JP2006000845A - Continuous washing method - Google Patents

Continuous washing method Download PDF

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JP2006000845A
JP2006000845A JP2005143588A JP2005143588A JP2006000845A JP 2006000845 A JP2006000845 A JP 2006000845A JP 2005143588 A JP2005143588 A JP 2005143588A JP 2005143588 A JP2005143588 A JP 2005143588A JP 2006000845 A JP2006000845 A JP 2006000845A
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Hisamitsu Tsukahara
久光 塚原
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a continuous washing method with good washing efficiency which, when an object to be washed such as rice is washed in a large amount in a continuous manner, can suppress breaking of the object and, at the same time, can satisfactorily remove a dirty component, such as a turbid water component in which rice, or the like, has been washed, and foreign materials. <P>SOLUTION: In this continuous washing method, (a) high-pressure water and/or compressed gas are discharged from the bottom of a tank into a first washing tank 2, and, while conducting floating stirring, the object to be washed is sucked in through a first ejector 151 from the first washing tank 2, (b) the object is discharged into a second washing tank 3, and the high-pressure water and/or compressed gas are discharged from the bottom of the tank, followed by sucking-in of the object from the second washing tank 3 through a second ejector 152 while conducting floating stirring, (c) the object is discharged into a separating device 4 to separate the object from water, (d) the object is led to a third washing tank 5, and, while conducting washing with small air bubbles, the object is sucked in from the third washing tank 5 through a third ejector 153, and (e) the object is discharged into a dipping tank 10 for dipping in the presence of small air bubbles. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、穀類、豆類、海産物、種子類、香辛料原料、魚卵類等を連続的に洗浄する連続洗浄方法に関し、より詳しくは、例えば米飯加工会社や給食、弁当工場等において、大量の米を一度に炊飯する場合の洗米・浸漬に好適な連続洗浄方法に関する。   The present invention relates to a continuous cleaning method for continuously cleaning cereals, beans, marine products, seeds, spice ingredients, fish eggs, and the like, and more specifically, for example, in large quantities of rice in a rice processing company, a school lunch, a lunch box factory, etc. It is related with the continuous washing | cleaning method suitable for the rice washing and immersion when cooking rice at a time.

御飯を美味しく炊くには、先ず洗米の過程で御飯の臭みや食味低下の原因となる研ぎ汁成分を十分に除去することが必要であり、浸漬過程では水を均一に浸漬させる必要がある。   In order to cook rice deliciously, it is first necessary to sufficiently remove the sharpening juice components that cause the odor and taste of the rice during the washing process, and it is necessary to immerse water uniformly in the soaking process.

一般家庭において米を洗浄する場合には、使用する米の量が少ないので、手作業で丁寧に洗米でき、研ぎ汁成分を十分に除去することが可能である。他方、米飯加工会社や給食、弁当工場等では、大量の米を一度に炊飯するので、当然のことながら洗米機・送米機を使って連続で米を洗浄する。   When washing rice in a general household, since the amount of rice to be used is small, it can be washed carefully by hand, and the sharpening juice component can be sufficiently removed. On the other hand, a rice processing company, a school lunch, a bento factory, etc. cook a large amount of rice at a time, so it is a matter of course that the rice is washed continuously using a rice washer / rice feeder.

洗米機の従来例として、例えば米と洗浄水を共に流す水路の中に洗浄用のスクリュープロペラを設けて、そのスクリュープロペラで米と水を送米機側に移送しながら、そのプロペラの回転によって起こる回転流の作用と、プロペラとの衝突によって米を洗浄するものがある(特許文献1,2を参照)。洗浄水は、その流れ方向において止まることなく供給され、且つ、外部に排出されるので洗浄時に発生した研ぎ汁成分や米粒表面の異物もこれと同時に排出され、米は常に新しい水で洗浄される。また洗浄された米は連続して送米機の方へ送られ、ポンプにより浸漬タンクに移行する。   As a conventional example of a rice washing machine, for example, a screw propeller for washing is provided in a water channel through which rice and washing water flow together, and the rice and water are transferred to the rice feeder by the screw propeller, and the propeller rotates. There are some which wash the rice by the action of the rotating flow that occurs and the collision with the propeller (see Patent Documents 1 and 2). The washing water is supplied without stopping in the flow direction, and is discharged to the outside, so that the sharpening juice components and foreign matter on the surface of the rice grains generated during washing are also discharged at the same time, and the rice is always washed with fresh water. . The washed rice is continuously sent to the rice feeder and transferred to the immersion tank by a pump.

しかしながら、上記のような従来の洗米機・送米機では、回転するプロペラの羽根や配管の曲り角等での衝突で破砕される米粒が多量に発生し、洗浄効果が悪いという問題がある。特に、破砕された米は炊飯すると糊状になるので、御飯がうまく炊けず、釜の内面に焦げができたり、こびりついて無駄な御飯が大量に発生する。   However, the conventional rice washer / rice feeder as described above has a problem that a large amount of rice grains are crushed by a collision at a rotating propeller blade or a bent corner of a pipe, and the cleaning effect is poor. In particular, the crushed rice becomes pasty when cooked, so the rice cannot be cooked well, and the inside of the kettle can be burnt, or a large amount of wasted rice is stuck.

また、洗浄によって生じた研ぎ汁成分や異物を水流によって除去して洗浄水を常に新しい状態に保っておくために、洗米機に供給した水は、前記スクリュープロペラの配設領域を過ぎると、そのまま出口から外部に排出してしまい、さらに浸漬タンクまでの送米も米と水とを一緒に送るため大量の水が必要となる。   In addition, in order to remove the sharpening juice components and foreign matters generated by washing with a water flow and keep the washing water in a new state, the water supplied to the rice washing machine is passed as it is past the screw propeller installation area. A large amount of water is required because the rice is discharged from the outlet to the outside, and the rice and water are also sent to the dip tank.

また浸漬工程では、洗米機のいかんに係らず米が大量であると各米粒に均一に水が浸透しにくく、炊飯工程で炊き具合にムラがでてくるという問題がある。   In addition, in the dipping process, there is a problem that when a large amount of rice is used regardless of the washing machine, water does not easily penetrate into each rice grain and unevenness is produced in the cooking process.

特許文献3には、空気の微細気泡による洗米・浸漬方法が記載されている。この方法は、微細気泡によって研ぎ汁成分等を浮上分離させて洗浄するようにしたものであるため、破砕米の削減を図ることができるという利点がある。ところが、この方法は全てバッチ方式であるのに対して、既存の炊飯ラインは連続式である。このため、バッチ方式の洗米・浸漬と、連続式の炊飯ラインとを組み合わせるためには、洗浄・浸漬タンクをいくつも用意しなければならず、またこれらの制御システムも従来の炊飯設備との併合であるため複雑になり、価格面で高くつき、そのため市場性においてあまり高い評価を得ていないのが現状である。   Patent Document 3 describes a rice washing / immersion method using fine air bubbles. This method has an advantage that the crushed rice can be reduced because the sharpened juice components and the like are floated and separated by fine bubbles to be washed. However, this method is all a batch system, whereas the existing rice cooking line is a continuous system. For this reason, in order to combine batch-type rice washing and soaking with a continuous rice cooking line, it is necessary to prepare several washing and soaking tanks, and these control systems are also combined with conventional rice cooking equipment. Therefore, it is complicated and expensive in terms of price, and as a result, it is not highly evaluated in terms of marketability.

外食産業や常温保存可能な御飯が隆盛の昨今、上記のような一度に大量の米を炊く際の問題点の改善が強く要望されている。   In recent years, the restaurant industry and rice that can be stored at room temperature are prosperous, and there is a strong demand for improving the problems in cooking a large amount of rice at once.

特開平5‐104004号公報JP-A-5-104004 特開平10‐296100号公報Japanese Patent Laid-Open No. 10-296100 特許第3081830号公報Japanese Patent No. 3081830

本発明の課題は、米などの被洗浄物を連続して洗浄する場合に、被洗浄物の破砕を抑制し、且つ、研ぎ汁成分や異物等の汚れ成分を十分に除去できる洗浄効率の良い連続洗浄方法を提供することにある。   The object of the present invention is to improve the cleaning efficiency that suppresses crushing of the object to be cleaned and sufficiently removes dirt components such as sharpening juice components and foreign substances when continuously cleaning the object to be cleaned such as rice. It is to provide a continuous cleaning method.

上記課題を解決するための本発明の連続洗浄方法は、以下の構成からなる。
(1)洗浄タンク内に被洗浄物を連続的に供給し、かつ高圧水および/または圧縮ガスを洗浄タンク下部から吐出させて被洗浄物を浮遊攪拌させながら洗浄し、この洗浄タンクから被洗浄物を水と共にエダクターにて吸込み、分離装置に吐出させて被洗浄物を水と分離し、分離装置で水と分離した被洗浄物を浸漬タンク内に導き、この浸漬タンク内で被洗浄物の浸漬を行うことを特徴とする連続洗浄方法。
(2)浸漬タンクでの浸漬が、気体溶解加圧水を大気開放して得られる微細気泡の存在下で行なわれる(1)記載の連続洗浄方法。
(3)洗浄タンク内に被洗浄物を連続的に供給し、かつ高圧水および/または圧縮ガスを洗浄タンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この洗浄タンクから被洗浄物を水と共にエダクターにて吸込み、分離装置に吐出させて被洗浄物を水と分離し、水と分離した被洗浄物を別の洗浄タンクに導き、気体溶解加圧水を大気開放して得られる微細気泡により洗浄を行うことを特徴とする連続洗浄方法。
(4) 前記洗浄タンクが第1洗浄タンクと第2洗浄タンクとからなり、
(a) 第1洗浄タンク内に高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第1洗浄タンクから被洗浄物を水と共に第1のエダクターにて吸込み、
(b) 被洗浄物と水とを第2洗浄タンク内に吐出させ、高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第2洗浄タンクから被洗浄物を水と共に第2のエダクターにて吸込み、
(c)分離装置に吐出させて被洗浄物を水と分離する(1)〜(3)のいずれかに記載の連続洗浄方法。
(5)(a) 第1洗浄タンク内に高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第1洗浄タンクから被洗浄物を水と共に第1のエダクターにて吸込み、
(b) 被洗浄物と水とを第2洗浄タンク内に吐出させ、高圧水および/または圧縮ガスをタンク下部から吐出させて浮遊攪拌させながら、この第2洗浄タンクから被洗浄物を水と共に第2のエダクターにて吸込み、
(c) 分離装置に吐出させて被洗浄物を水と分離し、
(d) 水と分離した被洗浄物を第3洗浄タンクに導き、気体溶解加圧水を大気開放して得られる微細気泡により洗浄を行いながら、第3洗浄タンクから被洗浄物を水と共に第3のエダクターにて吸込み、
(e) ついで被洗浄物を水と共に浸漬タンク内に吐出させ、気体溶解加圧水を大気開放して得られる微細気泡の存在下で浸漬を行うことを特徴とする連続洗浄方法。
(6)前記第2洗浄タンクでは、高圧水および/または圧縮ガスによる浮遊攪拌と渦流とで被洗浄物を洗浄する(4)または(5)記載の連続洗浄方法。
(7)第1洗浄タンク内では高圧水および/または圧縮ガスによる浮遊攪拌で洗浄を行い、第2洗浄タンク内では高圧水および/または圧縮ガスによる浮遊攪拌と渦流との併用による洗浄を行い、第3洗浄タンク内では微細気泡と高圧水および/または圧縮ガスによる浮遊攪拌との併用による洗浄を行なう(5)または(6)記載の連続洗浄方法。
(8)前記気体溶解加圧水が循環流である(2)〜(7)のいずれかに記載の連続洗浄方法。
(9)前記エダクターの流量を流量計と調整弁により一定に保ち、かつ余分な高圧水を回収タンクに回収するようにした(1)〜(8)のいずれかに記載の連続洗浄方法。
The continuous cleaning method of the present invention for solving the above problems has the following configuration.
(1) Continuously supply the objects to be cleaned into the cleaning tank, and discharge high-pressure water and / or compressed gas from the bottom of the cleaning tank to wash the objects to be cleaned while floating and stirring, and clean the objects from this cleaning tank. The object is sucked in with an eductor together with water and discharged to the separation device to separate the object to be cleaned from the water, and the object to be cleaned separated from the water by the separation device is guided into the immersion tank, and the object to be cleaned in this immersion tank A continuous cleaning method characterized by performing immersion.
(2) The continuous cleaning method according to (1), wherein the immersion in the immersion tank is performed in the presence of fine bubbles obtained by opening the gas-dissolved pressurized water to the atmosphere.
(3) While supplying the object to be cleaned into the cleaning tank and discharging the high-pressure water and / or compressed gas from the lower part of the cleaning tank to float and agitate the object to be cleaned, Inhaled with eductor together with water, discharged to the separation device to separate the object to be cleaned from water, the object to be cleaned separated from water is led to another cleaning tank, and the gas dissolved pressurized water is released to the atmosphere by fine bubbles obtained A continuous cleaning method characterized by performing cleaning.
(4) The washing tank comprises a first washing tank and a second washing tank,
(a) While discharging the high pressure water and / or compressed gas from the lower part of the tank into the first washing tank to float and agitate the object to be washed, the object to be washed together with water in the first eductor Inhale,
(b) The object to be cleaned and water are discharged into the second cleaning tank, and high pressure water and / or compressed gas is discharged from the lower part of the tank to float and stir the object to be cleaned from the second cleaning tank. Inhale with a second eductor with water,
(c) The continuous cleaning method according to any one of (1) to (3), wherein the object to be cleaned is separated from water by being discharged into a separation device.
(5) (a) While discharging the high-pressure water and / or compressed gas from the lower part of the tank into the first cleaning tank and floating and stirring the object to be cleaned, Suction with eductor,
(b) The object to be cleaned and water are discharged into the second cleaning tank, and high pressure water and / or compressed gas is discharged from the lower part of the tank to float and stir the water together with the object to be cleaned from the second cleaning tank. Suction in the second eductor,
(c) It is discharged into a separation device to separate the object to be cleaned from water,
(d) The object to be cleaned separated from the water is guided to the third cleaning tank, and the object to be cleaned together with the water from the third cleaning tank is washed with the third bubble while cleaning with fine bubbles obtained by releasing the gas-dissolved pressurized water to the atmosphere. Suction with eductor,
(e) Next, a continuous cleaning method is characterized in that the object to be cleaned is discharged into the immersion tank together with water and immersed in the presence of fine bubbles obtained by releasing the gas-dissolved pressurized water to the atmosphere.
(6) The continuous cleaning method according to (4) or (5), wherein the object to be cleaned is cleaned in the second cleaning tank by floating stirring and swirl with high-pressure water and / or compressed gas.
(7) In the first washing tank, washing is performed by floating agitation with high-pressure water and / or compressed gas, and in the second washing tank, washing is performed by combined use of floating agitation with high-pressure water and / or compressed gas and vortex, The continuous cleaning method according to (5) or (6), wherein cleaning is performed by using fine bubbles in combination with floating agitation with high-pressure water and / or compressed gas in the third cleaning tank.
(8) The continuous cleaning method according to any one of (2) to (7), wherein the gas-dissolved pressurized water is a circulating flow.
(9) The continuous cleaning method according to any one of (1) to (8), wherein the flow rate of the eductor is kept constant by a flow meter and a regulating valve, and excess high-pressure water is recovered in a recovery tank.

上記(1)の方法によれば、洗浄タンクを使用して被洗浄物を高圧水および/または圧縮ガスにより浮遊攪拌させることにより、迅速に洗浄を完了させることができる。また、被洗浄物の輸送手段してエダクターを使用したため、被洗浄物の破砕が少なく、破砕米等の発生率も低くすることができる。   According to the above method (1), cleaning can be quickly completed by floating and stirring the object to be cleaned with high-pressure water and / or compressed gas using the cleaning tank. In addition, since an eductor is used as a means for transporting the object to be cleaned, the object to be cleaned is less crushed and the generation rate of crushed rice and the like can be reduced.

上記(2)の方法によれば、上記高圧水および/または圧縮ガスによる浮遊攪拌洗浄の完了後に、被洗浄物の一部に米糠等の汚れ成分が付着していても、被洗浄物を水と分離し、微細気泡を含む新しい洗浄水にて洗浄することにより汚れ成分をほぼ完全に除去することができる。また、微細気泡にて被洗浄物の浸漬を行うので、例えば、洗米・浸漬の場合、研ぎ汁成分が米粒内に浸透して炊飯後の御飯が糠臭くなるという問題がなくなる。   According to the above method (2), the object to be cleaned is washed with water even if dirt components such as rice bran are adhered to a part of the object to be cleaned after completion of the floating stirring cleaning with the high pressure water and / or compressed gas. And the dirt component can be almost completely removed by washing with fresh washing water containing fine bubbles. In addition, since the object to be cleaned is immersed with fine bubbles, for example, in the case of washing with rice, the problem that the sharpening juice component penetrates into the rice grains and the cooked rice becomes odorless is eliminated.

上記(1)〜(5)の方法において、前段階での高圧水および/または圧縮ガスによる浮遊攪拌で洗浄後の洗浄廃液は全て排出するので、第3洗浄タンク(別の洗浄タンク)または浸漬タンク内の洗浄水は糠、異物等の汚れの少ない状態に保たれているため、これを循環させて使用しても洗浄効率が落ちることが少ない。従って、気体溶解加圧水を循環流にて生成させることが可能になり、多量の水を使う必要がなくなり、水の使用量が抑制される。   In the above methods (1) to (5), all the washing waste liquid after washing is discharged by floating agitation with high pressure water and / or compressed gas in the previous stage, so the third washing tank (another washing tank) or immersion Since the washing water in the tank is kept in a state where there is little dirt such as soot and foreign matter, even if it is used by circulating it, the washing efficiency is hardly lowered. Accordingly, it is possible to generate the gas-dissolved pressurized water in a circulating flow, so that it is not necessary to use a large amount of water, and the amount of water used is suppressed.

上記(6)または(7)の方法によれば、高圧水および/または圧縮ガスにより浮遊攪拌する洗浄工程においては高圧水および/または圧縮ガスによる浮遊攪拌と輸送を同時に行い、また第2洗浄タンクでは渦流を構成させることで、より一層洗浄効果を増大させることができる。   According to the above method (6) or (7), in the washing step of floating stirring with high-pressure water and / or compressed gas, floating stirring and transportation with high-pressure water and / or compressed gas are simultaneously performed, and the second washing tank Then, the cleaning effect can be further increased by forming the vortex.

このように、本発明の連続洗浄方法は、従来のスクリュープロペラ式洗米・送米機や微細気泡によるバッチ式洗浄・浸漬装置に比べ、被洗浄物の破砕が少なく、かつ洗浄も連続式であるため少量づつの洗浄でよく、そのため洗浄タンク自体も少容量のものでよく、装置自体の小型化と設置面積の縮小化も図れる。   As described above, the continuous cleaning method of the present invention has less crushing of the object to be cleaned and the cleaning is continuous as compared with the conventional screw-propeller-type rice-washing / feeding machine and batch-type cleaning / immersion apparatus using fine bubbles. Therefore, only a small amount of cleaning is required, and therefore the cleaning tank itself may have a small capacity, and the apparatus itself can be downsized and the installation area can be reduced.

以下、この発明の一実施形態を説明する。図1はこの実施形態に係る洗米・浸漬方法を実施するための装置の模式図である。   An embodiment of the present invention will be described below. FIG. 1 is a schematic view of an apparatus for carrying out the rice washing and dipping method according to this embodiment.

この装置は、図1に示すように先ず第1洗浄ブロックAと第2洗浄・浸漬ブロックBとからなる。第1洗浄ブロックAは、貯米タンク1、第1洗浄タンク2、第2洗浄タンク3および圧力ポンプ7(渦巻ポンプ)を備える。第2洗浄・浸漬ブロックBは第3洗浄タンク5、分離装置4、既存設備の浸漬タンク10を備え、空気溶解加圧水形成装置6が閉水路Sの途中に配設されてある。また第1洗浄ブロックAと第2洗浄ブロックBに共通する機器として回収タンク9と圧力ポンプ8(渦巻ポンプ)とがある。   As shown in FIG. 1, this apparatus first comprises a first cleaning block A and a second cleaning / immersion block B. The first cleaning block A includes a rice storage tank 1, a first cleaning tank 2, a second cleaning tank 3, and a pressure pump 7 (vortex pump). The second cleaning / immersion block B includes a third cleaning tank 5, a separation device 4, and an existing immersion tank 10, and an air-dissolved pressurized water forming device 6 is disposed in the middle of the closed water channel S. Further, as a device common to the first cleaning block A and the second cleaning block B, there are a recovery tank 9 and a pressure pump 8 (vortex pump).

第1洗浄ブロックAでは、貯米タンク1内の生米は貯米タンク1内下部に配設された第1洗浄タンク2に貯米タンク1下部の電動シャッター20が開いて米が投入される。前記シャッター20が開くとほぼ同時に圧力ポンプ7から管路P1を通って高圧水が送り出される。高圧水は米を浮遊攪拌するものと搬送するものとに2分割される。これら2つの管路P3、P4の途中には、流量を調整するための調整弁1V、2Vがあり、さらに進むと流量を測定するための流量計16、17が配設されてある。管路P3は第1洗浄タンク2の底部に接続される。   In the first washing block A, the raw rice in the rice storage tank 1 is put into the first washing tank 2 disposed in the lower part of the rice storage tank 1 by opening the electric shutter 20 at the lower part of the rice storage tank 1. . Almost simultaneously with the opening of the shutter 20, high pressure water is sent out from the pressure pump 7 through the pipe line P1. The high-pressure water is divided into two, one for floating stirring and one for conveying rice. In the middle of these two pipes P3 and P4, there are adjusting valves 1V and 2V for adjusting the flow rate, and flow meters 16 and 17 for measuring the flow rate are provided as the flow proceeds further. The pipe line P3 is connected to the bottom of the first cleaning tank 2.

第1洗浄タンク2の壁部には側面排出管路P5が設けられ、この排出管路P5は第1のエダクター151に接続される。第1のエダクター151には、搬送用の管路P4も接続される。管路P4には水圧を見るための圧力計18が設けられてあり、このものは第1のエダクター151の手前に配設されてある。第1のエダクター151は第1洗浄タンク2内で高圧水により浮遊攪拌した米を管路P5より吸込むものであり、このように吸込まれた米は管路P6を経て第2洗浄タンク3に搬送される。   A side discharge pipe P <b> 5 is provided on the wall portion of the first cleaning tank 2, and the discharge pipe P <b> 5 is connected to the first eductor 151. The first eductor 151 is also connected to a conveyance pipeline P4. A pressure gauge 18 for viewing the water pressure is provided in the pipe line P4, and this is disposed in front of the first eductor 151. The first eductor 151 sucks the rice suspended and stirred with high-pressure water in the first washing tank 2 from the line P5, and the sucked rice is conveyed to the second washing tank 3 through the line P6. Is done.

第2洗浄タンク3も第1洗浄タンク2とほぼ同様に構成される。すなわち、管路P1から分割された2つの管路P3、P4のうち、管路P3は調整弁1Vおよび流量計16を経て第2洗浄タンク3に接続され、一方、管路P4は調整弁2V、流量計17、圧力計18を経て第2のエダクター152に接続される。第2のエダクター152は、第2洗浄タンク3内で高圧水により浮遊攪拌した米を管路P5より吸込むものであり、このように吸込まれた米は管路P6を経て分離装置4に搬送される。   The second cleaning tank 3 is configured in substantially the same manner as the first cleaning tank 2. That is, of the two pipes P3 and P4 divided from the pipe P1, the pipe P3 is connected to the second washing tank 3 via the regulating valve 1V and the flow meter 16, while the pipe P4 is connected to the regulating valve 2V. The second eductor 152 is connected via the flow meter 17 and the pressure gauge 18. The second eductor 152 sucks the rice suspended and stirred with high-pressure water in the second washing tank 3 from the pipe P5, and the sucked rice is conveyed to the separation device 4 through the pipe P6. The

圧力ポンプ7から管路P1を通って送り出された高圧水は、浮遊攪拌と米を搬送するものであって、水量および圧力は調整弁1V・2Vで調整する。その調整により発生した余分な高圧水は流量・流圧逃し弁3Vから管路P7を通って管路Sに送られる。   The high-pressure water sent out from the pressure pump 7 through the pipe line P1 carries floating agitation and rice, and the amount and pressure of water are adjusted by the regulating valves 1V and 2V. Excess high-pressure water generated by the adjustment is sent from the flow rate / flow pressure relief valve 3V to the pipeline S through the pipeline P7.

分離装置4は上部が開口した受器42と、この受器42の上部開口に取付けられた斜め傾斜のパンチング板41とから構成されている。これにより、分離装置4に送り込まれた水と米はパンチング板41で水と米とに分離され、水は受器42の底部に接続した管路P8から排水溝(図示せず)へ排出される。米はパンチング板41から自然落下して第3洗浄タンク5内に流れ込む。なお、パンチング板41に代えて、網材を使用してもよい。   The separation device 4 includes a receiver 42 having an upper opening, and an obliquely inclined punching plate 41 attached to the upper opening of the receiver 42. As a result, the water and rice fed into the separation device 4 are separated into water and rice by the punching plate 41, and the water is discharged from the pipe P8 connected to the bottom of the receiver 42 to a drainage groove (not shown). The The rice naturally falls from the punching plate 41 and flows into the third cleaning tank 5. Instead of the punching plate 41, a net material may be used.

第3洗浄タンク5には、米が流れ込む前に、あらかじめ空気溶解加圧水形成装置6から吐出され、調整弁4Vでの大気開放により微細気泡が発生した水が入れられている。調整弁4Vはタンク5に近接しているのがよい。第3洗浄タンク5内に流れ込んだ米は微細気泡と接触し浮遊攪拌される。また、タンク5の壁面には排出管路P5を通して第3のエダクター153が接続されている。これにより、第3洗浄タンク5の米は微細気泡水と共に管路P5から第3のエダクター153に吸込まれ、管路P6を通って浸漬タンク10に搬送される。   Before the rice flows, the third cleaning tank 5 is filled with water that has been discharged from the air-dissolved pressurized water forming device 6 and in which fine bubbles are generated by opening the air through the regulating valve 4V. The regulating valve 4V is preferably close to the tank 5. The rice that has flowed into the third washing tank 5 comes into contact with the fine bubbles and is suspended and agitated. Further, a third eductor 153 is connected to the wall surface of the tank 5 through the discharge pipe P5. As a result, the rice in the third washing tank 5 is sucked into the third eductor 153 from the pipe P5 together with the fine bubble water, and is conveyed to the immersion tank 10 through the pipe P6.

空気溶解加圧水形成装置6は、閉水路Sの流れ方向に沿って加圧ポンプおよび圧力タンクをこの順に配設し、圧力タンクにコンプレッサーを接続したものである。なお、コンプレッサーに代えて、二酸化炭素ガス、窒素ガスなどの不活性ガス・ボンベを接続して、空気溶解加圧水でなく不活性ガス溶解加圧水を用いてもよい。   The air-dissolved pressurized water forming device 6 includes a pressurizing pump and a pressure tank arranged in this order along the flow direction of the closed water passage S, and a compressor is connected to the pressure tank. Instead of the compressor, an inert gas / cylinder such as carbon dioxide gas or nitrogen gas may be connected to use the inert gas-dissolved pressurized water instead of the air-dissolved pressurized water.

第1〜第3のエダクター151、152、153の一例を図2に示す。同図に示すように、このエダクターは、管路P5が接続される接続部52を有する本体51と、この本体51の両側に一体に接続される水室53とディフューザー54とを備える。水室53には高圧水を送る管路P4が接続され、ディフューザー54には管路P6が接続される。本体51の内部には、水室53からディフューザー54に向かって順次径が小さくなるノズル55が設けらている。このため、ノズル55の先端から噴出する高圧水によって、被洗浄物は接続部52を経て本体51内に吸引され、高圧水と共にディフューザー54から吐出される。   An example of the first to third eductors 151, 152, and 153 is shown in FIG. As shown in the figure, the eductor includes a main body 51 having a connection portion 52 to which a pipe line P5 is connected, a water chamber 53 and a diffuser 54 that are integrally connected to both sides of the main body 51. The water chamber 53 is connected to a pipe P4 for sending high-pressure water, and the diffuser 54 is connected to a pipe P6. Inside the main body 51, a nozzle 55 whose diameter gradually decreases from the water chamber 53 toward the diffuser 54 is provided. For this reason, the object to be cleaned is sucked into the main body 51 through the connecting portion 52 by the high pressure water ejected from the tip of the nozzle 55 and discharged from the diffuser 54 together with the high pressure water.

浸漬を所定の設定時間行った米は、浸漬タンク10下部に設けた電動弁11が開いて水と一緒に計量桝12に移行する。この計量桝12は米の計量と水切を同時に行うものであり、パンチング板などで構成されている。計量桝12の下部には水受け皿31と釜14に米を投入するためのシャッター13とが設けられている。水受け皿31で受けた水は従来方式だと全て外部排水溝へ放出していたが、この実施形態では管路Sから回収タンク9に回収することで水の削減を図っている。釜14はベルトコンベヤなどによってシャッター13の下方に搬送される。   The rice that has been dipped for a predetermined set time opens the motorized valve 11 provided at the bottom of the dipping tank 10 and moves to the measuring trough 12 together with water. The measuring basket 12 measures rice and drains it at the same time, and is composed of a punching plate or the like. At the lower part of the weighing tub 12, there are provided a water receiving tray 31 and a shutter 13 for putting rice into the pot 14. Although all the water received in the water receiving tray 31 is discharged to the external drainage groove in the conventional system, in this embodiment, the water is recovered by collecting it from the pipe S to the recovery tank 9. The shuttle 14 is conveyed below the shutter 13 by a belt conveyor or the like.

前記回収タンク9は、図3に示すように回収タンク上部吐出口23は渦流が形成できる構造を有し、この渦流を形成させることにより閉水路Sを通って回収された濁った水を回収タンク9の中心部にある排水桝22から排水管路P12を経て外部に放出することができる。また、回収タンク9の上限水位には泡が発生するため、その泡を破壊し除去するためにて排水桝22の上縁部を凸凹のあるノコギリ状の構造にしている。   The recovery tank 9 has a structure in which the recovery tank upper discharge port 23 can form a vortex as shown in FIG. 3, and the turbid water recovered through the closed water channel S by forming this vortex is recovered in the recovery tank. 9 can be discharged to the outside through the drainage pipe P12 from the drainage basin 22 in the center of the center. Further, since bubbles are generated at the upper limit water level of the recovery tank 9, the upper edge portion of the drainage basin 22 has a saw-toothed structure in order to destroy and remove the bubbles.

第1洗浄タンク2、第2洗浄タンク3、第3洗浄タンク5の底部に設けられる高圧水吐出口は、タンク内の濁れ等を排出するための排出口としても機能し、このための排出弁5Vが管路P8に設けてある。各タンク2,3,5内の排出物は管路P8から排水溝へ送り出される。また、タンク側面に設けられる米排出用の管路P5は、一端がタンク内部に突出しており、その先端は米を受け易くするために斜め傾斜になっている。   The high-pressure water discharge port provided at the bottom of the first cleaning tank 2, the second cleaning tank 3, and the third cleaning tank 5 also functions as a discharge port for discharging turbidity in the tank. A valve 5V is provided in the pipe line P8. The waste in each of the tanks 2, 3 and 5 is sent out from the pipe P8 to the drain. One end of the rice discharge pipe P5 provided on the side surface of the tank protrudes into the tank, and the tip of the pipe P5 is inclined to make it easier to receive rice.

第1洗浄タンク2、第2洗浄タンク3で高圧水にて浮遊攪拌洗浄と搬送とを同時に行った洗浄水は、第3洗浄タンク5手前の分離装置4で排出される。また第1洗浄タンク2、第2洗浄タンク3および第3洗浄タンク5の上部位置には、汚れ成分を含んだ洗浄水の排水桝32がそれぞれ配設されてあり、このオーバーフローした洗浄水も管路P9を通って排水溝へ排出される。   The washing water that has been subjected to the floating stirring washing and the conveyance simultaneously with the high-pressure water in the first washing tank 2 and the second washing tank 3 is discharged by the separation device 4 in front of the third washing tank 5. Further, a drainage basin 32 containing a cleaning component is disposed above the first cleaning tank 2, the second cleaning tank 3 and the third cleaning tank 5, respectively. It is discharged to the drain through the path P9.

一方、空気溶解加圧水形成装置6を始点として吐出された空気溶解加圧水は2方向に分かれ、一方は第3洗浄タンク5手前の調整弁4Vで大気開放され、他方は浸漬タンク10手前の調整弁4Vで大気開放される。浸漬タンク10内の微細気泡水は一部が上限水位分岐路33から閉水路Sを通って回収タンク9に至る。また、回収タンク9から吐出された洗浄水は微細気泡発生装置6に至って閉水路を閉じている。   On the other hand, the air-dissolved pressurized water discharged from the air-dissolved pressurized water forming device 6 is divided into two directions, one is opened to the atmosphere by the regulating valve 4V before the third washing tank 5 and the other is the regulating valve 4V before the immersion tank 10. Open to the atmosphere. Part of the fine bubble water in the immersion tank 10 reaches the recovery tank 9 from the upper limit water level branch 33 through the closed water channel S. Further, the washing water discharged from the recovery tank 9 reaches the fine bubble generating device 6 and closes the closed water channel.

この装置の操作手順を説明する。先ず装置の稼動前に、前記閉水路S内に給水して水路内を完全に水で満たす。給水は浸漬タンク10内に接続された電磁弁6Vを開いて給水パイプP11から給水を行うほか、回収タンク9のボールタップ21により給水パイプP10から給水を行う。   The operation procedure of this apparatus will be described. First, before the apparatus is operated, water is supplied into the closed water channel S to completely fill the water channel. Water is supplied from the water supply pipe P11 by opening the solenoid valve 6V connected to the immersion tank 10 and from the water supply pipe P10 by the ball tap 21 of the recovery tank 9.

次に、図示しない昇降機が稼働して米Rがバケット搬送され貯米タンク1に投入された段階で圧力ポンプ7が稼働し、管路P1から送られてきた高圧水は管路P3、P4を通って、一方は第1洗浄タンク2下部から吐出され、それと同時に、またはその後に、貯米タンク1のシャッター20が開いて第1洗浄タンク2に米Rが投入される。この段階で高圧水による浮遊攪拌が始まり、タンク側面の排出管路P5から米Rは第1のエダクター151に吸込まれ管路P6から第2洗浄タンク3内に吐出される。前記第2洗浄タンク3手前の吐出口は米Rの洗浄効果を高める手段として図4に示すように渦流形成手段として吐出口24を渦流方向にすることで解決を図っている。   Next, when the elevator (not shown) is operated and the rice R is bucket transported and put into the rice storage tank 1, the pressure pump 7 is operated, and the high-pressure water sent from the pipe P1 passes through the pipes P3 and P4. One of them is discharged from the lower part of the first washing tank 2, and at the same time or after that, the shutter 20 of the rice storage tank 1 is opened and the rice R is put into the first washing tank 2. At this stage, floating agitation with high-pressure water starts, and rice R is sucked into the first eductor 151 from the discharge pipe P5 on the side of the tank and discharged into the second washing tank 3 from the pipe P6. As shown in FIG. 4, the discharge port in front of the second cleaning tank 3 is a means for enhancing the cleaning effect of the rice R, and the solution is achieved by making the discharge port 24 in a vortex direction as a vortex forming means.

第2洗浄タンク3内では渦流形成と高圧水による浮遊攪拌とを同時に行うことによりタンク側面管路P5から第2のエダクター152がより速く米が搬送できることと洗浄効果の増加を図るものである。そのように洗浄された米Rは管路P6から第3洗浄タンク5手前の分離装置4に搬送される。   In the second cleaning tank 3, the eddy current formation and the floating agitation with high-pressure water are performed at the same time, so that the second eductor 152 can transport the rice faster from the tank side pipe P5 and increase the cleaning effect. The rice R thus washed is conveyed from the pipe P6 to the separation device 4 before the third washing tank 5.

分離装置4に搬送された米Rは水と分離され、米Rは第3洗浄タンク5内に落下して流れ込む。この第3洗浄タンク5内はすでに微細気泡を含む水で満たされている。分離装置4で洗浄水と分離した米Rに表面には研ぎ汁成分や異物等が付着しているため、それを微細気泡の浮上分離の力で除去する。このようにして除去された研ぎ汁成分、異物等は微細気泡水の洗浄水と一緒に分岐路から排水桝32を通って管路P9から排水溝へ排出するか、あるいは閉水路Sを通って回収タンク9に回収し再使用する。また圧力ポンプ8は微細気泡洗浄の途中で間欠的に稼働を行うことで管路P2を通って高圧水を第3洗浄タンク5に送って米を浮遊攪拌しながら、タンク側面管路P5から第3のエダクター153で米を吸引・排出し、管路P6から浸漬タンク10に搬送する。すなわち、管路P2から分割された2つの管路P3、P4のうち、管路P3は調整弁1Vおよび流量計16を経て第2洗浄タンク3に接続され、管路P4は調整弁2V、流量計17、圧力計18を経てエダクター15に接続される。   The rice R conveyed to the separation device 4 is separated from water, and the rice R falls into the third washing tank 5 and flows into it. The third cleaning tank 5 is already filled with water containing fine bubbles. Since the surface of the rice R separated from the washing water by the separation device 4 has a sharpening juice component or foreign matter attached thereto, it is removed by the force of floating separation of fine bubbles. The sharpening juice components, foreign matters and the like thus removed are discharged together with the washing water of fine bubble water from the branch passage through the drainage basin 32 to the drainage groove from the pipe P9 or through the closed waterway S. It collects in the collection tank 9 and is reused. Further, the pressure pump 8 is intermittently operated during the fine bubble cleaning, so that the high pressure water is sent to the third cleaning tank 5 through the pipe P2, and the rice is suspended and stirred from the tank side pipe P5. The rice is sucked and discharged by the eductor 153 of No. 3 and conveyed to the immersion tank 10 from the pipe line P6. That is, of the two pipes P3 and P4 divided from the pipe P2, the pipe P3 is connected to the second cleaning tank 3 via the regulating valve 1V and the flow meter 16, and the pipe P4 is connected to the regulating valve 2V and the flow rate. It is connected to the eductor 15 through the meter 17 and the pressure gauge 18.

浸漬タンク10内への米Rの吐出は連続式であり、浸漬タンク10の下部から米Rは蓄積され、浸漬を所定の設定時間行う。設定時間経過後、電動弁11が開いて下部計量桝12に水と一緒に米を吐出し、計量桝12が設定量満たした段階で電動弁11が閉まり計量桝12下部のシャッター13が開いて釜14に洗浄・浸漬された米Rが投入される。上記一連の動作は連続的に行うものであり、水の循環も閉水路Sを通して循環させる。   The discharge of rice R into the immersion tank 10 is continuous, and the rice R is accumulated from the lower part of the immersion tank 10 and is immersed for a predetermined set time. After the set time has elapsed, the motorized valve 11 is opened and the rice is discharged together with water to the lower measuring rod 12, and when the measuring rod 12 reaches the set amount, the motorized valve 11 is closed and the shutter 13 below the measuring rod 12 is opened. Rice R that has been washed and immersed in the pot 14 is introduced. The above series of operations is performed continuously, and the water is also circulated through the closed water channel S.

閉水路Sの途中に配設した回収タンク9には、浸漬タンク10上限水位分岐路から放出された洗浄水と、計量桝12の下部受け皿31および第1洗浄タンク2および第2洗浄タンク3内浮遊攪拌高圧水およびエダクター15搬送用調整で余った水と、第3洗浄タンク5の上限水位分岐路から閉水路Sを通って回収タンク9に回収された洗浄水が収容される。この水は少量の研ぎ汁成分や異物を含んでいるため、回収タンク9に吐出された時に発生する研ぎ汁成分や異物を含む泡等を除去・排出する目的で回収タンク9中心部の上限水位位置に排水桝22を配設している。   In the recovery tank 9 disposed in the middle of the closed water channel S, the cleaning water discharged from the upper limit water level branch channel of the immersion tank 10, the lower tray 31, the first cleaning tank 2, and the second cleaning tank 3 of the measuring tub 12 are provided. Floating stirred high-pressure water and water remaining in the adjustment for carrying the eductor 15 and cleaning water recovered from the upper water level branch of the third cleaning tank 5 through the closed water channel S to the recovery tank 9 are accommodated. Since this water contains a small amount of sharpening juice components and foreign substances, the upper limit water level at the center of the recovery tank 9 is used to remove and discharge bubbles containing the sharpening juice components and foreign substances that are generated when discharged to the recovery tank 9. A drainage basin 22 is disposed at the position.

このように、第1洗浄ブロックAで前洗浄処理された米は、分離装置4で水と分離されるので、従来の同一タンク内での洗浄・浸漬とは異なり研ぎ汁成分等をほとんど含まないため、浸漬タンク10内の濁度も低く、また研ぎ汁成分等が米の内部に移行して生じる炊飯後のいやな臭いもない。さらに、第2洗浄・浸漬ブロックBにて排出された洗浄水は閉水路Sを通って回収タンク6に回収されるため水使用量の削減にもなる。   As described above, the rice pre-cleaned in the first cleaning block A is separated from water by the separation device 4, so that it hardly contains any sharpening juice components unlike the conventional cleaning / immersion in the same tank. Therefore, the turbidity in the immersion tank 10 is low, and there is no unpleasant odor after cooking that occurs when the sharpening juice components and the like are transferred to the inside of the rice. Furthermore, since the washing water discharged from the second washing / immersion block B is collected in the collection tank 6 through the closed water channel S, the amount of water used can be reduced.

なお、第3洗浄タンク5は必要に応じて省略することができる。この場合には、分離装置4を浸漬タンク10の上部に設置すればよい。その際、必要に応じて、米Rの表面に付着した研ぎ汁成分や異物等浸漬タンク10内で微細気泡の浮上分離の力で除去してもよい。 In addition, the 3rd washing tank 5 can be abbreviate | omitted as needed. In this case, the separation device 4 may be installed on the upper part of the immersion tank 10. At that time, if necessary, may be removed with a force of flotation of fine bubbles rice surface was sharpening juice component or adhesion of foreign matter R such as a dip tank 10.

また、連続式炊飯釜に対する米の投入量は釜の大きさとコンベアーの速さによって決まるが、釜容量等が大きくなったり釜の輸送スピードが速くなった場合にも洗浄タンク数を増加するなどして対応可能である。   In addition, the amount of rice input to the continuous rice cooker is determined by the size of the kettle and the speed of the conveyor, but the number of washing tanks may be increased when the kettle capacity increases or the kettle transport speed increases. Can respond.

上記の実施形態では、洗浄タンク下部から高圧水を吐出させて被洗浄物を浮遊攪拌させたが、高圧水に代えて圧縮空気、圧縮窒素ガス、圧縮炭酸ガスなどの圧縮ガスを用いてもよく、また、高圧水と圧縮ガスとを併用してもよい。   In the above embodiment, high-pressure water is discharged from the lower part of the cleaning tank to float and stir the object to be cleaned, but compressed gas such as compressed air, compressed nitrogen gas, and compressed carbon dioxide gas may be used instead of high-pressure water. Moreover, high pressure water and compressed gas may be used in combination.

圧縮ガスを用いる場合、コンプレッサーなどの圧縮ガス供給装置(図示せず)に一端が接続され、散気管40に他端が接続された管路P30と、洗浄タンク2、3、5下部側面に設けた給水管P70が使用される。管路P30には、浮遊攪拌を行う設定時間の前後でON/OFFをし、圧縮ガスの注入を制御する電磁弁80Vと、圧縮ガス流量を調整するための調整弁60Vが配設されている。前記電磁弁80Vは圧縮ガス注入の設定時間内は開き、設定時間外は圧縮ガスを遮断する。圧縮ガスを用いる場合は、前記圧縮ガス装置から出る圧縮ガスを、管路P30を通して散気管40に送り、そこから圧縮ガスを吐出させて被洗浄物を浮遊攪拌させる。この場合、調整弁1Vにより管路P3は予め閉じておくのがよく、また、搬送吸込側電磁弁90Vは閉じる。圧縮ガスの遮断時は、前記搬送吸込側電磁弁90Vは開いておく。洗浄タンク2、3、5には圧縮ガスと共に、洗浄タンク2、3、5から排出される水に対応する量の水が給水管P70を通して連続的に供給される。なお、洗浄タンク5につながる管路P30に接続される圧縮ガス供給装置は、微細気泡洗浄の途中で間欠的な稼動ができるよう、洗浄タンク2、3につながる管路P30に接続される圧縮ガス供給装置とは独立した装置を用いるのがよい。その他は、前記の実施形態と同様である。   In the case of using compressed gas, a pipe P30 having one end connected to a compressed gas supply device (not shown) such as a compressor and the other end connected to the diffuser pipe 40, and provided on the lower side surfaces of the cleaning tanks 2, 3, 5 are provided. A water supply pipe P70 is used. The pipe P30 is provided with an electromagnetic valve 80V that is turned ON / OFF before and after the set time for performing floating agitation and controls the injection of compressed gas, and an adjustment valve 60V for adjusting the compressed gas flow rate. . The electromagnetic valve 80V opens during the set time of the compressed gas injection, and shuts off the compressed gas outside the set time. In the case of using compressed gas, the compressed gas coming out of the compressed gas device is sent to the diffuser tube 40 through the pipe P30, and the compressed gas is discharged therefrom to float and stir the object to be cleaned. In this case, the conduit P3 is preferably closed in advance by the adjusting valve 1V, and the conveyance suction side electromagnetic valve 90V is closed. When the compressed gas is shut off, the conveyance suction side solenoid valve 90V is kept open. Along with the compressed gas, water corresponding to the water discharged from the cleaning tanks 2, 3 and 5 is continuously supplied to the cleaning tanks 2, 3 and 5 through the water supply pipe P70. The compressed gas supply device connected to the pipeline P30 connected to the cleaning tank 5 is compressed gas connected to the pipeline P30 connected to the cleaning tanks 2 and 3 so that it can be intermittently operated during the fine bubble cleaning. It is preferable to use an apparatus independent of the supply apparatus. Others are the same as the above-mentioned embodiment.

高圧水と圧縮ガスとを併用する場合、管路P3からの高圧水、管路P30からの圧縮ガス、給水管P70からの給水および側面排出管路P5からの排出水、の各流量バランスを制御して、洗浄タンク2、3、5下部から高圧水の吐出および散気管40からの圧縮ガスの吐出により被洗浄物を浮遊攪拌させる。その他は、前記の実施形態と同様である。なお、給水管P70からの給水は必要に応じて行えばよい。また、洗浄タンク5につながる管路P30に接続される圧縮ガス供給装置は、上記同様、洗浄タンク2、3につながる管路P30に接続される圧縮ガス供給装置とは独立した装置を用いるのがよく、この場合、稼動のタイミングは高圧水の稼動と同期をとるのがよい。   When high-pressure water and compressed gas are used in combination, each flow rate balance of high-pressure water from the pipe P3, compressed gas from the pipe P30, water supplied from the water supply pipe P70, and water discharged from the side discharge pipe P5 is controlled. Then, the object to be cleaned is suspended and stirred by discharging high-pressure water from the lower portions of the cleaning tanks 2, 3, and 5 and discharging compressed gas from the diffuser tube 40. Others are the same as the above-mentioned embodiment. In addition, what is necessary is just to perform the water supply from the water supply pipe P70 as needed. In addition, the compressed gas supply device connected to the pipe line P30 connected to the cleaning tank 5 uses an apparatus independent from the compressed gas supply device connected to the pipe line P30 connected to the cleaning tanks 2 and 3 as described above. In this case, the operation timing should be synchronized with the operation of the high-pressure water.

なお、洗浄タンク5への高圧水の注水には、より汚れや濁りの少ない水を使って被洗浄物を浮遊攪拌させるのが好ましい。そのため、図5に示すように、給水・回収タンク9に代えて別の給水・回収タンク99を使用してもよい。この場合、浸漬タンク10内の微細気泡水の一部は上限水位分岐路33から閉水路Sを通って給水・回収タンク99に至る。また、給水・回収タンク99から吐出された洗浄水は微細気泡発生装置6に至って閉水路を閉じる。その他は、前記の実施形態と同様である。   In addition, for the injection of high-pressure water into the cleaning tank 5, it is preferable to float and stir the object to be cleaned using water with less dirt and turbidity. Therefore, as shown in FIG. 5, another water supply / recovery tank 99 may be used instead of the water supply / recovery tank 9. In this case, a part of the fine bubble water in the immersion tank 10 reaches the water supply / recovery tank 99 from the upper limit water level branch passage 33 through the closed water passage S. Further, the cleaning water discharged from the water supply / recovery tank 99 reaches the fine bubble generator 6 and closes the closed water channel. Others are the same as the above-mentioned embodiment.

上記実施形態では、洗米・浸漬方法を説明したが、米以外の穀類、豆類、海産物、種子類、香辛料原料、魚卵類等を連続的に洗浄する連続洗浄方法にも同様にして適用可能である。その際、必要に応じて、浸漬タンク10を使用せず、第3洗浄タンク5から洗浄物を直接、次工程に送るようにしてもよい。   In the above-described embodiment, the rice washing / immersion method has been described, but it can be similarly applied to a continuous washing method for continuously washing grains other than rice, beans, marine products, seeds, spice ingredients, fish eggs, and the like. is there. At that time, if necessary, the washing product may be sent directly from the third washing tank 5 to the next step without using the immersion tank 10.

本発明の一実施形態かかる連続洗米・浸漬方法を実施するための装置の模式図である。It is a schematic diagram of the apparatus for enforcing the continuous rice washing and immersion method concerning one Embodiment of this invention. 本発明におけるエダクターの一例を示す一部破断正面図である。It is a partially broken front view which shows an example of the eductor in this invention. 回収タンクの構造を示す概略平面図である。It is a schematic plan view which shows the structure of a collection tank. 第2洗浄タンクの概略平面図である。It is a schematic plan view of a 2nd washing tank. 図1で第3洗浄タンクおよび浸漬タンクへの給水・回収タンクを代えた場合の模式図である。It is a schematic diagram at the time of replacing the water supply and collection | recovery tank to a 3rd washing tank and an immersion tank in FIG.

符号の説明Explanation of symbols

1 貯留タンク
2 第1洗浄タンク
3 第2洗浄タンク
4 分離装置
5 第3洗浄タンク
6 空気溶解加圧水形成装置
7 圧力ポンプ
8 圧力ポンプ
9 回収タンク
10 浸漬タンク
151 第1のエダクター
152 第2のエダクター
153 第3のエダクター
R 米(被洗浄物)
DESCRIPTION OF SYMBOLS 1 Storage tank 2 1st washing tank 3 2nd washing tank 4 Separation apparatus 5 3rd washing tank 6 Air melt | dissolution pressurized water formation apparatus 7 Pressure pump 8 Pressure pump 9 Collection tank 10 Immersion tank 151 1st eductor 152 2nd eductor 153 3rd eductor R rice (object to be cleaned)

Claims (9)

洗浄タンク内に被洗浄物を供給し、かつ高圧水および/または圧縮ガスを洗浄タンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この洗浄タンクから被洗浄物を水と共にエダクターにて吸込み、分離装置に吐出させて被洗浄物を水と分離し、
分離装置で水と分離した被洗浄物を浸漬タンク内に導き、この浸漬タンク内で被洗浄物の浸漬を行うことを特徴とする連続洗浄方法。
While supplying the object to be cleaned into the cleaning tank and discharging high-pressure water and / or compressed gas from the bottom of the cleaning tank to float and stir the object to be cleaned, the object to be cleaned is sucked in with the eductor from this cleaning tank. , To be discharged into a separation device to separate the object to be cleaned from water,
A continuous cleaning method characterized in that an object to be cleaned separated from water by a separator is introduced into an immersion tank, and the object to be cleaned is immersed in the immersion tank.
浸漬タンクでの浸漬が、気体溶解加圧水を大気開放して得られる微細気泡の存在下で行なわれる請求項1記載の連続洗浄方法。   The continuous cleaning method according to claim 1, wherein the immersion in the immersion tank is performed in the presence of fine bubbles obtained by releasing the gas-dissolved pressurized water to the atmosphere. 洗浄タンク内に被洗浄物を供給し、かつ高圧水および/または圧縮ガスを洗浄タンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この洗浄タンクから被洗浄物を水と共にエダクターにて吸込み、分離装置に吐出させて被洗浄物を水と分離し、
水と分離した被洗浄物を別の洗浄タンクに導き、気体溶解加圧水を大気開放して得られる微細気泡により洗浄を行うことを特徴とする連続洗浄方法。
While supplying the object to be cleaned into the cleaning tank and discharging high-pressure water and / or compressed gas from the bottom of the cleaning tank to float and stir the object to be cleaned, the object to be cleaned is sucked in with the eductor from this cleaning tank. , To be discharged into a separation device to separate the object to be cleaned from water,
A continuous cleaning method, wherein the object to be cleaned separated from water is guided to another cleaning tank, and cleaning is performed with fine bubbles obtained by releasing gas-dissolved pressurized water to the atmosphere.
前記洗浄タンクが第1洗浄タンクと第2洗浄タンクとからなり、
第1洗浄タンク内に高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第1洗浄タンクから被洗浄物を水と共に第1のエダクターにて吸込み、
被洗浄物と水とを第2洗浄タンク内に吐出させ、高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第2洗浄タンクから被洗浄物を水と共に第2のエダクターにて吸込み、
分離装置に吐出させて被洗浄物を水と分離する請求項1〜3のいずれかに記載の連続洗浄方法。
The washing tank comprises a first washing tank and a second washing tank;
While discharging the high pressure water and / or compressed gas from the lower part of the tank into the first cleaning tank and floating and stirring the object to be cleaned, the object to be cleaned is sucked from the first cleaning tank together with water by the first eductor,
The object to be cleaned and water are discharged into the second cleaning tank, and high-pressure water and / or compressed gas is discharged from the lower part of the tank to stir and stir the object to be cleaned. Along with the second eductor,
The continuous washing | cleaning method in any one of Claims 1-3 which are made to discharge to a separation apparatus and isolate | separate to-be-cleaned object from water.
第1洗浄タンク内に高圧水および/または圧縮ガスをタンク下部から吐出させて被洗浄物を浮遊攪拌させながら、この第1洗浄タンクから被洗浄物を水と共に第1のエダクターにて吸込み、
被洗浄物と水とを第2洗浄タンク内に吐出させ、高圧水および/または圧縮ガスをタンク下部から吐出させて浮遊攪拌させながら、この第2洗浄タンクから被洗浄物を水と共に第2のエダクターにて吸込み、
分離装置に吐出させて被洗浄物を水と分離し、
水と分離した被洗浄物を第3洗浄タンクに導き、気体溶解加圧水を大気開放して得られる微細気泡により洗浄を行いながら、第3洗浄タンクから被洗浄物を水と共に第3のエダクターにて吸込み、
ついで被洗浄物を水と共に浸漬タンク内に吐出させ、気体溶解加圧水を大気開放して得られる微細気泡の存在下で浸漬を行うことを特徴とする連続洗浄方法。
While discharging the high pressure water and / or compressed gas from the lower part of the tank into the first cleaning tank and floating and stirring the object to be cleaned, the object to be cleaned is sucked from the first cleaning tank together with water by the first eductor,
The object to be cleaned and water are discharged into the second cleaning tank, and high pressure water and / or compressed gas is discharged from the lower part of the tank to stir and stir, and the object to be cleaned together with water is discharged from the second cleaning tank. Suction with eductor,
Discharge to the separation device to separate the object to be cleaned from water,
The object to be cleaned separated from water is guided to the third cleaning tank, and the object to be cleaned is washed with water from the third cleaning tank with the third eductor while cleaning with fine bubbles obtained by releasing the gas-dissolved pressurized water to the atmosphere. Inhale,
Next, the continuous cleaning method is characterized in that the object to be cleaned is discharged into the immersion tank together with water and the immersion is performed in the presence of fine bubbles obtained by releasing the gas-dissolved pressurized water to the atmosphere.
前記第2洗浄タンクでは、高圧水および/または圧縮ガスによる浮遊攪拌と渦流とで被洗浄物を洗浄する請求項4または5記載の連続洗浄方法。   The continuous cleaning method according to claim 4 or 5, wherein in the second cleaning tank, an object to be cleaned is cleaned by floating stirring and vortex using high-pressure water and / or compressed gas. 第1洗浄タンク内では高圧水および/または圧縮ガスによる浮遊攪拌で洗浄を行い、第2洗浄タンク内では高圧水および/または圧縮ガスによる浮遊攪拌と渦流との併用による洗浄を行い、第3洗浄タンク内では微細気泡と高圧水および/または圧縮ガスによる浮遊攪拌との併用による洗浄を行なう請求項5または6記載の連続洗浄方法。   In the first washing tank, washing is performed by floating agitation with high-pressure water and / or compressed gas, and in the second washing tank, washing is performed by combined use of floating agitation with high-pressure water and / or compressed gas and vortex, and third washing The continuous cleaning method according to claim 5 or 6, wherein cleaning is performed by using a combination of fine bubbles and floating stirring with high-pressure water and / or compressed gas in the tank. 前記気体溶解加圧水が循環流である請求項2〜7のいずれかに記載の連続洗浄方法。   The continuous cleaning method according to claim 2, wherein the gas-dissolved pressurized water is a circulating flow. 前記エダクターの流量を流量計と調整弁により一定に保ち、かつ余分な高圧水を回収タンクに回収するようにした請求項1〜8のいずれかに記載の連続洗浄方法。

The continuous cleaning method according to claim 1, wherein the flow rate of the eductor is kept constant by a flow meter and a regulating valve, and excess high-pressure water is recovered in a recovery tank.

JP2005143588A 2004-05-17 2005-05-17 Continuous washing method Pending JP2006000845A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101912796A (en) * 2010-05-25 2010-12-15 郑州智信实业有限公司 Continuous fast vacuum conditioning equipment for grains
JP2015037777A (en) * 2013-08-19 2015-02-26 株式会社中西製作所 Cleaning method of rice washing water
JP2018111098A (en) * 2018-04-06 2018-07-19 株式会社中西製作所 Rice washing method, rice washing device, and operational method of rice washing device
CN108636919A (en) * 2018-04-26 2018-10-12 安徽佳谷豆食品有限公司 A kind of device for washing rice of rice cake rice
CN110624884A (en) * 2019-10-28 2019-12-31 会同瑞春茶业有限公司 Tea cleaning equipment and cleaning process thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101912796A (en) * 2010-05-25 2010-12-15 郑州智信实业有限公司 Continuous fast vacuum conditioning equipment for grains
JP2015037777A (en) * 2013-08-19 2015-02-26 株式会社中西製作所 Cleaning method of rice washing water
JP2018111098A (en) * 2018-04-06 2018-07-19 株式会社中西製作所 Rice washing method, rice washing device, and operational method of rice washing device
CN108636919A (en) * 2018-04-26 2018-10-12 安徽佳谷豆食品有限公司 A kind of device for washing rice of rice cake rice
CN110624884A (en) * 2019-10-28 2019-12-31 会同瑞春茶业有限公司 Tea cleaning equipment and cleaning process thereof
CN110624884B (en) * 2019-10-28 2023-10-10 会同瑞春茶业有限公司 Tea cleaning equipment and cleaning process thereof

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