JP2006007884A - Cowl structure of vehicle - Google Patents

Cowl structure of vehicle Download PDF

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Publication number
JP2006007884A
JP2006007884A JP2004185530A JP2004185530A JP2006007884A JP 2006007884 A JP2006007884 A JP 2006007884A JP 2004185530 A JP2004185530 A JP 2004185530A JP 2004185530 A JP2004185530 A JP 2004185530A JP 2006007884 A JP2006007884 A JP 2006007884A
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cowl
wall portion
absorbing member
vehicle
windshield
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JP2004185530A
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JP4354344B2 (en
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Yusuke Matsumoto
裕介 松本
Ayaka Kagami
綾加 各務
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Toyota Industries Corp
Toyota Motor Corp
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Toyota Industries Corp
Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cowl structure of a vehicle capable of restraining vibration of a windshield, and capable of effectively supporting the windshield with a simple supporting structure of a cowl. <P>SOLUTION: An impact absorbing member 20 is provided between a cowl lower 16 extending to an engine room 12 side along an upper edge of a dash panel 13 like a shelf and a cowl outer 18 protruding like a shelf to a vehicle front side from an upper edge of a cowl inner 17 extending from a rear end of the cowl lower 16 to the upper part. When impact load F acts on the cowl 11 from the upper part, the impact absorbing member 20 is deformed and absorbs the impact. At least an upper side of a columnar part 20a of the impact absorbing member 20 extends to the direction perpendicularly crossing a lower part of the windshield 21 supported by the cowl outer 18, and an application position of an adhesive 23 for adhering the lower part of the windshield 21 to an upper surface of the cowl outer 18 can be confronted with the columnar part 20a. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、車両のカウル構造に係り、詳しくは物が上から当たったときに変形して衝撃を吸収するカウル構造に関する。   The present invention relates to a cowl structure of a vehicle, and more particularly to a cowl structure that deforms and absorbs an impact when an object hits from above.

この種のカウル構造として、図5に示すように、ダッシュパネル51の上縁に沿って設けられた閉断面のカウル52に、屈曲部53と、屈曲部53の先端に形成した閉断面構造のボックス部54とからなり、フロントガラス55の下縁を支持させるようにしたガラスサポート部56を設けたものがある(例えば、特許文献1参照。)。フロントガラス55は接着剤57を介してガラスサポート部56に支持されている。このカウル構造では、物がフロントガラス55の下端に当たって衝撃荷重F(矢印)が作用すると、ガラスサポート部56の屈曲部53が変形してボックス部54が下方へ変位し、その間に衝撃を吸収するようにしている。
特開平11−321709号公報(明細書の段落[0011]〜[0017]、図2)
As this type of cowl structure, as shown in FIG. 5, a closed section cowl 52 provided along the upper edge of the dash panel 51 has a bent section 53 and a closed section structure formed at the tip of the bent section 53. There is one provided with a glass support portion 56 that includes a box portion 54 and supports the lower edge of the windshield 55 (see, for example, Patent Document 1). The windshield 55 is supported on the glass support portion 56 via an adhesive 57. In this cowl structure, when an object hits the lower end of the windshield 55 and an impact load F (arrow) acts, the bent portion 53 of the glass support portion 56 is deformed and the box portion 54 is displaced downward, and the impact is absorbed during that time. Like that.
JP 11-321709 A (paragraphs [0011] to [0017] in FIG. 2, FIG. 2)

特許文献1のカウル構造では、フロントガラス55の荷重及び物が当たったときの衝撃荷重F(矢印)等は、フロントガラス55をガラスサポート部56に支持する接着剤57を介して作用する。衝撃荷重Fはフロントガラス55の面と垂直な方向で接着剤57に作用し、その方向はガラスサポート部56を構成する板材の面に対しても垂直方向となり、ガラスサポート部56は屈曲部53を支点として撓み易い構造となっている。また、この構成では、接着剤57を介してガラスサポート部56に作用する荷重は、ガラスサポート部56に対してガラスサポート部56を構成する板材の厚さ方向で、かつガラスサポート部56の支点から離れた位置に作用するため、ガラスサポート部56の撓みが大きくなる。そのため、カウルを頑丈にしないと走行中のフロントガラスの振動をカウルが支えきれず、結果的にフロントガラスの振動を抑制できなくなるという問題がある。また、特許文献1のカウル構造は部品の種類が多く、構造が複雑になるという問題もある。   In the cowl structure of Patent Document 1, the load on the windshield 55 and the impact load F (arrow) when the object hits the gap act via the adhesive 57 that supports the windshield 55 on the glass support portion 56. The impact load F acts on the adhesive 57 in a direction perpendicular to the surface of the windshield 55, and the direction is also perpendicular to the surface of the plate material constituting the glass support portion 56. The glass support portion 56 is bent at the bent portion 53. It becomes the structure which is easy to bend using as a fulcrum. Further, in this configuration, the load acting on the glass support portion 56 via the adhesive 57 is in the thickness direction of the plate material constituting the glass support portion 56 with respect to the glass support portion 56 and the fulcrum of the glass support portion 56. Therefore, the glass support portion 56 is greatly bent. Therefore, unless the cowl is made strong, there is a problem that the cowl cannot fully support the vibration of the windshield during traveling, and as a result, the vibration of the windshield cannot be suppressed. In addition, the cowl structure of Patent Document 1 has a problem that there are many types of parts and the structure becomes complicated.

本発明は前記の問題に鑑みてなされたものであって、その目的は簡単な構成で、フロントガラスの振動を抑制でき、フロントガラスを効率良く支持することができる車両のカウル構造を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a vehicle cowl structure that can suppress vibration of the windshield and can efficiently support the windshield with a simple configuration. It is in.

前記の目的を達成するため、請求項1に記載の発明は、車両のエンジンルームと車室とを仕切る縦壁状のダッシュパネルの上縁に沿って車幅方向に延び、車室側からエンジンルーム側へ棚状に延びる底壁部と、車室側にて前記底壁部より上方に延びる縦壁部と、前記縦壁部の上縁から車両前側に棚状に張り出す上壁部とを備えている。そして、カウルに上方から衝撃荷重が作用したときに変形して衝撃を吸収する衝撃吸収部材が、前記上壁部と前記底壁部との間又は前記上壁部と前記縦壁部との間に設けられている。前記衝撃吸収部材は、少なくともその柱状部の上側が前記上壁部に支持されるフロントガラスの下部と直交する方向に延び、かつフロントガラスの下部を前記上壁部の上面に接着する接着剤の塗布位置が、前記柱状部と対向可能に形成されている。   In order to achieve the above-mentioned object, the invention according to claim 1 extends in the vehicle width direction along the upper edge of the vertical wall-shaped dash panel that partitions the engine room and the vehicle compartment of the vehicle, and the engine from the vehicle compartment side. A bottom wall portion that extends in a shelf shape toward the room side, a vertical wall portion that extends above the bottom wall portion on the vehicle compartment side, and an upper wall portion that protrudes in a shelf shape from the upper edge of the vertical wall portion to the vehicle front side It has. An impact absorbing member that deforms and absorbs an impact when an impact load is applied to the cowl from above is provided between the upper wall portion and the bottom wall portion or between the upper wall portion and the vertical wall portion. Is provided. The shock absorbing member is an adhesive that extends in a direction orthogonal to the lower part of the windshield supported at the upper wall part at least on the upper side of the columnar part, and adheres the lower part of the windshield to the upper surface of the upper wall part. The application position is formed to be able to face the columnar part.

この発明では、フロントガラスを介して上方からカウルに衝撃荷重が作用した際、上壁部が変形するとともに、衝撃吸収部材が屈曲変形して衝撃が吸収される。また、衝撃荷重の大きさによっては、縦壁部も屈曲変形して衝撃が吸収される。衝撃荷重は接着剤を介して上壁部に作用し、その方向が衝撃吸収部材の柱状部の上側の延びる方向と一致した状態で衝撃吸収部材に作用するため、衝撃吸収部材は衝撃荷重を効率良く担う。また、走行中に車体が振動した場合、フロントガラスの下部を上壁部の上面に接着する接着剤の塗布位置が、前記柱状部と対向しない位置の場合は上壁部の撓みが大きくなってフロントガラスの振動が大きくなる。しかし、この発明では、接着剤を介して荷重が柱状部の上端に垂直に作用する状態となるため、上壁部がフロントガラスを簡易かつ堅固に支持でき、フロントガラスの振動が抑制される。   In the present invention, when an impact load is applied to the cowl from above via the windshield, the upper wall portion is deformed and the impact absorbing member is bent and deformed to absorb the impact. Further, depending on the magnitude of the impact load, the vertical wall portion is also bent and deformed to absorb the impact. The impact load acts on the upper wall portion via the adhesive, and the impact absorption member acts on the impact absorption member in a state where the direction coincides with the extending direction on the upper side of the columnar portion of the impact absorption member. Take good care. Also, when the vehicle body vibrates during traveling, if the adhesive application position for bonding the lower part of the windshield to the upper surface of the upper wall part is a position that does not face the columnar part, the deflection of the upper wall part becomes large. Windshield vibration increases. However, in this invention, since the load is in a state of acting perpendicularly to the upper end of the columnar portion via the adhesive, the upper wall portion can support the windshield easily and firmly, and vibration of the windshield is suppressed.

請求項2に記載の発明は、請求項1に記載の発明において、前記衝撃吸収部材は、前記柱状部の途中で前側に凸となるように屈曲して形成されている。フロントガラスを介して上方からカウルに衝撃荷重が作用した際、衝撃荷重の大きさによっては、縦壁部が前側に突出するように屈曲変形する場合がある。そのため、衝撃吸収部材が後側に凸となるように屈曲する構成の場合は、衝撃吸収部材が縦壁部と干渉しないように屈曲位置を設定する必要があり、設計の自由度が低くなる。しかし、この発明では、衝撃吸収部材は、前記柱状部の途中で前側に凸となるように屈曲して形成されているため、衝撃吸収部材は前側に突出するように変形する状態となり、縦壁部と干渉しない。従って、設計の自由度が低くなるのを回避できる。   According to a second aspect of the present invention, in the first aspect of the present invention, the shock absorbing member is formed to be bent so as to protrude forward in the middle of the columnar portion. When an impact load acts on the cowl from above via the windshield, depending on the magnitude of the impact load, the vertical wall portion may be bent and deformed so as to protrude forward. Therefore, in the case of a configuration in which the impact absorbing member is bent so as to protrude rearward, it is necessary to set the bending position so that the impact absorbing member does not interfere with the vertical wall portion, and the degree of freedom in design is reduced. However, in this invention, since the shock absorbing member is bent and formed so as to protrude forward in the middle of the columnar portion, the shock absorbing member is deformed so as to protrude forward, and the vertical wall Does not interfere with the part. Therefore, it is possible to avoid a low degree of design freedom.

請求項3に記載の発明は、請求項1又は請求項2に記載の発明において、前記衝撃吸収部材は、前記上壁部、縦壁部及び底壁部と別体に形成され、前記上壁部と前記底壁部との間又は前記上壁部と前記縦壁部との間に固定されている。衝撃吸収部材が上壁部又は底壁部等と一体に形成された構成では、衝撃吸収部材の数や形状等を変更するには、上壁部又は底壁部等を加工する金型全体を変更する必要があり、変更が難しくコストも高くなる。しかし、衝撃吸収部材が上壁部、縦壁部及び底壁部と別体に形成されるこの発明の構成では、それらの変更が容易になる。   The invention according to claim 3 is the invention according to claim 1 or 2, wherein the shock absorbing member is formed separately from the upper wall portion, the vertical wall portion, and the bottom wall portion, and the upper wall. It is being fixed between a part and the said bottom wall part, or between the said upper wall part and the said vertical wall part. In the configuration in which the shock absorbing member is formed integrally with the upper wall portion or the bottom wall portion, etc., in order to change the number or shape of the shock absorbing member, the entire mold for processing the upper wall portion or the bottom wall portion is required. It is necessary to change, and it is difficult to change and the cost is high. However, in the configuration of the present invention in which the shock absorbing member is formed separately from the upper wall portion, the vertical wall portion, and the bottom wall portion, these changes are facilitated.

本発明によれば、カウルの簡単な支持構成で、フロントガラスの振動を抑制でき、フロントガラスを効率良く支持することができる。   According to the present invention, it is possible to suppress the vibration of the windshield with a simple support structure of the cowl, and to efficiently support the windshield.

以下、本発明を具体化した一実施形態を図1及び図2に従って説明する。図1(a)はカウルの全体とエンジンルーム後部を示す模式斜視図、(b)は(a)のA−A線における断面図、(c)は(b)の部分拡大図である。図2(a)は衝撃吸収部材の模式斜視図、(b)は作用を示す模式断面図である。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. FIG. 1A is a schematic perspective view showing the entire cowl and the rear part of the engine room, FIG. 1B is a sectional view taken along the line AA in FIG. 1A, and FIG. 1C is a partially enlarged view of FIG. FIG. 2A is a schematic perspective view of an impact absorbing member, and FIG. 2B is a schematic cross-sectional view showing the operation.

図1(a)に示すように、カウル11は、車両のエンジンルーム12と車室とを仕切る縦壁状のダッシュパネル13の上縁に沿って車幅方向に延設されている。カウル11の左右の両端は、エンジンルーム12の左右の側壁の上縁に沿って前後方向に延びる左右のエプロンアッパメンバ14の後端と、ダッシュパネル13の左右の側縁に沿って立ち上がるフロントピラー15の中間部との結合部に結合されている。   As shown in FIG. 1A, the cowl 11 extends in the vehicle width direction along the upper edge of the vertical wall-shaped dash panel 13 that partitions the engine room 12 and the vehicle compartment of the vehicle. The left and right ends of the cowl 11 are front pillars rising along the rear ends of the left and right apron upper members 14 extending in the front-rear direction along the upper edges of the left and right side walls of the engine room 12 and the left and right side edges of the dash panel 13. 15 is connected to the connecting portion with the intermediate portion.

図1(b)に示すように、カウル11は、底壁部をなすカウルロア16と、車室側にてカウルロア16の後端より上方に延びる縦壁部を成すカウルインナ17と、カウルインナ17の上縁から車両前側に棚状に張り出す上壁部をなすカウルアウタ18との三つのパネル部材で構成されている。即ち、カウルロア16の前縁とダッシュパネル13の前縁との間が前方に向かって開放された開断面構造となっている。なお、カウル11の左右の両端は、図1(a)に示すように、パネル材からなるカウルサイドパネル19で塞がれており、カウルサイドパネル19を介してエプロンアッパメンバ14とフロントピラー15との結合部に結合されている。   As shown in FIG. 1B, the cowl 11 includes a cowl lower 16 that forms a bottom wall portion, a cowl inner 17 that forms a vertical wall portion that extends upward from the rear end of the cowl lower 16 on the passenger compartment side, and an upper portion of the cowl inner 17. It is comprised by three panel members with the cowl outer 18 which makes | forms the upper wall part projected on a vehicle front side from an edge. That is, it has an open cross-sectional structure in which the space between the front edge of the cowl lower 16 and the front edge of the dash panel 13 is opened forward. As shown in FIG. 1A, the left and right ends of the cowl 11 are closed with a cowl side panel 19 made of a panel material, and the apron upper member 14 and the front pillar 15 are interposed via the cowl side panel 19. And is connected to the connecting part.

カウルロア16は、ダッシュパネル13の上縁のエンジンルーム12側へ屈曲した上縁フランジ13aからエンジンルーム12側へ棚状に張り出すように設けられている。即ち、カウルロア16は、ダッシュパネル13の上縁において、カウルインナ17の下端と対応する位置から車両前側に棚状に張り出すように設けられている。カウルロア16は、その後縁フランジ16aと、ダッシュパネル13の上縁フランジ13aとが重合溶接されることによりダッシュパネル13に固定されている。   The cowl lower 16 is provided so as to project from the upper edge flange 13a at the upper edge of the dash panel 13 to the engine room 12 side in a shelf shape toward the engine room 12 side. That is, the cowl lower 16 is provided on the upper edge of the dash panel 13 so as to protrude from the position corresponding to the lower end of the cowl inner 17 to the front side of the vehicle. The cowl lower 16 is fixed to the dash panel 13 by superposition welding of the rear edge flange 16a and the upper edge flange 13a of the dash panel 13.

図1(b)に示すように、カウルインナ17は、その下端及び上端に車両後方に向かって延びるように屈曲されたフランジ部17a,17bを備え、下端のフランジ部17aが、ダッシュパネル13の上縁フランジ13aとカウルロア16の後縁フランジ16aとの重合部と一体に重合されて溶接されている。   As shown in FIG. 1 (b), the cowl inner 17 includes flange portions 17 a and 17 b that are bent at the lower end and the upper end so as to extend toward the rear of the vehicle, and the lower flange portion 17 a is located above the dash panel 13. The overlapping portions of the edge flange 13a and the rear edge flange 16a of the cowl lower 16 are superposed and welded together.

カウルアウタ18は、基端部18a(後端部)がカウルインナ17の上端のフランジ部17bと重合する状態に配置されるとともに、複数箇所において溶接でフランジ部17bに接合されている。溶接はスポット溶接で行われている。   The cowl outer 18 is disposed such that the base end portion 18a (rear end portion) overlaps with the flange portion 17b at the upper end of the cowl inner 17, and is joined to the flange portion 17b by welding at a plurality of locations. Welding is performed by spot welding.

図1(a),(b)に示すように、カウルアウタ18とカウルインナ17との間には、カウル11に上方から衝撃荷重が作用したときに変形して衝撃を吸収する衝撃吸収部材20が複数設けられている。この実施形態では、板材で形成された2個の衝撃吸収部材20がカウルアウタ18を車両の幅方向においてほぼ3等分する位置に固定されている。   As shown in FIGS. 1A and 1B, between the cowl outer 18 and the cowl inner 17, there are a plurality of impact absorbing members 20 that are deformed and absorb impact when an impact load is applied to the cowl 11 from above. Is provided. In this embodiment, two impact absorbing members 20 formed of a plate material are fixed at positions that divide the cowl outer 18 into approximately three equal parts in the vehicle width direction.

各衝撃吸収部材20は、カウル11に上方から衝撃荷重が作用したときに、中間部が車両の前側に突出した状態で屈曲するように形成されている。衝撃吸収部材20は、カウルアウタ18及びカウルインナ17と別体に形成されている。   Each impact absorbing member 20 is formed to bend in a state where an intermediate portion projects toward the front side of the vehicle when an impact load is applied to the cowl 11 from above. The shock absorbing member 20 is formed separately from the cowl outer 18 and the cowl inner 17.

図2(a),(b)に示すように、衝撃吸収部材20は、柱状部20aと、その上下両端に設けられたフランジ部20b,20cとを備え、フランジ部20b,20cにおいてスポット溶接によりカウルアウタ18及びカウルインナ17に固定されている。衝撃吸収部材20は、薄い金属板(例えば、鋼板)のプレス加工(板金加工)により各部が一体に形成されている。衝撃吸収部材20は、その上下方向中間部に屈曲部20dが設けられ、柱状部20aの途中で前側に凸となるように屈曲した状態に形成されている。また、衝撃吸収部材20は、幅方向の両側に、強度を高めるためのフランジ20eが屈曲形成されている。   As shown in FIGS. 2A and 2B, the shock absorbing member 20 includes a columnar portion 20a and flange portions 20b and 20c provided at both upper and lower ends thereof, and spot welding is performed on the flange portions 20b and 20c. It is fixed to the cowl outer 18 and the cowl inner 17. Each part of the shock absorbing member 20 is integrally formed by press working (sheet metal working) of a thin metal plate (for example, steel plate). The shock absorbing member 20 is provided with a bent portion 20d at an intermediate portion in the vertical direction, and is formed in a bent state so as to protrude forward in the middle of the columnar portion 20a. Further, the shock absorbing member 20 is formed with a bent flange 20e for increasing strength on both sides in the width direction.

図1(b)に示すように、車両のフロントウインドウにはめ込まれるフロントガラス21は、カウルアウタ18の上面に設けられた接着部22に前縁(下縁)が接着剤23により接着された状態で支持されている。衝撃吸収部材20は、柱状部20aの上側がカウルアウタ18に支持されるフロントガラス21の下部と直交する方向に延び、かつフロントガラス21の下部をカウルアウタ18の上面に接着する接着剤23の塗布位置が、柱状部20aと対向可能に形成されている。そして、フロントガラス21は、接着剤23が柱状部20aと対向する位置に塗布されてカウルアウタ18に支持されている。   As shown in FIG. 1B, the windshield 21 fitted into the front window of the vehicle has a front edge (lower edge) adhered to an adhesive portion 22 provided on the upper surface of the cowl outer 18 with an adhesive 23. It is supported. The shock absorbing member 20 has an application position of an adhesive 23 in which the upper side of the columnar portion 20 a extends in a direction orthogonal to the lower portion of the windshield 21 supported by the cowl outer 18 and the lower portion of the windshield 21 is bonded to the upper surface of the cowl outer 18. However, it is formed to be able to face the columnar portion 20a. The windshield 21 is supported by the cowl outer 18 by applying the adhesive 23 at a position facing the columnar portion 20a.

次に前記のように構成されたカウル構造の作用を説明する。
衝突事故により障害物が上方からフロントガラス21の下部に当たると、カウル11にはフロントガラス21の下端部を介して衝撃荷重Fが作用する。そして、衝撃荷重Fは接着剤23を介して衝撃吸収部材20の柱状部20aにその長手方向に作用し、柱状部20aが上下方向において押しつぶされるように変形して衝撃が吸収されるとともに、カウルアウタ18も変形することにより衝撃が吸収される。
Next, the operation of the cowl structure configured as described above will be described.
When an obstacle hits the lower part of the windshield 21 from above due to a collision accident, an impact load F acts on the cowl 11 via the lower end of the windshield 21. The impact load F acts on the columnar portion 20a of the impact absorbing member 20 in the longitudinal direction via the adhesive 23, and the columnar portion 20a is deformed so as to be crushed in the vertical direction to absorb the impact, and the cowl outer 18 is also deformed to absorb the impact.

衝撃吸収部材20をなくした場合は、衝突物により大きな衝撃荷重が上方より作用した際に、衝撃の作用点付近でカウルアウタ18がカウルロア16に接触するまで容易に変形し、カウルロア16に接触した時点で衝突物に大きな衝撃が加わることになる。しかし、衝撃吸収部材20が存在することにより、そのような変形が回避され、カウルアウタ18がカウルロア16に接触するまでの間も、衝撃吸収部材20が変形することで衝撃が吸収され、カウルロア16に接触した時点で衝突物に大きな衝撃が加わることを回避できる。   When the impact absorbing member 20 is eliminated, when a large impact load is applied to the collision object from above, the cowl outer 18 is easily deformed in the vicinity of the impact application point until it contacts the cowl lower 16 and contacts the cowl lower 16. As a result, a large impact is applied to the collision object. However, the presence of the shock absorbing member 20 prevents such deformation, and the shock absorbing member 20 is deformed to absorb the shock until the cowl outer 18 comes into contact with the cowl lower 16. It is possible to avoid applying a large impact to the collision object at the time of contact.

また、走行中に車体が振動した場合、フロントガラス21の下部をカウルアウタ18の上面に接着する接着剤23の塗布位置が、柱状部20aと対向しない位置の場合はカウルを頑丈にしないとフロントガラス21の振動をカウルが支えきれず、結果的にフロントガラス21の振動を抑制できなくなる。しかし、この実施形態では、接着剤23を介して荷重が柱状部20aの上端に垂直に作用する状態となるため、カウルアウタ18がフロントガラス21を簡易かつ堅固に支持でき、フロントガラス21の振動が抑制される。   Further, when the vehicle body vibrates during traveling, if the application position of the adhesive 23 that adheres the lower portion of the windshield 21 to the upper surface of the cowl outer 18 is a position not facing the columnar portion 20a, the windshield must be made strong. The cowl cannot fully support the vibration of the windshield 21, and as a result, the vibration of the windshield 21 cannot be suppressed. However, in this embodiment, since the load acts on the upper end of the columnar portion 20a perpendicularly via the adhesive 23, the cowl outer 18 can support the windshield 21 simply and firmly, and the vibration of the windshield 21 is vibrated. It is suppressed.

この実施の形態では以下の効果を有する。
(1)車室側からエンジンルーム12側へ棚状に延びるカウルロア16と、車室側にてカウルロア16の後端より上方に延びるカウルインナ17の上縁から車両前側に棚状に張り出すカウルアウタ18とを備えたカウル構造において、カウルアウタ18とカウルインナ17との間に衝撃吸収部材20が設けられている。衝撃吸収部材20は、カウル11に上方から衝撃荷重Fが作用したときに変形して衝撃を吸収する柱状部20aの上側が、カウルアウタ18に支持されるフロントガラス21の下部と直交する方向に延び、かつフロントガラス21の下部をカウルアウタ18の上面に接着する接着剤23の塗布位置が、柱状部20aと対向可能に形成されている。従って、衝撃荷重Fは、柱状部20aが延びる方向に一致した状態で柱状部20aの上側に作用するため、衝撃吸収部材20は衝撃荷重Fを効率良く担う。また、走行中に車体が振動した場合、カウルアウタ18がフロントガラス21を簡易かつ堅固に支持でき、フロントガラス21の振動が抑制される。
This embodiment has the following effects.
(1) A cowl lower 16 extending in a shelf shape from the vehicle compartment side to the engine room 12 side, and a cowl outer 18 projecting in a shelf shape from the upper edge of the cowl inner 17 extending upward from the rear end of the cowl lower 16 on the vehicle compartment side to the vehicle front side. The shock absorbing member 20 is provided between the cowl outer 18 and the cowl inner 17. The shock absorbing member 20 is deformed when an impact load F acts on the cowl 11 from above, and the upper side of the columnar portion 20a that absorbs the shock extends in a direction perpendicular to the lower portion of the windshield 21 supported by the cowl outer 18. And the application | coating position of the adhesive agent 23 which adhere | attaches the lower part of the windshield 21 on the upper surface of the cowl outer 18 is formed so that opposition to the columnar part 20a. Accordingly, since the impact load F acts on the upper side of the columnar portion 20a in a state in which the columnar portion 20a extends, the impact absorbing member 20 efficiently bears the impact load F. Further, when the vehicle body vibrates during traveling, the cowl outer 18 can support the windshield 21 simply and firmly, and the vibration of the windshield 21 is suppressed.

(2)フロントガラス21を介して上方からカウル11に衝撃荷重Fが作用した際、衝撃荷重Fの大きさによっては、図2(b)に示すように、カウルインナ17が前側に突出するように屈曲変形する場合がある。そのため、衝撃吸収部材20が後側に凸となるように屈曲する構成の場合は、衝撃吸収部材20がカウルインナ17と干渉しないように屈曲位置を設定する必要があり、設計の自由度が低くなる。しかし、この実施形態では、衝撃吸収部材20は、柱状部20aの途中で前側に凸となるように屈曲して形成されているため、衝撃吸収部材20は衝撃荷重Fを受けて変形する際、前側に突出するように変形する状態となり、カウルインナ17と干渉せず、設計の自由度が低くなるのを回避できる。   (2) When an impact load F is applied to the cowl 11 from above via the windshield 21, depending on the magnitude of the impact load F, the cowl inner 17 protrudes forward as shown in FIG. It may be bent and deformed. Therefore, in the case of the configuration in which the shock absorbing member 20 is bent so as to protrude rearward, it is necessary to set the bending position so that the shock absorbing member 20 does not interfere with the cowl inner 17 and the degree of freedom in design is reduced. . However, in this embodiment, the shock absorbing member 20 is formed so as to be convex toward the front side in the middle of the columnar portion 20a. Therefore, when the shock absorbing member 20 receives the shock load F and is deformed, It becomes a state of being deformed so as to protrude to the front side, and does not interfere with the cowl inner 17, thereby avoiding a reduction in design freedom.

(3)衝撃吸収部材20がカウルアウタ18又はカウルインナ17と一体に形成された構成では、衝撃吸収部材20の数や形状等を変更するには、カウルアウタ18又はカウルインナ17を加工する金型全体を変更する必要があり、変更が難しくコストも高くなる。しかし、この実施形態の構成では、衝撃吸収部材20がカウルアウタ18及び17と別体に形成され、カウルアウタ18とカウルインナ17との間に固定されている。従って、衝撃吸収部材20の数や形状等の変更が容易になる。   (3) In the configuration in which the shock absorbing member 20 is formed integrally with the cowl outer 18 or the cowl inner 17, in order to change the number, shape, etc. of the shock absorbing member 20, the entire mold for processing the cowl outer 18 or the cowl inner 17 is changed. It is difficult to change and expensive. However, in the configuration of this embodiment, the shock absorbing member 20 is formed separately from the cowl outers 18 and 17 and is fixed between the cowl outer 18 and the cowl inner 17. Accordingly, it is easy to change the number and shape of the shock absorbing member 20.

(4)衝撃吸収部材20は、カウルアウタ18及びカウルインナ17にスポット溶接で固定されている。従って、衝撃吸収部材20をリベットなどで固定するのに比較して簡単に固定できる。   (4) The shock absorbing member 20 is fixed to the cowl outer 18 and the cowl inner 17 by spot welding. Therefore, the shock absorbing member 20 can be easily fixed as compared with fixing with a rivet or the like.

(5)衝撃吸収部材20は、柱状部20aの幅方向の両側に強度を高めるためのフランジ20eが屈曲形成されている。従って、衝撃吸収部材20の厚さを薄くしても必要な強度を確保でき、軽量化に寄与する。   (5) The shock absorbing member 20 is formed by bending flanges 20e for increasing strength on both sides of the columnar portion 20a in the width direction. Therefore, even if the thickness of the shock absorbing member 20 is reduced, the necessary strength can be ensured, which contributes to weight reduction.

実施形態は前記に限定されるものではなく、例えば次のように構成してもよい。
○ 衝撃吸収部材20は、カウルアウタ18及びカウルインナ17と別体に形成する必要はなく、カウルアウタ18に連続するようにカウルアウタ18と一体に形成されていてもよい。衝撃吸収部材20をカウルアウタ18と一体に形成する場合は、例えば、図3(a)に示すように、柱状部20aはその上端においてカウルアウタ18に連続するとともに、柱状部20aの上側がカウルアウタ18とほぼ垂直となるように形成される。そして、下端のフランジ部20cにおいてカウルインナ17にスポット溶接により固定されている。
The embodiment is not limited to the above, and may be configured as follows, for example.
The impact absorbing member 20 does not need to be formed separately from the cowl outer 18 and the cowl inner 17, and may be formed integrally with the cowl outer 18 so as to be continuous with the cowl outer 18. When the shock absorbing member 20 is formed integrally with the cowl outer 18, for example, as shown in FIG. 3A, the columnar portion 20a is continuous with the cowl outer 18 at the upper end, and the upper side of the columnar portion 20a is connected to the cowl outer 18. It is formed so as to be almost vertical. The lower end flange portion 20c is fixed to the cowl inner 17 by spot welding.

○ 衝撃吸収部材20は、柱状部20aの途中(中間部)で前側に凸となるように屈曲して形成されている構成に限らない。例えば、図3(b)に示すように、柱状部20aを中間部が後側に凸となるように屈曲した形状としてもよい。この場合、衝撃吸収部材20は下側が、フランジ部20cにおいてカウルロア16に固定されている。図3(b)には衝撃吸収部材20がカウルアウタ18と一体に形成された構成を例示したが、衝撃吸収部材20がカウルアウタ18と別体に形成された構成においても、柱状部20aの中間部が後側に凸となるように屈曲した形状としてもよい。   The shock absorbing member 20 is not limited to a configuration that is bent so as to protrude forward in the middle (intermediate portion) of the columnar portion 20a. For example, as shown in FIG. 3B, the columnar portion 20a may be bent so that the intermediate portion protrudes rearward. In this case, the lower side of the shock absorbing member 20 is fixed to the cowl lower 16 at the flange portion 20c. FIG. 3B illustrates a configuration in which the shock absorbing member 20 is formed integrally with the cowl outer 18. However, even in a configuration in which the shock absorbing member 20 is formed separately from the cowl outer 18, an intermediate portion of the columnar portion 20 a. It is good also as a shape bent so that may become convex in the back side.

○ 衝撃吸収部材20は、少なくともその柱状部20aの上側がカウルアウタ18に支持されるフロントガラス21の下部と直交する方向に延び、かつフロントガラス21の下部をカウルアウタ18の上面に接着する接着剤23の塗布位置が、柱状部20aと対向可能に形成されていればよい。従って、前記実施形態のように柱状部20aの中間部が前側に凸となるように屈曲していたり、後側に凸となるように屈曲していたりする形状に限らず、図4(a)に示すように、柱状部20aが真っ直ぐに延びる形状の衝撃吸収部材20
を、カウルアウタ18及びカウルロア16間に設けてもよい。
The shock absorbing member 20 has an adhesive 23 that extends at least at the upper side of the columnar portion 20a in a direction perpendicular to the lower portion of the windshield 21 supported by the cowl outer 18 and bonds the lower portion of the windshield 21 to the upper surface of the cowl outer 18. It is only necessary that the coating position is formed so as to be able to face the columnar portion 20a. Accordingly, the present invention is not limited to the shape in which the intermediate portion of the columnar portion 20a is bent so as to be convex toward the front side, or is bent so as to be convex toward the rear side as in the above-described embodiment. As shown in FIG. 2, the shock absorbing member 20 has a shape in which the columnar portion 20a extends straight.
May be provided between the cowl outer 18 and the cowl lower 16.

○ カウル11に上方から衝撃荷重が作用したときに、柱状部20aの中間部が前側に突出するように変形する構成は、最初から柱状部20aの中間部が前側に突出する状態で屈曲された構成に限らない。柱状部20aの上下方向の中間部に屈曲部20dを設けずに、例えば、所定の大きさの衝撃荷重Fが柱状部20aに作用したときに屈曲変形する易屈曲部が、上下方向の中間部の所定位置に、設けられた構成としてもよい。例えば、図4(b)に示すように、柱状部20aの中間部にその幅方向に延びる凹部を易屈曲部24として設けてもよい。   ○ When an impact load is applied to the cowl 11 from above, the configuration in which the middle part of the columnar part 20a projects forward is bent from the beginning with the middle part of the columnar part 20a projecting forward. It is not limited to the configuration. Without providing the bent portion 20d at the middle portion in the vertical direction of the columnar portion 20a, for example, an easily bent portion that bends and deforms when an impact load F of a predetermined size acts on the columnar portion 20a is an intermediate portion in the vertical direction. It is good also as a structure provided in the predetermined position. For example, as shown in FIG. 4B, a concave portion extending in the width direction may be provided as an easily bent portion 24 in the intermediate portion of the columnar portion 20a.

○ カウルアウタ18とカウルインナ17との間又はカウルアウタ18とカウルロア16との間に設けられた衝撃吸収部材20は、柱状部20aの幅方向の両側にフランジ20eを備えていなくてもよい。例えば、柱状部20aの幅方向の片側にのみフランジ20eを設けたり、フランジ20eを完全に省略したりしてもよい。しかし、フランジ20eを設ける方が、同じ強度を保持するのに板材の厚さを薄くでき、軽量化に寄与する。   The impact absorbing member 20 provided between the cowl outer 18 and the cowl inner 17 or between the cowl outer 18 and the cowl lower 16 may not include the flanges 20e on both sides in the width direction of the columnar portion 20a. For example, the flange 20e may be provided only on one side in the width direction of the columnar portion 20a, or the flange 20e may be omitted completely. However, the provision of the flange 20e can reduce the thickness of the plate material while maintaining the same strength, and contributes to weight reduction.

○ 衝撃吸収部材20として上端がカウルアウタ18と一体に形成された構成のものと、カウルアウタ18と別体の衝撃吸収部材20とが混在するようにしてもよい。
○ 衝撃吸収部材20のカウルアウタ18、カウルインナ17、カウルロア16への固定はスポット溶接に限らず、リベットや接着剤等を使用する他の方法で固定してもよい。
A structure in which the upper end of the shock absorbing member 20 is formed integrally with the cowl outer 18 may be mixed with the cowl outer 18 and the separate shock absorbing member 20.
The fixing of the shock absorbing member 20 to the cowl outer 18, cowl inner 17, and cowl lower 16 is not limited to spot welding, and may be fixed by other methods using rivets, adhesives, or the like.

○ 衝撃吸収部材20やカウルロア16、カウルインナ17及びカウルアウタ18は金属製に限らず、樹脂製としてもよい。
以下の技術的思想(発明)は前記実施形態から把握できる。
The shock absorbing member 20, the cowl lower 16, the cowl inner 17 and the cowl outer 18 are not limited to metal and may be made of resin.
The following technical idea (invention) can be understood from the embodiment.

(1)請求項1に記載の発明において、前記衝撃吸収部材は、板材で形成され、上下方向の中間部に、カウルに上方から衝撃荷重が作用したときに、該衝撃吸収部材を上下方向の中間部において前側に屈曲させる易屈曲部が形成されている。   (1) In the invention according to claim 1, the impact absorbing member is formed of a plate material, and when an impact load is applied to the cowl from above in an intermediate portion in the vertical direction, the impact absorbing member is moved in the vertical direction. An easily bendable portion that is bent forward is formed at the intermediate portion.

(2)請求項3に記載の発明において、前記衝撃吸収部材は幅方向両側にフランジが設けられるとともに、上下方向の中間部に前記フランジが切り欠かれた易屈曲部が設けられている。   (2) In the invention according to claim 3, the shock absorbing member is provided with flanges on both sides in the width direction, and is provided with an easy-bending portion in which the flange is cut out at an intermediate portion in the vertical direction.

(3)請求項1、請求項2及び前記技術的思想(1)のいずれか一項に記載の発明において、前記衝撃吸収部材は、前記上壁部と一体形成されている。   (3) In the invention according to any one of claims 1 and 2 and the technical idea (1), the shock absorbing member is integrally formed with the upper wall portion.

(a)は一実施形態のカウルの全体とエンジンルーム後部を示す模式斜視図、(b)は(a)のA−A線における断面図、(c)は(b)の部分拡大図。(A) is a schematic perspective view which shows the whole cowl and engine room rear part of one Embodiment, (b) is sectional drawing in the AA of (a), (c) is the elements on larger scale of (b). (a)は衝撃吸収部材の模式斜視図、(b)は作用を示すカウルの模式断面図。(A) is a schematic perspective view of an impact-absorbing member, (b) is a schematic cross-sectional view of a cowl showing the action. (a),(b)は別の実施形態の図1(b)に対応する模式断面図。(A), (b) is a schematic cross section corresponding to Drawing 1 (b) of another embodiment. (a),(b)は別の実施形態の図1(b)に対応する模式断面図。(A), (b) is a schematic cross section corresponding to Drawing 1 (b) of another embodiment. 従来技術の断面図。Sectional drawing of a prior art.

符号の説明Explanation of symbols

F…衝撃荷重、11…カウル、12…エンジンルーム、13…ダッシュパネル、16…底壁部としてのカウルロア、17…縦壁部としてのカウルインナ、18…上壁部としてのカウルアウタ、20…衝撃吸収部材、20a…柱状部、21…フロントガラス、23…接着剤。   F ... Impact load, 11 ... Cowl, 12 ... Engine room, 13 ... Dash panel, 16 ... Cowl lower as bottom wall, 17 ... Cowl inner as vertical wall, 18 ... Cowl outer as upper wall, 20 ... Shock absorption Member, 20a ... Columnar part, 21 ... Windshield, 23 ... Adhesive.

Claims (3)

車両のエンジンルームと車室とを仕切る縦壁状のダッシュパネルの上縁に沿って車幅方向に延び、車室側からエンジンルーム側へ棚状に延びる底壁部と、車室側にて前記底壁部より上方に延びる縦壁部と、前記縦壁部の上縁から車両前側に棚状に張り出す上壁部とを備えた車両のカウル構造であって、
カウルに上方から衝撃荷重が作用したときに変形して衝撃を吸収する衝撃吸収部材が、前記上壁部と前記底壁部との間又は前記上壁部と前記縦壁部との間に設けられ、前記衝撃吸収部材は、少なくともその柱状部の上側が前記上壁部に支持されるフロントガラスの下部と直交する方向に延び、かつフロントガラスの下部を前記上壁部の上面に接着する接着剤の塗布位置が、前記柱状部と対向可能に形成されている車両のカウル構造。
A bottom wall that extends in the vehicle width direction along the upper edge of the vertical wall-shaped dash panel that separates the engine room and the vehicle compartment of the vehicle, extends in a shelf shape from the vehicle compartment side to the engine room side, and on the vehicle compartment side A cowl structure for a vehicle, comprising: a vertical wall portion extending upward from the bottom wall portion; and an upper wall portion projecting in a shelf shape from the upper edge of the vertical wall portion to the vehicle front side,
An impact absorbing member that deforms and absorbs an impact when an impact load is applied to the cowl from above is provided between the upper wall portion and the bottom wall portion or between the upper wall portion and the vertical wall portion. The shock absorbing member is bonded so that at least the upper side of the columnar portion extends in a direction perpendicular to the lower portion of the windshield supported by the upper wall portion, and the lower portion of the windshield is bonded to the upper surface of the upper wall portion. A cowl structure for a vehicle in which an application position of the agent is formed so as to be able to face the columnar part.
前記衝撃吸収部材は、前記柱状部の途中で前側に凸となるように屈曲して形成されている請求項1に記載の車両のカウル構造。   2. The vehicle cowl structure according to claim 1, wherein the shock absorbing member is formed to be bent so as to protrude forward in the middle of the columnar portion. 前記衝撃吸収部材は、前記上壁部、縦壁部及び底壁部と別体に形成され、前記上壁部と前記底壁部との間又は前記上壁部と前記縦壁部との間に固定されている請求項1又は請求項2に記載の車両のカウル構造。   The shock absorbing member is formed separately from the upper wall portion, the vertical wall portion, and the bottom wall portion, and between the upper wall portion and the bottom wall portion or between the upper wall portion and the vertical wall portion. The cowl structure for a vehicle according to claim 1 or 2, wherein the cowl structure is fixed to the vehicle.
JP2004185530A 2004-06-23 2004-06-23 Vehicle cowl structure Active JP4354344B2 (en)

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JP2007331720A (en) * 2006-06-19 2007-12-27 Toyota Motor Corp Cowl structure for vehicle
JP2008024035A (en) * 2006-07-18 2008-02-07 Toyota Motor Corp Vehicle front part structure
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