JP2005014543A - Mold equipment for injection molding and method for alteration of specifications of injection molded article using the equipment - Google Patents

Mold equipment for injection molding and method for alteration of specifications of injection molded article using the equipment Download PDF

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Publication number
JP2005014543A
JP2005014543A JP2003185988A JP2003185988A JP2005014543A JP 2005014543 A JP2005014543 A JP 2005014543A JP 2003185988 A JP2003185988 A JP 2003185988A JP 2003185988 A JP2003185988 A JP 2003185988A JP 2005014543 A JP2005014543 A JP 2005014543A
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Japan
Prior art keywords
mold
injection
movable
control block
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2003185988A
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Japanese (ja)
Inventor
Yoshitomo Indo
義知 印藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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Priority to JP2003185988A priority Critical patent/JP2005014543A/en
Publication of JP2005014543A publication Critical patent/JP2005014543A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide mold equipment for injection molding which enables the alteration of the specifications of a molded article without replacement of a nest. <P>SOLUTION: The mold equipment 8 for injection molding is used in common for molding a plurality of resin molded articles different at least in the number of holes. The mold equipment 8 has a stationary-side mold 1, a movable-side mold 2 which is movable in relation to the stationary-side mold 1 and has a vacant space inside, a cavity 10 which is a molded article molding part formed by the stationary-side mold 1 and the movable-side mold 2, a control block 4 which is held in the movable-side mold 2 and has at least one control pin 12, and at least one spring 5 which urges the control block 4 against the stationary-side face of the vacant space 7 in the movable-side mold 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、固定側金型と可動側金型と、固定側金型と可動側金型で形成されるキャビティ内に樹脂が充填され成形品が成形される射出成形用金型装置であって、特に入れ子を取り替えること無しに成形品の仕様変更ができる射出成形用金型装置に関する。
【0002】
【従来の技術】
従来、アンダーカットを有する射出成形品の突き出しに関して、制御ブロックやバネ等を利用してアンダーカットを有する射出成形品を突き出すことが行われていた。(例えば、実用新案登録文献1参照)
【0003】
【実用新案登録文献1】
実登録第2600593号
【0004】
ところが、例えば、樹脂製の射出成形品で孔を二つ有するものを製造した後、孔を三つ有するものの製造を行おうと思えば、入れ子を二つ用意し、入れ子の交換をする必要があった。このように入れ子を交換すると、入れ子取り外しから取り付け迄に手間と時間とが掛かり、余分な費用が発生しコストアップとなっていた。
【0005】
【発明が解決しようとする課題】
本発明は、以上の課題に鑑みてなされたものであり、入れ子の交換という工程を必要とせず、手間と時間とが省け、コストアップとはならない射出成形用金型装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
前記課題を解決する為の本発明の請求項1に記載の射出成形用金型装置は、少なくとも一つの孔を有する樹脂成形品を成形する為の射出成形用金型装置であって、固定側金型と、前記固定側金型に対して可動でありその内部に空間を有する可動側金型と、前記固定側金型と可動側金型とで形成される成形品成形部であるキャビティと、前記可動側金型に収納され、制御ピンを有する制御ブロックと、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくともひとつのバネと、を有する射出成形用金型装置にある。
【0007】
請求項1に記載の発明によると、少なくとも一つの孔を有する樹脂成形品を成形する為の射出成形用金型装置であって、固定側金型と、前記固定側金型に対して可動でありその内部に空間を有する可動側金型と、前記固定側金型と可動側金型とで形成される成形品成形部であるキャビティと、前記可動側金型に収納され、制御ピンを有する制御ブロックと、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくともひとつのバネとを有する射出成形用金型装置であることから、制御ピンを有する制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型のキャビティ面に当接させることで、射出成形品に少なくとも一つ孔を増やすことができ、入れ子の交換をする必要が無くなる。
【0008】
請求項2に記載の発明は、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくとも二つのバネと、前記制御ブロックの位置を制御する位置決めボルトを有する請求項1に記載の射出成形用金型装置にある。
【0009】
請求項2に記載の発明によると、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくとも二つのバネと、前記制御ブロックの位置を制御する位置決めボルトを有する請求項1に記載の射出成形用金型装置であることから、入れ子の交換無しに確実に射出成形品に孔を増やすことができると同時に射出成形品に精度の良い孔を増やすことができる。
【0010】
請求項3に記載の発明は、少なくとも孔の数が異なる複数の樹脂成形品を金型装置や金型部品を交換すること無しに共通して同じ金型装置で製造する方法であって、固定側金型と可動側金型と、前記可動側金型内に空間を有し該空間内に制御ブロックを設置し、制御ブロックの固定側金型側に少なくともひとつの制御ピンを有し、該制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型のキャビティ面に当接させる又はキャビティの途中迄突き出すことで、射出成形品に少なくとも一つの貫通孔を或いは窪みや未貫通孔を増やし、射出成形品の仕様変更ができる射出成形品仕様変更方法にある。
【0011】
請求項3に記載の発明によると、少なくとも孔の数が異なる複数の樹脂成形品を金型装置や金型部品を交換すること無しに共通して同じ金型装置で製造する方法であって、固定側金型と可動側金型と、前記可動側金型内に空間を有し該空間内に制御ブロックを設置し、制御ブロックの固定側金型側に少なくともひとつの制御ピンを有し、該制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型のキャビティ面に当接させる又はキャビティの途中迄突き出すことで、射出成形品に少なくとも一つの貫通孔を或いは窪みや未貫通孔を増やし、射出成形品の仕様変更ができる射出成形品仕様変更方法であることから、特に入れ子を取り替えること無しに成形品の仕様変更ができ、部品点数、工数が削減できコストダウンができる。
【0012】
【発明の実施の形態】
以下、本発明に係る射出成形用金型装置の実施形態の一例を図面を参照しつつ説明する。
【0013】
(実施形態例1)
図1は、図3に示す二つの孔を有する射出成形品を製造する射出成形用金型装置8を示している。図2は、図4に示す三つの孔を有する射出成形品を製造する射出成形用金型装置を示している。図3と図4の射出成形品はどちらも同じ射出成形用金型装置8で製造されたものである。
【0014】
まず、図1のように、キャビティ10で二つの孔を有する射出成形品(A仕様品)を製造し、製品を離型して取り出した後、次の製品仕様として三つの孔9を有する射出成形品13を製造する。図1から図2に移る段階で、位置決めボルト3を締め込むことにより、バネ5を縮めながら制御ブロック4を固定側金型1側へ移動させる。位置決めボルト3の締め込みが終了した状態を図2は示している。
【0015】
図2では、制御ブロック4の制御ピン12の先端が固定側金型1のキャビティ面14と当接しており、又バネ5は空間7に収納されている。この状態で樹脂の射出成形を行うと、孔を三つ有する樹脂製成形品(B仕様品)となる。
【0016】
また、図2のB仕様品から図1のA仕様品への製造に戻すときは、位置決めボルト3を緩めればバネ5の力で制御ブロック4が戻されA仕様品を製造するキャビティ構造となる。また、制御ブロック4の移動方法はボルト等の締め付けによるものだけではなく、シリンダー等の作動機構にての移動も可能であるし、特にこれらの移動方法には限定されない。
【0017】
本発明で使用する制御ブロックは、例えば、制御ピンが円柱形状ではなく、多角形形状であっても良いし、制御ブロックを途中で止めて成形品に貫通孔では無く、窪みを成形するようにしても良いし、さらには、金型内に複数個の制御ブロックを設置すれば、仕様変更時に複数の孔を増やす成形品の仕様変更とすることもできる。本発明は、上記実施の形態に留まらず、孔の形状を変えたり、一気に複数個の孔を増やす成形品の仕様変更も含むものである。
【0018】
【発明の効果】
請求項1の発明によると、少なくとも孔の数が異なる複数の樹脂成形品を成形する為に共通して使用する射出成形用金型装置であって、固定側金型と、前記固定側金型に対して可動でありその内部に空間を有する可動側金型と、前記固定側金型と可動側金型とで形成される成形品成形部であるキャビティと、前記可動側金型に収納され、少なくとも一つの制御ピンを有する制御ブロックと、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくともひとつのバネと、を有する射出成形用金型装置であることから、制御ピンを有する制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型のキャビティ面に当接させることで、射出成形品に少なくとも一つ孔を増やすことができ、入れ子の交換をする必要が無くなるという効果がある。
【0019】
請求項2に記載の発明によると、前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくとも二つのバネと、前記制御ブロックの位置を制御する位置決めボルトを有する請求項1に記載の射出成形用金型装置であることから、入れ子の交換無しに確実に射出成形品に孔を増やすことができると同時に射出成形品に精度の良い孔を増やすことができるという効果がある。
【0020】
請求項3の発明によると、少なくとも孔の数が異なる複数の樹脂成形品を金型装置や金型部品を交換すること無しに共通して同じ金型装置で製造する方法であって、固定側金型と可動側金型と、前記可動側金型内に空間を有し該空間内に制御ブロックを設置し、制御ブロックの固定側金型側に少なくともひとつの制御ピンを有し、該制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型のキャビティ面に当接させる又はキャビティの途中迄突き出すことで、射出成形品に少なくとも一つの貫通孔を或いは窪みや未貫通孔を増やし、射出成形品の仕様変更ができる射出成形品仕様変更方法であることから、特に入れ子を取り替えること無しに成形品の仕様変更ができ、部品点数、工数が削減できコストダウンができるという効果がある。
【図面の簡単な説明】
【図1】本発明に係る射出成形用金型装置であり、A仕様の射出成形品を製造する為の一実施形態例を示す断面図である。
【図2】本発明に係る射出成形用金型装置であり、B仕様の射出成形品を製造することに変更する為に制御ブロックをキャビティ内に突き出した状態を示した図である。
【図3】図1の射出成形用金型装置の状態で製造した射出成形品の例である。
【図4】図2の射出成形用金型装置の状態で製造した射出成形品の例である。
【符号の説明】
1 固定側金型
2 可動側金型
3 位置決めボルト
4 制御ブロック
5 バネ
7 空間
8 射出成形用金型装置
9 孔
10 キャビティ
11 二つの孔を有する射出成形品
12 制御ピン
13 三つの孔を有する射出成形品
14 固定側金型のキャビティ面
[0001]
BACKGROUND OF THE INVENTION
The present invention is an injection mold apparatus in which a mold is molded by filling a resin in a cavity formed by a fixed mold and a movable mold, and a fixed mold and a movable mold. In particular, the present invention relates to an injection mold apparatus that can change the specifications of a molded product without replacing the insert.
[0002]
[Prior art]
Conventionally, regarding the ejection of an injection molded product having an undercut, the injection molded product having an undercut has been ejected using a control block, a spring or the like. (For example, see Utility Model Registration Document 1)
[0003]
[Utility model registration document 1]
Real registration No. 2600593 [0004]
However, for example, if you want to manufacture a resin injection molded product with two holes and then make three holes, you will need to prepare two nestings and replace the nesting. It was. If the nesting is exchanged in this way, it takes time and effort from the removal of the nesting to the installation, resulting in extra costs and increased costs.
[0005]
[Problems to be solved by the invention]
The present invention has been made in view of the above problems, and it is an object of the present invention to provide an injection mold apparatus that does not require a step of exchanging inserts, saves labor and time, and does not increase costs. And
[0006]
[Means for Solving the Problems]
An injection mold apparatus according to claim 1 of the present invention for solving the above-mentioned problem is an injection mold apparatus for molding a resin molded product having at least one hole, which is a fixed side. A mold, a movable mold that is movable with respect to the fixed mold, and has a space therein, and a cavity that is a molded part formed by the fixed mold and the movable mold. An injection mold apparatus having a control block housed in the movable mold and having a control pin, and at least one spring pressing the control block against a fixed side surface of a space in the movable mold. is there.
[0007]
According to invention of Claim 1, it is an injection mold apparatus for shape | molding the resin molded product which has at least 1 hole, Comprising: It is movable with respect to a stationary mold and the said stationary mold. And a movable mold having a space therein, a cavity that is a molded part formed by the fixed mold and the movable mold, and a control pin that is housed in the movable mold. Since it is an injection mold apparatus having a control block and at least one spring that presses the control block against a fixed side surface of the space in the movable mold, the control block having the control pin is fixed to the fixed mold. By moving in the direction and bringing the tip of the control pin into contact with the cavity surface of the fixed mold, it is possible to increase at least one hole in the injection-molded product, eliminating the need to replace the insert.
[0008]
The invention according to claim 2 has at least two springs for pressing the control block against the fixed side surface of the space in the movable mold, and a positioning bolt for controlling the position of the control block. It is in the mold equipment for injection molding.
[0009]
According to a second aspect of the present invention, there is provided at least two springs for pressing the control block against a fixed side surface of the space in the movable mold, and a positioning bolt for controlling the position of the control block. Therefore, it is possible to reliably increase the number of holes in the injection-molded product without changing the insert, and at the same time increase the number of holes with high accuracy in the injection-molded product.
[0010]
The invention according to claim 3 is a method for manufacturing a plurality of resin molded products having at least different numbers of holes in the same mold apparatus in common without exchanging the mold apparatus or mold parts, A side mold, a movable mold, a space in the movable mold, a control block installed in the space, and at least one control pin on the fixed mold side of the control block; By moving the control block in the direction of the fixed mold and bringing the tip of the control pin into contact with the cavity surface of the fixed mold or protruding partway through the cavity, at least one through-hole or depression or There is an injection molding specification change method that can increase the number of non-through holes and change the specification of the injection molding product.
[0011]
According to the invention described in claim 3, a method of manufacturing a plurality of resin molded products having at least different numbers of holes in the same mold apparatus in common without exchanging mold apparatuses and mold parts, A fixed-side mold and a movable-side mold, a space in the movable-side mold and a control block installed in the space, and at least one control pin on the fixed-side mold side of the control block; The control block is moved toward the fixed mold, and the tip of the control pin is brought into contact with the cavity surface of the fixed mold or protruded to the middle of the cavity, so that at least one through-hole or depression is formed in the injection molded product. Because it is an injection molding specification change method that can change the specifications of injection molded products by increasing the number of non-through holes, the specification of molded products can be changed without replacing the insert, reducing the number of parts and man-hours and reducing costs. Can
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an example of an embodiment of an injection mold apparatus according to the present invention will be described with reference to the drawings.
[0013]
(Example 1)
FIG. 1 shows an injection mold apparatus 8 for producing an injection molded product having two holes shown in FIG. FIG. 2 shows an injection mold apparatus for producing an injection molded product having the three holes shown in FIG. 3 and 4 are both produced by the same injection molding die device 8.
[0014]
First, as shown in FIG. 1, an injection molded product (A specification product) having two holes is manufactured in the cavity 10, the product is released from the mold, and then injection having three holes 9 as the next product specification. A molded product 13 is manufactured. At the stage of moving from FIG. 1 to FIG. 2, the control block 4 is moved to the fixed mold 1 side while the spring 5 is contracted by tightening the positioning bolt 3. FIG. 2 shows a state in which the positioning bolt 3 has been tightened.
[0015]
In FIG. 2, the tip of the control pin 12 of the control block 4 is in contact with the cavity surface 14 of the stationary mold 1, and the spring 5 is housed in the space 7. When resin injection molding is performed in this state, a resin molded product (B specification product) having three holes is obtained.
[0016]
Further, when returning from the B specification product of FIG. 2 to the manufacture of the A specification product of FIG. 1, the control block 4 is returned by the force of the spring 5 if the positioning bolt 3 is loosened, and the cavity structure for manufacturing the A specification product. Become. Further, the movement method of the control block 4 is not limited to the tightening of a bolt or the like, but can be moved by an operating mechanism such as a cylinder, and is not particularly limited to these movement methods.
[0017]
In the control block used in the present invention, for example, the control pin may be a polygonal shape instead of a cylindrical shape, or the control block may be stopped halfway to form a recess in the molded product instead of a through hole. Further, if a plurality of control blocks are installed in the mold, it is possible to change the specification of a molded product in which a plurality of holes are increased when the specification is changed. The present invention is not limited to the above-described embodiment, but includes changes in the specifications of molded products that change the shape of the holes or increase a plurality of holes at once.
[0018]
【The invention's effect】
According to invention of Claim 1, it is the injection mold apparatus used in common in order to shape | mold the several resin molded product from which the number of holes differs at least, Comprising: A fixed side metal mold | die and the said fixed side metal mold | die A movable mold having a space inside thereof, a cavity that is a molded product forming part formed by the fixed mold and the movable mold, and the movable mold. A control pin comprising: a control block having at least one control pin; and at least one spring pressing the control block against a fixed side surface of the space in the movable mold. By moving the control block with a fixed mold toward the fixed mold and bringing the tip of the control pin into contact with the cavity surface of the fixed mold, at least one hole can be added to the injection molded product, and the insert can be replaced. Need to There is an effect that disappears.
[0019]
According to a second aspect of the present invention, there is provided at least two springs for pressing the control block against a fixed side surface of the space in the movable mold, and a positioning bolt for controlling the position of the control block. Therefore, it is possible to reliably increase the number of holes in the injection molded product without exchanging the insert, and at the same time, increase the number of accurate holes in the injection molded product.
[0020]
According to a third aspect of the present invention, there is provided a method of manufacturing a plurality of resin molded products having different numbers of holes at the same time in the same mold apparatus without exchanging mold apparatuses and mold parts, A mold, a movable mold, a space in the movable mold, a control block installed in the space, and at least one control pin on the fixed mold side of the control block; By moving the block in the direction of the fixed mold and bringing the tip of the control pin into contact with the cavity surface of the fixed mold or protruding partway through the cavity, at least one through-hole is formed in the injection molded product, Because it is an injection molding specification change method that can increase the number of through-holes and change the specifications of the injection molding, the specification of the molding can be changed without replacing the insert, reducing the number of parts and man-hours, and reducing costs. That There is a result.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of an injection molding apparatus according to the present invention for producing an A-shaped injection molded product.
FIG. 2 is an injection mold apparatus according to the present invention, and shows a state in which a control block protrudes into a cavity in order to change to manufacturing an injection molded product of B specification.
FIG. 3 is an example of an injection molded product manufactured in the state of the injection molding die apparatus of FIG. 1;
4 is an example of an injection molded product manufactured in the state of the injection molding die apparatus of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fixed side metal mold 2 Movable side metal mold 3 Positioning bolt 4 Control block 5 Spring 7 Space 8 Injection mold device 9 Hole 10 Cavity 11 Injection molded product 12 having two holes Control pin 13 Injection having three holes Molded product 14 Cavity surface of fixed mold

Claims (3)

少なくとも孔の数が異なる複数の樹脂成形品を成形する為に共通して使用する射出成形用金型装置であって、
固定側金型と、
前記固定側金型に対して可動でありその内部に空間を有する可動側金型と、
前記固定側金型と可動側金型とで形成される成形品成形部であるキャビティと、
前記可動側金型に収納され、少なくとも一つの制御ピンを有する制御ブロックと、
前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくともひとつのバネと、
を有することを特徴とする射出成形用金型装置。
An injection mold apparatus that is commonly used to mold a plurality of resin molded products having different numbers of holes,
A fixed mold,
A movable mold that is movable relative to the fixed mold and has a space therein;
A cavity that is a molded part forming part formed by the fixed side mold and the movable side mold,
A control block housed in the movable mold and having at least one control pin;
At least one spring pressing the control block against a fixed side surface of the space in the movable mold,
A mold apparatus for injection molding, comprising:
前記制御ブロックを前記可動側金型内の空間の固定側面に押し付ける少なくとも二つのバネと、前記制御ブロックの位置を制御する位置決めボルトを有する請求項1に記載の射出成形用金型装置。The injection mold apparatus according to claim 1, further comprising at least two springs for pressing the control block against a fixed side surface of a space in the movable mold and a positioning bolt for controlling the position of the control block. 少なくとも孔の数が異なる複数の樹脂成形品を金型装置や金型部品を交換すること無しに共通して同じ金型装置で製造する方法であって、固定側金型と可動側金型と、前記可動側金型内に空間を有し該空間内に制御ブロックを設置し、制御ブロックの固定側金型側に少なくともひとつの制御ピンを有し、該制御ブロックを固定側金型方向へ移動させ、制御ピンの先端を固定側金型の成形品成形部面(キャビティ面)に当接させる又は成形品成形部(以下、キャビティと記す)の途中迄突き出すことで、射出成形品に少なくとも一つの貫通孔を或いは窪みや未貫通孔を増やし、射出成形品の仕様変更ができることを特徴とする射出成形品仕様変更方法。A method of manufacturing at least a plurality of resin molded products having different numbers of holes in the same mold apparatus without exchanging mold apparatuses and mold parts, and comprising a stationary mold and a movable mold The movable side mold has a space, a control block is installed in the space, the control block has at least one control pin on the fixed side mold side, and the control block is directed toward the fixed side mold. By moving the tip of the control pin into contact with the molded part molding part surface (cavity surface) of the fixed mold or by protruding partway through the molded part molding part (hereinafter referred to as cavity), at least the injection molded product A method for changing the specification of an injection-molded product, wherein the specification of an injection-molded product can be changed by increasing one through hole, or by increasing the number of depressions or non-through holes.
JP2003185988A 2003-06-30 2003-06-30 Mold equipment for injection molding and method for alteration of specifications of injection molded article using the equipment Pending JP2005014543A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009061687A (en) * 2007-09-06 2009-03-26 Bridgestone Corp Molding die and molding process for resin foamed molding
US7642931B2 (en) 2006-03-17 2010-01-05 Denso Corporation Driving support image-display apparatus and program therefor
JP2013133139A (en) * 2011-12-27 2013-07-08 Takeuchi Press Ind Co Ltd Roll-on tube container
CN107457968A (en) * 2017-09-21 2017-12-12 江苏安全技术职业学院 A kind of mechanical engineering casting injecting molding die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7642931B2 (en) 2006-03-17 2010-01-05 Denso Corporation Driving support image-display apparatus and program therefor
JP2009061687A (en) * 2007-09-06 2009-03-26 Bridgestone Corp Molding die and molding process for resin foamed molding
JP2013133139A (en) * 2011-12-27 2013-07-08 Takeuchi Press Ind Co Ltd Roll-on tube container
CN107457968A (en) * 2017-09-21 2017-12-12 江苏安全技术职业学院 A kind of mechanical engineering casting injecting molding die

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