JP2005290491A - Aluminum anode foil for electrolytic capacitor - Google Patents
Aluminum anode foil for electrolytic capacitor Download PDFInfo
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- JP2005290491A JP2005290491A JP2004108542A JP2004108542A JP2005290491A JP 2005290491 A JP2005290491 A JP 2005290491A JP 2004108542 A JP2004108542 A JP 2004108542A JP 2004108542 A JP2004108542 A JP 2004108542A JP 2005290491 A JP2005290491 A JP 2005290491A
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- electrolytic capacitor
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Abstract
Description
この発明は、電解コンデンサ用アルミニウム陽極箔にかかり、特に耐電圧特性の高い電解コンデンサ用アルミニウム陽極箔に関する。 The present invention relates to an aluminum anode foil for electrolytic capacitors, and more particularly to an aluminum anode foil for electrolytic capacitors having high withstand voltage characteristics.
アルミ電解コンデンサは一般的には以下のような構成を取っている。すなわち、帯状に形成された高純度のアルミニウム箔を化学的あるいは電気化学的にエッチングを行って拡面処理するとともに、拡面処理したアルミニウム箔をホウ酸アンモニウム水 溶液等の化
成液中にて化成処理することによりアルミニウム箔の表面に誘電体皮膜を形成させた陽極箔と、同じく高純度のアルミニウム箔を拡面処理した陰極箔をセパレータを介して巻回してコンデンサ素子が形成される。そしてこのコンデンサ素子には駆動用の電解液が含浸され、金属製の有底筒状の外装ケースに収納される。さらに外装ケースの開口端部は弾性ゴムよりなる封口体が収納され、さらに外装ケースの開口端部を絞り加工により封口を行い、アルミ電解コンデンサを構成する。
An aluminum electrolytic capacitor generally has the following configuration. In other words, the high-purity aluminum foil formed in a strip shape is chemically or electrochemically etched to expand the surface, and the expanded aluminum foil is formed in a chemical conversion solution such as an aqueous ammonium borate solution. The capacitor element is formed by winding the anode foil having a dielectric film formed on the surface of the aluminum foil by the treatment and the cathode foil having the same high-purity aluminum foil subjected to surface enlargement through a separator. The capacitor element is impregnated with a driving electrolyte solution and stored in a metal bottomed cylindrical outer case. Further, a sealing body made of elastic rubber is accommodated in the opening end portion of the outer case, and the opening end portion of the outer case is sealed by drawing to constitute an aluminum electrolytic capacitor.
このようなアルミ電解コンデンサにおいて、高圧化の要求が高く、種々の高圧用の電解コンデンサ用電極箔が提案されている。
(特許文献1、2参照)。
(See Patent Documents 1 and 2).
ところで、一般産機の電源電圧は400Vであるが、この電圧で電解コンデンサを使用しようとすると、実効値と安全率を勘案して700V以上の定格電圧が必要である。しかしながら、前記の電解コンデンサ用電極箔ではこのような高電圧に耐えることはできず、定格電圧が400Vの電解コンデンサを2つ使用しているというのが実情であった。 By the way, the power supply voltage of a general industrial machine is 400V. However, if an electrolytic capacitor is to be used at this voltage, a rated voltage of 700V or more is required in consideration of an effective value and a safety factor. However, the above electrode foil for electrolytic capacitors cannot withstand such a high voltage, and the actual situation is that two electrolytic capacitors having a rated voltage of 400V are used.
そこで、本発明は、このような従来技術の問題点を解決するために提案されたものであり、その目的は、700V以上の高耐電圧特性を有する電解コンデンサ用アルミニウム陽極箔を提供することにある。 Therefore, the present invention has been proposed in order to solve such problems of the prior art, and an object of the present invention is to provide an aluminum anode foil for electrolytic capacitors having a high withstand voltage characteristic of 700 V or higher. is there.
本発明の電解コンデンサ用アルミニウム陽極箔は平均ピット径が1.2μm以上のピットを有するエッチング箔に800V以上の化成皮膜を形成したことを特徴とする。 The aluminum anode foil for electrolytic capacitors of the present invention is characterized in that a chemical conversion film of 800 V or more is formed on an etching foil having pits having an average pit diameter of 1.2 μm or more.
本発明の電解コンデンサ用アルミニウム陽極箔ついて説明する。アルミニウム箔に直流エッチングによって平均ピット径が1.2μm以上のピットを形成する。このピット径は平均ピット径が1.2μm以上であれば本発明の効果を奏するものであるが、好ましくは1.3μm以上、さらに好ましくは電1.4μm以上である。このピット径以下であると、この後の高圧化成によってピットが化成皮膜で埋まって、静電容量が低下する。 The aluminum anode foil for electrolytic capacitors of the present invention will be described. Pits having an average pit diameter of 1.2 μm or more are formed on the aluminum foil by direct current etching. If the average pit diameter is 1.2 μm or more, the effect of the present invention is exhibited, but the pit diameter is preferably 1.3 μm or more, more preferably 1.4 μm or more. If it is less than this pit diameter, the pits are filled with a chemical conversion film by the subsequent high pressure chemical conversion, and the capacitance decreases.
そして、このエッチング箔をほう酸等の化成液中で800V以上の電圧を印加して化成処理を施し、その後減極処理、再化成を行って、本発明の電解コンデンサ用アルミニウム陽極箔が形成される。 Then, the etching foil is subjected to a chemical conversion treatment by applying a voltage of 800 V or higher in a chemical conversion solution such as boric acid, and then subjected to a depolarization treatment and a re-chemical conversion to form the aluminum anode foil for an electrolytic capacitor of the present invention. .
このような電解コンデンサ用アルミニウム陽極箔は、800V以上の耐電圧を有し、誘電体皮膜面積も十分であるので、静電容量特性も良好である。 Such an aluminum anode foil for electrolytic capacitors has a withstand voltage of 800 V or more, and has a sufficient dielectric film area, so that the capacitance characteristics are also good.
以上の本発明の電解コンデンサ用アルミニウム陽極箔は、平均ピット径が1.2μm以上のピットを有するエッチング箔に800V以上の化成皮膜を形成しているので、700V以上の耐電圧特性を有する電解コンデンサ用アルミニウム陽極箔として用いることができる。 In the above aluminum anode foil for electrolytic capacitors of the present invention, since the chemical conversion film of 800 V or more is formed on the etching foil having pits having an average pit diameter of 1.2 μm or more, the electrolytic capacitor having a withstand voltage characteristic of 700 V or more It can be used as an aluminum anode foil.
次に本発明の電解コンデンサ用アルミニウム陽極箔の実施例を示す。 Next, examples of the aluminum anode foil for electrolytic capacitors of the present invention will be shown.
100μmのアルミニウム箔にピット径が1.5μmのエッチングを行い、ほう酸化成中で1100Vの化成電圧によって化成処理を施し、その後減極処理、再化成処理を行って電解コンデンサ用アルミニウム陽極箔を形成した。比較例として、100μmのアルミニウム箔にピット径が1.1μmのエッチングを行い、ほう酸化成中で550Vの化成電圧によって化成処理を施し、その後同様にして電解コンデンサ用アルミニウム陽極箔を形成した。 Etching with a pit diameter of 1.5 μm was performed on a 100 μm aluminum foil, and a chemical conversion treatment was performed with a chemical conversion voltage of 1100 V in the boriding, followed by a depolarization treatment and a re-chemical conversion treatment to form an aluminum anode foil for an electrolytic capacitor. . As a comparative example, an aluminum foil having a pit diameter of 1.1 μm was etched on an aluminum foil having a thickness of 1.1 μm, and a chemical conversion treatment was performed by a chemical conversion voltage of 550 V during boriding, and thereafter an aluminum anode foil for an electrolytic capacitor was formed in the same manner.
これらの陽極箔に電圧を印加して印加時間と電圧の相関を測定し、平衡となる電圧を計測した。結果は、実施例は1050V、比較例は530Vであった。 A voltage was applied to these anode foils, the correlation between the application time and the voltage was measured, and the voltage at equilibrium was measured. The results were 1050 V for the example and 530 V for the comparative example.
次いで、実施例、比較例において、900Vの化成電圧で化成し、単位面積当りの静電容量を測定した。結果は、実施例は0.28μF/cm2、比較例は0.24μF/cm2であった。 Subsequently, in an Example and a comparative example, it formed with the conversion voltage of 900V, and measured the electrostatic capacitance per unit area. The results were 0.28 μF / cm 2 for the example and 0.24 μF / cm 2 for the comparative example.
以上のように、実施例は1050Vの耐電圧を有し、700V以上の電解コンデンサを形成することができることがわかる。また、900Vの化成電圧で化成した場合、比較例より15%以上の静電容量を有し、静電容量特性も良好であることがわかる。
As described above, it can be seen that the example has a withstand voltage of 1050 V and can form an electrolytic capacitor of 700 V or higher. Moreover, when formed with the conversion voltage of 900V, it turns out that it has a 15% or more electrostatic capacity from a comparative example, and an electrostatic capacitance characteristic is also favorable.
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JP2004108542A JP2005290491A (en) | 2004-03-31 | 2004-03-31 | Aluminum anode foil for electrolytic capacitor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008282994A (en) * | 2007-05-10 | 2008-11-20 | Nichicon Corp | Method of manufacturing electrode foil for aluminum electrolytic capacitor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH043409A (en) * | 1990-04-20 | 1992-01-08 | Elna Co Ltd | Method of etching aluminum foil for electrolytic capacitor |
JPH05315199A (en) * | 1992-05-08 | 1993-11-26 | Showa Alum Corp | Aluminum foil for anode of extra-high voltage al electrolytic capacitor |
JPH06310384A (en) * | 1993-04-22 | 1994-11-04 | Nippon Foil Mfg Co Ltd | Electrolytic capacitor anode aluminum foil excellent in electrolytic etching property |
JPH1079326A (en) * | 1996-09-03 | 1998-03-24 | Matsushita Electric Ind Co Ltd | Capacitor and manufacturing method thereof |
JP2000357633A (en) * | 1999-04-14 | 2000-12-26 | Matsushita Electric Ind Co Ltd | Manufacture of capacitor |
JP2003086468A (en) * | 2000-11-29 | 2003-03-20 | Matsushita Electric Ind Co Ltd | Method for manufacturing electrode foil for aluminum electrolytic capacitor, and dc power supply device used therefor |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH043409A (en) * | 1990-04-20 | 1992-01-08 | Elna Co Ltd | Method of etching aluminum foil for electrolytic capacitor |
JPH05315199A (en) * | 1992-05-08 | 1993-11-26 | Showa Alum Corp | Aluminum foil for anode of extra-high voltage al electrolytic capacitor |
JPH06310384A (en) * | 1993-04-22 | 1994-11-04 | Nippon Foil Mfg Co Ltd | Electrolytic capacitor anode aluminum foil excellent in electrolytic etching property |
JPH1079326A (en) * | 1996-09-03 | 1998-03-24 | Matsushita Electric Ind Co Ltd | Capacitor and manufacturing method thereof |
JP2000357633A (en) * | 1999-04-14 | 2000-12-26 | Matsushita Electric Ind Co Ltd | Manufacture of capacitor |
JP2003086468A (en) * | 2000-11-29 | 2003-03-20 | Matsushita Electric Ind Co Ltd | Method for manufacturing electrode foil for aluminum electrolytic capacitor, and dc power supply device used therefor |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008282994A (en) * | 2007-05-10 | 2008-11-20 | Nichicon Corp | Method of manufacturing electrode foil for aluminum electrolytic capacitor |
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