JP2004188568A - High strength vitrified grinding wheel and its manufacturing method - Google Patents

High strength vitrified grinding wheel and its manufacturing method Download PDF

Info

Publication number
JP2004188568A
JP2004188568A JP2002362960A JP2002362960A JP2004188568A JP 2004188568 A JP2004188568 A JP 2004188568A JP 2002362960 A JP2002362960 A JP 2002362960A JP 2002362960 A JP2002362960 A JP 2002362960A JP 2004188568 A JP2004188568 A JP 2004188568A
Authority
JP
Japan
Prior art keywords
grinding wheel
vitrified
abrasive grains
weight
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002362960A
Other languages
Japanese (ja)
Inventor
Kazutomo Hoshino
和友 星野
Toshiya Kunisaki
敏哉 国崎
Katsuhiko Yamashita
勝彦 山下
Masakazu Sato
政和 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Mining and Smelting Co Ltd
Original Assignee
Mitsui Mining and Smelting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Mining and Smelting Co Ltd filed Critical Mitsui Mining and Smelting Co Ltd
Priority to JP2002362960A priority Critical patent/JP2004188568A/en
Publication of JP2004188568A publication Critical patent/JP2004188568A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a vitrified grinding wheel which has high rotating fracture resistance. <P>SOLUTION: The high strength vitrified grinding wheel is a vitrified grinding wheel, in which grinding grains are bonded by the vitrified bond composed of 30-50wt% SiO<SB>2</SB>, 23-40wt% Al<SB>2</SB>O<SB>3</SB>, 5-25wt% B<SB>2</SB>O<SB>3</SB>, 5-15wt% in total of RO (RO is one or more kinds of oxides selected from CaO, MgO, and BaO.), and 2-10wt% in total of R<SB>2</SB>O (R<SB>2</SB>O is one or more kinds of oxides selected from Li<SB>2</SB>O, Na<SB>2</SB>O, and K<SB>2</SB>O.), and the fracture peripheral speed is at least 7200 m/min. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明はビトリファイドボンドで結合された高強度ビトリファイド砥石に関し、砥石ホイールの回転破壊に強いビトリファイド砥石ホイールに関する。
【0002】
【従来の技術】
近年、砥石ホイールは研削作業の効率化の観点から高い回転速度が求められ、すなわち破壊周速度の高い砥石ホイールが求められている。
砥石ホイールの破壊周速度を高める方法としては、砥石ホイールの構造を考慮した方法、砥石ホイールの内周部に樹脂等を含浸させ補強を施す方法、内周部と外周部を組み合わせた砥石ホイール等が考案されている(非特許文献1参照)。
【0003】
しかし、これらの方法は製造工程が煩雑である。また、製造コストの面からも、通常の製造方法で一体ものの破壊周速度の高い砥石ホイールが求められている(特許文献1参照)。一般に破壊周速度は通常の研削作業時におけるホイール周速度の2倍で定義される。例えば破壊周速度が7200m/分であれば、研削作業時における砥石ホイールの周速度は3600m/分が保証される。
【0004】
一般に砥粒の粒径が細かくなれば破壊周速度は増大するが、砥粒の粒径が粗くなるにつれて破壊周速度は低下する。その結果、砥粒の粒度が#150より粗い場合、特に粒度が#60〜#120では高強度のボンドが望まれている。また結合度を硬くすれば破壊周速度は増大するが、JIS−R6210で規定された結合度が中程度より軟らかいK、L、M等の結合度では高強度のボンドを用いて破壊周速度を高くする必要があった。
【0005】
さらに砥石の組織は砥粒率Vgを用いて、組織(No.)=(62−Vg)/2 で定義されるが、組織がNo.8〜11の相対密度が比較的低い砥石では従来のボンドでは破壊周速度が十分ではなかった。
このように従来砥石で高強度で破壊周速度の高い砥石を得ようとすると、結合度が硬い砥石となり、研削性能が著しく低下するという問題点があった。
【0006】
【非特許文献1】
「セラミック工学ハンドブック」技報堂出版
【特許文献1】
特開平3−177383号公報
【0007】
【発明が解決しようとする課題】
本発明はこのような高い破壊周速度に耐える高強度砥石ホイールを提供する事を目的とする。
【0008】
【課題を解決するための手段】
本発明者らは、鋭意研究の結果、高強度なビトリファイドボンドとアルミナ砥粒との組み合わせにより、この目的が達成されることを見出した。
【0009】
即ち、本発明は、重量%でSiO2が30〜50%、Al2O3が23〜40%、B2O3が5〜25%、RO(ROはCaO、MgO,BaOより選ばれる1種以上の酸化物)の合計量が5〜15%、R2O(R2OはLi2O、Na2O、K2Oより選ばれる1種以上の酸化物)の合計量が2〜10%から成るビトリファイドボンドで砥粒が結合されたビトリファイド砥石ホイールであって、7200m/分以上の破壊周速度を有することを特徴とする高強度ビトリファイド砥石ホイールである。
【0010】
また、構成される砥粒がアルミナ系砥粒であって、該アルミナ系砥粒の粒度がJIS−R6001で規定された#60から#150で、砥粒の70重量%以上が解砕型単結晶溶融アルミナであり、JIS−R6210で規定された砥石の結合度がK以上、組織No.が6以上であることを特徴とする前記記載の高強度ビトリファイド砥石ホイールである。
【0011】
また、ビトリファイドボンド部に、ほう酸アルミニウムの針状結晶を含むことを特徴とする請求項1記載の高強度ビトリファイド砥石ホイールである。
【0012】
また、重量%でSiO2が30〜50%、Al2O3が23〜40%、B2O3が5〜25%、RO(ROはCaO、MgO,BaOより選ばれる1種以上の酸化物)の合計量が5〜15%、R2O(R2OはLi2O、Na2O、K2Oより選ばれる1種以上の酸化物)の合計量が2〜10%から成るビトリファイドボンドと、砥粒とを用いて、1200から1350℃で焼成することを特徴とする高強度ビトリファイド砥石ホイールの製造方法である。
【0013】
【発明の実施の形態】
以下本発明を詳細に説明する。
本発明では、砥石ホイールにおいて7200m/分の高い破壊周速度を得るために、ビトリファイドボンドの組成及び高強度アルミナ砥粒を用い、比較的高温で焼成することにより、上記の目的を達成したものである。
【0014】
本発明のビトリファイドボンドは重量%でSiO2が30〜50%、Al2O3が23〜40%、B2O3が5〜25%、RO(ROはCaO、MgO,BaOより選ばれる1種以上の酸化物)の合計量が5〜15%、R2O(R2OはLi2O、Na2O、K2Oより選ばれる1種以上の酸化物)の合計量が2〜10%から成り、Fe2O3、TiO2等の不純物が含まれる。本発明のビトリファイドボンドは高濃度のAl2O3を含有することにより、高強度を達成したものであり、Al2O3は好ましくは重量%で25〜35%である。
【0015】
このような高濃度のAl2O3を含有する場合、ガラスの溶融性が低下するため、B2O3を5%以上添加することが望ましい。またアルカリ及びアルカリ土類成分としては強度を低下させずにボンドの溶融性を増大できるCaOを5%以上添加することが望ましい。本発明はこのようなボンド組成を鋭意検討した結果、高強度が達成され、かつ研削性能が高く維持されるビトリファイドボンド組成を見出したものである。
【0016】
Al2O3砥粒としては解砕型溶融アルミナ砥粒が強度と研削性能の両面から好ましく、70重量%以上の解砕型溶融アルミナ砥粒、特に砥粒形態が鋭角の解砕型砥粒を含有することが望ましい。残部はA砥粒等の靱性の高い砥粒を含むことができる。鋭角形態の解砕型溶融アルミナ砥粒は本発明のビトリファイドボンドと共に使用することにより、砥石の組織が破壊に強い構造となり、高強度が得られると考えられる。
【0017】
砥粒の粒度が細目になるに従って、砥石ホイールの破壊周速度は向上するため、通常のビトリファイドボンドでも高い破壊周速度が得られる。しかし本発明の砥石ホイールにおいては砥粒の粒度は#60から#150であり、この範囲では本発明の高強度ビトリファイドボンドが効果を発揮する。
【0018】
また本発明のビトリファイドボンドではほう酸アルミニウム(9A1203・2B2O3又は2Al2O3・B2O3)の針状結晶が晶出するが、ガラスボンド部に適当な針状結晶が存在することによって、破壊強度が向上すると考えられる。
【0019】
このような砥石の焼成温度は1200℃以上、1350℃以下であるが、好ましくは1250〜1300℃である。このように比較的高温で焼成することにより、高濃度Al2O3を含有した組成にもかかわらず溶融性を確保でき、組織の良好な砥石ホイールを作製できる。
【0020】
【実施例】
本発明の製造に関する実施例を記載するが、該実施例は本発明を限定するものではない。
【0021】
(実施例1)
ビトリファイドボンドとして以下の組成、SiO2:39重量%、Al2O3:30重量%、B2O3:17重量%、CaO:6重量%、MgO:3重量%、K2O:1重量%、Na2O:3重量%、その他(Fe2O3、TiO2等)の成分1重量%を有するものを用い、砥粒として解砕型溶融アルミナ砥粒#80を100%用いた。
【0022】
これらを溶剤と共に混合し、回転試験用の直径400mm、厚さ20mmのビトリファイド砥石ホイール及び直径130mm、厚さ15mmの平面研削用ビトリファイド砥石ホイールを作製した。焼成温度は1280℃であった。得られたビトリファイド砥石ホイールの結合度はM、組織は8であった。
【0023】
上記のように作製された砥石ホイールを用いて、回転破壊試験及び研削性能試験を行った。研削性能試験は以下の条件で行った。
鋼材としてSCM415焼き入れ鋼(HRC=58.1)を用い、湿式プランジ研削により研削加工した。テーブル送り速度を8m/分とし、砥石周速を1800m/分とし、設定切り込み量を1パス当たり34μmとして加工した。
【0024】
砥石のドレスは、ドレッサーとして6.5mmφのインプリドレッサー#30を用い、砥石周速度1800m/分、リード0.1mm/回転、切り込み量30μm/パス、ドレス量1.5mmとして行った。
【0025】
以上のような条件で加工した場合の、研削比は[被研削物の研削量(体積)/砥石損耗量(体積)]、研削面粗さ[一定量の被研削物の研削後の表面粗さRa]、法線研削抵抗[一定量の被研削物の研削後の研削抵抗:電流値による]を調べた結果、表1に示すような結果が得られた。尚これらに示される数値は、ビトリファイドボンドのみを変更して、砥粒の構成及び粒度、結合度、組織を同一にした比較例1、2及び3の比較砥石の特性を、それぞれ1.00とした場合の相対値で表されている。
【0026】
【表1】

Figure 2004188568
【0027】
(比較例1)
SiO2:65重量%、Al2O3:16重量%、MgO:3重量%、CaO:3重量%、K2O:5重量%、Na2O:5重量%、Fe2O3:3重量%のビトリファイドボンドを用いたこと以外、実施例1と同様にしてビトリファイド砥石ホイールを作製した。得られたビトリファイド砥石の結合度はM、組織は8であった。このホイールを用いて得られた回転試験及び研削性能結果を表1に示す。
【0028】
(比較例1)
ジルコニア表面層の粗粒骨材を100メッシュのイットリア安定化ジルコニア70重量%、微粒ボンド相を平均粒径3μmのイットリア安定化ジルコニア粉末30重量%とし、焼結助剤を0.3重量%とした事以外は実施例1と同様にして電子部品焼成用治具を作製した。
【0029】
(実施例2)
ビトリファイドボンドとして以下の組成、SiO2:44重量%、Al2O3:25重量%、B2O3:15重量%、CaO:5重量%、MgO:3重量%、K2O:2重量%、Na2O:3重量%、LiO2:2重量%、その他(Fe2O3、TiO2等)の成分1重量%を有するものを用い、砥粒として#80の解砕型溶融アルミナ砥粒を90重量%、#80のA砥粒10重量%を用いて、実施例1と同様にビトリファイド砥石ホイールを作製した。得られたビトリファイド砥石ホイールの結合度はK、組織は8であった。回転試験及び研削性能結果を表1に示す。
【0030】
(比較例2)
砥粒として#80の解砕型溶融アルミナ砥粒を90重量%、#80のA砥粒10重量%を用い、ビトリファイド砥石ホイールの結合度がKであること以外、比較例1と同様にして回転試験及び研削性能試験を行った。その結果を表1に示す。
【0031】
(実施例3)
砥粒として#80の解砕型溶融アルミナ砥粒75重量%、#80のA砥粒25重量%を用い、結合度をK、組織を11としたこと以外、実施例1と同様にビトリファイド砥石ホイールを作製した。得られたビトリファイド砥石ホイールの回転試験及び研削性能結果を表1に示す。
【0032】
(比較例3)
砥粒として#80のA砥粒100重量%を用いたこと以外、実施例3と同様にビトリファイド砥石ホイールを作製した。この砥石の結合度はK、組織は11であった。回転試験及び研削性能結果を表1に示す。
【0033】
【発明の効果】
本発明によると、砥石ホイールの回転破壊に強いビトリファイド砥石ホイールが得られる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a high-strength vitrified grinding wheel bonded by vitrified bonds, and more particularly to a vitrified grinding wheel that is resistant to rotational failure of the grinding wheel.
[0002]
[Prior art]
In recent years, a grinding wheel has been required to have a high rotation speed from the viewpoint of efficient grinding operation, that is, a grinding wheel having a high breaking peripheral speed has been demanded.
As a method of increasing the breaking peripheral speed of the grinding wheel, a method considering the structure of the grinding wheel, a method of impregnating the inner periphery of the grinding wheel with a resin or the like to reinforce, a grinding wheel combining the inner periphery and the outer periphery, etc. (See Non-Patent Document 1).
[0003]
However, these methods require complicated manufacturing steps. Further, from the viewpoint of manufacturing cost, there is a demand for a grinding wheel having a high breaking peripheral speed which is integral with a normal manufacturing method (see Patent Document 1). Generally, the breaking peripheral speed is defined as twice the wheel peripheral speed during a normal grinding operation. For example, if the breaking peripheral speed is 7200 m / min, the peripheral speed of the grinding wheel during the grinding operation is guaranteed to be 3600 m / min.
[0004]
Generally, as the grain size of the abrasive grains becomes smaller, the breaking peripheral speed increases, but as the grain size of the abrasive grains becomes coarser, the breaking peripheral velocity decreases. As a result, when the grain size of the abrasive grains is coarser than # 150, especially when the grain size is # 60 to # 120, a high-strength bond is desired. Further, if the degree of bonding is made harder, the fracture peripheral velocity increases. However, in the case of K, L, M, etc., in which the degree of coupling specified by JIS-R6210 is softer than medium, the fracture peripheral velocity is increased by using a high-strength bond. Needed to be higher.
[0005]
Further, the structure of the grindstone is defined by the structure (No.) = (62−Vg) / 2 using the abrasive grain ratio Vg. With a grindstone having a relatively low relative density of 8 to 11, the breaking speed was not sufficient with the conventional bond.
As described above, when an attempt is made to obtain a grinding wheel having a high strength and a high breaking peripheral speed with a conventional grinding wheel, the grinding wheel has a high degree of bonding, and there is a problem that the grinding performance is significantly reduced.
[0006]
[Non-patent document 1]
"Ceramic Engineering Handbook" published by Gihodo [Patent Document 1]
JP-A-3-177383
[Problems to be solved by the invention]
An object of the present invention is to provide a high-strength grinding wheel withstanding such a high breaking peripheral speed.
[0008]
[Means for Solving the Problems]
The present inventors have assiduously studied and found that this object is achieved by a combination of a high-strength vitrified bond and alumina abrasive grains.
[0009]
That is, the present invention relates to a method of producing a composition containing 30 to 50% of SiO2, 23 to 40% of Al2O3, 5 to 25% of B2O3, and RO (RO is one or more oxides selected from CaO, MgO, and BaO) by weight%. A vitrified grinding wheel in which the abrasive grains are combined by vitrified bonds in which the total amount is 5 to 15% and the total amount of R2O (R2O is at least one oxide selected from Li2O, Na2O, and K2O) is 2 to 10%. A high-strength vitrified grinding wheel having a breaking peripheral speed of 7200 m / min or more.
[0010]
Further, the abrasive grains to be formed are alumina-based abrasive grains, and the particle size of the alumina-based abrasive grains is from # 60 to # 150 defined by JIS-R6001, and 70% by weight or more of the abrasive grains is a crushed type abrasive. It is crystalline fused alumina, and the degree of bonding of the grindstone specified by JIS-R6210 is K or more, and the structure No. Is 6 or more in the high-strength vitrified grinding wheel described above.
[0011]
2. The high-strength vitrified grinding wheel according to claim 1, wherein the vitrified bond portion contains needle-like crystals of aluminum borate.
[0012]
Further, the total amount of SiO2 is 30 to 50%, Al2O3 is 23 to 40%, B2O3 is 5 to 25%, and RO (RO is at least one oxide selected from CaO, MgO, and BaO) is 5% by weight. Firing at 1200 to 1350 ° C. using a vitrified bond having a total amount of 2 to 10% of R 2 O (R 2 O is one or more oxides selected from Li 2 O, Na 2 O and K 2 O) and abrasive grains. And a method for manufacturing a high-strength vitrified grinding wheel.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail.
In the present invention, in order to obtain a high fracture peripheral speed of 7200 m / min in a grinding wheel, the above object has been achieved by firing at a relatively high temperature using a vitrified bond composition and high-strength alumina abrasive grains. is there.
[0014]
The vitrified bond of the present invention is composed of 30 to 50% by weight of SiO2, 23 to 40% of Al2O3, 5 to 25% of B2O3, and RO (RO is one or more oxides selected from CaO, MgO, and BaO) in weight%. The total amount is 5 to 15%, and the total amount of R2O (R2O is one or more oxides selected from Li2O, Na2O, and K2O) is 2 to 10%, and contains impurities such as Fe2O3 and TiO2. The vitrified bond of the present invention achieves high strength by containing a high concentration of Al2O3, and Al2O3 is preferably 25 to 35% by weight.
[0015]
When such a high concentration of Al2O3 is contained, the meltability of the glass decreases, so that B2O3 is desirably added at 5% or more. As the alkali and alkaline earth components, it is preferable to add 5% or more of CaO which can increase the meltability of the bond without lowering the strength. As a result of intensive studies on such bond compositions, the present invention has found a vitrified bond composition that achieves high strength and maintains high grinding performance.
[0016]
As Al2O3 abrasive grains, crushed fused alumina abrasive grains are preferable in terms of both strength and grinding performance, and contain 70% by weight or more of crushed fused alumina abrasive grains, particularly crushed abrasive grains having an acute abrasive grain form. It is desirable. The remainder can include highly tough abrasive grains such as A abrasive grains. It is considered that by using the crushed fused alumina abrasive grains in the acute angle form together with the vitrified bond of the present invention, the structure of the grindstone has a structure resistant to breakage, and high strength can be obtained.
[0017]
As the grain size of the abrasive grains becomes finer, the breaking peripheral speed of the grinding wheel increases, so that even a normal vitrified bond can obtain a high breaking peripheral speed. However, in the grinding wheel of the present invention, the grain size of the abrasive grains is from # 60 to # 150, and within this range, the high-strength vitrified bond of the present invention exhibits an effect.
[0018]
In the vitrified bond of the present invention, acicular crystals of aluminum borate (9A1203 · 2B2O3 or 2Al2O3 · B2O3) crystallize, but it is considered that the presence of appropriate acicular crystals in the glass bond portion improves the fracture strength. .
[0019]
The firing temperature of such a grindstone is 1200 ° C. or higher and 1350 ° C. or lower, but is preferably 1250-1300 ° C. By firing at a relatively high temperature in this manner, the meltability can be ensured despite the composition containing a high concentration of Al2O3, and a grinding wheel having a good structure can be manufactured.
[0020]
【Example】
EXAMPLES Examples relating to the manufacture of the present invention will be described, but the examples do not limit the present invention.
[0021]
(Example 1)
The following composition as vitrified bond: SiO2: 39% by weight, Al2O3: 30% by weight, B2O3: 17% by weight, CaO: 6% by weight, MgO: 3% by weight, K2O: 1% by weight, Na2O: 3% by weight, etc. (Fe2O3, TiO2, etc.) having a component of 1% by weight was used, and 100% of crushed fused alumina abrasive grains # 80 were used as abrasive grains.
[0022]
These were mixed together with a solvent to prepare a vitrified grinding wheel having a diameter of 400 mm and a thickness of 20 mm for a rotation test and a vitrified grinding wheel having a diameter of 130 mm and a thickness of 15 mm for surface grinding. The firing temperature was 1280 ° C. The resulting vitrified grinding wheel had a degree of bonding of M and a texture of 8.
[0023]
Using the grinding wheel manufactured as described above, a rotational breaking test and a grinding performance test were performed. The grinding performance test was performed under the following conditions.
SCM415 hardened steel (HRC = 58.1) was used as a steel material, and was ground by wet plunge grinding. The table was fed at a speed of 8 m / min, the peripheral speed of the grindstone was 1800 m / min, and the cut amount was set to 34 μm per pass.
[0024]
The dressing of the grindstone was performed using an impregnated dresser # 30 of 6.5 mmφ as a dresser, with a grindstone peripheral speed of 1800 m / min, a lead of 0.1 mm / rotation, a cutting amount of 30 μm / pass, and a dress amount of 1.5 mm.
[0025]
In the case of processing under the above conditions, the grinding ratio is [grinding amount (volume) of grinding object / abrasion loss of grinding wheel (volume)], grinding surface roughness [surface roughness after grinding of a fixed amount of grinding object] [Ra], and the normal grinding resistance [grinding resistance after grinding a fixed amount of the object to be ground: depending on the current value] was obtained. The results shown in Table 1 were obtained. Incidentally, the numerical values shown in these figures were changed only for the vitrified bond, and the characteristics of the comparative grindstones of Comparative Examples 1, 2, and 3 in which the structure and the grain size, the bonding degree, and the structure of the abrasive grains were the same were 1.00 and 1.00, respectively. It is represented by the relative value when it is done.
[0026]
[Table 1]
Figure 2004188568
[0027]
(Comparative Example 1)
Except that a vitrified bond of 65 wt% SiO2, 16 wt% Al2O3, 3 wt% MgO, 3 wt% CaO, 5 wt% K2O, 5 wt% Na2O, 3 wt% Fe2O3 was used. A vitrified grinding wheel was produced in the same manner as in Example 1. The resulting vitrified grindstone had a degree of bonding of M and a texture of 8. Table 1 shows the rotation test and grinding performance results obtained using this wheel.
[0028]
(Comparative Example 1)
The coarse-grained aggregate of the zirconia surface layer is made up of 70% by weight of yttria-stabilized zirconia of 100 mesh, the fine bond phase is made up of 30% by weight of yttria-stabilized zirconia powder having an average particle size of 3 μm, and the sintering aid is made up of 0.3% by weight. A jig for firing an electronic component was prepared in the same manner as in Example 1 except for the above.
[0029]
(Example 2)
The following composition as a vitrified bond: SiO2: 44% by weight, Al2O3: 25% by weight, B2O3: 15% by weight, CaO: 5% by weight, MgO: 3% by weight, K2O: 2% by weight, Na2O: 3% by weight, LiO2 : 2% by weight and 1% by weight of other components (Fe2O3, TiO2, etc.), 90% by weight of a crushed fused alumina abrasive of # 80, and 10% by weight of A abrasive of # 80 as abrasives , A vitrified grinding wheel was produced in the same manner as in Example 1. The resulting vitrified grinding wheel had a degree of bonding of K and a texture of 8. Table 1 shows the results of the rotation test and the grinding performance.
[0030]
(Comparative Example 2)
As in Comparative Example 1, except that 90% by weight of # 80 crushed fused alumina abrasive grains and 10% by weight of A abrasive grains of # 80 were used as abrasive grains, and the degree of bonding of the vitrified grinding wheel was K. A rotation test and a grinding performance test were performed. Table 1 shows the results.
[0031]
(Example 3)
Vitrified grindstone similar to Example 1 except that 75 wt% of crushed fused alumina abrasive grains of # 80 and 25 wt% of A abrasive grains of # 80 were used as the abrasive grains, the bonding degree was K, and the structure was 11. A wheel was made. Table 1 shows the results of the rotation test and the grinding performance of the obtained vitrified grinding wheel.
[0032]
(Comparative Example 3)
A vitrified grinding wheel was produced in the same manner as in Example 3, except that 100% by weight of # 80 A abrasive was used as the abrasive. The degree of bonding of this grinding stone was K, and the structure was 11. Table 1 shows the results of the rotation test and the grinding performance.
[0033]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, the vitrified grinding wheel which is strong against the rotational destruction of a grinding wheel is obtained.

Claims (4)

重量%でSiO2が30〜50%、Al2O3が23〜40%、B2O3が5〜25%、RO(ROはCaO、MgO,BaOより選ばれる1種以上の酸化物)の合計量が5〜15%、R2O(R2OはLi2O、Na2O、K2Oより選ばれる1種以上の酸化物)の合計量が2〜10%から成るビトリファイドボンドで砥粒が結合されたビトリファイド砥石ホイールであって、7200m/分以上の破壊周速度を有することを特徴とする高強度ビトリファイド砥石ホイール。The total amount of SiO2 is 30 to 50%, Al2O3 is 23 to 40%, B2O3 is 5 to 25%, and RO (RO is at least one oxide selected from CaO, MgO, and BaO) is 5 to 15% by weight. %, A total amount of R2O (R2O is one or more oxides selected from Li2O, Na2O, and K2O) is a vitrified grindstone wheel in which abrasive grains are bonded by vitrified bonds consisting of 2 to 10%, and 7200 m / min. A high-strength vitrified grinding wheel having the above-mentioned breaking peripheral speed. 構成される砥粒がアルミナ系砥粒であって、該アルミナ系砥粒の粒度がJIS−R6001で規定された#60から#150で、砥粒の70重量%以上が解砕型単結晶溶融アルミナであり、JIS−R6210で規定された砥石の結合度がK以上、組織No.が6以上であることを特徴とする請求項1記載の高強度ビトリファイド砥石ホイール。The abrasive grains to be formed are alumina-based abrasive grains, and the grain size of the alumina-based abrasive grains is from # 60 to # 150 specified in JIS-R6001, and 70% by weight or more of the abrasive grains is a crushed single crystal melt. Alumina, the degree of bonding of the grindstone specified in JIS-R6210 is K or more, and the structure No. 2. The high-strength vitrified grinding wheel according to claim 1, wherein the number is 6 or more. ビトリファイドボンド部に、ほう酸アルミニウムの針状結晶を含むことを特徴とする請求項1記載の高強度ビトリファイド砥石ホイール。The high-strength vitrified grinding wheel according to claim 1, wherein the vitrified bond portion contains needle-like crystals of aluminum borate. 重量%でSiO2が30〜50%、Al2O3が23〜40%、B2O3が5〜25%、RO(ROはCaO、MgO,BaOより選ばれる1種以上の酸化物)の合計量が5〜15%、R2O(R2OはLi2O、Na2O、K2Oより選ばれる1種以上の酸化物)の合計量が2〜10%から成るビトリファイドボンドと、砥粒とを用いて、1200から1350℃で焼成することを特徴とする高強度ビトリファイド砥石ホイールの製造方法。The total amount of SiO2 is 30 to 50%, Al2O3 is 23 to 40%, B2O3 is 5 to 25%, and RO (RO is at least one oxide selected from CaO, MgO, and BaO) is 5 to 15% by weight. %, R2O (R2O is one or more oxides selected from Li2O, Na2O, and K2O) baking at 1200 to 1350 ° C using a vitrified bond composed of 2 to 10% and abrasive grains. A method for producing a high-strength vitrified grinding wheel, comprising the steps of:
JP2002362960A 2002-12-13 2002-12-13 High strength vitrified grinding wheel and its manufacturing method Pending JP2004188568A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002362960A JP2004188568A (en) 2002-12-13 2002-12-13 High strength vitrified grinding wheel and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002362960A JP2004188568A (en) 2002-12-13 2002-12-13 High strength vitrified grinding wheel and its manufacturing method

Publications (1)

Publication Number Publication Date
JP2004188568A true JP2004188568A (en) 2004-07-08

Family

ID=32761258

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002362960A Pending JP2004188568A (en) 2002-12-13 2002-12-13 High strength vitrified grinding wheel and its manufacturing method

Country Status (1)

Country Link
JP (1) JP2004188568A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101391266B1 (en) * 2007-03-14 2014-05-27 생-고벵 아브라시프 Method for making bonded abrasive article

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101391266B1 (en) * 2007-03-14 2014-05-27 생-고벵 아브라시프 Method for making bonded abrasive article

Similar Documents

Publication Publication Date Title
EP1278614B1 (en) Vitrified bonded abrasive tools
JP2567475B2 (en) Frit bonded grinding wheel
US8999026B2 (en) Bonded abrasive article and method of forming
JP5539339B2 (en) High porosity vitrified superabrasive product and manufacturing method
US8784521B2 (en) Bonded abrasive article and method of forming
JPS6156872A (en) Glass coupled alumina emery wheel
EP3240853B1 (en) Aggregates of diamond with vitrified bond
CN104507640B (en) Abrasive article
JP4523383B2 (en) Composite abrasive vitrified superfinishing wheel
EP2691208B1 (en) Abrasive article for high-speed grinding operations
JP2004188568A (en) High strength vitrified grinding wheel and its manufacturing method
JPH0138628B2 (en)
JPH0839434A (en) Vitrified bond cubic boron nitride grinding wheel displaying high grinding ratio
JP3407001B2 (en) Vitrified whetstone
US6176769B1 (en) Ceramics dress substrate and method of using the dress substrate
TW201408438A (en) Super abrasive-grain grinding wheel using ceramic binder and wafer manufacturing method using the grinding wheel
JP7197499B2 (en) Vitrified Bond Superabrasive Wheel
JP2004188567A (en) High performance vitrified grinding stone and its manufacturing method
JPH10138148A (en) Vitrified extra-abrasive grain grinding wheel
JPH06335866A (en) Vitrified grinding wheel and manufacture thereof
RU2101164C1 (en) Abrasive tool binder
JP6979024B2 (en) Fused Alumina-Zirconia Particles
JP3391231B2 (en) Cutting tool made of sintered diamond with excellent fracture resistance
JPH07108462A (en) Vitrified bond grinding wheel with high grinding ratio
US20240043336A1 (en) Alumina-based fused grain