JP2003151843A - Cutting of transformer or core deassembling or scrapping method and device thereof - Google Patents
Cutting of transformer or core deassembling or scrapping method and device thereofInfo
- Publication number
- JP2003151843A JP2003151843A JP2001345459A JP2001345459A JP2003151843A JP 2003151843 A JP2003151843 A JP 2003151843A JP 2001345459 A JP2001345459 A JP 2001345459A JP 2001345459 A JP2001345459 A JP 2001345459A JP 2003151843 A JP2003151843 A JP 2003151843A
- Authority
- JP
- Japan
- Prior art keywords
- iron core
- cutting
- core
- transformer
- push
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 92
- 238000004804 winding Methods 0.000 claims abstract description 36
- 238000005452 bending Methods 0.000 claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 237
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 description 16
- 101700024631 S9 Proteins 0.000 description 8
- 101710033766 Segment-10 Proteins 0.000 description 8
- 101700009395 orf8 Proteins 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 210000001847 Jaw Anatomy 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Iron(II) fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000002093 peripheral Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 101700062818 NP Proteins 0.000 description 1
- 101710042981 SHMT1 Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000023298 conjugation with cellular fusion Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000021037 unidirectional conjugation Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は変圧器鉄心の解体
処理方法及び装置に関し、特に、PCB油を含んだ柱上
変圧器などの鉄心の解体処理に好適なものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for disassembling a transformer iron core, and is particularly suitable for dismantling an iron core such as a pole transformer containing PCB oil.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】変圧器
の鉄心の解体処理は巻き層間に含有するPCB油の完全
除去が必要である。従来は、巻き線を除去した後の中空
状の鉄心をプレスなどで加圧を繰り返すことにより圧搾
除油を図っていた。しかしながら、従来の方法では、巻
き層間の拘束を若干緩めることができる程度であり、洗
浄液の中心までの浸透や、昇温気化蒸気吸引が充分に行
えず、PCB油の完全洗浄が困難であった。更に、鉄心
が巻き線間を部分的にスポット溶接されたものとか鉄心
側壁が強固でワニスで塗り固められた構造のものでは、
PCBの除去はきわめて困難であった。尚、従来は解体
作業は人手によりハンマーやバールを使用した作業が主
体であり、効率は極めて良くなかった。また、PCB汚
染の恐れもあった。2. Description of the Related Art The disassembling process of an iron core of a transformer requires complete removal of PCB oil contained between winding layers. Conventionally, the hollow iron core after removing the winding wire is repeatedly pressed by a press or the like to squeeze and remove oil. However, in the conventional method, the restraint between the winding layers can be slightly relaxed, the permeation into the center of the cleaning liquid and the suction of the vaporized vaporized vapor cannot be sufficiently performed, and it is difficult to completely clean the PCB oil. . Furthermore, in the case where the iron core is spot welded between the windings or the side wall of the iron core is strong and varnished,
Removal of PCB was extremely difficult. Incidentally, in the past, the dismantling work was mainly carried out by manually using a hammer or a burl, and the efficiency was not very good. There was also a risk of PCB contamination.
【0003】この発明は以上の問題点に鑑みてなされた
ものであり、変圧器の鉄心の解体及びそれに含まれるP
CB油の回収を理想的に行いうるようにすることを目的
とする。The present invention has been made in view of the above problems, and dismantles an iron core of a transformer and a P included therein.
The purpose is to enable ideal recovery of CB oil.
【0004】[0004]
【0005】請求項1に記載の発明によれば、薄板の巻
回による積層構造としての変圧器の鉄心切断方法であっ
て、鉄心を保持しつつ薄板の幅に合わせた押し切り刃を
鉄心に向けてその外径側より加圧し、これにより鉄心を
外層より順次切断する方法が提供される。According to the first aspect of the present invention, there is provided a method of cutting an iron core of a transformer having a laminated structure by winding thin plates, in which a push-cutting blade which is adapted to the width of the thin plate is held toward the iron core while holding the iron core. There is provided a method of pressurizing the core from the outer diameter side, thereby sequentially cutting the iron core from the outer layer.
【0006】請求項1の発明の作用・効果を説明する
と、押し切り刃により鉄心の外径側から加圧することに
より鉄心を構成する薄板はその外層より順次切断され
る。そのため鉄心を低エネルギで効率的に切断すること
ができる。The operation and effect of the invention of claim 1 will be described. By pressing from the outer diameter side of the iron core with a push-cut blade, the thin plates constituting the iron core are sequentially cut from the outer layer. Therefore, the iron core can be cut efficiently with low energy.
【0007】請求項2に記載の発明によれば、薄板の巻
回による積層構造としての変圧器の鉄心の解体方法であ
って、薄板の幅に合わせた押し切り刃を鉄心に向けてそ
の外径側より加圧し、これにより鉄心を外層より順次切
断し、切断分割後の鉄心切片を個々の薄板切片に散け処
理することを特徴とする変圧器の鉄心解体処理方法が提
供される。According to a second aspect of the present invention, there is provided a method of disassembling an iron core of a transformer having a laminated structure by winding thin plates, wherein a push-cut blade adapted to the width of the thin plates is directed toward the iron core to have an outer diameter thereof. A method for disassembling an iron core of a transformer is provided, in which pressure is applied from the side, whereby the iron core is sequentially cut from the outer layer, and the cut and divided iron core pieces are scattered into individual thin plate pieces.
【0008】請求項2の発明の作用・効果を説明する
と、押し切り刃により鉄心の外径側から加圧することに
より鉄心を構成する薄板はその外層より順次切断される
ので、加圧力が小さくてすむ。切断により分割された鉄
心切片は巻き層間が密着していることが通常であるが、
散け処理工程を通すことにより個々の薄板切片に分離さ
れるため、変圧器の理想的な解体処理を実現することが
できる。The operation and effect of the invention of claim 2 will be described. Since the thin plates constituting the iron core are sequentially cut from the outer layer by pressing from the outer diameter side of the iron core by the push-cutting blade, the pressing force is small. . Usually, the core segment that is divided by cutting has a tight contact between the winding layers,
Since the thin plate pieces are separated by passing through the dispersion process, ideal dismantling process of the transformer can be realized.
【0009】請求項3に記載の発明によれば、請求項1
若しくは2に記載の発明において、前記切断に際して、
鉄心をその中心開口の部位で保持することを特徴とする
変圧器の鉄心解体処理方法が提供される。According to the invention of claim 3, claim 1
Alternatively, in the invention described in 2, in the cutting,
There is provided a method for disassembling an iron core of a transformer, characterized in that the iron core is held at a portion of its central opening.
【0010】請求項3の発明の作用・効果を説明する
と、押し切り刃による切断の際に鉄心をその中心開口で
心金などにより保持することにより、切断作業を効率的
に実施することができる。To explain the action and effect of the invention of claim 3, the cutting work can be efficiently carried out by holding the iron core at the center opening thereof by a mandrel or the like when cutting by the push cutting blade.
【0011】請求項4に記載の発明によれば、請求項1
若しくは2に記載の発明において、前記切断に際して、
鉄心の外周に沿って配置された複数の押し切り刃を同時
若しくは逐次的に駆動することを特徴とする変圧器の鉄
心解体処理方法が提供される。According to the invention of claim 4, claim 1
Alternatively, in the invention described in 2, in the cutting,
A method for disassembling an iron core of a transformer, which comprises simultaneously or sequentially driving a plurality of push-cutting blades arranged along the outer circumference of the iron core.
【0012】請求項4の発明の作用・効果を説明する
と、鉄心の外周に沿って配置された複数の押し切り刃を
同時若しくは逐次的に駆動することにより鉄心を多数の
小さな切片に切断することができ、後続する処理作業の
効率を高めることができる。Explaining the operation and effect of the invention of claim 4, the iron core can be cut into a large number of small pieces by simultaneously or sequentially driving a plurality of push-cutting blades arranged along the outer periphery of the iron core. Therefore, the efficiency of the subsequent processing work can be improved.
【0013】請求項5に記載の発明によれば、前記散け
処理のため、切断分割後の鉄心切片に局部偏在的な力を
加えることにより巻き層間の相互移動を惹起させ、これ
により鉄心切片を個々の薄板切片に散けさせることを特
徴とする変圧器の鉄心解体処理方法が提供される。According to the fifth aspect of the present invention, for the scattering treatment, a local unevenly distributed force is applied to the iron core pieces after cutting and division to induce mutual movement between the winding layers, and thereby the iron core pieces. A method for disassembling an iron core of a transformer is provided, which comprises:
【0014】請求項5の発明の作用・効果を説明する
と、分割された鉄心切片は曲げや滑りなどの局部偏在的
な力を加えられ、これにより鉄心切片を構成する個々の
薄板切片間に相互のずれが生じ、その結果鉄心切片を個
々の薄板切片に分離することができる。The operation and effect of the invention of claim 5 will be described. The divided iron core pieces are subjected to a locally eccentric force such as bending or slippage, whereby the thin core pieces forming the iron core pieces are mutually connected. Of the cores, so that the core pieces can be separated into individual sheet sections.
【0015】請求項6に記載の発明によれば、薄板の巻
回による積層構造としての変圧器の鉄心の切断装置であ
って、解体すべき鉄心の受台と、前記鉄心受台上の鉄心
の中心開口部に挿入される心金と、鉄心を構成する薄板
の幅に合わせた押し切り刃と、該押し切り刃を鉄心の外
径側より加圧せしめる加圧手段とを具備したことを特徴
とする鉄心切断装置が提供される。According to a sixth aspect of the present invention, there is provided a cutting device for an iron core of a transformer having a laminated structure formed by winding thin plates, the pedestal of an iron core to be disassembled, and the iron core on the iron pedestal. A cored piece inserted into the central opening of the core, a push-cutting blade adapted to the width of a thin plate forming the iron core, and a pressurizing means for pressing the push-cutting blade from the outer diameter side of the iron core. An iron core cutting device is provided.
【0016】請求項6の発明の作用・効果を説明する
と、受台上に鉄心が載置され、心金により鉄心はその中
心開口部で保持され、この状態で押し切り刃が鉄心の外
周に当てられ、加圧手段により鉄心を構成する薄板はそ
の外層より順次切断される。そのため、鉄心の確実な切
断が実現される。The operation and effect of the invention of claim 6 will be described. An iron core is placed on a pedestal, and the iron core is held at its central opening by a mandrel. In this state, the push-cutting blade contacts the outer circumference of the iron core. The thin plates forming the iron core are sequentially cut from the outer layer by the pressing means. Therefore, reliable cutting of the iron core is realized.
【0017】請求項7に記載の発明によれば、請求項6
に記載の発明において、複数の押し切り刃が鉄心の周囲
に円周方向に間隔をおいて設置され、前記加圧手段は前
記複数の押し切り刃を同時若しくは逐次的に駆動するこ
とを特徴とする鉄心切断装置が提供される。According to the invention of claim 7, claim 6
In the invention described in (1), a plurality of push-cutting blades are installed at intervals in the circumferential direction around the iron core, and the pressurizing means drives the plurality of push-cutting blades simultaneously or sequentially. A cutting device is provided.
【0018】請求項7の発明の作用・効果を説明する
と、複数の押し切り刃が同時的若しくは逐次的に駆動さ
れるため、鉄心を効率的に裁断することができ、処理効
率を高めることができる。The operation and effect of the invention of claim 7 will be described. Since the plurality of push-cutting blades are driven simultaneously or sequentially, the iron core can be efficiently cut and the processing efficiency can be improved. .
【0019】請求項8に記載の発明によれば、請求項6
若しくは7に記載の発明において、前記鉄心受台を旋回
せしめる旋回手段を備え、これにより鉄心と押し切り刃
との位置関係を調節可能としたことを特徴とする鉄心切
断装置が提供される。According to the invention described in claim 8, claim 6
Alternatively, in the invention described in 7, an iron core cutting device is provided, which is provided with a turning means for turning the iron core cradle so that the positional relationship between the iron core and the push cutting blade can be adjusted.
【0020】請求項8の発明の作用・効果を説明する
と、鉄心受台を回転せしめることにより、重ね合わせ型
鉄心において、切断後の短冊状切片の長短差を回避する
ことができる。即ち、その重ね合わせ部を切断したとす
ると、極端な短冊が発生したり、また後工程の散け処理
で鉄心切片のグリップに困るという問題が生じ得るが、
鉄心受台の回転により重ね合わせ部を回避し、適当な長
さになるように調節した上での切断が可能となり、上記
問題点を解消することができる。The operation and effect of the invention of claim 8 will be described. By rotating the iron core cradle, it is possible to avoid a difference in length of the strip-shaped slices after cutting in the superposition type iron core. That is, if the overlapping portion is cut, an extreme strip may be generated, or there may be a problem that it is difficult to grip the iron core segment due to the scattering process in the subsequent process,
By rotating the iron core cradle, the overlapping portion can be avoided, cutting can be performed after adjusting to an appropriate length, and the above problems can be solved.
【0021】請求項9に記載の発明によれば、薄板の巻
回による積層構造としての変圧器の鉄心の解体処理装置
であって、解体すべき鉄心の受台と、前記鉄心受台上の
鉄心の中心開口部に挿入される心金と、鉄心を構成する
薄板の幅に合わせた押し切り刃と、該押し切り刃を鉄心
の外径側より加圧する加圧手段と、切断後の鉄心切片を
個々の薄板に散け処理せしめる散け手段とを具備したこ
とを特徴とする鉄心解体処理装置が提供される。According to a ninth aspect of the present invention, there is provided a disassembling treatment device for an iron core of a transformer having a laminated structure by winding thin plates, the pedestal of the iron core to be disassembled, and the iron cradle on the iron core pedestal. A mandrel inserted into the central opening of the iron core, a push-cutting blade that matches the width of the thin plates that form the iron core, a pressing means that presses the push-cutting blade from the outer diameter side of the iron core, and an iron core section after cutting. There is provided an iron core disassembling treatment apparatus, characterized in that the iron core disassembling treatment apparatus is provided with a sprinkling means for sprinkling each thin plate.
【0022】請求項9の発明の作用・効果を説明する
と、受台上に鉄心が載置され、心金により鉄心はその中
心開口部で保持され、この状態で押し切り刃が鉄心の外
周に当てられ、加圧手段により鉄心を構成する薄板はそ
の外層より順次切断され鉄心の確実な切断を行うことが
できると同時にその後の散け処理により切断後の鉄心切
片を個々の薄板に分離し、鉄心の理想的な解体処理が実
現される。The operation and effect of the invention of claim 9 will be described. An iron core is placed on a pedestal, and the iron core is held at its central opening by a mandrel. In this state, the push-cutting blade contacts the outer circumference of the iron core. The thin plates that make up the iron core are sequentially cut from the outer layer by the pressurizing means so that the iron core can be surely cut, and at the same time, the core pieces after cutting are separated into individual thin plates by the sprinkling process, and the iron core is cut. The ideal dismantling process of is realized.
【0023】請求項10に記載の発明によれば、請求項
9に記載の発明において、前記散け手段は鉄心切片を積
層方向の両側より挟着保持する手段と、前記挟着保持手
段により保持された鉄心切片をその開口側において前後
に屈曲する手段とを具備したことを特徴とする鉄心解体
処理装置が提供される。According to the invention of claim 10, in the invention of claim 9, the sprinkling means holds the iron core pieces by sandwiching them from both sides in the stacking direction, and by the sandwiching and holding means. An apparatus for disassembling an iron core is provided, comprising: a means for bending the formed iron core piece forward and backward on the opening side thereof.
【0024】請求項10の発明の作用・効果を説明する
と、鉄心切片を保持し、開口側において鉄心切片に曲げ
を加えることにより巻き層間に滑りが生じ、鉄心切片の
巻き層間の相互密着状態を解き個々の薄板切片に確実に
分離することができる。The operation and effect of the invention of claim 10 will be described. By holding the core piece and bending the core piece at the opening side, slippage occurs between the winding layers, and the mutual adhesion state between the winding layers of the core piece is maintained. It can be reliably separated into individual thin plate sections.
【0025】請求項11に記載の発明によれば、請求項
9に記載の発明において、前記散け手段は切断分割後の
鉄心切片を両側より加圧しつつ移動させるローラ手段よ
り構成されることを特徴とする鉄心解体処理装置が提供
される。According to the invention described in claim 11, in the invention described in claim 9, the scattering means is constituted by roller means for moving the core segment after cutting and dividing while pressing it from both sides. A featured iron core disassembly processing device is provided.
【0026】請求項11の発明の作用・効果を説明する
と、鉄心切片をローラにより加圧移動させることによ
り、ローラの表面速度を変えるなどの手法により鉄心切
片における層間にずれ力が生じ、これにより鉄心を個々
の薄板に分離することができる。The operation and effect of the invention of claim 11 will be described. By pressing and moving the iron core piece by a roller, a displacement force is generated between the layers in the iron core piece by a method such as changing the surface speed of the roller. The iron core can be separated into individual thin plates.
【0027】請求項12に記載の発明によれば、変圧器
から解体された鉄心若しくは鉄心切片の散け方法におい
て、鉄心若しくは鉄心切片の一部の部位に力を加えるこ
とにより、鉄心若しくは鉄心切片を構成する巻き層間に
相互にずれを惹起させ、巻き層間のずれにより鉄心若し
くは鉄心切片を個々の薄板に分離することを特徴とする
鉄心の散け方法が提供される。According to the twelfth aspect of the present invention, in the method of scattering the iron core or the iron core segment disassembled from the transformer, by applying a force to a part of the iron core or the iron core segment, the iron core or the iron core segment is applied. There is provided a method for scattering iron cores, which comprises causing mutual displacement between the winding layers constituting the core and separating the iron core or the core pieces into individual thin plates by the displacement between the winding layers.
【0028】請求項12の発明の作用・効果を説明する
と、鉄心若しくは鉄心切片に曲げや滑りなどを加えるこ
とにより鉄心若しくは鉄心切片に局部偏在的な力が加わ
り、巻き層間のずれが惹起され、これにより密着された
鉄心巻き層間を分離し、巻き層間の隙間に存在しうる絶
縁油の完全洗浄を期すことができる。The operation and effect of the invention of claim 12 will be described. By applying bending or sliding to the iron core or the iron core piece, a locally eccentric force is applied to the iron core or the iron core piece to cause a displacement between winding layers, This makes it possible to separate the tightly wound core winding layers and to complete the cleaning of the insulating oil that may be present in the gaps between the winding layers.
【0029】請求項13に記載の発明によれば、変圧器
から解体された鉄心若しくは鉄心切片の散け装置におい
て、鉄心若しくは鉄心切片を保持する手段と、鉄心若し
くは鉄心切片の一部の部位に力を加える手段とを備え、
鉄心若しくは鉄心切片の一部の部位に加わる力により鉄
心若しくは鉄心切片を構成する巻き層間に相互にずれを
惹起させ、巻き層間のずれにより鉄心若しくは鉄心切片
を個々の薄板に分離することを特徴とする鉄心の散け装
置が提供される。According to the thirteenth aspect of the present invention, in a device for scattering an iron core or an iron core segment disassembled from a transformer, a means for holding the iron core or the iron core segment and a part of the iron core or the iron core segment are provided. And means for applying force,
Characteristic of causing a mutual displacement between winding layers constituting the iron core or the iron core segment by a force applied to a part of the iron core or the iron core segment, and separating the iron core or the iron core segment into individual thin plates by the displacement between the winding layers An iron core dispersal device is provided.
【0030】請求項13の発明の作用・効果を説明する
と、鉄心若しくは鉄心切片に局部偏在的な力が加わり、
巻き層間のずれが惹起され、請求項11と同等である。Explaining the action and effect of the invention of claim 13, a locally eccentric force is applied to the iron core or the iron core segment,
Displacement between the winding layers is caused, which is equivalent to claim 11.
【0031】請求項14に記載の発明によれば、変圧器
鉄心を短冊状切片に分割後の個々の薄板を散けさせるた
めの装置であっで、鉄心切片を積層方向の両側より挟着
保持する手段と、前記挟着保持手段により保持された鉄
心切片をその開口側において前後に屈曲する手段とを具
備したことを特徴とする鉄心散け装置が提供される。According to a fourteenth aspect of the present invention, there is provided a device for scattering individual thin plates after dividing a transformer iron core into strip-shaped pieces, the iron core pieces being sandwiched and held from both sides in the stacking direction. And a means for bending the iron core piece held by the sandwiching and holding means forward and backward on the opening side thereof.
【0032】請求項14の発明の作用・効果を説明する
と、鉄心切片に前後の曲げを加えることにより、巻き線
間にずれが生じ、請求項10の発明と同様に薄板切片に
確実に分離することができる。The operation and effect of the invention of claim 14 will be described. When the iron core piece is bent back and forth, a deviation occurs between the windings, so that the thin piece is surely separated as in the invention of claim 10. be able to.
【0033】請求項15に記載の発明によれば、変圧器
鉄心を短冊状切片に分割後の個々の薄板を散けさせるた
めの装置であっで、切断分割後の鉄心切片を挟んで対向
配置された複数対のローラと、前記それぞれの対のロー
ラを反対方向に回転させる回転駆動手段とを具備したこ
とを特徴とする鉄心散け装置が提供される。According to a fifteenth aspect of the present invention, there is provided a device for scattering individual thin plates after the transformer iron core is divided into strip-shaped pieces, which are arranged so as to face each other with the cut and divided iron-core pieces sandwiched therebetween. An iron core dispersal device is provided, which comprises a plurality of pairs of rollers and a rotation driving means for rotating the rollers of each pair in opposite directions.
【0034】請求項15の発明の作用・効果を説明する
と、鉄心切片をローラにより加圧移動させることによ
り、ローラの表面速度を変えるなどの手段により鉄心切
片の層間にずれ力を印加し、請求項11の発明と同様な
鉄心切片の個々の薄板への確実な分離を行うことができ
る。The operation and effect of the invention of claim 15 will be explained. By applying pressure to the iron core segment by a roller to change the surface speed of the roller, a displacement force is applied between the layers of the iron core segment, It is possible to perform reliable separation of the core piece into individual thin plates similar to the invention of Item 11.
【0035】[0035]
【発明の実施の形態】図1及び図2はこの発明の第1の
実施形態における切断装置の概念構成を示す。変圧器に
は一つの鉄心の両側部にコイルを巻回した内鉄型、二つ
の鉄心を跨いで一つのコイルを巻回した外鉄型、十字状
の4個の鉄心を跨いで一つのコイルを巻回した十字型な
どの各種のバリエーションがあるが、この発明はいずれ
の型の変圧器においても使用可能である。そして、鉄心
10はこれらの変圧器からコイルを除去したものであ
る。鉄心10からの巻き線の除去方法及び装置について
は、必要あれば、この出願と同一出願人による特開2000
-82617の記載を参照されたい。鉄心の重ね巻き方式とし
ては、(イ)長尺のフープ材からエンドレスに巻回された
エンドレス型、(ロ)内外径差に合わせて長さを少しづ
つ違えた矩形薄板がカールされ端のみ重合され、これが
重合部を少しづつずらせて重ね巻きされた端部重合型、
(ハ)内径側をエンドレス型に構成し、外径側を端部重合
型で構成した複合型、(ニ)C字状の積層物を形成し、そ
の端面を機械加工処理したものを2個合体させて1個の
鉄心としたC字合わせ型がある。また、鉄心の断面形状
としては、(a)鉄心の側壁が内外径側ともに面一で横
断面は矩形をなす矩形型、(b)内径側に幅が狭くなるよ
うに段差を形成した内径段差型、(c)外径側に幅が狭
くなるように段差を形成した外径段差型、(d)内径側
及び外径側共に幅が狭くなるように段差を形成した内外
径段差型がある。第1の実施形態の装置においては図2
に示すように鉄心10として(イ)のエンドレス型の重
ね巻き方式で(c)のように側面が外径側に段差を有す
る外径段差型の断面形状をなしているものを対象として
るが、この発明は(イ)から(ニ)までのいずれの重ね
巻き方式のものでもまた(a)から(d)のいずれの断
面形状のものでも使用することができる。また、図2に
示すように鉄心10は最外周に幅締用のバンド11を有
したものものとして示される。1 and 2 show a conceptual configuration of a cutting device according to a first embodiment of the present invention. The transformer has an inner iron type in which coils are wound on both sides of one iron core, an outer iron type in which one coil is wound across two iron cores, and one coil is extended across four cross-shaped iron cores. Although there are various variations such as a cross-shaped winding, the present invention can be used in any type of transformer. The iron core 10 is obtained by removing the coils from these transformers. If necessary, the method and apparatus for removing the winding wire from the iron core 10 will be described in Japanese Patent Application Laid-Open No. 2000-2000 by the same applicant as this application.
See the description of -82617. As the lap winding method of the iron core, (a) an endless type in which a long hoop material is wound endlessly, (b) a rectangular thin plate with a slightly different length depending on the difference in inner and outer diameters is curled and only the ends are polymerized. This is an end superposition type that is overlapped and wound with the superposition part being slightly shifted,
(C) A composite type in which the inner diameter side is configured as an endless type and the outer diameter side is configured as an end overlap type, and (D) a C-shaped laminate is formed and the end surface is machined to form two pieces. There is a C-shaped mating type that combines them into one iron core. The cross-sectional shape of the iron core is (a) a rectangular shape in which the sidewalls of the iron core are flush with the inner and outer diameter sides and the cross section is rectangular, and (b) an inner diameter step in which a step is formed to narrow the inner diameter side. Type, (c) an outer diameter step type in which a step is formed so that the width becomes narrower on the outer diameter side, and (d) an inner and outer diameter step type in which a step is formed so that the width becomes narrower on both the inner diameter side and the outer diameter side. . In the apparatus of the first embodiment, FIG.
As shown in FIG. 7, the iron core 10 is the endless type lap winding method of (a) and has an outer diameter step type cross-sectional shape in which the side surface has a step on the outer diameter side as shown in (c). The present invention can be used in any of the lap winding methods (a) to (d) and in any of the sectional shapes of (a) to (d). Further, as shown in FIG. 2, the iron core 10 is shown as having a band 11 for width tightening on the outermost periphery.
【0036】図2において、12は座板であり、座板1
2上に受駒14が設けられ、この受駒14上に鉄心10
が載置される。座板12は旋回テーブル16上に設けら
れ、旋回テーブル16を矢印aのように回転させること
により鉄心10は回転せしめられ所望角度位置にセット
することができる。鉄心10の上方に心金18が設けら
れ、心金18は図示しない油圧シリンダ機構に連結さ
れ、心金18は常態では図2の右半分に示すように上方
(矢印b方向)に退避位置しているが、鉄心10の切断
時は油圧シリンダ機構の駆動により心金18は図2の左
半分に示すように矢印c方向に駆動され、心金18は鉄
心10の中央開口部10Aに導入され、下端18-1は受駒
14の中央開口部14Aまで至り、心金18の挿入によ
り切断中の鉄心10を保持することができる。In FIG. 2, reference numeral 12 is a seat plate, and the seat plate 1
2 is provided with a receiving piece 14, and the iron core 10 is provided on the receiving piece 14.
Is placed. The seat plate 12 is provided on the revolving table 16, and by rotating the revolving table 16 as shown by an arrow a, the iron core 10 can be rotated and set at a desired angular position. A mandrel 18 is provided above the iron core 10, and the mandrel 18 is connected to a hydraulic cylinder mechanism (not shown). In a normal state, the mandrel 18 is retracted upward (in the direction of arrow b) as shown in the right half of FIG. However, when the iron core 10 is cut, the mandrel 18 is driven in the direction of arrow c as shown in the left half of FIG. 2 by driving the hydraulic cylinder mechanism, and the mandrel 18 is introduced into the central opening 10A of the iron core 10. The lower end 18-1 reaches the central opening 14A of the receiving piece 14, and the core 10 can be held by inserting the mandrel 18.
【0037】図示の実施形態では一対の押し切り刃20
が直径対立位置に設けられ、押し切り刃20は鉄心10
の幅に応じた幅(段差付鉄心の場合は鉄心の一番広い部
分をカバーする幅)を有しており、先端の切断縁20-1が
鉄心10の周面に対向している。押し切り刃20はそれ
ぞれの油圧シリンダ機構のピストンロッド22に連結さ
れ、常態では図1の下半分に示すように矢印d方向に後
退され、押し切り刃20は鉄心10から離間位置してい
るが、切断時はピストンロッド22により押し切り刃2
0は矢印e方向に前進され、鉄心10は外層より順次切
断を受ける。切断の最終局面では心金18が押し切り刃
20を受け止めることにより鉄心10のつぶれ変形を抑
制しかつ鉄心10をその最内周に至るまで隈なく切断す
ることができる。In the illustrated embodiment, a pair of push cutting blades 20.
Are provided in the diametrically opposed positions, and the push cutting blade 20 is
Has a width (a width that covers the widest part of the iron core in the case of a stepped iron core), and the cutting edge 20-1 at the tip faces the peripheral surface of the iron core 10. The push cutting blades 20 are connected to the piston rods 22 of the respective hydraulic cylinder mechanisms, and are normally retracted in the direction of the arrow d as shown in the lower half of FIG. Pushing blade 2 with piston rod 22
0 is advanced in the direction of arrow e, and the iron core 10 is sequentially cut from the outer layer. In the final stage of cutting, the cored bar 18 receives the push-cutting blade 20 to suppress the crushing deformation of the iron core 10 and to cut the iron core 10 evenly to the innermost periphery thereof.
【0038】直径対向位置した押し切り刃20により一
回の切断操作により鉄心10は2分割される。そして、
旋回テーブル16は適宜の角度回転を行い、押し切り刃
20による切断位置が調整可能である。このような切断
位置調節は重ね合わせ鉄心の場合において切断後の短冊
状切片の長短差を回避するためにも重要である。即ち、
切断位置を重ね合わせ部から適当な距離離間するように
旋回テーブル16により鉄心の角度位置調節を行うこと
が可能である。このような切断操作により、鉄心を切断
した切片が短くなりすぎて、後工程で鉄心層間の散け処
理を行う際に、鉄心切片のグリップに困るといった問題
が生じない。The iron core 10 is divided into two parts by a single cutting operation by the push-cutting blades 20 located opposite to each other in diameter. And
The swivel table 16 is rotated at an appropriate angle, and the cutting position by the push cutting blade 20 can be adjusted. Such cutting position adjustment is also important for avoiding a difference in length of the strip-shaped slices after cutting in the case of a laminated core. That is,
The angular position of the iron core can be adjusted by the turning table 16 so that the cutting position is separated from the overlapping portion by an appropriate distance. By such a cutting operation, the section obtained by cutting the core becomes too short, and there is no problem that the core section is not gripped when the core layer is scattered in the subsequent step.
【0039】図1において押し切り刃20をもう一対想
像線のように設けることができ、この場合は1回の切断
操作により鉄心10を4分割することができる。In FIG. 1, the push-cutting blade 20 can be provided as shown by a pair of imaginary lines, and in this case, the iron core 10 can be divided into four by one cutting operation.
【0040】図3及び図4はこの発明の第2の実施形態
の切断装置を示しており、この実施形態では上方に固定
配置の心金−押し切り刃組立体30と下方の昇降可動の
テーブル組立体32とから構成される。心金−押し切り
刃組立体30は心金118と押し切り刃120とを備え
る。図3に示すように押し切り刃120は心金118の
周囲に8枚配置され、各押し切り刃120はピストンロ
ッド122に連結される。ピストンロッド122はシリ
ンダ124から延出してきている。シリンダ124は8
角形状の上下の支持板126, 128間に保持され、心金11
8は上部支持板128から下部支持板126の開口部12
6Aを介してテーブル組立体32に向けて突出している。
テーブル組立体32においてテーブル116はシリンダ
140から延びるピストン142に連結される。そのた
め、テーブル組立体32は心金−押し切り刃組立体30
に対して矢印fのように昇降可能である。座板112は
ピン144によってテーブル116に対して回動自在に
支持され、常態では座板112はスペーサ150を介し
てテーブル116に載置される。座板112上に鉄心1
0のための受駒114が載置される。座板112は油圧
シリンダ152に連結される。FIGS. 3 and 4 show a cutting device according to a second embodiment of the present invention. In this embodiment, a mandrel-push cutting blade assembly 30 fixedly arranged above and a vertically movable table assembly. And a solid 32. The mandrel-push cutting blade assembly 30 includes a mandrel 118 and a push cutting blade 120. As shown in FIG. 3, eight push cutting blades 120 are arranged around the mandrel 118, and each push cutting blade 120 is connected to the piston rod 122. The piston rod 122 extends from the cylinder 124. 8 cylinders
The mandrel 11 is held between the upper and lower support plates 126 and 128 having a rectangular shape.
8 is an opening 12 from the upper support plate 128 to the lower support plate 126.
It projects toward the table assembly 32 through 6A.
In the table assembly 32, the table 116 is connected to a piston 142 extending from the cylinder 140. Therefore, the table assembly 32 is the mandrel-push cutting blade assembly 30.
On the other hand, it can be moved up and down as indicated by arrow f. The seat plate 112 is rotatably supported by the pin 144 with respect to the table 116, and in the normal state, the seat plate 112 is placed on the table 116 via the spacer 150. Iron core 1 on seat plate 112
A receiving piece 114 for 0 is placed. The seat plate 112 is connected to the hydraulic cylinder 152.
【0041】鉄心10の搬送台162はテーブル組立体
32が図4に示すように下降位置した状態において、受
駒114と面一に設けられ、搬送台162の両側には対
向したV断面のグリッパ164が対向して複数対設けら
れ、グリッパ164は鉄心10に対して矢印gのように
前後に移動される。そのため、グリッパ164により把
持された鉄心10を受駒114上に中央開口部10Aを
上に向けて載置することができる。この状態で油圧シリ
ンダ140に油圧が供給され、ピストンロッド142は
上昇され、テーブル組立体32が心金−押し切り刃組立
体30に向けて移動され、受駒114上の鉄心10の中
央開口部10Aは心金118を飲み込んだ状態となり、
これをテーブル組立体32の上昇位置と称する。そし
て、油圧シリンダ124に油圧が導入され、押し切り刃
120は一斉に若しくは逐次的に半径内方に移動せしめ
れ、これにより鉄心10は外層より順次切断され、鉄心
10は鉄心切片として一挙に8分割される。鉄心10の
8分割が完了すると油圧シリンダ124の油圧を抜き、
押し切り刃120は一斉に後退され、次いで、油圧シリ
ンダ140の油圧を抜き、テーブル組立体32は最下降
位置まで下降される。そして、油圧シリンダ152に油
圧を導入することにより、座板112はピン144の回
りを反時計方向に想像線112'のように回動・傾斜され、
切断後の鉄心切片がシュート160を介して排出され
る。The carrier 162 of the iron core 10 is provided flush with the receiving piece 114 when the table assembly 32 is in the lowered position as shown in FIG. 4, and both sides of the carrier 162 have grippers of V section facing each other. A plurality of pairs of 164 are provided facing each other, and the gripper 164 is moved back and forth with respect to the iron core 10 as indicated by an arrow g. Therefore, the iron core 10 gripped by the gripper 164 can be placed on the receiving piece 114 with the central opening 10A facing upward. In this state, hydraulic pressure is supplied to the hydraulic cylinder 140, the piston rod 142 is raised, the table assembly 32 is moved toward the mandrel-push cutting blade assembly 30, and the central opening 10A of the iron core 10 on the receiving piece 114 is moved. Swallowed Shinkin 118,
This is referred to as the raised position of the table assembly 32. Then, the hydraulic pressure is introduced into the hydraulic cylinder 124, and the push-cutting blades 120 are moved radially inward at the same time or sequentially, whereby the iron core 10 is sequentially cut from the outer layer, and the iron core 10 is divided into eight pieces as iron core pieces at once. To be done. When the iron core 10 is divided into eight, the hydraulic pressure in the hydraulic cylinder 124 is released.
The push-cut blades 120 are simultaneously retracted, then the hydraulic pressure of the hydraulic cylinder 140 is released, and the table assembly 32 is lowered to the lowest position. Then, by introducing hydraulic pressure into the hydraulic cylinder 152, the seat plate 112 is rotated and tilted around the pin 144 in a counterclockwise direction as indicated by an imaginary line 112 ′,
The cut iron core pieces are discharged through the chute 160.
【0042】第1若しくは第2の実施形態の切断装置に
より鉄心はいわば短冊状の切片に細分されるが、巻き線
間を部分的にスポット溶接部の存在や鉄心側壁が強固で
ワニスで塗り固められている場合があることなどによ
り、切断後の状態では個々の層に分離されず固まった状
態に残っていることが多く、巻き層間のPCB油の完全
な洗浄が困難である。そこで、切断後の鉄心切片を個々
の薄板切片に散けさせる装置が必要である。図5はその
ような装置の第1の実施形態を示しており、この実施形
態の散け装置は図1及び図2の実施形態のように鉄心1
0が2分割とか4分割のように細分が粗く、切断後の鉄
心切片10´が長く、湾曲が残っている場合に適してい
る。図5において、グリッパ50は第1のジョー52と
第2のジョー54とから構成され、第1のジョー52と
第2のジョー54間に切断後の鉄心切片10´をその両
側より把持する。グリッパ50は図示しない駆動機構に
より前後に往復可能に設けられる。3対の邪魔ピン56a,
56b, 56cが平行に離間して設けられ、邪魔ピン56間
の距離は順次変更され、切断後の鉄心切片10´の異な
った部位に当たりうるようになっている。そして、ピン
の対56a, 56b, 56cの各々について間隔が調整しうるよ
うにされている。グリッパ50は矢印A, Bのように前後
に移動可能に設けられている。The cutting device of the first or second embodiment subdivides the iron core into strip-shaped pieces, but there is a spot weld between windings and the side wall of the iron core is strong and varnish is applied. In some cases, after cutting, each layer remains in a solidified state without being separated into individual layers, and it is difficult to completely clean the PCB oil between the winding layers. Therefore, a device for scattering the cut iron core pieces into individual thin plate pieces is required. FIG. 5 shows a first embodiment of such a device, in which the sprinkler device is similar to the embodiment of FIGS.
It is suitable when 0 is divided into two or four, and the iron core segment 10 'after cutting is long and the curve remains. In FIG. 5, the gripper 50 is composed of a first jaw 52 and a second jaw 54, and grips the core piece 10 'after cutting between the first jaw 52 and the second jaw 54 from both sides thereof. The gripper 50 is provided so as to be able to reciprocate back and forth by a drive mechanism (not shown). 3 pairs of baffle pins 56a,
56b and 56c are provided in parallel and spaced from each other, and the distance between the baffle pins 56 is sequentially changed so that they can hit different portions of the core piece 10 'after cutting. The distance between the pin pairs 56a, 56b, 56c is adjustable. The gripper 50 is provided so as to be movable back and forth as indicated by arrows A and B.
【0043】図5の(イ)の状態は散け動作開始前の状
態を示し、鉄心切片10´は凹面側で第1の対の邪魔ピ
ン56aに当接した状態になる。この状態から矢印A方
向にグリッパ50を移動させることにより鉄心切片10
´は屈曲せしめられる。即ち、(ロ)では当初とは反対
方向に屈曲され、邪魔ピンの第2の対56bに接触し、
(ハ)では邪魔ピンの第3の対56cを通過することに
より屈曲が解放され、両端が散けた状態を示す。ピンの
対56a, 56b, 56c間で距離を適宜変えていることによ
り、屈曲動作時に鉄心切片10´は異なった部位でピン
の対56a, 56b, 56cに接触し、良好な散けを実現するこ
とができる。そして、(ハ)の状態からグリッパの移動
方向を反転させることによりピンの対56c, 56b, 56aを
順次通過し、反対方向の屈曲が付与される。そして、こ
の際、第3のピンの対56cは矢印j方向に破線56c'の
ように間隔を広げ、第1のピンの対56aは矢印k方向
に破線56a'のように間隔を変えることができる。このよ
うな間隔変更によりピンは異なった部位で鉄線切片10
´に接触することになるため、より良好な散け効果を得
ることができる。そして、図5の散け手段の場合、グリ
ッパ50により把持された鉄心切片10´の中心部位は
ほぐれない。そこで、鉄心切片10´の把持部位を少し
ずらせて(イ)〜(ハ)と同様な散け操作を繰り返すこ
とにより鉄心切片10´のすべての部位で隈なく散けを
行い、鉄心切片10´を個々の薄板切片に分離すること
ができる。The state of FIG. 5A shows the state before the start of the scattering operation, and the core piece 10 'is in contact with the first pair of baffle pins 56a on the concave side. By moving the gripper 50 from this state in the direction of arrow A, the iron core segment 10
´ is bent. That is, in (b), it is bent in the direction opposite to the original direction and comes into contact with the second pair of baffle pins 56b,
In (c), the bending is released by passing through the third pair 56c of the baffle pins, and both ends are scattered. By appropriately changing the distance between the pair of pins 56a, 56b, 56c, the iron core segment 10 'comes into contact with the pair of pins 56a, 56b, 56c at different portions during the bending operation, and realizes a good dispersion. be able to. Then, by reversing the moving direction of the gripper from the state of (c), the gripper sequentially passes through the pair of pins 56c, 56b, 56a, and bending in the opposite direction is imparted. At this time, the third pin pair 56c can be widened in the arrow j direction as shown by the broken line 56c ', and the first pin pair 56a can be changed as shown by the broken line 56a' in the arrow k direction. it can. Due to such a change in the spacing, the pins are different from each other in the iron wire section 10
Since it comes into contact with ‘′, a better scattering effect can be obtained. In the case of the scattering means shown in FIG. 5, the central portion of the iron core segment 10 ′ held by the gripper 50 is not loosened. Therefore, the gripping portion of the iron core segment 10 'is slightly shifted, and the same scattering operation as in (a) to (c) is repeated to disperse the iron core segment 10' in a uniform manner. Can be separated into individual slices.
【0044】図5の実施形態の変形としてグリッパ50
は固定し、邪魔ピンを前後に回転するようにしてもよ
い。この構成でも鉄心切片10´に前後の曲げが加わ
り、散けを促すことができる。また、鉄心切片に対する
邪魔ピンの位置を調節する手段を設け、邪魔ピンを異な
った位置で鉄心切片に当接可能とすることにより鉄心切
片の全体にわたっての完全な散け動作を実現することが
できる。As a modification of the embodiment of FIG. 5, a gripper 50 is provided.
May be fixed and the baffle pin may be rotated back and forth. Also with this configuration, front and rear bending is applied to the iron core piece 10 ', and it is possible to promote the scattering. Further, by providing a means for adjusting the position of the baffle pin with respect to the iron core segment and allowing the baffle pin to contact the iron core segment at different positions, it is possible to realize a complete scattering operation over the entire iron core segment. .
【0045】図6は散け装置の別実施形態を示してお
り、この実施形態の散け装置は図3及び図4の切断装置
のように鉄心の細分が8分割のように細かく、切断後の
切片の湾曲が目立たないものに適している。この実施形
態において、散け装置は、鉄心切片10´のホッパ58
と、対向配置された複数のローラ対60, 62, 64と、搬出
シュート66とを備えている。各溝付ローラ対60, 62,
64は適当な隙間に離間され、またギヤ及びプーリ−ベル
トよりなる伝導機構67, 68, 70により反対方向に同一速
度で回転するようになっている。各ローラ対60, 62, 64
はばねフロート式とし、少なくとも一方のローラは周面
にローレットがけされており、接触抵抗の増大を図って
いる。そして、各ローラ対60, 62, 64で一方のローラ径
φDを他方のローラ径φdと異ならせ、表面速度を変更
させることにより鉄心切片10´がそれぞれの対60, 6
2, 64のローラ間を通過する際の表面速度を異ならせ、
強制的にスリップ(ずれ)を起こさせることで効率的な
散け動作の実現を意図している。そして、ローラ対60,
62, 64においてローラ間の間隔は徐々に小さくすると共
に、ローラ対が60, 62, 64と下流側にゆくに従って表面
速度は増大させている。これにより、ローラ対60, 62,
64のローラ間を通過して行くに従って、順次散けを進行
せしめることができる。即ち、間隔の大きなローラ対6
0の通過でのスリップによって10"のように厚く分離さ
れ、中間のローラ対62ではスリップによって10"'のよ
うに中間の厚みに分離され、最後のローラ対64でスリ
ップによって一枚一枚の薄板切片Sに分離され、搬出シ
ュート66より搬出されるようにされるのである。FIG. 6 shows another embodiment of the sprinkling device. In the sprinkling device of this embodiment, like the cutting device of FIG. 3 and FIG. Suitable for those with inconspicuous curvature of section. In this embodiment, the sprinkler comprises a hopper 58 for the core segment 10 '.
, A plurality of roller pairs 60, 62, 64 arranged to face each other, and a carry-out chute 66. Each grooved roller pair 60, 62,
64 is separated by an appropriate gap, and is rotated at the same speed in opposite directions by a transmission mechanism 67, 68, 70 consisting of a gear and a pulley belt. Each roller pair 60, 62, 64
Is a spring float type, and at least one of the rollers is knurled on the peripheral surface to increase the contact resistance. Then, by making one roller diameter φD different from the other roller diameter φd in each roller pair 60, 62, 64, and changing the surface speed, the iron core segment 10 ′ is made into each pair 60, 6 and 6.
Different surface speed when passing between 2, 64 rollers,
It is intended to realize an efficient scattering operation by forcibly causing a slip. And the roller pair 60,
In 62 and 64, the distance between the rollers is gradually decreased, and the surface velocity is increased as the roller pair moves to 60, 62 and 64 toward the downstream side. This allows the roller pair 60, 62,
As it passes through between the 64 rollers, it is possible to make the scattering progress in sequence. That is, a pair of rollers 6 with a large interval
A slip at 0 passes results in a thick separation such as 10 ", a middle roller pair 62 separates a middle thickness such as 10"'by a slip, and a final roller pair 64 slips into individual sheets. The thin plate segment S is separated and carried out from the carry-out chute 66.
【0046】以上の実施形態では散け処理は鉄心の切断
後に実施しているが、切断前の散け処理も可能である。
切断前の散け処理方法としてはテーパ状心金を鉄心の中
心開口に押し付け、これにより鉄心巻き層間の滑りを惹
起させ、鉄心巻き層間の密着状態を破壊せしめるように
することができる。In the above embodiment, the sprinkling treatment is carried out after the iron core is cut, but the sprinkling treatment before cutting is also possible.
As a scattering treatment method before cutting, it is possible to press a tapered cored bar against the central opening of the iron core, thereby causing a slip between the core wound layers and destroying the close contact state between the core wound layers.
【図1】図1はこの発明の第1の実施形態における鉄心
切断装置の平面図である。FIG. 1 is a plan view of an iron core cutting device according to a first embodiment of the present invention.
【図2】図2は図1の鉄心切断装置の側面図である。FIG. 2 is a side view of the iron core cutting device of FIG. 1.
【図3】図3はこの発明の第2の実施形態における鉄心
切断装置の平面図である。FIG. 3 is a plan view of an iron core cutting device according to a second embodiment of the present invention.
【図4】図4は図3の鉄心切断装置の側面図である。FIG. 4 is a side view of the iron core cutting device of FIG.
【図5】図5は鉄心を短冊状切片分離後の散け処理のた
めの装置の一実施形態を示す概略図である。FIG. 5 is a schematic view showing an embodiment of an apparatus for scattering treatment after separating the iron core into strip-shaped sections.
【図6】図6は散け装置の別実施形態を示す概略図であ
る。FIG. 6 is a schematic view showing another embodiment of the scattering device.
10…鉄心 12, 120…座板 14, 114…受駒 16, 116…テーブル 18, 118…心金 20, 120…押し切り刃 22, 122…ピストンロッド 30…心金−押し切り刃組立体 32…テーブル組立体 50…グリッパ 52…第1のジョー 54…第2のジョー 56a, 56b, 56c…邪魔ピン 58…ホッパ 60, 62, 64…ローラ対 66…搬出シュート 67, 68, 70…伝導機構 10 ... Iron core 12, 120 ... seat 14, 114 ... Received pieces 16, 116… Table 18, 118 ... 20, 120… Push cutting blade 22, 122 ... Piston rod 30 ... Mandrel-pushing blade assembly 32 ... Table assembly 50 ... Gripper 52 ... The first Joe 54 ... Second Joe 56a, 56b, 56c ... Disturbing pins 58 ... Hopper 60, 62, 64… Roller pair 66 ... Carry-out chute 67, 68, 70… Conduction mechanism
Claims (15)
器の鉄心切断方法であって、鉄心を保持しつつ薄板の幅
に合わせた押し切り刃を鉄心に向けてその外径側より加
圧し、これにより鉄心を外層より順次切断する方法。1. A method of cutting an iron core of a transformer as a laminated structure by winding thin plates, wherein a push-cutting blade matching the width of the thin plate is pressed toward the iron core from the outer diameter side while holding the iron core, This is a method of sequentially cutting the iron core from the outer layer.
器の鉄心の解体方法であって、薄板の幅に合わせた押し
切り刃を鉄心に向けてその外径側より加圧し、これによ
り鉄心を外層より順次切断し、切断分割後の鉄心切片を
個々の薄板切片に散け処理することを特徴とする変圧器
の鉄心解体処理方法。2. A method for disassembling an iron core of a transformer having a laminated structure by winding thin plates, wherein a push-cutting blade adapted to the width of the thin plates is pressed toward the iron core from its outer diameter side, whereby the iron core is A method for disassembling an iron core of a transformer, which comprises sequentially cutting from the outer layer, and disposing the cut iron core pieces into individual thin plate pieces.
て、前記切断に際して、鉄心をその中心開口の部位で保
持することを特徴とする変圧器の鉄心解体処理方法。3. The method for disassembling an iron core of a transformer according to claim 1 or 2, wherein the iron core is held at a central opening portion during the cutting.
て、前記切断に際して、鉄心の外周に沿って配置された
複数の押し切り刃を同時若しくは逐次的に駆動すること
を特徴とする変圧器の鉄心解体処理方法。4. The core of a transformer according to claim 1 or 2, wherein a plurality of push-cutting blades arranged along an outer periphery of the iron core are driven simultaneously or sequentially during the cutting. Dismantling treatment method.
け処理のため、切断分割後の鉄心切片に局部偏在的な力
を加えることにより巻き層間の相互移動を惹起させ、こ
れにより鉄心切片を個々の薄板切片に散けさせることを
特徴とする変圧器の鉄心解体処理方法。5. The invention according to claim 2, wherein for the scattering treatment, a localized unevenly distributed force is applied to the iron core piece after cutting and division to cause mutual movement between the winding layers, and thereby the iron core piece. A method for disassembling an iron core of a transformer, characterized in that each of the thin plate pieces is scattered.
器の鉄心の切断装置であって、解体すべき鉄心の受台
と、前記鉄心受台上の鉄心の中心開口部に挿入される心
金と、鉄心を構成する薄板の幅に合わせた押し切り刃
と、該押し切り刃を鉄心の外径側より加圧せしめる加圧
手段とを具備したことを特徴とする鉄心切断装置。6. A device for cutting an iron core of a transformer having a laminated structure by winding thin plates, the pedestal of an iron core to be disassembled, and a core inserted into a central opening of the iron core on the iron cradle. An iron core cutting device comprising: gold, a push-cut blade that matches the width of a thin plate that forms the iron core, and a pressurizing unit that presses the push-cut blade from the outer diameter side of the iron core.
押し切り刃が鉄心の周囲に円周方向に間隔をおいて設置
され、前記加圧手段は前記複数の押し切り刃を同時若し
くは逐次的に駆動することを特徴とする鉄心切断装置。7. The invention according to claim 6, wherein a plurality of push cutting blades are installed around the iron core at intervals in the circumferential direction, and the pressurizing means simultaneously or sequentially connects the plurality of push cutting blades. Iron core cutting device characterized by being driven.
て、前記鉄心受台を旋回せしめる旋回手段を備え、これ
により鉄心と押し切り刃との位置関係を調節可能とした
ことを特徴とする鉄心切断装置。8. The iron core cutting according to claim 6 or 7, further comprising a turning means for turning the iron core cradle so that a positional relationship between the iron core and the push-cut blade can be adjusted. apparatus.
器の鉄心の解体処理装置であって、解体すべき鉄心の受
台と、前記鉄心受台上の鉄心の中心開口部に挿入される
心金と、鉄心を構成する薄板の幅に合わせた押し切り刃
と、該押し切り刃を鉄心の外径側より加圧する加圧手段
と、切断後の鉄心切片を個々の薄板に散け処理せしめる
散け手段とを具備したことを特徴とする鉄心解体処理装
置。9. An iron core disassembling treatment device for a transformer having a laminated structure formed by winding thin plates, wherein the iron core is to be disassembled and is inserted into a center opening of the iron core on the iron cradle. Mandrel, push-cut blades that match the width of the thin plates that make up the iron core, pressurizing means that presses the push-cut blades from the outer diameter side of the iron core, and scatters the cut iron core pieces into individual thin plates. An iron core dismantling processing device, comprising:
散け手段は鉄心切片を積層方向の両側より挟着保持する
手段と、前記挟着保持手段により保持された鉄心切片を
その開口側において前後に屈曲する手段とを具備したこ
とを特徴とする鉄心解体処理装置。10. The invention according to claim 9, wherein the sprinkling means sandwiches and holds the iron core pieces from both sides in the stacking direction, and the iron core slices held by the sandwiching and holding means on the opening side thereof. An iron core dismantling treatment device comprising: a means for bending back and forth.
散け手段は切断分割後の鉄心切片を両側より加圧しつつ
移動させるローラ手段より構成されることを特徴とする
鉄心解体処理装置。11. The iron core disassembling apparatus according to claim 9, wherein the scattering means is constituted by roller means for moving the cut and divided iron core pieces while applying pressure from both sides.
心切片の散け方法において、鉄心若しくは鉄心切片の一
部の部位に力を加えることにより、鉄心若しくは鉄心切
片を構成する巻き層間に相互にずれを惹起させ、巻き層
間のずれにより鉄心若しくは鉄心切片を個々の薄板に分
離することを特徴とする鉄心の散け方法。12. A method for scattering an iron core or an iron core segment disassembled from a transformer, wherein a force is applied to a part of the iron core or the iron core segment to cause mutual displacement between winding layers constituting the iron core or the iron core segment. And separating the iron core or the iron core pieces into individual thin plates due to the displacement between the winding layers.
心切片の散け装置において、鉄心若しくは鉄心切片を保
持する手段と、鉄心若しくは鉄心切片の一部の部位に力
を加える手段とを備え、鉄心若しくは鉄心切片の一部の
部位に加わる力により鉄心若しくは鉄心切片を構成する
巻き層間に相互にずれを惹起させ、巻き層間のずれによ
り鉄心若しくは鉄心切片を個々の薄板に分離することを
特徴とする鉄心の散け装置。13. A device for scattering an iron core or an iron core segment disassembled from a transformer, comprising means for holding the iron core or the iron core segment, and means for applying a force to a part of the iron core or the iron core segment. Alternatively, it is characterized in that a force applied to a part of the core segment causes mutual displacement between the cores or winding layers constituting the core segment, and the cores or core segments are separated into individual thin plates by the displacement between the winding layers. Iron core scattering device.
々の薄板を散けさせるための装置であっで、鉄心切片を
積層方向の両側より挟着保持する手段と、前記挟着保持
手段により保持された鉄心切片をその開口側において前
後に屈曲する手段とを具備したことを特徴とする鉄心散
け装置。14. A device for scattering individual thin plates after dividing a transformer core into strip-shaped pieces, means for holding and holding the core pieces from both sides in the stacking direction, and the holding means. And a means for bending the iron core piece held by the above-described method back and forth on the opening side thereof.
々の薄板を散けさせるための装置であっで、切断分割後
の鉄心切片を挟んで対向配置された複数対のローラと、
前記それぞれの対のローラを反対方向に回転させる回転
駆動手段とを具備したことを特徴とする鉄心散け装置。15. A device for scattering individual thin plates after dividing a transformer iron core into strip-shaped pieces, and a plurality of pairs of rollers arranged to face each other with the iron core pieces after cutting and dividing interposed therebetween.
An iron core dispersal device, comprising: a rotation driving means for rotating the respective pairs of rollers in opposite directions.
Priority Applications (1)
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JP2001345459A JP3814518B2 (en) | 2001-11-12 | 2001-11-12 | Transformer core cutting method and apparatus, and iron core dismantling method and apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001345459A JP3814518B2 (en) | 2001-11-12 | 2001-11-12 | Transformer core cutting method and apparatus, and iron core dismantling method and apparatus |
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JP2006101427A Division JP4245616B2 (en) | 2006-04-03 | 2006-04-03 | Method and apparatus for scattering core section cut and dismantled from transformer |
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Publication Number | Publication Date |
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JP2003151843A true JP2003151843A (en) | 2003-05-23 |
JP3814518B2 JP3814518B2 (en) | 2006-08-30 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109262706A (en) * | 2018-09-12 | 2019-01-25 | 厦门华联电子股份有限公司 | A kind of pcb board single automatic board separating device in flakes |
CN112259355A (en) * | 2020-09-09 | 2021-01-22 | 泰州万鼎电气有限公司 | Automatic cutting and bending equipment for iron core machining |
-
2001
- 2001-11-12 JP JP2001345459A patent/JP3814518B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109262706A (en) * | 2018-09-12 | 2019-01-25 | 厦门华联电子股份有限公司 | A kind of pcb board single automatic board separating device in flakes |
CN109262706B (en) * | 2018-09-12 | 2020-09-11 | 厦门华联电子股份有限公司 | Automatic board device that divides of even piece of PCB board list |
CN112259355A (en) * | 2020-09-09 | 2021-01-22 | 泰州万鼎电气有限公司 | Automatic cutting and bending equipment for iron core machining |
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