JP2005248540A - Lining material timbering device for tunnel curved section - Google Patents

Lining material timbering device for tunnel curved section Download PDF

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JP2005248540A
JP2005248540A JP2004059717A JP2004059717A JP2005248540A JP 2005248540 A JP2005248540 A JP 2005248540A JP 2004059717 A JP2004059717 A JP 2004059717A JP 2004059717 A JP2004059717 A JP 2004059717A JP 2005248540 A JP2005248540 A JP 2005248540A
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lining material
support
tunnel
lining
straight
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Shigeki Ohashi
茂樹 大橋
Shigeru Koga
滋 古賀
Seiki Nakamura
誠喜 中村
Hitoshi Miura
仁 三浦
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Osaka Bousui Construction Co Ltd
Okumura Corp
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Osaka Bousui Construction Co Ltd
Okumura Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a timbering device for use in executing secondary lining by covering primary lining of a tunnel curved section with a synthetic resin lining material, and filling a gap between the lining material and the primary lining with an infilling material such as cement milk, wherein the timbering device can easily and positively support the lining material lined along the tunnel curved section. <P>SOLUTION: The lining material timbering device is formed of a linear section timbering body 2 which is cylindrical and assemblable, and supports a linear section r2 of the lining material R, and a curved section timbering body 1 which is assemblable and connected to the linear section timbering bodies 2, 2 adjacent thereto at a desired bending angle. Then the plurality of linear section timbering bodies 2 and the plurality of curved section timbering bodies 1 are connected together in a tunnel lengthwise direction, to thereby support an inner surface of the lining material R lined along a tunnel curved section T. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、シールド工法等によって掘削されたトンネル曲線部を覆工する際に、このトンネル曲線部に沿って施工した覆工部材である合成樹脂製のライニング材を内側から支保する支保装置に関するものである。   TECHNICAL FIELD The present invention relates to a support device for supporting a synthetic resin lining material, which is a lining member constructed along a tunnel curved portion, from the inside when lining a tunnel curved portion excavated by a shield method or the like. It is.

シールド工事においては、シールド工法によって掘削されたトンネルの内面に一次覆工を施したのちに、コンクリートによる二次覆工を施すことが広く行われているが、コンクリートは耐薬品性、耐磨耗性に乏しいという問題点があり、そのため、近年、コンクリートによる二次覆工に代えて高密度ポリエンレン等の可撓性と適宜の剛性を有する合成樹脂製のライニング材を使用して覆工を行う工法が開発されている。   In shield construction, primary lining is applied to the inner surface of a tunnel excavated by the shield method, and then secondary lining is performed using concrete. Concrete is resistant to chemicals and wear. Therefore, in recent years, instead of secondary lining with concrete, lining is performed using a synthetic resin lining material having flexibility and appropriate rigidity such as high-density polyenelene. Construction methods have been developed.

この工法は、例えば、特許文献1に記載しているように、帯状のライニング材を短筒状に成形し、この短筒状のライニング材を一次覆工の内面に沿ってトンネル長さ方向に順次、接続することにより一次覆工を被覆すると共に、ライニング材と一次覆工との間の隙間にセメントミルク等の中詰め材を充填することによって行われている。この際、中詰め材の充填によってライニング材に浮力が発生すると共に中詰め材自体による重力、或いは液圧がライニング材に作用してライニング材による覆工位置が変動したり、ライニング材が変形する虞れがある。   In this method, for example, as described in Patent Document 1, a strip-shaped lining material is formed into a short cylinder shape, and this short cylinder-shaped lining material is formed along the inner surface of the primary lining in the tunnel length direction. In order to cover the primary lining by connecting them sequentially, the filling between the lining material and the primary lining is filled with a filling material such as cement milk. At this time, buoyancy is generated in the lining material due to filling of the filling material, and the lining material is changed in position or the lining material is deformed due to gravity or liquid pressure by the filling material itself acting on the lining material. There is a fear.

そのため、特許文献2に記載しているように、断面I形の鋼材を円弧状に湾曲してなる支保部材を数本、互いに折り畳み自在に連結することにより支持具を形成し、この支持具をリング状に組み立てて一次覆工を被覆しているライニング材の所定部分の内周面を支保させ、該支持具によるこのようなライニング材の支保形態をトンネル長さ方向に一定間隔毎に設けると共に、隣接する支持具間をトンネル長さ方向に長い複数本の角鋼管からなる通し部材によって連結することが行われている。そして、中詰め材が固まると、支持具から通し部材を取り外すと共に支持具を折り畳んでこれらを次の覆工位置まで移送し、再びライニング材の内周面の支保に使用している。   Therefore, as described in Patent Document 2, a support member is formed by connecting a plurality of support members formed by bending a steel material having an I-shaped cross section in an arc shape so as to be foldable with each other. The inner circumferential surface of a predetermined portion of the lining material that is assembled in a ring shape and covers the primary lining is supported, and such a support form of the lining material by the support is provided at regular intervals in the tunnel length direction. Adjoining supports are connected by a thread member made of a plurality of square steel pipes that are long in the tunnel length direction. When the filling material is solidified, the threading member is removed from the support tool, and the support tool is folded and transferred to the next lining position, and used again for supporting the inner peripheral surface of the lining material.

特開2000−34892号公報JP 2000-34892 A 特開2002−309899号公報JP 2002-309899 A

しかしながら、上記支持具は断面I形の鋼材によって形成しているために、この支持具のみではライニング材に対する支保面が狭くてライニング材の内面を十分に支保することができず、そのため、上述したように隣接する支持具間を複数本の角鋼管からなる通し部材によって連結して、支持具間に露出しているライニング材の一部をこれらの通し部材により周方向に所定間隔毎に支保させているが、長い通し部材を作業空間の狭いトンネル内で隣接する支持具間に連結するには作業性が悪いばかりでなく、解体して次の覆工位置まで移送する場合においても手間がかかり、覆工作業が円滑に行えないといった問題点がある。   However, since the support is formed of a steel material having an I-shaped cross section, the support surface for the lining material cannot be sufficiently supported by the support tool alone, and the inner surface of the lining material cannot be sufficiently supported. In this way, adjacent support members are connected by a through member made of a plurality of square steel pipes, and a part of the lining material exposed between the support members is supported at predetermined intervals in the circumferential direction by these through members. However, connecting a long threaded member between adjacent supports in a tunnel with a narrow work space is not only workable, but also takes time when disassembling and transporting to the next lining position. There is a problem that the lining work cannot be performed smoothly.

その上、上記支持具や通し部材によってライニング材を支保しても、ライニング材自体が該ライニング材と一次覆工との間に注入、充填される中詰め材によって浮き上がろうし、この浮き上がりを中詰め材が硬化している側からの通し部材を介して阻止しようとしても確実な阻止は困難であって二次覆工が偏位する虞れがあり、また、隣接する支持具間を連結する通し部材の本数も作業性等を鑑みて必要最小本数に制限せざるを得ないため、トンネル周方向に隣接する通し部材間に露出したライニング材の面積が比較的広くなり、充填した中詰め材の圧力によりその部分がトンネルに向かって膨出変形する等の問題がある。   In addition, even if the lining material is supported by the support member or the threading member, the lining material itself is floated by the filling material that is injected and filled between the lining material and the primary lining. Even if it tries to prevent it through the through member from the side where the filling material is hardened, it is difficult to reliably prevent it, and there is a possibility that the secondary lining will be displaced, and it connects between adjacent supports Since the number of threading members to be used must be limited to the minimum necessary number in view of workability and the like, the area of the lining material exposed between the threading members adjacent in the circumferential direction of the tunnel becomes relatively large, and filling filling is performed. There is a problem that the portion bulges and deforms toward the tunnel due to the pressure of the material.

さらに、トンネルの曲線部に二次覆工を施すには、上記互いに接続すべき短筒状のライニング材の対向端部を曲線部の屈曲度に応じて斜めに切除することにより傾斜端面に形成し、これらの傾斜端面を突き合わせて一体に接続することにより中央部が屈曲した円筒状のライニング材を形成し、このライニング材を複数個、トンネルの曲線部に施工している一次覆工に沿って順次、トンネル長さ方向に接続することにより該一次覆工を被覆した曲線管状のライニング材を形成したのち、一次覆工とこのライニング材との間の隙間に中詰め材を充填することにより二次覆工を施すことができるが、この場合、上記断面I形の鋼材と通し部材ではトンネル曲線部に沿って屈曲した上記ライニング材の内周面を支保することができず、別にライニング材の屈曲部内周面を支保することができる支保部材を製作しておく必要があり、しかも、トンネル曲線部の屈曲度に対応することができる形状の支保部材を各種、準備しておく必要があって、その取扱いに困難をきたすと共に組立て作業が煩雑化して作業能率を低下させるといった問題点が生じる。本発明はこのような問題点を全面的に解消することができるトンネル曲線部におけるライニング材の支保装置を提供することを目的とする。   Furthermore, in order to apply a secondary lining to the curved part of the tunnel, the opposing end parts of the short cylindrical lining material to be connected to each other are formed on the inclined end face by obliquely cutting according to the bending degree of the curved part. Along with the primary lining, a cylindrical lining material with a bent central part is formed by abutting and connecting these inclined end faces together, and a plurality of the lining materials are applied to the curved part of the tunnel. After forming the curved tubular lining material covering the primary lining by connecting in the tunnel length direction in turn, the filling material is filled in the gap between the primary lining and the lining material. Secondary lining can be applied, but in this case, the inner circumferential surface of the lining material bent along the tunnel curve portion cannot be supported by the steel member having the I-shaped cross section and the threading member, and the lining is separately provided. It is necessary to prepare a supporting member that can support the inner peripheral surface of the bent portion, and it is necessary to prepare various supporting members having shapes that can correspond to the degree of bending of the tunnel curved portion. As a result, there are problems that the handling becomes difficult and the assembling work becomes complicated and the working efficiency is lowered. It is an object of the present invention to provide a lining material support device in a tunnel curve portion that can completely eliminate such problems.

上記目的を達成すために、本発明のトンネル曲線部におけるライニング材の支保装置は、請求項1に記載したように、トンネル曲線部における掘削壁面又は該掘削壁面に施工した一次覆工を合成樹脂製のライニング材で覆工し、上記掘削壁面とこのライニング材との間の隙間又は上記一次覆工とこのライニング材との間の隙間に中詰め材を充填する際に上記トンネル曲線部に沿って覆工したライニング材を内面側から支保する支保装置であって、ライニング材の屈曲部を支保する屈曲部支保体と、該ライニング材の直状部を支保する直状部支保体とからなり、直状部支保体はトンネル周方向に円弧状に湾曲した複数個の矩形状の支保部材を組み合わせることによって円筒形状の支保体を形成するように構成している一方、屈曲部支保体は隣接する直状部支保体の対向端面に周方向に小間隔毎にトンネル長さ方向に突設した支持金具と、トンネル長さ方向に対向する各対の支持金具間に介在して隣接する直状部支保体の対向端面間の間隔に応じてその両端部を上記対の支持金具に取り外し可能に固定させる角鋼管とから構成してあり、これらの直状部支保体と屈曲部支保体とを複数個、トンネル長さ方向に連結してトンネル曲線部に沿って覆工した上記ライニング材の内面を支保するように構成している。   In order to achieve the above object, the lining material support device for a tunnel curved portion according to the present invention, as described in claim 1, is a synthetic resin for excavation wall surface in a tunnel curved portion or a primary lining constructed on the excavation wall surface. Along with the tunnel curve portion, when filling the gap between the excavation wall surface and the lining material or filling the filling material into the gap between the primary lining and the lining material A lining material supported from the inner surface side, comprising a bent portion support body for supporting the bent portion of the lining material and a straight portion support body for supporting the straight portion of the lining material. The straight part support body is configured to form a cylindrical support body by combining a plurality of rectangular support members curved in an arc shape in the circumferential direction of the tunnel, while the bent part support body is adjacent A straight bracket that is adjacent to and interposed between a support bracket projecting in the tunnel length direction at small intervals in the circumferential direction on the opposing end surface of the straight support body and each pair of support brackets facing in the tunnel length direction. It is composed of a square steel pipe that detachably fixes both ends to the above-mentioned pair of support fittings according to the interval between the opposing end faces of the part support body, and these straight part support body and bending part support body are A plurality of lining materials connected in the tunnel length direction and lined along the tunnel curved portion are supported.

このように構成したトンネル曲線部におけるライニング材の支保装置において、請求項2に係る発明は、上記直状部支保体を、矩形枠体の外面にスキンプレートを張設してなる下部支保部材と矩形枠体の外面にスキンプレートを張設することなく該矩形枠体内に複数本の繋ぎ材を一体に設け且つ互いに連結した天端支保部材と両側支保部材とから構成していると共に、上記天端支保部材と両側支保部材とにスパッドを着脱自在に装着させる装着孔を設け、この装着孔から上記ライニング材に設けている挿通孔を通じて上記スパットを挿通してその先端をトンネル掘削壁面又は一次覆工の内周面に当接、受止させることにより、中詰め材充填時におけるライニング材の浮き上がりを防止するように構成している。   In the lining material supporting device in the tunnel curved portion configured as described above, the invention according to claim 2 is characterized in that the straight portion supporting body is formed of a lower supporting member in which a skin plate is stretched on an outer surface of a rectangular frame. A plurality of connecting members are integrally provided in the rectangular frame without connecting a skin plate to the outer surface of the rectangular frame and are connected to each other. A mounting hole for detachably mounting the spud is provided in the end support member and the both side support members, and the spat is inserted from the mounting hole through the insertion hole provided in the lining material, and the tip is covered with the tunnel excavation wall surface or primary covering. By contacting and receiving the inner peripheral surface of the work, the lining material is prevented from being lifted when filling the filling material.

また、請求項3に係る発明は、隣接する直状部支保体の対向端面に突設している上記支持金具を、角鋼管の端部におけるトンネル内に面した内面を支持する水平底面板部と、この水平底面板部の一側端から直角に屈折して角鋼管の端部における一側面を受止する側面板部と、上記水平底面板部に螺通してその先端面で角鋼管の端部内面を外方に押圧し、該角鋼管の外面をライニング材の内周面に押し付けるボルト体とから構成していることを特徴とする。   Moreover, the invention which concerns on Claim 3 is a horizontal bottom face board part which supports the inner surface facing the tunnel in the edge part of a square steel pipe for the said support metal fitting protrudingly provided by the opposing end surface of the adjacent linear part support body. A side plate that refracts at a right angle from one side end of the horizontal bottom plate and receives one side of the end of the square steel tube; It is characterized by comprising a bolt body that presses the inner surface of the end portion outward and presses the outer surface of the square steel pipe against the inner peripheral surface of the lining material.

本発明のトンネル曲線部におけるライニング材の支保装置によれば、ライニング材の屈曲部を支保する屈曲部支保体と、該ライニング材の屈曲部を中央にしてこの屈曲部の長さ方向に連なったライニング材の直状部を支保する直状部支保体とからなり、直状部支保体はトンネル周方向に円弧状に湾曲した複数個の矩形状の支保部材を組み合わせることによって円筒形状の支保体を形成するように構成しているので、トンネル直線部においては、上記円筒形状の直状部支保体のみを使用して、これらの円筒形状の支保体を順次、トンネル長さ方向に連結していくことにより、トンネル直線部に施工しているライニング材の内周面全面を連続的に支保する支保構造体を能率よく組み立てることができるものであり、トンネル曲線部においては、上記円筒形状の直状部支保体を屈曲部支保体によって順次、トンネル長さ方向に連結していくことによって、トンネル曲線部に沿って曲線状に施工したライニング材の内周面を支保することができる多角形状に連続した支保体を組み立てることができる。   According to the apparatus for supporting a lining material in a curved curve portion of the present invention, a bent portion supporting body that supports a bent portion of the lining material, and the bent portion of the lining material are connected in the length direction of the bent portion. A straight support body that supports the straight portion of the lining material. The straight support body is a cylindrical support body by combining a plurality of rectangular support members that are curved in an arc shape in the circumferential direction of the tunnel. In the tunnel straight part, only the cylindrical straight part support body is used, and these cylindrical support bodies are sequentially connected in the tunnel length direction. As a result, it is possible to efficiently assemble a support structure that continuously supports the entire inner peripheral surface of the lining material applied to the straight part of the tunnel. By connecting the cylindrical straight part support body in the tunnel length direction sequentially by the bent part support body, it is possible to support the inner peripheral surface of the lining material constructed in a curved shape along the tunnel curved part. A continuous support body can be assembled in a polygonal shape.

その上、上記屈曲部支保体は、隣接する直状部支保体の対向端面に周方向に小間隔毎にトンネル長さ方向に突設した支持金具と、トンネル長さ方向に対向する各対の支持金具間に介在して隣接する直状部支保体の対向端面間の間隔に応じてその両端部を上記対の支持金具に取り外し可能に固定させる角鋼管とから構成しているので、隣接する直状部支保体におけるトンネル長さ方向に対向する各対の支持金具間に所定長さの角鋼管を架設状態で介在させ、トンネル天端側の間隔と底部側との間隔とをトンネル曲線部の屈曲度に応じて調整したのち、各角鋼管の両端部をそれぞれ上記対の支保金具に固着することによって、トンネル曲線部に沿って直状部支保体と屈曲部支保体とを順次正確に且つ簡単に多角形状に連結させることができ、トンネル曲線部に沿って曲線状に施工したライニング材の内周面を全面的に支保することができる支保体を能率よく組み立てることができる。   In addition, the bent portion support body includes a support fitting projecting in the tunnel length direction at small intervals in the circumferential direction on the opposing end surface of the adjacent straight portion support body, and a pair of each of the pairs facing the tunnel length direction. Since both ends thereof are configured to be removably fixed to the pair of support brackets according to the distance between the opposing end surfaces of the adjacent straight support members interposed between the support brackets, they are adjacent to each other. A square steel tube of a predetermined length is interposed between each pair of supporting metal fittings facing in the tunnel length direction in the straight section support body in a erected state, and the distance between the tunnel top end side and the space between the bottom side is determined by the tunnel curve portion. After adjusting according to the degree of bending, the straight part support body and the bending part support body are sequentially and accurately located along the tunnel curve part by fixing both ends of each square steel pipe to the pair of support brackets. And can be easily connected in a polygonal shape. Can be assembled 支保 body the inner circumferential surface along the Le curved portion curved in construction and the lining material can be entirely 支保 efficiently.

さらに、支持金具として、角鋼管の端部におけるトンネル内に面した内面を支持する水平底面板部と、この水平底面板部の一側端から直角に屈折して角鋼管の端部における一側面を受止する側面板部と、上記水平底面板部に螺通してその先端面で角鋼管の端部内面を外方に押圧し、該角鋼管の外面をライニング材の内周面に押し付けるボルト体とから構成しておくことにより、トンネル長さ方向に対向する支持金具の水平底面板部間上に角鋼管の両端部を架設状態に簡単且つ確実に配設することができると共に水平底面板部から直角に屈折している側面板部によって角鋼管をトンネル長さ方向に正確に向けることができ、この状態でボルト体を螺進させることによって角鋼管をライニング材の内周面に強固に圧接させることができて、ライニング材の屈曲部を確実に支保することができる。   Furthermore, as a support metal fitting, a horizontal bottom surface plate portion that supports the inner surface facing the tunnel at the end portion of the square steel pipe, and one side surface at the end portion of the square steel pipe that is refracted at a right angle from one side end of the horizontal bottom surface plate portion And a bolt that presses the outer surface of the square steel pipe against the inner peripheral surface of the lining material. The two ends of the square steel pipe can be easily and reliably arranged in a erected state between the horizontal bottom plate portions of the support metal fittings facing in the tunnel length direction. The square steel pipe can be accurately oriented in the tunnel length direction by the side plate part refracted perpendicularly from the part, and in this state, the square steel pipe is firmly attached to the inner peripheral surface of the lining material by screwing the bolt body. Can be pressure-contacted, The bent portion of the ingredients can be reliably 支保.

また、上記直状部支保体は矩形枠体の外面にスキンプレートを張設してなる下部支保部材と、矩形枠体の外面にスキンプレートを張設することなく該矩形枠体内に複数本の繋ぎ材を一体に設けている互いに連結した天端支保部材と両側支保部材とからなり、これらの支保部材を組み合わせることによってライニング材の内周面を支保する円筒形状の支保体に組み立てるように構成しておくことより、ライニング材を支保する面積が大きくてライニング材を確実に支保することができる。   The straight portion support body includes a lower support member formed by stretching a skin plate on the outer surface of the rectangular frame body, and a plurality of pieces in the rectangular frame body without stretching a skin plate on the outer surface of the rectangular frame body. Consists of connecting top and bottom support members that are integrally connected to each other, and support members that are connected to each other. These support members are combined to form a cylindrical support body that supports the inner peripheral surface of the lining material. Thus, the area for supporting the lining material is large and the lining material can be reliably supported.

さらに、上記天端支保部材と両側支保部材とにスパッドを着脱自在に装着させる装着孔を設けておくことによって、これらの支保部材の運搬や組立時にはスパッドを取り外した状態にしておくことができるから、運搬や組立作業等の支障になることはなく、その上、組立時に該スパッドをこの装着孔から上記ライニング材に設けている挿通孔を通じてその先端をトンネル掘削壁面又は一次覆工の内周面に当接、受止させることにより、中詰め材の充填時におけるライニング材の浮き上がりを確実に防止することができる。また、使用後にスパッド装着孔からスパッドを取り外すことによって、次のライニング材の浮き上がり防止に何回も使用することができる。   Further, by providing mounting holes for detachably mounting the spuds on the top end support member and the both side support members, the spuds can be removed when transporting or assembling these support members. In addition, there is no hindrance to transportation, assembly work, etc. In addition, the tip of the spud is inserted from this mounting hole through the insertion hole provided in the lining material at the time of assembly, and the inner peripheral surface of the tunnel excavation wall or primary lining By contacting and receiving the lining material, it is possible to reliably prevent the lining material from being lifted when the filling material is filled. Further, by removing the spud from the spud mounting hole after use, it can be used many times to prevent the next lining material from being lifted.

さらにまた、スパッド装着孔を設けている上記天端支保部材と両側支保部材とは、その外面にスキンプレートが装着されてなく、複数本の繋ぎ材によって矩形枠体における平行に対向する枠部間を連結してなる構造としているので、内外に連通している隣接する繋ぎ材間や繋ぎ材と枠部間の空間部を通じてライニング材に設けているスパッド挿通孔の位置やその挿通孔に対するスパッドの装着位置を確認しながら支保部材の組立作業やスパッドの装着作業が可能となり、これらの作業が確実に且つ能率よく行える。また、天端支保部材や両側支保部材によって支保されているライニング材の上部や両側部に作用する中詰め材の圧力は底面側に比べて小さいので、これらの支保部材を構成している矩形枠体と複数本の繋ぎ材とによってライニング材の内周面における上部及び両側部を確実に且つ均一に支保してライニング材に部分的な膨出変形を生じさせる虞れはない。   Further, the top end support member and the both side support members provided with the spud mounting holes are not provided with a skin plate on the outer surface thereof, and are formed between a plurality of connecting members in parallel with each other in the rectangular frame body. Since the structure is formed by connecting the spuds to the insertion holes, the positions of the spud insertion holes provided in the lining material through the space between the adjacent connecting materials communicating between the inside and outside, or the space between the connecting material and the frame portion, and the spuds with respect to the insertion holes. While confirming the mounting position, the assembly work of the support member and the mounting work of the spud can be performed, and these operations can be performed reliably and efficiently. In addition, since the pressure of the filling material acting on the upper and both sides of the lining material supported by the top end support member and the both side support members is smaller than that on the bottom surface side, the rectangular frames constituting these support members There is no possibility that the upper portion and both side portions of the inner peripheral surface of the lining material are securely and uniformly supported by the body and the plurality of connecting materials, and the lining material is partially bulged and deformed.

一方、充填された中詰め材によって比較的大きな圧力が作用するライニング材の下部側には矩形枠体の外面にスキンプレートを張設してなる下部支保部材を配しているので、このスキンプレートによってライニング材の下部を全面的に均一に支保し、ライニング材の変形を確実に防止することができると共に該ライニング材とトンネル掘削壁面又は一次覆工との間の隙間に充填した中詰め材が未硬化な状態においてもライニング材がスキンプレートにより保護されているから、このスキンプレートの内面上を歩行しても中詰め材に悪影響を及ぼす虞れはない。   On the other hand, a lower support member formed by stretching a skin plate on the outer surface of the rectangular frame is disposed on the lower side of the lining material on which a relatively large pressure is applied by the filled filling material. The lower portion of the lining material can be supported uniformly over the entire surface, the deformation of the lining material can be reliably prevented, and the filling material filled in the gap between the lining material and the tunnel excavation wall surface or primary lining is Since the lining material is protected by the skin plate even in an uncured state, there is no possibility of adversely affecting the filling material even when walking on the inner surface of the skin plate.

本発明の具体的な実施の形態を図面について説明すると、図1、図2において、トンネル曲線部Tの掘削壁面に施工した一次覆工Sを被覆しているライニング材Rの支保装置は、このライニング材Rの屈曲部r1を支保する屈曲部支保体1と、該ライニング材Rの直状部r2を支保する直状部支保体2とからなり、この直状部支保体2は図3〜図5に示すように、トンネル周方向に円弧状に湾曲した矩形状の天端支保部材2Aと両側支保部材2B、2Bと下部支保部材2Cとからなり、これらの支保部材2A〜2Cは、それぞれ別々に分離させておいて使用時には円筒形状の支保体2に組立てるように構成しておいてもよいが、図においては、天端支保部材2Aの両側端に両側支保部材2B、2Bの上端をそれぞれ内方に向かって折り畳み可能に連結していると共に、下部支保部材2Cはこれらの天端支保部材2Aと両側支保部材2B、2Bに対して分離していてその上向きとなっている両側端面に上記両側支保部材2B、2Bの下側端面を接合、連結させるように構成している。なお、上記天端支保部材2A、両側支保部材2B、2B及び下部支保部材2Cはトンネル長さ方向の幅を同一幅に形成している。   A specific embodiment of the present invention will be described with reference to the drawings. In FIG. 1 and FIG. 2, the supporting device for the lining material R covering the primary lining S constructed on the excavation wall surface of the tunnel curved portion T is shown in FIG. The bent portion support body 1 for supporting the bent portion r1 of the lining material R and the straight portion support body 2 for supporting the straight portion r2 of the lining material R are shown in FIG. As shown in FIG. 5, it consists of a rectangular top end support member 2A, both side support members 2B, 2B and a lower support member 2C which are curved in an arc shape in the circumferential direction of the tunnel, and these support members 2A to 2C are respectively In the figure, the upper ends of the two-side support members 2B and 2B are connected to the two side ends of the top end support member 2A. Each is connected so that it can be folded inward, and the lower support The retaining member 2C is separated from the top end supporting member 2A and the two side supporting members 2B, 2B, and the lower end surfaces of the both supporting members 2B, 2B are joined and connected to the side end surfaces facing upward. It is configured as follows. The top end support member 2A, the two side support members 2B and 2B, and the lower support member 2C have the same width in the tunnel length direction.

天端支保部材2A及び両側支保部材2B、2Bは、断面コ字状又はL字状の形鋼を一体に組み合わせてなるトンネル周方向に湾曲した矩形枠体2A1 、2B1 に同じく断面コ字状又はL字状の形鋼からなる複数本の繋ぎ材2A2 、2B2 を円弧状に湾曲した前後枠部の対向面間に一体に組み込むことによって形成されてあり、両側支保部材2B、2Bの下端前後部には後述する搬送台車40に設けている組立解体装置48のジャッキ48b を着脱自在に連結させる連結孔23、23を設けている。さらに、天端支保部材2Aの矩形枠体2A1 の四方部と、両側支保部材2B、2Bの矩形枠体2B1 の中央部とに、後述するスパッド3の取付孔4を中央部に設けているスパッド装着板5をトンネル長さ方向及びトンネル周方向に移動調整可能に取付けている。   The top end supporting member 2A and the two side supporting members 2B and 2B are formed in a rectangular U-shaped or L-shaped steel frame and a rectangular frame body 2A1 and 2B1 which are integrally combined with each other. It is formed by integrating a plurality of connecting members 2A2 and 2B2 made of L-shaped section steel between the opposing surfaces of the front and rear frame parts curved in an arc shape, and the lower front and rear parts of both side support members 2B and 2B. Are provided with connecting holes 23 and 23 for detachably connecting a jack 48b of an assembling / disassembling device 48 provided in a transport carriage 40 described later. Further, a spud in which a mounting hole 4 of a spud 3 to be described later is provided in the central portion of the rectangular frame body 2A1 of the top end support member 2A and the central portion of the rectangular frame body 2B1 of the both side support members 2B and 2B. The mounting plate 5 is attached so as to be movable and adjustable in the tunnel length direction and the tunnel circumferential direction.

具体的には、天端支保部材2Aの矩形枠体2A1 の四方部と両側支保部材2B、2Bの矩形枠体2B1 の中央部とに固定枠6を固着し、この固定枠6上に上記スパッド装着板5をその取付孔4が固定枠6の中央部に設けている孔6a内に連通させた状態でトンネル長さ方向及びトンネル周方向に移動調整可能に取付けられてあり、このスパッド装着板5を固定枠6上で摺動移動させる機構としては例えば図6、図7に示すように、該スパッド装着板5のトンネル周方向に面した端部中央に長尺ボルトからなる螺子棒7を取付け、この螺子棒7を繋ぎ材2A2 、2B2 に設けているトンネル長さ方向に長い長孔8aと、これらの繋ぎ材2A2 、2B2 に固着している支持板9に設けているトンネル長さ方向に長い長孔8bとに挿通させ、この支持板9から突出している螺子棒7の端部にナット体10を螺合させて該ナット体10を支持板9に受止させた状態で回転させることによりスパッド装着板5をトンネル周方向に移動させ、螺子棒7を長孔8a、8bに沿ってその長さ方向に移動させることにより、スパッド装着板5をトンネル長さ方向に移動させるように構成している。   Specifically, the fixed frame 6 is fixed to the four sides of the rectangular frame 2A1 of the top end support member 2A and the central part of the rectangular frames 2B1 of the two side support members 2B and 2B, and the spud is placed on the fixed frame 6. The mounting plate 5 is mounted so as to be movable and adjustable in the tunnel length direction and the tunnel circumferential direction in a state in which the mounting hole 4 communicates with a hole 6a provided in the central portion of the fixed frame 6. As a mechanism for slidingly moving 5 on the fixed frame 6, for example, as shown in FIGS. 6 and 7, a screw rod 7 made of a long bolt is provided at the center of the end of the spud mounting plate 5 facing the tunnel circumferential direction. Attaching the screw rod 7 to the connecting members 2A2 and 2B2, the long holes 8a in the tunnel length direction, and the tunnel length direction provided to the support plate 9 fixed to these connecting members 2A2 and 2B2 The end of the screw rod 7 that is inserted into the long elongated hole 8b and protrudes from the support plate 9 The sprue mounting plate 5 is moved in the circumferential direction of the tunnel by rotating the nut body 10 in a state where the nut body 10 is screwed and received by the support plate 9, and the screw rod 7 is moved along the long holes 8a and 8b. The spud mounting plate 5 is configured to move in the tunnel length direction by moving in the length direction.

スパッド装着板5に設けている上記スパッド取付孔4は螺子孔からなり、この取付孔4に、外周面に該取付孔4に螺合する螺子部11a を有する筒体11が取り外し可能に螺通してあり、取付孔4から上記固定枠6の孔6aを通じて内方に突出しているこの筒体11における螺子部11a を設けていない一半部には、該筒体11の直径方向に貫通したハンドル挿通孔12が設けられている。この筒体11にスパッド3を抜き取り可能に挿通している。   The spud mounting hole 4 provided in the spud mounting plate 5 is formed of a screw hole, and a cylindrical body 11 having a screw portion 11a that is screwed into the mounting hole 4 on the outer peripheral surface of the mounting hole 4 is removably threaded. The half of the cylinder 11 that protrudes inward from the mounting hole 4 through the hole 6a of the fixed frame 6 is not provided with a threaded portion 11a. A hole 12 is provided. The spud 3 is removably inserted through the cylinder 11.

スパッド3は、トンネル掘削壁面に施工した一次覆工Sを覆った上記円筒形状のライニング材Rに設けているスパッド挿通孔13に挿通する一定長さを有する軸体部3aの基端(内端)にこの軸体部3aよりも大径の棒状頭部3bを一体に設けてなり、この棒状頭部3bに長さ方向に小間隔毎に、上記ハンドル挿通孔12に合致させる直径方向に貫通したハンドル係止孔14を設けている。なお、円筒形状のライニング材Rの外周面にはリング状の補強部材がトンネル長さ方向に小間隔毎に一体に設けられている。また、スパッド挿通孔13はスパッド3を取り外したのち、ライニング材Rと同一合成樹脂材料よりなる栓体(図示せず)によって閉塞するように構成している。なお、ライニング材Rはポリエチレン、ポリプロピレン、ポリ塩化ビニール等の可撓性と適度の剛性を有し、耐薬品性、耐磨耗性に優れた合成樹脂材からなる。   The spud 3 is a base end (inner end) of a shaft body portion 3a having a certain length inserted through the spud insertion hole 13 provided in the cylindrical lining material R covering the primary lining S constructed on the tunnel excavation wall surface. ) Is integrally provided with a rod-shaped head portion 3b having a diameter larger than that of the shaft body portion 3a, and penetrates the rod-shaped head portion 3b in the diameter direction so as to match the handle insertion hole 12 at small intervals in the length direction. A handle locking hole 14 is provided. A ring-shaped reinforcing member is integrally provided on the outer peripheral surface of the cylindrical lining material R at small intervals in the tunnel length direction. Further, the spud insertion hole 13 is configured to be closed by a plug body (not shown) made of the same synthetic resin material as the lining material R after the spud 3 is removed. The lining material R is made of a synthetic resin material having flexibility and moderate rigidity such as polyethylene, polypropylene, and polyvinyl chloride, and having excellent chemical resistance and wear resistance.

一方、天端支保部材2Aと両側支保部材2B、2Bと共に上記ライニング材Rの内周面を支保する円筒形状の直状部支保体2を構成する上記下部支保部材2Cは、図4に示すように、トンネル周方向に湾曲した矩形枠体2C1 の外面全面にスキンプレート2C3 を張設してなり、スパッド3を装着しない構造としている。   On the other hand, the lower support member 2C constituting the cylindrical straight part support body 2 that supports the inner peripheral surface of the lining material R together with the top end support member 2A and both side support members 2B and 2B is as shown in FIG. Further, the skin plate 2C3 is stretched over the entire outer surface of the rectangular frame 2C1 curved in the circumferential direction of the tunnel, and the spud 3 is not attached.

この下部支保部材2Cの矩形枠体2C1 も天端支保部材2Aと両側支保部材2B、2Bと同様に、断面コ字状又はL字状の形鋼を組み合わせて形成されてあり、この矩形枠体2C1 内に複数本の繋ぎ材2C2 をその長さ方向をトンネル長さ方向に向けて前後枠部の対向端面に溶接等により一体に固着してなるものである。   The rectangular frame 2C1 of the lower support member 2C is also formed by combining a U-shaped cross section or L-shaped steel in the same manner as the top end support member 2A and the two side support members 2B and 2B. A plurality of connecting members 2C2 are integrally fixed to the opposing end surfaces of the front and rear frame portions by welding or the like with the connecting members 2C2 in 2C1 having the length direction in the tunnel length direction.

この下部支保部材2Cは一枚物であってもよいが、運搬等の取扱いが容易に行えるように、両側分割支持部に二分割されてあり、その対向側端部における内側部分を枢軸15a によって内方に向かって折り畳み可能に連結していると共に対向側端面における外側部分を互いに当接させてそれ以上、開かないように構成している。同様に、上記天端支保部材2Aの両側端に対する両側支保部材2B、2Bの上端部の連結構造も、その対向側端部における内側部分を互いに枢軸15b によって内方に向かって折り畳み可能に連結していると共に枢軸15b よりも外側の対向端面同士を当接させてそれ以上、開かないように構成している。   This lower support member 2C may be a single piece, but is divided into two divided support portions so that handling such as transportation can be easily performed, and the inner portion at the opposite end portion is pivoted by a pivot 15a. It is connected so that it can be folded inward, and the outer side portions on the opposite side end surfaces are brought into contact with each other so as not to open any further. Similarly, in the connection structure of the upper end portions of the two side support members 2B and 2B with respect to both side ends of the top end support member 2A, the inner portions of the opposite side end portions are connected to each other so as to be foldable inward by the pivot 15b. In addition, the opposite end surfaces outside the pivot 15b are brought into contact with each other so that they cannot be opened any further.

また、下部支保部材2Cの上記両側分割支持部の内面中央部には上面がトンネル長さ方向に平坦な突条部16、16がトンネル長さ方向に全長に亘って形成されていてこれらの突条部16、16上にレール17、17をそれぞれ敷設、固定していると共に、下部支保部材2Cの両側上端面上に上記両側支保部材2B、2Bの下端面を内方に向かって離脱可能に接合、受止させてこれらの端面部をボルト(図示せず)で連結、固定することにより、円筒形状の直状部支保体2の形態を維持するように構成している。さらに、上記突条部16、16の内側前後部に後述する吊支装置46のリンク下端が係止する係止孔18、18が設けられている。   Further, at the center of the inner surface of the above-mentioned both-side split support portion of the lower support member 2C, protrusions 16, 16 whose upper surface is flat in the tunnel length direction are formed over the entire length in the tunnel length direction. Rails 17 and 17 are laid and fixed on the strips 16 and 16, respectively, and the lower end surfaces of the two side support members 2B and 2B can be detached inwardly on the upper end surfaces on both sides of the lower support member 2C. By joining and receiving and connecting and fixing these end face portions with bolts (not shown), the configuration of the cylindrical straight portion support body 2 is maintained. Furthermore, locking holes 18 and 18 for locking the lower ends of the links of the suspension device 46 described later are provided in the front and rear sides of the protrusions 16 and 16.

一方、ライニング材Rの屈曲部r1を支保する屈曲部支保体1は、図8に示すように、トンネル長さ方向に隣接する上記直状部支保体2、2の対向端面に周方向に小間隔毎にトンネル長さ方向に向けて突設した支持金具1A、1Aと、トンネル長さ方向に対向する各対の支持金具1A、1A間に架設状態に介在して、隣接する直状部支保体2、2の対向端面間の間隔に応じてその両端部を上記対の支持金具1A、1Aに取り外し可能に固定させる角鋼管1Bとから構成してあり、この角鋼管1Bは直状部支保体2、2の上記対向端面間の間隔幅よりも短い一定長さを有している。   On the other hand, as shown in FIG. 8, the bent portion supporting body 1 for supporting the bent portion r1 of the lining material R is small in the circumferential direction on the opposing end surfaces of the straight portion supporting bodies 2 and 2 adjacent to each other in the tunnel length direction. Supporting adjacent straight parts between the support brackets 1A and 1A projecting in the tunnel length direction at every interval and the pair of support brackets 1A and 1A facing in the tunnel length direction in an erected state It consists of a square steel pipe 1B that removably fixes both ends to the pair of support brackets 1A and 1A according to the distance between the opposing end faces of the bodies 2 and 2, and this square steel pipe 1B is supported by a straight part. It has a fixed length shorter than the interval width between the said opposing end surfaces of the bodies 2 and 2.

上記支持金具1Aの構造を詳しく説明すると、図9〜図11に示すようにこの支持金具1Aは直状部支保体2のトンネル長さ方向に面する円環状の端面にボルト等によって固着した取付座板1A1 と、この取付板1A1 にトンネル長さ方向に突出させた状態でその基端面を溶接等により固着した水平底面板部1A2 と、この水平底面板部1A2 の一側端から外方に向かって直角に屈折した側面板部1A3 とからなり、水平底面板部1A2 上に上記支持金具1Aのトンネル内側に面した内面の端部を支持させると共に側面板部1A3 によって角鋼管1Bの端部における一側面を受止させるように断面L字状に形成している。さらに、水平底面板部1A2 の中央部に設けている螺子孔19に内面側からボルト体1A4 を螺通していてこのボルト体1A4 の先端面で上記角鋼管1Bの端部内面を外方に押圧し、該角鋼管1Bの外面を図12に示すようにライニング材Rの屈曲部r1の内周面に押し付けるように構成している。   The structure of the support bracket 1A will be described in detail. As shown in FIGS. 9 to 11, the support bracket 1A is attached to the annular end face of the straight portion support body 2 in the tunnel length direction by bolts or the like. Seat plate 1A1, horizontal bottom plate 1A2 with its base end surface fixed to the mounting plate 1A1 in the tunnel length direction by welding, etc., and outward from one end of this horizontal bottom plate 1A2 The end of the square steel pipe 1B is supported by the side plate 1A3 while supporting the end of the inner surface facing the tunnel inside of the support bracket 1A on the horizontal bottom plate 1A2. Is formed in an L-shaped cross section so as to receive one side. Further, a bolt body 1A4 is threaded from the inner surface side into a screw hole 19 provided in the center of the horizontal bottom plate portion 1A2, and the inner surface of the end portion of the square steel pipe 1B is pressed outwardly by the tip surface of the bolt body 1A4. Then, the outer surface of the square steel pipe 1B is configured to be pressed against the inner peripheral surface of the bent portion r1 of the lining material R as shown in FIG.

さらに、レール17、17を設けている上記直状部支保体2における下部支保部材2Cの前後枠部の外端面には、これらのレール17、17を延長する方向に連結レール取付用部材24、24(図2に示す)がボルト等により着脱自在に取付けられてあり、隣接する直状部支保体2、2の下部支保部材2C、2Cの対向する連結レール材取付用部材24、24間に短尺のレール材17' を架設状態に連結して上記レール17を連続させるように構成している。   Further, on the outer end surfaces of the front and rear frame portions of the lower support member 2C in the straight portion support body 2 provided with the rails 17 and 17, the connecting rail mounting member 24 in the direction in which these rails 17 and 17 are extended, 24 (shown in FIG. 2) is detachably attached by bolts or the like, and between the adjacent straight part supporting bodies 2, 2 and the lower supporting members 2C, 2C of the connecting rail member mounting members 24, 24 facing each other. A short rail member 17 ′ is connected in an erected state so that the rail 17 is continuous.

次に、以上のように構成した屈曲部支保体1と直状部支保体2とを複数個、使用してトンネル曲線部Tにおける一次覆工Sを被覆したライニング材Rの内周面を支保する方法を説明する。ライニング材Rは一定長さを有する円筒形状のライニング材R'、R'の軸心に直角な対向端部を図 に示すように、直径方向に対向する部分における一方から他方に向かって斜めに切除して傾斜端面20、20を形成する。この場合、これらの円筒形状のライニング材R'、R'を接続した時にその外周面がこれらのライニング材R'、R'が配される一次覆工S内の曲線部に応じた屈曲度(屈折度)となるように、上記傾斜端面20、20の傾斜角度を設定する。   Next, the inner peripheral surface of the lining material R covering the primary lining S in the tunnel curved portion T is supported by using a plurality of the bent portion supporting bodies 1 and the straight portion supporting bodies 2 configured as described above. How to do it. The lining material R is a cylindrical lining material R ′ having a certain length, and the opposite end perpendicular to the axis of the R ′ is inclined diagonally from one to the other in the diametrically opposed portion as shown in the figure. The inclined end surfaces 20 and 20 are formed by cutting. In this case, when these cylindrical lining materials R ′ and R ′ are connected, the outer peripheral surface thereof is bent according to the curved portion in the primary lining S where these lining materials R ′ and R ′ are arranged ( The inclination angle of the inclined end faces 20 and 20 is set so that the refractive index becomes (refractive index).

このように傾斜端面20を有する複数の円筒形状のライニング材R'をその対向端面同士を突き合わせて溶着等により、順次、上記トンネル曲線部Tに施工した一次覆工Sの曲線部の内面に沿ってトンネル長さ方向に接続していくことにより、一次覆工Sの曲線部の内面を被覆した多角形状に屈曲した管状のライニング材Rを施工する。なお、トンネル直線部に施工している一次覆工の内面には上記円筒形状のライニング材R'をそのままトンネル長さ方向に順次接続することによって直線管状のライニング材を形成する。   In this way, a plurality of cylindrical lining materials R ′ having inclined end surfaces 20 are joined to each other along the inner surface of the curved portion of the primary lining S, which is constructed on the tunnel curved portion T by sequentially welding the opposite end surfaces to each other. By connecting in the tunnel length direction, a tubular lining material R bent into a polygonal shape covering the inner surface of the curved portion of the primary lining S is applied. In addition, a linear tubular lining material is formed on the inner surface of the primary lining applied to the straight portion of the tunnel by sequentially connecting the cylindrical lining material R ′ as it is in the tunnel length direction.

次に、上記多角形状に屈曲した管状のライニング材Rの内周面を複数個の屈曲部支保体1と直状部支保体2とを該内周面に沿って組立てることにより支保する。この場合、図1に示すようにライニング材Rの屈曲部r1の内周面に上記屈曲部支保体1を配設し、このライニング材Rにおける該屈曲部r1の両側の直状部r2の内周面に直状部支保体2、2を配設する。従って、ライニング材R'、R'同士を接続している上記屈曲部r1のトンネル長さ方向の長さとこの一個のライニング材R'の直状部r2のトンネル長さ方向の長さとの和が、上記一個の屈曲部支保体1と直状部支保体2とのトンネル長さ方向の長さの和に略等しくなるように形成されている。さらに、直状部支保体2のトンネル長さ方向の長さは例えば1500mmであれば、屈曲部支保体1のトンネル長さ方向の長さは1/3程度となるように形成されてあり、この屈曲部支保体1の一部を構成する上記角鋼管1Bの長さは屈曲部支保体1のトンネル長さ方向の長さよりも短い長さに形成されている。   Next, the inner peripheral surface of the tubular lining material R bent into the polygonal shape is supported by assembling a plurality of bent portion support bodies 1 and straight portion support bodies 2 along the inner peripheral surface. In this case, as shown in FIG. 1, the bent portion supporting body 1 is disposed on the inner peripheral surface of the bent portion r1 of the lining material R, and the inner portions of the straight portions r2 on both sides of the bent portion r1 in the lining material R are arranged. The straight part supporting bodies 2 and 2 are disposed on the peripheral surface. Therefore, the sum of the length in the tunnel length direction of the bent portion r1 connecting the lining materials R ′ and R ′ and the length in the tunnel length direction of the straight portion r2 of the single lining material R ′ is The one bent portion support body 1 and the straight portion support body 2 are formed to be substantially equal to the sum of the lengths in the tunnel length direction. Furthermore, if the length of the straight portion support body 2 in the tunnel length direction is 1500 mm, for example, the length of the bent portion support body 1 in the tunnel length direction is about 1/3. The length of the square steel pipe 1B constituting a part of the bent portion supporting body 1 is shorter than the length of the bent portion supporting body 1 in the tunnel length direction.

ライニング材Rの屈曲部r1の内周面に上記屈曲部支保体1を配設し、この屈曲部r1を介して互いにトンネル湾曲方向に屈折した両側の直状部r2に上記屈曲部支保体1の両側に連結する直状部支保体2、2を同一角度でもってトンネル曲線部Tの湾曲方向に屈折させて、その外周面により上記ライニング材Rにおける屈曲部r1の両側の直状部r2の内周面を支保させるようにするには、屈曲部支保体1の両側に連結した直状部支保体2、2の対向端面間の間隔が、トンネル曲線部Tの外周側の間隔W1が広く、内周側の間隔W2が狭くなるので、この状態で屈曲部支保体1により両側の直状部支保体2、2を接続する。   The bent portion supporting body 1 is arranged on the inner peripheral surface of the bent portion r1 of the lining material R, and the bent portion supporting body 1 is formed on the straight portions r2 on both sides refracted in the tunnel bending direction through the bent portion r1. The straight support members 2 and 2 connected to both sides of the lining material R are refracted at the same angle in the bending direction of the tunnel curved portion T, and the outer peripheral surface of the straight portion r2 on both sides of the bent portion r1 in the lining material R is formed. In order to support the inner peripheral surface, the interval W1 between the opposed end surfaces of the straight-shaped support members 2 and 2 connected to both sides of the bent portion support member 1 is larger than the outer peripheral side interval W1 of the tunnel curved portion T. Since the inner peripheral side interval W2 becomes narrow, the straight portion support bodies 2 and 2 on both sides are connected by the bent portion support body 1 in this state.

即ち、ライニング材Rにおける屈曲部r1の両側の直状部r2、r2内に直状部支保体2、2をそれぞれその外周面が直状部r2、r2の内周面に接した状態となるように円筒状に組み立てると、これらの直状部支保体2、2の対向端面間の間隔が、上述したようにトンネル曲線部Tの外周側の間隔W1が広く、内周側の間隔W2が狭くなるので、これらの直状部支保体2、2の対向端面に固着しているトンネル長さ方向に対向する各対の支持金具1A、1Aも、図12に示すように当然のことながらトンネル曲線部Tの外周側の対の支持金具1A、1A間の間隔が広く、内周側の対の支持金具1A、1A間の間隔が狭くなり、この状態にして各対の支持金具1A、1A間に角鋼管1Bを架設して水平底面板部1A2 上にその両端部を支持させ、この角鋼管1Bの両端部を水平底面板部1A2 に螺通しているボルト体1A4 を螺進させることにより、該角鋼管1Bの外面をライニング材Rにおける屈曲部r1の内面に押接させ、この屈曲部r1の内面とボルト体1A4 により挟持させて上記間隔を保持した状態で固定するものである。   That is, the straight portion support bodies 2 and 2 are placed in the straight portions r2 and r2 on both sides of the bent portion r1 in the lining material R, and the outer peripheral surfaces thereof are in contact with the inner peripheral surfaces of the straight portions r2 and r2. When assembled in a cylindrical shape as described above, the distance between the opposing end surfaces of the straight part supporting bodies 2 and 2 is wide as described above, the distance W1 on the outer peripheral side of the tunnel curved part T is wide, and the distance W2 on the inner peripheral side is As shown in FIG. 12, the pair of supporting metal fittings 1A and 1A facing the tunnel length direction fixed to the opposing end faces of these straight-part support bodies 2 and 2 are naturally tunnels. The distance between the pair of support brackets 1A and 1A on the outer peripheral side of the curved portion T is wide, and the distance between the pair of support brackets 1A and 1A on the inner peripheral side is narrow. In this state, each pair of support brackets 1A and 1A A square steel pipe 1B is installed in between, and both ends of the square steel pipe 1B are supported on the horizontal bottom plate 1A2, and both ends of the square steel tube 1B are threaded through the horizontal bottom plate 1A2. By screwing the bolt body 1A4, the outer surface of the square steel pipe 1B is pressed against the inner surface of the bent portion r1 of the lining material R, and is held between the inner surface of the bent portion r1 and the bolt body 1A4 to maintain the above-mentioned distance. It is to be fixed in the state.

また、直状部支保体2、2の下部支保部材2C、2Cにおける対向する連結レール材取付用部材24、24間にレール材17' を架設状態に固定する。なお、直状部支保体2、2の対向端面に固着している上記各対の支持金具1A、1A間上に予め角鋼管1Bを架設状態に配設しておき、これらの直状部支保体2、2を上述したようにライニング材Rにおける屈曲部r1の両側の直状部r2、r2内に直状部支保体2、2をそれぞれその外周面が直状部r2、r2の内周面に接した状態となるように円筒状に組み立てたのち、ボルト体1A4 によりライニング材Rの屈曲部r1の内面に固定してもよい。   In addition, the rail member 17 'is fixed in a erected state between the connecting rail member mounting members 24, 24 facing each other in the lower support members 2C, 2C of the linear support members 2, 2. In addition, a square steel pipe 1B is installed in advance between the pair of support brackets 1A and 1A fixed to the opposing end surfaces of the straight-part support bodies 2 and 2, and these straight-part support parts are supported. As described above, the straight portions r2 and r2 of the lining material R on both sides of the bent portion r1 in the lining material R have the straight portion support bodies 2 and 2 with the outer peripheral surfaces of the straight portions r2 and r2, respectively. After being assembled in a cylindrical shape so as to be in contact with the surface, it may be fixed to the inner surface of the bent portion r1 of the lining material R by the bolt body 1A4.

また、ライニング材Rにおける屈曲部r1の両側の直状部r2、r2に上記円筒形状の直状部支保体2、2を配設すると、上述したように、これらの直状部支保体2、2の対向端面間の間隔が、自然と屈曲部r1の屈曲度に応じた形態となり、この状態にして屈曲部支保体1により上述したようにその間隔を保持した状態で接続するものであるが、トンネル曲線部Tの屈曲度が比較的緩やかである場合には、屈曲部支保体1と直状部支保体2とをトンネル長さ方向に交互に配することなく、2個以上の直状部支保体2を接続する毎に1個の屈曲部支保体1を配設した支保体構造としてもよい。   Further, when the cylindrical straight portion supporting bodies 2 and 2 are arranged on the straight portions r2 and r2 on both sides of the bent portion r1 in the lining material R, as described above, these straight portion supporting bodies 2 and The distance between the two opposing end faces naturally takes a form corresponding to the degree of bending of the bent portion r1, and in this state, the bent portion support body 1 is connected with the interval maintained as described above. When the bending degree of the tunnel curved portion T is relatively moderate, two or more straight shapes are provided without alternately arranging the bent portion supporting bodies 1 and the straight portion supporting bodies 2 in the tunnel length direction. It is good also as a support body structure which arrange | positioned one bending part support body 1 whenever the part support body 2 is connected.

このように、ライニング材Rの内周面を支保する一定長さの支保体が上記複数個の屈曲部支保体1と直状部支保体2との接続によって形成される毎に、このライニング材Rと上記一次覆工Sとの間の円環状の隙間21に、図1に示すように例えば、セメントとベントナイト及び水を所定の比率で配合したセメントミルクからなる中詰め材22を充填、硬化させることによって二次覆工を施工する。   As described above, each time the support body having a fixed length for supporting the inner peripheral surface of the lining material R is formed by the connection between the plurality of bent portion support bodies 1 and the straight portion support body 2, the lining material is provided. As shown in FIG. 1, an annular gap 21 between R and the primary lining S is filled with, for example, a filling material 22 made of cement milk in which cement, bentonite, and water are mixed at a predetermined ratio, and cured. A secondary lining is constructed.

ライニング材Rの内周面を支保する上記屈曲部支保体1や直状部支保体2は、先に二次覆工として施工したライニング材Rを支保している支保体であって、該ライニング材Rと一次覆工Sとの間の隙間21に充填した中詰め材22が硬化した後に解体した支保体を使用するものであり、この支保体を新たに二次覆工したライニング材Rの位置まで移送して再び組み立てられる。   The bent part support body 1 and the straight part support body 2 that support the inner peripheral surface of the lining material R are support bodies that support the lining material R previously constructed as a secondary lining, and the lining material The support body disassembled after the filling material 22 filled in the gap 21 between the material R and the primary lining S is hardened is used, and the lining material R which is newly secondary lining the support body is used. Transfer to position and reassemble.

これらの支保体1、2を移送し、且つ、円筒状に組み立てる装置としては、例えば、図14、図15に示すような搬送台車40を採用することができる。この搬送台車40は、門形状の前後脚体41、42の下端に上記直状部支保体2における下部支保部材2Cの両側分割支持部に敷設しているレール17上を走行する車輪43が取付けられていると共に、門形状の前後脚体41、42の上端面間に上記直状部支保体2における天端支保部材2Aの内面を受止するアーチ状の受止部材44を架設、固定してあり、このアーチ状の受止部材44の下面中央部にトンネル長さ方向に長い水平固定ビーム45の長さ方向の中央部を固着して該水平固定ビーム45の前後部を前後脚体41、42からそれぞれ前後方向に突出させている。さらに、この水平固定ビーム45に、前後部に上記下部支保部材2Cの吊支装置46、46を設けてなるトロリー47を該水平固定ビーム45の長さ方向に走行移動自在に配設している。   As an apparatus for transferring these support bodies 1 and 2 and assembling them into a cylindrical shape, for example, a transport carriage 40 as shown in FIGS. 14 and 15 can be adopted. The carriage 40 is attached to the lower end of the gate-shaped front and rear legs 41, 42 by wheels 43 running on the rails 17 laid on the both-side divided support portions of the lower support member 2C in the straight support body 2. In addition, an arch-shaped receiving member 44 for receiving the inner surface of the top end supporting member 2A of the straight portion supporting body 2 is installed and fixed between the upper end surfaces of the gate-shaped front and rear legs 41, 42. The center portion of the horizontal fixed beam 45 that is long in the tunnel length direction is fixed to the center portion of the lower surface of the arch-shaped receiving member 44, and the front and rear legs of the horizontal fixed beam 45 are attached to the front and rear legs 41. , 42 project in the front-rear direction. Further, on this horizontal fixed beam 45, a trolley 47 provided with suspension devices 46, 46 of the lower support member 2C at the front and rear portions is disposed so as to be movable in the length direction of the horizontal fixed beam 45. .

この吊支装置46は巻上機からなり、その下端両側部に下部支保部材2Cの両側分割支持部の内面に係脱自在に係止するリンク46a 、46a を左右方向に回動自在に取付けている。また、上記アーチ状の受止部材44の両側部の前後には、上記下部支保部材2Cの両側支保部材の下端前後部に設けている係止孔18、18に着脱自在に連結して天端支保部材2Aとこれらの両側支保部材2B、2Bとの組み立て、解体を行うための組立解体装置48を設けている。この組立解体装置48は、アーチ状の受止部材44の両側部に固定した垂直な固定ジャッキ48a と、この固定ジャッキ48a の下端に上端を左右方向に回動自在に連結した可動ジャッキ48b とからなり、該可動ジャッキ48b のロッド端を上記両側支保部材2B、2Bに設けている連結孔23に着脱自在に連結するように構成している。   This suspension device 46 is a hoisting machine, and links 46a, 46a that are detachably locked to the inner surfaces of the both-side split support portions of the lower support member 2C are attached to both lower ends of the hoisting device so as to be rotatable in the left-right direction. Yes. In addition, the front and rear ends of both sides of the arch-shaped receiving member 44 are detachably connected to the locking holes 18 and 18 provided at the front and rear ends of the lower support members of the lower support member 2C. An assembly / disassembly device 48 for assembling and disassembling the support member 2A and the both-side support members 2B, 2B is provided. The assembly / disassembly device 48 includes a vertical fixed jack 48a fixed to both sides of the arch-shaped receiving member 44, and a movable jack 48b whose upper end is rotatably connected to the lower end of the fixed jack 48a in the left-right direction. Thus, the rod end of the movable jack 48b is configured to be detachably coupled to the coupling hole 23 provided in the both side support members 2B, 2B.

このように構成した搬送台車40は、一次覆工Sを被覆している多数個のライニング材R'が一連に接続してなる管状のライニング材Rの内面を支保した、同じく一連に連結して管状に形成されている支保体1、2内を往復走行しながら、支保体1、2の解体、移送、組立てを行うものである。   The transport carriage 40 configured in this manner is connected in series, supporting the inner surface of a tubular lining material R formed by connecting a number of lining materials R ′ covering the primary lining S in series. The support bodies 1 and 2 are disassembled, transferred, and assembled while reciprocating in the support bodies 1 and 2 formed in a tubular shape.

即ち、一定長さの一次覆工Sとライニング材Rとの間の隙間21に注入、充填した中詰め材22が硬化すると、まず、ライニング材Rの屈曲部r1を支保している屈曲部支保体1における各角鋼管1Bの両端部を固定しているボルト体1A4 を緩めて、全ての角鋼管1Bを直状部支保体2、2の対向端面に突設している屈曲部支保体1における支持金具1A、1A間から取り外し、これらの角鋼管1Bを搬送台車40上に積載すると共に、角鋼管1Bによって連結を解かれた直状部支保体2をこの搬送台車40に配設している組立解体装置48により解体してライニング材Rの直状部r2を支保していた該直状部支保体2の天端支保部材2Aをアーチ状の支持部材44上に受止させ、この天端支保部材2Aの両側端から両側支保部材2B、2Bを支持部材44の両側端から下方に垂下させた状態にする一方、直状部支保体2の下部支保部材2Cの両側分割支持部を吊支装置46のリンク46a によって吊り上げることによりこの下部支保部材2Cを内方に折り畳んだ状態で吊支する。   That is, when the filling material 22 filled and filled in the gap 21 between the primary lining S and the lining material R of a certain length is cured, first, the bent portion support for supporting the bent portion r1 of the lining material R is supported. Bolt body 1A4 which fixes both ends of each square steel pipe 1B in body 1 is loosened, and bent section support body 1 in which all square steel pipes 1B project from the opposite end faces of straight section support bodies 2 and 2 The brackets 1A and 1A are removed from each other, and these square steel pipes 1B are loaded on the transport carriage 40, and the straight part support body 2 disconnected by the square steel pipes 1B is disposed on the transport carriage 40. The top end support member 2A of the straight portion support body 2 that has been disassembled by the assembly / disassembly device 48 and supports the straight portion r2 of the lining material R is received on the arch-shaped support member 44. The both side support members 2B and 2B are suspended from the both side ends of the support member 44 from both side ends of the end support member 2A. Write to Tsu支 in the folded state the lower 支保 member 2C inwardly by lifting the sides dividing the support portion of the lower 支保 member 2C of the straight portion 支保 body 2 by a link 46a of Tsu支 device 46.

こうして、解体した支保体1、2を搬送台車40に載せた状態で該搬送台車40を図15に示すようにライニング材Rを支保している支保体1、2の底面側両側部に敷設しているレール17、17' 上を走行させて、次に二次覆工すべき位置まで前方に移動させ、その位置において一次覆工Sを被覆しているライニング材Rの内周面に沿ってこの支保体1、2を組立てることによりライニング材Rの所定長さ部分を支保する。   With the disassembled support bodies 1 and 2 placed on the transport carriage 40, the transport carriage 40 is laid on both sides on the bottom side of the support bodies 1 and 2 supporting the lining material R as shown in FIG. On the rails 17 and 17 ', and moved forward to the position where the secondary lining should be performed next, along the inner peripheral surface of the lining material R covering the primary lining S at that position. A predetermined length portion of the lining material R is supported by assembling the support bodies 1 and 2.

詳しくは、先に組立てた最前端側の直状部支保体2上にまで搬送台車40が移動すると、その位置で停止して、まず、図16、図17に示すようにこの搬送台車40の前側脚体41から前方に突出している水平固定ビーム45に沿ってトロリー47を上記最前端側の直状部支保体2から前方位置におけるライニング材Rの直状部r2上にまで移動させ、該トロリー47の前後吊支装置46、46のリンク46a 、46a によって吊支されている下部支保部材2Cを該直状部r2上に吊り下ろして両側分割支持部を展開させることによりこれらの両側分割支持部に張設しているスキンプレート2C3 の外面をライニング材Rの直状部r2の下部の両側内周面に接した状態にする。   Specifically, when the transport carriage 40 moves to the front-end straight portion support body 2 that has been assembled first, the transport carriage 40 stops at that position. First, as shown in FIGS. The trolley 47 is moved along the horizontal fixed beam 45 protruding forward from the front leg 41 to the straight portion r2 of the lining material R at the front position from the straight portion support body 2 on the front end side, The lower support member 2C suspended by the links 46a, 46a of the front and rear suspension devices 46, 46 of the trolley 47 is suspended on the straight portion r2 to expand the both-side divided support portions, thereby supporting these both-side divided support. The outer surface of the skin plate 2C3 stretched on the part is in contact with the inner peripheral surfaces on both sides of the lower part of the straight part r2 of the lining material R.

このように、直状部支保体2の下部支保部材2Cをライニング材Rの直状部r2の下部上に吊り下ろす際に、該直状部r2と上記最前端側の直状部支保体2によって支保されているライニング材Rの直状部r2との間の所定長さ(幅)の屈曲部r1が露呈するように、最前端側の直状部支保体2から所定間隔を存した直状部r2上に吊り下ろされる。しかるのち、ライニング材Rの屈曲部r1上において、この下部支保部材2Cと上記最前端側の直状部支保体2の下部支保部材2Cとに突設している支持金具1A、1A間に角鋼管1Bを順次、架設してこの角鋼管1Bを両端部をボルト体1A4 によりライニング材Rの屈曲部r1側に押し付けて固定すると共にレール材17' 、17' を取付ける。   In this way, when the lower support member 2C of the straight portion support body 2 is suspended on the lower portion of the straight portion r2 of the lining material R, the straight portion r2 and the straight portion support body 2 on the foremost end side are suspended. The straight portion with a predetermined distance from the straight portion support body 2 on the foremost end side so that the bent portion r1 of a predetermined length (width) between the straight portion r2 of the lining material R supported by It is hung on the part r2. After that, on the bent portion r1 of the lining material R, there is a corner between the support brackets 1A and 1A protruding from the lower support member 2C and the lower support member 2C of the linear support body 2 on the foremost end side. The steel pipe 1B is erected in sequence, and the square steel pipe 1B is fixed by pressing both ends of the square pipe 1B against the bent portion r1 side of the lining material R with the bolt body 1A4 and mounting the rail materials 17 ′ and 17 ′.

しかるのち、この新たに設置した下部支保部材2C上に最前側の直状部支保体2側から搬送台車40をレール17、レール材17' 上を走行させることによって図18、図19に示すように前進移動させ、アーチ状受止部材44に支持されている天端支保部材2Aと両側支保部材2B、2Bとを該下部支保部材2Cの上方に位置させ、その位置で組立解体装置48の垂直な固定ジャッキ48a を収縮させることにより、両側支保部材2B、2Bをアーチ状受止部材44から上方に持ち上げて天端支保部材2Aの外面(上面)をライニング材Rの直状部r2の上周部内面に当接させ、次いで、両側支保部材2B、2Bを人手等によって外側方に押し進めることにより、天端支保部材2Aの下端枢軸15b 、15b を支点として外側に展開させてライニング材Rの直状部r2の両側部内面に当接させると共にこれらの両側支保部材2B、2Bの下端面を上記下部支保部材2Cの両側上端面上に重ね合わせ、ボルト等によって離脱可能に連結する。   Thereafter, the carriage 40 is run on the rail 17 and the rail member 17 'from the front-most straight part support body 2 side on the newly installed lower support member 2C as shown in FIGS. 18 and 19. The top end support member 2A and the two side support members 2B, 2B supported by the arch-shaped receiving member 44 are positioned above the lower support member 2C, and the vertical position of the assembly / disassembly device 48 is at that position. By contracting the fixed jack 48a, the both side support members 2B, 2B are lifted upward from the arched receiving member 44, and the outer surface (upper surface) of the top end support member 2A is the upper circumference of the straight portion r2 of the lining material R Next, the both side support members 2B, 2B are pushed outward by hand or the like, so that the lower end pivots 15b, 15b of the top end support member 2A are deployed outwardly as the fulcrum, and the lining material R is straightened. Abutting against the inner surface of both sides of the cylindrical portion r2,支保 member 2B, the lower end surface of the 2B superimposed on both the upper end surface of the lower 支保 member 2C, connecting detachably by bolts or the like.

こうして、新たに下部支保部材2C上に組み立てた天端支保部材2Aと両側支保部材2B、2Bとの後端面に突設している支持金具1Aと、上記最前側の直状部支保体2の天端支保部材2Aと両側支保部材2B、2Bとの前端面に突設している支持金具1Aとにおけるトンネル長さ方向に対向する各支持金具1A、1A間に角鋼管1Bを順次、架設してこの角鋼管1Bを両端部をボルト体1A4 によりライニング材Rの屈曲部r1側に押し付けて固定することにより屈曲部支保体1を構成する。   Thus, the support bracket 1A projecting from the rear end surfaces of the top end support member 2A and the two side support members 2B and 2B newly assembled on the lower support member 2C, and the foremost straight portion support body 2 are provided. A square steel pipe 1B is sequentially installed between the support metal fittings 1A and 1A facing each other in the tunnel length direction between the top end support member 2A and the support metal fittings 1A protruding from the front end surfaces of the two side support members 2B and 2B. The bent portion supporting body 1 is configured by fixing the square steel pipe 1B by pressing both ends thereof against the bent portion r1 side of the lining material R with bolt bodies 1A4.

この新たに円筒状に組立てた直状部支保体2の外周面でライニング材Rの直状部r2の内周面を支保させると共にこの直状部支保体2と先に組立ている上記直状部支保体2とを連結している上記屈曲部支保体1の円環状に配置している多数本の角鋼管1Bの外面によってライニング材Rの屈曲部r1を支保させた状態にしたのち、天端支保部材2Aと両側支保部材2B、2Bとに設けている各スパッド取付孔4にスパッド3をその先端が一次覆工Sの内面に当接、受止させた状態となるように装着し、一次覆工Sとライニング材Rとの間の隙間21に中詰め材22を充填した際に発生するライニング材Rの浮き上がりを防止する。   The above-described straight part assembled with the straight part support 2 and the inner part of the straight part r2 of the lining material R is supported by the outer peripheral surface of the straight part support 2 newly assembled into a cylindrical shape. After the bent portion r1 of the lining material R is supported by the outer surface of a plurality of square steel pipes 1B arranged in an annular shape of the bent portion support body 1 connecting the support body 2, the top end The spud 3 is attached to each spud mounting hole 4 provided in the supporting member 2A and the two supporting members 2B and 2B so that the tip of the spud 3 is in contact with and received by the inner surface of the primary lining S. The floating of the lining material R generated when the filling material 22 is filled in the gap 21 between the lining S and the lining material R is prevented.

このスパッド3の装着手順は、まず図6、図7に示すように上記スパッド取付孔4を設けている装着板5を、螺子棒9を操作することによってトンネル長さ方向及びトンネル周方向に移動させ、スパッド取付孔4をライニング材Rに予め設けているスパッド挿通孔13に対して同一中心線上で連通するように調整する。   As shown in FIGS. 6 and 7, the mounting procedure of the spud 3 is such that the mounting plate 5 provided with the spud mounting hole 4 is moved in the tunnel length direction and the tunnel circumferential direction by operating the screw rod 9. The spud attachment hole 4 is adjusted so as to communicate with the spud insertion hole 13 provided in advance in the lining material R on the same center line.

この場合、スパッド取付孔4に筒体11を螺合させ、この筒体11にスパッド3を挿入、支持させた状態で該スパッド3の軸体部3aの先端が上記スパッド挿通孔13に対応するように天端支保部材2Aや両側支保部材2B、2Bの内方側から該軸体部3aを直視しながら上記スパッド装着板5をトンネル長さ方向やトンネル周方向に移動させ、スパッド3が該挿通孔13に合致すると、その軸体部4aを挿通孔13に挿通させ、該軸体部3aの先端が一次覆工Sの近傍部に達したところで上記筒体11に設けているハンドル挿通孔12にスパッド3の棒状頭部3bに設けている一つのスパッド係止孔14を連通させた状態にし、これらの孔にハンドル(図示せず)を挿通して該ハンドルを回動操作することによりスパッド3の先端を一次覆工Sの内面に当接させる。   In this case, the cylindrical body 11 is screwed into the spud mounting hole 4, and the tip of the shaft body portion 3 a of the spud 3 corresponds to the spud insertion hole 13 in a state where the spud 3 is inserted and supported in the cylindrical body 11. As described above, the spud mounting plate 5 is moved in the tunnel length direction or the tunnel circumferential direction while directly viewing the shaft body portion 3a from the inner side of the top end support member 2A and the both side support members 2B and 2B. When it matches with the insertion hole 13, the shaft body portion 4a is inserted into the insertion hole 13, and the handle body insertion hole provided in the cylindrical body 11 when the tip of the shaft body portion 3a reaches the vicinity of the primary lining S. 12 is connected to one spud locking hole 14 provided in the rod-shaped head 3b of the spud 3, and a handle (not shown) is inserted into these holes to rotate the handle. The tip of the spud 3 is brought into contact with the inner surface of the primary lining S.

一次覆工Sは、例えば管体或いはスチールセグメントを組み立てることによって形成されてあり、図においてはスチールセグメントであって、リング状に組立てられたスチールセグメントの内底部上に一定厚みのスペーサ部材25(図5に示す)を周方向に適宜間隔毎に設置し、該スペーサ部材25上に円筒状に形成したライニング材R'を設置してこれらの一次覆工Sとライニング材R'との間に所定厚みの中詰め材22の充填層を全周に亘って形成するための隙間21を設けている。このライニング材R'は支保体の組立作業に先行して一次覆工Sの内面に沿って配設される。   The primary lining S is formed, for example, by assembling a tube body or a steel segment. In the figure, the primary lining S is a steel segment, which is a spacer member 25 (with a constant thickness on the inner bottom of the steel segment assembled in a ring shape. (Shown in FIG. 5) are installed at appropriate intervals in the circumferential direction, and a lining material R ′ formed in a cylindrical shape on the spacer member 25 is installed between the primary lining S and the lining material R ′. A gap 21 is provided for forming the filling layer of the intermediate filling material 22 with a predetermined thickness over the entire circumference. The lining material R ′ is disposed along the inner surface of the primary lining S prior to the assembling work of the support body.

こうして、先に組立てた最前端側の直状部支保体2に連続して屈曲部支保体1を介して新たな直状部支保体2を組立てたのち、図20に示すように搬送台車40をライニング材R'を支保している一連の支保体1、2における最後部の直状部支保体2側にまで後退移動させ、この直状部支保体2と前側に隣接する直状部支保体2とを連結している屈曲部支保体1の全ての角鋼管1Bを上記同様にして取り外してこれらの角鋼管1Bを搬送台車40上に積載すると共に、角鋼管1Bによって連結を解かれた最後部の上記直状部支保体2をこの搬送台車40に配設している組立解体装置48により解体してライニング材Rの直状部r2を支保していた該直状部支保体2の天端支保部材2Aをアーチ状の支持部材44上に受止させ、この天端支保部材2Aの両側端から両側支保部材2B、2Bを支持部材44の両側端から下方に垂下させた状態にする。なお、この直状部支保体2の解体時においては、既に中詰め材22が硬化していてスパッド3は筒体11と共にスパッド取付孔4から取り外されてあり、このスパット取付孔4は栓体によって閉塞されている。   Thus, after assembling a new straight portion support body 2 via the bent portion support body 1 in succession to the straight portion support body 2 on the foremost end side assembled first, the transport carriage 40 is shown in FIG. Is moved backward to the straight part support body 2 side of the last part of the series of support bodies 1 and 2 supporting the lining material R ', and the straight part support body adjacent to the straight part support body 2 is supported. All the square steel pipes 1B of the bent portion support body 1 connecting the body 2 are removed in the same manner as described above, and these square steel pipes 1B are loaded on the transport carriage 40 and are disconnected by the square steel pipe 1B. The straight portion supporting body 2 that has been supporting the straight portion r2 of the lining material R by disassembling the straight portion supporting body 2 at the rearmost portion by the assembling / disassembling device 48 disposed in the transport carriage 40. The top end support member 2A is received on the arch-shaped support member 44, and the both side support members 2B and 2B from the both ends of the top end support member 2A. From both side ends of the support member 44 in a state of being suspended downward. At the time of disassembling the straight portion support body 2, the filling material 22 has already hardened, and the spud 3 has been removed from the spud attachment hole 4 together with the cylindrical body 11, and the spat attachment hole 4 has a plug body. It is blocked by

次いで、残存しているこの直状部支保体2の下部支保部材2Cのレール17上から搬送台車40を図21に示すように該直状部支保体2に隣接する次の直状部支保体2のレール上にまで前進させると共に上記残存した下部支保部材2Cの上方にまで突出している水平固定ビーム45の後端部側にまでトロリー47を移動させてその吊支装置46のリンク46a 、46a を降下させて下部支保部材2Cの両側分割支持部に設けている係止孔35に係止させる。この状態にしてリンク46a 、46a を上昇させると、下部支保部材2Cの両側分割支持部が枢軸15a を中心として内方に折り畳まれると共に吊支装置46に吊り下げられた状態となる。   Next, the next straight portion support body adjacent to the straight portion support body 2 as shown in FIG. 21 is placed on the rail 17 of the lower support member 2C of the remaining straight portion support body 2 as shown in FIG. The trolley 47 is moved to the rear end side of the horizontal fixed beam 45 which is advanced to above the rail 2 and protrudes above the remaining lower support member 2C, and the links 46a, 46a of the suspension device 46 are moved. Is lowered and locked in the locking holes 35 provided in the both-side divided support portions of the lower support member 2C. When the links 46a and 46a are raised in this state, the both-side divided support portions of the lower support member 2C are folded inward about the pivot 15a and are suspended from the suspension device 46.

しかるのち、搬送台車40を先に組み立てた上記直状部支保体2内にまでレール上を前進走行させ、該支保体2の下部支保部材2C上で停止させて上述したようにトロリー47を前方に移動させ、このトロリー47により吊支されている下部支持部材2Cを上記先に組み立てた直状部支保体2から前方に露出しているライニング材Rの直状部r2の下周部上に展開、設置すると共にその後端と上記先に組み立てた直状部支保体2の下部支保部材2Cの前端間に露出しているライニング材Rの屈曲部r1の下周部上に上記同様にしてこれらの下部支保部材2C、2Cの対向端面から突出している各前後一対の支持金具1A、1A間に角鋼管1Bを架設してボルト体1A4 により該角鋼管1Bを屈曲部r1の下周部に押し付けると共に下部支保部材2C、2Cの両側部対向面間にレール材17' 、17' を取付ける。   After that, the carriage 40 is moved forward on the rail into the straight part support body 2 assembled previously, and stopped on the lower support member 2C of the support body 2 to move the trolley 47 forward as described above. The lower support member 2C suspended by the trolley 47 is placed on the lower peripheral part of the straight part r2 of the lining material R exposed forward from the straight part support 2 assembled above. In the same manner as described above, the lower end of the bent portion r1 of the lining material R exposed between the rear end and the front end of the lower support member 2C of the straight support member 2 assembled earlier is installed and installed. A square steel pipe 1B is installed between each pair of front and rear support brackets 1A and 1A protruding from the opposing end surfaces of the lower support members 2C and 2C, and the square steel pipe 1B is pressed against the lower circumference of the bent part r1 by the bolt body 1A4. In addition, the rail members 17 'and 17' are placed between the opposing surfaces of the lower support members 2C and 2C. wear.

こうして新たに設置した下部支保部材2C上に搬送台車40を前進させ、上記同様にしてこの下部支保部材2Cと共にライニング材Rの直状部r2の内周面を支保するように該下部支保部材2C上に天端支保部材2A及び両側支保部材2B、2Bを組立てて円筒形状の直状部支保体2を形成する。   In this way, the transport carriage 40 is advanced on the newly installed lower support member 2C, and the lower support member 2C is supported so as to support the inner peripheral surface of the straight portion r2 of the lining material R together with the lower support member 2C in the same manner as described above. The top end support member 2A and the two side support members 2B and 2B are assembled on top to form the cylindrical straight portion support body 2.

以下、同様にして最後部側の屈曲部支保体1と直状部支保体2とを解体して搬送台車40により最前端側の直状部支保体2に継ぎ足す作業をシールド工法によるトンネルの掘進に従って順次行いと共に屈曲部支保体1と直状部支保体2とにより支保されたライニング材Rと一次覆工Sとの間にセメントミルク等の中詰め材22を充填して二次覆工を行う。   In the same manner, the work of disassembling the bent portion support body 1 and the straight portion support body 2 on the rearmost side and adding the work to the straight portion support body 2 on the foremost end side by the transport carriage 40 is performed by the shield method. A secondary lining is carried out by filling the filling material 22 such as cement milk between the lining material R and the primary lining S which are carried out sequentially according to the excavation and supported by the bent portion supporting body 1 and the straight portion supporting body 2. I do.

中詰め材22の充填は、トンネル長さ方向の幅が例えば1.5 m程度の数個の支保体Aによって6〜7m程度の一連の管路を形成する毎に行われる。この場合、最前端側に配された直状部支保体2により支保されている筒状のライニング材R'と一次覆工Sとの間の隙間21が前方に向かって開口しているので、この隙間21の開口前端部を詰め物により閉止しておく。そして、該詰め物の上端部に中詰め材注入パイプ(図示せず)を上記隙間21内にまで貫通させてこの注入パイプを通じてトンネル内から一次覆工Sと円筒状ライニング材R'間の隙間21内への中詰め材22の充填作業を行うか、或いは、任意の円筒状ライニング材R'の上端部に中詰め材注入孔を設けておき、このライニング材R'を支保している直状部支保体2の上端部の内側から該注入孔に注入パイプを連結、連通させ、この注入パイプを通じて上記隙間23内への中詰め材24の充填作業を行う。   The filling of the filling material 22 is performed every time a series of pipes of about 6 to 7 m are formed by several support bodies A having a width in the tunnel length direction of about 1.5 m, for example. In this case, since the gap 21 between the cylindrical lining material R ′ supported by the straight portion support body 2 arranged on the foremost end side and the primary lining S is opened forward, The front end of the opening of the gap 21 is closed with padding. Then, an intermediate filling material injection pipe (not shown) is passed through the upper end of the filling to the inside of the gap 21, and the gap 21 between the primary lining S and the cylindrical lining material R ′ from the tunnel through the injection pipe. The inside filling material 22 is filled in, or an optional filling material injection hole is provided at the upper end of the cylindrical lining material R ′, and the straight shape supporting the lining material R ′ An injection pipe is connected to and communicated with the injection hole from the inside of the upper end portion of the part support body 2, and the filling operation of the filling material 24 into the gap 23 is performed through the injection pipe.

この中詰め材22の充填は、まず、上記隙間21の底部から直状部支保体2の両側支保部材2B、2Bに装着している上記スパッド3の軸体部3aの下方近傍部に達する高さまで行われてこの中詰め材22がある程度硬化すると、中詰め材22の液圧によるライニング材Rに対する浮力がなくなるので、両側支保部材2B、2Bに装着している上記スパッド3を筒体11と共に取り外したのち、このスパッド3の軸体部3aを挿通させていたライニング材R'の両側のスパッド挿通孔13を上述したように栓体により閉塞する。このスパッド3及び筒体11は再び新たに組み立てられる支保体に対して使用される。   The filling of the filling material 22 is first performed from the bottom of the gap 21 to the lower vicinity of the shaft body portion 3a of the spud 3 attached to the both-side support members 2B, 2B of the straight portion support body 2. When the filling material 22 is cured to some extent, the buoyancy of the filling material 22 with respect to the lining material R due to the hydraulic pressure disappears, so the spud 3 mounted on the both side support members 2B and 2B is attached together with the cylinder 11 After the removal, the spud insertion holes 13 on both sides of the lining material R ′ through which the shaft body portion 3a of the spud 3 has been inserted are closed by the plug as described above. The spud 3 and the cylinder 11 are used again for the support body to be newly assembled.

しかるのち、さらに上記一次覆工Sとライニング材Rとの間の隙間21に中詰め材22を直状部支保体2の天端支保部材2Aに装着しているスパッド3の軸体部3aの下方近傍部に達する高さまで充填すると共にこれらのスパッド3を筒体11と共に取り外したのち、該スパッド3の軸体部3aを挿通させていたライニング材R'の上端部側のスパッド挿通孔13を上記同様にして栓体により閉止し、しかるのち、中詰め材22を隙間21の上端部にまで全面的に充填するものである。   After that, the shaft body portion 3a of the spud 3 in which the filling material 22 is mounted on the top end support member 2A of the straight portion support body 2 in the gap 21 between the primary lining S and the lining material R is further provided. After filling up to the height reaching the lower vicinity and removing these spuds 3 together with the cylindrical body 11, the spud insertion hole 13 on the upper end side of the lining material R 'through which the shaft body part 3a of the spud 3 is inserted is formed. In the same manner as described above, the plug is closed with a plug, and then the filling material 22 is fully filled up to the upper end portion of the gap 21.

なお、以上の実施の形態においては、トンネル掘削壁面に施工した一次覆工Sをライニング材Rで被覆し、このライニング材Rと一次覆工Sとの間に中詰め材22を充填したが、一次覆工Sを施すことなくトンネル掘削壁面を直接、ライニング材Rで被覆し、このライニング材Rとトンネル掘削壁面間に中詰め材22を充填する覆工工事に本発明を採用してもよい。   In the above embodiment, the primary lining S applied to the tunnel excavation wall surface is covered with the lining material R, and the filling material 22 is filled between the lining material R and the primary lining S. The present invention may be applied to the lining work in which the tunnel excavation wall surface is directly covered with the lining material R without applying the primary lining S, and the filling material 22 is filled between the lining material R and the tunnel excavation wall surface. .

トンネル曲線部の簡略縦断側面図。The simplified longitudinal section side view of a tunnel curve part. 直状部支保体(右半部分)と屈曲部支保体(左半部分)との縦断正面図。The longitudinal section front view of a straight part support body (right half part) and a bending part support body (left half part). 天端支保部材と両側支保部材との簡略斜視図。The simplified perspective view of a top end support member and a both-side support member. 下部支保部材の簡略斜視図。The simplified perspective view of a lower support member. 図1における直状部支保体部分の詳細を示す縦断正面図。The longitudinal cross-sectional front view which shows the detail of the linear part support body part in FIG. スパッド装着部分の縦断正面図。The longitudinal section front view of a spud wearing part. スパッド装着板の移動手段の簡略側面図。The simplified side view of the moving means of a spud mounting plate. 隣接する直状部支保体間を屈曲部支保体によって連結した状態の側面図。The side view of the state which connected between the linear part support bodies which adjoined by the bending part support body. 屈曲部支保体の側面図。The side view of a bending part support body. その正面図。The front view. その底面図。The bottom view. 隣接する直状部支保体間を屈曲部支保体によって互いに屈折させて連結させた状態の簡略縦断側面図。The simplified vertical side view of the state which mutually refracted and connected between the linear part support bodies by the bending part support body. 円筒形状のライニング材同士を接続した状態の簡略側面図。The simplified side view of the state which connected cylindrical lining materials. 搬送台車の簡略側面図。The simplified side view of a conveyance trolley. 搬送台車の走行中の正面図。The front view in driving | running | working of a conveyance trolley | bogie. 下部支保部材を施工している状態の簡略側面図。The simplified side view of the state which is constructing the lower support member. その正面図。The front view. 下部支保部材上に移動台車を前進させた状態の簡略側面図。The simplified side view of the state which advanced the movable trolley | bogie on a lower support member. その正面図。The front view. 搬送台車を支保体解体位置まで後退させた状態の簡略側面図。The simplified side view of the state which made the conveyance trolley retract to the support body dismantling position. 下部支保部材を吊支している状態の簡略側面図。The simplified side view of the state which has suspended the lower support member.

符号の説明Explanation of symbols

T トンネル曲線部
S 一次覆工
R ライニング材
1 屈曲部支保体
1A 支持金具
1B 角鋼管
2 直状部支保体
2A 天端支保部材
2B 両側支保部材
2C 下部支保部材
3 スパッド
4 取付孔
5 スパッド装着板
21 隙間
22 中詰め材
T Tunnel curve part S Primary lining R Lining material 1 Bending part support body
1A support bracket
1B Square steel pipe 2 Straight section support
2A Ceiling support member
2B Both side support members
2C Lower support member 3 Spad 4 Mounting hole 5 Spad mounting plate
21 Clearance
22 Filling material

Claims (3)

トンネル曲線部における掘削壁面又は該掘削壁面に施工した一次覆工を合成樹脂製のライニング材で覆工し、上記掘削壁面とこのライニング材との間の隙間又は上記一次覆工とこのライニング材との間の隙間に中詰め材を充填する際に上記トンネル曲線部に沿って覆工したライニング材を内面側から支保する支保装置であって、ライニング材の屈曲部を支保する屈曲部支保体と、該ライニング材の直状部を支保する直状部支保体とからなり、直状部支保体はトンネル周方向に円弧状に湾曲した複数個の矩形状の支保部材を組み合わせることによって円筒形状の支保体を形成するように構成している一方、屈曲部支保体は隣接する直状部支保体の対向端面に周方向に小間隔毎にトンネル長さ方向に突設した支持金具と、トンネル長さ方向に対向する各対の支持金具間に介在して隣接する直状部支保体の対向端面間の間隔に応じてその両端部を上記対の支持金具に取り外し可能に固定させる角鋼管とから構成してあり、これらの直状部支保体と屈曲部支保体とを複数個、トンネル長さ方向に連結してトンネル曲線部に沿って覆工した上記ライニング材の内面を支保するように構成したことを特徴とするトンネル曲線部におけるライニング材の支保装置。   Covering the excavation wall surface in the tunnel curve section or the primary lining constructed on the excavation wall surface with a synthetic resin lining material, the gap between the excavation wall surface and the lining material or the primary lining material and the lining material A support device for supporting the lining material lined along the tunnel curve portion from the inner surface side when filling the gap between the bent portion, and a bent portion support body for supporting the bent portion of the lining material; And a straight part support body that supports the straight part of the lining material, and the straight part support body has a cylindrical shape by combining a plurality of rectangular support members curved in an arc shape in the circumferential direction of the tunnel. While the support body is configured to form a support body, the bent part support body has a support bracket projecting in the tunnel length direction at small intervals in the circumferential direction on the opposite end surface of the adjacent straight part support body, and the tunnel length Opposite to the direction It is composed of square steel pipes that are removably fixed to the pair of support brackets according to the distance between the opposing end surfaces of the adjacent straight support members interposed between the pair of support brackets. A plurality of these straight-part support bodies and bent-part support bodies are connected in the tunnel length direction so as to support the inner surface of the lining material covered along the tunnel curve section. The lining material support device in the curved curve section. 直状部支保体は矩形枠体の外面にスキンプレートを張設してなる下部支保部材と、矩形枠体の外面にスキンプレートを張設することなく該矩形枠体内に複数本の繋ぎ材を一体に設けている互いに連結した天端支保部材と両側支保部材とからなり、上記天端支保部材と両側支保部材とにスパッドを着脱自在に装着させる装着孔を設け、この装着孔から上記ライニング材に設けている挿通孔を通じて上記スパットを挿通してその先端をトンネル掘削壁面又は一次覆工の内周面に当接、受止させることにより、中詰め材充填時におけるライニング材の浮き上がりを防止するように構成していることを特徴とする請求項1に記載のトンネル曲線部におけるライニング材の支保装置。   The straight support member has a lower support member formed by stretching a skin plate on the outer surface of the rectangular frame, and a plurality of connecting members in the rectangular frame without stretching the skin plate on the outer surface of the rectangular frame. The top end supporting member and the both side supporting members that are integrally connected to each other are provided, and a mounting hole for detachably attaching the spud to the top end supporting member and the both side supporting members is provided, and the lining material is provided from the mounting hole. The above-mentioned spat is inserted through the insertion hole provided in the pier, and its tip is brought into contact with and received by the inner peripheral surface of the tunnel excavation wall surface or primary lining, thereby preventing the lining material from floating when filling the filling material. The lining material supporting device in the tunnel curved portion according to claim 1, wherein the lining material supporting device is configured as described above. 隣接する直状部支保体の対向端面に突設している支持金具は、角鋼管の端部におけるトンネル内に面した内面を支持する水平底面板部と、この水平底面板部の一側端から直角に屈折して角鋼管の端部における一側面を受止する側面板部と、上記水平底面板部に螺通してその先端面で角鋼管の端部内面を外方に押圧し、該角鋼管の外面をライニング材の内周面に押し付けるボルト体とから構成していることを特徴とする請求項1に記載のトンネル曲線部におけるライニング材支保装置。   The support metal fitting protruding from the opposite end face of the adjacent straight part support body includes a horizontal bottom face plate part supporting the inner surface facing the tunnel at the end part of the square steel pipe, and one side end of the horizontal bottom face plate part. A side plate that refracts at a right angle and receives one side at the end of the square steel tube, and is threaded through the horizontal bottom plate and presses the inner surface of the end of the square steel tube outwardly at its tip. 2. The lining material supporting device in a tunnel curve portion according to claim 1, wherein the lining material supporting device is formed of a bolt body that presses the outer surface of the square steel pipe against the inner peripheral surface of the lining material.
JP2004059717A 2004-03-03 2004-03-03 Lining material timbering device for tunnel curved section Ceased JP2005248540A (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103016026A (en) * 2012-11-22 2013-04-03 湖北省宜昌至巴东高速公路建设指挥部 Method for supporting extruded swelling rock road tunnel
JP2013241794A (en) * 2012-05-22 2013-12-05 Maeda Corp Telescopic type mold device
CN108442945A (en) * 2018-04-18 2018-08-24 中铁二院工程集团有限责任公司 A kind of self-propelled tunnel lining trolley

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013241794A (en) * 2012-05-22 2013-12-05 Maeda Corp Telescopic type mold device
CN103016026A (en) * 2012-11-22 2013-04-03 湖北省宜昌至巴东高速公路建设指挥部 Method for supporting extruded swelling rock road tunnel
CN108442945A (en) * 2018-04-18 2018-08-24 中铁二院工程集团有限责任公司 A kind of self-propelled tunnel lining trolley

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