JP2005098340A - Solenoid controlled valve - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a solenoid controlled valve which can prevent a lateral vibration of a plunger when a core is magnetized. <P>SOLUTION: A clearance enlarging portion 38 for enlarging the clearance between the plunger 301 and a guide pipe 40 is formed on a part of the plunger 301. Alternatively, the central position of a shock absorbing means 34, with which the lower surface of the core 50 and the upper end of the plunger 301 are brought into contact, is shifted from the center of the plunger 301 such that the plunger 301 may be attracted toward one side of the guide pipe 40 when the core 50 is magnetized. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to an electromagnetic valve in which a plunger is brought into close contact with one direction of a guide pipe when the plunger is attracted.

The electromagnetic valve usually includes a body having an inlet passage, an outlet passage, and a valve seat, a valve body that contacts and separates from the valve seat and opens and closes a communication path between the inlet passage and the outlet passage, and the lower end of the solenoid valve. A plunger that supports the valve body and can reciprocate in the guide pipe, a core that is disposed at the top of the guide pipe and that adsorbs the upper end of the plunger, and is wound around the outer periphery of the guide pipe to excite the core It consists of a coil.
The valve body is normally urged in a direction to come into contact with the valve seat by the pressing force of the spring, and the valve seat is closed to close the communication path between the inlet passage and the outlet passage. When opening the valve seat and opening the communication between the inlet passage and the outlet passage, current is passed through the coil, the core is excited and the plunger is adsorbed, so that the valve body supported at the lower end is removed from the valve seat. This is done by moving in the direction of separation. When the current to the coil is interrupted, the valve element is pressed against the valve seat by the spring via the plunger, and the communication path between the inlet passage and the outlet passage is closed.
In such an electromagnetic valve, every time the current to the coil is repeatedly turned on and off, there is a problem that a noise is generated because the plunger comes into contact with the core or the valve body comes into contact with the valve seat.

As a countermeasure against such a problem, an electromagnetic valve in which the plunger operation at the time of valve opening and closing is made gentle so that vibration noise due to the pulsation of the granule is not generated is disclosed in JP-A-8-75026 (hereinafter referred to as JP-A-8-75026). , "Patent Document 1") and Japanese Patent Application Laid-Open No. 9-100933 (hereinafter referred to as "Patent Document 2").
JP-A-8-75026 JP-A-9-100903

However, the electromagnetic valves described in Patent Document 1 and Patent Document 2 reduce the upward and downward operating noise of the plunger. When the plunger is attracted to the core, the suction force to the plunger is around the entire circumference. Since they are substantially the same, it did not prevent noise generated by the vibration of the plunger in the lateral direction.
In order to suppress the vibration, it is necessary to process the guide pipe inner diameter and the plunger outer diameter with high accuracy and to make the gap as small as possible.
However, when the gap is reduced, the friction between the guide pipe and the plunger is increased, and the problem that the movement of the plunger is limited or the cost increases due to processing accuracy is likely to occur.

  Therefore, an object of the present invention is to provide an electromagnetic valve that prevents the plunger from vibrating in the lateral direction when the core is excited.

According to a first aspect of the present invention, there is provided a solenoid valve having a body having an inlet passage, an outlet passage, and a valve seat that communicates both passages, and a guide that is liquid-tightly held on the body above the valve seat. A pipe, a plunger capable of reciprocating in the guide pipe, and having an impact absorbing means at the upper end; supported by the lower end of the plunger; and abutting and separating from the valve seat as the plunger reciprocates; A valve body that opens and closes a communication path between the guide pipe and the outlet passage; a core that is disposed above the guide pipe and that attracts the plunger by magnetic force; and a coil that is wound around the outer periphery of the guide pipe and that excites the core. An electromagnetic valve comprising: a gap expansion portion for enlarging a gap between the plunger and the guide pipe is formed in a part of the plunger so that the core is excited and the plunger is attracted to the core When being characterized in that the plunger has to be attracted to one side of the guide pipe.
Therefore, when the core is excited and the plunger is adsorbed to the core, the gap between the plunger and the guide pipe is widened by the gap expanding portion, so that the balance of the suction force applied to the plunger is lost, and the plunger is Therefore, the plunger does not vibrate and generation of noise due to vibration can be suppressed.

According to a second aspect of the electromagnetic valve of the present invention, in the electromagnetic valve according to the first aspect, the gap expanding portion is provided on a side wall of the plunger, and the tip is a countersunk concave portion. It is characterized by.
Therefore, the concave portion can be easily provided on the side wall of the plunger with the tip of a normal drill.

According to a third aspect of the present invention, there is provided the electromagnetic valve according to the second aspect, wherein the countersink-shaped concave portion has an inlet formed in a parallel plane and a bottom formed in a dish shape. It is characterized by being.
Therefore, the concave portion can be easily provided on the side wall of the plunger with a normal drill, and the depth can be set as necessary.

According to a fourth aspect of the present invention, there is provided the electromagnetic valve according to the first aspect, wherein the gap expanding portion is provided on a side wall of the plunger and is a lateral concave groove. And
Therefore, the concave groove can be formed only by shaving the side wall of the plunger with a required width in a direction intersecting the axis.

According to a fifth aspect of the electromagnetic valve of the present invention, in the electromagnetic valve according to the first aspect, the second aspect, or the fourth aspect, the gap expanding portion surrounds the coil. It is provided in the position which opposes the end surface facing the side wall of the said plunger.
Therefore, since the gap expanding portion is provided at a position where the greatest suction force acts on the plunger, the difference in the suction force becomes large, and the plunger can be reliably adsorbed in one direction of the guide pipe.

The electromagnetic valve according to a sixth aspect of the present invention is the electromagnetic valve according to the first aspect, wherein the gap extending portion deletes a part of the upper corner portion of the plunger in the lateral direction and forms an inclined portion. Therefore, the gap expanding portion can be formed by simply cutting the upper corner portion of the plunger.

According to a seventh aspect of the present invention, there is provided a solenoid valve according to a seventh aspect of the present invention, wherein a body having an inlet passage, an outlet passage, and a valve seat that communicates both passages, and an upper portion of the valve seat, are held fluid-tightly by the body. A guide pipe capable of reciprocating in the guide pipe, having a shock absorbing means at the upper end, supported by the lower end of the plunger, and contacting and separating from the valve seat as the plunger reciprocates. A valve body that opens and closes a communication path between the inlet passage and the outlet passage, a core that is disposed above the guide pipe, adsorbs the plunger by magnetic force, and is wound around the outer periphery of the guide pipe to excite the core. A solenoid valve comprising a coil, wherein the center position of the shock absorbing means where the lower surface of the core contacts the upper end of the plunger is decentered from the center of the plunger, and the core is excited Wherein the plunger has to be attracted to one side of the guide pipe.
Therefore, since the upper end of the plunger comes into contact with the lower surface of the core at a position where the center position of the shock absorbing means is eccentric from the center of the plunger, the plunger is easy to tilt and is attracted and held in one direction of the guide pipe. It is possible to provide a solenoid valve with less noise by preventing the vibration of the plunger.

The solenoid valve according to an eighth aspect of the present invention is the electromagnetic valve according to the seventh aspect, wherein the center of the plunger contacting the lower surface of the core is the upper end of the shaft body constituting the shock absorbing means. It is characterized in that the part is notched and eccentric.
Therefore, the contact position of the upper end of the plunger with respect to the lower end of the core can be decentered simply by cutting out the upper end of the shaft constituting the shock absorbing means. It can be a valve.

The solenoid valve according to a ninth aspect of the present invention is the electromagnetic valve according to the seventh aspect, wherein the center of the plunger contacting the lower surface of the core is the center of the shaft body constituting the shock absorbing means. Is decentered from the center of the plunger.
Therefore, the position of the upper surface of the plunger contacting the lower surface of the core is reliably decentered, so that the plunger can be reliably tilted and attracted in one direction of the guide pipe.

  A part of the plunger is formed with a gap expanding portion that increases the gap between the plunger and the guide pipe, or the center position of the shock absorbing means where the lower surface of the core and the upper end of the plunger abut is decentered from the center of the plunger. Thus, when the core is excited, the plunger is attracted in one direction of the guide pipe to prevent the vibration of the plunger, thus reducing the noise caused by the vibration and providing a quiet solenoid valve. .

Next, one embodiment of a solenoid valve according to the present invention will be described below with reference to the drawings.
Here, FIG. 1 is a cross-sectional view of the solenoid valve of the first embodiment in which the tip is provided with a concave portion having a countersink shape, and FIG. 2 is a diagram of the first embodiment in a state where the plunger is adsorbed. It is sectional drawing of a solenoid valve. FIG. 3 and subsequent figures are cross-sectional views of electromagnetic valves according to other embodiments.

  The configuration of the solenoid valve of the present embodiment will be described. As shown in FIG. 1A, the electromagnetic valve 100 according to the first embodiment includes a body 10 having an inlet passage 11, an outlet passage 12, and a valve seat 14 that connects the passages 11 and 12, and the valve. A guide pipe 40 that is liquid-tightly held in the body 10 above the seat 14, a plunger 301 that can reciprocate in the guide pipe 40, and has an impact absorbing means 34 at the upper end, and a lower end of the plunger 301. A valve body 20 that is supported and contacts / separates the valve seat 14 with the reciprocating movement of the plunger 301 to open and close the communication path 13 between the inlet passage 11 and the outlet passage 12, and an upper portion of the guide pipe 40. The core 50 is configured to attract the plunger 301 by a magnetic force, and the coil 51 is wound around the outer periphery of the guide pipe 40 to excite the core 50.

Around the valve seat 14 of the body 10 is formed a cylindrical boss 15 having a predetermined height for accommodating the valve body 20 and thus the lower portion of the plunger 301, and has a flange 41 projecting outward from the lower end. 40 is attached to the upper end surface of the boss portion 15 by screwing the flange portion 41 into contact with the boss portion 15 by the cap 17 through a seal.
A core 50 having a lower half inserted into the guide pipe 40 is attached to the upper opening of the guide pipe 40. A coil 51 for exciting the core 50 is wound around the outer peripheral surfaces of the core 50 and the guide pipe 40.

A piston-like plunger 301 whose outer periphery is covered with a heat-shrinkable resin tube 37 is inserted into the guide pipe 40 so as to be slidable in the vertical direction. A valve body accommodating hole 35 for fitting and holding the valve body 20 is provided.
The valve body 20 is fitted and held in a valve body accommodation hole 35 that opens downward at a lower portion of the plunger 301.
Further, a flange 36 is provided at the lower end of the plunger 301 so as to protrude outside the opening of the valve body accommodation hole 35.
On the upper part of the plunger 301, there is provided an impact absorbing means 34 that absorbs an impact when the plunger 301 is adsorbed by the core 50 and the upper end of the plunger 301 comes into contact with the lower end of the core 50.
The shock absorbing means 34 includes a narrow diameter portion communicating with the bottom portion of the valve element housing hole 35, a guide hole 31 having a large diameter portion at the top and opening at the upper end, and a cushion rubber 33 mounted in the guide hole 31. The shaft body 32 is inserted into the guide hole 31 so that the lower end abuts against the cushion rubber 33 and the upper end slightly protrudes from the upper surface of the plunger 301.

Between the upper surface of the flange 36 projecting perpendicularly from the outer peripheral surface of the lower end of the plunger 301 and the flange portion 41 of the guide pipe 40, the plunger 301 and thus the valve body 20 are constantly urged downward, A spring 21 that is brought into contact with the valve seat 14 is mounted.
The outer peripheral surface of the plunger 301 is formed with a gap expanding portion 38 that partially enlarges the gap between the plunger 301 and the guide pipe 40, which is the point of the present invention, and the gap expanding portion of the first embodiment. Reference numeral 38 denotes a concave portion 381 having a countersink at the tip.
The concave portion 381 that is the gap expanding portion 38 is provided at a position facing the end surface 551 of the casing 55 that surrounds the coil 51 that faces the side wall of the plunger 301.

Next, the operation of the electromagnetic valve 100 configured as described above will be described. First, in a state where the coil 51 is not energized and, therefore, the core 50 is not excited, the plunger 301 is pressed downward by the spring 21 and thus is accommodated in the valve body accommodating hole 35 of the plunger 301. The valve body 20 is also pressed downward, and the valve body 20 abuts on the valve seat 14 and closes the communication path 13 between the inlet passage 11 and the outlet passage 12.
When a current is passed through the coil 51 in order to open the communication path 13 between the inlet passage 11 and the outlet passage 12, it passes through the core 50 and the plunger 301 from the upper and lower end surfaces of the casing 55 that wraps the coil 51, and the casing 55. A loop-like magnetic circuit in the vertical direction connecting the inside of the plate is formed. As a result, the core 50 is excited. The plunger 301 is attracted to the core 50 by the magnetic force generated by the excitation of the core 50, and the plunger 301 slides upward in the guide pipe 40 against the urging force of the spring 21.
When the plunger 301 rises, the upper end of the shaft body 32 of the impact absorbing means 34 comes into contact with the lower surface of the core 50, and then the plunger 301 further rises while compressing the cushion rubber 33. Eventually, as shown in FIG. Thus, the upper surface of the plunger 301 and the lower surface of the core 50 are stopped at a certain interval to complete the adsorption.

In a state where the plunger 301 is adsorbed, a radial magnetic force is constantly applied to the outside of the plunger 301 in a plan view, but the outer periphery of the plunger 301 and the guide are guided by a dish-shaped recess 381 provided on the side wall of the plunger 301. Since the gap with the pipe 40 is enlarged, the attractive force due to the magnetic force becomes weaker in inverse proportion to the square of the gap (distance), and the balance of the attractive force is lost in the concave portion 381, so that the concave portion 381 of the plunger 301. The side wall on the opposite side is in contact with and adsorbed to the guide pipe 40 and maintains this state.
Therefore, the plunger 301 is vibrated in one direction (opposite the concave portion 381 provided in the plunger 301) as compared with the conventional state in which the gap between the plunger 301 and the guide pipe 40 is constant and balanced. It is fixed without any noise.

Next, a second embodiment of the electromagnetic valve according to the present invention will be described with reference to FIG. 3, but only portions different from those of the first embodiment will be described.
In the electromagnetic valve 200 according to the second embodiment, a countersink-shaped recess 382 of a gap expanding portion 38 provided on the side wall of the plunger 302 has a parallel surface at the inlet and a dish-like bottom. It is what. Other configurations are exactly the same as those of the first embodiment.
Therefore, since the operation is the same as that of the first embodiment, the drawing in a state where the plunger 302 is attracted to the core 50 is omitted. This figure is also omitted in the following embodiments.

Next, a third embodiment of the electromagnetic valve according to the present invention will be described with reference to FIG. 4, but only a portion different from that of the first embodiment will be described.
In the electromagnetic valve 300 according to the third embodiment, a gap expanding portion 38 provided on the side wall of the plunger 303 is formed by cutting the side wall of the plunger 303 in a direction intersecting the axis with a predetermined vertical width. This is a concave groove 383. Other configurations are exactly the same as those of the first embodiment.

Next, a fourth embodiment of the electromagnetic valve according to the present invention will be described with reference to FIG. 5, but only portions different from those of the first embodiment will be described.
In the electromagnetic valve 400 according to the fourth embodiment, the gap expanding portion 38 provided on the side wall of the plunger 304 is formed by removing a part of the upper corner portion of the plunger 304 in the lateral direction to form an inclined portion 384. . Other configurations are exactly the same as those of the first embodiment.

Next, a fifth embodiment of the electromagnetic valve according to the present invention will be described with reference to FIG. 6, but only a portion different from that of the first embodiment will be described.
In the electromagnetic valve 500 of the fifth embodiment, the upper end portion of the shaft body 321 constituting the shock absorbing means 34 provided on the upper portion of the plunger 305 is cut out in a semicircular shape and abuts against the lower surface of the core 50. The center of the upper end portion of the shaft body 321 is eccentric to the substantially central portion in a semicircular side view.
Accordingly, the contact position between the lower surface of the core 50 and the upper end portion of the shaft body 321 is the central portion of the upper portion of the notch that is eccentric from the center of the plunger 305, and the plunger 305 is slightly inclined with this contact position as a fulcrum. In this state, the resin tube 37 is adsorbed in one direction and held in this state.

Next, a sixth embodiment of the electromagnetic valve according to the present invention will be described with reference to FIG. 7, but only a portion different from that of the first embodiment will be described.
In the electromagnetic valve 600 of the sixth embodiment, the center of the shaft body 32 constituting the shock absorbing means 34 provided on the plunger 306 is eccentric from the center of the plunger 306. .
Accordingly, the contact position between the lower surface of the core 50 and the upper end portion of the shaft body 32 is the central portion of the shaft body 32 that is eccentric from the center of the plunger 305, and the plunger 306 is slightly inclined with the contact position as a fulcrum. In this state, the resin tube 37 is adsorbed in one direction and held in this state.

  The present invention relates to a body having an inlet passage, an outlet passage, and a valve seat that connects both passages, a guide pipe that is liquid-tightly held in the body at the upper portion of the valve seat, and a reciprocating motion in the guide pipe. A plunger having an impact absorbing means at the upper end, supported by the lower end of the plunger, and abutting and separating from the valve seat as the plunger reciprocates to open and close the communication path between the inlet passage and the outlet passage. An electromagnetic valve comprising a valve body, a core disposed above the guide pipe and attracting the plunger by magnetic force, and a coil wound around the outer periphery of the guide pipe and energizing the core, In part, forming a gap expansion portion that increases the gap between the plunger and the guide pipe, or the center position of the shock absorbing means where the lower surface of the core and the upper end of the plunger abut, When the core is excited and the plunger is attracted to the core by being eccentric from the center of the plunger, the plunger is attracted to one side of the guide pipe. Therefore, it has become possible to provide a solenoid valve in which the generation of noise is suppressed.

It is sectional drawing of the solenoid valve which concerns on the 1st Embodiment of this invention. It is sectional drawing of the solenoid valve of 1st Embodiment of the state by which the plunger was adsorb | sucked. It is sectional drawing of the solenoid valve which concerns on the 2nd Embodiment of this invention. It is sectional drawing of the solenoid valve which concerns on the 3rd Embodiment of this invention. It is sectional drawing of the solenoid valve which concerns on the 4th Embodiment of this invention. It is sectional drawing of the solenoid valve which concerns on the 5th Embodiment of this invention. It is sectional drawing of the solenoid valve which concerns on the 6th Embodiment of this invention.

Explanation of symbols

100 to 600 Solenoid valve 10 of each embodiment Body 14 Valve seat 20 Valve body 301 to 306 Plunger 32 of each embodiment Shaft body 34 Shock absorbing means 38 Gap expansion part 40 Guide pipe 50 Core 51 Coil 55 Casing

Claims (9)

A body having an inlet passage, an outlet passage, and a valve seat connecting both passages;
A guide pipe that is liquid-tightly held in the body at the top of the valve seat;
A plunger capable of reciprocating in the guide pipe and having an impact absorbing means at the upper end;
A valve body supported by the lower end of the plunger, which contacts and separates the valve seat as the plunger reciprocates, and opens and closes a communication path between the inlet passage and the outlet passage;
A core disposed on the guide pipe and adsorbing the plunger by magnetic force;
A solenoid valve comprising a coil wound around the outer periphery of the guide pipe and exciting the core;
A gap expansion portion that increases a gap between the plunger and the guide pipe is formed in a part of the plunger. When the core is excited and the plunger is attracted to the core, the plunger is moved to the guide. A solenoid valve characterized by being adsorbed to one side of a pipe. The solenoid valve according to claim 1,
The solenoid valve according to claim 1, wherein the gap extending portion is provided on a side wall of the plunger, and a tip is a concave portion having a countersink shape. The solenoid valve according to claim 2,
The solenoid valve according to claim 1, wherein the countersink-shaped recess has an inlet formed in a parallel plane and a bottom formed in a dish shape. The solenoid valve according to claim 1,
The electromagnetic valve according to claim 1, wherein the gap extending portion is provided in a side wall of the plunger and is a lateral groove. In the solenoid valve according to claim 1 or claim 2 or claim 4,
The solenoid valve according to claim 1, wherein the gap extending portion is provided at a position facing an end face of the casing surrounding the coil facing the side wall of the plunger. The solenoid valve according to claim 1,
The solenoid valve according to claim 1, wherein the gap expanding portion is formed by removing a part of an upper corner portion of the plunger in the lateral direction to form an inclined portion. A body having an inlet passage, an outlet passage, and a valve seat connecting both passages;
A guide pipe that is liquid-tightly held in the body at the top of the valve seat;
A plunger capable of reciprocating in the guide pipe and having an impact absorbing means at the upper end;
A valve body supported by the lower end of the plunger, which contacts and separates the valve seat as the plunger reciprocates, and opens and closes a communication path between the inlet passage and the outlet passage;
A core disposed on the guide pipe and adsorbing the plunger by magnetic force;
A solenoid valve comprising a coil wound around the outer periphery of the guide pipe and exciting the core;
The center position of the shock absorbing means where the lower surface of the core and the upper end of the plunger abut is decentered from the center of the plunger, and when the core is excited, the plunger is attracted to one side of the guide pipe. A solenoid valve characterized by that. The solenoid valve according to claim 7,
The solenoid valve characterized in that the center of the plunger contacting the lower surface of the core is eccentric by cutting out the upper end of the shaft constituting the shock absorbing means. The solenoid valve according to claim 7,
The solenoid valve characterized in that the center of the plunger contacting the lower surface of the core is eccentric from the center of the plunger, the center of the shaft constituting the shock absorbing means.

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