JP2003217785A - Manufacturing method of connecting terminal - Google Patents

Manufacturing method of connecting terminal

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Publication number
JP2003217785A
JP2003217785A JP2002008978A JP2002008978A JP2003217785A JP 2003217785 A JP2003217785 A JP 2003217785A JP 2002008978 A JP2002008978 A JP 2002008978A JP 2002008978 A JP2002008978 A JP 2002008978A JP 2003217785 A JP2003217785 A JP 2003217785A
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Japan
Prior art keywords
plate
movable contact
conductive metal
bottom plate
contact piece
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JP2002008978A
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Japanese (ja)
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JP4011920B2 (en
Inventor
Makoto Enari
Yukifumi Machida
Yoshikazu Tanaka
Shinji Yamaguchi
真二 山口
誠 江成
義和 田中
幸文 町田
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Ryosei Electro-Circuit Systems Ltd
菱星電装株式会社
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Priority to JP2002008978A priority Critical patent/JP4011920B2/en
Publication of JP2003217785A publication Critical patent/JP2003217785A/en
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Publication of JP4011920B2 publication Critical patent/JP4011920B2/en
Application status is Active legal-status Critical
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Abstract

PROBLEM TO BE SOLVED: To improve the mechanical characteristic of a movable contact piece.
SOLUTION: One conductive metal plate is punched, whereby A bottom plate 24, side plates 25 and 26 having locking holes 25a and 26a, respectively, top plates 27 and 28, a presser piece 29 continued to the front of the bottom plate 24, and a movable contact piece 30 continued to the front side edge of the bottom plate 24 through the bridge piece 29 on the side of the top plate 27 to have protruding pieces 30a and 30b, and extended in the rolling direction of a conductive metal plate are formed by punching the conductive metal plate. The movable contact piece 30 is bent in a reverse mountain shape in a contact part 30c and overlapped on the bottom plate 24, the side plates 25 and 26 are raised up to freely fit the protruding pieces 30a and 30b to the locking holes 26a and 25a, and the top plates 27 and 28 are mutually overlapped to form a terminal connecting part 22 having a square section. The overlapped connecting pieces 29 are cut in cut parts 30b and 30c.
COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、相手側の雄型接続端子を受け入れる雌型接続端子の製造方法に関するものである。 BACKGROUND OF THE INVENTION [0001] [Technical Field of the Invention The present invention relates to a manufacturing method of the female connector terminal for receiving a male connection terminal of the other party. 【0002】 【従来の技術】従来から雌型接続端子の接続部内には可動接触片を内蔵して、相手側挿込接続端が挿入された接続時の弾発性を高めているのが通常である。 [0002] From prior to the connection portion of the female connection terminal incorporates a movable contact piece, usually the mating insertion connection end is increased resiliency when inserted connected it is. この可動接触片は別体の条片を作成して挿入する場合も多いが、接続端子をプレス成形する際に同じ導電金属板から同時に作成する場合もある。 The movable contact piece also often inserted to create strips separate, and in some cases simultaneously created a connection terminal of the same conductive metal plate during the press forming. 【0003】例えば、特開平7−106043号公報に開示されているように、フープ状導電金属板から可動接続片を同時に打ち抜き、打ち抜いた導電金属板を折り曲げることにより製作されている。 [0003] For example, as disclosed in JP-A 7-106043 and JP simultaneously punching the movable connecting piece from the hoop-like conductive metal plate and is fabricated by bending a conductive metal plate punched out. 即ち、図4に示すように打抜工程において打ち抜かれた打抜体1は、主として端子接続部2と電線圧着部3とから成っている。 That is, hit 抜体 1 punched in the punching step, as shown in FIG. 4 consists mainly terminal connecting portion 2 and the wire crimping portion 3. 端子接続部2には、底板4と、この底板4の両側に連接する側板5、6と、これらの側板5、6にそれぞれ連接する天板7、8と、天板7の側方に橋絡片9を介して底板7の前部に連結する可動接触片10とが形成される。 The terminal connection portion 2, a bottom plate 4, side plates 5, 6 connected to both sides of the bottom plate 4, a top plate 7, 8 which connects each of these side plates 5 and 6, the bridge on the side of the top plate 7 a movable contact piece 10 which connects to the front of the bottom plate 7 via the 絡片 9 is formed. 【0004】このように形成された打抜体1は、次の折曲工程において可動接触片10が底板4上に折り返され、その後に他の各部が点線部において折曲され、図5 [0004] The thus formed droplet 抜体 1, the movable contact piece 10 is folded back on the bottom plate 4 in the subsequent folding step, other various parts are bent at dotted lines thereafter, 5
の断面図に示すように接続端子として形成されるが、その過程において、橋絡片9は切断される。 Is the formed as a connection terminal as shown in the sectional view, but in the process, the bridging piece 9 is disconnected. 【0005】 【発明が解決しようとする課題】しかし、上述した従来例においては、可動接触片10は底板4、側板5、6、 [0005] The present invention is to provide, however, in the conventional example described above, the movable contact piece 10 is a bottom plate 4, side plates 5 and 6,
天板7、8などと同様に、フープ状導電金属板からの打ち抜きに際して長辺方向が導電金属板の長手方向と直交して配設されている。 Similar to such top plates 7 and 8, are arranged orthogonally to the time stamping from the hoop-like conductive metal plate longitudinal direction and the longitudinal direction of the conductive metal plate. 【0006】フープ状導電金属板は圧延により製作され、ばね材としての特性は一般に異方性を有し、圧延方向と直角方向のばね材の機械的特性は同方向の特性よりも劣るため、従来例で示す圧延方向と直交する方向を長辺方向とする可動接触片10のばね特性、耐久性には問題がある。 [0006] hoop-like conductive metal plate is manufactured by rolling, since the characteristics of the spring material generally has anisotropy, mechanical properties in the rolling direction and perpendicular direction of the spring member is inferior than the characteristic in the same direction, spring characteristics of the movable contact piece 10 to a direction perpendicular to the rolling direction indicated by the prior art and the long-side direction, there is a problem in durability. 【0007】本発明の目的は、上述した問題点を解消し、可動接触片のばね特性と耐久性を向上させた接続端子の製造方法を提供することにある。 An object of the present invention is to solve the above problems, it is to provide a method for producing a connection with improved spring characteristics and durability of the movable contact piece terminals. 【0008】 【課題を解決するための手段】上記目的を達成するための本発明に係る接続端子の製造方法は、長手方向を圧延方向とするフープ状導電金属板をフォーミングプレス機械により連続的に打ち抜き、折曲して、次々に接続端子を形成する接続端子の製造方法において、前記導電金属板の長手方向と直交するように長辺方向に配置する底板と、該底板と平行にその両側に連接する両側板と、これらの側板と平行に配置し少なくとも一方の側板に連接する天板と、前記底板、側板、天板の何れかから橋絡片を介して接続しその長辺方向を前記導電金属板の長手方向と一致させた可動接触片とを前記導電金属板を打ち抜いて形成する工程と、前記橋絡片を折り曲げて前記可動接触片を前記底板の上に重ねる工程と、前記両側板を立ち上げ [0008] Production method of connecting terminals according to the present invention SUMMARY OF THE INVENTION To achieve the above object, continuously hoop-like conductive metal plate that the longitudinal direction to the rolling direction by forming a press machine punching, by bending, in the manufacturing method of the connection terminal forming the connection terminals one after another, a bottom plate located in a long side direction so as to be perpendicular to the longitudinal direction of the conductive metal plate, on both sides parallel to the bottom plate wherein the side plates for connecting a top plate which connects at least one side plate disposed in parallel with these side plates, the bottom plate, side plates, connecting from one of the top plate via the bridging piece and the longitudinal direction the longitudinal direction of the conductive metal plates were matched and movable contact piece and forming by punching the conductive metal plate, a step of superposing the movable contact piece by bending the bridge 絡片 on the bottom plate, the two side launched the plate 前記天板を水平に折曲して断面角形の相手側接続端を受け入れる接続部を形成する工程と、前記橋絡片を切断する工程とから成ることを特徴とする。 Forming a connecting portion for receiving the mating connection end of the square cross section by bending the top plate horizontally, characterized in that it consists of a step of cutting the bridge 絡片. 【0009】 【発明の実施の形態】本発明を図1〜図3に図示の実施の形態に基づいて詳細に説明する。 [0009] will be described in detail with reference to the embodiment of the invention Embodiments of illustrating the invention in FIGS. 図1は長手方向Pを圧延方向とするフープ状導電金属板11から接続端子1 Figure 1 is connected from the hoop-like conductive metal plate 11 to the longitudinal direction P and the rolling direction terminal 1
2を打ち抜いた状態の概念図である。 2 is a conceptual view of a state in which punched. 導電金属板11は長手方向Pに連結するフープ状とされ、このフープに沿って個々の接続端子12は連結部13により連結された状態で次々と形成される。 Conductive metal plate 11 is a hoop-like connecting longitudinally P, individual connection terminals 12 along the hoop are sequentially formed in a state of being coupled by the coupling portion 13. 【0010】図2は実施の形態における打抜体21の展開図である。 [0010] FIG. 2 is a developed view of the punching 抜体 21 in the embodiment. 打抜体21は主として前端の端子接続部2 Hit 抜体 21 mainly front end of the terminal connecting portion 2
2と後端の電線圧着部23とから成り、接続端子の中心軸方向C-Cは導電金属板の圧延Pと直交する方向とする。 A two and a rear end of the wire crimping portion 23, the center axis C-C of the connection terminals and a direction perpendicular to the rolling P of the conductive metal plate. また、電線圧着部23には底板24の後方に順次に連接する電線芯線圧着片23aと電線被覆圧着片23b Moreover, the wire core crimping pieces 23a to wire crimping portion 23 for sequentially connecting the rear of the bottom plate 24 and the wire coating crimping pieces 23b
を形成する。 To form. 【0011】端子接続部22には、導電金属板11の長手方向Pと直交する長辺方向を有し突起部24aを備えた底板24と、この底板24に平行にその両側にそれぞれ連接する側板25、26と、これらの側板25、26 [0011] the terminal connecting portion 22 includes a bottom plate 24 having projections 24a have a longitudinal direction perpendicular to the longitudinal direction P of the conductive metal plate 11, respectively connected to both sides parallel to the bottom plate 24 side plate and 25 and 26, these side plates 25 and 26
と平行にその側方に連接する天板27、28と、底板2 A top plate 27, 28 which connects to the parallel sides thereof and a bottom plate 2
4の前縁から橋絡片29を介して導電金属板11の圧延方向Pと平行に底板24の長辺方向に対し直角に延伸する可動接触片30とを設ける。 4 of the leading edge is provided and a movable contact piece 30 which extends at right angles to the longitudinal direction of the rolling direction P parallel to the bottom plate 24 of the conductive metal plate 11 through the bridging piece 29. 【0012】また、側板25、26の中央部には係止孔25a、26aを設け、後部にはスタビライザ片25 Further, locking holes 25a, 26a, provided in the central portion of the side plate 25 and 26, the rear stabilizer strip 25
b、26bをそれぞれ形成する。 b, 26b to form, respectively. そして、可動接触片3 Then, the movable contact piece 3
0の両側縁に耳状の突片30a、30bをそれぞれ形成する。 0 of ears projecting pieces 30a on both side edges, 30b to form, respectively. 【0013】更に、一方の天板28には、他方の天板2 Furthermore, the one of the top plate 28, the other of the top plate 2
7に接合する絞り下げ部27aを形成し、天板28の後方には切下げ部28aを形成する。 The aperture down portion 27a joined to 7 formed, to form the lowered portion 28a in the rear of the top plate 28. 【0014】このように形成した打抜体21の各点線部を折曲することにより、図3の縦断面図に示すような端子接続部22を形成する。 [0014] By folding the respective dotted lines of the punching 抜体 21 thus formed, to form a terminal connecting portion 22 as shown in the longitudinal sectional view of FIG. 先ず、可動接触片30を接点部30cにおいて逆山形に折曲し、橋絡片29を斜めの折返部29aで折り返すことにより、可動接触片30を底板24の上に重ねる。 First, the movable contact piece 30 is bent in the opposite angular at the contact portion 30c, by folding the bridging piece 29 at an oblique fold portions 29a, overlapping the movable contact piece 30 on the bottom plate 24. その後に、側板25、26を底板24の両側にそれぞれ立ち上げ、可動接触片30の突片30a、30bを側板26、25の係止孔26a、2 Thereafter, up respectively side plates 25 and 26 on both sides of the bottom plate 24, the projecting pieces 30a of the movable contact piece 30, 30b the side plates 26 and 25 engaging hole 26a, 2
5aにそれぞれ遊嵌する。 Respectively, loosely fitted to 5a. 【0015】更に、一方の天板28を水平に折曲し、続いて他方の天板27をその上に重ね、絞り下げ部27 Furthermore, one of the top plate 28 is bent horizontally, followed by overlapping the other of the top plate 27 thereon, squeezing down portion 27
a、28a同士を重ね合わせる。 a, superposed 28a with each other. その後に、重ねられた橋絡片29を切断部29b、29cにおいて切断することにより、角筒状の端子接続部22を形成する。 Thereafter, the bridging piece 29 superposed cuts 29 b, by cutting at 29c, to form a square tube-like terminal connecting portion 22. スタビライザ片25b、26bを側板25、26と共に立ち上げ、電線芯線圧着片23aと電線被覆圧着片23bをそれぞれ立ち上げて、U字状の電線圧着部23を形成し、 Stabilizer piece 25b, and 26b rise together with the side plates 25 and 26, launch the wire core crimping pieces 23a and wire coating crimping pieces 23b, respectively, to form a U-shaped wire crimping portion 23,
使用時には図3に示すように電線Wを圧着接続する。 The wire W as shown in FIG. 3 to crimp connection in use. 【0016】このように形成した接続端子において、天板28の繰り下げ部28aと可動接触片30の間に図示しない相手側接続端が挿入されると、可動接触片30の接点部30cが下方に押圧され、可動接触片30が撓むと共に突片30a、30bが係止孔25a、26a内を上下方向に移動する。 [0016] In connection terminals thus formed, the mating connection end (not shown) between the moving down section 28a and the movable contact piece 30 of the top plate 28 is inserted, the contact portion 30c of the movable contact piece 30 is downwardly is pressed, the projecting pieces 30a, 30b is moved locking holes 25a, the inside 26a in the vertical direction together with the movable contact piece 30 is bent. 自由端の両端30d、31eは底板24上を摺動し、可動接触片30の過剰な撓みは係止孔25a、26a、底板24の突起部24aにより規制される。 Ends 30d of the free end, 31e slides the bottom plate 24 above, excessive deflection locking hole 25a of the movable contact piece 30, 26a, is restricted by the protrusion 24a of the bottom plate 24. 【0017】なお、実施の形態においては、橋絡片29 [0017] It should be noted that, in the embodiment, the bridging piece 29
は底板24から延在したが、橋絡片29の形状、長さは異なるが、側板25、26或いは天板27、28から延在するようにしてもよい。 It has been extended from the bottom plate 24, the shape of the bridging piece 29, the different lengths, but may be extended from the side plate 25, 26 or the top plate 27. 【0018】 【発明の効果】以上説明したように本発明に係る接続端子の製造方法は、可動接触片の長辺方向を導電金属板の圧延方向と一致した方向に形成するため、可動接触片のばね特性や耐久性に優れた接続端子が得られる。 The manufacturing method of the present invention as described above connecting terminal according to the present invention, in order to form in a direction that matches the longitudinal direction of the movable contact piece and the rolling direction of the conductive metal plate, the movable contact piece spring characteristic and durable connection terminals are obtained.

【図面の簡単な説明】 【図1】電動金属板から接続端子を製造する場合の概念図である。 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a conceptual diagram of a case of manufacturing a connection terminal from the electric metal plate. 【図2】実施の形態の打抜体の展開図である。 2 is a development view of a striking 抜体 embodiment. 【図3】組み立てた接続端子の縦断面図である。 3 is a longitudinal sectional view of the assembled connection terminals. 【図4】従来例の打抜体の展開図である。 4 is a development view of a striking 抜体 conventional example. 【図5】組み立てた接続端子の縦断面図である。 5 is a longitudinal sectional view of the assembled connection terminals. 【符号の説明】 21 打抜体22 端子接続部23 電線圧着部24 底板25、26 側板27、28 天板29 橋絡片30 可動接触片 [Reference Numerals] 21 strokes 抜体 22 terminal connecting portion 23 wire crimping portion 24 the bottom plate 25 side plate 27 top plate 29 bridges 絡片 30 movable contact piece

───────────────────────────────────────────────────── フロントページの続き (72)発明者 田中 義和 東京都練馬区豊玉北五丁目29番1号 菱星 電装株式会社内(72)発明者 江成 誠 東京都練馬区豊玉北五丁目29番1号 菱星 電装株式会社内Fターム(参考) 5E063 GA03 GA05 XA02 ────────────────────────────────────────────────── ─── of the front page continued (72) inventor Yoshikazu Tanaka Nerima-ku, Tokyo Toyotamakita chome No. 29 No. 1 Hishiboshi electrical equipment within Co., Ltd. (72) inventor Makoto Enari Nerima-ku, Tokyo Toyotamakita chome No. 29 No. 1 Hishiboshi electrical Co., Ltd. in the F-term (reference) 5E063 GA03 GA05 XA02

Claims (1)

  1. 【特許請求の範囲】 【請求項1】 長手方向を圧延方向とするフープ状導電金属板をフォーミングプレス機械により連続的に打ち抜き、折曲して、次々に接続端子を形成する接続端子の製造方法において、前記導電金属板の長手方向と直交するように長辺方向に配置する底板と、該底板と平行にその両側に連接する両側板と、これらの側板と平行に配置し少なくとも一方の側板に連接する天板と、前記底板、側板、天板の何れかから橋絡片を介して接続しその長辺方向を前記導電金属板の長手方向と一致させた可動接触片とを前記導電金属板を打ち抜いて形成する工程と、前記橋絡片を折り曲げて前記可動接触片を前記底板の上に重ねる工程と、前記両側板を立ち上げ前記天板を水平に折曲して断面角形の相手側接続端を受け入れる接続部を Claims We claim: 1. A continuously punched hoop-like conductive metal plate in the longitudinal direction to the rolling direction by forming a press machine, by bending, a manufacturing method of the connection terminal to form a connecting terminal one after another in a bottom plate located in a long side direction so as to be perpendicular to the longitudinal direction of the conductive metal plate, and side plates which connects on both sides parallel to the bottom plate, at least one side plate disposed in parallel with these side plates a top plate for connecting the bottom plate, side plate, top plate the conductive metal plate and the longitudinal direction connected via a bridging piece from either the conductive metal plate longitudinally movable contact piece are matched in a step of punching and forming, the bridge comprising the steps of superimposing the movable contact piece on the bottom plate by bending the 絡片, mating square cross section by bending horizontally raise the top plate up the side plates a connection portion for receiving the connecting end 成する工程と、前記橋絡片を切断する工程とから成ることを特徴とする接続端子の製造方法。 A step of forming, method for producing a connecting terminal, characterized in that comprising a step of cutting the bridge 絡片. 【請求項2】 前記可動接触片の両側に係止片を突出し、前記側板に前記係止片を係止するための係止孔を設けた請求項1に記載の接続端子の製造方法。 2. A protruding locking piece on opposite sides of the movable contact piece, a manufacturing method of a connection terminal according locking hole for locking the locking piece to claim 1 provided on the side plate. 【請求項3】 前記可動接触片の両端部を自由摺動端とした請求項1に記載の接続端子の製造方法。 3. The process for producing a connection terminal according to claim 1, the both end portions of the movable contact piece has a free sliding end.
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