JP2005185144A - Method and apparatus for washing and sterilizing vegetable - Google Patents

Method and apparatus for washing and sterilizing vegetable Download PDF

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JP2005185144A
JP2005185144A JP2003429308A JP2003429308A JP2005185144A JP 2005185144 A JP2005185144 A JP 2005185144A JP 2003429308 A JP2003429308 A JP 2003429308A JP 2003429308 A JP2003429308 A JP 2003429308A JP 2005185144 A JP2005185144 A JP 2005185144A
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washing
water
tank
sterilizing
cleaning
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Hisamitsu Tsukahara
久光 塚原
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COSMO SOKEN KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for washing and sterilizing vegetables, which enables the efficient washing of various kinds of vegetables, the reduction in the amount of used water, the inhibition in the damages to the vegetables, and the sufficient sterilization of even the overlapped portions of the vegetables, and to provide an apparatus therefor. <P>SOLUTION: The method for washing and sterilizing the vegetables comprises a washing process for rotating a basket 25 having the raw material vegetables cut in a prescribed size therein in a washing tank 10 and simultaneously washing the vegetables with washing water, a dehydration process for dehydrating the washed raw material vegetables, and a sterilization process for sterilizing the dehydrated raw material vegetables with sterilizing water, wherein the washing water is gas-dissolved pressurized water, and the washing tank 10 or the front side of the washing tank 10 is opened in the atmosphere to form fine bubbles in the washing tank 10. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、例えば生野菜カット処理会社、総菜会社、量販店等のバックヤード、弁当加工会社(ベンダー工場等)、店頭販売弁当会社、レストラン、回転寿司等の食材提供会社等において多種にわたる様々なカット野菜を提供する場合の野菜洗浄殺菌方法及び装置に関する。   The present invention can be used in various ways, for example, in raw vegetable cut processing companies, side dish companies, backyards such as mass retailers, bento processing companies (bender factories, etc.), over-the-counter bento companies, restaurants, food supply companies such as carousel sushi, etc. The present invention relates to a vegetable cleaning and sterilizing method and apparatus for providing cut vegetables.

新鮮で安全なカット野菜を提供するには、先ず洗浄の過程で野菜の表面に多数付着している汚れや雑菌などを除去し、野菜本来の栄養分を残すことであり、殺菌の過程では野菜の内部まで浸透している菌を除去し、かつ野菜カット面から出る液汁を停止させることである。また、野菜の表面を傷つけないように洗浄することも重要である。   In order to provide fresh and safe cut vegetables, it is first necessary to remove many dirt and germs attached to the surface of the vegetable during the washing process, leaving the original nutrients of the vegetable. It is to remove the bacteria that have penetrated to the inside and stop the juice from the vegetable cut surface. It is also important to clean the vegetables so as not to damage the surface.

一般家庭における野菜洗浄の場合、使用する野菜の種類も量も少ないので、手作業で丁寧に洗浄でき、虫、土や砂(泥)、ゴミ等はもちろんのこと、雑菌等も十分に除去でき、野菜も傷つけずに洗浄できるため、栄養分も十分に残り水々しい野菜を食することが可能である。   In the case of washing vegetables in ordinary households, the types and amounts of vegetables used are small, so they can be washed carefully by hand, and it is possible to remove bacteria, soil, sand (mud), dust, and other germs. Since vegetables can be washed without damaging them, it is possible to eat fresh vegetables with sufficient nutrients.

他方、前記した生野菜処理工場、総菜会社等では、大量の野菜を洗浄処理するので当然のことながら洗浄機を使って野菜を洗浄する。従来の洗浄機としては、例えば野菜を洗浄するための洗浄槽と、洗浄後殺菌するための殺菌槽と、殺菌水等の付着を洗い流すための仕上槽とから大別して構成されており、次槽に移すための方法として、動力を利用したバケット方式、人力による籠移送方式等が採用されている。   On the other hand, in the above-described raw vegetable processing factory, prepared food company, etc., a large amount of vegetables are washed, so that the washing machine is used for washing the vegetables. As a conventional washing machine, for example, a washing tank for washing vegetables, a sterilizing tank for sterilizing after washing, and a finishing tank for washing away adhesion of sterilized water, etc. are roughly divided into the following tanks: As a method for transferring to a bucket, a bucket method using power, a rod transfer method using human power, and the like are adopted.

洗浄槽で野菜を洗浄する方法としては、エアーブローや水流方法が一般的である。エアーブローでは強力なバブリング洗浄により異物等を除去する。水流方法では、洗浄水はその流れ方向において止まることなく連続的に供給され、且つ外部に排出される。   As a method for washing vegetables in the washing tank, an air blow or a water flow method is generally used. Air blow removes foreign matter by powerful bubbling cleaning. In the water flow method, the wash water is continuously supplied without stopping in the flow direction and discharged to the outside.

しかしながら、強力なエアーブローか、強力な水流での洗浄では、野菜の表面を傷つけたり、カットクズ等も一緒に抱き込んだりして、洗浄効率が悪いという問題がある。カットクズ等を多く含んだ野菜は早く腐敗を招いたり、食味・食感を悪くする。そのため廃棄処分量が多量に発生し処分費用がかかるという問題がある。また、水流方法では、槽内の洗浄水を常に新しい状態に保っておくために、各槽に供給した水はそのまま外部に排出してしまうので大量の水が必要となる。   However, cleaning with strong air blow or strong water current has a problem that the surface of vegetables is damaged or cut scraps are embraced together, resulting in poor cleaning efficiency. Vegetables that contain a lot of cut foods will quickly spoil, and will deteriorate the taste and texture. Therefore, there is a problem that a large amount of waste is generated and disposal costs are required. Further, in the water flow method, since the cleaning water in the tank is always kept in a new state, the water supplied to each tank is discharged to the outside as it is, so that a large amount of water is required.

さらに、殺菌工程では、野菜同士が重なり合った部分にまで均一に薬液が浸透しにくいという問題がある。さらに、殺菌槽には、前槽から持ち込まれる水の影響等で、殺菌剤である次亜塩素酸塩に由来する残留塩素濃度(pH値)が変動するため、残留塩素濃度を常に校正する必要があり、人件費や薬剤費などがかかる。   Furthermore, in a sterilization process, there exists a problem that a chemical | medical solution cannot penetrate | penetrate uniformly to the part which vegetables overlapped. Furthermore, in the sterilization tank, the residual chlorine concentration (pH value) derived from hypochlorite, which is a sterilizing agent, fluctuates due to the effects of water brought in from the previous tank. There are labor costs and drug costs.

一方、下記特許文献1には、洗い槽内底部に回転可能に保持回転体を配設し、この保持回転体に対して籠状収納容器を着脱自在に取り付け、その上部を覆う蓋により籠状収納容器内に野菜を収納し、正・逆回転により洗い運転を実行する野菜洗い機が開示されている。この野菜洗い機は、予備洗い→洗い・殺菌→すすぎ工程が自動で実行できるように構成されている。   On the other hand, in Patent Document 1 below, a holding rotating body is rotatably arranged at the bottom of the washing tub, and a bowl-shaped storage container is detachably attached to the holding rotating body, and a bowl-like shape is formed by a lid that covers the upper part. A vegetable washing machine that stores vegetables in a storage container and executes a washing operation by forward / reverse rotation is disclosed. This vegetable washing machine is configured so that the preliminary washing → washing / sterilization → rinsing process can be automatically executed.

この野菜洗い機を使用すると、洗浄水は洗い槽内に溜めて洗浄を行うので、節水を図ることができ、省スペース化も可能となる。しかしながら、この野菜洗い機では、洗いは、野菜を入れた籠を単に水中で攪拌するだけであるため、攪拌を止めると、野菜から離脱した汚れや異物等が再付着するおそれがあり、分離を完全にするのは困難である。また、高い洗浄効果を得るためには、常に新しい水での洗浄が必要であるので、水の削減などには結びつかない。   When this vegetable washing machine is used, the washing water is stored in the washing tank for washing, so that water can be saved and space can be saved. However, with this vegetable washing machine, washing simply stirs the bowl containing vegetables in the water, so if the stirring is stopped, there is a possibility that dirt or foreign matter detached from the vegetables may be reattached, and separation is not possible. It is difficult to complete. In addition, in order to obtain a high cleaning effect, it is always necessary to clean with new water, which does not lead to water reduction.

さらに、特許文献1では節水が可能であるとはいえ、1回の処理ごとに水を排出しなければならないため、節水量も限られたものである。しかも、特許文献1では次亜塩素酸ナトリウムなどの薬液を水で希釈して、洗浄と殺菌とを同時に行っているが、渦流による洗浄だけでは野菜同士が遠心力で外に向け重なり合うため、重なり合った部分の洗浄および殺菌液の浸透が悪くなるという問題がある。   Furthermore, in Patent Document 1, although water saving is possible, water must be discharged for each treatment, so the amount of water saving is limited. In addition, in Patent Document 1, a chemical solution such as sodium hypochlorite is diluted with water to perform washing and sterilization at the same time. However, since the vegetables overlap with the centrifugal force only by washing by vortex, they overlap. There is a problem that the cleaning of the exposed part and the penetration of the sterilizing solution become worse.

特開平11−155546号公報JP-A-11-155546

本発明の課題は、多種の野菜を効率よく洗浄することができると共に、水の使用量削減が可能で、且つ野菜の損傷を抑制し、さらに野菜の重なり合った部分まで充分に殺菌できる野菜の洗浄殺菌方法及び装置を提供することである。   An object of the present invention is to wash vegetables that can efficiently wash a variety of vegetables, reduce the amount of water used, suppress damage to vegetables, and can sufficiently sterilize even overlapping parts of vegetables. It is to provide a sterilization method and apparatus.

上記課題を解決するための本発明にかかる野菜洗浄殺菌方法は、洗浄槽内で、所定寸法に裁断した原料野菜を入れた籠を回転させながら洗浄水で洗浄する洗浄工程と、洗浄後、原料野菜の脱水を行なう脱水工程と、脱水した原料野菜を殺菌水により殺菌する殺菌工程とを含み、前記洗浄水が気体溶解加圧水であり、洗浄槽内または洗浄槽の手前で大気開放して洗浄槽内に微細気泡を発生させて洗浄を行うことを特徴とする。   The vegetable washing and sterilizing method according to the present invention for solving the above problems is a washing step of washing with washing water while rotating a basket containing raw vegetables cut into a predetermined size in a washing tank, and after washing, the raw material A dehydration step for dehydrating vegetables and a sterilization step for sterilizing the dehydrated raw vegetables with sterilizing water, wherein the washing water is gas-dissolved pressurized water, and is opened to the atmosphere in the washing tank or in front of the washing tank. Cleaning is performed by generating fine bubbles therein.

本発明では、前記洗浄工程に先立って、水張りした前記洗浄槽内に原料野菜を入れた籠を入れ、所定時間洗浄する前洗浄工程と、前洗浄後、前記籠を取り出し、原料野菜を適当寸法に裁断する処理工程とを含む。この前洗浄・処理工程は、洗浄工程と同じ洗浄槽内で行われるので、省スペース化を図ることができる。   In the present invention, prior to the cleaning step, put the basket with raw vegetables in the water-washed cleaning tank, and the pre-cleaning step for washing for a predetermined time, and after the pre-cleaning, take out the basket and measure the raw vegetables to an appropriate size. And a processing step of cutting. Since this pre-cleaning / processing step is performed in the same cleaning tank as the cleaning step, space can be saved.

前記洗浄工程においては、前記気体溶解加圧水が加圧ポンプによって洗浄槽と加圧タンクとの間を循環する。すなわち、水を循環させながら、加圧タンク内で水を気体(空気、二酸化炭素ガスなど)と強制的に混合させて気体溶解加圧水とし、それを前記洗浄槽内または洗浄槽に流入する手前で大気開放させる。これによって、洗浄槽内に微細気泡が発生し、野菜を洗浄することができる。   In the washing step, the gas-dissolved pressurized water is circulated between the washing tank and the pressurized tank by a pressure pump. That is, while circulating water, water is forcibly mixed with gas (air, carbon dioxide gas, etc.) in a pressurized tank to form gas-dissolved pressurized water, and before it flows into the washing tank or the washing tank. Open to atmosphere. Thereby, fine bubbles are generated in the washing tank, and the vegetables can be washed.

本発明では、殺菌後の殺菌水を回収する。回収した殺菌水は次の前洗浄・処理工程等における洗浄水として利用できるので、水の節約になる。また、洗浄工程で使用した洗浄後の前記洗浄水(気体溶解加圧水)も回収し、次の洗浄工程で再使用される。これは、微細気泡が野菜から異物等の汚れ成分を分離させ水面に浮遊させる浮上分離作用を有しているため、汚れ成分を含む水面近くの水を順次排出すれば、洗浄水の汚濁も少なく、再使用可能だからである。このため、より一層の水の節約が可能になる。
さらに、本発明では、殺菌工程後、原料野菜表面から殺菌液を除去するための仕上脱水工程を含むのが好ましい。
前記脱水工程および仕上脱水工程は、原料野菜を入れた籠を回転させながら行うのが好ましい。
In the present invention, the sterilized water after sterilization is recovered. Since the collected sterilized water can be used as cleaning water in the next pre-cleaning / treatment process, etc., it saves water. In addition, the washed water (gas-dissolved pressurized water) after washing used in the washing process is also collected and reused in the next washing process. This is because the fine bubbles have a floating separation action that separates contaminants such as foreign substances from vegetables and floats on the surface of the water. Because it is reusable. For this reason, it becomes possible to further save water.
Furthermore, in this invention, it is preferable to include the finishing dehydration process for removing a sterilization liquid from the raw material vegetable surface after a sterilization process.
The dehydration step and the finish dehydration step are preferably performed while rotating the koji containing the raw vegetables.

本発明の野菜洗浄殺菌装置は、原料野菜を入れる籠を載せるための回転テーブルが底部に設けられた洗浄槽と、この洗浄槽と循環パイプで接続され、気体溶解加圧水を循環させる加圧ポンプおよび加圧タンクと、前記気体溶解加圧水を大気開放させて洗浄槽内に微細気泡を発生させる手段と、洗浄後の気体溶解加圧水を洗浄槽から回収する気体溶解加圧水回収タンクと、洗浄槽への殺菌水供給手段と、殺菌後の殺菌水を洗浄槽から回収する殺菌水回収タンクと、前記気体溶解加圧水回収タンクおよび殺菌水回収タンクから前記洗浄槽へ回収液を給送する給水ポンプとを備える。   The vegetable washing and sterilizing apparatus of the present invention includes a washing tank provided with a rotary table at the bottom for placing a bowl for containing raw vegetables, a pressure pump connected to the washing tank through a circulation pipe, and circulating gas-dissolved pressurized water, A pressurized tank, a means for opening the gas-dissolved pressurized water to the atmosphere to generate fine bubbles in the washing tank, a gas-dissolved pressurized water recovery tank for collecting the gas-dissolved pressurized water after washing from the washing tank, and sterilizing the washing tank A water supply means, a sterilizing water recovery tank for recovering sterilized water after sterilization from the cleaning tank, and a water supply pump for feeding the recovered liquid from the gas-dissolved pressurized water recovery tank and the sterilizing water recovery tank to the cleaning tank.

前記気体溶解加圧水回収タンクおよび殺菌水回収タンクは、切り替えバルブを介して前記洗浄槽への給水パイプに接続されているのが、設備をコンパクト化するうえで好ましい。   The gas-dissolved pressurized water recovery tank and the sterilized water recovery tank are preferably connected to a water supply pipe to the cleaning tank via a switching valve in order to make the facility compact.

本発明によれば、野菜は基本的には微細気泡の浮上分離作用により洗浄される。すなわち、微細気泡の有する界面活性効果(すなわち、汚れ成分等を引き剥がし分離する洗浄効果)により野菜からワックス、液汁、土、泥等を分離させ、また野菜裁断時に発生するカットクズも水面に浮上させるので、原料野菜を入れた籠の回転はゆるやかなものであればよく(通常、約5〜50回転/分)、また気体溶解加圧水もゆるやかな流れ(流量:通常、約10〜100リットル/分)だけで十分な洗浄効果を奏するので、従来のようにエアーブローとか水流によるバケット方式のように野菜を傷つけたり、カットクズが野菜表面に付着することがなく、さらに水の使用量を削減することができる。   According to the present invention, vegetables are basically washed by the floating separation action of fine bubbles. That is, wax, liquid juice, soil, mud, etc. are separated from vegetables by the surface active effect (that is, the cleaning effect that peels off and separates dirt components, etc.), and cut scraps generated at the time of cutting the vegetables also float on the water surface. Therefore, it is sufficient if the rotation of the koji with the raw vegetables is slow (usually about 5 to 50 revolutions / minute), and the gas-dissolved pressurized water also flows gently (flow rate: usually about 10 to 100 liters / minute). ) Only has a sufficient cleaning effect, so there is no damage to vegetables as in the conventional air blow or water flow bucket system, and cut scraps do not adhere to the vegetable surface, and further reduce the amount of water used. Can do.

一方、洗浄後の脱水工程によって野菜表面の水分が除去されているので、脱水工程後の殺菌工程では、裁断した各カット野菜の重なり合った内部まで殺菌液を速やかに浸透させることができる。また、脱水後に殺菌を行うので、従来のように前槽から持ち込まれた水等で殺菌剤濃度が低下することもない。さらに野菜表面に付着した殺菌液を除去することで、栄養成分を飛ばさず水々しい野菜の洗浄・殺菌が可能になる。
このような脱水工程および仕上脱水工程では、原料野菜を入れた籠を回転させながら行うと、水や殺菌液を効率よく除去することができる。この場合の回転速度も前記と同様にゆるやかなものであればよい(通常、約5〜50回転/分)。
On the other hand, since the water | moisture content of the vegetable surface is removed by the spin-drying | dehydration process after washing | cleaning, in the sterilization process after a spin-drying | dehydration process, a sterilization liquid can be osmose | permeated rapidly to the inside where the cut vegetables cut overlapped. Further, since the sterilization is performed after the dehydration, the concentration of the sterilizing agent is not lowered by water brought from the front tank as in the conventional case. Furthermore, by removing the sterilizing liquid adhering to the vegetable surface, it becomes possible to wash and sterilize fresh vegetables without skipping nutrient components.
In such a dehydration step and a finish dehydration step, water and a sterilizing solution can be efficiently removed by rotating the koji containing the raw vegetables. The rotational speed in this case may be moderate as described above (usually about 5 to 50 revolutions / minute).

従って、多種の野菜を洗浄する場合において、水の使用量削減はもちろん、野菜の損傷を抑制し、且つ野菜に付着した異物や汚れ等を効率よく十分に除去でき、併せて殺菌過程において野菜の内部まで殺菌液が浸透できるので、安全で栄養分を多く含んだ水々しい野菜が食べられるようになるという効果がある。   Therefore, when washing a variety of vegetables, not only the amount of water used can be reduced, but also the damage to the vegetables can be suppressed, and foreign substances and dirt adhering to the vegetables can be efficiently and sufficiently removed. Since the sterilizing solution can penetrate inside, it is safe and can eat fresh vegetables with lots of nutrients.

以下、本発明の一実施形態を説明する。図1は本発明の野菜洗浄殺菌の方法を実施するための装置の模式図である。先ず、この装置構成について説明する。   Hereinafter, an embodiment of the present invention will be described. FIG. 1 is a schematic view of an apparatus for carrying out the vegetable cleaning and sterilization method of the present invention. First, this apparatus configuration will be described.

この装置は図1に示すように、主たる構成要素として洗浄槽10と、この洗浄槽10内に水を送り込むための自給式ポンプ11と、洗浄槽10内部の水を回収するための洗浄水回収タンク12と、微細気泡を生成するための加圧ポンプ13および加圧タンク14と、殺菌水を回収するための殺菌水回収タンク15とを備える。洗浄槽10、加圧ポンプ13および加圧タンク14は閉水路(管路)Sに沿って順に配置されている。加圧タンク14には、コンプレッサー、ガスボンベなどから気体を供給するための気体供給接続口16が設けられる。   As shown in FIG. 1, this apparatus has a cleaning tank 10 as a main component, a self-contained pump 11 for feeding water into the cleaning tank 10, and a cleaning water recovery system for recovering water inside the cleaning tank 10. A tank 12, a pressure pump 13 and a pressure tank 14 for generating fine bubbles, and a sterilized water recovery tank 15 for recovering sterilized water are provided. The washing tank 10, the pressurizing pump 13 and the pressurizing tank 14 are sequentially arranged along the closed water channel (pipe) S. The pressurized tank 14 is provided with a gas supply connection port 16 for supplying gas from a compressor, a gas cylinder or the like.

説明の便宜上、前記回収タンク12,15を始点にした形で、原料野菜の前洗浄、微細気泡洗浄、脱水、殺菌、仕上脱水の順に装置構成を説明する。   For convenience of explanation, the apparatus configuration will be described in the order of pre-cleaning of raw material vegetables, fine bubble cleaning, dehydration, sterilization, and finish dehydration, starting from the collection tanks 12 and 15.

原料野菜の前洗浄では、殺菌水回収タンク15内の水は電磁弁1V、電磁弁2Vと自給式ポンプ11から管路P1に沿って矢印の向きに進み洗浄槽10に注入される。前洗浄の完了と同時に作動する電磁弁3Vを有する管路P2が洗浄槽10下部に設けられており、前洗浄水は管路P2から電磁弁3Vを経て管路P3を通って外部排水桝31に放出される。   In the pre-cleaning of the raw vegetables, the water in the sterilizing water recovery tank 15 advances from the electromagnetic valve 1V, the electromagnetic valve 2V and the self-contained pump 11 in the direction of the arrow along the pipe line P1, and is injected into the cleaning tank 10. A pipe line P2 having an electromagnetic valve 3V that operates simultaneously with the completion of the pre-cleaning is provided in the lower part of the cleaning tank 10, and the pre-wash water passes from the pipe line P2 through the electromagnetic valve 3V, through the pipe line P3, and to the external drainage 31 To be released.

微細気泡による洗浄では、洗浄水回収タンク12内の水は自給式ポンプ11によって電磁弁4V、2Vを経て管路P1を矢印の向きに送られ、洗浄槽10に注入される。洗浄槽10内に設定量の水が入った段階で洗浄槽内ストレーナー1Sから加圧ポンプ13および加圧タンク14を経て閉水路Sを矢印の方向に循環する。加圧タンク14内では渦流が形成され、その渦流のスピードで接続口16から吐出された空気等の気体を巻き込み混合し、圧力調整弁(減圧弁)5Vあるいはノズル1Nで減圧大気開放して洗浄槽10内に微細気泡を発生させる。微細気泡洗浄が終った段階で洗浄水は管路P2および管路P22を通り、電磁弁6Vを経て管路P21にて回収タンク12に回収される。なお、大気開放するための圧力調整弁5Vおよびノズル1Nはいずれか一方のみを設けるだけでもよい。また、圧力調整弁5Vは微細気泡を発生させるうえで洗浄槽10の近傍(通常、洗浄槽10の手前約0.1〜3mの位置)に設けるのが好ましい。管路P21との分岐点より上流側の管路P22には、フィルタ装置33が設けられている。このフィルタ装置33は、洗浄槽10から排出された水から不純物(農薬、有機物、無機物など)を除去するためのものである。フィルタ装置33としては、例えばカーボンフィルタ(活性炭ろ過)、逆浸透膜、プレフィルタ、マイクロフィルタなどの各種の水ろ過装置が採用可能である。   In the cleaning with fine bubbles, the water in the cleaning water recovery tank 12 is sent by the self-contained pump 11 through the electromagnetic valves 4V and 2V in the direction of the arrow P1 and injected into the cleaning tank 10. When a set amount of water enters the washing tank 10, the washing tank strainer 1S circulates in the closed water passage S in the direction of the arrow through the pressure pump 13 and the pressure tank 14. A swirl is formed in the pressurized tank 14, and a gas such as air discharged from the connection port 16 is entrained and mixed at the speed of the swirl, and the pressure adjustment valve (pressure reducing valve) 5V or the nozzle 1N is opened to the reduced pressure atmosphere for cleaning. Fine bubbles are generated in the tank 10. When the fine bubble cleaning is completed, the cleaning water passes through the pipe line P2 and the pipe line P22, and is recovered in the recovery tank 12 through the electromagnetic valve 6V and in the pipe line P21. Only one of the pressure regulating valve 5V and the nozzle 1N for releasing to the atmosphere may be provided. Further, the pressure regulating valve 5V is preferably provided in the vicinity of the cleaning tank 10 (usually at a position of about 0.1 to 3 m before the cleaning tank 10) in order to generate fine bubbles. A filter device 33 is provided in the pipe line P22 upstream from the branch point with the pipe line P21. The filter device 33 is for removing impurities (such as agricultural chemicals, organic substances, inorganic substances) from the water discharged from the cleaning tank 10. As the filter device 33, for example, various water filtration devices such as a carbon filter (activated carbon filtration), a reverse osmosis membrane, a prefilter, and a microfilter can be employed.

殺菌工程においては、装置1内に殺菌剤希釈混合器29が内蔵されており、殺菌剤原液タンク30から開閉バルブ14Vを経て管路P6を経て送られる殺菌剤原液(例えば、原液2000ppm濃度の次亜塩素酸HClO)を水で約50〜70倍希釈した殺菌水は、電磁弁13Vを経て管路P5を矢印方向に進み、洗浄槽10上部に設けた複数のノズル2Nからシャワー状となって洗浄槽10内に注入される。殺菌水が洗浄槽10内に設定量まで満たされた段階で、殺菌水の注入を止め、電磁弁7Vを開いて殺菌水を洗浄槽下部の管路P2から矢印の方向に管路P22へ送り、前記したフィルタ装置33を通って回収タンク15に回収する。なお、殺菌剤希釈混合器29および殺菌剤原液タンク30に代えて、電解陽極水(微酸性次亜塩素酸水)生成装置(例えばジプコム(株)製の「サニーハイ電解生成機」等)を設けてもよい。また、殺菌水として、オゾン生成装置にて生成されるオゾン水を使用することもできる。   In the sterilization process, the sterilizing agent dilution mixer 29 is built in the apparatus 1, and the sterilizing agent undiluted solution (for example, following the concentration of 2000 ppm undiluted solution) sent from the sterilizing agent undiluted solution tank 30 through the opening / closing valve 14V and the conduit P6. The sterilized water obtained by diluting chlorous acid HClO) with water about 50 to 70 times passes through the solenoid valve 13V and the pipe P5 in the direction of the arrow, and becomes a shower from a plurality of nozzles 2N provided in the upper part of the washing tank 10. It is injected into the cleaning tank 10. When the sterilizing water is filled to the set amount in the washing tank 10, the injection of the sterilizing water is stopped, the electromagnetic valve 7V is opened, and the sterilizing water is sent from the pipe line P2 at the bottom of the washing tank to the pipe line P22 in the direction of the arrow. Then, the fuel is recovered in the recovery tank 15 through the filter device 33 described above. In place of the sterilizing agent dilution mixer 29 and the sterilizing agent stock solution tank 30, an electrolytic anodic water (slightly acidic hypochlorous acid water) generator (for example, “Sunny High Electrolytic Generator” manufactured by Zipcom Co., Ltd.) is provided. May be. Moreover, the ozone water produced | generated with an ozone production | generation apparatus can also be used as sterilization water.

洗浄槽10内には、その下部に回転テーブル18が設置される。この回転テーブル18には縦揺れ・横揺れを防止するためのサポート棒19が設けられている。回転テーブル18を回転させるために洗浄槽外部には変速ギアー20と縦置モーター21が設置されていてベルト22によって駆動できるように構成されている。縦置モーター21はインバーターで回転数を変えられるようにしてあり、変速ギアー20は取替え自由になっている。上部にはサポート棒19を束ねるためのリング23がある。回転テーブル18上に載置する籠28は、例えばプラスチック製、金属(ステンレス等)製などの金網で作られた容器または多数のパンチング穴をあけた容器であって、野菜の浮上を押える手段として、網状の蓋24がついている。   A rotary table 18 is installed in the lower part of the cleaning tank 10. The rotary table 18 is provided with a support bar 19 for preventing pitching and rolling. In order to rotate the rotary table 18, a transmission gear 20 and a vertical motor 21 are installed outside the cleaning tank so as to be driven by a belt 22. The vertical motor 21 can change the rotation speed with an inverter, and the transmission gear 20 can be freely replaced. At the top is a ring 23 for bundling the support bars 19. The basket 28 placed on the rotary table 18 is a container made of a metal mesh made of plastic, metal (stainless steel, etc.) or a container having a number of punching holes, and serves as a means for suppressing the floating of vegetables. A net-like lid 24 is attached.

また、洗浄槽10側面における洗浄水の上限水位の位置には、洗浄工程で発生した虫、カットクズ、異物等が水面に浮遊して塊となったもの(以下、浮遊物の塊という)の排出口26が設けられており、その排出口26の外側に排水パイプP8が配置されている。洗浄水の水面が前記上限水位の位置にあるとき、洗浄水は自然と排水口26から排出パイプP8に流れていくので、浮遊物の塊もそれとともに排出パイプP8に導かれて洗浄槽10外に排出される。   Further, at the position of the upper limit water level of the cleaning water on the side surface of the cleaning tank 10, there is a drainage of insects, cut scraps, foreign substances, etc. generated in the cleaning process floating on the water surface and forming a lump (hereinafter referred to as floating lump). An outlet 26 is provided, and a drain pipe P8 is disposed outside the outlet 26. When the surface of the washing water is at the upper limit water level, the washing water naturally flows from the drain 26 to the discharge pipe P8, so that a lump of suspended matter is guided to the discharge pipe P8 together with the outside of the washing tank 10. To be discharged.

この実施形態ではその排水をスムーズに行うためストレーナー1Sから加圧ポンプ13途中の電磁弁10Vが閉まり、電磁弁9Vが開いて、洗浄水回収タンク12の水を加圧ポンプ13が吸込み、加圧タンク14から調整弁5Vもしくはノズル1Nを通って洗浄槽10に吐出するように構成される。このため、上限水位が上昇し排水口27から排水パイプP5に導かれた浮遊物の塊は水と一緒に洗浄槽10外に排出される。これにより上部に浮上しているカットクズや異物等を強制的に排出する。また、カットクズや異物などを強制的に排水し且つ追加給水することにより、洗浄水の濁度が高くなるのを抑制することができる。従って、前記したフィルタ装置33による水の清浄化と相まって、洗浄水の再利用が可能となる。なお、回収タンク12には、水を給水するために給水口にボールタップ29が取り付けられている。   In this embodiment, the electromagnetic valve 10V in the middle of the pressurizing pump 13 from the strainer 1S is closed and the electromagnetic valve 9V is opened, and the pressurizing pump 13 sucks the water in the washing water recovery tank 12 to pressurize the water smoothly. The tank 14 is configured to be discharged to the cleaning tank 10 through the regulating valve 5V or the nozzle 1N. For this reason, the upper limit water level rises, and the lump of the suspended | floating matter guide | induced to the drainage pipe P5 from the drain outlet 27 is discharged | emitted out of the washing tank 10 with water. This forcibly discharges cut scraps and foreign matters floating on the upper part. Moreover, it can suppress that the turbidity of washing water becomes high by forcibly draining cut waste and foreign matters and supplying additional water. Accordingly, the cleaning water can be reused in conjunction with the water purification by the filter device 33 described above. In the collection tank 12, a ball tap 29 is attached to the water supply port to supply water.

すなわち、洗浄水は上記の微細気泡の分離作用によって常にワックス及び微生物及び液汁成分等の不純物の少ない状態 濁度で10NTU以下に保たれているので、これを循環させて再利用することができる。従って従来のように、水を一方向に流して一度の洗浄だけで終えてしまうような無駄な使い方をする必要がなく、水の使用量が格段に節約できる。   That is, the washing water is always kept at 10 NTU or less in a state of low turbidity such as wax, microorganisms, and juice components due to the separation action of the fine bubbles, and can be circulated and reused. Therefore, unlike the conventional case, it is not necessary to use the water in such a manner that water is flowed in one direction and the cleaning is completed only once, and the amount of water used can be greatly saved.

洗浄槽10の底部またはその近傍には、微細気泡水を吐出するノズル1Nと、洗浄・殺菌完了時にタンク外に排出するための配管P2とが接続されている。また、洗浄槽10の上部には、洗浄前の給水パイプP7が接続され、さらに洗浄槽10内の水を循環させるためのストレーナー1Sと、殺菌シャワーノズル2Nと、薬液あるいは薬剤を入れるための計量ボックス28と、この計量ボックス28に給水するための給水口を有する給水パイプP7と、給水の開閉を行うための開閉バルブ11V、電磁弁12Vとが設けられている。洗浄槽10の上部は、上蓋32で塞がれている。水は、給水パイプP7を通って前記計量ボックス28に吐出される。開閉バルブ11Vは、電磁弁12Vの修理等の際に給水を止めるためのものであり、通常の運転状態では開いた状態である。   Connected to the bottom of the cleaning tank 10 or in the vicinity thereof are a nozzle 1N for discharging fine bubble water and a pipe P2 for discharging out of the tank when cleaning / sterilization is completed. Further, a water supply pipe P7 before cleaning is connected to the upper part of the cleaning tank 10, and further, a strainer 1S for circulating water in the cleaning tank 10, a sterilization shower nozzle 2N, and a metering for putting a chemical solution or a medicine. A box 28, a water supply pipe P7 having a water supply port for supplying water to the measuring box 28, and an opening / closing valve 11V and an electromagnetic valve 12V for opening and closing the water supply are provided. The upper part of the cleaning tank 10 is closed with an upper lid 32. Water is discharged to the measurement box 28 through the water supply pipe P7. The on-off valve 11V is for stopping water supply when the electromagnetic valve 12V is repaired or the like, and is open in a normal operation state.

なお、前記計量ボックス28は、殺菌水のシャワーを使用しない場合に使用されるものであり、必ずしも必要とされるものではない。計量ボックス28に入れる薬液あるいは薬剤としては、例えば次亜塩素酸ナトリウム等の次亜塩素酸塩、カルシウム製剤、界面活性剤などが挙げられる。   The weighing box 28 is used when a sterilizing water shower is not used, and is not necessarily required. Examples of the chemical solution or drug to be placed in the measuring box 28 include hypochlorites such as sodium hypochlorite, calcium preparations, and surfactants.

次にこの装置の操作手順と作用を説明する。この装置の操作手順として前記で述べたように前洗浄工程→微細気泡洗浄工程→脱水工程→殺菌工程→仕上脱水工程の5工程に分けられ、原料野菜の前洗浄工程終了後、一度原料野菜を外部に取り出し、トリミング、裁断(カット)等を行った後、微細気泡洗浄工程から仕上脱水工程まで全自動で行う。上記一連の工程における主要部のタイミング動作を図2に示す。なお、図2に示す各工程の所要時間は一例を示したものであり、これに限定されるものではない。また、以下に説明する電磁弁やモーター等の開閉動作は公知のタイマー制御で自動的に行うことができる。   Next, the operation procedure and operation of this apparatus will be described. As described above, the operation procedure of this apparatus is divided into five steps: pre-cleaning step → fine bubble cleaning step → dehydration step → sterilization step → finishing dehydration step. After taking out, trimming, cutting (cutting), etc., it is fully automatic from the fine bubble cleaning process to the finishing dehydration process. FIG. 2 shows the timing operation of the main part in the series of steps. Note that the time required for each step shown in FIG. 2 is an example, and is not limited to this. In addition, the opening / closing operation of a solenoid valve, a motor, or the like described below can be automatically performed by a known timer control.

先ず前洗浄工程では計量ボックス28内に薬液あるいは薬剤を入れ、次に籠25に裁断前の原料野菜を入れ、上蓋32を閉める。ついで、電磁弁1V、2Vを開いて、給水ポンプ11を稼動させ、回収タンク15から給水パイプP1を経て水が洗浄槽10に給水される。洗浄槽10内に水が満たされた時点で給水ポンプ11を停止し、同時に電磁弁1V・2Vを閉じる。ついで、回転テーブル用モーター21が駆動して籠25を回転させる。また、洗浄槽10内が満水になった時点で電磁弁12Vが開いて計量ボックス28内の薬液あるいは薬剤を水と一緒に洗浄槽10内に流し込む。計量ボックス28内の薬液あるいは薬剤がなくなった時点で電磁弁12Vを閉じる。洗浄完了と同時に、電磁弁3Vが開いて装置1外部に排水パイプP2を通って洗浄水を排水桝31に排出する。また、電磁弁3Vが開くと同時に、回転テーブル用モーター21が停止する。そして、排水パイプP2を通って洗浄水を全て排出した段階で電磁弁3Vを閉じる。   First, in the pre-cleaning step, a chemical solution or a chemical is put into the measuring box 28, then raw vegetables before cutting are put into the basket 25, and the upper lid 32 is closed. Next, the solenoid valves 1V and 2V are opened, the water supply pump 11 is operated, and water is supplied from the recovery tank 15 to the cleaning tank 10 through the water supply pipe P1. When the washing tank 10 is filled with water, the water supply pump 11 is stopped and simultaneously the solenoid valves 1V and 2V are closed. Next, the rotary table motor 21 is driven to rotate the collar 25. Further, when the inside of the washing tank 10 becomes full, the solenoid valve 12V is opened, and the chemical solution or medicine in the measuring box 28 is poured into the washing tank 10 together with water. The solenoid valve 12V is closed when there is no longer any chemical or drug in the measuring box 28. Simultaneously with the completion of the cleaning, the electromagnetic valve 3V is opened and the cleaning water is discharged to the drain 31 through the drain pipe P2 outside the apparatus 1. At the same time as the electromagnetic valve 3V is opened, the rotary table motor 21 is stopped. And the solenoid valve 3V is closed in the stage which discharged | emitted all the washing water through the drainage pipe P2.

微細気泡による洗浄工程では、先ず最初に上蓋32を開いてカット野菜の入った籠28を回転テーブル18に乗せ、上蓋32を閉めた後、給水ポンプ11および回転テーブル用モーター21の順で稼動させる。給水ポンプ11の始動と同時に電磁弁2V、4Vが開いて回収タンク12内の水を給水パイプP1にて洗浄槽10上部から給水する。ストレーナー1Sの上部まで水位が上昇した段階(満水時点)で、電磁弁10Vを開き、加圧ポンプ13を稼動させて圧力タンク14内に吐出させる。圧力タンク14内に吐出された水は渦流を形成し、接続口16から送り込まれた空気等の気体を渦流で巻込み、混合した後、加圧タンク14の下部吐出口から管路Sを通って洗浄槽10内に微細気泡を吐出させる。回転テーブル用モーター21の駆動による原料野菜を入れた籠25の回転はゆるやかなものであればよく、通常、約5〜50回転/分程度が適当である。   In the cleaning process using fine bubbles, first, the upper lid 32 is opened, the bowl 28 containing cut vegetables is placed on the rotary table 18, the upper lid 32 is closed, and then the water supply pump 11 and the rotary table motor 21 are operated in this order. . Simultaneously with the start of the water supply pump 11, the solenoid valves 2V and 4V are opened to supply water in the recovery tank 12 from the upper part of the washing tank 10 through the water supply pipe P1. When the water level rises to the upper part of the strainer 1S (at the time of full water), the electromagnetic valve 10V is opened, the pressurizing pump 13 is operated, and the pressure tank 14 is discharged. The water discharged into the pressure tank 14 forms a vortex, and a gas such as air sent from the connection port 16 is vortexed and mixed, and then passes through the pipeline S from the lower discharge port of the pressurized tank 14. Then, fine bubbles are discharged into the cleaning tank 10. The rotation of the rice cake 25 containing the raw vegetables by the drive of the rotary table motor 21 may be slow, and usually about 5 to 50 rotations / minute is appropriate.

管路Sの途中に設けた大気開放用の圧力調整弁5Vまたは洗浄槽10内に設けたノズル1Nによって、ノズルから微細気泡を含む水が吐出してきた段階で給水ポンプ11が停止し電磁弁2V、4Vが閉じる。   The water supply pump 11 is stopped when the water containing fine bubbles is discharged from the nozzle by the pressure regulating valve 5V for opening to the atmosphere provided in the middle of the pipe S or the nozzle 1N provided in the cleaning tank 10, and the electromagnetic valve 2V. 4V closes.

微細気泡の循環による洗浄を設定時間行う過程で浮上してきた浮遊物の塊は、給水ポンプ11と電磁弁2V・4Vの動作を複数回断続的に行うことにより強制的に洗浄槽10外へ排出する。排出された浮遊物の塊は水と一緒に排出口26からパイプP8を通って外部排水桝31に排出される。
微細気泡洗浄が完了した段階で加圧ポンプ13の稼動を停止し、電磁弁10Vを閉じる。電磁弁10Vを閉じると同時に、電磁弁6Vを開いて洗浄槽10内の洗浄水をパイプP2から回収タンク12に回収する。また回収タンク12の補給水はボールタップ29から行う。
The lump of floating material that has floated in the process of cleaning by circulating fine bubbles for a set time is forcibly discharged out of the cleaning tank 10 by intermittently operating the water supply pump 11 and the solenoid valves 2V and 4V several times. To do. The lump of suspended matter discharged together with water is discharged from the discharge port 26 through the pipe P8 to the external drainage 31.
When the fine bubble cleaning is completed, the operation of the pressurizing pump 13 is stopped and the electromagnetic valve 10V is closed. Simultaneously with closing the electromagnetic valve 10V, the electromagnetic valve 6V is opened to recover the cleaning water in the cleaning tank 10 from the pipe P2 to the recovery tank 12. Further, the replenishing water for the recovery tank 12 is supplied from the ball tap 29.

上記洗浄工程が完了した段階で、脱水工程に入る。回転テーブル用モーター21は稼動して籠25を回転させている。脱水工程では、まず電磁弁6Vを開いて、野菜表面に付着した水滴等を管路P2から回収タンク12に回収する。その一方、籠25は回転を続けているので、野菜の葉の重なり合った部分の水分も除去しやすくなる。このとき、回転テーブル18の回転数を落したり逆回転させたりして損傷を最小限に抑えるようにするのが好ましい。   When the above washing process is completed, the dehydration process is started. The rotary table motor 21 is operated to rotate the basket 25. In the dehydration step, first, the electromagnetic valve 6V is opened, and water droplets and the like adhering to the vegetable surface are collected from the pipeline P2 to the collection tank 12. On the other hand, since the cocoon 25 continues to rotate, it becomes easy to remove moisture from the overlapping portion of the vegetable leaves. At this time, it is preferable that the number of rotations of the rotary table 18 is reduced or reversely rotated to minimize damage.

次の殺菌工程では、回転テーブル用モーター21は稼動を継続させ、洗浄槽10内の籠25を回転させている。この状態で電磁弁13Vを開いて、殺菌水を管路P5を通ってノズル2Nから噴霧させる。上限水位が設定水位に到達した段階で電磁弁13Vが閉まり、ノズル2Nからの噴霧も停止し、同時に電磁弁7Vが開いて殺菌水はパイプP2、P22を通って回収タンク15に回収される。   In the next sterilization step, the rotary table motor 21 continues to operate and rotates the basket 25 in the cleaning tank 10. In this state, the electromagnetic valve 13V is opened, and sterilizing water is sprayed from the nozzle 2N through the pipe line P5. When the upper limit water level reaches the set water level, the electromagnetic valve 13V is closed and spraying from the nozzle 2N is also stopped. At the same time, the electromagnetic valve 7V is opened and the sterilizing water is collected in the collection tank 15 through the pipes P2, P22.

殺菌水として電解陽極水(次亜塩素酸水溶液)を用いる場合、殺菌水中の残留塩素濃度は10ppm/L〜200ppm/Lであるのがよい。またオゾン水を用いる場合はオゾン濃度は1ppm/L〜15ppm/Lであるのがよい。また、電解陽極水やオゾン水による殺菌に代えて、前洗浄工程と同様に、計量ボックス28に薬液もしくは薬剤を入れて殺菌水を作り、これで浸漬殺菌を行ってもよい。   When electrolytic anodic water (hypochlorous acid aqueous solution) is used as the sterilizing water, the residual chlorine concentration in the sterilizing water is preferably 10 ppm / L to 200 ppm / L. When ozone water is used, the ozone concentration is preferably 1 ppm / L to 15 ppm / L. Further, instead of sterilization with electrolytic anodized water or ozone water, as in the pre-cleaning step, chemical liquid or chemical may be put into the measuring box 28 to make sterilized water, and immersion sterilization may be performed with this.

従来の浸漬方式では、オゾン水にしても電解陽極水にしても、野菜表面に接した段階でオゾン濃度または残留塩素濃度が極端に低下する特性がある。これに対して、この実施形態では、シャワー噴霧方式を殺菌工程で採用しているため、常に新しい殺菌水が野菜表面に噴霧されるので、殺菌成分の濃度の安定化を図ることができる。しかも、洗浄工程後、脱水を行うことにより、野菜の重なり合った部分まで殺菌水を浸透させることができるので、野菜表面はもとより野菜の内部まで高い殺菌効果が望める。すなわち、従来の野菜洗浄では洗浄後すぐに殺菌を行っており大変殺菌水の吸収効率が悪かったが、本発明では洗浄後一度脱水をして水分を5%〜15%あるいはそれ以上飛ばすことにより殺菌水が野菜内部にまで吸収しやすくなる。   The conventional dipping method has a characteristic that the ozone concentration or the residual chlorine concentration is extremely lowered at the stage of contact with the vegetable surface, whether it is ozone water or electrolytic anodic water. On the other hand, in this embodiment, since the shower spraying method is employed in the sterilization process, new sterilized water is always sprayed on the vegetable surface, so that the concentration of the sterilizing component can be stabilized. In addition, by performing dehydration after the washing step, the sterilizing water can be permeated to the overlapping part of the vegetables, so that a high sterilizing effect can be expected from the vegetable surface to the inside of the vegetable. That is, in conventional vegetable washing, sterilization was performed immediately after washing, and the absorption efficiency of sterilized water was very poor. However, in the present invention, dehydration is performed once after washing and water is blown away by 5% to 15% or more. The sterilized water is easily absorbed into the vegetables.

仕上げ脱水では、洗浄槽10内の殺菌水を抜くための電磁弁7Vは開のままで回転テーブル用モーター21も稼動したままである。脱水は野菜表面の水滴(主として殺菌水)の除去だけでよい。従って、従来の脱水工程では、野菜が多くの水を吸収しているため、脱水に5分以上を要していたのに対し、本発明では脱水時間も通常30秒〜1分程度の短時間でよい。これにより、本発明では、野菜の栄養分を最大限残すことができ、栄養分を多く含んだ水々しい野菜を提供することができる。   In the final dehydration, the electromagnetic valve 7V for draining the sterilizing water in the cleaning tank 10 is kept open and the rotary table motor 21 is still in operation. Dehydration is only required to remove water droplets (mainly sterilized water) on the vegetable surface. Therefore, in the conventional dehydration process, since vegetables absorb a lot of water, dehydration took 5 minutes or more, whereas in the present invention, the dehydration time is also usually a short time of about 30 seconds to 1 minute. It's okay. Thereby, in this invention, the nutrient of a vegetable can be left to the maximum and the watery vegetable containing many nutrients can be provided.

また、従来の脱水法では、洗浄槽内で野菜表面に付着した殺菌水を除去するための仕上槽と脱水器が別々に配設されているのが一般的であり、また脱水時に籠等の凹部に野菜の液汁等が付着し、それがカビ等の菌を発生させていた。このため、籠を回転させたときに野菜に付着し菌を増加させていたが、本発明における脱水仕上は、仕上槽および脱水を一緒に考え、籠等の凹部付着したカビの発生のもとになる液汁等も除去できるため籠を清掃する手間や、従来のように仕上槽から脱水器に籠を移し替える手間も不用になるため人件費の削減になる。   In addition, in the conventional dehydration method, a finishing tank and a dehydrator for removing sterilized water adhering to the vegetable surface in the washing tank are generally arranged separately, and when dehydrating, Vegetable juice or the like adhered to the recesses, which generated fungi such as mold. For this reason, when the koji is rotated, it adheres to the vegetables and increases the bacteria. However, the dewatering finish in the present invention considers the finishing tank and dehydration together, and causes the generation of molds attached to the recesses such as koji. Since the liquid soup can be removed, there is no need to clean the jar and to transfer the jar from the finishing tank to the dehydrator as in the past, thus reducing labor costs.

以上のように、本発明方法では洗浄槽10内で全ての工程を全自動で行うので、装置自体も小型化が図れる。   As described above, in the method of the present invention, since all the steps are performed automatically in the cleaning tank 10, the apparatus itself can be reduced in size.

なお、前記気体溶解加圧水を生成させるために使用する気体としては、空気の他に酸素ガス、窒素ガス、オゾンガス等があり、また液体を気化させて使用する二酸化炭素ガス等があり、どの様なガスでも使用することが可能である。   The gas used for generating the gas-dissolved pressurized water includes oxygen gas, nitrogen gas, ozone gas, etc. in addition to air, and carbon dioxide gas used by vaporizing a liquid. Even gas can be used.

本発明の一実施形態にかかる装置構成を示す模式図である。It is a schematic diagram which shows the apparatus structure concerning one Embodiment of this invention. 各工程における主要部のタイミング動作を示す説明図である。It is explanatory drawing which shows the timing operation | movement of the principal part in each process.

符号の説明Explanation of symbols

10 洗浄槽
11 給水ポンプ
12 回収タンク
13 加圧ポンプ
14 加圧タンク
15 回収タンク
25 籠
10 Washing tank 11 Water supply pump 12 Collection tank 13 Pressure pump 14 Pressure tank 15 Collection tank 25 籠

Claims (8)

洗浄槽内で、所定寸法に裁断した原料野菜を入れた籠を回転させながら、洗浄水で洗浄する洗浄工程と、
洗浄後、原料野菜の脱水を行なう脱水工程と、
脱水した原料野菜を殺菌水により殺菌する殺菌工程とを含み、
前記洗浄水が気体溶解加圧水であり、洗浄槽内または洗浄槽の手前で大気開放して洗浄槽内に微細気泡を発生させ洗浄を行うことを特徴とする野菜洗浄殺菌方法。
In the washing tank, while washing the bowl containing raw vegetables cut into a predetermined size, washing with washing water,
A dehydration step of dewatering the raw vegetables after washing;
Including a sterilization step of sterilizing dehydrated raw vegetables with sterilized water,
A vegetable washing and sterilizing method, wherein the washing water is a gas-dissolved pressurized water, and is washed by generating fine bubbles in the washing tank by opening the atmosphere in the washing tank or before the washing tank.
前記洗浄工程に先立って、水張りした前記洗浄槽内に原料野菜を入れた籠を入れ、所定時間洗浄する前洗浄工程と、前洗浄後、前記籠を取り出し、原料野菜を適当寸法に裁断する処理工程とを含む請求項1記載の野菜洗浄殺菌方法。   Prior to the cleaning step, put a basket containing raw vegetables in the water-washed cleaning tank, and a pre-cleaning step for washing for a predetermined time, and after pre-cleaning, take out the basket and cut the raw vegetables into appropriate dimensions. The vegetable washing | cleaning sterilization method of Claim 1 including a process. 前記洗浄工程において、前記気体溶解加圧水が加圧ポンプによって洗浄槽と加圧タンクとの間を循環する請求項1または2記載の野菜洗浄殺菌方法。   The vegetable washing and sterilizing method according to claim 1 or 2, wherein in the washing step, the gas-dissolved pressurized water is circulated between a washing tank and a pressurized tank by a pressure pump. 殺菌後、前記殺菌水を回収する請求項1〜3のいずれかに記載の野菜洗浄殺菌方法。   The vegetable washing sterilization method according to any one of claims 1 to 3, wherein the sterilized water is recovered after sterilization. 洗浄後、前記洗浄水を回収する請求項1〜4のいずれかに記載の野菜洗浄殺菌方法。   The vegetable washing and sterilizing method according to any one of claims 1 to 4, wherein the washing water is recovered after washing. 殺菌工程後、原料野菜表面から殺菌液を除去するための仕上脱水工程を含む請求項1〜5のいずれかに記載の野菜洗浄殺菌方法。   The vegetable washing and sterilizing method according to any one of claims 1 to 5, further comprising a finishing dehydration step for removing the sterilizing liquid from the raw vegetable surface after the sterilizing step. 前記脱水工程および仕上脱水工程が、原料野菜を入れた籠を回転させながら行われる請求項1〜6のいずれかに記載の野菜洗浄殺菌方法。   The vegetable washing and sterilizing method according to any one of claims 1 to 6, wherein the dehydration step and the finish dehydration step are performed while rotating a koji containing raw vegetables. 原料野菜を入れる籠を載せるための回転テーブルが底部に設けられた洗浄槽と、
この洗浄槽と循環パイプで接続され、気体溶解加圧水を循環させる加圧ポンプおよび加圧タンクと、
前記気体溶解加圧水を大気開放させて洗浄槽内に微細気泡を発生させる手段と、
洗浄後の気体溶解加圧水を洗浄槽から回収する気体溶解加圧水回収タンクと、
洗浄槽への殺菌水供給手段と、
殺菌後の殺菌水を洗浄槽から回収する殺菌水回収タンクと、
前記気体溶解加圧水回収タンクおよび殺菌水回収タンクから前記洗浄槽へ回収液を給送する給水ポンプとを備えた野菜洗浄殺菌装置。

A washing tank provided with a rotary table at the bottom for placing a bowl containing raw vegetables;
A pressure pump and a pressure tank that are connected to the washing tank by a circulation pipe and circulate the gas-dissolved pressurized water;
Means for opening the gas-dissolved pressurized water to the atmosphere to generate fine bubbles in the washing tank;
A gas-dissolved pressurized water recovery tank for recovering the gas-dissolved pressurized water after cleaning from the cleaning tank;
Means for supplying sterilizing water to the washing tank;
A sterilizing water recovery tank for recovering the sterilized water after sterilization from the washing tank;
A vegetable cleaning and sterilizing apparatus comprising a water supply pump for feeding a recovery liquid from the gas-dissolved pressurized water recovery tank and the sterilizing water recovery tank to the cleaning tank.

JP2003429308A 2003-12-25 2003-12-25 Method and apparatus for washing and sterilizing vegetable Pending JP2005185144A (en)

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Cited By (11)

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JP2007060950A (en) * 2005-08-30 2007-03-15 Shikoku Electric Power Co Inc Washing/sterilizing device, and washing/sterilizing method
KR100776815B1 (en) * 2006-08-01 2007-11-29 강원대학교산학협력단 A method for treating fresh-cut vegetables with functional ionized water for preventing microbial contamination and prolonging freshness
JP2008173112A (en) * 2006-12-20 2008-07-31 Yoshiizumi Sangyo Kk Vegetable washing apparatus, and vegetable washing and draining method
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JP2009183173A (en) * 2008-02-04 2009-08-20 Sakae Bussan:Kk Method for producing ostrich fern powder
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007060950A (en) * 2005-08-30 2007-03-15 Shikoku Electric Power Co Inc Washing/sterilizing device, and washing/sterilizing method
KR100776815B1 (en) * 2006-08-01 2007-11-29 강원대학교산학협력단 A method for treating fresh-cut vegetables with functional ionized water for preventing microbial contamination and prolonging freshness
JP2008173112A (en) * 2006-12-20 2008-07-31 Yoshiizumi Sangyo Kk Vegetable washing apparatus, and vegetable washing and draining method
JP2008301709A (en) * 2007-06-05 2008-12-18 Yoshiizumi Sangyo Kk Method for controlling vegetable washer
JP2009183173A (en) * 2008-02-04 2009-08-20 Sakae Bussan:Kk Method for producing ostrich fern powder
US9560878B2 (en) 2008-10-14 2017-02-07 Duke Manufacturing Co. Food preparation assemblies and related methods
KR101183232B1 (en) 2009-08-27 2012-09-14 한국식품연구원 removing device for remaining agrichemicals using micro bubbles
KR101154512B1 (en) 2010-04-13 2012-06-13 우먼스월드 주식회사 Vegetable and fruit automatic washer
JP2015027275A (en) * 2013-07-30 2015-02-12 株式会社微酸性電解水研究所 Sterilization method of raw farm product
JP2021010354A (en) * 2019-07-09 2021-02-04 練韓奇 Light damage type peeling device to wax on fruit surface
CN115460927A (en) * 2021-04-07 2022-12-09 艺术食品株式会社 Method for processing vegetables
US11844358B2 (en) 2021-04-07 2023-12-19 Art Foods Co., Ltd. Vegetable treatment method

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