JP2004115112A - Blister pack - Google Patents

Blister pack Download PDF

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Publication number
JP2004115112A
JP2004115112A JP2002284897A JP2002284897A JP2004115112A JP 2004115112 A JP2004115112 A JP 2004115112A JP 2002284897 A JP2002284897 A JP 2002284897A JP 2002284897 A JP2002284897 A JP 2002284897A JP 2004115112 A JP2004115112 A JP 2004115112A
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JP
Japan
Prior art keywords
blister pack
view
mold
impact
showing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002284897A
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Japanese (ja)
Inventor
Kenji Yoshii
吉井 賢二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pentel Co Ltd
Original Assignee
Pentel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pentel Co Ltd filed Critical Pentel Co Ltd
Priority to JP2002284897A priority Critical patent/JP2004115112A/en
Publication of JP2004115112A publication Critical patent/JP2004115112A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a blister pack in which a dent or a break on impact can be prevented as much as possible. <P>SOLUTION: The blister pack has a curvature formed from the top part to the bottom part of the blister pack and the dent or the break on impact can be prevented as much as possible by the curvature. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、ブリスターパックに関する。
【0002】
【従来の技術】
ブリスターパックは、塩化ビニール、ポリエチレンテレフタレート、ポリスチロールあるいはポリプロピレンなどを箱形に成型して、収容物を収容した後、開口部をPPシートや厚紙などでできたシール材を貼り付けて密閉しており、耐衝撃性を有した構造になっている。
また、工場を出荷してから、店頭に陳列されるまでの流通過程では、5個〜12個毎に整列して箱に収納されている。この状態で落下などの衝撃を受けてしまうと、箱内の整列によってブリスターパック本来の柔軟さが発揮できないため、製品がブリスターパックを突き破り、陳列不能となる問題が発生してしまう。その為、ブリスターパックに凹みを設けて衝撃をより吸収しやすくするなどの対策が施されている(特許文献1参照)。
【0003】
【特許文献1】
特表2001−500827号公報(Fig1)
【0004】
【発明が解決しようとする課題】
しかし、上記の従来技術にあっては、ある程度の衝撃は吸収できることになったが、未だ開発の余地が残されていた。具体的に説明すると、ブリスターパックの角部に衝撃が作用すると、その角部が凹んでしまい製品に傷を付けてしまったり、ややもすると、その角部が避けてしまい、製品の1部が露出してしまうのである。
【0005】
【課題を解決するための手段】
そこで、本発明は、ブリスターパックの頂部から底部にかけて湾曲形成させたことを要旨とする。
【0006】
【実施例】
実施例;
以下に、図1〜図5を参照しつつ、第1の実施形態を詳細に説明する。図において参照符号1は、包装容器に包装される収容物を示し、従来同様に例えば円柱状の筆記具などである。
上記包装容器の主体をなすブリスターパック部2は、従来と同様に塩化ビニールやポリエチレンテレフタレート、ポリスチロールあるいはポリプロピレンなどの成型品で構成されていると共に、ブリスターパック部2の開口部4に、PPシートや厚紙などのシール材5を貼り付けることにより、収容物1を収容して、ブリスターパック部2を塞ぎ、或いは、密閉している。
この様なブリスターパックにおいて、本発明は、ブリスターパック部2の長手方向の両端面3が滑らかな流線型となっている。即ち、ブリスターパック部2の頂部からシール材5にかけて湾曲形成している。尚、その流線型部3は、両側に設けるのが好ましいが、片側のみに設けても良いが、万が一の落下などを考慮すると、落下した際に下方に向く側、即ち、衝撃が作用しやすい側に形成するのが好ましい。
【0007】
図2に、ブリスターパック部2を真空成形する金型6の断面図と、シート材7を示す。また、図3は、前記図2の金型6を上から見た図で、図4は図2の金型6を側面から見た図である。この様に、ブリスターパック部2の長手方向の端面3を、滑らかな流線型にすることで、図5に示す様に金型6により、真空成形されるシート材7の伸びによる両端面3の肉薄化を防ぐことができ、その結果、衝撃を受けた時の応力集中や成形時の残留応力発生が防止される。
【0008】
比較例1;
図6は、収容物の形に合わせたブリスターパック部を成形する金型形状である。図7は図6の金型6を上から見た図で、図8は図6の金型6を側面から見た図である。図6の金型形状は、長手方向の両端面3の角度が垂直に近い為、図9の様に成形途中で空間9が生じ、図10の成形完了時に肉薄箇所10が発生する。
比較例2;
図11は、長手方向の端面3に凹み11を設けたバブルを成形する金型形状である。図12は、図11の金型6を上から見た図で、図13は図11の金型6を側面から見た図である。図14は、前記図11の金型6で成形された、ブリスターパック部7の断面図で長手方向の両端面3に、図6の金型形状と同様に成形時の肉薄箇所10が発生している。
この薄肉箇所10の発生は、肉厚差12が生じる為、衝撃を受けた時の応力が集中するので割れやすい。又、凹み11の様に成形時に大きく変形する箇所、つまり、小さな湾曲部などは、残留応力が発生するため衝撃に対して割れやすいものとなってしまう。
【0009】
前記の試験品について、シート材の厚さを種々換え、試験を行った。その結果を表1に示す。
尚、試験方法は、次の通りである。前記各試験品に同一の収容物を収容して、同一の台紙で密閉し、同一のコートボール製10本入り外箱に収納し、2℃に冷却後、高さ1mから長手方向に衝撃が加わる様にコンクリート地面に垂直落下させた。
また、前記各試験品の成形状態を図15(実施例)、図16(比較例1、2)に示す。図中に記載されている数値が、主な部分の肉厚(単位;mm)であって、実施例の肉厚の寸法バラツキが少ないことが解る。
【0010】
【表1】

Figure 2004115112
【0011】
また、前期試験において、残留応力を測定した。撮影による測定であって、図17に示すものが実施例であり、図18に示すものが比較例である。比較例に比し、実施例の方が残留応力が少ないことがわかる。
【0012】
【発明の効果】
本発明は、ブリスターパックの頂部から底部にかけて湾曲形成させたので、衝撃によるブリスターパックの凹みや割れを極力防止することができる。
【図面の簡単な説明】
【図1】実施例の分解斜視図。
【図2】成形工程を示す縦断面図。
【図3】図2の上面図。
【図4】図3の側面図。
【図5】成形工程を示す縦断面図。
【図6】比較例1を示す金型の縦断面図。
【図7】図6の上面図。
【図8】図7の側面図。
【図9】成形工程を示す縦断面図。
【図10】成形工程を示す縦断面図。
【図11】比較例2の成形工程を示す縦断面図。
【図12】図11の上面図。
【図13】図12の側面図。
【図14】図11の要部拡大図。
【図15】実施例の肉厚状態を示す要部縦断面図。
【図16】比較例1、2の肉厚状態を示す要部縦断面図。
【図17】実施例の残留応力状態を示す写真。
【図18】比較例2の残留応力を示す写真。
【符号の説明】
1  収容物
2  ブリスターパック部
3  流線型部
4  開口部
5  シール材
6  金型
7  シート材
9  空間
10  薄肉箇所
11  凹み
12  肉厚差[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to blister packs.
[0002]
[Prior art]
The blister pack is made of vinyl chloride, polyethylene terephthalate, polystyrene, polypropylene, or the like, molded into a box shape, and after storing the contents, the opening is sealed with a sealing material made of PP sheet or cardboard. It has a structure with impact resistance.
Further, in the distribution process from shipment of the factory to display at the store, the pieces are arranged in a box every 5 to 12 pieces. If an impact such as a drop is received in this state, the inherent flexibility of the blister pack cannot be exhibited due to the arrangement in the box, and the product may break through the blister pack and become undisplayable. For this reason, measures have been taken such as providing a recess in the blister pack to make it easier to absorb impact (see Patent Document 1).
[0003]
[Patent Document 1]
JP-T-2001-500827 (FIG. 1)
[0004]
[Problems to be solved by the invention]
However, in the above-mentioned prior art, some impact can be absorbed, but there is still room for development. More specifically, if an impact is applied to the corner of the blister pack, the corner is dented and damages the product. It is exposed.
[0005]
[Means for Solving the Problems]
Therefore, the gist of the present invention is that the blister pack is curved from the top to the bottom.
[0006]
【Example】
Example;
Hereinafter, the first embodiment will be described in detail with reference to FIGS. In the figure, reference numeral 1 denotes an article to be packaged in a packaging container, which is, for example, a column-shaped writing instrument as in the related art.
The blister pack 2, which is the main body of the packaging container, is made of a molded product such as vinyl chloride, polyethylene terephthalate, polystyrene, or polypropylene, and a PP sheet is formed in the opening 4 of the blister pack 2, as in the prior art. By sticking a sealing material 5 such as paper or cardboard, the container 1 is accommodated, and the blister pack portion 2 is closed or sealed.
In such a blister pack, in the present invention, both end surfaces 3 in the longitudinal direction of the blister pack portion 2 have a smooth streamline shape. That is, it is curved from the top of the blister pack portion 2 to the sealing material 5. The streamlined portion 3 is preferably provided on both sides, but may be provided on only one side. However, considering a fall or the like, the side facing downward when dropped, that is, the side on which an impact is likely to act. It is preferable to form it.
[0007]
FIG. 2 shows a cross-sectional view of a mold 6 for vacuum-forming the blister pack portion 2 and a sheet material 7. 3 is a view of the mold 6 of FIG. 2 as viewed from above, and FIG. 4 is a view of the mold 6 of FIG. 2 as viewed from the side. In this manner, by forming the end face 3 in the longitudinal direction of the blister pack portion 2 in a smooth streamline shape, the thickness of both end faces 3 due to the elongation of the sheet material 7 vacuum-formed by the mold 6 as shown in FIG. As a result, stress concentration upon impact and generation of residual stress during molding can be prevented.
[0008]
Comparative Example 1;
FIG. 6 shows a mold shape for forming a blister pack portion in accordance with the shape of the contents. 7 is a view of the mold 6 of FIG. 6 as viewed from above, and FIG. 8 is a view of the mold 6 of FIG. 6 as viewed from the side. In the mold shape shown in FIG. 6, since the angles of both end surfaces 3 in the longitudinal direction are nearly perpendicular, a space 9 is formed during the molding as shown in FIG. 9, and a thin portion 10 is generated when the molding shown in FIG. 10 is completed.
Comparative Example 2;
FIG. 11 shows a mold shape for molding a bubble having a recess 11 in the end face 3 in the longitudinal direction. FIG. 12 is a view of the mold 6 of FIG. 11 as viewed from above, and FIG. 13 is a view of the mold 6 of FIG. 11 as viewed from the side. FIG. 14 is a cross-sectional view of the blister pack portion 7 formed by the mold 6 of FIG. 11, and a thin portion 10 at the time of molding occurs on both end surfaces 3 in the longitudinal direction similarly to the mold shape of FIG. ing.
When the thin portion 10 is generated, a thickness difference 12 is generated, and the stress at the time of receiving an impact is concentrated, so that the portion is easily broken. Further, a portion such as the dent 11 that is greatly deformed at the time of molding, that is, a small curved portion, is likely to be cracked by an impact due to generation of residual stress.
[0009]
The test specimens were tested by changing the thickness of the sheet material in various ways. Table 1 shows the results.
The test method is as follows. Each of the test items contained the same container, sealed with the same backing paper, and stored in the same outer box of 10 coated balls. Dropped vertically on concrete ground to add.
15 (Example) and FIG. 16 (Comparative Examples 1 and 2) show the molded state of each test sample. It is understood that the numerical values described in the figure are the thickness (unit: mm) of the main part, and the dimensional variation of the thickness in the example is small.
[0010]
[Table 1]
Figure 2004115112
[0011]
In the first test, residual stress was measured. FIG. 17 shows an example of measurement by photographing, and FIG. 18 shows a comparative example. It can be seen that the example has less residual stress than the comparative example.
[0012]
【The invention's effect】
In the present invention, since the blister pack is curved from the top to the bottom, dents and cracks of the blister pack due to impact can be prevented as much as possible.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of an embodiment.
FIG. 2 is a longitudinal sectional view showing a molding step.
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a side view of FIG. 3;
FIG. 5 is a longitudinal sectional view showing a molding step.
FIG. 6 is a longitudinal sectional view of a mold showing Comparative Example 1.
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a side view of FIG. 7;
FIG. 9 is a longitudinal sectional view showing a molding step.
FIG. 10 is a longitudinal sectional view showing a molding step.
FIG. 11 is a longitudinal sectional view showing a molding step of Comparative Example 2.
FIG. 12 is a top view of FIG. 11;
FIG. 13 is a side view of FIG. 12;
FIG. 14 is an enlarged view of a main part of FIG. 11;
FIG. 15 is an essential part longitudinal cross sectional view showing a thickness state of the example.
FIG. 16 is a longitudinal sectional view of a main part showing a thickness state of Comparative Examples 1 and 2.
FIG. 17 is a photograph showing a residual stress state in the example.
FIG. 18 is a photograph showing the residual stress of Comparative Example 2.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Contents 2 Blister pack part 3 Streamline part 4 Opening 5 Seal material 6 Die 7 Sheet material 9 Space 10 Thin part 11 Depression 12 Thickness difference

Claims (1)

ブリスターパックの頂部から底部にかけて湾曲形成させたことを特徴とするブリスターパック。A blister pack characterized in that the blister pack is curved from the top to the bottom.
JP2002284897A 2002-09-30 2002-09-30 Blister pack Pending JP2004115112A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002284897A JP2004115112A (en) 2002-09-30 2002-09-30 Blister pack

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002284897A JP2004115112A (en) 2002-09-30 2002-09-30 Blister pack

Publications (1)

Publication Number Publication Date
JP2004115112A true JP2004115112A (en) 2004-04-15

Family

ID=32278329

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002284897A Pending JP2004115112A (en) 2002-09-30 2002-09-30 Blister pack

Country Status (1)

Country Link
JP (1) JP2004115112A (en)

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