JP2006139271A - Apparatus and method for removing unwanted film, and method for manufacturing photomask blank - Google Patents

Apparatus and method for removing unwanted film, and method for manufacturing photomask blank Download PDF

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JP2006139271A
JP2006139271A JP2005307970A JP2005307970A JP2006139271A JP 2006139271 A JP2006139271 A JP 2006139271A JP 2005307970 A JP2005307970 A JP 2005307970A JP 2005307970 A JP2005307970 A JP 2005307970A JP 2006139271 A JP2006139271 A JP 2006139271A
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substrate
unnecessary
unnecessary film
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chemical solution
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Hideo Kobayashi
英雄 小林
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Hoya Corp
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<P>PROBLEM TO BE SOLVED: To provide an apparatus and a method for removing an unwanted film, which can surely remove unwanted resist residues of the periphery part of a substrate having a resist, and to provide a method for manufacturing a photomask blank. <P>SOLUTION: A shielding member (cover member) 4 is provided at a specified interval from the surface of the substrate 1 so that a chemical liquid is not supplied to parts other than the unwanted, and a chemical liquid guide member 3 is provided at the outside the shielding member 4 so that the chemical liquid is supplied to the peripheral part of the substrate. The shielding member 4 is provided with interval adjusting members for adjusting the interval to the major surface of the substrate at three or more locations. If the installation locations of the interval adjustment members is connected to the installation location by a straight line, they will not be positioned on the straight line. When the shielding member is rotated by a prescribed angle with the origin as the center of the surface of the substrate with respect to the substrate 1, it is positioned so as not to overlap with the installation locations of the interval adjusting members before rotation, or the interval adjusting member is provided with a moving mechanism. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、例えば、フォトマスクブランクス、半導体基板、磁気ディスク基板およびカラーフィルター等の基板表面の一部に形成された不要膜を除去する不要膜除去装置および不要膜除去方法、並びにそれを用いるフォトマスブランクスの製造方法に関する。 The present invention relates to an unnecessary film removing apparatus and an unnecessary film removing method for removing an unnecessary film formed on a part of a substrate surface such as a photomask blank, a semiconductor substrate, a magnetic disk substrate and a color filter, and a photo using the same. The present invention relates to a method for manufacturing mass blanks.

半導体基板、フォトマスク及びフォトマスクブランクス、磁気ディスク基板、カラーフ ィルター等を製造する分野においては、基板の一主表面に形成された塗布膜その他の膜 における不要な一部分を除去することがしばしば要求される。
基板上にレジスト、レジスト下地反射防止膜(BARC:bottom anti-reflective coating)、レジスト上層反射防止膜(TARL: top anti-reflective layer)、レジスト上層保護膜、導電性膜等(本明細書中、代表(総称)してレジストと称す)を回転塗布法等で塗布する場合、あるいはそれらを積層塗布する場合、塗布液が基板表面の周縁部に溜まり、あるいは、基板側面、場合によっては基板裏面にまで回り込み、フォトマスクブランクスの周縁部に比較的厚膜なレジストが形成される。
In the field of manufacturing semiconductor substrates, photomasks and photomask blanks, magnetic disk substrates, color filters, etc., it is often required to remove unnecessary portions of coating films and other films formed on one main surface of the substrate. The
Resist on the substrate, resist underlayer anti-reflective coating (BARC), resist anti-reflective coating (TARL), resist upper layer protective film, conductive film, etc. (in this specification, When a representative (generally referred to as a resist) is applied by a spin coating method or the like, or when they are laminated and applied, the coating liquid accumulates at the peripheral edge of the substrate surface, or on the substrate side surface, or in some cases on the substrate back surface. A relatively thick resist is formed on the periphery of the photomask blank.

この基板周縁部のレジストは、例えばフォトマスクブランクスを容器に出し入れする際に容器との接触によって剥離・脱落し易い。またこの厚膜な部位は、後のマスク製造工程で現像液等の薬液処理がなされた際にクラックが入り剥離・脱落し易く、塵埃となってフォトマスクブランクス自身あるいは各種処理装置に再付着し、最終的にフォトマスクブランクスを原材料とする製品であるマスク(レチクルを含む)の欠陥の原因あるいは製造歩留の低下の原因となる。
また、レジスト膜が基板主表面に形成されたフォトマスクブランクスを露光装置に取り付けるときに、基板周縁部を支持する構造となっている場合があるが、この場合には、基板周縁部が盛り上がっていると良好に支持されないことになる。更に、上記露光装置が電子線マスク描画装置である場合、露光時にフォトマスクブランクスの接地を取る際、レジスト膜の下のクロムを主成分とする遮光膜と接地プローブとが良好に接触しないという問題が生じる。
従って、このような場合には基板周縁部の不要な塗布膜を除去する必要がある。
For example, when the photomask blanks are taken in and out of the container, the resist on the peripheral edge of the substrate is easily peeled off and dropped by contact with the container. In addition, this thick film part cracks easily when it is processed with a chemical solution such as a developer in the subsequent mask manufacturing process, and it is easy to peel off and fall off, and it becomes dust and reattaches to the photomask blank itself or various processing equipment. Finally, it causes defects in masks (including reticles), which are products made from photomask blanks, or causes a reduction in manufacturing yield.
In addition, when a photomask blank having a resist film formed on the main surface of the substrate is attached to the exposure apparatus, the substrate peripheral portion may be supported. In this case, the substrate peripheral portion is raised. If it is, it will not be favorably supported. Furthermore, when the exposure apparatus is an electron beam mask drawing apparatus, when the photomask blank is grounded at the time of exposure, the light shielding film mainly composed of chromium under the resist film and the ground probe are not in good contact. Occurs.
Therefore, in such a case, it is necessary to remove an unnecessary coating film on the peripheral edge of the substrate.

上記の問題点を解決するため、基板周縁部に形成される不要なレジスト膜を除去する技術として、特開2001−259502号公報に開示されている方法がある(図9)。この不要な膜を除去する方法は、レジスト膜を塗布形成後、基板周縁部に微細な孔が多数形成されたカバー部材3を基板上に載置して、カバー部材上方より薬液を供給することにより、薬液が微細な孔を介して基板周縁部に供給されることで、基板周縁部に形成されたレジスト膜を溶解除去していた。また、基板とカバー部材との間隔は、基板中心側に薬液が染み込まないように、薬液の表面張力が働く一定間隔になるように、各辺同じ位置に前記孔に糸(間隔調整部材)が通されており、基板は、基板の四隅を各2箇所ずつ保持台座によって保持されていた。
しかし、基板の有効領域の拡大化(即ち、基板主表面における面取り面近傍の不要膜除去領域(幅)の縮小化)や、除去幅の厳密な制御や、除去残滓のない確実な除去などにあたっては、この特開2001−259502号公報に開示された先行技術では以下のような問題点が顕著になった。
In order to solve the above problems, there is a method disclosed in Japanese Patent Laid-Open No. 2001-259502 as a technique for removing an unnecessary resist film formed on the peripheral edge of the substrate (FIG. 9). In this method of removing unnecessary films, after applying and forming a resist film, the cover member 3 having a large number of fine holes formed on the periphery of the substrate is placed on the substrate, and a chemical solution is supplied from above the cover member. Thus, the chemical solution is supplied to the peripheral portion of the substrate through the fine holes, so that the resist film formed on the peripheral portion of the substrate is dissolved and removed. In addition, the distance between the substrate and the cover member is such that a thread (spacing adjustment member) is formed in the hole at the same position on each side so that the surface tension of the chemical solution is constant so that the chemical solution does not penetrate into the center side of the substrate. The substrate was held by holding bases at two corners of the four corners of the substrate.
However, when expanding the effective area of the substrate (that is, reducing the unnecessary film removal area (width) in the vicinity of the chamfered surface on the main surface of the substrate), strict control of the removal width, and reliable removal without removal residue, etc. However, in the prior art disclosed in Japanese Patent Laid-Open No. 2001-259502, the following problems have become prominent.

1)カバー部材の外周部に設けられた微細な孔の孔径は、大きすぎると除去領域と非除去領域の境界がギザギザの状態となり、又カバー部材の機械的強度の維持が困難となるため極力小さい方が好ましいとされていたが、孔径が小さいと、薬液はカバー部材の上面に沿って供給されるため、孔に対する薬液の供給量を制御することができず、除去領域に十分に薬液が供給されないので、基板周縁部にレジストの残滓が発生することがあった。
2)基板とカバー部材との間隔を一定に保つためにカバー部材に設けられた糸(間隔調整部材)が、不要膜除去を行っている途中も基板に当接しているため、この当接部分のレジスト残滓が除去できなかった。
3)基板を保持するために設けられた基板保持部材が、不要膜除去を行っている途中も基板に当接しているため、この基板保持部材が接している部分のレジスト残滓が除去できなかった。
特開2001−259502号公報
1) If the diameter of the fine holes provided in the outer periphery of the cover member is too large, the boundary between the removal region and the non-removal region becomes jagged, and it is difficult to maintain the mechanical strength of the cover member as much as possible. The smaller one was preferred, but when the hole diameter is small, the chemical solution is supplied along the upper surface of the cover member, so the supply amount of the chemical solution to the hole cannot be controlled, and the chemical solution is sufficiently in the removal region. Since it is not supplied, a resist residue may occur at the peripheral edge of the substrate.
2) Since the thread (interval adjusting member) provided in the cover member in order to keep the distance between the substrate and the cover member constant is in contact with the substrate even during the unnecessary film removal, this contact portion The resist residue could not be removed.
3) Since the substrate holding member provided for holding the substrate is in contact with the substrate even during the unnecessary film removal, the resist residue at the portion in contact with the substrate holding member could not be removed. .
JP 2001-259502 A

そこで、本発明は、前述のような従来技術の問題点を解決し、基板の周縁部の不要な膜(例えば、レジスト)を確実に除去することができる不要膜除去装置および不要膜除去方法を提供し、さらに、基板周縁部のレジスト膜が剥離・脱落によりフォトマスクブランクス自身あるいは各種処理装置に再付着し、最終的にフォトマスクブランクスを原材料とするフォトマスクの欠陥あるいは製造歩留の低下を防止することができるフォトマスクブランク製造方法を提供することを課題とする。
なお、本発明でいうフォトマスクブランクには、基板上に遮光膜が形成されたフォトマスクブランクや、基板上に位相シフト機能を有する位相シフト膜が形成された位相シフトマスクブランクを含む広義の意味のフォトマスクブランクを指す。
Accordingly, the present invention provides an unnecessary film removing apparatus and an unnecessary film removing method capable of solving the above-described problems of the prior art and surely removing an unnecessary film (for example, resist) on the peripheral edge of the substrate. In addition, the resist film on the periphery of the substrate is reattached to the photomask blank itself or to various processing equipment by peeling and dropping, and finally the photomask blanks as raw materials are reduced in defects or manufacturing yield. It is an object of the present invention to provide a photomask blank manufacturing method that can be prevented.
The photomask blank referred to in the present invention has a broad meaning including a photomask blank in which a light shielding film is formed on a substrate and a phase shift mask blank in which a phase shift film having a phase shift function is formed on a substrate. Refers to the photomask blank.

本発明は、前述の課題を解決するためになされたものであり、その要旨とするところは、特許請求の範囲に記載した通りの下記の内容である。尚、以下の(1)乃至(6)は請求項1乃至請求項6に対応する。
(1)基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
基板を面内回転するように前記基板を保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、
前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板に対し該基板表面の中心を原点として前記遮蔽部材を所定角度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とし、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
The present invention has been made in order to solve the above-described problems, and the gist thereof is the following contents as described in the claims. The following (1) to (6) correspond to claims 1 to 6.
(1) An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate the substrate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The shielding member is provided with three or more spacing adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. And
The installation position of the spacing adjustment member is a position that is not arranged in a straight line when the installation position is connected by a straight line, and the shielding member is rotated by a predetermined angle with respect to the substrate with the center of the substrate surface as the origin And the position that does not overlap with the installation position of the spacing adjustment member before rotation,
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.

この解決手段によれば、不要な膜部分の領域であって、不要膜除去工程の途中で基板に対し遮蔽部材を所定角度回転することにより、遮蔽部材が基板主表面と当接する部位における不要膜除去後の残滓を確実に防止することができる。
ここで、間隔調整部材は、基板主表面に対し一定の間隔とするために薬液に対し耐性を有するものであれば材料は何でもかまわない。基板主表面に対向する遮蔽部材の面に機械的に凸状の凸部(突起)形成してもよいし、薬液に耐性を有する紐状体(例えば、樹脂製の糸)で構成しても良い。
また、間隔調整部材を3箇所以上とするのは、基板主表面に対向する遮蔽部材の平面が特定でき、基板主表面と該基板主表面に対向する遮蔽部材の平面との距離を一定間隔とすることができるからである。
間隔調整部材の設置位置は、基板の形状によって調整する。即ち、基板の形状が正方形の場合、前記基板に対し該基板主表面の中心(回転中心)を原点として前記遮蔽部材を90度、180度、270度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とすれば良いし、基板の形状が矩形状(正方形を除く)の場合、前記基板に対し基板表面の中心を原点として前記遮蔽部材を180度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とすればよい。即ち、基板に対し遮蔽部材が所定角度回転した後と、回転前における基板と遮蔽部材との対応位置が変化しない角度で回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とすればよい。
According to this solution, the unnecessary film in the region where the shielding member is in contact with the main surface of the substrate, by rotating the shielding member by a predetermined angle with respect to the substrate during the unnecessary film removal step. Residue after removal can be reliably prevented.
Here, the spacing adjusting member may be made of any material as long as it is resistant to the chemical solution so as to have a constant spacing with respect to the main surface of the substrate. A convex portion (protrusion) that is mechanically convex may be formed on the surface of the shielding member facing the substrate main surface, or may be formed of a string-like body (for example, a resin thread) that is resistant to chemicals. good.
Further, three or more spacing adjustment members can be used to specify the plane of the shielding member that faces the substrate main surface, and the distance between the substrate main surface and the plane of the shielding member that faces the substrate main surface is a constant interval. Because it can be done.
The installation position of the interval adjusting member is adjusted according to the shape of the substrate. That is, when the shape of the substrate is a square, when the shielding member is rotated 90 degrees, 180 degrees, and 270 degrees with the center (rotation center) of the substrate main surface as the origin relative to the substrate, the interval adjusting member before the rotation If the substrate shape is rectangular (excluding squares), the rotation is performed when the shielding member is rotated 180 degrees with the center of the substrate surface as the origin relative to the substrate. What is necessary is just to set it as the position which does not overlap with the installation position of the front space | interval adjustment member. That is, after the shielding member rotates by a predetermined angle with respect to the substrate, and when the corresponding position between the substrate and the shielding member before the rotation rotates at an angle that does not change, a position that does not overlap with the installation position of the interval adjusting member before the rotation. do it.

また、前記間隙は、薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように設定されることが好ましい。即ち、薬液は、基板主表面の除去領域において、基板と遮蔽部材との間に形成された間隙において、薬液の表面張力が働き、間隙中に薬液は満た(供給)されるが、基板主表面の非除去領域に形成された空間では、薬液の表面張力が働かないため、供給されない。
また、遮蔽部材は、基板の主表面に形成された不要な膜部分の領域(除去領域)において、基板主表面から一定の間隔を隔て、かつ一定の幅を持って設けられており、その間隔は、この間隔により形成される間隙に薬液を供給したときに、薬液の表面張力により間隙中のみに満たされることが可能な大きさに設定されているので、前記幅を調整することによって、基板主表面における除去領域を制御することができる。
また、この解決手段に、以下の構成を付加しても良い。
即ち、不要膜除去装置が、前記遮蔽部材の外側に位置し、前記遮蔽部材と共同して前記薬液の流路を形成する薬液案内部材と、を有し、前記遮蔽部材及び前記薬液案内部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
また、不要膜除去装置が、前記基板保持手段が、基板の底面、及び側面における複数の位置で保持するように複数の基板保持部材を有し、該基板保持部材の設置位置が、前記基板保持部材に対し前記基板を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とする不要膜除去装置。
Moreover, it is preferable that the gap is set to have a size that allows the chemical solution to propagate through the gap and spread only in the gap. That is, in the removal region of the main surface of the substrate, the surface tension of the chemical solution acts in the gap formed between the substrate and the shielding member, and the chemical solution is filled (supplied) into the gap. In the space formed in the non-removed area, the surface tension of the chemical solution does not work, so it is not supplied.
In addition, the shielding member is provided in a region (removal region) of an unnecessary film portion formed on the main surface of the substrate with a certain interval and a certain width from the substrate main surface. Is set to a size that can be filled only in the gap by the surface tension of the chemical solution when the chemical solution is supplied to the gap formed by this interval, so that the substrate can be adjusted by adjusting the width. The removal area on the main surface can be controlled.
In addition, the following configuration may be added to this solution.
That is, the unnecessary film removing device has a chemical solution guide member that is positioned outside the shielding member and forms a flow path of the chemical solution in cooperation with the shielding member, and the shielding member and the chemical solution guide member are An unnecessary film removing apparatus, which is disposed so as to be rotatable together with the substrate holding means.
The unnecessary film removing apparatus has a plurality of substrate holding members so that the substrate holding means holds the substrate at a plurality of positions on the bottom surface and the side surface of the substrate, and the installation position of the substrate holding member is the substrate holding device. An unnecessary film removing apparatus that sets a position that does not overlap with an installation position of a substrate holding member before rotation when the substrate is rotated by a predetermined angle with respect to a member.

(2)基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
基板を面内回転するように前記基板を保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、
前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板側面方向に沿って所定量平行に移動する移動機構を設け、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
(2) An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate the substrate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The shielding member is provided with three or more spacing adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. And
An installation position of the interval adjustment member is a position that is not arranged on a straight line when the installation position is connected by a straight line, and a moving mechanism that moves in parallel along the substrate side surface by a predetermined amount is provided.
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.

この解決手段によれば、不要膜除去工程の途中に基板に対し遮蔽部材を所定角度回転させなくても、不要な膜部分の領域(除去領域)であって、遮蔽部材が基板主表面と当接する部位における不要膜除去後の残滓を確実に防止することができる。
なお、間隔調整部材が基板側面方向に沿って所定量平行に移動する移動機構の例としては、間隔調整部材が0.1mm径の球状構造となっており、この部材が基板主表面に対向して設けられた遮蔽部材の案内溝によって、電動駆動やエアーシリンダー等により残滓が発生しない場所まで移動する機構とすることが好ましい。
また、前記間隙は、薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように設定されることが好ましい。理由は上述の通りである。
また、この解決手段に、以下の構成を付加しても良い。
即ち、不要膜除去装置が、前記遮蔽部材の外側に位置し、前記遮蔽部材と共同して前記薬液の流路を形成する薬液案内部材と、を有し、前記遮蔽部材及び前記薬液案内部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
また、不要膜除去装置が、前記基板保持手段が、基板の底面、及び側面における複数の位置で保持するように複数の基板保持部材を有し、該基板保持部材の設置位置が、前記基板保持部材に対し前記基板を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とする不要膜除去装置。
According to this solution, even if the shielding member is not rotated by a predetermined angle with respect to the substrate during the unnecessary film removal step, it is an unnecessary film portion region (removal region), and the shielding member is in contact with the substrate main surface. Residues after unnecessary film removal at the contacted portion can be reliably prevented.
In addition, as an example of a moving mechanism in which the interval adjusting member moves in parallel by a predetermined amount along the substrate side surface direction, the interval adjusting member has a spherical structure with a diameter of 0.1 mm, and this member is opposed to the main surface of the substrate. It is preferable to use a mechanism that moves to a place where no residue is generated by an electric drive, an air cylinder, or the like by the guide groove of the shielding member provided.
Moreover, it is preferable that the gap is set to have a size that allows the chemical solution to propagate through the gap and spread only in the gap. The reason is as described above.
In addition, the following configuration may be added to this solution.
That is, the unnecessary film removing device has a chemical solution guide member that is positioned outside the shielding member and forms a flow path of the chemical solution in cooperation with the shielding member, and the shielding member and the chemical solution guide member are An unnecessary film removing apparatus, which is disposed so as to be rotatable together with the substrate holding means.
The unnecessary film removing apparatus has a plurality of substrate holding members so that the substrate holding means holds the substrate at a plurality of positions on the bottom surface and the side surface of the substrate, and the installation position of the substrate holding member is the substrate holding device. An unnecessary film removing apparatus that sets a position that does not overlap with an installation position of a substrate holding member before rotation when the substrate is rotated by a predetermined angle with respect to a member.

(3)基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
前記基板を面内回転するように保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中をつたわって間隙中にのみ広がることが可能な大きさに設定されており、
前記基板保持手段は、基板の底面、及び側面における複数の位置で保持するように複数の基板保持部材を有し、該基板保持部材の設置位置が、前記基板保持部材に対し前記基板を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とし、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
(3) An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The gap is set to a size that allows the drug solution to pass through the gap and spread only in the gap.
The substrate holding means has a plurality of substrate holding members so as to hold the substrate at a plurality of positions on a bottom surface and a side surface of the substrate, and the substrate holding member is installed at a predetermined angle with respect to the substrate holding member. When rotated, set the position so that it does not overlap with the installation position of the substrate holding member before rotation,
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.

この解決手段によれば、不要膜除去工程の途中に基板保持手段に対し基板を所定角度回転することにより、従来、基板と基板保持手段の基板保持部材との当接する部位における不要膜除去後の残滓を確実に防止することができる。
基板保持部材の設置位置は、基板の形状によって調整する。即ち、基板の形状が正方形の場合、前記基板保持手段に対し該基板主表面の中心(回転中心)を原点として前記基板を90度、180度、270度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とすればよいし、基板の形状が矩形状(正方形を除く)の場合、前記基板保持手段に対し基板主表面の中心を原点として前記基板を180度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とすればよい。即ち、基板保持手段に対し基板が所定角度回転した後と、回転前における基板保持手段と基板との対応位置が変化しない角度で回転したときに、回転前の基板保持部材の設置位置と重ならない位置とすればよい。
According to this solution, by rotating the substrate by a predetermined angle with respect to the substrate holding means during the unnecessary film removing step, conventionally, after unnecessary film removal at the portion where the substrate and the substrate holding member of the substrate holding means abut on each other, Residues can be reliably prevented.
The installation position of the substrate holding member is adjusted according to the shape of the substrate. That is, when the substrate has a square shape, when the substrate is rotated 90, 180, or 270 degrees from the center (rotation center) of the substrate main surface with respect to the substrate holding means, the substrate is held before rotation. When the substrate is rotated by 180 degrees with respect to the substrate holding means with the center of the main surface of the substrate as the origin when the shape of the substrate is rectangular (excluding the square) Furthermore, the position may be a position that does not overlap with the installation position of the substrate holding member before rotation. That is, after the substrate is rotated by a predetermined angle with respect to the substrate holding means and when the corresponding position between the substrate holding means and the substrate before the rotation is rotated at an angle that does not change, it does not overlap with the installation position of the substrate holding member before the rotation. It may be the position.

また、前記間隙は、薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように設定されることが好ましい。理由は上述の通りである。
また、この解決手段に、以下の構成を付加しても良い。
即ち、不要膜除去装置が、前記遮蔽部材の外側に位置し、前記遮蔽部材と共同して前記薬液の流路を形成する薬液案内部材と、を有し、前記遮蔽部材及び前記薬液案内部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
また、不要膜除去装置が、前記間隙が、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板に対し該基板表面の中心を原点として前記遮蔽部材を所定角度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とする不要膜除去装置。
また、不要膜除去装置が、前記間隙が、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板側面方向に沿って所定量平行に移動する移動機構を設けることを特徴とする不要膜除去装置。
Moreover, it is preferable that the gap is set to have a size that allows the chemical solution to propagate through the gap and spread only in the gap. The reason is as described above.
In addition, the following configuration may be added to this solution.
That is, the unnecessary film removing device has a chemical solution guide member that is positioned outside the shielding member and forms a flow path of the chemical solution in cooperation with the shielding member, and the shielding member and the chemical solution guide member are An unnecessary film removing apparatus, which is disposed so as to be rotatable together with the substrate holding means.
Further, the unnecessary film removing device may have three or more gap adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. Is provided on the shielding member, and the installation position of the spacing adjustment member is a position that is not arranged on a straight line when the installation position is connected by a straight line, and the center of the substrate surface with respect to the substrate is the origin The unnecessary film removing apparatus which makes it the position which does not overlap with the installation position of the space | interval adjustment member before rotation when the said shielding member rotates a predetermined angle.
Further, the unnecessary film removing device may have three or more gap adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. Is provided on the shielding member, and the installation position of the interval adjusting member is set to a position that is not arranged on a straight line when the installation position is connected by a straight line, and is parallel to the substrate side by a predetermined amount. An unnecessary film removing apparatus comprising a moving mechanism for moving.

(4)(1)に記載の不要膜除去装置を用いた不要膜除去方法であって、前記基板保持手段に基板を載置し、前記基板及び前記遮蔽部材をともに回転させながら、前記薬液供給手段より薬液を供給し、前記遮蔽部材の外壁を伝わって基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給することにより、不要な膜部分を除去した後に、前記基板に対し該基板主表面の中心を原点として前記遮蔽部材を所定角度回転させて、回転前の間隔調整部材と基板が当接していた箇所に形成された前記不要な膜部分の除去を行うことを特徴とする不要膜除去方法。
この解決手段によれば、不要な膜部分の領域であって、不要膜除去工程の途中で基板に対し遮蔽部材を所定角度回転することにより、遮蔽部材が基板主表面と当接する部位における不要膜除去後の残滓を確実に防止することができる。
(4) An unnecessary film removing method using the unnecessary film removing apparatus according to (1), wherein a substrate is placed on the substrate holding means, and the chemical solution is supplied while rotating the substrate and the shielding member together. After removing the unnecessary film portion by supplying the chemical solution from the means and supplying the chemical solution only to the unnecessary portion of the film formed on the substrate surface including the peripheral edge of the substrate along the outer wall of the shielding member, The shielding member is rotated by a predetermined angle with respect to the substrate with the center of the main surface of the substrate as the origin, and the unnecessary film portion formed at the position where the gap adjusting member and the substrate are in contact with each other is removed. An unnecessary film removing method characterized by the above.
According to this solution, the unnecessary film in the region where the shielding member is in contact with the main surface of the substrate, by rotating the shielding member by a predetermined angle with respect to the substrate during the unnecessary film removal step. Residue after removal can be reliably prevented.

(5)(2)に記載の不要膜除去装置を用いた不要膜除去方法であって、前記基板保持手段の基板保持部材に基板を載置し、前記基板及び前記遮蔽部材をともに回転させながら、前記薬液供給手段より薬液を供給し、前記遮蔽部材の外壁を伝わって基板周縁部を含む基板表面に形成された膜のうち不要な膜部分のみに薬液を供給することにより、不要な膜部分を除去した後に、前記基板に対し該基板主表面の中心を原点として前記基板保持手段を所定角度回転させて、回転前の基板保持部材と基板が当接していた箇所に形成された前記不要な膜部分の除去を行うことを特徴とする不要膜除去方法。
この解決手段によれば、不要膜除去工程の途中に基板保持手段に対し基板を所定角度回転することにより、従来、基板と基板保持手段の基板保持部材との当接する部位における不要膜除去後の残滓を確実に防止することができる。
尚、不要膜除去工程の途中で基板に対し遮蔽部材を所定角度回転し、更に、基板保持手段に対し基板を所定角度回転することにより、遮蔽部材が基板主表面と当接する部位、及び基板と基板保持部材との当接する部位における不要膜除去後の残滓を確実に防止することができるので好ましい。
(5) An unnecessary film removing method using the unnecessary film removing apparatus according to (2), wherein a substrate is placed on a substrate holding member of the substrate holding means, and the substrate and the shielding member are both rotated. An unnecessary film portion is supplied by supplying a chemical solution from the chemical solution supply means and supplying the chemical solution only to an unnecessary film portion of the film formed on the substrate surface including the peripheral edge of the substrate through the outer wall of the shielding member. After the substrate is removed, the substrate holding means is rotated by a predetermined angle with respect to the center of the substrate main surface as the origin, and the unnecessary substrate formed at the place where the substrate holding member before rotation and the substrate are in contact with each other is formed. An unnecessary film removing method comprising removing a film portion.
According to this solution, by rotating the substrate by a predetermined angle with respect to the substrate holding means during the unnecessary film removing step, conventionally, after unnecessary film removal at the portion where the substrate and the substrate holding member of the substrate holding means abut on each other, Residues can be reliably prevented.
In addition, the shielding member is rotated by a predetermined angle with respect to the substrate in the middle of the unnecessary film removing step, and further, the substrate is rotated by a predetermined angle with respect to the substrate holding means, so that the shielding member is in contact with the main surface of the substrate, and the substrate. This is preferable because the residue after the unnecessary film removal at the portion in contact with the substrate holding member can be surely prevented.

(6)透光性基板に遮光膜等の膜を形成する膜形成工程を有するフォトマスクブランク製造方法において、前記膜形成工程において不要な部分に形成された不要膜を(4)または(5)に記載の不要膜除去方法で除去する不要膜除去工程を有することを特徴とするフォトマスクブランクの製造方法。
この解決手段によれば、不要膜除去後の残滓(例えば、レジスト残滓)を確実に防止することができるので、フォトマスクブランクの収納時等の基板周縁部からの発塵を防止することができる。
尚、上述の遮光膜等の膜とは、露光光に対し光学的変化(遮光機能や位相変化)をもたらす薄膜、レジスト膜、又は、導電膜や保護膜などの機能性膜等を指す。そして、不要膜除去とは、前記膜のうち少なくとも一つの膜を除去することを意味する。
(6) In the photomask blank manufacturing method including a film forming step of forming a film such as a light shielding film on a light-transmitting substrate, an unnecessary film formed in an unnecessary portion in the film forming step is (4) or (5) A method for producing a photomask blank, comprising a step of removing an unnecessary film by the method for removing an unnecessary film described in 1.
According to this solution, since residues (for example, resist residues) after unnecessary film removal can be reliably prevented, dust generation from the peripheral edge of the substrate when the photomask blank is stored can be prevented. .
The above-described film such as a light shielding film refers to a thin film, a resist film, or a functional film such as a conductive film or a protective film that causes an optical change (light shielding function or phase change) with respect to exposure light. Unnecessary film removal means removing at least one of the films.

本発明によれば、基板の周縁部の不要なレジスト残滓を確実に除去することができる不要膜除去装置および不要膜除去方法、並びにフォトマスクブランク製造方法を提供することができるので、フォトマスクブランクスの収納、及び、後のマスク製造工程での基板周縁部からの発塵を確実に防止することができる。また、最終的にフォトマスクブランクスを原材料とする製品であるマスク(レチクルを含む)の欠陥の低減あるいは製造歩留の低下防止を達成できる。
また、溶剤のみによる周縁部の不要レジスト膜除去に限らず、レジスト塗布→周縁(不要部)露光→周縁(不要部)現像除去→熱処理の方法による周縁(不要部)現像除去工程における現像液供給手段、方法としても利用できるなど、産業上有用な著しい効果を奏するものであり、具体的には、以下のような効果がある。
According to the present invention, it is possible to provide an unnecessary film removing apparatus and an unnecessary film removing method capable of reliably removing unnecessary resist residues on the peripheral edge of the substrate, and a photomask blank manufacturing method. And dust generation from the peripheral edge of the substrate in the subsequent mask manufacturing process can be reliably prevented. In addition, it is possible to achieve reduction in defects of masks (including reticles) that are products using photomask blanks as raw materials or prevention of reduction in manufacturing yield.
Also, not only the removal of the unnecessary resist film on the peripheral portion with only the solvent, but also resist application → peripheral (unnecessary portion) exposure → periphery (unnecessary portion) development removal → developer supply in the peripheral (unnecessary portion) development removal process by heat treatment It can be used as a means and method, and has significant industrially useful effects. Specifically, it has the following effects.

基板主表面との間隔を調整する間隔調整部材を3箇所以上設けた遮蔽部材(カバー部材)が設けられており、前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板に対し該基板主表面の中心を原点として前記遮蔽部材(カバー部材)を所定角度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とする、若しくは、間隔調整部材に前記基板側面方向に沿って所定量平行に移動する移動機構を設けることにより、遮蔽部材が基板主表面と当接する部位における不要膜除去後の残滓を確実に防止することができる。
基板を保持する基板保持手段が、前記基板と当接する位置に、該基板を保持する複数の基板保持部材を設け、かつ、該基板保持部材の設置位置が、前記基板保持部材に対し前記基板を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とすることにより、不要膜除去工程の途中に基板保持部材に対し基板を所定角度回転することにより、従来、基板と基板保持部材との当接する部位における不要膜除去後の残滓を確実に防止することができる。
A shielding member (cover member) provided with three or more interval adjusting members for adjusting the interval with the main surface of the substrate is provided, and the installation position of the interval adjusting member is straightforward when the installation positions are connected by a straight line. A position that is not arranged on a line and that does not overlap with the position of the interval adjusting member before rotation when the shielding member (cover member) is rotated by a predetermined angle with respect to the substrate with the center of the substrate main surface as the origin. Or, by providing the distance adjustment member with a movement mechanism that moves in parallel by a predetermined amount along the side surface direction of the substrate, it is possible to reliably prevent residues after the unnecessary film is removed at the portion where the shielding member contacts the main surface of the substrate. can do.
A substrate holding means for holding a substrate is provided with a plurality of substrate holding members for holding the substrate at a position where the substrate holding unit is in contact with the substrate, and an installation position of the substrate holding member holds the substrate with respect to the substrate holding member. By rotating the substrate by a predetermined angle with respect to the substrate holding member during the unnecessary film removal step, the substrate is not rotated with the position where the substrate holding member is rotated before the rotation by a predetermined angle. It is possible to reliably prevent the residue after the unnecessary film is removed from the portion in contact with the substrate holding member.

本発明の実施の形態を、図1乃至図8を用いて詳細に説明する。
図1は、本発明の不要膜除去装置にレジスト付き基板をセットした状態における不要膜除去装置の構造を示す断面図である。
図1において、基板1は、合成石英ガラスからなる透明基板(152.4mm×152.4mm×6.35mm)の表面にクロムを主成分とする遮光膜が形成され、さらに、この遮光膜の上にレジスト2が所望の膜厚にスピンコート法等で形成されたフォトマスクブランクである。
ここで、このレジスト2は、本来、基板1の表面における所望の有効領域にのみ形成されていればよい。しかしながら、レジスト2の形成の際に、本来形成する必要のない基板1の表面の周縁部、基板側面部および場合によっては基板裏面部にまで形成されてしまう。この発明にかかる不要膜除去方法およびその装置は、これらの不要膜を除去する方法および装置である。
Embodiments of the present invention will be described in detail with reference to FIGS.
FIG. 1 is a cross-sectional view showing the structure of the unnecessary film removing apparatus in a state where a substrate with a resist is set in the unnecessary film removing apparatus of the present invention.
In FIG. 1, a substrate 1 includes a transparent substrate (152.4 mm × 152.4 mm × 6.35 mm) made of synthetic quartz glass and a light shielding film mainly composed of chromium formed on the surface of the light shielding film. 2 is a photomask blank in which the resist 2 is formed to a desired film thickness by spin coating or the like.
Here, the resist 2 may be originally formed only in a desired effective region on the surface of the substrate 1. However, when the resist 2 is formed, the resist 2 is formed even on the peripheral portion of the front surface of the substrate 1, the side surface portion of the substrate 1, and possibly the back surface portion of the substrate. The unnecessary film removing method and apparatus according to the present invention are a method and apparatus for removing these unnecessary films.

<第1の実施形態>
第1の実施形態の不要膜除去装置は、図1に示されるように、基板1を面内回転するように保持する基板保持手段9と、基板1に形成された不要な膜部分を除去する薬液を供給する薬液供給手段6と、基板主表面上に不要な膜部分以外に薬液が供給されないように設けられた遮蔽部材である内カバー部材4と、内カバー部材4と共同して薬液の流路を形成する薬液案内部材である外カバー部材3とによって構成されている。
基板保持手段9は、基板1の底面、及び側面における複数の位置で平行に保持するようにスピンチャックを兼ねる基板保持台座10上に設けられた複数の基板保持部材5で構成されている。基板保持部材5は、基板1が回転中に安定して保持できるように、基板の底面、及び側面に対し面接触、または線接触するような形状となっている。
基板保持部材5は、例えば、1つの円柱や大きさが異なる2つの円柱を重ねた形状となっている。基板1が方形状の場合、基板1のある対角線方向の両端にそれぞれ2箇所、角を挟むように設けてあり、基板保持部材5(円柱)の底面及び側面で、面接触、線接触して基板1の位置を決定し、他方の対角方向の両端にそれぞれ1箇所、基板下面を基板保持部材5(円柱)の上面で面接触して平行に保持できるように円柱形状の基板保持部材5が基板保持台座10上に設けている。
<First Embodiment>
As shown in FIG. 1, the unnecessary film removing apparatus of the first embodiment removes an unnecessary film portion formed on the substrate 1 and substrate holding means 9 that holds the substrate 1 so as to rotate in-plane. The chemical solution supply means 6 for supplying the chemical solution, the inner cover member 4 which is a shielding member provided so as not to supply the chemical solution to the substrate main surface other than the unnecessary film portion, and the inner cover member 4 can be used together. It is comprised by the outer cover member 3 which is a chemical | medical solution guide member which forms a flow path.
The substrate holding means 9 includes a plurality of substrate holding members 5 provided on a substrate holding base 10 that also serves as a spin chuck so as to be held in parallel at a plurality of positions on the bottom and side surfaces of the substrate 1. The substrate holding member 5 has a shape that makes surface contact or line contact with the bottom and side surfaces of the substrate so that the substrate 1 can be stably held during rotation.
The substrate holding member 5 has, for example, a shape in which one cylinder or two cylinders having different sizes are stacked. When the substrate 1 has a square shape, two corners are provided at both ends of the diagonal direction of the substrate 1 so that the corners are sandwiched, and surface contact and line contact are made at the bottom and side surfaces of the substrate holding member 5 (column). A cylindrical substrate holding member 5 is determined so that the position of the substrate 1 is determined, and the lower surface of the substrate can be held in parallel with the upper surface of the substrate holding member 5 (cylinder) in one position at both ends in the other diagonal direction. Is provided on the substrate holding base 10.

内カバー部材4は、基板1の主表面上方からかぶせるようにして覆う形状となっている。その形状は、基板中心部から周縁にかけての大部分は、略平坦な平坦部を有し、この平坦部の両外周端が下方に略直角に折り曲げられて、側面部が形成されるようになっている。内カバー部材4は、基板1の主表面上に設けたときに、内カバー部材の側面部の底面がある一定の間隙が形成されるように固定される。このとき、内カバー部材4の側面部の底面より外側が基板主表面における不要な部分(除去領域)となる。また、内カバー部材4の側面部以外の上記平坦部は、前記間隙の大きさよりも大きい空間が形成され、非除去領域となる。尚、内カバー部材が基板に対しある一定の間隙が形成するための固定の仕方は特に制限はない。後述する間隔調整部材を側面部の底面に設けて基板1の主表面上に載置してもよいし、基板主表面の上方から吊り下げられるように固定しても良い。内カバー部材4を上記形状とすることによって、内カバー部材4の側面部の底面と、基板主表面との間に形成された間隙に薬液が供給されたときに、薬液の表面張力が働き、間隙中に薬液は満たされるが、基板主表面の非除去領域に形成された空間では薬液の表面張力が働かないため、薬液は供給されない。   The inner cover member 4 is shaped to cover the main surface of the substrate 1 so as to cover it. Most of the shape from the central part of the substrate to the periphery has a substantially flat flat part, and both outer peripheral ends of the flat part are bent downward at a substantially right angle to form a side part. ing. When the inner cover member 4 is provided on the main surface of the substrate 1, the inner cover member 4 is fixed so that a certain gap is formed with a bottom surface of the side surface portion of the inner cover member. At this time, the outer side of the bottom surface of the side surface portion of the inner cover member 4 is an unnecessary portion (removal region) on the substrate main surface. Further, the flat portion other than the side surface portion of the inner cover member 4 is formed with a space larger than the size of the gap and becomes a non-removal region. In addition, there is no restriction | limiting in particular how the inner cover member is fixed for forming a certain gap with respect to the substrate. An interval adjusting member to be described later may be provided on the bottom surface of the side surface portion and placed on the main surface of the substrate 1, or may be fixed so as to be suspended from above the substrate main surface. By forming the inner cover member 4 in the above shape, when the chemical solution is supplied to the gap formed between the bottom surface of the side surface portion of the inner cover member 4 and the main surface of the substrate, the surface tension of the chemical solution works, The chemical solution is filled in the gap, but the chemical solution is not supplied because the surface tension of the chemical solution does not work in the space formed in the non-removed region of the main surface of the substrate.

また、上記間隙及び基板側面の不要な膜部分に薬液が十分に供給できるように、内カバー部材4と基板1の側面を覆うように外カバー部材3が設けられている。外カバー部材3と内カバー部材4とは、外カバー部材3と内カバー部材4の間にある間隔が形成されるように接続部材7で固定されており、外カバー部材3と内カバー部材4の間が薬液の流路となっており、この流路の断面積、薬液流量を調整することにより不要な膜部分への薬液の供給量を調整することができる。尚、外カバー部材3は、薬液供給手段によって供給される薬液が、内カバー部材4の外周を伝わって基板1の不要な膜部分に供給されるように、外カバー部材3の上方に薬液供給手段6からの薬液の供給口となる開口部が設けられている。
このように、本発明は、遮蔽部材(カバー部材)と共同して薬液の流路を形成する薬液案内部材を設けたことにより、基板と遮蔽部材との間隙を、薬液が間隙中をつたわって間隙中にのみ広がることが可能な大きさに維持したまま、遮蔽部材(カバー部材)と薬液案内部材との間隔や、薬液の流量を調整することにより、基板表面に形成された膜のうち不要な部分に対する薬液供給量を必要十分かつ制御可能にすることができ、不要膜除去後の残滓を確実に防止することができる。
尚、基板保持台座10には、基板保持手段9の回転中心と、内カバー部材4、外カバー部材3の回転中心が一致するように位置決めするためのピン11が設けられている。(基板1は基板保持手段9によって保持されているため、結果的に基板1と内カバー部材4、外カバー部材3の回転中心が一致する。)
Further, an outer cover member 3 is provided so as to cover the inner cover member 4 and the side surface of the substrate 1 so that the chemical solution can be sufficiently supplied to the gap and unnecessary film portions on the side surface of the substrate. The outer cover member 3 and the inner cover member 4 are fixed by a connecting member 7 so that a gap is formed between the outer cover member 3 and the inner cover member 4, and the outer cover member 3 and the inner cover member 4. Between these is a flow path for the chemical solution, and the supply amount of the chemical solution to an unnecessary film portion can be adjusted by adjusting the cross-sectional area of the flow channel and the flow rate of the chemical solution. The outer cover member 3 supplies the chemical solution above the outer cover member 3 so that the chemical solution supplied by the chemical solution supply means travels along the outer periphery of the inner cover member 4 and is supplied to unnecessary film portions of the substrate 1. An opening serving as a supply port for the chemical solution from the means 6 is provided.
As described above, the present invention provides the chemical liquid guide member that forms the chemical liquid flow path in cooperation with the shielding member (cover member), so that the chemical liquid passes through the gap between the substrate and the shielding member. It is unnecessary among the films formed on the substrate surface by adjusting the distance between the shielding member (cover member) and the chemical solution guide member and the flow rate of the chemical solution while maintaining a size that can be spread only in the gap. The amount of the chemical solution supplied to such a portion can be made sufficiently and controllable, and the residue after removing the unnecessary film can be surely prevented.
The substrate holding base 10 is provided with pins 11 for positioning so that the rotation center of the substrate holding means 9 and the rotation centers of the inner cover member 4 and the outer cover member 3 coincide. (Since the substrate 1 is held by the substrate holding means 9, the rotation centers of the substrate 1, the inner cover member 4, and the outer cover member 3 coincide with each other.)

基板表面に形成された不要な膜は、薬液供給手段6によって供給される薬液によって除去される。薬液供給手段6は、例えば、ノズル形状となっており、外カバー部材3の上方に設けられた開口部と、基板1の裏面にそれぞれ設置されている。基板1の裏面に設置した薬液供給手段6は、主に基板1の裏面に付着した不要膜を除去するためのものである。薬液は例えば、アセトン等の溶剤またはTMAH(テトラ・メリル・アンモニウム・ハイドロオキサイド)等の現像液が使用される。
薬液供給手段6から供給された薬液は、内カバー部材4と外カバー部材3の間を流路として内カバー部材4の外周を伝わって、基板の表面に形成された不要な膜部分に供給される。基板1が基板保持手段9によって保持され、さらに、基板保持手段9の基板保持台座10に設けられたピン11によって、基板保持手段9と外カバー部材3が固定されている(外カバー部材3と内カバー部材4は接続部材7で固定されている)ので、基板1、内カバー部材4、外カバー部材3が一体となって回転することにより、薬液によって溶解された不要膜は、遠心力により外方に除去される。基板1の不要な膜部分に薬液を供給するときに、基板1、内カバー部材4、外カバー部材3が回転している方が、基板1の周縁部に均一に薬液が供給できるので好ましい。
Unnecessary films formed on the substrate surface are removed by the chemical solution supplied by the chemical solution supply means 6. The chemical solution supply means 6 has, for example, a nozzle shape, and is installed on the opening provided above the outer cover member 3 and on the back surface of the substrate 1. The chemical solution supply means 6 installed on the back surface of the substrate 1 is mainly for removing unnecessary films adhering to the back surface of the substrate 1. For example, a solvent such as acetone or a developer such as TMAH (tetra-meryl-ammonium hydroxide) is used as the chemical solution.
The chemical solution supplied from the chemical solution supply means 6 is supplied to an unnecessary film portion formed on the surface of the substrate through the outer periphery of the inner cover member 4 using the passage between the inner cover member 4 and the outer cover member 3 as a flow path. The The substrate 1 is held by the substrate holding means 9, and the substrate holding means 9 and the outer cover member 3 are fixed by the pins 11 provided on the substrate holding base 10 of the substrate holding means 9 (the outer cover member 3 and Since the inner cover member 4 is fixed by the connecting member 7), the unnecessary film dissolved by the chemical solution is caused by centrifugal force when the substrate 1, the inner cover member 4, and the outer cover member 3 rotate together. Removed outward. When supplying a chemical solution to an unnecessary film portion of the substrate 1, it is preferable that the substrate 1, the inner cover member 4, and the outer cover member 3 are rotated because the chemical solution can be supplied uniformly to the peripheral portion of the substrate 1.

図10は、第1の実施形態の不要膜除去装置の変形例を示す断面図である。
図10において、レジスト付き基板(マスクブランクス)の上面側を遮蔽部材である内カバー部材4によって覆うことは、上述の第1の実施形態と同じであるが、薬液案内部材である外カバー部材3が、基板保持台座10に設置され、内カバー部材4の側面部、及び基板1の側面部を囲むように外側に配置している点で異なる。尚、内カバー部材4は、内カバー部材4と外カバー部材3との間の流路に薬液が十分に供給されるように、内カバー部材4の外周は斜めに傾斜する形状とした。
薬液供給手段6から供給された薬液は、内カバー部材4の外周に形成された傾斜面より内カバー部材4と外カバー部材3の間の流路に供給され、基板の表面に形成された不要な膜部分に供給される。基板1、内カバー部材4、外カバー部材3が一体となって回転することにより、薬液によって溶解された不要膜は、遠心力により外方に除去される。
FIG. 10 is a cross-sectional view showing a modification of the unnecessary film removing apparatus of the first embodiment.
In FIG. 10, covering the upper surface side of the substrate with resist (mask blanks) with the inner cover member 4 that is a shielding member is the same as in the first embodiment described above, but the outer cover member 3 that is a chemical guide member. However, it differs in that it is installed on the substrate holding base 10 and is arranged outside so as to surround the side surface portion of the inner cover member 4 and the side surface portion of the substrate 1. The inner cover member 4 has a shape in which the outer periphery of the inner cover member 4 is slanted so that the chemical solution is sufficiently supplied to the flow path between the inner cover member 4 and the outer cover member 3.
The chemical solution supplied from the chemical solution supply means 6 is supplied to the flow path between the inner cover member 4 and the outer cover member 3 from an inclined surface formed on the outer periphery of the inner cover member 4, and is unnecessary formed on the surface of the substrate. Supplied to the membrane part. When the substrate 1, the inner cover member 4, and the outer cover member 3 rotate together, the unnecessary film dissolved by the chemical solution is removed outward by centrifugal force.

図2は、基板主表面の不要膜除去領域において、基板主表面と内カバー部材4が一定の間隙が形成されるようにするための一例を示す内カバー部材と基板との当接部の詳細図である。
内カバー部材4の側面部底面(基板主表面の不要膜除去領域)には、内カバー部材4と基板(レジスト)表面との間隔を調整する間隔調整部材である凸部8が設けられており、この凸部8によって、内カバー部材4の側面部底面とレジスト2の表面との距離が0.1mm程度の一定の距離に保持されている。この距離は、薬液が表面張力により内カバー部材4の側面部底面とレジスト2の表面とによって形成された間隙中にのみ伝わることができるように設定される。これにより、形成されたレジスト膜の損傷を与えてはならない所望の有効領域に薬液が侵入するのを防止することができる。
この凸部8は、内カバー部材の側面部底面に3箇所以上設けられている。
3箇所以上とするのは、3箇所以上であれば平面を特定でき、内カバー部材4の側面部底面と基板表面との間隙が決められるからである。
FIG. 2 shows the details of the contact portion between the inner cover member and the substrate, showing an example for forming a certain gap between the main surface of the substrate and the inner cover member 4 in the unnecessary film removing region of the main surface of the substrate. FIG.
On the bottom surface of the side surface portion of the inner cover member 4 (unnecessary film removal region on the main surface of the substrate), a convex portion 8 that is a distance adjusting member for adjusting the distance between the inner cover member 4 and the substrate (resist) surface is provided. The distance between the bottom surface of the side surface portion of the inner cover member 4 and the surface of the resist 2 is held at a constant distance of about 0.1 mm by the convex portion 8. This distance is set so that the chemical solution can be transmitted only in the gap formed by the bottom surface of the side surface portion of the inner cover member 4 and the surface of the resist 2 by surface tension. Thereby, it is possible to prevent the chemical solution from entering a desired effective area that should not damage the formed resist film.
Three or more convex portions 8 are provided on the bottom surface of the side surface portion of the inner cover member.
The reason why the number is three or more is that if the number is three or more, the plane can be specified, and the gap between the bottom surface of the side surface portion of the inner cover member 4 and the substrate surface is determined.

凸部8は、内カバー部材4の側面部底面を機械加工等により形成してもよく、また、一定の高さを有するものを内カバー部材4の側面部底面に取り付けても良い。例えば、凸部8として、薬液に耐性のある紐状体(例えば、樹脂製の糸)で構成することができる。樹脂製の糸は入手し易いうえ、内カバー部材4の側面部底面とレジスト2の表面との間に挟み込むことによって内カバー部材4とレジスト2との間隙の大きさを一定に保つことが容易だからである。糸の太さ、即ち、内カバー部材4の側面部底面とレジスト2の表面との間隙の大きさd1は、この間隙に薬液を供給したときに、表面張力により薬液が間隙から基板中央側にはみ出すことなく、間隙中のみに満たされることが可能な大きさに設定する。好ましくは、d1を0.05〜3mmとする。0.05mm未満だと薬液が間隙に十分に侵入することが困難になり、間隙中に薬液が満たされずに除去できない部分ができる場合や、除去部分と他の部分との境界がギザギザ状態になる場合があるからである。また、3mm超だと、表面張力が働かなくなるので薬液が基板中央側に向かって流れ込み、本来レジスト膜が形成していなくてはならない領域(非除去領域)まで除去してしまうからである。   The convex portion 8 may be formed by machining the bottom surface of the side surface portion of the inner cover member 4 or may be attached to the bottom surface of the side surface portion of the inner cover member 4 having a certain height. For example, the convex portion 8 can be formed of a string-like body (for example, a resin thread) that is resistant to a chemical solution. Resin yarn is easy to obtain, and it is easy to keep the gap between the inner cover member 4 and the resist 2 constant by being sandwiched between the bottom surface of the side surface of the inner cover member 4 and the surface of the resist 2. That's why. The thickness d1 of the thread, that is, the size d1 of the gap between the bottom of the side surface of the inner cover member 4 and the surface of the resist 2 is such that when the chemical solution is supplied to this gap, the chemical solution moves from the gap toward the center of the substrate. The size is set such that it can be filled only in the gap without protruding. Preferably, d1 is set to 0.05 to 3 mm. If it is less than 0.05 mm, it will be difficult for the chemical solution to sufficiently enter the gap, and if the gap is not filled with the chemical solution and cannot be removed, or the boundary between the removed portion and the other portion becomes jagged. Because there are cases. If it exceeds 3 mm, the surface tension will not work, so the chemical solution flows toward the center of the substrate, and the resist film is removed to the area where the resist film must be formed (non-removed area).

<第2の実施形態>
図3は、第2の実施形態の不要膜除去装置、及び不要膜除去方法の主要部である間隔調整部材の設置箇所を説明するための図である。尚、図3に示す例では、上述の第1の実施形態の不要膜除去装置における内カバー部材4と外カバー部材3(図3を説明する場合において、内カバー部材4と外カバー部材3を合せてカバー部材と称す。)を使用する場合を示すが、この例に限らず、内カバー部材4のみの不要膜除去装置であっても構わない。
図3の●印(T1〜T3)は、不要膜除去工程を行う前の凸部8が基板主表面における不要膜の除去領域12に当接する位置である。●印の位置に凸部8が除去領域12に当接した状態で基板周縁部に形成された不要膜を除去した場合、●印の箇所に薬液が供給されないためレジスト残滓が発生する。この●印の箇所に残ったレジスト残滓を除去するため、基板に対しカバー部材を反時計回りに90度回転させ、凸部8の位置を×印(T1´〜T3´)に位置させ、再び不要膜除去工程を再開することにより、回転前の凸部8と基板とが当接していた箇所に残っていたレジスト残滓を除去することができる。即ち、第2の実施形態の不要膜除去装置、不要膜除去方法においては、間隔調整部材の設置位置が、基板に対し基板表面の中心を原点としてカバー部材を所定角度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とすることにより、不要膜除去後の残滓を確実に防止することができる。尚、この実施形態では基板に対しカバー部材を90度回転させたが、基板が正方形である場合、180度、または270度回転させてもよい。また、カバー部材を固定し、基板を回転させても良い。
<Second Embodiment>
FIG. 3 is a view for explaining an installation location of a gap adjusting member which is a main part of the unnecessary film removing apparatus and the unnecessary film removing method of the second embodiment. In the example shown in FIG. 3, the inner cover member 4 and the outer cover member 3 (in the case of explaining FIG. 3, the inner cover member 4 and the outer cover member 3 in the unnecessary film removing apparatus of the first embodiment described above are used. The cover member is also referred to as a cover member.) However, the present invention is not limited to this example, and an unnecessary film removing device using only the inner cover member 4 may be used.
The marks (T1 to T3) in FIG. 3 are positions where the protrusions 8 before the unnecessary film removal step abuts against the unnecessary film removal region 12 on the main surface of the substrate. When the unnecessary film formed on the peripheral edge of the substrate is removed while the convex portion 8 is in contact with the removal region 12 at the position of the mark ●, a resist residue is generated because no chemical solution is supplied to the position of the mark ●. In order to remove the resist residue remaining at the position of the mark ●, the cover member is rotated 90 degrees counterclockwise with respect to the substrate, the position of the convex portion 8 is positioned at the mark X (T1 ′ to T3 ′), and again By restarting the unnecessary film removing step, it is possible to remove the resist residue remaining at the place where the convex portion 8 and the substrate before rotation are in contact with each other. That is, in the unnecessary film removing apparatus and the unnecessary film removing method of the second embodiment, when the position of the gap adjusting member is rotated by a predetermined angle with respect to the substrate, the center of the substrate surface being the origin, By setting the position so as not to overlap with the installation position of the gap adjusting member, it is possible to reliably prevent the residue after the unnecessary film is removed. In this embodiment, the cover member is rotated 90 degrees with respect to the substrate. However, when the substrate is square, it may be rotated 180 degrees or 270 degrees. Further, the cover member may be fixed and the substrate may be rotated.

<第3の実施形態>
図4は、第3の実施形態の不要膜除去装置、及び不要膜除去方法の主要部である間隔調整部材の移動方法を説明するための図である。尚、図4に示す例では、上述の第1の実施形態の不要膜除去装置における内カバー部材4と外カバー部材3(図4を説明する場合において、内カバー部材4と外カバー部材3を合せてカバー部材と称す。)を使用する場合を示すが、この例に限らず、内カバー部材4のみの不要膜除去装置であっても構わない。
図4の●印(T1〜T3)は、不要膜除去工程を行う前の凸部8が基板主表面における不要膜の除去領域12に当接する位置である。●印の位置に凸部8が除去領域12に当接した状態で基板周縁部に形成された不要膜を除去した場合、●印の箇所に薬液が供給されないためレジスト残滓が発生する。この●印の箇所に残ったレジスト残滓を除去するため、凸部8の位置を×印(T1´〜T3´)に移動させ、再び不要膜除去工程を再開することにより、回転前の凸部8と基板とが当接していた箇所に残っていたレジスト残滓を除去することができる。即ち、第3の実施形態の不要膜除去装置、不要膜除去方法においては、間隔調整部材の設置位置が、基板側面方向に沿って所定両平行に移動するようにしたことにより、不要膜除去後の残滓を確実に防止することができる。
<Third Embodiment>
FIG. 4 is a diagram for explaining a method of moving the interval adjusting member, which is a main part of the unnecessary film removing apparatus and the unnecessary film removing method according to the third embodiment. In the example shown in FIG. 4, the inner cover member 4 and the outer cover member 3 (in the case of explaining FIG. 4, the inner cover member 4 and the outer cover member 3 in the unnecessary film removing apparatus of the first embodiment described above are used. The cover member is also referred to as a cover member.) However, the present invention is not limited to this example, and an unnecessary film removing device using only the inner cover member 4 may be used.
The marks (T1 to T3) in FIG. 4 are positions where the protrusions 8 before the unnecessary film removal step abuts against the unnecessary film removal region 12 on the main surface of the substrate. When the unnecessary film formed on the peripheral edge of the substrate is removed while the convex portion 8 is in contact with the removal region 12 at the position of the mark ●, a resist residue is generated because no chemical solution is supplied to the position of the mark ●. In order to remove the resist residue remaining at the position of the mark ●, the position of the protrusion 8 is moved to the mark X (T1 ′ to T3 ′), and the unnecessary film removal process is restarted again, so that the protrusion before rotation The resist residue remaining at the place where the substrate 8 is in contact with the substrate 8 can be removed. That is, in the unnecessary film removing apparatus and the unnecessary film removing method of the third embodiment, after the unnecessary film is removed, the installation position of the interval adjusting member is moved in parallel along the substrate side surface direction. Can be reliably prevented.

この凸部8の移動機構は問わないが、凸部8が例えば0.1mm程度の球状構造となっており、内カバー部材4の側面部底面に設けられた溝にそって基板1の側面方向にエアーシリンダー等により平行に移動する機構とすることが好ましい。
図11は、本発明における凸部の移動機構を例示する図である。
図11において、間隔調整部材(凸部)は、基板の上面を覆う内カバー部材4に取り付けられたピストンシリンダーおよび弾性体(ばね)によって基板の側面方向に平行に移動することができる。
Although the movement mechanism of this convex part 8 is not ask | required, the convex part 8 has a spherical structure of about 0.1 mm, for example, and the side surface direction of the board | substrate 1 along the groove | channel provided in the side part bottom face of the inner cover member 4. It is preferable to use a mechanism that moves in parallel by an air cylinder or the like.
FIG. 11 is a diagram illustrating the moving mechanism of the convex portion in the present invention.
In FIG. 11, the interval adjusting member (convex portion) can be moved in parallel to the side surface direction of the substrate by a piston cylinder and an elastic body (spring) attached to the inner cover member 4 that covers the upper surface of the substrate.

<第4の実施形態>
図5は、第4の実施形態の不要膜除去装置、及び不要膜除去方法の主要部である基板保持手段における基板保持台座および基板保持部材を説明するための図である。
図5に示すスピンチャックを兼ねる基板保持台座10における一対の対角線方向の両端に、基板1の側面と裏面(あるいは裏面側の面取り面)を保持するように、それぞれ1個(又は複数個)の基板保持部材5が、そして他の対角線方向に基板1の裏面を保持する(支える)それぞれ1個の基板保持部材5が設置されており、これらの基板保持部材5により、基板1が基板保持台座10に固定されており、これらの基板保持台座10が、図示されていない駆動装置により基板1およびカバー部材とともに回転するとともに、薬液要求手段6から薬液が供給されることで、薬液が基板の周縁部に供給されて不要膜の除去が行われる。
<Fourth Embodiment>
FIG. 5 is a view for explaining the substrate holding base and the substrate holding member in the substrate holding means which are the main part of the unnecessary film removing apparatus and the unnecessary film removing method of the fourth embodiment.
One (or more) each of the substrate holding base 10 also serving as a spin chuck shown in FIG. 5 is held at both ends in a pair of diagonal directions so as to hold the side surface and the back surface (or the chamfered surface on the back surface side) of the substrate 1. The substrate holding member 5 is provided with one substrate holding member 5 for holding (supporting) the back surface of the substrate 1 in the other diagonal direction. The substrate holding member 5 allows the substrate 1 to be mounted on the substrate holding base. These substrate holding pedestals 10 are rotated together with the substrate 1 and the cover member by a driving device (not shown), and the chemical solution is supplied from the chemical solution requesting means 6 so that the chemical solution is peripheral to the substrate. The unnecessary film is removed by being supplied to the part.

図6は、第4の実施形態の不要膜除去装置、及び不要膜除去方法の主要部である基板保持手段の設置箇所および、基板保持手段の回転方法を説明するための図である。
図6の○印は、不要膜除去工程を行う前の基板保持部材5の位置である。○印の位置に基板保持手段5が不要膜の除去領域(基板の側面および裏面)に当接した状態で基板周縁部に形成された不要膜を除去した場合、○印の基板1に当接する箇所に薬液が供給されないためレジスト残滓が発生する。この○印の箇所に残ったレジスト残滓を除去するため、基板に対し基板保持手段を反時計回りに90度回転させ、基板保持部材5の位置を×印に位置させ、再び不要膜除去工程を再開することにより、回転前の基板保持部材5と基板とが当接していた箇所に残っていたレジスト残滓を除去することができる。即ち、第4の実施形態の不要膜除去装置、不要膜除去方法においては、基板保持部材の設置位置が、基板に対し基板表面の中心を原点として基板保持手段を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とすることにより、不要膜除去後の残滓を確実に防止することができる。尚、この実施形態では基板に対し基板保持手段(基板保持部材の位置)を90度回転させたが、基板が正方形である場合、180度、または270度回転させてもよい。また、基板保持手段(基板保持部材の位置)を固定し、基板を回転させても良い。
FIG. 6 is a view for explaining an installation position of the substrate holding means and a rotation method of the substrate holding means, which are main parts of the unnecessary film removing apparatus and the unnecessary film removing method of the fourth embodiment.
The circles in FIG. 6 are the positions of the substrate holding member 5 before the unnecessary film removal step. When the unnecessary film formed on the peripheral edge of the substrate is removed in a state where the substrate holding means 5 is in contact with the unnecessary film removal region (side surface and back surface of the substrate) at the position of the circle mark, it contacts the substrate 1 marked with the circle mark. Resist residue is generated because no chemical is supplied to the location. In order to remove the resist residue remaining at the position marked with ○, the substrate holding means is rotated 90 degrees counterclockwise with respect to the substrate, the position of the substrate holding member 5 is positioned at the mark X, and the unnecessary film removing step is performed again. By restarting, it is possible to remove the resist residue remaining at the position where the substrate holding member 5 and the substrate before rotation are in contact with each other. That is, in the unnecessary film removing apparatus and the unnecessary film removing method of the fourth embodiment, the position of the substrate holding member is rotated when the substrate holding means is rotated by a predetermined angle with the center of the substrate surface as the origin relative to the substrate. By setting the position so as not to overlap the previous position of the substrate holding member, it is possible to reliably prevent the residue after the unnecessary film is removed. In this embodiment, the substrate holding means (the position of the substrate holding member) is rotated by 90 degrees with respect to the substrate. However, when the substrate is square, it may be rotated by 180 degrees or 270 degrees. Further, the substrate holding means (the position of the substrate holding member) may be fixed and the substrate may be rotated.

<実施例1>
図7(1)は、フォトマスクブランクスの製造方法において、本発明の不要膜除去工程(薬液のみによる場合)を説明するための図であり、フォトマスクブランクスの製造工程について、遮光膜等の薄膜を形成した後の一部を取り出したものである。薬液のみによるレジスト不要膜除去を採用した場合について、遮光膜等の薄膜を形成した後の主な工程としては、レジスト塗布(S101)、不要膜除去(S102)、熱処理(S103)の工程からなる。
まず、遮光膜等の薄膜が形成された基板の主表面上にレジストが回転塗布され(S101)、その後、該レジスト塗布されたレジスト付き基板を、上述の不要膜除去装置の基板保持台座に載置する。ここで使用したレジスト種は、ZEP7000(日本ゼオン社製)である。
<Example 1>
FIG. 7 (1) is a diagram for explaining the unnecessary film removing step (in the case of using only a chemical solution) of the present invention in the photomask blank manufacturing method. The photomask blank manufacturing process is a thin film such as a light-shielding film. A part after forming is taken out. In the case where the resist unnecessary film removal using only a chemical solution is adopted, the main steps after forming a thin film such as a light shielding film include the steps of resist coating (S101), unnecessary film removal (S102), and heat treatment (S103). .
First, a resist is spin-coated on the main surface of a substrate on which a thin film such as a light-shielding film is formed (S101), and then the resist-coated substrate is placed on the substrate holding base of the above-described unnecessary film removing apparatus. Put. The resist type used here is ZEP7000 (manufactured by Nippon Zeon).

次に、基板保持台座に載置されたレジスト付き基板を、薬液案内部材である外カバー部材と、不要な部分以外に薬液が供給されないように設けられた遮蔽部材である内カバー部材とからなるカバー部材によって覆い、レジスト付き基板とカバー部材を一体として所定の回転数で回転させながら、基板周縁部の不要なレジスト膜部分に有機溶剤(アセトン)を供給することによって、基板周縁部の不要膜が除去される。次いで、有機溶剤の供給を止め、前記所定の回転数より高い回転数で回転させることで、不要膜が除去された部位は回転乾燥されて、基板周縁部の不要なレジスト膜の除去は完了する(S102)。
その後、熱処理を施す(S103)ことにより、レジストが基板中央の所望の有効領域のみに形成されたフォトマスクブランクスを得ることができる。
ここで、図8は、本発明における不要膜除去工程の子細を示すフローチャートである。まず、レジストを塗布した後のレジスト付き基板を基板保持台座に載置して上述のカバー部材を被せる。
Next, the resist-mounted substrate placed on the substrate holding base is composed of an outer cover member that is a chemical solution guide member and an inner cover member that is a shielding member provided so that no chemical solution is supplied to other than unnecessary portions. An unnecessary film on the peripheral edge of the substrate is supplied by supplying an organic solvent (acetone) to an unnecessary resist film portion on the peripheral edge of the substrate while covering the substrate with the cover member and rotating the resist-coated substrate and the cover member integrally at a predetermined rotation speed. Is removed. Next, the supply of the organic solvent is stopped, and the portion where the unnecessary film is removed is rotated and dried by rotating at a rotation speed higher than the predetermined rotation speed, and the removal of the unnecessary resist film on the peripheral edge of the substrate is completed. (S102).
Thereafter, by performing heat treatment (S103), a photomask blank in which a resist is formed only in a desired effective region at the center of the substrate can be obtained.
Here, FIG. 8 is a flowchart showing details of the unnecessary film removing step in the present invention. First, the resist-coated substrate after applying the resist is placed on the substrate holding base and covered with the above-described cover member.

次に、基板保持台座を回転数f1(200〜750rpmの範囲で調整(本実施例では500rpm))で回転させると同時に、薬液供給手段(ノズル)から供給量を微調整しながら薬液を供給し、基板保持台座を回転時間t1(5〜300秒の範囲で調整(本実施例では30秒間)回転させた。これにより、薬液が基板周縁部の不要膜部分を溶解除去した(第1不要膜除去工程)。
次に、薬液供給手段(ノズル)から薬液の供給を停止し、続いて基板保持台座を回転数f2(350〜2500rpmの範囲で調整(本実施例では2000rpm))で回転させた。これによって、不要膜が除去された部位は乾燥される(第1乾燥工程)。
この段階では、内カバー部材に配置された3つの間隔調整部材(凸部)と、レジスト付き基板とが当接していた箇所では薬液の侵入が阻害され、その箇所にレジストの残滓が発生していた。
そこで次に、カバー部材を持ち上げた後、レジスト付き基板と基板保持台座を一緒に90度回転させた位置に、カバー部材を載置しなおした。この操作により、レジスト付き基板に対しカバー部材を回転させる前に間隔調整部材(凸部)とレジスト付き基板とが当接していた箇所と、レジスト付き基板に対しカバー部材を回転させた後に当接する箇所が変わるために、レジスト残滓を確実に除去することができる。
Next, the substrate holding pedestal is rotated at a rotation speed f1 (adjusted in the range of 200 to 750 rpm (500 rpm in the present embodiment)), and at the same time, the chemical solution is supplied while finely adjusting the supply amount from the chemical solution supply means (nozzle). The substrate holding pedestal was rotated for a rotation time t1 (adjusted in the range of 5 to 300 seconds (30 seconds in this embodiment)), so that the chemical solution dissolved and removed the unnecessary film portion at the peripheral edge of the substrate (first unnecessary film). Removal step).
Next, the supply of the chemical solution from the chemical solution supply means (nozzle) was stopped, and then the substrate holding base was rotated at a rotation speed f2 (adjusted in the range of 350 to 2500 rpm (2000 rpm in this embodiment)). Thereby, the part from which the unnecessary film is removed is dried (first drying step).
At this stage, the entry of the chemical solution is hindered at the place where the three spacing adjusting members (convex parts) arranged on the inner cover member are in contact with the substrate with resist, and resist residue is generated at that place. It was.
Therefore, after the cover member was lifted, the cover member was placed again at a position where the substrate with resist and the substrate holding base were rotated 90 degrees together. By this operation, the position where the interval adjusting member (convex portion) and the resist-attached substrate are in contact with each other before the cover member is rotated with respect to the resist-attached substrate, and the contact after the cover member is rotated with respect to the resist-attached substrate. Since the location changes, the resist residue can be surely removed.

さらに、基板保持部材とレジスト付き基板との当接していた箇所のレジスト残滓を除去するためには、カバー部材を持ち上げた後、カバー部材に対しレジスト付き基板を基板保持台座と一緒に90度回転させて、次に、基板を持ち上げ、基板保持台座のみをレジスト付き基板に対して90度回転させて、レジスト付き基板とカバー部材を基板保持台座に載置しなおす。この操作により、回転前に間隔調整部材とレジスト付き基板が当接していた箇所、および、基板保持部材とレジスト付き基板が当接していた箇所の双方が、この操作後に当接する箇所と異なるため、双方の箇所のレジスト残滓を確実に除去することができる。
そして、上述と同じ手順で、再度、薬液供給、不要膜除去、乾燥を実施する。(第2不要膜除去工程及び第2乾燥工程)
レジスト塗布、不要膜除去工程の後、熱処理等を施すことで、カバー部材や基板保持部材との当設箇所に不要なレジスト残滓が残らないので、基板の中央部に所望の有効領域にのみレジスト膜を形成したフォトマスクブランクスを得ることができた。
Further, in order to remove the resist residue at the place where the substrate holding member and the substrate with resist are in contact, after lifting the cover member, the substrate with resist is rotated 90 degrees together with the substrate holding base with respect to the cover member. Next, the substrate is lifted, and only the substrate holding pedestal is rotated 90 degrees with respect to the substrate with resist, and the substrate with resist and the cover member are placed again on the substrate holding pedestal. By this operation, both the location where the gap adjusting member and the substrate with resist were in contact before rotation, and the location where the substrate holding member and the substrate with resist were in contact are different from the locations where the contact is made after this operation. Resist residues at both locations can be removed reliably.
Then, the chemical solution supply, unnecessary film removal, and drying are performed again in the same procedure as described above. (Second unnecessary film removing step and second drying step)
By applying heat treatment after applying the resist and removing the unnecessary film, unnecessary resist residue does not remain at the location where the cover member or substrate holding member is placed. Therefore, resist is applied only to the desired effective area in the center of the substrate. A photomask blank having a film formed thereon was obtained.

<実施例2>
図7(2)は、フォトマスクブランクスの製造方法において、本発明の不要膜除去工程(露光・現像処理による場合)を説明するための図であり、フォトマスクブランクスの製造工程について、遮光膜等の薄膜を形成した後の一部を取り出したものである。露光・現像処理によるレジスト不要膜除去を採用した場合について、遮光膜等の薄膜を形成した後の主な工程としては、レジスト塗布(S201)、不要膜露光処理(S202)、不要膜現像処理(S203)、熱処理(S204)の工程からなる。
まず、遮光膜等の薄膜が形成された基板の主表面上にレジストが回転塗布され(S201)る。ここで、使用したレジスト種は、ポジ型高分子電子線描画露光用レジストであり、遠赤外線にも僅かに感度をもつZEP7000(日本ゼオン社製)である。
<Example 2>
FIG. 7 (2) is a diagram for explaining the unnecessary film removing step (in the case of exposure / development processing) of the present invention in the photomask blank manufacturing method. A part after the thin film is formed is taken out. When removing unnecessary resist film by exposure / development processing, the main steps after forming a thin film such as a light shielding film are as follows: resist coating (S201), unnecessary film exposure processing (S202), unnecessary film development processing ( S203) and heat treatment (S204).
First, a resist is spin-coated on the main surface of a substrate on which a thin film such as a light shielding film is formed (S201). Here, the resist type used is a positive type polymer electron beam lithography exposure resist, and is ZEP7000 (manufactured by Nippon Zeon Co., Ltd.) having a slight sensitivity to far infrared rays.

その後、該レジスト塗布されたレジスト付き基板を、後述する露光処理方法により、不要膜部分のみを露光し(S202)する。
その露光されたレジスト付き基板を上述の不要膜除去装置の基板保持台座に載置する。次に、基板保持台座に載置されたレジスト付き基板を、薬液案内部材である外カバー部材と、不要な部分以外に薬液が供給されないように設けられた遮蔽部材である内カバー部材とからなるカバー部材によって覆い、レジスト付き基板とカバー部材を一体として所定の回転数で回転させながら、基板周縁部の不要なレジスト膜部分に標準現像液(ZED400(日本ゼオン社製))を供給し、その後直ちに現像液に代えて標準リンス液ZMD-Bを供給して現像除去部をリンスした。次いで、リンス液の供給を止め、前記所定の回転数より高い回転数で回転させることで、不要膜が除去された部位は回転乾燥されて、基板周縁部の不要なレジスト膜の除去は完了する(S203)。
上述の不要膜部分のみに露光する露光方法としては以下のように行った。焦点距離10mmの集光レンズを先端に装着した石英ファイバー製ライトガイド(10mmφ)を備えた水銀ランプを露光光源とし、上記焦点部に3mm×3mmの正方形の開口部を持つステンシルマスクを取り付け、このステンシルマスク(露光窓)のうち約2mmが基板端から基板中心方向に重なるように、かつ、上記基板の上面3mmの位置に設置した。
Thereafter, only the unnecessary film portion of the resist-coated substrate coated with the resist is exposed by an exposure processing method to be described later (S202).
The exposed substrate with resist is placed on the substrate holding base of the unnecessary film removing apparatus. Next, the resist-mounted substrate placed on the substrate holding base is composed of an outer cover member that is a chemical solution guide member and an inner cover member that is a shielding member provided so that no chemical solution is supplied to other than unnecessary portions. Cover with the cover member, and supply the standard developer (ZED400 (manufactured by ZEON Corporation)) to the unnecessary resist film part at the peripheral edge of the substrate while rotating the substrate with the resist and the cover member as a unit at a predetermined rotation speed, and then Immediately instead of the developing solution, the standard rinsing solution ZMD-B was supplied to rinse the developing removal portion. Next, the supply of the rinsing liquid is stopped, and the substrate is rotated at a rotation speed higher than the predetermined rotation speed, so that the portion where the unnecessary film is removed is rotationally dried, and the removal of the unnecessary resist film on the peripheral edge of the substrate is completed. (S203).
An exposure method for exposing only the above-described unnecessary film portion was performed as follows. A mercury lamp equipped with a quartz fiber light guide (10 mmφ) fitted with a condenser lens with a focal length of 10 mm at the tip is used as an exposure light source, and a stencil mask having a 3 mm × 3 mm square opening is attached to the focal part. The stencil mask (exposure window) was placed at a position of 3 mm above the substrate so that about 2 mm overlapped from the substrate end toward the substrate center.

次いで、上記露光光源を点燈すると同時に、走査手段によってレジスト付き基板を毎秒約10mmの速度で上記露光窓直下を移動させた。レジスト付き基板の2辺の露光を終了した後、レジスト付き基板を90度回転させて、他の2辺を同様に露光し、レジスト付き基板4辺すべてを露光することにより、不要膜部分のみの露光処理を行った。
尚、上記不要膜現像処理は、図8に示すフローチャートに従って、有機溶剤の代わりに現像液に変えた以外は、実施例1と同じ処理条件(回転数、回転時間))で行った。
続いて、不要膜現像処理工程(第1不要膜除去工程、第1乾燥工程)におけるカバー部材とレジスト付き基板が当設していた箇所、及び基板保持部材とレジスト付き基板とが当接していた箇所のレジスト残滓を除去するために、カバー部材を持ち上げた後、カバー部材に対しレジスト付き基板を基板保持台座と一緒に90度回転させて、次に、基板を持ち上げ、基板保持台座のみをレジスト付き基板に対して90度回転させて、レジスト付き基板とカバー部材を基板保持台座に載置しなおして、第2不要膜除去工程、第2乾燥工程を行った。
その後、熱処理を施す(S103)ことにより、レジストが基板中央の所望の有効領域のみに形成されたフォトマスクブランクスを得ることができる。
その結果、実施例1と同様に、不要膜現像処理工程におけるレジスト付き基板に対する間隔調整部材や基板保持部材との当設箇所に不要なレジスト残滓が残らないので、基板の中央部に所望の有効領域にのみレジスト膜を形成したフォトマスクブランクスを得ることができる。
Next, the exposure light source was turned on, and at the same time, the substrate with resist was moved under the exposure window at a speed of about 10 mm per second by the scanning means. After the exposure of the two sides of the substrate with resist is completed, the substrate with resist is rotated 90 degrees, the other two sides are exposed in the same manner, and all four sides of the substrate with resist are exposed, so that only unnecessary film portions are exposed. An exposure process was performed.
The unnecessary film development processing was performed under the same processing conditions (rotation speed, rotation time) as in Example 1 except that the developing solution was used instead of the organic solvent in accordance with the flowchart shown in FIG.
Subsequently, the portion where the cover member and the substrate with resist in the unnecessary film development processing step (first unnecessary film removing step, first drying step) were in contact, and the substrate holding member and the substrate with resist were in contact with each other. In order to remove the resist residue at the location, after the cover member is lifted, the substrate with resist is rotated 90 degrees together with the substrate holding base with respect to the cover member, and then the substrate is lifted and only the substrate holding base is registered. The substrate with the resist and the cover member were rotated by 90 degrees with respect to the attached substrate, and the second unnecessary film removing step and the second drying step were performed.
Thereafter, by performing heat treatment (S103), a photomask blank in which a resist is formed only in a desired effective region at the center of the substrate can be obtained.
As a result, as in Example 1, unnecessary resist residue does not remain at the position where the gap adjusting member or the substrate holding member is placed on the resist-coated substrate in the unnecessary film development processing step. Photomask blanks in which a resist film is formed only in the region can be obtained.

<比較例>
図9の不要膜除去装置を用いて、遮光膜等の薄膜が形成された基板の主表面上にレジストが塗布形成されたレジスト付き基板の基板周縁部の不要膜を除去した。レジストは、実施例1及び2と同じポジ型高分子型電子線描画用レジストであるZEP7000(日本ゼオン社製)を使用した。また、不要膜除去工程のフローチャートは、図8における第1不要膜除去工程、第1乾燥工程のみを行った以外は、実施例1と同様の工程で不要膜を除去した。その結果、図9の不要膜除去装置は、遮蔽部材に形成された基板周縁部の上に位置する孔から溶剤が供給されるようにしているが、外カバー部材がないため、回転により生じる遠心力により、薬液供給手段から供給される溶剤の多くは遮蔽部材に形成された孔(即ち遮蔽部材と基板とで形成される間隙)に流れにくい。その結果、溶剤の供給不足により、除去できなかった部分が発生して除去部分と他の部分との境界がギザギザ状態になってしまった。カバー部材とレジスト付き基板表面との間隔を調整する部材として紐状体(糸)を使用しているが、この紐状体(糸)がレジスト付き基板に当接していた箇所、及び基板保持部材が当接していた箇所に不要なレジスト残滓があった。
<Comparative example>
Using the unnecessary film removing apparatus shown in FIG. 9, the unnecessary film on the peripheral portion of the substrate with the resist on which the resist was applied and formed on the main surface of the substrate on which the thin film such as the light shielding film was formed was removed. The resist used was ZEP7000 (manufactured by Zeon Corporation), which is the same positive polymer type electron beam drawing resist as in Examples 1 and 2. Further, in the flowchart of the unnecessary film removal process, the unnecessary film was removed by the same process as in Example 1 except that only the first unnecessary film removal process and the first drying process in FIG. 8 were performed. As a result, the unnecessary film removing apparatus in FIG. 9 is configured such that the solvent is supplied from the hole located on the peripheral edge of the substrate formed in the shielding member, but there is no outer cover member. Due to the force, most of the solvent supplied from the chemical solution supply means hardly flows into the hole formed in the shielding member (that is, the gap formed between the shielding member and the substrate). As a result, due to insufficient supply of the solvent, a portion that could not be removed occurred, and the boundary between the removed portion and the other portion became jagged. A string-like body (yarn) is used as a member for adjusting the distance between the cover member and the substrate surface with resist, and the place where the string-like body (yarn) is in contact with the substrate with resist and the substrate holding member There was an unnecessary resist residue in the place where the contact was made.

以上、実施例1,2及び比較例に示すように、実施例1、2においては、不要膜を除去した後の基板周縁部のレジスト残滓がないので、レジスト残滓が剥離することによるフォトマスクブランクスの表面欠陥の発生を防止することができる。一方、比較例の場合、不要膜を除去した後の基板周縁部のレジスト残滓があるため、このレジスト残滓が剥離・脱落することによるフォトマスクブランクス自身あるいは各種処理装置に付着し、最終的にフォトマスクブランクスを原材料とする製品であるフォトマスクの欠陥あるいは製造歩留の低下を防止することができない。
ここで、上記実施例ではレジスト付き基板に対するカバー部材及び/又は基板保持部材の回転は1回であったが、3回以上の不要膜除去工程、乾燥工程を行う場合、カバー部材及び/又は基板保持部材の回転処理を2回以上行ってもかまわない。
As described above, in Examples 1 and 2 and Comparative Example, in Examples 1 and 2, there is no resist residue at the peripheral edge of the substrate after the unnecessary film is removed. Generation of surface defects can be prevented. On the other hand, in the case of the comparative example, since there is a resist residue at the peripheral edge of the substrate after the unnecessary film is removed, the resist residue adheres to the photomask blank itself or various processing apparatuses due to peeling and dropping, and finally the photo resist It is impossible to prevent defects in the photomask, which is a product made from mask blanks, or a decrease in manufacturing yield.
Here, in the above embodiment, the rotation of the cover member and / or the substrate holding member with respect to the resist-coated substrate was performed once, but when the unnecessary film removing step and the drying step are performed three times or more, the cover member and / or the substrate The holding member may be rotated twice or more.

また、上記実施例1ではレジストを溶解する溶剤として、アセトンを用いたが、これに限られず、レジストを溶解できる溶剤等、不要膜を溶解除去できるものであればどのようなものでもよい。
カバー部材(遮蔽部材である内カバー部材、薬液案内部材である外カバー部材を構成する材料としては、熱を伝達しにくく、薬液に対する耐性を有し、所定の機械的強度を有するものであればどのようなものであってもよい。例えば、樹脂材料、ガラス材料、セラミックス材料およびこれらの複合材料等をあげることができる。なかでも比較的熱伝達しにくく、加工が容易でかつ軽量化が容易な樹脂材料が好ましい。また、カバー部材の基板表面の不要な膜部分以外の領域を覆う部分を上記材料で構成することが好ましい。
また、上記実施例1,2では、ポジ型高分子型電子線描画露光用レジストを用いたが、これに限らず、ネガ型や、化学増幅型レジスト、レーザー描画露光用レジストでも適用できることは言うまでもない。
In the first embodiment, acetone is used as the solvent for dissolving the resist. However, the present invention is not limited to this, and any solvent that can dissolve and remove unnecessary films, such as a solvent that can dissolve the resist, may be used.
As a material constituting the cover member (the inner cover member which is a shielding member and the outer cover member which is a chemical liquid guide member), any material can be used as long as it is difficult to transmit heat, has resistance to chemical liquid, and has a predetermined mechanical strength. For example, a resin material, a glass material, a ceramic material, and a composite material of these materials can be used, among others, it is relatively difficult to transfer heat, easy to process, and easy to reduce weight. In addition, it is preferable that a portion covering a region other than an unnecessary film portion on the substrate surface of the cover member is made of the above material.
In Examples 1 and 2, the positive polymer type electron beam lithography exposure resist is used. However, the present invention is not limited to this, and it is needless to say that the present invention can be applied to a negative type, a chemically amplified resist, and a laser lithography exposure resist. Yes.

さらに、上記実施例では 遮光膜上にレジスト膜を形成するフォトマスクブランクの製造方法の場合に適用した例について説明したが、これは、レジスト膜の下(即ち遮光膜の上)にレジスト下地反射防止膜(BARC)等を形成し、また、レジスト膜上に導電膜あるいは保護膜等を形成したフォトマスクブランクス製造方法の場合にも適用できる。その場合、BARC(レジスト下地膜)、レジスト膜、導電膜あるいは保護膜(レジスト上層膜)、実施例1あるいは2に記述の方法を例に、それぞれについて不要膜の除去を実施することができる。また、その場合、遮光膜を形成した基板の他、反射膜と吸収体等を積層した反射型マスク用基板等であってもよい。また、透光性基板上にSOG膜を形成し、SOG膜上に遮光膜パターンを形成するようにした位相シフトマスクブランクの製造方法の場合にも適用できる。その場合、遮光膜の外に透明導電膜、エッチングストッパー膜等の膜が設けられたものであってもよい。
さらに、例えば、磁気ディスク媒体の保護膜や潤滑膜の塗布、カラーフィルターの保護膜を塗布する際に形成される不要膜の除去、あるいは、液晶ディスプレー用基板上の配線の電極部に形成される絶縁膜を除去する場合にも適用できる。 また、例えば、不要膜がレジストの場合は、薬液としてレジストが可溶なケトン、エステル、芳香族炭化水素、ハロゲン化炭化水素、エーテル等の液体を用いることができる。
Further, in the above embodiment, an example applied to the method of manufacturing a photomask blank in which a resist film is formed on a light shielding film has been described. The present invention can also be applied to a photomask blank manufacturing method in which a prevention film (BARC) or the like is formed and a conductive film or a protective film is formed on the resist film. In that case, the BARC (resist undercoat film), resist film, conductive film or protective film (resist upper layer film), and the method described in Example 1 or 2 can be used as examples to remove unnecessary films. In that case, in addition to the substrate on which the light shielding film is formed, a reflective mask substrate in which a reflective film and an absorber or the like are laminated may be used. The present invention can also be applied to a method of manufacturing a phase shift mask blank in which an SOG film is formed on a light-transmitting substrate and a light shielding film pattern is formed on the SOG film. In that case, a film such as a transparent conductive film or an etching stopper film may be provided outside the light shielding film.
Further, for example, it is formed on the electrode part of the wiring on the substrate for liquid crystal display, or the removal of an unnecessary film formed when the protective film or lubricating film of the magnetic disk medium is applied, or the protective film of the color filter is applied. It can also be applied when removing the insulating film. For example, when the unnecessary film is a resist, a liquid such as a ketone, ester, aromatic hydrocarbon, halogenated hydrocarbon, or ether in which the resist is soluble can be used as the chemical solution.

また、熱処理後の塗布膜は溶けにくいので、上記実施例1、2では、熱処理する前に不要な膜の除去を行ったが、除去対象の膜種によっては、熱処理後に溶解が可能な場合もある。また、薬液供給手段を設ける位置は、上記実施例に限られるものではない。
なお、上記実施例では、基板とカバー部材とを一体にして回転させる例を掲げたがこれは必ずしも回転させる必要はない。ただし、回転させたほうが薬液を比較的早くかつ均一に間隙中に拡げさせることができるので好ましい。
さらに、カバー部材として上記実施例では、正方形状の基板に形成された塗布膜(レジスト膜)の周縁部を除去して正方形の塗布膜を残存させる例を掲げたが、基板の形状および残存させる塗布膜の形状は、正方形に限られるものではなく、円形、三角形、多角形その他任意の形状でもよい。その場合には、カバー部材の薬液供給面と非供給面との形状をそのように形成すればよく、基板とカバー部材および基板保持台座との回転角はそれに合せて選択すればよい。
Also, since the coating film after heat treatment is difficult to dissolve, in Examples 1 and 2 above, unnecessary film was removed before heat treatment. However, depending on the type of film to be removed, dissolution may be possible after heat treatment. is there. The position where the chemical solution supply means is provided is not limited to the above embodiment.
In the above-described embodiment, an example in which the substrate and the cover member are rotated together is described, but this does not necessarily need to be rotated. However, the rotation is preferable because the chemical solution can be spread in the gap relatively quickly and uniformly.
Further, in the above embodiment, the cover member is an example in which the peripheral portion of the coating film (resist film) formed on the square substrate is removed to leave the square coating film, but the shape and the substrate of the substrate are left. The shape of the coating film is not limited to a square, and may be a circle, a triangle, a polygon, or any other shape. In that case, the shape of the chemical solution supply surface and the non-supply surface of the cover member may be formed as such, and the rotation angles of the substrate, the cover member, and the substrate holding base may be selected accordingly.

本発明の不要膜除去装置にレジスト付き基板をセットした状態における不要膜除去装置の構造を示す断面図である。It is sectional drawing which shows the structure of the unnecessary film removal apparatus in the state which set the board | substrate with a resist to the unnecessary film removal apparatus of this invention. 本発明に用いる内カバー部材と基板との当接部の詳細図である。It is detail drawing of the contact part of the inner cover member and board | substrate used for this invention. カバー部材を回転させる不要膜除去方法における間隔調整用凸部の設置箇所を説明する図である。It is a figure explaining the installation location of the convex part for space | interval adjustment in the unnecessary film | membrane removal method which rotates a cover member. カバー部材を回転させない不要膜除去方法における間隔調整用凸部の移動方法を説明する図である。It is a figure explaining the movement method of the convex part for space | interval adjustment in the unnecessary film | membrane removal method which does not rotate a cover member. 本発明に用いる基板保持台座および基板保持部材を説明する図である。It is a figure explaining the board | substrate holding base and board | substrate holding member which are used for this invention. 本発明に用いる基板保持台座の回転方法を説明する図である。It is a figure explaining the rotation method of the board | substrate holding base used for this invention. 本発明の不要膜除去工程(薬液のみによる場合および露光・現像処理を利用する場合)を説明する図である。It is a figure explaining the unnecessary film | membrane removal process (when using only a chemical | medical solution and using exposure / development processing) of this invention. 本発明における不要膜除去工程の実施例を示すフローチャートである。It is a flowchart which shows the Example of the unnecessary film | membrane removal process in this invention. 従来の不要膜除去装置の構造を示す断面図である。It is sectional drawing which shows the structure of the conventional unnecessary film | membrane removal apparatus. 本発明の不要膜除去装置の変形例を示す断面図である。It is sectional drawing which shows the modification of the unnecessary film | membrane removal apparatus of this invention. 本発明における凸部の移動機構を例示する図である。It is a figure which illustrates the movement mechanism of the convex part in this invention.

符号の説明Explanation of symbols

1 基板
2 レジスト
3 外カバー部材
4 内カバー部材
5 基板保持部材
6 薬液供給手段
7 外カバー部材と内カバー部材を接続する接続部材
8 凸部
9 ノズル
DESCRIPTION OF SYMBOLS 1 Board | substrate 2 Resist 3 Outer cover member 4 Inner cover member 5 Substrate holding member 6 Chemical solution supply means 7 Connection member 8 which connects outer cover member and inner cover member 8 Convex part 9 Nozzle

Claims (6)

基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
基板を面内回転するように前記基板を保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、
前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板に対し該基板表面の中心を原点として前記遮蔽部材を所定角度回転したときに、回転前の間隔調整部材の設置位置と重ならない位置とし、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate the substrate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The shielding member is provided with three or more spacing adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. And
The installation position of the spacing adjustment member is a position that is not arranged in a straight line when the installation position is connected by a straight line, and the shielding member is rotated by a predetermined angle with respect to the substrate with the center of the substrate surface as the origin And the position that does not overlap with the installation position of the spacing adjustment member before rotation,
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.
基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
基板を面内回転するように前記基板を保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中を伝わって間隙中にのみ広がることが可能な大きさになるように前記基板主表面に対向して3箇所以上の間隔調整部材が前記遮蔽部材に設けられており、
前記間隔調整部材の設置位置が、該設置位置を直線で結んだときに一直線上に配置されない位置とするとともに、前記基板側面方向に沿って所定量平行に移動する移動機構を設け、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate the substrate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The shielding member is provided with three or more spacing adjustment members facing the substrate main surface so that the gap has a size that allows the chemical solution to propagate through the gap and spread only in the gap. And
An installation position of the interval adjustment member is a position that is not arranged on a straight line when the installation position is connected by a straight line, and a moving mechanism that moves in parallel along the substrate side surface by a predetermined amount is provided.
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.
基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給して不要な膜部分を除去する不要膜除去装置であって、
該不要膜除去装置は、
前記基板を面内回転するように保持する基板保持手段と、
前記薬液を供給する薬液供給手段と、
前記基板主表面の除去領域において前記主表面と一定の間隙が形成され、且つ前記基板主表面の非除去領域において、前記間隙よりも大きい空間が形成されるように前記基板主表面を覆う遮蔽部材と、
前記間隙は、前記薬液が間隙中をつたわって間隙中にのみ広がることが可能な大きさに設定されており、
前記基板保持手段は、基板の底面、及び側面における複数の位置で保持するように複数の基板保持部材を有し、該基板保持部材の設置位置が、前記基板保持部材に対し前記基板を所定角度回転したときに、回転前の基板保持部材の設置位置と重ならない位置とし、
前記遮蔽部材は、前記基板保持手段とともに回転自在となるように配設されていることを特徴とする不要膜除去装置。
An unnecessary film removing apparatus that removes an unnecessary film portion by supplying a chemical solution only to an unnecessary portion of a film formed on a substrate surface including a peripheral portion of the substrate,
The unnecessary film removing apparatus is
Substrate holding means for holding the substrate so as to rotate in-plane;
Chemical supply means for supplying the chemical,
A shielding member that covers the substrate main surface such that a certain gap is formed with the main surface in the removal region of the substrate main surface, and a space larger than the gap is formed in the non-removal region of the substrate main surface. When,
The gap is set to a size that allows the drug solution to pass through the gap and spread only in the gap.
The substrate holding means has a plurality of substrate holding members so as to hold the substrate at a plurality of positions on a bottom surface and a side surface of the substrate, and the substrate holding member is installed at a predetermined angle with respect to the substrate holding member. When rotated, set the position so that it does not overlap with the installation position of the substrate holding member before rotation,
The unnecessary film removing apparatus, wherein the shielding member is disposed so as to be rotatable together with the substrate holding means.
請求項1に記載の不要膜除去装置を用いた不要膜除去方法であって、前記基板保持手段に基板を載置し、前記基板及び前記遮蔽部材をともに回転させながら、前記薬液供給手段より薬液を供給し、前記遮蔽部材の外壁を伝わって基板周縁部を含む基板表面に形成された膜のうち不要な部分のみに薬液を供給することにより、不要な膜部分を除去した後に、前記基板に対し該基板主表面の中心を原点として前記遮蔽部材を所定角度回転させて、回転前の間隔調整部材と基板が当接していた箇所に形成された前記不要な膜部分の除去を行うことを特徴とする不要膜除去方法。   2. An unnecessary film removing method using the unnecessary film removing apparatus according to claim 1, wherein a substrate is placed on the substrate holding means, and the chemical solution is supplied from the chemical solution supply means while rotating the substrate and the shielding member together. After removing the unnecessary film portion by supplying the chemical solution only to the unnecessary portion of the film formed on the substrate surface including the peripheral portion of the substrate through the outer wall of the shielding member, the substrate is applied to the substrate. On the other hand, by rotating the shielding member by a predetermined angle with the center of the main surface of the substrate as the origin, the unnecessary film portion formed at a position where the interval adjusting member before the rotation is in contact with the substrate is removed. An unnecessary film removing method. 請求項2に記載の不要膜除去装置を用いた不要膜除去方法であって、前記基板保持手段の基板保持部材に基板を載置し、前記基板及び前記遮蔽部材をともに回転させながら、前記薬液供給手段より薬液を供給し、前記遮蔽部材の外壁を伝わって基板周縁部を含む基板表面に形成された膜のうち不要な膜部分のみに薬液を供給することにより、不要な膜部分を除去した後に、前記基板に対し該基板主表面の中心を原点として前記基板保持手段を所定角度回転させて、回転前の基板保持部材と基板が当接していた箇所に形成された前記不要な膜部分の除去を行うことを特徴とする不要膜除去方法。   3. An unnecessary film removing method using the unnecessary film removing apparatus according to claim 2, wherein a substrate is placed on a substrate holding member of the substrate holding means, and the chemical solution is rotated while rotating the substrate and the shielding member together. The chemical solution is supplied from the supply means, and the unnecessary film portion is removed by supplying the chemical solution only to the unnecessary film portion of the film formed on the substrate surface including the peripheral edge portion of the substrate through the outer wall of the shielding member. Later, the substrate holding means is rotated by a predetermined angle with respect to the substrate as the origin at the center of the main surface of the substrate, and the unnecessary film portion formed at the position where the substrate holding member before rotation and the substrate are in contact with each other A method for removing an unnecessary film, characterized by performing removal. 透光性基板に遮光膜等の膜を形成する膜形成工程を有するフォトマスクブランク製造方法において、前記膜形成工程において不要な部分に形成された不要膜を請求項4または請求項5に記載の不要膜除去方法で除去する不要膜除去工程を有することを特徴とするフォトマスクブランクの製造方法。
6. The photomask blank manufacturing method having a film forming step of forming a film such as a light shielding film on a light-transmitting substrate, wherein an unnecessary film formed in an unnecessary portion in the film forming step is defined in claim 4 or 5. A method for producing a photomask blank, comprising a step of removing an unnecessary film that is removed by an unnecessary film removing method.
JP2005307970A 2005-10-24 2005-10-24 Apparatus and method for removing unwanted film, and method for manufacturing photomask blank Pending JP2006139271A (en)

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US8414708B2 (en) 2009-08-03 2013-04-09 Samsung Electronics Co., Ltd. Method and apparatus for cleaning photomask
CN106315113A (en) * 2016-08-23 2017-01-11 重庆墨希科技有限公司 Device and method for continuously and automatically removing graphene in binding area

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JP2000269178A (en) * 1999-03-15 2000-09-29 Nec Corp Method and apparatus for etching removal as well as method and apparatus for cleaning
JP2000294527A (en) * 1999-04-01 2000-10-20 Nec Corp Method for processing wafer and its processor
JP2001259502A (en) * 2000-03-15 2001-09-25 Hoya Corp Method for removing unnecessary film and device therefor, and method for producing photomask blank

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JP2000269178A (en) * 1999-03-15 2000-09-29 Nec Corp Method and apparatus for etching removal as well as method and apparatus for cleaning
JP2000294527A (en) * 1999-04-01 2000-10-20 Nec Corp Method for processing wafer and its processor
JP2001259502A (en) * 2000-03-15 2001-09-25 Hoya Corp Method for removing unnecessary film and device therefor, and method for producing photomask blank

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8414708B2 (en) 2009-08-03 2013-04-09 Samsung Electronics Co., Ltd. Method and apparatus for cleaning photomask
US9122177B2 (en) 2009-08-03 2015-09-01 Samsung Electronics Co., Ltd. Apparatus for cleaning photomask
CN106315113A (en) * 2016-08-23 2017-01-11 重庆墨希科技有限公司 Device and method for continuously and automatically removing graphene in binding area
CN106315113B (en) * 2016-08-23 2018-10-12 重庆墨希科技有限公司 The continuous device and method for automatically removing binding region graphene

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