JP2004088876A - Rotor for dynamo electric machine - Google Patents

Rotor for dynamo electric machine Download PDF

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Publication number
JP2004088876A
JP2004088876A JP2002244787A JP2002244787A JP2004088876A JP 2004088876 A JP2004088876 A JP 2004088876A JP 2002244787 A JP2002244787 A JP 2002244787A JP 2002244787 A JP2002244787 A JP 2002244787A JP 2004088876 A JP2004088876 A JP 2004088876A
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Japan
Prior art keywords
rotor
field coil
electric machine
magnetic pole
paint
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Pending
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JP2002244787A
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Japanese (ja)
Inventor
Akinobu Iwai
岩井 明信
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TMA ELECTRIC CORP
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TMA ELECTRIC CORP
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Priority to JP2002244787A priority Critical patent/JP2004088876A/en
Publication of JP2004088876A publication Critical patent/JP2004088876A/en
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  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a highly reliable dynamo electric machine capable of improving a radiating effect from a field coil, a damper bar and a short-circuited conductor and attaining size and weight reductions. <P>SOLUTION: This rotor for the dynamo electric machine with a plurality of protruding pole cores disposed on the outer-periphery part of a rotor yoke and a field coil wound around the pole core, is coated with coating having properties excellent in radiation, heat resistance and insulation for the surface of the field coil. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、回転電機の回転子に係り、特に界磁コイルに採用される絶縁物を改良した回転電機の回転子に関する。
【0002】
【従来の技術】
図3は従来の突極形回転子の横断面図である。通常、突極形回転子は図3で示すように回転子継鉄1の外周部に磁極2をダブテール3により結合した構成を採用している。この磁極2は、予め形枠を使って平角銅帯を平打巻き(エッジワイズ)して成形するか、あるいは予め曲げ加工した平角銅帯を溶接して成形した界磁コイル4を筒状絶縁物5を介して磁極鉄心6に挿入し、しかも界磁コイル4と磁極頭部6−1間および界磁コイル4と回転子継鉄1間にそれぞれ絶縁カラー7、8を介挿するようにしている。そして、前記筒状絶縁物5、絶縁カラー7、8によって、界磁コイル4と磁極鉄心6、磁極頭部6−1および回転子継鉄1との間のコイル主絶縁を行っている。
【0003】
さらに、回転電機の運転中に、界磁コイル4に作用する遠心力で界磁コイル4自体が変形するのを防止するために、隣接する磁極2相互間に形成されたV字状のスペースにコイルブラケット(コイル抑え)9を回転子軸方向に沿って複数個、絶縁板10を介して配置し、締め付けボルト11により回転子継鉄1に固定している。
【0004】
また、磁極頭部6−1の表面近くに形成したスロット6−2には、起動巻線を兼ねた制動巻線(本発明ではダンパーバーと言う)12を軸方向に挿入し、このダンパーバー12の両端部をそれぞれ短絡導体13により電気的に短絡している。
なお、界磁コイル4の外周面、ダンパーバー12および短絡導体13の表面にはそれぞれ防錆のためににワニスを塗布している。
【0005】
【発明が解決しようとする課題】
このように構成された突極形回転電機は運転中、界磁電流により発生した熱量は、前記筒状絶縁物5および絶縁板10を介して磁極鉄心6へ放熱されるとともに界磁コイル4外周表面から直接放熱され、また回転電機の始動時各ダンパーバー12に発生した熱量は磁極鉄心6に放熱される。
【0006】
しかし、前記筒状絶縁板物5および絶縁板10は熱伝導性が悪いため、界磁コイル4から磁極鉄心6への熱伝達を妨げることとなり、界磁コイル4の温度上昇を引き起こし、延いては界磁コイル4の絶縁劣化を進展させることが懸念されている。
【0007】
また、前述のように、ダンパーバー12および短絡導体13の表面には防錆処理用としてワニスを塗布しているが、このワニスも放熱効果が小さく放熱による冷却を阻害することになるので、回転電機の小形、軽量化を阻む原因となっている。
【0008】
そこで本発明は、上記従来技術の欠点に鑑み、界磁コイル、ダンパーバーおよび短絡導体からの放熱効果を高め、小形・軽量化された信頼性の高い回転電機を提供することを目的とする。
【0009】
【課題を解決するための手段】
上記の目的を達成するため、請求項1に係わる回転電機の回転子の発明は、回転子継鉄の外周部に、複数の磁極鉄心を突出して配置し、この磁極鉄心に界磁コイルを巻装して構成した回転電機の回転子において、前記界磁コイルの表面に対して、放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布したことを特徴とする。
この発明によれば、界磁コイルにワニスを塗布することなく防錆効果を得ることができ、更に界磁コイル外周面からの放熱効果を向上することができる。
【0010】
また、請求項2に係わる回転電機の回転子の発明は、請求項1において、界磁コイルと磁極鉄心、磁極頭部および回転子継鉄との間のコイル主絶縁を前記塗料により行うことを特徴とする。
【0011】
この発明によれば、塗料で形成した絶縁層が、界磁コイル周辺の筒状絶縁物や絶縁カラーに代わるため、界磁コイル占積率を向上することができるとともに、絶縁物を前記塗料に統一することで、部品点数を削減することができるため、品質の向上に寄与することができる。
【0012】
また、請求項3に係わる回転電機の回転子の発明は、回転子継鉄の外周部に、複数の磁極鉄心を突出して配置し、この磁極鉄心に界磁コイルを巻装して構成した回転電機の回転子において、磁極頭部に設けたスロット部に挿入された複数のダンパーバーおよび各ダンパーバー間を接続する短絡導体それぞれの表面に対して、放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布することを特徴とする。
【0013】
この発明によれば、ダンパーバー、短絡導体表面にワニスを塗布することなく防錆効果を得ることができ、更に外周面からの放熱効果を向上することで、始動時のダンパーバー、短絡導体の温度上昇を低減できる。
【0014】
【発明の実施の形態】
以下、本発明による回転電機の回転子の1実施の形態について、図面を参照して説明する。図1は回転電機の回転子の横断面図、図2は磁極の鳥瞰図である。なお、図3と共通する部分には同一符号を付けて説明を省略する。
【0015】
図1において、本発明による界磁コイル4Aは平角導体を例えば形枠を使用して平打巻して成形した後に、その全表面に放熱性、耐熱性および電気絶縁性にすぐれた塗料14を所定の厚みだけ塗布し乾燥により固化させ、この固化した塗料の絶縁層により、従来の筒状絶縁物および絶縁カラーに代わるコイル主絶縁を行わせるようにしたものである。この塗料14は例えばセラック株式会社から発売されている「液体セラミック−セラックα1500」のような液体セラミック塗料である。
【0016】
なお、このように形成した界磁コイル4Aを磁極鉄心6に挿入した状態で磁極鉄心6や回転子継鉄1との接触面に空隙ができることを防ぐために、接触面間に前記塗料14を圧力をかけて流し込むようにするとよい。
【0017】
以上述べたように、界磁コイル4Aの全周面に塗料14を塗布し絶縁層を形成した結果、界磁コイル4Aに発生した熱は、磁極鉄心6に接する内周面磁極頭部6−1に接する上端面、回転子継鉄1に接する下端面から磁極鉄心6および回転子継鉄1に熱遮断されることなく伝熱され、また、コイルブラケット9に接する外周面は直接大気に放熱されるので、従来のように界磁コイルの温度を上昇させることはない。
【0018】
一方、図1および図2おいて、前記ダンパーバー12の表面のうち、両端部を除くスロットに挿入される部分に前記塗料14を所定厚みだけ塗布し乾燥固化させる。そして乾燥固化後スロットに挿入する。その後このダンパーバー12の両端部を前記短絡導体13と溶接し、その溶接部分を含む未塗装部分に前記塗料14を塗布し乾燥固化させる。
【0019】
この結果、前記塗料14によりダンパーバー12および短絡導体表面13の防錆効果を得ることができるとともに、外周面からの放熱効果を向上することで、始動時のダンパーバー12、短絡導体13の温度上昇を低減できる。
【0020】
一般に突極形回転子の小形化を図る場合、回転子界磁コイルの温度上昇が支障となる傾向があるが、本発明のように界磁コイルの全表面に放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料14を塗布することにより、従来の同一寸法の界磁コイルに比べて放熱効果が高い分、界磁電流を余分に流すことができ、出力の増加を図ることができる。逆に、同一出力の場合、回転子の小形、軽量化が可能となるばかりでなく、回転電機としての信頼性を高めることができる。そのうえ界磁コイル周辺の絶縁物(筒状絶縁物、絶縁カラー)を省略することができるため、界磁コイル占積率を向上することができるとともに、絶縁物を前記塗料に統一することで、部品点数を削減することができるため、品質の向上に寄与することができる。
【0021】
なお、本発明は上記した実施の形態のみに限定されるものではなく、回転子のうち、磁極頭部6−1のみを別に成形し、磁極頭部6−1を除いた部分を一体化して形成したいわゆる塊状回転子においても、上述のように前記界磁コイル4の表面に放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布することができる。
【0022】
【発明の効果】
以上述べたように、本発明によれば回転電機の回転子の界磁コイルやダンパーバー、短絡導体等の表面に対して、放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布して絶縁層を形成するようにしたので、従来装置における筒状絶縁物や絶縁カラーを省くことができる。この結果、より放熱効果が高まるため、回転電機の温度に対する信頼性が高くなり、さらに回転子の小型軽量化を図ることができる。
【0023】
また、ダンパーバー、短絡導体にも放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布すれば、外周面からの放熱効果を向上することで、始動時のダンパーバー、短絡導体の温度上昇を低減できる。
【図面の簡単な説明】
【図1】本発明の第1の実施の形態に係わる回転電機の回転子の横断面図。
【図2】図1の実施の形態に係わる突極形回転電機の磁極の鳥瞰図。
【図3】従来の回転電機の回転子の横断面図。
【符号の説明】
1…回転子継鉄、2…磁極、3…ダブテール、4A…界磁コイル、5…筒状絶縁物、6…磁極鉄心、6−1…磁極頭部、7、8…絶縁カラー、9…コイルブラケット、11…締付ボルト、12…ダンパーバー、13…短絡導体、14…塗料、
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a rotor of a rotating electric machine, and more particularly to a rotor of a rotating electric machine in which an insulator used for a field coil is improved.
[0002]
[Prior art]
FIG. 3 is a cross-sectional view of a conventional salient pole type rotor. Usually, the salient pole type rotor adopts a configuration in which a magnetic pole 2 is connected to an outer peripheral portion of a rotor yoke 1 by a dovetail 3, as shown in FIG. The magnetic pole 2 is formed by forming a flat rectangular copper band by flat hit winding (edgewise) using a form frame, or by welding a field copper coil formed by welding a previously bent rectangular copper band. 5, and inserted between the field coil 4 and the pole head 6-1 and between the field coil 4 and the rotor yoke 1 with insulating collars 7, 8 respectively. I have. The cylindrical insulator 5 and the insulating collars 7 and 8 provide main coil insulation between the field coil 4 and the magnetic pole core 6, the magnetic pole head 6-1 and the rotor yoke 1.
[0003]
Further, in order to prevent the field coil 4 itself from being deformed by the centrifugal force acting on the field coil 4 during operation of the rotating electric machine, a V-shaped space formed between the adjacent magnetic poles 2 is formed. A plurality of coil brackets (coil holders) 9 are arranged along an axial direction of the rotor via an insulating plate 10, and are fixed to the rotor yoke 1 by fastening bolts 11.
[0004]
A braking winding (also referred to as a damper bar in the present invention) 12 also serving as a starting winding is inserted in the axial direction into a slot 6-2 formed near the surface of the pole head 6-1. 12 are electrically short-circuited by short-circuit conductors 13 respectively.
A varnish is applied to the outer peripheral surface of the field coil 4, the surfaces of the damper bar 12 and the short-circuit conductor 13 for rust prevention.
[0005]
[Problems to be solved by the invention]
During operation of the salient-pole type rotating electric machine thus configured, the amount of heat generated by the field current is radiated to the magnetic pole core 6 via the cylindrical insulator 5 and the insulating plate 10 and the outer periphery of the field coil 4 The heat is radiated directly from the surface, and the amount of heat generated in each damper bar 12 when the rotating electric machine is started is radiated to the magnetic pole core 6.
[0006]
However, since the tubular insulating plate 5 and the insulating plate 10 have poor thermal conductivity, heat transfer from the field coil 4 to the magnetic pole core 6 is hindered, and the temperature of the field coil 4 rises, resulting in an increase in temperature. There is a concern that the insulation deterioration of the field coil 4 may progress.
[0007]
As described above, a varnish is applied to the surfaces of the damper bar 12 and the short-circuit conductor 13 for rust prevention treatment. However, this varnish also has a small heat radiation effect and impedes cooling by heat radiation. This is a factor that hinders miniaturization and weight reduction of electric machines.
[0008]
SUMMARY OF THE INVENTION In view of the above-mentioned drawbacks of the related art, it is an object of the present invention to provide a small-sized and light-weight highly reliable rotating electric machine that enhances the heat radiation effect from a field coil, a damper bar and a short-circuit conductor.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the invention of a rotor for a rotating electric machine according to claim 1 includes a plurality of magnetic pole cores protrudingly arranged on an outer peripheral portion of a rotor yoke, and a field coil wound around the magnetic cores. In a rotor of a rotating electric machine configured by mounting, a paint having excellent heat dissipation, heat resistance, and insulation properties is applied to the surface of the field coil.
According to the present invention, the rust prevention effect can be obtained without applying varnish to the field coil, and the heat radiation effect from the outer peripheral surface of the field coil can be further improved.
[0010]
The invention of a rotor for a rotating electric machine according to claim 2 is the invention according to claim 1, wherein the main coating of the coil between the field coil and the magnetic pole core, the magnetic pole head, and the rotor yoke is performed by the paint. Features.
[0011]
According to the present invention, the insulating layer formed of the paint replaces the cylindrical insulator and the insulating collar around the field coil, so that the field coil space factor can be improved and the insulator is added to the paint. By unifying, the number of parts can be reduced, which can contribute to quality improvement.
[0012]
According to a third aspect of the present invention, there is provided a rotor for a rotating electric machine, wherein a plurality of magnetic pole cores are protruded and arranged on an outer peripheral portion of a rotor yoke, and a field coil is wound around the magnetic core. In the rotor of the electric machine, it has excellent heat dissipation, heat resistance, and insulation properties with respect to the surfaces of the plurality of damper bars inserted into the slots provided in the magnetic pole head and the short-circuit conductors connecting the damper bars. It is characterized by applying a paint having characteristics.
[0013]
According to the present invention, it is possible to obtain a rust-preventive effect without applying varnish to the surface of the damper bar and the short-circuit conductor. Temperature rise can be reduced.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of a rotor of a rotating electrical machine according to the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view of a rotor of a rotating electric machine, and FIG. 2 is a bird's-eye view of a magnetic pole. Note that parts common to those in FIG.
[0015]
In FIG. 1, a field coil 4A according to the present invention is formed by flat-winding a rectangular conductor using, for example, a formwork, and then applying a paint 14 having excellent heat dissipation, heat resistance and electrical insulation on the entire surface thereof. , And solidified by drying, and the insulating layer of the solidified paint performs coil main insulation in place of the conventional cylindrical insulator and insulating collar. The paint 14 is, for example, a liquid ceramic paint such as “Liquid Ceramic-Serac α1500” sold by Shellac Corporation.
[0016]
In order to prevent a gap from being formed in the contact surface with the pole core 6 and the rotor yoke 1 in a state where the field coil 4A thus formed is inserted into the pole core 6, the paint 14 is pressed between the contact surfaces. It is good to pour in.
[0017]
As described above, as a result of applying the paint 14 on the entire peripheral surface of the field coil 4A to form the insulating layer, the heat generated in the field coil 4A is transferred to the inner peripheral magnetic pole head 6-6 in contact with the magnetic pole core 6. 1 is transferred from the upper end face in contact with the rotor yoke 1 and the lower end face in contact with the rotor yoke 1 without being interrupted by the magnetic pole core 6 and the rotor yoke 1, and the outer peripheral face in contact with the coil bracket 9 is directly radiated to the atmosphere. Therefore, the temperature of the field coil is not increased unlike the related art.
[0018]
On the other hand, in FIGS. 1 and 2, the paint 14 is applied by a predetermined thickness to a portion of the surface of the damper bar 12 which is to be inserted into the slot excluding both ends, and is dried and solidified. After drying and solidification, it is inserted into the slot. Thereafter, both ends of the damper bar 12 are welded to the short-circuit conductor 13, and the paint 14 is applied to an unpainted portion including the welded portion and dried and solidified.
[0019]
As a result, the paint 14 can provide a rust-preventive effect on the damper bar 12 and the short-circuit conductor surface 13 and improve the heat radiation effect from the outer peripheral surface, so that the temperature of the damper bar 12 and the short-circuit conductor 13 at startup can be improved. The rise can be reduced.
[0020]
Generally, when miniaturizing a salient-pole type rotor, the temperature rise of the rotor field coil tends to hinder, but as in the present invention, the entire surface of the field coil has heat radiation, heat resistance, and insulation properties. By applying the coating material 14 having excellent characteristics, the heat radiation effect is higher than that of a conventional field coil having the same dimensions, so that an extra field current can flow and the output can be increased. . Conversely, in the case of the same output, not only the size and weight of the rotor can be reduced, but also the reliability of the rotating electric machine can be improved. In addition, since insulators (cylindrical insulators, insulating collars) around the field coil can be omitted, the space factor of the field coil can be improved, and by unifying the insulator with the paint, Since the number of parts can be reduced, it is possible to contribute to improvement in quality.
[0021]
Note that the present invention is not limited to the above-described embodiment only. Of the rotor, only the magnetic pole head 6-1 is separately formed, and the portion excluding the magnetic pole head 6-1 is integrated. Even in the formed so-called lumped rotor, as described above, it is possible to apply a paint having excellent heat dissipation, heat resistance and insulation properties to the surface of the field coil 4.
[0022]
【The invention's effect】
As described above, according to the present invention, a paint having excellent heat dissipation, heat resistance, and insulation properties is applied to the surface of a field coil, a damper bar, and a short-circuit conductor of a rotor of a rotating electric machine. Since the insulating layer is formed in this manner, the cylindrical insulator and the insulating collar in the conventional device can be omitted. As a result, the heat radiation effect is further enhanced, so that the reliability of the rotating electric machine with respect to the temperature is increased, and the size and weight of the rotor can be further reduced.
[0023]
In addition, by applying a paint having excellent heat dissipation, heat resistance, and insulation properties to the damper bar and short-circuit conductor, the heat dissipation effect from the outer peripheral surface is improved, and the damper bar and short-circuit conductor at start-up Temperature rise can be reduced.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a rotor of a rotary electric machine according to a first embodiment of the present invention.
FIG. 2 is a bird's-eye view of magnetic poles of the salient-pole rotating electric machine according to the embodiment of FIG. 1;
FIG. 3 is a cross-sectional view of a rotor of a conventional rotating electric machine.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Rotor yoke, 2 ... Magnetic pole, 3 ... Dovetail, 4A ... Field coil, 5 ... Cylindrical insulator, 6 ... Magnetic pole core, 6-1 ... Magnetic pole head, 7, 8 ... Insulating collar, 9 ... Coil bracket, 11: tightening bolt, 12: damper bar, 13: short-circuit conductor, 14: paint,

Claims (3)

回転子継鉄の外周部に、複数の磁極鉄心を突出して配置し、この磁極鉄心に界磁コイルを巻装して構成した回転電機の回転子において、
前記界磁コイルの表面に対して、放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布したことを特徴とする回転電機の回転子。
On the outer periphery of the rotor yoke, a plurality of magnetic pole cores are protruded and arranged, and in a rotor of a rotating electric machine configured by winding a field coil around the magnetic pole core,
A rotor for a rotating electric machine, wherein a paint having excellent heat dissipation, heat resistance and insulation properties is applied to the surface of the field coil.
界磁コイルと磁極鉄心、磁極頭部および回転子継鉄との間のコイル主絶縁を前記塗料により行うことを特徴とする請求項1記載の回転電機の回転子。The rotor of a rotary electric machine according to claim 1, wherein the main insulation of the coil between the field coil and the magnetic pole core, the magnetic pole head, and the rotor yoke is performed by the paint. 回転子継鉄の外周部に、複数の磁極鉄心を突出して配置し、この磁極鉄心に界磁コイルを巻装して構成した回転電機の回転子において、
磁極頭部に設けたスロット部に挿入された複数のダンパーバーおよび各ダンパーバー間を接続する短絡導体それぞれの表面に対して、放熱性、耐熱性、絶縁性にすぐれた特性を有する塗料を塗布することを特徴とする回転電機の回転子。
On the outer periphery of the rotor yoke, a plurality of magnetic pole cores are protruded and arranged, and in a rotor of a rotating electric machine configured by winding a field coil around the magnetic pole core,
Apply a paint with excellent heat dissipation, heat resistance, and insulation properties to the surface of each of the multiple damper bars inserted into the slots provided in the pole head and the short-circuit conductor that connects between the damper bars A rotor of a rotating electrical machine characterized by:
JP2002244787A 2002-08-26 2002-08-26 Rotor for dynamo electric machine Pending JP2004088876A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013005061A1 (en) 2012-03-29 2013-10-02 Fanuc Corporation Mass cylinder-protective covering, which covers outer periphery of a mass cylinder, useful for an injection molding machine, comprises heat dissipation coating or -film applied on part of outer surface of mass cylinder-protective covering
JP2016530869A (en) * 2013-09-06 2016-09-29 ジーイー・アビエイション・システムズ・エルエルシー Rotor assembly for electric machines
WO2017099027A1 (en) * 2015-12-07 2017-06-15 株式会社 明電舎 Rotor structure of rotary electrical machine
EP2665159A3 (en) * 2012-05-16 2018-03-28 Hitzinger GmbH Machine with salient poles

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013005061A1 (en) 2012-03-29 2013-10-02 Fanuc Corporation Mass cylinder-protective covering, which covers outer periphery of a mass cylinder, useful for an injection molding machine, comprises heat dissipation coating or -film applied on part of outer surface of mass cylinder-protective covering
EP2665159A3 (en) * 2012-05-16 2018-03-28 Hitzinger GmbH Machine with salient poles
JP2016530869A (en) * 2013-09-06 2016-09-29 ジーイー・アビエイション・システムズ・エルエルシー Rotor assembly for electric machines
US10523079B2 (en) 2013-09-06 2019-12-31 Ge Aviation Systems Llc Rotor assembly for an electric machine with thermal management features
WO2017099027A1 (en) * 2015-12-07 2017-06-15 株式会社 明電舎 Rotor structure of rotary electrical machine

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