JP2004329600A - Vacuum cleaner - Google Patents

Vacuum cleaner Download PDF

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Publication number
JP2004329600A
JP2004329600A JP2003130134A JP2003130134A JP2004329600A JP 2004329600 A JP2004329600 A JP 2004329600A JP 2003130134 A JP2003130134 A JP 2003130134A JP 2003130134 A JP2003130134 A JP 2003130134A JP 2004329600 A JP2004329600 A JP 2004329600A
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Japan
Prior art keywords
dust
unit
vacuum cleaner
suction
centrifugal separation
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JP2003130134A
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Japanese (ja)
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JP3841064B2 (en
Inventor
Yoshitaka Kuroki
義貴 黒木
Seiji Ishikawa
誠治 石川
Tetsuji Nomachi
哲治 野町
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a centrifuging type vacuum cleaner with excellent suction force. <P>SOLUTION: The vacuum cleaner has a centrifuging part 23 for centrifuging dust by whirling air sucked together with dust by the suction force of an electric blower (not indicated), and a main introducing part 30 and a subordinate introducing part 31 as introducing parts for introducing the sucked air into the centrifuging part 23. Since the vacuum cleaner has two introducing parts, the quantity of sucked air to be introduced into the centrifuging part 23 can be increased without reducing the speed of the whirling air current inside the centrifuging part 23, so that the vacuum cleaner with high suction force can be provided. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、塵埃を含んだ吸引風を旋回して塵埃を分離する遠心分離式の集塵部を備えた電気掃除機に関するものである。
【0002】
【従来の技術】
従来の遠心分離式集塵部を備えた電気掃除機においては、前記遠心分離式集塵部に吸引風を導き入れる導入部が一箇所のみ設けられ、その導入部から流入した吸引風を旋回して、塵埃を分離し、遠心分離式集塵部内の旋回気流の影響を受けながら、その集塵部下方に塵埃を蓄積していく構成のものであった(例えば、特許文献1、特許文献2参照)。
【0003】
【特許文献1】
特開平9−253011号公報
【特許文献2】
特開2000−342492号公報
【0004】
【発明が解決しようとする課題】
ところがこのような遠心分離式集塵部を有した電気掃除機においては、紙袋式掃除機に比べて吸引力がかなり低いという課題があった。なぜなら、遠心分離方式では塵埃の分離率を高めるための手段として遠心分離部内での旋回気流を速くする必要があり、そのために遠心分離部の導入部を絞り、流入風速を高めていたからである。つまり、流路の一部を絞ることで風量が制限され、吸引力を低下させている一つの要因となっていたからである。
【0005】
本発明は上記課題を解決するもので、吸引力の優れた遠心分離式の電気掃除機を提供することを目的とする。
【0006】
【課題を解決するための手段】
上記目的を達成するために本発明は、吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、塵埃と共に吸引された吸引風を旋回させて塵埃を分離する遠心分離部とを備え、前記遠心分離部内に吸引風を導入する導入部を複数設けたもので、遠心分離部内の旋回気流の速度を落とすことなく遠心分離部に流入する風量を増すことができるので、吸引力の高い電気掃除機を提供することができる。
【0007】
【発明の実施の形態】
本発明の請求項1記載の発明は、吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、塵埃と共に吸引された吸引風を旋回させて塵埃を分離する遠心分離部とを備え、前記遠心分離部内に吸引風を導入する導入部を複数設けたもので、遠心分離部内の旋回気流の速度を落とすことなく、遠心分離部に流入する風量を増すことができるので、吸引力の高い電気掃除機を提供することができる。
【0008】
本発明の請求項2記載の発明は、遠心分離部は略円筒状に形成され、導入部を、前記遠心分離部の略円形断面の周方向に複数設けたもので、ある導入部から遠心分離部内へ流入した旋回流の流速が小さくなったときに、別の導入部から遠心分離部内へ吸引風が流入するため、遠心分離部内の旋回気流の速度の低下を防止でき、吸引力の高い電気掃除機を提供することができる。
【0009】
本発明の請求項3記載の発明は、導入部は主導入部と副導入部とから構成され、前記主導入部の開口面積を副導入部のそれよりも大きく設定したもので、主導入部の風量を多くすることで主となる吸引風の流れを規制することができ、遠心分離部の上流側に粗塵を収容する塵埃収容部を配した場合、粗塵が前記遠心分離部側ら順次蓄積されるので、塵埃収容部内の塵埃の蓄積容量を増加させることができる。
【0010】
本発明の請求項4記載の発明は、導入部より遠心分離部内に流入する吸引風が、それぞれ前記遠心分離部内にて同一方向に回転するように、案内部を設けたもので、遠心分離部内での乱流を防ぎ、効率よい遠心分離を行うことで塵埃の分離率を上げ、吸気風量の低下も少なく掃除機能の持続性を向上できる。
【0011】
本発明の請求項5記載の発明は、吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、塵埃と共に吸引された吸引風を旋回させて塵埃を分離する遠心分離部と、前記遠心分離部で分離された塵埃を収容する塵埃収容部とを備え、前記遠心分離部に、前記塵埃収容部と連通する連通部を設けるとともに、前記連通部の吸気上流側の前記遠心分離部の内壁を外方に変形させたもので、前記連通部手前部分に気流の淀み空間が形成され、そこで吸引風の風速が落ち、塵埃が塵埃収容部に流入し易くなるので、塵埃の分離率を上げ、吸気風量の低下も少なく掃除機能の持続性を向上できる。
【0012】
本発明の請求項6記載の発明は、吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、前記塵埃を吸引風から分離する集塵部とを備え、前記集塵部は、粗塵を収容する粗塵収容部と、前記粗塵収容部通過後の吸引風を旋回させて細塵を分離する遠心分離部と、分離された細塵を収容する細塵収容部とを備え、前記粗塵収容部、遠心分離部、細塵収容部の3室を互いに重合させ、且つ一体で形成したもので、吸引風の通路に二重壁や部品の合わせ部が不用になり、細塵が侵入しやすい狭い隙間が形成される事がないため集塵室のメンテナンスを容易に行うことができる。
【0013】
本発明の請求項7記載の発明は、細塵収容部を遠心分離部の吸気下流側に配置するとともに、前記遠心分離部と前記細塵収容部とを連通する連通部を、前記遠心分離部の吸気下流側に設けたもので、集塵部をコンパクトにまとめることができるとともに、細塵の分離率を高めることができる。
【0014】
本発明の請求項8記載の発明は、遠心分離部と細塵収容部とを連通する連通部近傍に、細塵を前記細塵収容部へと案内する案内部を設けたもので、細塵の分離率をより高めることができる。
【0015】
本発明の請求項9記載の発明は、細塵収容部を形成する壁面に鋭角部を配さないようにするもので、細塵の離脱性が良くなり、集塵した塵埃を簡単に且つ綺麗に排出することができる。
【0016】
【実施例】
(実施例1)
以下、本発明の第1の実施例を、図1〜図6を用いて説明する。
【0017】
図1において、電気掃除機1は延長管2に取り付けた塵埃を吸引する吸込具3を有し、前記延長管2は手元ハンドル4とホース継ぎ手5付きのホース6とを介して掃除機本体7(以下、本体7とする)に連結されている。本体7は、回転自在に枢支された1個の前輪キャスター8と一対の後輪9とを備えている。
【0018】
図2に示すように、本体7内前方に形成された凹部10には、図1における前記吸込具3から吸引され、前記延長管2および前記ホース6内の吸引通路(図示せず)を通過し、本体7まで移送させた塵埃を吸引風と分離しまた捕集する集塵部である集塵ケース11が取外し可能に装着される。
【0019】
また、本体7の凹部10の後方には吸引風を発する電動送風機12等が内蔵されている。この電動送風機12の吸入側は、開口13を通じて空気吸入部14に連通している。空気吸入部14は、集塵ケース11を載せた時、集塵ケース11に当接する傾斜シール面15で包囲されている。本体7後部には、排気フィルタ16を備えており、この排気フィルター16を通過して電動送風機12からの排気は、本体7の機外へ放出される。更に本体7には他の部品、すなわち前記電動送風機12の消費電力等を制御する制御部17等の電気系統や、前記電動送風機12に電源を供給するコード(図示せず)を本体7内に巻き取るコード巻き取り装置(図示せず)等が内蔵されている。
【0020】
本体7の前壁18は底壁19から立ち上がっており、この底壁19は前記凹部10の下端面となっている。前壁18の略中央部にはホース継ぎ手5を着脱自在に接続するための吸気口20が設けられている。シールパッキン21は吸気口20の凹部10側端面に取り付けられていて、吸気口20と集塵ケース11との間の空気洩れを防止している。
【0021】
図3〜図6に示すように、集塵ケース11には、前記集塵ケース11の下方部に設けられ吸気口20を通過した含塵気流から粗塵を捕集する粗塵収容部22と、前記粗塵収容部22に重合して、本実施例では上方に重合して設けられ、ほとんどの粗塵が除去された気流から細塵を分離するための遠心分離部23と、前記遠心分離部23の下方かつ前記粗塵収容部22と並列に設けられ前記遠心分離部23にて遠心分離された細塵を蓄積する細塵収容部24の3室が形成してあり、前記粗塵収容部22と前記細塵収容部24は相互に仕切られ区画されている。集塵ケース11のケース前壁25には吸入口26を形成してあり、この吸入口26の一端は、前記集塵ケース11を本体7にセットした状態においては前記吸気口20と同心上にあって連通し、一方他端は粗塵収容部22と連通している。
【0022】
図3、4において、粗塵収容部22は、下部に開閉自在の塵収容部蓋27を有し、粗塵捕集手段である一次フィルター33を介して前記遠心分離部23と連通している。前記一次フィルター33は、粗塵収容部22に流入した塵埃を含む吸引風のうち、粗塵を前記粗塵収容部22にて捕集する役割を果たし、それにより前記粗塵が前記粗塵収容部22内に蓄積される構成となっている。また、本実施例では図3のように、一次フィルター33は粗塵収容部の上方に配置した一次フィルターA33aと後方に配置した一次フィルタB33bとで構成されている(以下一次フィルターA、Bをあわせて一次フィルター33とする)。
【0023】
前記一次フィルターA33aの上方かつ前記遠心分離部23の下方には、前記遠心分離部23を形成する分離部壁28と一体にかつ前記一次フィルター33と上下方向に所定の間隔を保つように隔離壁29が形成されている。また、前記隔離壁29の端部に、遠心分離部23の吸気上流側に連通する主導入部30も形成されている。そのため、粗塵収容部22と前記遠心分離部23の上下方向の間には、流路空間部32が確保される構成となっており、また、前記吸入口26は、主導入部30に対し、集塵ケース11の鉛直方向の中心軸を境にそれぞれ左右方向に分離して設けている。本実施例においては、集塵ケース11の前方からみて、前記集塵ケース11の略端部に、前記吸入口26と主導入部30はそれぞれ設けられている。
【0024】
次に、遠心分離部23は、集塵ケース11の前方からみて右上部側に分離部壁28によって略円筒状に形成され、主導入部30と遠心分離部23とが連通しており、主導入部30から遠心分離部23へ流入する気流を前記分離部壁28の内周接線方向に流入させている。また、遠心分離部23には、前記遠心分離部23の略円形断面の周方向に、主導入部30を設け、主導入部30の略対角の位置には、主導入部30と同様に粗塵収容部22と遠心分離部23を連通させる副導入部31を設けている。なお、本実施例においては、主導入部30の略対角の位置には主導入部30と同様に粗塵収容部22と遠心分離部23を連通させる副導入部31を設けているが、前記遠心分離部23の略円形断面の断面方向の中心軸を境にそれぞれ設けられていればよい。図5に示すように、副導入部31の開口面積(a部)は、主導入部30の開口面積(b部)よりも小さく設定している。また、分離部壁28には連通部34が形成されており、遠心分離部23と細塵収容部24を連通している。連通部34は分離部壁28の側方に設けられており、遠心分離部23内で遠心分離された細塵が一部破線で書かれた矢印で示されるように連通部34を通過して細塵収容部24内に搬送される。
【0025】
図3に示すように、蓋板35には、外周にパッキング36を嵌着されており、集塵ケース11の電動送風機12の吸気側開口に隙間無く装着することで着脱自在に取り付けられる。パッキング36は、集塵ケース11を凹部10に取り付けた状態では、図2の傾斜シール面15に軽く圧着した状態となり、本体7の機外から外気が空気吸入部14に流入することを防止している。
【0026】
図3、図4に示すように、38は遠心分離部23内にほぼ同心状に位置する二次フィルターで、フィルター枠37より一体に形成された断面略円筒状で周面に多数の通気開口を有するフレームで構成され、さらにその後方(下流側)には微細塵を濾過捕集する不織布フィルター39を配置している。この不織布フィルター39に付着した微細塵は前記蓋板35に回動自在に固定された除塵レバー(図示せず)にて粗塵収容部22内に落下させることができる。また、集塵ケース11の前方には、ハンドル40が形成されている。ハンドル40の付近には、塵収容部蓋27を開閉させる際に操作される尾錠ボタン41を備えている。尾錠ボタン41はスプリング42の付勢力を受けて塵収容部蓋27の保持レバー43を解除させる。
【0027】
次に、上記構成における動作、作用について説明する。
【0028】
電動送風機12を運転状態にすると、吸込具3から吸引された塵埃を含んだ空気流は延長管2とホース6を通って吸気口20の中へ流入する。この空気流は、吸入口26を通り粗塵収容部22へ入った後、一次フィルター33を通過するが、前記一次フィルター33の穴の面積よりも大きい投影面積を持った大きい塵埃は一次フィルター33に捕集され、前記粗塵収容部22に蓄積される。また、前記一次フィルター33の穴の面積より小さい投影面積を有する細塵は気流と一緒に主導入部30、副導入部31を通過して遠心分離部23に入る。
【0029】
遠心分離部23へ侵入する空気は、前記遠心分離部23を形成する断面略円筒状の分離部壁28の接線方向に流れ込み、分離部壁28の内面に沿って旋回渦流となり遠心分離部23内を旋回する。そして遠心分離部23に入った塵埃は、前記旋回渦流によって発生する遠心力の作用を受け、分離部壁28内面に沿って回転しながら、連通部34より遠心力で飛ばされるようにして細塵収容部24内に入る。
【0030】
また、前記旋回渦流の回転中心部分の空気には殆ど塵埃がない状態となっているが、二次フィルター38および不織布フィルター39でろ過された後、空気吸入部14から電動送風機12に吸引され、排気フィルター16を通過して更に塵埃を除去され、排気となって本体7の機外、つまり大気中へ排出される。
【0031】
粗塵収容部22内に蓄積する塵埃は、主導入部30部から遠心分離部23に向かう気流により一次フィルター33へ押しつけられる風圧を受けて圧縮されることにより、粗塵収容部22の容積以上の塵埃を蓄積することが可能となる。特に質量の割に嵩張りの大きい繊維質の塵埃を吸引するときに効果が大きくなる。
【0032】
掃除機内部に溜まった塵埃等を廃棄する際には、ハンドル40を握り集塵ケース11を持ち上げ、本体7の凹部10から取り外す。次にハンドル40付近に設けられた尾錠ボタン41を操作し、塵収容部蓋27を開くことで粗塵収容部22と細塵収容部24の両方が同時に開放されゴミ箱等に排出できる。なお、集塵ケース11内に塵埃が付着していても、上記の状態で簡単に水洗いができ、衛生的に清掃できる。
【0033】
以上のように上記実施例によれば、遠心分離部23に主・副導入部30、31と導入部を複数設けることにより、遠心分離部23内での旋回気流の速度を落とすことなく遠心分離部23へ導入できる風量を増すことができるため、遠心分離効果を低下させることなく掃除機の吸引力を高めることができるものである。
【0034】
次に、遠心分離部23へと通ずる主導入部30と副導入部31の大きさについてであるが、主導入部30を副導入部31よりも大きく設定し、主導入部30の風量を多くすることで主となる吸引風の流れを規制することができ、前述したように粗塵収容部内22における塵埃の圧縮効果と吸引力アップの両立を実現することができるのである。
【0035】
また、図5に示すように、副導入部31部に、主導入部30より遠心分離部23内に流入する吸引風と同一回転方向にスムーズに吸引風を流入させるための案内部A45を設けることで、遠心分離部内23での乱流を防ぎ遠心分離能力を更に高めることができる。
【0036】
また、粗塵収容部22から遠心分離部23への吸引風の導入部30を一対ではなく、複数箇所設けることにより、遠心分離部23へ流入可能な風量を更に増し、より高い吸引力を得ることができるものである。
【0037】
(実施例2)
次に、本発明の第2の実施例を、図7を用いて説明する。なお、上記実施例と同一部分については、同一符号、名称を用いてその説明を省略する。
【0038】
本実施例は、円筒形を基本とする前記遠心分離部23において、細塵収容部24への連通部34手前部分(吸気上流側)のR(半径寸法)を小さく設定して、変形させた形状にしたものである。
【0039】
上記構成により、細塵収容部24への連通部34手前部分に気流の淀み空間を形成し、風速を落とすことで細塵収容部24へ細塵が流入し易くし、効率よい遠心分離を行うことで塵埃の分離率を上げ、吸気風量の低下も少なく掃除機能の持続性を向上できるのもである。
【0040】
(実施例3)
次に、本発明の第3の実施例を、図8を用いて説明する。なお、上記実施例と同一構成部品については同一符号を付してその説明を省略する。
【0041】
本実施例は、図に示すように、粗塵収容部22、遠心分離部23、細塵収容部24の3室を互いに重合し、且つ一体で形成したものである。これにより、吸引風の通路に二重壁や部品の合わせ部が不用になり、細塵が侵入しやすい狭い隙間が形成される事がないため、集塵ケース11の清掃、メンテナンスを容易に行うことができる。
【0042】
また、細塵収容部24を遠心分離部23の吸気下流側で、略鉛直方向下方に配置するとともに、前記遠心分離部23と前記細塵収容部24とを連通する連通部34を前記遠心分離部23内の吸気下流側に設けると、集塵ケース11をコンパクトにまとめることができるとともに、細塵の分離率を高めることができる。なお、本実施例においては、細塵収容部24を遠心分離部23の略鉛直方向下方に配置しているが、前記遠心分離部23の吸気下流側であれば、水平方向でもかまわない。
【0043】
さらに、図示されるように、連通部34の入り口付近に案内部B46を設けると、細塵の分離率をより一層高めることができる。
【0044】
また、細塵収容部24を形成する壁面に、鋭角部を設けないようにすれば、細塵の離脱性が向上し、集塵した塵埃を簡単に且つ綺麗に排出することができ、また塵埃を排出する際においても各集塵室内への塵埃の引っかかり等を防止することができるものである。
【0045】
【発明の効果】
本発明によれば、遠心分離式の集塵部を備えた電気掃除機において、吸引力を高めることができる。
【図面の簡単な説明】
【図1】本発明の第1の実施例を示す電気掃除機の全体外観図
【図2】同電気掃除機の本体の側断面図
【図3】同本体の集塵ケースの側断面図
【図4】図3のA−A断面図
【図5】図3のA−A断面図
【図6】同集塵ケースの下面図(塵収容部蓋を取り外した状態)
【図7】本発明の第2の実施例を示す電気掃除機の集塵ケースの断面図(図3のA−A断面)
【図8】本発明の第3の実施例を示す電気掃除機の集塵ケースの後方斜視図
【符号の説明】
11 集塵ケース(集塵部)
12 電動送風機
22 粗塵収容部
23 遠心分離部
24 細塵収容部(塵埃収容部)
26 吸入口
27 塵収容部蓋
30 主導入部
31 副導入部
32 流路空間部
34 連通部
45 案内部A
46 案内部B
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a vacuum cleaner having a centrifugal separation type dust collection unit that separates dust by swirling suction air containing dust.
[0002]
[Prior art]
In a conventional vacuum cleaner having a centrifugal separation type dust collecting unit, only one introduction unit for introducing suction air into the centrifugal separation type dust collection unit is provided, and the suction air flowing from the introduction unit is swirled. Thus, the dust is separated and accumulated under the dust collecting portion under the influence of the swirling airflow in the centrifugal dust collecting portion (for example, Patent Document 1 and Patent Document 2). reference).
[0003]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 9-253011 [Patent Document 2]
Japanese Patent Application Laid-Open No. 2000-342492
[Problems to be solved by the invention]
However, the vacuum cleaner having such a centrifugal dust collector has a problem that the suction power is considerably lower than that of a paper bag vacuum cleaner. This is because, in the centrifugal separation method, it is necessary to increase the swirling airflow in the centrifugal separation unit as a means for increasing the dust separation rate, and therefore, the inlet of the centrifugal separation unit is narrowed to increase the inflow air velocity. That is, restricting a part of the flow passage restricts the air volume, which is one of the factors that lowers the suction force.
[0005]
The present invention solves the above-mentioned problems, and an object of the present invention is to provide a centrifugal vacuum cleaner having excellent suction power.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides an electric blower that generates a suction wind, a suction device that communicates with the electric blower and sucks dust, and a centrifuge that separates dust by turning the suction wind sucked together with the dust. The centrifugal separation unit is provided with a plurality of introduction units for introducing suction air into the centrifugal separation unit, so that the amount of air flowing into the centrifugal separation unit can be increased without reducing the speed of the swirling airflow in the centrifugal separation unit. A vacuum cleaner having a high suction power can be provided.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
The invention according to claim 1 of the present invention provides an electric blower that generates a suction wind, a suction tool that communicates with the electric blower and sucks dust, and a centrifuge that separates dust by turning the suction wind sucked together with the dust. The centrifugal separation unit is provided with a plurality of introduction units for introducing suction air, so that the amount of air flowing into the centrifugal separation unit can be increased without reducing the speed of the swirling airflow in the centrifugal separation unit. Thus, a vacuum cleaner having a high suction power can be provided.
[0008]
According to a second aspect of the present invention, the centrifugal separator is formed in a substantially cylindrical shape, and a plurality of inlets are provided in the circumferential direction of the substantially circular cross section of the centrifugal separator. When the flow velocity of the swirling flow that has flowed into the section becomes small, the suction air flows into the centrifugal separation section from another introduction section, so that it is possible to prevent a reduction in the speed of the swirling airflow in the centrifugal separation section, and to generate electricity with high suction power. A vacuum cleaner can be provided.
[0009]
The invention according to claim 3 of the present invention is characterized in that the introduction section is composed of a main introduction section and a sub introduction section, and the opening area of the main introduction section is set larger than that of the sub introduction section. By increasing the flow rate of the air, the flow of the main suction air can be regulated, and if a dust storage section for storing coarse dust is provided on the upstream side of the centrifugal separation section, the coarse dust Since the dust is sequentially stored, the storage capacity of the dust in the dust container can be increased.
[0010]
The invention according to claim 4 of the present invention is characterized in that a guide portion is provided such that suction air flowing from the introduction portion into the centrifugal separation portion rotates in the same direction in the centrifugal separation portion. The turbulence in the air is prevented, and the efficient centrifugal separation increases the dust separation rate, reduces the intake air flow rate and improves the sustainability of the cleaning function.
[0011]
According to a fifth aspect of the present invention, there is provided an electric blower that generates a suction wind, a suction device that communicates with the electric blower and suctions dust, and a centrifuge that separates the dust by turning the suction wind sucked together with the dust. Unit, and a dust storage unit that stores the dust separated by the centrifugal separation unit, and the centrifugal separation unit is provided with a communication unit that communicates with the dust storage unit, and the upstream of the communication unit on the intake side. The inner wall of the centrifugal separator is deformed outward, and a stagnation space for airflow is formed in the front part of the communication part, where the wind speed of the suction air drops and the dust easily flows into the dust storage part. The separation rate of the air is increased, and the reduction of the intake air volume is small, and the sustainability of the cleaning function can be improved.
[0012]
The invention according to claim 6 of the present invention includes an electric blower that generates a suction wind, a suction device that communicates with the electric blower to suck dust, and a dust collection unit that separates the dust from the suction wind, The dust part includes a coarse dust storage part that stores the coarse dust, a centrifugal separation part that separates the fine dust by turning the suction air after passing through the coarse dust storage part, and a fine dust storage that stores the separated fine dust. And the three chambers of the coarse dust container, the centrifugal separator, and the fine dust container are superimposed on each other and are integrally formed, and a double wall and a mating part of parts are not required for the suction air passage. Therefore, the maintenance of the dust collection chamber can be easily performed because a narrow gap in which fine dust easily enters is not formed.
[0013]
The invention according to claim 7 of the present invention is characterized in that the fine dust container is disposed downstream of the centrifugal separator at the intake side, and a communicating part that communicates the centrifugal separator with the fine dust container is provided by the centrifugal separator. Provided on the downstream side of the intake air, the dust collecting portion can be compactly arranged, and the separation rate of fine dust can be increased.
[0014]
The invention according to claim 8 of the present invention is characterized in that a guide portion for guiding fine dust to the fine dust storage portion is provided near a communication portion that communicates the centrifugal separation portion and the fine dust storage portion, Can be further increased.
[0015]
According to the ninth aspect of the present invention, an acute angle portion is not provided on the wall surface forming the fine dust container, so that the fine dust can be easily separated and the collected dust can be easily and neatly cleaned. Can be discharged.
[0016]
【Example】
(Example 1)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
[0017]
In FIG. 1, a vacuum cleaner 1 has a suction device 3 attached to an extension tube 2 for sucking dust, and the extension tube 2 is connected to a cleaner main body 7 via a hand handle 4 and a hose 6 with a hose joint 5. (Hereinafter, referred to as main body 7). The main body 7 includes one front wheel caster 8 rotatably pivotally supported and a pair of rear wheels 9.
[0018]
As shown in FIG. 2, suction is performed from the suction tool 3 in FIG. 1 into a recess 10 formed in the front of the main body 7 and passes through a suction passage (not shown) in the extension pipe 2 and the hose 6. Then, a dust collecting case 11, which is a dust collecting portion for separating and collecting dust transferred to the main body 7 from the suction wind, is detachably mounted.
[0019]
In addition, an electric blower 12 and the like that generate a suction wind are incorporated behind the concave portion 10 of the main body 7. The suction side of the electric blower 12 communicates with the air suction unit 14 through the opening 13. The air suction part 14 is surrounded by the inclined sealing surface 15 which comes into contact with the dust collection case 11 when the dust collection case 11 is placed. An exhaust filter 16 is provided at a rear portion of the main body 7, and exhaust air from the electric blower 12 passing through the exhaust filter 16 is discharged outside the main body 7. Further, the main body 7 includes other components, that is, an electric system such as a control unit 17 for controlling the power consumption of the electric blower 12 and a code (not shown) for supplying power to the electric blower 12. A winding device (not shown) for winding the cord is incorporated.
[0020]
The front wall 18 of the main body 7 rises from the bottom wall 19, and this bottom wall 19 is the lower end surface of the recess 10. An intake port 20 for detachably connecting the hose joint 5 is provided at a substantially central portion of the front wall 18. The seal packing 21 is attached to the end face of the intake port 20 on the side of the concave portion 10 to prevent air leakage between the intake port 20 and the dust collecting case 11.
[0021]
As shown in FIGS. 3 to 6, the dust collecting case 11 includes a coarse dust container 22 provided below the dust collecting case 11 for collecting coarse dust from a dust-containing airflow passing through the air inlet 20. A centrifugal separation unit 23 for separating fine dust from an airflow from which most of the coarse dust has been removed, the centrifugal separation unit 23 being provided to overlap with the coarse dust storage unit 22 and, in this embodiment, to overlap upward; There are formed three chambers of a fine dust storage portion 24 provided below the portion 23 and in parallel with the coarse dust storage portion 22 and accumulating fine dust centrifugally separated by the centrifugal separation portion 23. The part 22 and the fine dust container 24 are partitioned from each other. A suction port 26 is formed in a case front wall 25 of the dust collection case 11, and one end of the suction port 26 is concentric with the suction port 20 when the dust collection case 11 is set on the main body 7. The other end is in communication with the coarse dust container 22.
[0022]
3 and 4, the coarse dust container 22 has a dust container lid 27 that can be opened and closed at the bottom, and communicates with the centrifugal separator 23 via a primary filter 33 that is coarse dust collecting means. . The primary filter 33 plays a role of collecting coarse dust in the coarse dust storage portion 22 of the suction air containing dust flowing into the coarse dust storage portion 22, whereby the coarse dust is stored in the coarse dust storage portion 22. It is configured to be stored in the unit 22. In this embodiment, as shown in FIG. 3, the primary filter 33 is composed of a primary filter A33a disposed above the coarse dust container and a primary filter B33b disposed behind (hereinafter, the primary filters A and B are referred to as primary filters A and B). Also referred to as the primary filter 33).
[0023]
Above the primary filter A33a and below the centrifugal separator 23, an isolating wall is formed integrally with the separator wall 28 forming the centrifugal separator 23 so as to keep a predetermined vertical distance from the primary filter 33. 29 are formed. At the end of the separating wall 29, a main introduction part 30 communicating with the air intake upstream side of the centrifugal separation part 23 is also formed. Therefore, a channel space 32 is provided between the coarse dust container 22 and the centrifugal separator 23 in the up-down direction. The dust collecting case 11 is provided separately in the left-right direction with respect to the vertical center axis. In this embodiment, when viewed from the front of the dust collecting case 11, the suction port 26 and the main introduction portion 30 are respectively provided at substantially ends of the dust collecting case 11.
[0024]
Next, the centrifugal separation unit 23 is formed in a substantially cylindrical shape by a separation unit wall 28 on the upper right side when viewed from the front of the dust collection case 11, and the main introduction unit 30 and the centrifugal separation unit 23 communicate with each other. The airflow flowing from the introduction part 30 to the centrifugal separation part 23 is caused to flow in the tangential direction of the inner circumference of the separation part wall 28. In the centrifugal separation section 23, a main introduction section 30 is provided in the circumferential direction of the substantially circular cross section of the centrifugal separation section 23, and at a position substantially diagonal to the main introduction section 30, similarly to the main introduction section 30. A sub-introduction section 31 is provided for communicating the coarse dust storage section 22 with the centrifugal separation section 23. In the present embodiment, a sub-introduction section 31 is provided at a position substantially diagonally opposite to the main introduction section 30 to communicate the coarse dust storage section 22 and the centrifugal separation section 23 as in the main introduction section 30. The centrifugal separator 23 may be provided at the center axis in the cross-sectional direction of the substantially circular cross section. As shown in FIG. 5, the opening area (part a) of the sub introduction part 31 is set smaller than the opening area (part b) of the main introduction part 30. A communication part 34 is formed in the separation part wall 28, and communicates the centrifugal separation part 23 and the fine dust storage part 24. The communication portion 34 is provided on the side of the separation portion wall 28, and fine dust centrifugally separated in the centrifugation portion 23 passes through the communication portion 34 as indicated by an arrow partially drawn by a broken line. It is transported into the fine dust container 24.
[0025]
As shown in FIG. 3, a packing 36 is fitted to the outer periphery of the lid plate 35, and is detachably attached to the dust collecting case 11 by being attached to an opening on the intake side of the electric blower 12 without any gap. When the dust collecting case 11 is attached to the concave portion 10, the packing 36 is lightly pressed against the inclined sealing surface 15 in FIG. 2 to prevent outside air from flowing into the air suction portion 14 from outside the main body 7. ing.
[0026]
As shown in FIGS. 3 and 4, reference numeral 38 denotes a secondary filter which is located substantially concentrically in the centrifugal separation section 23. , And a nonwoven fabric filter 39 for filtering and collecting fine dust is disposed further behind (downstream side). The fine dust adhering to the nonwoven fabric filter 39 can be dropped into the coarse dust container 22 by a dust removing lever (not shown) rotatably fixed to the lid plate 35. In addition, a handle 40 is formed in front of the dust collecting case 11. In the vicinity of the handle 40, a buckle button 41 operated when opening and closing the dust container lid 27 is provided. The buckle button 41 receives the urging force of the spring 42 and releases the holding lever 43 of the dust container lid 27.
[0027]
Next, the operation and operation of the above configuration will be described.
[0028]
When the electric blower 12 is put into an operation state, the air flow including dust sucked from the suction tool 3 flows into the intake port 20 through the extension pipe 2 and the hose 6. This air flow passes through the inlet 26 and enters the coarse dust container 22, and then passes through the primary filter 33. Large dust having a projection area larger than the area of the hole of the primary filter 33 is removed by the primary filter 33. And is accumulated in the coarse dust container 22. Fine dust having a projected area smaller than the area of the hole of the primary filter 33 passes through the main introduction part 30 and the sub introduction part 31 together with the airflow and enters the centrifugal separation part 23.
[0029]
The air entering the centrifugal separator 23 flows in the tangential direction of the separator wall 28 having a substantially cylindrical cross section that forms the centrifugal separator 23, and forms a swirling vortex along the inner surface of the separator wall 28. To turn. The dust entering the centrifugal separator 23 is subjected to the action of the centrifugal force generated by the swirling vortex, and is rotated by the centrifugal force from the communicating portion 34 while rotating along the inner surface of the separator wall 28 so as to be finely dusted. The inside of the accommodating section 24 is entered.
[0030]
Also, the air at the center of rotation of the swirling vortex has almost no dust, but after being filtered by the secondary filter 38 and the nonwoven fabric filter 39, is sucked into the electric blower 12 from the air suction part 14, The dust is further removed by passing through the exhaust filter 16, and the dust is exhausted to the outside of the main body 7, that is, to the atmosphere.
[0031]
Dust that accumulates in the coarse dust storage unit 22 is compressed by receiving the wind pressure pressed against the primary filter 33 by the airflow from the main introduction unit 30 to the centrifugal separation unit 23, and the volume of the coarse dust storage unit 22 is exceeded. Dust can be accumulated. In particular, the effect is greater when sucking fibrous dust having a large bulk for its mass.
[0032]
When discarding dust and the like accumulated inside the cleaner, the handle 40 is grasped, the dust collecting case 11 is lifted, and the dust collecting case 11 is removed from the concave portion 10 of the main body 7. Next, by operating the buckle button 41 provided near the handle 40 and opening the dust container lid 27, both the coarse dust container 22 and the fine dust container 24 are simultaneously opened and can be discharged to a trash box or the like. In addition, even if dust adheres in the dust collecting case 11, it can be easily washed with water in the above-mentioned state, and can be sanitarily cleaned.
[0033]
As described above, according to the above embodiment, the centrifugal separation unit 23 is provided with the main / sub-introduction units 30 and 31 and the plurality of introduction units, so that the centrifugal separation can be performed without reducing the speed of the swirling airflow in the centrifugal separation unit 23. Since the amount of air that can be introduced into the section 23 can be increased, the suction power of the vacuum cleaner can be increased without lowering the centrifugal separation effect.
[0034]
Next, regarding the size of the main introduction part 30 and the sub introduction part 31 leading to the centrifugal separation part 23, the main introduction part 30 is set to be larger than the sub introduction part 31, and the air volume of the main introduction part 30 is increased. By doing so, the flow of the main suction air can be regulated, and as described above, it is possible to achieve both the dust compression effect in the coarse dust storage portion 22 and the increase in the suction force.
[0035]
Further, as shown in FIG. 5, a guide portion A45 is provided in the sub-introduction portion 31 for smoothly flowing the suction air in the same rotation direction as the suction air flowing into the centrifugal separation portion 23 from the main introduction portion 30. Thereby, turbulence in the centrifugal separation section 23 can be prevented, and the centrifugal separation capability can be further increased.
[0036]
In addition, by providing a plurality of suction air introduction portions 30 from the coarse dust storage portion 22 to the centrifugal separation portion 23 instead of a pair, the amount of air that can flow into the centrifugal separation portion 23 is further increased, and a higher suction force is obtained. Is what you can do.
[0037]
(Example 2)
Next, a second embodiment of the present invention will be described with reference to FIG. In addition, about the same part as the said Example, the description is abbreviate | omitted using the same code | symbol and a name.
[0038]
In the present embodiment, in the centrifugal separator 23 based on a cylindrical shape, R (radius dimension) of a portion (upstream of intake air) in front of the communicating portion 34 with the fine dust container 24 is set to be small and deformed. It is a shape.
[0039]
With the above configuration, an airflow stagnation space is formed in a portion in front of the communicating portion 34 with the fine dust storage portion 24, and the fine particles easily flow into the fine dust storage portion 24 by reducing the wind speed, and efficient centrifugation is performed. As a result, the dust separation rate can be increased, and there is little decrease in the amount of intake air, and the sustainability of the cleaning function can be improved.
[0040]
(Example 3)
Next, a third embodiment of the present invention will be described with reference to FIG. The same components as those in the above embodiment are denoted by the same reference numerals, and the description thereof will be omitted.
[0041]
In the present embodiment, as shown in the drawing, three chambers of a coarse dust container 22, a centrifugal separator 23, and a fine dust container 24 are overlapped with each other and formed integrally. This eliminates the necessity of a double wall or a mating portion of parts in the passage of the suction air, and does not form a narrow gap through which fine dust easily enters. Therefore, cleaning and maintenance of the dust collecting case 11 are easily performed. be able to.
[0042]
Further, the fine dust container 24 is disposed substantially vertically downward on the downstream side of the intake of the centrifugal separator 23, and the communication part 34 that communicates the centrifugal separator 23 and the fine dust container 24 is separated by the centrifugal separator. When the dust collecting case 11 is provided on the downstream side of the intake air in the portion 23, the dust collecting case 11 can be made compact and the fine dust separation rate can be increased. In the present embodiment, the fine dust container 24 is disposed substantially vertically below the centrifugal separator 23. However, the fine dust container 24 may be in the horizontal direction as long as it is downstream of the centrifugal separator 23 on the intake side.
[0043]
Further, as shown in the figure, when the guide portion B46 is provided near the entrance of the communication portion 34, the separation rate of fine dust can be further increased.
[0044]
Also, if the sharp wall is not provided on the wall surface forming the fine dust container 24, the detachability of the fine dust is improved, and the collected dust can be discharged easily and neatly. It is also possible to prevent dust from being trapped in each dust collection chamber when discharging the dust.
[0045]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, in a vacuum cleaner provided with the centrifugal-separation type dust collection part, suction force can be improved.
[Brief description of the drawings]
FIG. 1 is an overall external view of a vacuum cleaner showing a first embodiment of the present invention; FIG. 2 is a side sectional view of a main body of the vacuum cleaner; FIG. FIG. 4 is a sectional view taken along line AA of FIG. 3 FIG. 5 is a sectional view taken along line AA of FIG. 3 FIG. 6 is a bottom view of the dust collecting case (with a dust container cover removed).
FIG. 7 is a cross-sectional view of the dust collecting case of the vacuum cleaner according to the second embodiment of the present invention (cross section taken along line AA in FIG. 3).
FIG. 8 is a rear perspective view of a dust collecting case of a vacuum cleaner showing a third embodiment of the present invention.
11 Dust collection case (dust collection part)
12 electric blower 22 coarse dust storage section 23 centrifugal separation section 24 fine dust storage section (dust storage section)
26 Suction port 27 Dust container cover 30 Main introduction section 31 Sub introduction section 32 Flow path space section 34 Communication section 45 Guide section A
46 Guide B

Claims (9)

吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、塵埃と共に吸引された吸引風を旋回させて塵埃を分離する遠心分離部とを備え、前記遠心分離部内に吸引風を導入する導入部を複数設けた電気掃除機。An electric blower that emits suction air, a suction device that communicates with the electric blower and sucks dust, and a centrifugal separation unit that separates dust by turning the suction air sucked together with the dust to separate dust. Vacuum cleaner with multiple inlets to introduce wind. 遠心分離部は略円筒状に形成され、導入部を、前記遠心分離部の略円形断面の周方向に複数設けた請求項1記載の電気掃除機。The vacuum cleaner according to claim 1, wherein the centrifugal separator is formed in a substantially cylindrical shape, and a plurality of inlets are provided in a circumferential direction of a substantially circular cross section of the centrifugal separator. 導入部は主導入部と副導入部とから構成され、前記主導入部の開口面積を副導入部のそれよりも大きく設定した請求項1または2記載の電気掃除機。The vacuum cleaner according to claim 1, wherein the introduction unit includes a main introduction unit and a sub introduction unit, and an opening area of the main introduction unit is set to be larger than that of the sub introduction unit. 導入部より遠心分離部内に流入する吸引風が、それぞれ前記遠心分離部内にて同一方向に回転するように、案内部を設けた請求項1〜3のいずれか1項に記載の電気掃除機。The vacuum cleaner according to any one of claims 1 to 3, wherein a guide unit is provided such that suction air flowing into the centrifugal unit from the introduction unit rotates in the same direction in the centrifugal unit. 吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、塵埃と共に吸引された吸引風を旋回させて塵埃を分離する遠心分離部と、前記遠心分離部で分離された塵埃を収容する塵埃収容部とを備え、前記遠心分離部に、前記塵埃収容部と連通する連通部を設けるとともに、前記連通部の吸気上流側の前記遠心分離部の内壁を外方に変形させた電気掃除機。An electric blower that generates a suction wind, a suction device that communicates with the electric blower and suctions dust, a centrifugal separation unit that turns the suction wind sucked together with the dust to separate dust, and a centrifugal separation unit that separates the dust. A dust storage unit for storing dust, a communication unit communicating with the dust storage unit is provided in the centrifugal separation unit, and an inner wall of the centrifugal separation unit on the intake upstream side of the communication unit is deformed outward. Vacuum cleaner. 吸引風を発する電動送風機と、前記電動送風機と連通し塵埃を吸引する吸込具と、前記塵埃を吸引風から分離する集塵部とを備え、前記集塵部は、粗塵を収容する粗塵収容部と、前記粗塵収容部通過後の吸引風を旋回させて細塵を分離する遠心分離部と、分離された細塵を収容する細塵収容部とを備え、前記粗塵収容部、遠心分離部、細塵収容部の3室を互いに重合させ、且つ一体で形成した電気掃除機。An electric blower that generates a suction wind, a suction device that communicates with the electric blower and suctions dust, and a dust collection unit that separates the dust from the suction wind, wherein the dust collection unit is configured to store coarse dust. A storage unit, a centrifugal separation unit that separates fine dust by rotating the suction air after passing through the coarse dust storage unit, and a fine dust storage unit that stores the separated fine dust, the coarse dust storage unit; A vacuum cleaner in which the three chambers of the centrifugal separation unit and the fine dust storage unit are superimposed on each other and are integrally formed. 細塵収容部を遠心分離部の吸気下流側に配置するとともに、前記遠心分離部と前記細塵収容部とを連通する連通部を、前記遠心分離部の吸気下流側に設けた請求項6記載の電気掃除機。7. The fine dust container is arranged on the downstream side of the centrifugal separator at the intake side, and a communicating part for communicating the centrifugal separator with the fine dust container is provided on the downstream side of the centrifugal separator at the intake side. Vacuum cleaner. 遠心分離部と細塵収容部とを連通する連通部近傍に、細塵を前記細塵収容部へと案内する案内部を設けた請求項6または7記載の電気掃除機。The vacuum cleaner according to claim 6 or 7, further comprising: a guide portion that guides fine dust to the fine dust storage portion, near a communication portion that communicates the centrifugal separation portion and the fine dust storage portion. 細塵収容部を形成する壁面に鋭角部を配さないようにした請求項6〜8のいずれか1項記載の電気掃除機。The vacuum cleaner according to any one of claims 6 to 8, wherein an acute angle portion is not provided on a wall surface forming the fine dust container.
JP2003130134A 2003-05-08 2003-05-08 Vacuum cleaner Expired - Fee Related JP3841064B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014027498A1 (en) * 2012-08-15 2014-02-20 三菱電機株式会社 Cyclone separation device and electric vacuum cleaner with same
JP2014144255A (en) * 2013-11-28 2014-08-14 Mitsubishi Electric Corp Cyclone separation device and electric vacuum cleaner

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014027498A1 (en) * 2012-08-15 2014-02-20 三菱電機株式会社 Cyclone separation device and electric vacuum cleaner with same
CN104582555A (en) * 2012-08-15 2015-04-29 三菱电机株式会社 Cyclone separation device and electric vacuum cleaner with same
US20150289737A1 (en) * 2012-08-15 2015-10-15 Mitsubishi Electric Corporation Cyclone separation device and electric vacuum cleaner with same
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JPWO2014027498A1 (en) * 2012-08-15 2016-07-25 三菱電機株式会社 Cyclone separation device and vacuum cleaner provided with the same
AU2013303648B2 (en) * 2012-08-15 2016-09-01 Mitsubishi Electric Corporation Cyclone separation device and electric vacuum cleaner with same
JP2016163798A (en) * 2012-08-15 2016-09-08 三菱電機株式会社 Cyclone separator and vacuum cleaner including the same
US9661969B2 (en) 2012-08-15 2017-05-30 Mitsubishi Electric Corporation Cyclone separation device and electric vacuum cleaner with same
TWI607732B (en) * 2012-08-15 2017-12-11 三菱電機股份有限公司 Cyclone separator and vacuum cleaner having the same
JP2014144255A (en) * 2013-11-28 2014-08-14 Mitsubishi Electric Corp Cyclone separation device and electric vacuum cleaner

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