat-resistant resin. Method.
(2) The formed stainless steel material is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin, and further, a paint mainly composed of the fluororesin. A method for producing a coated stainless steel molded article, characterized by coating a composition.
(3) The method for producing a coated stainless steel molded article according to (1) or (2), wherein the temperature of the heat treatment is 100 ° C. or higher.
(4) The method for producing a coated stainless steel material molded product according to any one of (1) to (3), wherein the surface to be coated of the stainless steel material is degreased before heat-treating the molded stainless steel material.
(5) The method for producing a coated stainless steel material molded product according to any one of (1) to (3), wherein grit blasting of the surface to be coated of the stainless steel material is performed before heat-treating the formed stainless steel material.
(6) The method for producing a coated stainless steel material molded product according to (5), wherein the surface to be coated of the stainless steel material is degreased before grit blasting the molded stainless steel material.
(7) Painted stainless steel characterized by heat-treating a stainless steel material molded into the shape of a cooking utensil and then coating the coated surface of the stainless steel material with a coating composition mainly composed of a fluororesin and a heat-resistant resin. A method for producing steel cookware.
(8) A stainless steel material molded into the shape of a cooking utensil is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin, and further a fluororesin is coated thereon. A method for producing a cookware made of stainless steel, characterized by coating a paint composition comprising a main component.
(9) A coating characterized by heat-treating a stainless steel material molded into a shaft or roller shape, and then coating the surface to be coated of the stainless steel material with a coating composition mainly composed of a fluororesin and a heat-resistant resin. A method for producing a stainless steel shaft or roller.
(10) A stainless steel material molded into the shape of a shaft or roller is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin, and the fluororesin is further formed thereon. A method for producing a coated stainless steel shaft or roller, characterized in that a coating composition containing as a main component is applied.

本発明において、調理器具、シャフト、ローラーなどの形状に成形したステンレス鋼材の熱処理より、該ステンレス鋼材の被塗装面に硬くて強い安定な不動態皮膜を形成する事が出来た。これによって、調理器具、シャフト、ローラーなどのステンレス鋼材成形品の被塗装面に被膜の密着性や摺動特性に優れた耐食性かつ耐熱性の非粘着性被膜を実用的で経済的に形成する事が可能になった。
その結果、本発明の方法によって製造されたライパンや鍋などのステンレス鋼材製調理器具は、使用後の洗浄が容易で、調理物のくっつきも少なく、装飾性にも富んでいる。更には、本発明の方法によって製造されたステンレス鋼材製調理器具は、従来の調理器具に比べて、耐食性つまり被膜の耐久性が2〜10倍向上した。
また本発明は、調理器具のみならず、両端支持部と円柱状本体部とからなる機械部品のシャフトやローラー等の製造にも応用する事が可能になった。
In the present invention, a hard and strong stable passive film can be formed on the surface of the stainless steel material to be coated by heat treatment of the stainless steel material formed into a shape such as a cooking utensil, a shaft, or a roller. As a result, a corrosion-resistant and heat-resistant non-adhesive coating with excellent coating adhesion and sliding properties can be formed practically and economically on the surface to be coated of stainless steel products such as cooking utensils, shafts and rollers. Became possible.
As a result, stainless steel cooking utensils such as a ryepan and a pan manufactured by the method of the present invention can be easily washed after use, have little sticking to the cooked product, and have a good decorative property. Furthermore, the stainless steel cooking utensil manufactured by the method of the present invention has improved the corrosion resistance, that is, the durability of the coating, by 2 to 10 times compared to the conventional cooking utensils.
The present invention can be applied not only to cooking utensils, but also to the manufacture of shafts, rollers and the like of machine parts composed of both end support portions and a cylindrical main body portion.

以下、本発明について詳しく説明する。
本発明においては、まず、調理器具や機械部品のシャフト、ローラー等の形状に成形したステンレス鋼材を好ましくは100℃以上、更に好ましくは200〜500℃、最も好ましくは300〜450℃で熱処理する。調理器具の形状とは、フライパンや鍋などの具体的な形状であり、シャフトの形状とは、円柱状本体部からなり、機械部品においてシャフトとして使用されるものである。ローラーの形状とは、円筒状本体部のみからなるか、或いは、両端支持部と円筒状本体部とからなり、機械部品においてローラーとして使用されるものである。熱処理時間は、10〜60分間であることが好ましい。この熱処理により、ステンレス鋼材表面においてCrやNiの濃度が変化して、硬くて強い薄い不動態皮膜が形成される。
この熱処理を行なう前に、必要に応じて、該ステンレス鋼材の被塗装面をアセトン、メチルエチルケトン等の有機溶剤や洗剤の水溶液などで脱脂を行なうのが好ましい。
或いはまた、該ステンレス鋼材の熱処理を行なう前に、必要性や目的に応じて、アルミナ粉等の粒子をエアーと共に吹き付けて表面に微細な凹凸を形成するグリットブラストを行うのも好ましい。
更にまた、必要に応じて、該ステンレス鋼材に適度なグリットブラストを行なう前に、該ステンレス鋼材の被塗装面の脱脂を行なうことも好ましい。
熱処理したのち、該ステンレス鋼材の温度が室温付近まで下がった所で、その被塗装面に、フッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物を塗布し乾燥して、その塗料組成物の焼成条件に従って焼成を行う。
更に高度の非粘着性が要求される場合には、フッ素樹脂と耐熱性樹脂を主成分とする塗装面上に、フッ素樹脂を主成分とする塗料組成物を塗装(トップコート)するのが好ましい。
The present invention will be described in detail below.
In the present invention, first, a stainless steel material formed into a shape such as a cooking utensil or a shaft or roller of a machine part is preferably heat-treated at 100 ° C. or higher, more preferably 200 to 500 ° C., and most preferably 300 to 450 ° C. The shape of the cooking utensil is a specific shape such as a frying pan or a pan, and the shape of the shaft is composed of a cylindrical main body and is used as a shaft in machine parts. The shape of a roller consists of only a cylindrical main body part, or consists of a both-ends support part and a cylindrical main body part, and is used as a roller in a machine part. The heat treatment time is preferably 10 to 60 minutes. By this heat treatment, the concentration of Cr or Ni changes on the surface of the stainless steel material, and a hard and strong thin passive film is formed.
Before performing this heat treatment, it is preferable to degrease the coated surface of the stainless steel material with an organic solvent such as acetone or methyl ethyl ketone, or an aqueous solution of a detergent, if necessary.
Alternatively, before heat treatment of the stainless steel material, it is also preferable to perform grit blasting to form fine irregularities on the surface by spraying particles such as alumina powder together with air according to necessity or purpose.
Furthermore, it is also preferable to degrease the coated surface of the stainless steel material before performing appropriate grit blasting on the stainless steel material, if necessary.
After the heat treatment, when the temperature of the stainless steel material drops to near room temperature, a coating composition mainly composed of a fluororesin and a heat-resistant resin is applied to the surface to be coated and dried. Firing is performed according to the firing conditions.
When a high degree of non-adhesiveness is required, it is preferable to coat (top coat) a coating composition mainly composed of a fluororesin on a coated surface mainly composed of a fluororesin and a heat resistant resin. .

本発明において、フッ素樹脂と耐熱性樹脂を主成分とする塗料組成物におけるフッ素樹脂としては、ポリテトラフルオロエチレン(PTFE)、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP)などが挙げられる。このうち、ポリテトラフルオロエチレン(PTFE)が好ましい。耐熱性樹脂としては、ポリイミド樹脂、ポリベンゾイミダゾール樹脂、ポリアミドイミド樹脂(PAI)、ポリエーテルサルホン、ポリフェニルサルホン、エポキシ樹脂、ポリオルガノシロキサンなどが挙げられる。このうち、ポリアミドイミド樹脂(PAI)が好ましい。
これらはいずれも1種又は任意の2種以上を混合して使用することができる。
フッ素樹脂と耐熱性樹脂は通常、溶剤に分散或いは溶解して使用し、そして必要によりその他の添加剤を配合して使用する。
溶剤としては、ジメチルアセトアミド、ジメチルホルムアミド、N−メチル−2−ピロリドンなどの高沸点高極性溶剤、メチルイソブチルケトン、メチルエチルケトン、トルエン、水などが挙げられるが、水に分散させてデイスパージョン或いはエマルジョンとして使用するのが好ましい。
その他の添加剤としては、例えば、顔料などの各種着色剤、界面活性剤、消泡剤や、マイカ、シリコンカーバイドなどの充填剤を挙げることができる。
In the present invention, the fluororesin in the coating composition mainly composed of a fluororesin and a heat-resistant resin includes polytetrafluoroethylene (PTFE), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene. -A hexafluoropropylene copolymer (FEP) etc. are mentioned. Of these, polytetrafluoroethylene (PTFE) is preferred. Examples of the heat resistant resin include polyimide resin, polybenzimidazole resin, polyamideimide resin (PAI), polyethersulfone, polyphenylsulfone, epoxy resin, and polyorganosiloxane. Of these, polyamideimide resin (PAI) is preferred.
Any of these may be used alone or in admixture of two or more.
The fluororesin and the heat-resistant resin are usually used after being dispersed or dissolved in a solvent, and if necessary, other additives are blended.
Examples of the solvent include high-boiling and high-polarity solvents such as dimethylacetamide, dimethylformamide, and N-methyl-2-pyrrolidone, methyl isobutyl ketone, methyl ethyl ketone, toluene, water, and the like. It is preferable to use as.
Examples of other additives include various colorants such as pigments, surfactants, antifoaming agents, and fillers such as mica and silicon carbide.

本発明において、フッ素樹脂を主成分とする塗料組成物(トップコート)におけるフッ素樹脂としては、前記のフッ素樹脂と耐熱性樹脂を主成分とする塗料組成物におけるフッ素樹脂を好適に使用することができる。これらは1種又は任意の2種以上を混合して使用することができる。
このフッ素樹脂も通常、必要により溶剤やその他の顔料などの添加剤を配合して使用することができる。
溶剤としては、前記のフッ素樹脂と耐熱性樹脂を主成分とする塗料組成物を分散、溶解する溶剤を好適に使用することができる。
In the present invention, as the fluororesin in the coating composition (top coat) mainly composed of a fluororesin, the fluororesin in the coating composition mainly composed of the fluororesin and the heat-resistant resin may be preferably used. it can. These can be used alone or in admixture of two or more.
This fluororesin can also be used usually with additives such as a solvent and other pigments if necessary.
As the solvent, a solvent that disperses and dissolves the coating composition containing the fluororesin and the heat-resistant resin as main components can be preferably used.

塗料組成物は、エアレススプレー機、エアスプレー機、浸漬、ロール塗装機、ハケなどによる通常の塗装方法により塗布し、乾燥して焼成することができる。   The coating composition can be applied by an ordinary coating method using an airless sprayer, air sprayer, dipping, roll coater, brush, etc., dried and fired.

以下に本発明を実施例により更に詳しく説明するが、本発明はこれら実施例に限定して解釈されるものではない。なお、実施例及び比較例における「%」は、特に断りのない限り、「質量%」を意味する。   The present invention will be described in more detail with reference to the following examples, but the present invention should not be construed as being limited to these examples. In the examples and comparative examples, “%” means “% by mass” unless otherwise specified.

比較例1
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンの内面に、乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
フライパンの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Comparative Example 1
Polyamideimide resin (PAI, Torlon made by Solvay) and polytetrafluoroethylene (PTFE, made by Daikin) so that the dry film thickness is about 10 μm on the inner surface of a 30 cm diameter frying pan made of stainless steel plate (SUS304). ) Was spray-coated using a water-based paint with a resin solid content of 36% and a mass ratio of 1: 1 as a primer, and dried at 120 ° C. for 3 minutes.
When the temperature of the frying pan has dropped to near room temperature, 0.3% pigment and 0.5% mica with respect to PTFE (solid content) are added to a dispersion of resin solid content 30% in which PTFE is dispersed in water. Spray coating is performed so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm) with the paint obtained by dispersing as a top coat, dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後も、フライパンの塗装面に3種混合物のこびりつきはなく耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after repeating this process 10 times, the paint surface of the frying pan did not stick to the mixture of the three kinds, and the contamination resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。フライパンは3サイクル目からフライパン内面(塗装面)にブリスターが出始め、10サイクル終了時点では全面にブリスターが確認された。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. The frying pan started to appear on the inner surface (painted surface) of the frying pan from the third cycle, and blisters were confirmed on the entire surface at the end of the tenth cycle.

実施例1
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンに、350℃で30分間加熱処理(空焼き)を行った。
次いで、温度が室温付近まで下がった所で、乾燥膜厚が約20μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 1
A 30 cm diameter frying pan made of a stainless steel plate (SUS304) was subjected to heat treatment (air baking) at 350 ° C. for 30 minutes.
Next, when the temperature is lowered to around room temperature, a polyamideimide resin (PAI, Torlon made by Solvay) and polytetrafluoroethylene (PTFE, made by Daikin) are mixed in a mass ratio of 1 so that the dry film thickness becomes about 20 μm. A water-based paint having a resin solid content of 36% contained in 1 was spray-coated, dried at 120 ° C. for 3 minutes, and then fired at 400 ° C. for 15 minutes.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もフライパンの塗装面に3種混合物のこびりつきはなく、耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after this process was repeated 10 times, there was no sticking of the mixture of the three kinds to the painted surface of the frying pan, and the stain resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返し行ったところ、8サイクル目まではフライパン内面(塗装面)にはブリスター(膨れ)は一つも見られなかったが、9サイクル終了時点でブリスターが出始めた。碁盤目法による付着性試験に於いては、100/100で塗膜の損失は全くなかった。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. When this boiling / leaving was performed as one cycle and boiling / leaving was repeated for 10 cycles, no blisters were observed on the inner surface (painted surface) of the frying pan until the 8th cycle. Blister started to appear. In the adhesion test by the cross cut method, there was no loss of the coating film at 100/100.

このように、ステンレス表面は、単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   As described above, the stainless steel surface was greatly improved in adhesion and corrosion resistance by painting by simply performing a heat treatment, easy to clean after use, and difficult to adhere to the cooked food, and the durability was improved.

実施例2
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンに、350℃で30分間加熱処理(空焼き)を行った。
次いで、温度が室温付近まで下がった所で、乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
フライパンの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 2
A 30 cm diameter frying pan made of a stainless steel plate (SUS304) was subjected to heat treatment (air baking) at 350 ° C. for 30 minutes.
Next, when the temperature drops to near room temperature, a mass ratio of polyamideimide resin (PAI, Sollon Torlon) and polytetrafluoroethylene (PTFE, Daikin) is 1 so that the dry film thickness is about 10 μm. The water-based paint with a resin solid content of 36% contained in 1 was spray-coated as a primer and dried at 120 ° C. for 3 minutes.
When the temperature of the frying pan has dropped to near room temperature, a dispersion of 30% resin solids in which PTFE is dispersed in water, and 0.3% pigment and 0.5% mica with respect to PTFE (solids) Spray coating is performed using the paint obtained by dispersing as a top coat so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm), dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もフライパンの塗装面に3種混合物のこびりつきはなく、耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after this process was repeated 10 times, there was no sticking of the mixture of the three kinds to the painted surface of the frying pan, and the stain resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。フライパン内面(塗装面)には10サイクル終了後もブリスター(膨れ)は一つも見られず、碁盤目法による付着性試験に於いても100/100で塗膜の損失は全くなかった。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. No blisters were observed on the inner surface of the frying pan (painted surface) even after the end of 10 cycles, and there was no coating loss at 100/100 in the adhesion test by the cross-cut method.

このように、ステンレス表面は、単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   As described above, the stainless steel surface was greatly improved in adhesion and corrosion resistance by painting by simply performing a heat treatment, easy to clean after use, and difficult to adhere to the cooked food, and the durability was improved.

比較例2
ステンレス鋼材(SUS304)で造られた直径1cmの円柱状本体部からなるシャフトの円柱状本体部表面を平均粗さRaが2〜3μmになるようにグリットブラストを行った後に、乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
シャフトの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Comparative Example 2
After grit blasting the surface of the cylindrical body of the shaft made of stainless steel (SUS304) having a diameter of 1 cm and having an average roughness Ra of 2 to 3 μm, the dry film thickness is about Sprayed with a water-based paint with a solid content of 36% containing a polyamideimide resin (PAI, Sollon Torlon) and polytetrafluoroethylene (PTFE, Daikin) at a mass ratio of 1: 1 so as to be 10 μm as a primer. Painted and dried at 120 ° C. for 3 minutes.
When the temperature of the shaft has dropped to near room temperature, a dispersion of 30% resin solids in which PTFE is dispersed in water with 0.3% pigment and 0.5% mica based on PTFE (solids) Spray coating is performed using the paint obtained by dispersing as a top coat so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm), dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたシャフトの塗装面に複写機用トナー(三洋化成社製)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化したトナーを濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後も、シャフトの塗装面にトナーのこびりつきはなく耐汚染性は良好であった。   About 1 g of toner for a copying machine (manufactured by Sanyo Chemical Co., Ltd.) was dropped on 5 points on the painted surface of the shaft thus obtained, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified toner was gently wiped off with wet tissue paper. Even after this process was repeated 10 times, there was no toner sticking to the painted surface of the shaft and the contamination resistance was good.

得られたシャフトを10%食塩水中で(蓋をして)8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。シャフトは3サイクル目からシャフトの円柱状本体部表面(塗装面)にブリスターが出始め、10サイクル終了時点では全面にブリスターが確認された。   The obtained shaft was boiled for 8 hours in 10% saline (covered) and left for 16 hours in a state where boiling was stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. Blisters began to appear on the surface of the cylindrical main body (painted surface) of the shaft from the third cycle, and blisters were confirmed on the entire surface at the end of the 10th cycle.

得られたシャフトを60℃に加温した鉱物油(Penzoil社製10W−30)の蒸気中に240時間曝露した。シャフトの塗装面には、120時間でブリスターが発生した。   The obtained shaft was exposed to steam of mineral oil (Penzoil 10W-30) heated to 60 ° C. for 240 hours. Blisters occurred on the painted surface of the shaft in 120 hours.

実施例3
ステンレス鋼材(SUS304)で造られた両端支持部と直径1cmの円筒状本体部からなるローラーの円筒状本体部表面を平均粗さRaが2〜3μmになるようにグリットブラストを行った後に、400℃で30分間加熱処理(空焼き)を行った。次いで、ローラーの温度が室温付近まで下がった所で、ローラーの円筒状本体部表面に乾燥膜厚が約20μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 3
After performing grit blasting on the surface of the cylindrical main body of the roller composed of the both-ends support made of stainless steel (SUS304) and the cylindrical main body having a diameter of 1 cm so that the average roughness Ra is 2 to 3 μm, 400 Heat treatment (empty baking) was performed at 0 ° C. for 30 minutes. Next, when the temperature of the roller is lowered to near room temperature, polyamideimide resin (PAI, Torlon manufactured by Solvay) and polytetrafluoroethylene (polytetrafluoroethylene (PAI, Torlon made by Solvay) are used so that the dry film thickness is about 20 μm on the surface of the cylindrical body of the roller. A water-based paint having a resin solid content of 36% containing PTFE (manufactured by Daikin Co., Ltd.) at a mass ratio of 1: 1 was spray-coated, dried at 120 ° C. for 3 minutes, and then fired at 400 ° C. for 15 minutes.

こうして得られたローラーの塗装面に複写機用トナー(三洋化成社製)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化したトナーを濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もローラーの塗装面にトナーのこびりつきはなく、耐汚染性は良好であった。   About 1 g of toner for a copying machine (manufactured by Sanyo Chemical Co., Ltd.) was dropped onto 5 points on the painted surface of the roller thus obtained, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified toner was gently wiped off with wet tissue paper. Even after repeating this process 10 times, there was no toner sticking to the painted surface of the roller, and the stain resistance was good.

得られたローラーを10%食塩水中で(蓋をして)8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返し行ったところ、9サイクル目まではローラーの円筒状本体部表面(塗装面)にはブリスター(膨れ)は一つも見られなかったが、10サイクル終了時点でブリスターが出始めた。碁盤目法による付着性試験に於いては、100/100で塗膜の損失は全くなかった。   The obtained roller was boiled for 8 hours in 10% saline (covered) and left for 16 hours in a state where boiling was stopped. When this boiling / leaving was repeated for 10 cycles, boiling / leaving was repeated 10 cycles, and until the 9th cycle, no blisters were seen on the surface of the cylindrical body of the roller (painted surface). Blisters started to appear at the end of 10 cycles. In the adhesion test by the cross cut method, there was no loss of the coating film at 100/100.

得られたローラーを60℃に加温した鉱物油(Penzoil社製10W−30)の蒸気中に240時間曝露した。ローラーの塗装面には、240時間曝露後もブリスターの発生が見られなかった。   The obtained roller was exposed to steam of mineral oil (10W-30 manufactured by Penzoil) heated to 60 ° C. for 240 hours. No blisters were observed on the painted surface of the roller even after exposure for 240 hours.

このように、ステンレス表面は、単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   As described above, the stainless steel surface was greatly improved in adhesion and corrosion resistance by painting by simply performing a heat treatment, easy to clean after use, and difficult to adhere to the cooked food, and the durability was improved.

実施例4
ステンレス鋼材(SUS304)で造られた直径1cmの円柱状本体部からなるシャフトの円柱状本体部表面を平均粗さRaが2〜3μmになるようにグリットブラストを行った後に、400℃で30分間加熱処理(空焼き)を行った。次いで、シャフトの温度が室温付近まで下がった所で、シャフトの円柱状本体部表面に乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
シャフトの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 4
After performing grit blasting on the surface of the cylindrical body portion of the shaft made of a stainless steel material (SUS304) having a diameter of 1 cm, the average roughness Ra is 2 to 3 μm, and then at 400 ° C. for 30 minutes. Heat treatment (empty baking) was performed. Next, when the temperature of the shaft is lowered to near room temperature, polyamideimide resin (PAI, Torlon produced by Solvay) and polytetrafluoroethylene (polytetrafluoroethylene) are used so that the dry film thickness is about 10 μm on the surface of the cylindrical body of the shaft. Spray coating was performed using a water-based paint having a resin solid content of 36% containing PTFE (manufactured by Daikin Co., Ltd.) at a mass ratio of 1: 1, and dried at 120 ° C. for 3 minutes.
When the temperature of the shaft has dropped to near room temperature, a dispersion of 30% resin solids in which PTFE is dispersed in water with 0.3% pigment and 0.5% mica based on PTFE (solids) Spray coating is performed using the paint obtained by dispersing as a top coat so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm), dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたシャフトの塗装面に複写機用トナー(三洋化成社製)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化したトナーを濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もシャフトの塗装面にトナーのこびりつきはなく、耐汚染性は良好であった。   About 1 g of toner for a copying machine (manufactured by Sanyo Chemical Co., Ltd.) was dropped on 5 points on the painted surface of the shaft thus obtained, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified toner was gently wiped off with wet tissue paper. Even after repeating this process 10 times, there was no toner sticking to the painted surface of the shaft, and the stain resistance was good.

得られたシャフトに10%食塩水中で(蓋をして)8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。シャフトの円柱状本体部表面(塗装面)には10サイクル終了後もブリスター(膨れ)は一つも見られず、碁盤目法による付着性試験に於いても100/100で塗膜の損失は全くなかった。   The obtained shaft was boiled for 8 hours in 10% saline (covered) and left for 16 hours in a state where boiling was stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. There was no blistering on the surface of the cylindrical body of the shaft (painted surface) even after the end of 10 cycles, and the coating loss was 100/100 even in the adhesion test by the cross-cut method. There wasn't.

得られたシャフトを60℃に加温した鉱物油(Penzoil社製10W−30)の蒸気中に240時間曝露した。シャフトの塗装面には、240時間曝露後もブリスターの発生が見られなかった。   The obtained shaft was exposed to steam of mineral oil (Penzoil 10W-30) heated to 60 ° C. for 240 hours. No blisters were observed on the painted surface of the shaft even after 240 hours of exposure.

このように、ステンレス表面は、単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   As described above, the stainless steel surface was greatly improved in adhesion and corrosion resistance by painting by simply performing a heat treatment, easy to clean after use, and difficult to adhere to the cooked food, and the durability was improved.

比較例3
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンの内面をメチルエチルケトンで洗浄して脱脂した後に、乾燥膜厚が約20μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Comparative Example 3
After the inner surface of a frying pan made of stainless steel plate (SUS304) having a diameter of 30 cm is washed with methyl ethyl ketone and degreased, polyamideimide resin (PAI, Torlon made by Solvay) and polytetra A water-based paint having a resin solid content of 36% containing fluoroethylene (PTFE, manufactured by Daikin) at a mass ratio of 1: 1 was spray-coated, dried at 120 ° C. for 3 minutes, and then fired at 400 ° C. for 15 minutes.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後も、フライパンの塗装面に3種混合物のこびりつきはなく耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after repeating this process 10 times, the paint surface of the frying pan did not stick to the mixture of the three kinds, and the contamination resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。フライパンは3サイクル目からフライパン内面(塗装面)にブリスターが出始め、10サイクル終了時点では全面にブリスターが確認された。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. The frying pan started to appear on the inner surface (painted surface) of the frying pan from the third cycle, and blisters were confirmed on the entire surface at the end of the tenth cycle.

比較例4
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンの内面をメチルエチルケトンで洗浄して脱脂し、次いで平均粗さRaが3〜4μmになるようにグリットブラストを行った後に、10%の硝酸液を満たし50〜60℃に加温して15分間放置した。10%硝酸液を空け、充分に水洗いをした後に乾燥させた。この内面に、乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
フライパンの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Comparative Example 4
The inner surface of a frying pan made of stainless steel plate (SUS304) having a diameter of 30 cm is washed with methyl ethyl ketone and degreased, and then grit blasted so that the average roughness Ra becomes 3 to 4 μm, and then 10% nitric acid solution is added. It was heated to 50-60 ° C. and left for 15 minutes. A 10% nitric acid solution was emptied, washed thoroughly with water and then dried. Resin solid content containing a polyamide-imide resin (PAI, Solvay Torlon) and polytetrafluoroethylene (PTFE, Daikin Corp.) at a mass ratio of 1: 1 so that the dry film thickness is about 10 μm on the inner surface. Spray coating was performed using 36% water-based paint as a primer and dried at 120 ° C. for 3 minutes.
When the temperature of the frying pan has dropped to near room temperature, a dispersion of 30% resin solids in which PTFE is dispersed in water, and 0.3% pigment and 0.5% mica with respect to PTFE (solids) Spray coating is performed using the paint obtained by dispersing as a top coat so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm), dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後も、フライパンの塗装面に3種混合物のこびりつきはなく耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after repeating this process 10 times, the paint surface of the frying pan did not stick to the mixture of the three kinds, and the contamination resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。フライパンは5サイクル目からフライパン内面(塗装面)にブリスターが出始め、10サイクル終了時点では全面にブリスターが確認された。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. In the frying pan, blisters started to appear on the inner surface (painted surface) of the frying pan from the fifth cycle, and blisters were confirmed on the entire surface at the end of the tenth cycle.

実施例5
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンの内面をメチルエチルケトンで洗浄して脱脂した後に、400℃で30分間加熱処理(空焼き)を行った。次いで、フライパンの温度が室温付近まで下がった所で、乾燥膜厚が約20μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 5
The inner surface of a frying pan having a diameter of 30 cm made of a stainless steel plate (SUS304) was washed with methyl ethyl ketone and degreased, followed by heat treatment (blank baking) at 400 ° C. for 30 minutes. Next, when the temperature of the frying pan is lowered to near room temperature, polyamideimide resin (PAI, Torlon made by Solvay) and polytetrafluoroethylene (PTFE, made by Daikin) are massed so that the dry film thickness becomes about 20 μm. A water-based paint having a resin solid content of 36% contained in a ratio of 1: 1 was spray-coated, dried at 120 ° C. for 3 minutes, and then fired at 400 ° C. for 15 minutes.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もフライパンの塗装面に3種混合物のこびりつきはなく、耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after this process was repeated 10 times, there was no sticking of the mixture of the three kinds to the painted surface of the frying pan, and the stain resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返し行ったところ、9サイクル目まではフライパン内面(塗装面)にはブリスター(膨れ)は一つも見られなかったが、10サイクル終了時点でブリスターが出始めた。碁盤目法による付着性試験に於いては、100/100で塗膜の損失は全くなかった。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. When this boiling / leaving was performed as one cycle and boiling / leaving was repeated for 10 cycles, no blisters were observed on the inner surface (painted surface) of the frying pan until the 9th cycle. Blister started to appear. In the adhesion test by the cross cut method, there was no loss of the coating film at 100/100.

このように、ステンレス表面は、単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   As described above, the stainless steel surface was greatly improved in adhesion and corrosion resistance by painting by simply performing a heat treatment, easy to clean after use, and difficult to adhere to the cooked food, and the durability was improved.

実施例6
ステンレス鋼板(SUS304)で造られた直径30cmのフライパンの内面をメチルエチルケトンで洗浄して脱脂し、次いで平均粗さRaが3〜4μmになるようにグリットブラストを行った後に、400℃で30分間加熱処理(空焼き)を行った。次に、フライパンの温度が室温付近まで下がった所で、乾燥膜厚が約10μmとなるように、ポリアミドイミド樹脂(PAI、ソルベイ社製トーロン)とポリテトラフルオロエチレン(PTFE、ダイキン社製)を質量比1:1で含有する樹脂固形分36%の水系塗料をプライマーとしてスプレー塗装し、120℃で3分間乾燥させた。
フライパンの温度が室温付近まで下がった所で、PTFEを水に分散させた樹脂固形分30%のデイスパージョンにPTFE(固形分)に対し0.3%の顔料と0.5%のマイカを分散させて得られた塗料をトップコートとして乾燥膜厚が約15μm(トータル乾燥膜厚が約25μm)となるようにスプレー塗装し、120℃で3分間乾燥させた後に400℃で15分間焼成を行った。
Example 6
The inner surface of a frying pan made of stainless steel plate (SUS304) having a diameter of 30 cm is washed with methyl ethyl ketone, degreased, and then subjected to grit blasting so that the average roughness Ra becomes 3 to 4 μm, and then heated at 400 ° C. for 30 minutes. Processing (empty baking) was performed. Next, when the temperature of the frying pan is lowered to near room temperature, polyamideimide resin (PAI, Sollon Torlon) and polytetrafluoroethylene (PTFE, Daikin) are used so that the dry film thickness is about 10 μm. A water-based paint having a resin solid content of 36% contained at a mass ratio of 1: 1 was spray-coated as a primer, and dried at 120 ° C. for 3 minutes.
When the temperature of the frying pan has dropped to near room temperature, a dispersion of 30% resin solids in which PTFE is dispersed in water, and 0.3% pigment and 0.5% mica with respect to PTFE (solids) Spray coating is performed using the paint obtained by dispersing as a top coat so that the dry film thickness is about 15 μm (total dry film thickness is about 25 μm), dried at 120 ° C. for 3 minutes, and then baked at 400 ° C. for 15 minutes. went.

こうして得られたフライパンの塗装面に醤油・砂糖・卵を同量混合した液(3種混合)を約1gずつ5点に滴下し、これを200℃のオーブンに入れ15分間乾燥させた。温度が室温付近まで下がった所で、固化した3種混合物を濡れたテイッシュペーパーで軽くふき取った。この工程を10回繰り返し行った後もフライパンの塗装面に3種混合物のこびりつきはなく、耐汚染性は良好であった。   About 1 g of a liquid (three kinds of mixtures) in which the same amount of soy sauce, sugar, and eggs was mixed onto the painted surface of the frying pan thus obtained was dropped at 5 points, and this was placed in an oven at 200 ° C. and dried for 15 minutes. When the temperature dropped to near room temperature, the solidified three-kind mixture was lightly wiped with wet tissue paper. Even after this process was repeated 10 times, there was no sticking of the mixture of the three kinds to the painted surface of the frying pan, and the stain resistance was good.

得られたフライパンに10%食塩水を上から2cmの所まで満たし、蓋をして8時間煮沸を行い、煮沸を止めた状態で16時間放置した。この煮沸・放置を1サイクルとして10サイクル煮沸・放置を繰り返した。フライパン内面(塗装面)には10サイクル終了後もブリスター(膨れ)は一つも見られず、碁盤目法による付着性試験に於いても100/100で塗膜の損失は全くなかった。   The obtained frying pan was filled with 10% saline solution up to 2 cm from the top, covered and boiled for 8 hours, and allowed to stand for 16 hours with the boiling stopped. This boiling / leaving was defined as one cycle, and the boiling / leaving for 10 cycles was repeated. No blisters were observed on the inner surface of the frying pan (painted surface) even after the end of 10 cycles, and there was no coating loss at 100/100 in the adhesion test by the cross-cut method.

このように、ステンレス表面は、硝酸処理よりも安全で単に熱処理を行う事によって塗装による密着性、耐食性が大きく向上し、使用後の洗浄が容易で調理物が付着し難く耐久性が向上した。   In this way, the stainless steel surface is safer than nitric acid treatment, and by simply performing a heat treatment, adhesion and corrosion resistance by coating are greatly improved, cleaning after use is easy, and cooking is difficult to adhere, and durability is improved.

Claims (10)

成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材成形品の製造方法。   A method for producing a coated stainless steel material molded product, comprising: heat-treating a molded stainless steel material, and then coating a coated surface of the stainless steel material with a coating composition mainly composed of a fluororesin and a heat-resistant resin. 成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材成形品の製造方法。   The formed stainless steel material is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin, and a coating composition mainly composed of the fluororesin is further formed thereon. A method for producing a coated stainless steel molded product, characterized by being coated. 熱処理の温度が、100℃以上である、請求項1又は2に記載の塗装ステンレス鋼材成形品の製造方法。   The manufacturing method of the coated stainless steel material molded product of Claim 1 or 2 whose temperature of heat processing is 100 degreeC or more. 成形したステンレス鋼材を熱処理する前に、該ステンレス鋼材の被塗装面の脱脂を行なう、請求項1〜3のいずれか一項に記載の塗装ステンレス鋼材成形品の製造方法。   The manufacturing method of the coated stainless steel material molded product as described in any one of Claims 1-3 which degreases the to-be-coated surface of this stainless steel material, before heat-processing the shape | molded stainless steel material. 成形したステンレス鋼材を熱処理する前に、該ステンレス鋼材の被塗装面のグリットブラストを行なう、請求項1〜3のいずれか一項に記載の塗装ステンレス鋼材成形品の製造方法。   The method for producing a coated stainless steel material molded product according to any one of claims 1 to 3, wherein grit blasting of the surface to be coated of the stainless steel material is performed before heat-treating the formed stainless steel material. 成形したステンレス鋼材にグリットブラストを行なう前に、該ステンレス鋼材の被塗装面の脱脂を行なう、請求項5に記載の塗装ステンレス鋼材成形品の製造方法。   The method for producing a coated stainless steel material molded product according to claim 5, wherein the surface to be coated of the stainless steel material is degreased before grit blasting the formed stainless steel material. 調理器具の形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材製調理器具の製造方法。   Cooking made of stainless steel characterized by heat-treating a stainless steel material molded into the shape of a cooking utensil and then coating the surface of the stainless steel material with a coating composition mainly composed of a fluororesin and a heat-resistant resin Instrument manufacturing method. 調理器具の形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材製調理器具の製造方法。   A stainless steel material molded into the shape of a cooking utensil is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin. A method for producing a coated stainless steel cooking utensil, characterized in that a coating composition is applied. シャフト又はローラーの形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装すること、を特徴とする塗装ステンレス鋼材製シャフト又はローラーの製造方法。   A stainless steel material formed in the shape of a shaft or a roller is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin. Manufacturing method of shaft or roller. シャフト又はローラーの形状に成形したステンレス鋼材を熱処理し、次いで該ステンレス鋼材の被塗装面をフッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で塗装し、更にその上にフッ素樹脂を主成分とする塗料組成物を塗装すること、を特徴とする塗装ステンレス鋼材製シャフト又はローラーの製造方法。
A stainless steel material molded into the shape of a shaft or roller is heat-treated, and then the coated surface of the stainless steel material is coated with a coating composition mainly composed of a fluororesin and a heat-resistant resin, and further a fluororesin as a main component thereon. A method for producing a coated stainless steel shaft or roller, characterized in that a coating composition is applied.
JP2005135899A 2005-05-09 2005-05-09 Manufacturing method of coated stainless steel material molded article Pending JP2006312138A (en)

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Publication number Priority date Publication date Assignee Title
US20200123672A1 (en) * 2015-04-28 2020-04-23 The Boeing Company Environmentally friendly aluminum coatings as sacrificial coatings for high strength steel alloys

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200123672A1 (en) * 2015-04-28 2020-04-23 The Boeing Company Environmentally friendly aluminum coatings as sacrificial coatings for high strength steel alloys

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