JP2006185817A - Indication lamp - Google Patents

Indication lamp Download PDF

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Publication number
JP2006185817A
JP2006185817A JP2004379873A JP2004379873A JP2006185817A JP 2006185817 A JP2006185817 A JP 2006185817A JP 2004379873 A JP2004379873 A JP 2004379873A JP 2004379873 A JP2004379873 A JP 2004379873A JP 2006185817 A JP2006185817 A JP 2006185817A
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light
light emitting
reflecting mirror
emitting means
irradiating
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Japanese (ja)
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Toshio Shimada
俊男 嶋田
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Okaya Electric Industry Co Ltd
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Okaya Electric Industry Co Ltd
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Priority to JP2004379873A priority Critical patent/JP2006185817A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a compact and high-output indication lamp with an excellent visibility and little illuminance unevenness through an effective use of light from an LED of a small diameter. <P>SOLUTION: The indication lamp is provided with a reflecting mirror case 5 with an inner wall face as a reflecting mirror 2, with one side opened to be an irradiating part 3 and the other side closed to be a bottom part 4, and with a width diameter gradually increased from the bottom face toward the irradiating part; a narrow-angle LED lamp 6 with its light axis center coincided with the center axis of the reflecting mirror case and irradiating light at almost parallel narrow angles toward the bottom part; and a wide-angle LED lamp 7 with its light axis center coincided with the center axis of the reflecting mirror case and irradiating light at wide angles toward the irradiating part. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、各種信号灯等に利用される高出力LEDを用いた表示灯等に係り、特に小径なLEDの光を有効に利用して視認性に優れ照度ムラの少ない高出力の小型の表示灯に関するものである。   The present invention relates to a display lamp using a high-power LED used for various signal lamps and the like, and in particular, a high-power small-sized display lamp with excellent visibility and less uneven illuminance by effectively using light of a small-diameter LED. It is about.

従来各種信号灯など用いられていたフィラメント式電球の代替として、最近は白色発光するLEDを用いたLEDランプが用いられるようになってきている。例えば一例として、反射鏡の底部にLEDを4個配置し、照射部である前面にレンズを配置したLEDランプが案出されている。このLEDランプは、低消費電力や長寿命という特徴があるとともに、白熱電球との互換性を考慮して同形状の口金を備えて、交流100ボルト電源を用いることとしている。
特開2001−325809号公報
Recently, LED lamps using white light emitting LEDs have been used as an alternative to filament-type light bulbs that have been used in the past. For example, as an example, an LED lamp has been devised in which four LEDs are arranged on the bottom of a reflecting mirror and a lens is arranged on the front surface which is an irradiation unit. This LED lamp has features such as low power consumption and long life, and is provided with a cap having the same shape in consideration of compatibility with an incandescent bulb, and uses an AC 100 volt power source.
JP 2001-325809 A

しかしながら、上述した従来のLEDランプは、複数個のLEDの光軸の中心が反射鏡の中心軸からずれて配置されることから、反射鏡の曲率やレンズの曲率に応じた設計値通りの拡散光や収束光が得られなかった。そこで、反射鏡の中心軸にその光軸中心が一致するようにLEDを1個だけ配置した場合には、今度は1個のLEDでは照度が不足するという問題があった。そして、照射部を大きくした場合に、正面から見てLEDが位置する中央部は明るいものの外周部が暗くなるという照度ムラを起こしやすいものであった。   However, in the conventional LED lamp described above, the centers of the optical axes of a plurality of LEDs are arranged so as to deviate from the central axis of the reflecting mirror. No light or convergent light was obtained. Therefore, when only one LED is arranged so that the center of the optical axis coincides with the center axis of the reflecting mirror, there is a problem that the illuminance of one LED is insufficient. And when the irradiation part was enlarged, it was easy to raise | generate the illumination intensity nonuniformity that the outer peripheral part becomes dark although the center part in which LED is located seeing from the front is bright.

そこで本発明にあっては、上述した課題を解決すべく、小径なLEDからの光を有効に利用して視認性に優れ照度ムラの少ない高出力の小型の表示灯の提供を目的とする。   Therefore, in order to solve the above-described problems, the present invention has an object to provide a high-power, small-sized display lamp that has excellent visibility and little illuminance unevenness by effectively using light from a small-diameter LED.

上記目的を達成するため、本発明の表示灯は、反射鏡ケースの照射部方向に光照射する第1の発光手段と上記反射鏡ケースの底部方向に光照射する第2の発光手段とをその光軸中心を一致させて上記反射鏡ケースの中心軸上に配設することを特徴とする。   In order to achieve the above object, the indicator lamp of the present invention comprises a first light emitting means for irradiating light in the direction of the irradiating portion of the reflector case and a second light emitting means for irradiating light in the direction of the bottom of the reflector case. The optical axis centers are made coincident and arranged on the central axis of the reflector case.

また、反射鏡ケースは底部から照射部に向けて幅径を徐々に増大する略椀形状とすることを特徴とする。   Further, the reflecting mirror case is characterized by having a substantially bowl shape in which the width diameter gradually increases from the bottom toward the irradiation part.

また、反射鏡ケースの底部には円錘状の凸部を第2の発光手段に向けて突設するとともに、該第2の発光手段は第1の発光手段よりも狭い光照射角度で底部に向けて光照射しその光は上記凸部で反射して反射鏡ケースの側周壁に散乱することを特徴とする。   Further, a conical convex portion is provided at the bottom of the reflector case so as to project toward the second light emitting means, and the second light emitting means is provided at the bottom with a light irradiation angle narrower than that of the first light emitting means. The light is irradiated toward the light, and the light is reflected by the convex portion and scattered on the side peripheral wall of the reflector case.

また、反射鏡ケースの照射部には、該反射鏡ケースで反射する第2の発光手段からの光と第1の発光手段からの光を拡散させるための拡散レンズを配設することを特徴とする。   Further, the irradiating part of the reflecting mirror case is provided with a diffusing lens for diffusing the light from the second light emitting means reflected by the reflecting mirror case and the light from the first light emitting means. To do.

本発明の表示灯によれば、反射鏡ケースの照射部方向に光照射する第1の発光手段と上記反射鏡ケースの底部方向に光照射する第2の発光手段とをその光軸中心を一致させて上記反射鏡ケースの中心軸上に配設することで、反射鏡ケースの中心軸上にその光軸中心を一致させた第1の発光手段と第2の発光手段がスペース効率良く配置され、反射鏡の曲率に応じた設計値通りの拡散光や収束光が得られ、これにより第1の発光手段による表面からの直接光と、第2の発光手段による背面からの反射光とが組み合わさって明るい光照射が得られる。   According to the indicator lamp of the present invention, the first light emitting means for irradiating light in the direction of the irradiating portion of the reflector case and the second light emitting means for irradiating light in the direction of the bottom of the reflector case coincide with the center of the optical axis. By arranging the first light emitting means and the second light emitting means on the central axis of the reflecting mirror case so as to coincide with the center of the optical axis, the second light emitting means are arranged in a space efficient manner. Thus, diffused light and convergent light as designed according to the curvature of the reflecting mirror can be obtained, whereby the direct light from the surface by the first light emitting means and the reflected light from the back surface by the second light emitting means are combined. Bright light irradiation.

また、反射鏡ケースは底部から照射部に向けて幅径を徐々に増大する略椀形状とすることで、第1の発光手段からの光は照射部に向かい、第2の発光手段からの光は反射鏡ケースの底部及び側壁部で反射して照射部に向かい、両方の光とが組み合わさって明るい拡散光が得られる。   In addition, the reflector case is formed in a substantially bowl shape in which the width diameter gradually increases from the bottom toward the irradiating unit, so that the light from the first light emitting unit faces the irradiating unit and the light from the second light emitting unit. Is reflected from the bottom and side walls of the reflector case and travels toward the irradiating part, and both light components combine to obtain bright diffused light.

また、反射鏡ケースの底部には円錘状の凸部を第2の発光手段に向けて突設するとともに、該第2の発光手段は第1の発光手段よりも狭い光照射角度で底部に向けて光照射しその光は上記凸部で反射して反射鏡ケースの側周壁に散乱することで、第2の発光手段からの光は円錘状の凸部で反射して散乱するとともに、側周壁の反射鏡で反射して、照射部から照射される。   Further, a conical convex portion is provided at the bottom of the reflector case so as to project toward the second light emitting means, and the second light emitting means is provided at the bottom with a light irradiation angle narrower than that of the first light emitting means. The light is irradiated toward the light, and the light is reflected by the convex part and scattered on the side wall of the reflector case, so that the light from the second light emitting means is reflected and scattered by the circular convex part, The light is reflected from the reflecting mirror on the side wall and irradiated from the irradiation unit.

また、反射鏡ケースの照射部には、該反射鏡ケースで反射する第2の発光手段からの光と第1の発光手段からの光を拡散させるための拡散レンズを配設することで、第1の発光手段と第2の発光手段の光は拡散レンズにより拡散して、照度ムラを低減させることができる。   Further, the irradiating part of the reflecting mirror case is provided with a diffusing lens for diffusing the light from the second light emitting means reflected by the reflecting mirror case and the light from the first light emitting means. The light of the first light emitting means and the second light emitting means can be diffused by the diffusing lens, and uneven illuminance can be reduced.

図1は、本発明の表示灯1を示し、この表示灯1は、内壁面を反射鏡2とし一方を開口して照射部3とし、他方を閉じた底部4としこの底部4から照射部3に向けて幅径を徐々に増大する反射鏡ケース5と、反射鏡ケース5の中心軸上にその光軸中心が位置するように配置され、底部4に向かってほぼ平行な狭角で光照射する狭角LEDランプ6と、この狭角LEDランプ6と背中合わせに配設され、反射鏡ケース5の中心軸にその光軸中心を一致させて設けられ照射部3に向かって広角で光照射する広角LEDランプ7と、反射鏡ケース5の照射部3に開口部を覆って配設され、狭角LEDランプ6と広角LEDランプ7からの光を拡散させるための第1の拡散レンズ8と、同じくこの第1の拡散レンズ8を透過した光をさらに拡散させる第2の拡散レンズ9とから構成されている。10は、反射鏡ケース5の底部4に突設された円錐状の凸部であり、その表面は反射鏡となっている。   FIG. 1 shows an indicator lamp 1 according to the present invention. The indicator lamp 1 has an inner wall surface as a reflecting mirror 2, one side is opened to form an irradiating section 3, and the other is a closed bottom section 4. The reflector case 5 whose width is gradually increased toward the center, and the center of the optical axis is positioned on the center axis of the reflector case 5, and light irradiation is performed at a narrow angle substantially parallel to the bottom 4 The narrow-angle LED lamp 6 is disposed back-to-back with the narrow-angle LED lamp 6 and is provided with its optical axis center aligned with the central axis of the reflector case 5 and irradiates light at a wide angle toward the irradiation unit 3. A wide-angle LED lamp 7, a first diffusing lens 8 that is disposed so as to cover the opening in the irradiation section 3 of the reflector case 5, and diffuses light from the narrow-angle LED lamp 6 and the wide-angle LED lamp 7; Similarly, the light transmitted through the first diffusion lens 8 is further diffused. And a second diffusion lens 9. Reference numeral 10 denotes a conical convex portion projecting from the bottom 4 of the reflector case 5, and the surface thereof is a reflector.

図2は、上記狭角LEDランプ6を半割した構造を示し、この狭角LEDランプ6は、配線パターンが形成された平板状の基台11上に配置されたLED等から構成される発光部材12と、この発光部材12の上方に配設された最大外径約21mm、高さ約12.5mmのアクリル等の透明な合成樹脂材からなり、前方に向って徐々に幅径を拡大する形状である略逆円錐台状に成形された全反射レンズ13と、この全反射レンズ13の上部を保持しつつその側面を囲繞し上記基台11上に配設される不透明な円筒状の外装カバー14を備えている。   FIG. 2 shows a structure in which the narrow-angle LED lamp 6 is halved. The narrow-angle LED lamp 6 is a light emitting device composed of LEDs or the like arranged on a flat base 11 on which a wiring pattern is formed. The member 12 is made of a transparent synthetic resin material such as acrylic having a maximum outer diameter of about 21 mm and a height of about 12.5 mm disposed above the light emitting member 12, and the width diameter is gradually enlarged toward the front. A total reflection lens 13 formed in a substantially inverted truncated cone shape, and an opaque cylindrical exterior that surrounds the side surface of the total reflection lens 13 and is disposed on the base 11 while holding the upper part of the total reflection lens 13 A cover 14 is provided.

上記発光部材12は、図3に示すごとく、基板2上に配置されたLEDチップからなる小径な発光素子15と、この発光素子15の周囲を囲繞して周設するリング状のアクリル樹脂等からなる壁体16と、発光素子15を被覆して壁体16内に注入される蛍光体含有合成樹脂17から構成される。基板2上の回路パターン(図示せず)と発光素子15の電極を接続する1本若しくは複数本の細いボンディングワイヤ(図示せず)も全体が壁体16に囲繞される。   As shown in FIG. 3, the light emitting member 12 includes a small-diameter light emitting element 15 made of LED chips disposed on the substrate 2, and a ring-shaped acrylic resin that surrounds and surrounds the light emitting element 15. And a phosphor-containing synthetic resin 17 that covers the light emitting element 15 and is injected into the wall body 16. One or more thin bonding wires (not shown) for connecting a circuit pattern (not shown) on the substrate 2 and the electrodes of the light emitting element 15 are also surrounded by the wall 16.

上記狭角LEDランプ6の全反射レンズ13は、図4に示すごとく、その傾斜した周壁18を、レンズ下端からレンズ前面にかけて外側に少し膨らんだ独特の曲面に形成するとともに、レンズ前面の外周部分を平面体部19としかつその中央部には前方が凸(R5)となる中央凸レンズ部20を、レンズ前面より若干低い位置から前方に向かい突設形成している。そして、底部に配設する発光部材12からの光を集光し一定程度の光の束からなる平行光としてレンズ前方に照射するものである。   As shown in FIG. 4, the total reflection lens 13 of the narrow-angle LED lamp 6 has an inclined peripheral wall 18 formed into a unique curved surface slightly bulging outward from the lower end of the lens to the front surface of the lens, and an outer peripheral portion of the front surface of the lens. Is a flat body portion 19 and a central convex lens portion 20 having a convex front (R5) is formed in the central portion so as to protrude forward from a position slightly lower than the front surface of the lens. Then, the light from the light emitting member 12 disposed on the bottom is condensed and irradiated to the front of the lens as parallel light composed of a certain amount of light.

そして、狭角LEDランプ6からの平行光は、反射鏡ケース5の底部4へと向かい、底部4に突設された円錐状の凸部10で反射することで全周方向に散乱し、さらに側面の反射鏡2で反射して反射鏡ケース5の中心軸上の2つのLEDランプを避けて外周からの散乱光となって照射部3から照射されるものである。   Then, the parallel light from the narrow-angle LED lamp 6 travels toward the bottom portion 4 of the reflector case 5 and is scattered in the entire circumferential direction by being reflected by the conical convex portion 10 protruding from the bottom portion 4. The light is reflected by the reflecting mirror 2 on the side surface and is emitted from the irradiation unit 3 as scattered light from the outer periphery while avoiding the two LED lamps on the central axis of the reflecting mirror case 5.

広角LEDランプ7は、図5及び図6に示すごとく、基台11上に配置された発光素子22と、この発光素子22を中心にして覆う光拡散作用のある不透明若しくは半透明の半球状のカバー体23とから構成されている。そして、発光素子22からの広角度で拡散する光は、カバー体23でさらに拡散して良好な均質的な拡散光が得られる。この広角LEDランプ7と上記狭角LEDランプ6とは、支持体24を用いて背中合わせに一体化されるとともに、支持杆25を介して外部から電源を供給される構成としている。   As shown in FIGS. 5 and 6, the wide-angle LED lamp 7 includes a light-emitting element 22 disposed on the base 11 and an opaque or semi-transparent hemispherical shape having a light diffusing action that covers the light-emitting element 22 as a center. The cover body 23 is comprised. Then, the light diffused at a wide angle from the light emitting element 22 is further diffused by the cover body 23 to obtain good uniform diffused light. The wide-angle LED lamp 7 and the narrow-angle LED lamp 6 are integrated back to back using a support 24 and are supplied with power from the outside via a support rod 25.

図7は、第1の拡散レンズ8を示し、合成樹脂製の円板の上面に小径な半球状の凸部26を全面に突設したものである。そして、この多数の凸部26がその内側からの光を全体として照度ムラのなく散乱させるものである。   FIG. 7 shows the first diffusing lens 8 in which a small-diameter hemispherical convex portion 26 is provided on the entire upper surface of a synthetic resin disk. And this many convex part 26 scatters the light from the inside as a whole without an illuminance nonuniformity.

図8は、上記第1の拡散レンズ8の上面に配設される第2の拡散レンズ9を示し、凸状に湾曲した合成樹脂製円板の内側に同心円上に凹溝27を形成したものである。そして、第1の拡散レンズ8を透過する光は、さらに拡散して視認性が増すものである。   FIG. 8 shows the second diffusing lens 9 disposed on the upper surface of the first diffusing lens 8, in which a concave groove 27 is formed on a concentric circle inside a synthetic resin disc curved in a convex shape. It is. And the light which permeate | transmits the 1st diffuser lens 8 is further diffused, and visibility is increased.

尚、上述した実施例にあっては、反射鏡ケース5の照射部3に第1の拡散レンズ8と第2の拡散レンズ9を2重に設けた構成について説明したが、もちろんこれに限定されることはなく、1枚の拡散レンズとしてもよいものである。また、狭角LEDランプ6にあっても、平行光に限ることなく、広角LEDランプよりも狭い光照射角度である程度絞られたものであればよいものである。   In the above-described embodiment, the configuration in which the first diffusion lens 8 and the second diffusion lens 9 are provided in the irradiation unit 3 of the reflector case 5 in a double manner has been described. In other words, it is possible to use a single diffusing lens. Further, the narrow-angle LED lamp 6 is not limited to parallel light, but may be any light that is narrowed to a certain extent with a light irradiation angle narrower than that of the wide-angle LED lamp.

本発明の表示灯を示す断面図である。It is sectional drawing which shows the indicator lamp of this invention. 本発明の表示灯における狭角LEDランプを示す部分断面斜視図である。It is a fragmentary sectional perspective view which shows the narrow angle LED lamp in the display lamp of this invention. 本発明の表示灯における狭角LEDランプの発光部材を示す部分断面斜視図である。It is a fragmentary sectional perspective view which shows the light emission member of the narrow angle LED lamp in the display lamp of this invention. 本発明の表示灯の狭角LEDランプにおける光路を示す説明図である。It is explanatory drawing which shows the optical path in the narrow angle LED lamp of the display lamp of this invention. 本発明の表示灯における広角LEDランプを示す斜視図である。It is a perspective view which shows the wide angle LED lamp in the indicator lamp of this invention. 本発明の表示灯における広角LEDランプを示す断面図である。It is sectional drawing which shows the wide angle LED lamp in the indicator lamp of this invention. 本発明の表示灯における第1の拡散レンズを示す説明図である。It is explanatory drawing which shows the 1st diffuser lens in the indicator lamp of this invention. 本発明の表示灯における第2の拡散レンズを示す説明図である。It is explanatory drawing which shows the 2nd diffuser lens in the indicator lamp of this invention.

符号の説明Explanation of symbols

1 表示灯
2 反射鏡
3 照射部
4 底部
5 反射鏡ケース
6 狭角LEDランプ
7 広角LEDランプ
8 第1の拡散レンズ
9 第2の拡散レンズ
10 凸部
12 発光部材
13 全反射レンズ
15 発光素子
16 壁体
17 蛍光体含有合成樹脂
18 周壁
22 発光素子
23 カバー体
26 凸部
27 凹溝
DESCRIPTION OF SYMBOLS 1 Indicator lamp 2 Reflecting mirror 3 Irradiation part 4 Bottom part 5 Reflecting mirror case 6 Narrow angle LED lamp 7 Wide angle LED lamp 8 1st diffuser lens 9 2nd diffuser lens 10 Convex part 12 Light emitting member 13 Total reflection lens 15 Light emitting element 16 Wall body 17 Phosphor-containing synthetic resin 18 Peripheral wall 22 Light emitting element 23 Cover body 26 Convex part 27 Concave groove

Claims (4)

反射鏡ケースの照射部方向に光照射する第1の発光手段と上記反射鏡ケースの底部方向に光照射する第2の発光手段とをその光軸中心を一致させて上記反射鏡ケースの中心軸上に配設することを特徴とする表示灯。   The first light emitting means for irradiating light in the direction of the irradiating portion of the reflecting mirror case and the second light emitting means for irradiating light in the direction of the bottom of the reflecting mirror case are aligned with the center of the optical axis, and the central axis of the reflecting mirror case An indicator lamp arranged on the top. 反射鏡ケースは底部から照射部に向けて幅径を徐々に増大する略椀形状とすることを特徴とする請求項1記載の表示灯。   The indicator lamp according to claim 1, wherein the reflector case has a substantially bowl shape in which the width diameter gradually increases from the bottom toward the irradiation part. 反射鏡ケースの底部には円錘状の凸部を第2の発光手段に向けて突設するとともに、該第2の発光手段は第1の発光手段よりも狭い光照射角度で底部に向けて光照射しその光は上記凸部で反射して反射鏡ケースの側周壁に散乱することを特徴とする請求項1記載の表示灯。   At the bottom of the reflector case, a conical convex portion is projected toward the second light emitting means, and the second light emitting means is directed toward the bottom at a light irradiation angle narrower than that of the first light emitting means. 2. The display lamp according to claim 1, wherein the light is irradiated and the light is reflected by the convex portion and scattered on the side peripheral wall of the reflector case. 反射鏡ケースの照射部には、該反射鏡ケースで反射する第2の発光手段からの光と第1の発光手段からの光を拡散させるための拡散レンズを配設することを特徴とする請求項1記載の表示灯。   The diffusing lens for diffusing the light from the second light emitting means and the light from the first light emitting means reflected by the reflecting mirror case is disposed in the irradiating portion of the reflecting mirror case. Item 1. An indicator lamp according to item 1.
JP2004379873A 2004-12-28 2004-12-28 Indication lamp Pending JP2006185817A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009295551A (en) * 2008-06-09 2009-12-17 Stanley Electric Co Ltd Lamp fitting and semiconductor light-emitting light source
JP2010021002A (en) * 2008-07-10 2010-01-28 Koito Mfg Co Ltd Lighting fixture
JP2010140763A (en) * 2008-12-11 2010-06-24 Stanley Electric Co Ltd Lighting fixture
KR101001953B1 (en) * 2009-08-31 2010-12-20 정창국 Light guide unit and led lamp using the same
CN102407488A (en) * 2010-09-22 2012-04-11 株式会社迪思科 Finishing Plate And Finishing Plate Receiving Box
JP2016046071A (en) * 2014-08-22 2016-04-04 三菱電機株式会社 Lens, light emitting unit and luminaire
JP2019054009A (en) * 2018-12-24 2019-04-04 三菱電機株式会社 lens

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009295551A (en) * 2008-06-09 2009-12-17 Stanley Electric Co Ltd Lamp fitting and semiconductor light-emitting light source
JP2010021002A (en) * 2008-07-10 2010-01-28 Koito Mfg Co Ltd Lighting fixture
JP2010140763A (en) * 2008-12-11 2010-06-24 Stanley Electric Co Ltd Lighting fixture
KR101001953B1 (en) * 2009-08-31 2010-12-20 정창국 Light guide unit and led lamp using the same
CN102407488A (en) * 2010-09-22 2012-04-11 株式会社迪思科 Finishing Plate And Finishing Plate Receiving Box
JP2016046071A (en) * 2014-08-22 2016-04-04 三菱電機株式会社 Lens, light emitting unit and luminaire
JP2019054009A (en) * 2018-12-24 2019-04-04 三菱電機株式会社 lens
JP7042735B2 (en) 2018-12-24 2022-03-28 三菱電機株式会社 lens

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