JP2005125293A - Rotary jet air blow cleaning apparatus for removing clogging of bag filter cloth - Google Patents
Rotary jet air blow cleaning apparatus for removing clogging of bag filter cloth Download PDFInfo
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- JP2005125293A JP2005125293A JP2003394722A JP2003394722A JP2005125293A JP 2005125293 A JP2005125293 A JP 2005125293A JP 2003394722 A JP2003394722 A JP 2003394722A JP 2003394722 A JP2003394722 A JP 2003394722A JP 2005125293 A JP2005125293 A JP 2005125293A
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- filter cloth
- air
- filter
- outer cylinder
- dust
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- 239000004744 fabric Substances 0.000 title claims abstract description 59
- 238000004140 cleaning Methods 0.000 title claims abstract description 17
- 239000000428 dust Substances 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- 230000035699 permeability Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 3
- 230000001012 protector Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000007796 conventional method Methods 0.000 abstract 1
- 230000006866 deterioration Effects 0.000 abstract 1
- 230000002542 deteriorative effect Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 150000002013 dioxins Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
- Cleaning In General (AREA)
Abstract
Description
本発明は、バグフィルターろ布を集塵機に装着したまま、ろ布の目詰まりを解消させて通気度を回復させる回転式ジェットエアブロークリーニング装置に関する。 The present invention relates to a rotary jet air blow cleaning device that restores air permeability by eliminating clogging of a filter cloth while a bag filter filter cloth is attached to a dust collector.
焼却炉のばいじんや、環境集じんガスに混じった小さなダストやダイオキシンなどを捕集する装置として、バグフィルターが採用されている。 Bag filters are used as devices for collecting dust from incinerators and small dust and dioxins mixed in environmental dust.
上記バグフィルターでは、温度管理ミスによる結露や運転上のトラブルにより、早期にろ布の目詰まりが発生することがある。
その場合、ろ布は強度面では寿命に達していなくても、新品と交換しなければろ過できない状況に陥る。そのため、ユーザーのコスト負担が大きくなっているのが現状である。In the above bug filter, filter cloth may be clogged at an early stage due to dew condensation due to temperature control mistakes or operational troubles.
In that case, even if the filter cloth has not reached the end of its life in terms of strength, it will be in a state where it cannot be filtered unless it is replaced with a new one. For this reason, the cost burden on users is increasing at present.
従来でも、ろ布の強度を劣化させないで、目詰まりを除去する方法として、集塵機に装備したエア管から圧縮空気を噴射させるパルスエア払い落とし方式、及び回転ノズル式の清掃装置を用いる方法が行われていた。(例えば、特許文献1参照)しかし、その効果は小さく、現実的にはユーザーは一度目詰まりしたろ布は新品に交換することがほとんどである。
以上述べた従来のバグフィルターろ布の目詰まり除去用清掃装置では、あまり効果がなく通気度の回復度も小さい。 The conventional bag filter filter cloth clogging cleaning device described above is not very effective and has a low degree of air permeability recovery.
本発明は、このような従来の構成が有していた問題を解決しようとするものであり、バグフィルターろ布の目詰まりを効果的に除去し、ろ布の強度劣化させないで通気度を回復させることを目的とするものである。 The present invention is intended to solve the problem of such a conventional configuration, effectively removes clogging of the bag filter filter cloth, and restores the air permeability without deteriorating the strength of the filter cloth. The purpose is to make it.
そして、本発明は上記目的達成するために、バグフィルターろ布の内径よりも小さい外径を有するサイズの装置全体とし、コンプレッサーに接続した空気ホースを内筒の入り口に接続して圧縮空気を供給し、高速回転させながら、断続的にしかも継続した威力を保ちながら、外筒の噴射孔から圧縮空気をろ布清浄面に噴射させてろ布の外側に付着したダストを吹き飛ばすものである。 In order to achieve the above object, the present invention provides an entire apparatus having an outer diameter smaller than the inner diameter of the bag filter filter cloth, and supplies compressed air by connecting an air hose connected to the compressor to the inlet of the inner cylinder. Then, while rotating at a high speed, while maintaining the power intermittently and continuously, compressed air is sprayed from the spray hole of the outer cylinder onto the filter cloth cleaning surface to blow away dust adhering to the outside of the filter cloth.
集塵機(バグフィルター)にろ布を装着したまま、ろ布の口元から本装置を挿入し、空気ホースを吊り下げた状態で、内筒に送り込まれた圧縮空気が内筒内の充填室を経て対角に空けられた二箇所の穴から出て、内筒と外筒の間の空気室内に圧縮され、外筒の二箇所の噴射孔(出口)に逃げようとする力により、外筒が回転する。
さらに、外筒の二つの穴に一方方向の角度を付け、かつ、上、下にベアリングを装着してスムーズに高速回転ができるようにした。With the filter cloth attached to the dust collector (bag filter), the device is inserted from the filter cloth mouth, and the compressed air sent to the inner cylinder passes through the filling chamber in the inner cylinder with the air hose suspended. The outer cylinder comes out of the two holes on the diagonal and is compressed into the air chamber between the inner cylinder and the outer cylinder, and the outer cylinder is forced to escape to the two injection holes (outlets) of the outer cylinder. Rotate.
In addition, the two holes in the outer cylinder were angled in one direction, and bearings were mounted on the top and bottom to enable smooth high-speed rotation.
また、外筒と内筒の間の空気室に圧縮充満された空気は、一瞬、行き場を失った状態になり、内筒の吹き出し穴と外筒の噴射孔の穴が一直線に合わさった時、強力な運動量を得て大きな動圧が働き、瞬間的に外筒の噴射孔から高速の圧縮空気が噴射される。
そして、回転することによりこのメカニズムが繰り返し行われる。In addition, the air that is compressed and filled in the air chamber between the outer cylinder and the inner cylinder loses its place for a moment, and when the holes of the inner cylinder and the injection holes of the outer cylinder are aligned, A large dynamic pressure works by obtaining a strong momentum, and high-speed compressed air is instantaneously injected from the injection hole of the outer cylinder.
And this mechanism is repeatedly performed by rotating.
さらに、内筒の吹き出し穴径よりも、外筒の噴射孔の穴径を少し小さくすることにより、いっそう圧縮空気の風速が早くなり、ろ布に付着しているダスト(粒子)をより多く吹き飛ばすことができる。また、外筒噴射孔の二つの穴の位置を対角より若干ずらすことにより、圧縮空気の運動量をロスすることなく、連続的に強い動圧を保って噴射ができる構造になっている。 Furthermore, by making the hole diameter of the injection hole of the outer cylinder a little smaller than the diameter of the injection hole of the inner cylinder, the wind speed of the compressed air becomes faster and more dust (particles) adhering to the filter cloth is blown away. be able to. Further, by slightly shifting the positions of the two holes of the outer cylinder injection hole from the diagonal, the structure can perform injection while maintaining a strong dynamic pressure without losing the momentum of the compressed air.
また、高速回転することによって、噴射間隔が短くなり、圧縮空気がろ布の同一面に当たる時間が瞬間的になることから、ろ布の破損及び強度劣化はほとんど発生しない。 Moreover, since the spray interval is shortened by rotating at high speed, and the time when the compressed air hits the same surface of the filter cloth becomes instantaneous, the filter cloth is hardly damaged and the strength is hardly deteriorated.
また、噴射動圧のアップにより、ろ布に与える叩き振動の増大化と共に、ろ布に回転しながら噴射される圧縮空気の反動による揺さぶり振動の相乗作用で、ろ布の外面に付着しているダスト層にクラックを発生させたり、浮き上がらせたりして、ダスト剥離を助長させている。 In addition, by increasing the injection dynamic pressure, the tapping vibration applied to the filter cloth is increased, and it is attached to the outer surface of the filter cloth due to the synergistic effect of shaking vibration caused by the reaction of the compressed air injected while rotating on the filter cloth. Cracks are generated in the dust layer or lifted to promote dust separation.
また、本装置が直接ろ布に接触して、ろ布の破損及び損傷を起こさないための予防策とし、ろ布の内径よりも小さい外径を有し、かつ、本装置より一回り大きいサイズのプロテクター(格子状)を取り付けて、ろ布との安全距離を保持するようにする。そして、ろ布筒内全面に渡って安全に回転ジェットエアクリーニングができるようにした。 In addition, as a preventive measure to prevent the filter cloth from directly contacting the filter cloth and causing damage or damage to the filter cloth, it has an outer diameter smaller than the inner diameter of the filter cloth and is slightly larger than this apparatus. Attach a protector (lattice) to maintain a safe distance from the filter cloth. And, it was made possible to perform the rotational jet air cleaning safely over the entire surface of the filter cloth cylinder.
上述したように本発明のバグフィルターろ布クリーニング装置は、ろ布を劣化させることなく、万遍なく、付着したダストを除去し、通気度を回復させてろ布のリサイクルを可能にした装置である。 As described above, the bag filter filter cloth cleaning device of the present invention is a device that can recycle the filter cloth by removing the adhered dust and restoring the air permeability uniformly without deteriorating the filter cloth. .
そして、運転上のトラブルに起因するバグフィルターろ布の早期目詰まりの解消、並びに通常品の更なる寿命アップを図り、新ろ布代と交換工事費及び旧ろ布の処分費の削減。
特に高額な処分費を費やすダイオキシン類の含まれた産業廃棄物(旧ろ布)をリサイクルするという効果を発揮するものである。In addition, early filter clogging of bag filter filter cloth due to operational troubles and further improvement of normal product life will be achieved, and new filter cloth fee, replacement work cost and old filter cloth disposal cost will be reduced.
In particular, it exhibits the effect of recycling industrial waste (old filter cloth) containing dioxins, which requires high disposal costs.
以下、本発明の実施の形態を図1〜図2に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to FIGS.
図においては、1が内筒で、上下のベアリング5が支持体となって2の外筒と一体になった回転ノズル装置であり、内筒1の上部8をコンプレッサーに接続した空気ホースの端部と接続して、圧縮空気を吹き込む In the figure, 1 is an inner cylinder, and a rotary nozzle device in which upper and lower bearings 5 are supported and integrated with an outer cylinder of 2, and the end of an air hose in which the upper part 8 of the inner cylinder 1 is connected to a compressor. Connect with the part and blow in compressed air
7は、内筒1の内部をくり抜いて作った空気充填室であり、充填された圧縮空気は、4の吹き出し穴から出て6の空気室に圧縮充満された後、外筒2に角度をつけて空けられた噴射孔3から高速回転しながら、断続的に勢いよく噴射される。 7 is an air filling chamber made by hollowing out the inside of the inner cylinder 1, and the filled compressed air comes out of the blowout holes of 4 and is compressed and filled in the air chamber of 6, and then the angle of the
また、3の噴射孔の穴径は、4の吹き出し穴径よりも若干小さくて、かつ、対角線上より少しずらせて空けている。これは、噴射空気の風速をアップして、しかも、ロスさせないで連続的に強い噴射を可能にするためである。 The diameter of the 3 injection holes is slightly smaller than the diameter of the 4 blowing holes and is slightly shifted from the diagonal line. This is to increase the wind speed of the jet air and to enable continuous strong jet without loss.
以下、上記構成の動作を説明すると、内筒の上部8から供給された圧縮空気が、内筒の空気充填室7を経て、吹き出し穴4を通過して空気室6に圧縮充満された後、3の外筒噴射孔に逃げようとする力で外筒が回転し、かつ、噴射孔3を一方方向に角度をつけて空けていることと、上、下のベアリング5の効果により高速回転する。 Hereinafter, the operation of the above configuration will be described. After the compressed air supplied from the upper part 8 of the inner cylinder passes through the air filling chamber 7 of the inner cylinder, passes through the blowing hole 4 and is compressed and filled into the air chamber 6, The outer cylinder is rotated by a force to escape to the outer cylinder injection hole 3, and the injection hole 3 is rotated at an angle in one direction, and the upper and lower bearings 5 are rotated at high speed. .
また、内筒の吹き出し穴4と、外筒の噴射孔3が一直線に合わさった時、瞬間的に強力な運動量を得て噴射孔3から強い総圧空気が噴射される。
そして、次にまた一直線に合わされるまでに圧縮空気が内筒の空気充填室7と空気室6に圧縮充満されてまた同様の作用が繰り返し行われる。Further, when the blowout hole 4 of the inner cylinder and the injection hole 3 of the outer cylinder are aligned, a strong momentum is instantaneously obtained and strong total pressure air is injected from the injection hole 3.
Then, the compressed air is compressed and filled in the air filling chamber 7 and the air chamber 6 of the inner cylinder until the line is aligned again, and the same operation is repeated.
以下、本発明の実施例を説明する。 Examples of the present invention will be described below.
本実施例、運転上のトラブルによって早期に目詰まりが発生したバグフィルターろ布φ155mm×L4,500mm320本に回転式ジェットエアブロークリーニングを実施した。 In this embodiment, bag type filter cloth φ155 mm × L4,500 mm 320 which was clogged early due to operational trouble was subjected to rotary jet air blow cleaning.
その結果、ろ布の目づまりが解消されて17箇月経過した現在も、問題なく使用されている。 As a result, even after 17 months have passed since the clogging of the filter cloth was eliminated, the filter cloth is still used without any problems.
1 内筒
2 外筒
3 噴射孔
4 吹出し口
5 ベアリング
6 空気室
7 充填室
8 圧縮空気供給口DESCRIPTION OF SYMBOLS 1
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JP2003394722A JP4395358B2 (en) | 2003-10-22 | 2003-10-22 | Rotating jet air blow cleaning device for removing clogging of bag filter filter cloth |
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Cited By (15)
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EP1932577A1 (en) * | 2006-11-15 | 2008-06-18 | Christian Reining | Cleaning device comprising a cleaning head and method for cleaning bag-type tube filters |
JP2010221172A (en) * | 2009-03-25 | 2010-10-07 | Toyama Chem Co Ltd | Backwashing apparatus |
WO2010119899A1 (en) * | 2009-04-16 | 2010-10-21 | Ito Hirohito | Filter cleaning nozzle system |
US8499409B2 (en) | 2008-10-08 | 2013-08-06 | Christian Reining | Cleaning device comprising a cleaning head and method for cleaning hose-type tube filters |
CN105381992A (en) * | 2015-11-27 | 2016-03-09 | 芜湖银星汽车零部件有限公司 | Vibration device used for volute dust removal gun |
KR101605373B1 (en) * | 2015-03-16 | 2016-04-01 | (주)영우그린텍 | Apparatus for dedusting a dust collector filter cloth |
KR101846398B1 (en) * | 2016-11-16 | 2018-04-06 | 위더스이엠티(주) | Bag filter type dust collector |
KR102020201B1 (en) * | 2019-06-28 | 2019-09-10 | 케이씨에어필터텍 주식회사 | Filter Cloth Cleaning Device for Filter Bag of Dust Collector |
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JP2020199482A (en) * | 2019-06-13 | 2020-12-17 | 川崎重工業株式会社 | Washing nozzle |
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2003
- 2003-10-22 JP JP2003394722A patent/JP4395358B2/en not_active Expired - Lifetime
Cited By (19)
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EP1932577A1 (en) * | 2006-11-15 | 2008-06-18 | Christian Reining | Cleaning device comprising a cleaning head and method for cleaning bag-type tube filters |
US8499409B2 (en) | 2008-10-08 | 2013-08-06 | Christian Reining | Cleaning device comprising a cleaning head and method for cleaning hose-type tube filters |
JP2010221172A (en) * | 2009-03-25 | 2010-10-07 | Toyama Chem Co Ltd | Backwashing apparatus |
WO2010119899A1 (en) * | 2009-04-16 | 2010-10-21 | Ito Hirohito | Filter cleaning nozzle system |
KR101605373B1 (en) * | 2015-03-16 | 2016-04-01 | (주)영우그린텍 | Apparatus for dedusting a dust collector filter cloth |
CN105381992A (en) * | 2015-11-27 | 2016-03-09 | 芜湖银星汽车零部件有限公司 | Vibration device used for volute dust removal gun |
KR101846398B1 (en) * | 2016-11-16 | 2018-04-06 | 위더스이엠티(주) | Bag filter type dust collector |
JP2020199482A (en) * | 2019-06-13 | 2020-12-17 | 川崎重工業株式会社 | Washing nozzle |
JP7288351B2 (en) | 2019-06-13 | 2023-06-07 | 川崎重工業株式会社 | cleaning nozzle |
KR102020201B1 (en) * | 2019-06-28 | 2019-09-10 | 케이씨에어필터텍 주식회사 | Filter Cloth Cleaning Device for Filter Bag of Dust Collector |
CN111793861A (en) * | 2020-07-26 | 2020-10-20 | 潍坊驼王实业有限公司 | Carding device for manufacturing polypropylene short fiber non-woven geotextile |
CN111905472A (en) * | 2020-07-28 | 2020-11-10 | 南京龙源环保有限公司 | Rotary blowing bottom support assembly device of bag type dust collector |
CN112433065A (en) * | 2020-12-28 | 2021-03-02 | 佳木斯大学 | Computer-assisted meteorological monitoring robot |
CN112433065B (en) * | 2020-12-28 | 2022-12-09 | 佳木斯大学 | Computer-assisted meteorological monitoring robot |
CN116854316A (en) * | 2023-08-24 | 2023-10-10 | 浙江宏电环保装备有限公司 | Industrial wastewater treatment device and method for extracting sodium bromide from wastewater to reduce COD |
CN116854316B (en) * | 2023-08-24 | 2024-03-12 | 浙江宏电环保装备有限公司 | Industrial wastewater treatment device and method for extracting sodium bromide from wastewater to reduce COD |
CN117967553A (en) * | 2024-03-28 | 2024-05-03 | 金华精研机电股份有限公司 | Portable lithium battery reciprocating piston air compressor |
CN117967553B (en) * | 2024-03-28 | 2024-05-31 | 金华精研机电股份有限公司 | Portable lithium battery reciprocating piston air compressor |
CN118403431A (en) * | 2024-07-02 | 2024-07-30 | 太原科峰喷煤有限公司 | Back-blowing ash-cleaning system and method for pulse back-blowing diamond wide flat bag powder collector |
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