JP2004150251A - Replacement of corroded deteriorated handrail by reuse of existing driving anchor material, and its construction method - Google Patents
Replacement of corroded deteriorated handrail by reuse of existing driving anchor material, and its construction method Download PDFInfo
- Publication number
- JP2004150251A JP2004150251A JP2002353109A JP2002353109A JP2004150251A JP 2004150251 A JP2004150251 A JP 2004150251A JP 2002353109 A JP2002353109 A JP 2002353109A JP 2002353109 A JP2002353109 A JP 2002353109A JP 2004150251 A JP2004150251 A JP 2004150251A
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- Prior art keywords
- handrail
- existing
- welding
- driving anchor
- existing driving
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、既設打込みアンカー材の再利用により、取替え新設手摺を既設躯体の強度低下さすことなく、新設アルミ手摺等に取替え工事を行う工法である。
【0002】
【従来の技術】
従来の取替え工法では、躯体コンクリートにコア抜きをして新設手摺支柱材を埋込み固定する方法や、新設支柱根元をプラグアンカー固定して取替え工事を行っていました。
【0003】
【発明が解決しようとする課題】
従来の躯体コンクリートにコア抜きをして、支柱材を埋込み固定する方法では、バルコニー手摺や共用廊下手摺の場合には、バルコニーや共用廊下先端の上端補強鉄筋を必ず切断してしまいます。鉄筋の切断はバルコニーや共用廊下の従来の強度を著しく低下さす問題点があります。また、プラグアンカー固定では新設手摺支柱材が躯体に埋込まれないため、手摺支柱の柱頭揺れが大変大きく住民の手摺に対する不安要素となっていました。
【0004】
【問題を解決するための手段】
上記の問題点を解決するために、本発明は鉄筋の切断をしない工法により躯体の強度低下をまねくことなく、新設手摺に取替えることができる。また、溶接用補助材と既設打込みアンカー材が溶接により一体化され、手摺支柱下地補強材がコンクリート中に十分に埋込み固定された既設手摺と同状態の納まりとなる。
【0005】
【発明の実施の形態】
本発明は、強度的に一番信頼性のある既設打込みアンカー材を再利用することにより、今後のコンクリート強度の低下による支柱取付け強度低下による問題点や、手摺支柱材の柱頭の揺れ防止を考慮した工法である。
【0006】
上記既設打込みアンカー材の再利用にあたり、アンカー材表面の錆びや腐食部は丁寧にケレンをして、溶接用補助材を強固に溶接できる状態とする。
【0007】
溶接用補助材は、角パイプや丸パイプ及び鉄板曲物成形品を使用しますが、十分に溶接作業が可能な寸法として17cm程度迄の長さとする。
【0008】
溶接用補助材の上端まで、無収縮モルタル材やエポキシ樹脂材を充填して、既設打込みアンカー材を直接空気に触れない状態とする。
また、残存支柱材と溶接用補助材の隙間にも、無収縮モルタル材やエポキシ樹脂材を充填して水の侵入を防ぎ、既設打込みアンカー材の腐食防止をする。
【0009】
上記作業完了後に、新設手摺支柱補強材を溶接用補助材に差込み、新設手摺支柱補強材のルーズ穴加工部より、溶接用補助材に強固に溶接固定して両材を一体化することができる。
【0010】
既設打込みアンカー材、溶接用補助材、新設手摺支柱補強材と無収縮モルタル材又はエポキシ樹脂材により、新設手摺支柱補強材が躯体と一体化された状態となる。
【0011】
上記状態の新設手摺支柱補強材に、取替え新設手摺支柱を差込み取付けすることにより、新設手摺に加わる外力を確実に躯体に伝達分散することができる。
【0012】
【実施例】
実施例について添付図面を参照にして説明すると、図1、図2の既設腐食手摺を、図3の既設手摺支柱材2を根元部で切断撤去する。図4の既設支柱残存部2の内部に、図5に示すように溶接用補助材5を既設打込みアンカー4に内周溶接固定する。溶接補助部材5が強固に固定されていることを確認してから、溶接用補助材5の上端まで無収縮モルタル材を充填し、硬化後に残存支柱材2と溶接用補助材5の隙間にエポキシ樹脂材を既設残存支柱材上端まで充填する。なお、既設残存支柱材と溶接用補助材との隙間が大きい場合には、無収縮モルタル材を充填する。図6に示すように、既設打込みアンカー材4と既設残存支柱材2及び溶接用補助材5が一体化された状態となります。
次に新設手摺支柱補強材6を溶接用補助材5に差込み、新設手摺支柱補強材6のルーズ穴より溶接用補助材に溶接固定します。図7の新設手摺支柱材7を新設手摺支柱補強材に差込み、ビス8で固定をして全ての新設手摺部品を組込み、図9断面図のように完成させます。
【0013】
図5に示される実施例の溶接部や、図6に示されるルーズ穴部の溶接部は十分にケレン作業を行い錆止め塗装する。
【0014】
図5に示される実施例の、無収縮モルタル材やエポキシ樹脂材の充填は、打込みアンカー材4や既設残存支柱材2を、水の浸入による腐食や空気に触れて腐食しないように確実に行われるものとする。
【0015】
図9に示される実施例の、新設手摺支柱材6の根元のシーリング材9は既設コンクリート鼻先面台部3に、支柱材根元から水の浸入防止と残存既設支柱材2の露出部を空気や雨にさらさないように確実に行うものとする。
【0016】
【発明の効果】
本発明は、以上説明したような形態で実施され、以下に記載されるような効果を奏する。
【0017】
既設打込みアンカー材を再利用することにより、躯体強度を低下さすことなく新設手摺の取替え工事が行える。
【0018】
そして、新設取替え手摺に加わる外力を確実に躯体に伝達することができるため、強度的に台風圧や日常生活荷重に十分耐える新設手摺の設置が可能である。
【0019】
既設打込みアンカー材や既設残存支柱材を、無収縮モルタル材又はエポキシ樹脂材を充填し根巻きシーリング材を打設することにより、両材は直接空気に触れることもなく、水の浸入による今後の腐食劣化防止につながる。
【0020】
コア抜き工法では、鉄筋の切断により手摺支柱埋込み部は無鉄筋状態となり、手摺支柱にかかる外力により躯体コンクリートに引張り力が加わった場合のコンクリートの欠落や、躯体コンクリートの劣化による取付け強度不足の問題点もなくなる。
【0021】
新設取替え手摺支柱材が、溶接用補助材で十分に躯体内部に埋込まれた状態となり、手摺支柱材の柱頭揺れのない手摺に取替えができる。
【図面の簡単な説明】
【図1】腐食の進行した既設手摺の姿図である。
【図2】腐食の進行した既設手摺の断面図である。
【図3】腐食の進行した既設手摺取付け断面詳細図である。
【図4】腐食の進行した既設手摺支柱材切断の平断面図である。
【図5】本発明の既設手摺支柱の残存部に新設溶接用補助材を取付けた平断面図である。
【図6】本発明の既設埋込みアンカー材に新設手摺の溶接用補助材と新設手摺支柱補強材を取付けた縦断面図である。
【図7】本発明の新設手摺支柱補強材に新設手摺支柱材を取付けた平断面図である。
【図8】本発明の工法により取替えた新設手摺の正面詳細図である。
【図9】本発明の工法により取替えた新設手摺の縦断面図である。
【符号の説明】
1 既設手摺笠木
2 既設手摺支柱
3 既設バルコニー鼻先面台
4 既設打込みアンカー材
5 新設溶接用補助材
6 新設手摺支柱補強材
7 新設手摺支柱材
8 新設手摺支柱材固定ビス
9 根巻きシーリング材
10 新設手摺笠木材[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention is a method for replacing existing handrails by replacing existing handrails with new aluminum handrails without reducing the strength of the existing frame.
[0002]
[Prior art]
In the conventional replacement method, core construction was carried out on the skeleton concrete to embed and fix the new handrail support, or replacement work was performed by fixing the base of the new support with a plug anchor.
[0003]
[Problems to be solved by the invention]
In the conventional method of coring cored concrete and embedding and fixing the pillars, in the case of balcony handrails or common corridor handrails, the reinforcing bar at the top end of the balcony or common corridor must be cut off. There is a problem that the cutting of the rebar significantly reduces the conventional strength of balconies and common corridors. In addition, when the plug anchor was fixed, the new handrail support material was not embedded in the skeleton, and the stigma of the handrail support was extremely large, which was a concern for residents about the handrail.
[0004]
[Means to solve the problem]
In order to solve the above-mentioned problems, the present invention can be replaced with a new handrail by a method that does not cut a reinforcing bar without causing a reduction in the strength of the skeleton. In addition, the welding auxiliary material and the existing driving anchor material are integrated by welding, and the handrail pillar base reinforcing material is fully embedded in concrete and fixed in the same state as the existing handrail.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
The present invention considers a problem due to a decrease in the mounting strength of a pillar due to a decrease in concrete strength in the future and a prevention of swinging of a column head of a handrail pillar material by reusing an existing driving anchor material having the highest reliability in strength. It is a method of construction.
[0006]
Upon reuse of the existing implanted anchor material, rust and corroded portions on the surface of the anchor material are carefully scraped so that the welding auxiliary material can be firmly welded.
[0007]
Auxiliary materials for welding use square pipes, round pipes, and bent steel sheet moldings, and have a length up to about 17 cm, which is sufficient for welding work.
[0008]
A non-shrink mortar material or an epoxy resin material is filled up to the upper end of the welding auxiliary material so that the existing driving anchor material is not in direct contact with air.
In addition, the gap between the remaining strut material and the welding auxiliary material is filled with a non-shrink mortar material or an epoxy resin material to prevent water from entering, thereby preventing corrosion of the existing driving anchor material.
[0009]
After the above work is completed, the newly installed handrail strut reinforcement is inserted into the auxiliary welding material, and the two materials can be integrated by firmly welding and fixing to the welding auxiliary material from the loose hole processing portion of the newly installed handrail strut reinforcement. .
[0010]
The new handrail support is integrated with the skeleton by the existing driving anchor material, welding auxiliary material, new handrail support, and non-shrink mortar material or epoxy resin material.
[0011]
By inserting and attaching the replacement new handrail support to the new handrail support reinforcing material in the above state, the external force applied to the new handrail can be reliably transmitted and dispersed to the frame.
[0012]
【Example】
The embodiment will be described with reference to the accompanying drawings. The existing corroded handrail shown in FIGS. 1 and 2 is cut and removed at the base of the existing
Next, the new
[0013]
The welded portion in the embodiment shown in FIG. 5 and the welded portion in the loose hole shown in FIG.
[0014]
The filling of the non-shrink mortar material or the epoxy resin material in the embodiment shown in FIG. 5 is performed without fail so that the
[0015]
In the embodiment shown in FIG. 9, the sealing
[0016]
【The invention's effect】
The present invention is implemented in the form described above, and has the following effects.
[0017]
By reusing existing driving anchor materials, it is possible to replace new handrails without lowering the frame strength.
[0018]
Further, since the external force applied to the newly-installed replacement handrail can be reliably transmitted to the skeleton, it is possible to install the newly-installed handrail sufficiently capable of withstanding typhoon pressure and daily life load.
[0019]
By filling the existing driving anchor material and the existing remaining strut material with a non-shrink mortar material or epoxy resin material and laying the root wound sealing material, the two materials do not directly contact the air, and It leads to corrosion deterioration prevention.
[0020]
In the coring method, the embedding part of the handrail strut is in a state of no rebar due to cutting of the reinforcing bar, and the lack of concrete when the tensile force is applied to the skeleton concrete by the external force applied to the handrail post, and the lack of mounting strength due to the deterioration of the skeleton concrete There are no points.
[0021]
The new replacement handrail strut is now fully embedded in the skeleton with the auxiliary welding material, and the handrail strut can be replaced with a handrail without shaking.
[Brief description of the drawings]
FIG. 1 is a view of an existing handrail in which corrosion has progressed.
FIG. 2 is a sectional view of an existing handrail in which corrosion has progressed.
FIG. 3 is a detailed cross-sectional view of an existing handrail in which corrosion has progressed.
FIG. 4 is a plan cross-sectional view of the cutting of an existing handrail supporting column material in which corrosion has progressed.
FIG. 5 is a plan cross-sectional view of the existing handrail support of the present invention in which a new welding auxiliary material is attached to the remaining portion.
FIG. 6 is a longitudinal sectional view in which an auxiliary material for welding a new handrail and a reinforcing material for a new handrail support are attached to the existing embedded anchor material of the present invention.
FIG. 7 is a plan sectional view in which a newly-installed handrail support member is attached to the newly-installed handrail support member of the present invention.
FIG. 8 is a front detailed view of a newly-installed handrail replaced by the method of the present invention.
FIG. 9 is a longitudinal sectional view of a newly-installed handrail replaced by the method of the present invention.
[Explanation of symbols]
1 Existing
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002353109A JP4180899B2 (en) | 2002-10-30 | 2002-10-30 | Replacement of corrosion-deteriorated handrails by reusing existing driving anchor material and its construction method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002353109A JP4180899B2 (en) | 2002-10-30 | 2002-10-30 | Replacement of corrosion-deteriorated handrails by reusing existing driving anchor material and its construction method |
Publications (2)
Publication Number | Publication Date |
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JP2004150251A true JP2004150251A (en) | 2004-05-27 |
JP4180899B2 JP4180899B2 (en) | 2008-11-12 |
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JP2002353109A Expired - Fee Related JP4180899B2 (en) | 2002-10-30 | 2002-10-30 | Replacement of corrosion-deteriorated handrails by reusing existing driving anchor material and its construction method |
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JP (1) | JP4180899B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008063933A (en) * | 2006-08-07 | 2008-03-21 | Shozo Kurimura | Method for repairing handrail post |
JP2013147877A (en) * | 2012-01-20 | 2013-08-01 | Sumitomo Mitsui Construction Co Ltd | Method for repairing balustrade |
JP2017025544A (en) * | 2015-07-21 | 2017-02-02 | ナカ工業株式会社 | Repairing method of fixed support in fall prevention handrail |
JP2017071968A (en) * | 2015-10-07 | 2017-04-13 | ナカ工業株式会社 | Repair method for fall-off preventing handrail |
-
2002
- 2002-10-30 JP JP2002353109A patent/JP4180899B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008063933A (en) * | 2006-08-07 | 2008-03-21 | Shozo Kurimura | Method for repairing handrail post |
JP4660502B2 (en) * | 2006-08-07 | 2011-03-30 | 昌三 栗村 | Repair method of handrail support |
JP2013147877A (en) * | 2012-01-20 | 2013-08-01 | Sumitomo Mitsui Construction Co Ltd | Method for repairing balustrade |
JP2017025544A (en) * | 2015-07-21 | 2017-02-02 | ナカ工業株式会社 | Repairing method of fixed support in fall prevention handrail |
JP2017071968A (en) * | 2015-10-07 | 2017-04-13 | ナカ工業株式会社 | Repair method for fall-off preventing handrail |
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JP4180899B2 (en) | 2008-11-12 |
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