JP2003093817A - Filter - Google Patents

Filter

Info

Publication number
JP2003093817A
JP2003093817A JP2001295975A JP2001295975A JP2003093817A JP 2003093817 A JP2003093817 A JP 2003093817A JP 2001295975 A JP2001295975 A JP 2001295975A JP 2001295975 A JP2001295975 A JP 2001295975A JP 2003093817 A JP2003093817 A JP 2003093817A
Authority
JP
Japan
Prior art keywords
filter
outer peripheral
fluid passage
peripheral edge
shape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001295975A
Other languages
Japanese (ja)
Other versions
JP3613218B2 (en
Inventor
Hideyuki Fujisawa
秀行 藤澤
Kozo Uehara
浩三 植原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Noritz Corp
Original Assignee
Noritz Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Noritz Corp filed Critical Noritz Corp
Priority to JP2001295975A priority Critical patent/JP3613218B2/en
Publication of JP2003093817A publication Critical patent/JP2003093817A/en
Application granted granted Critical
Publication of JP3613218B2 publication Critical patent/JP3613218B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a filter capable of eliminating the possibility of operational failure of a passage control device on the downstream, leakage of fuel gas, or the like, without incurring an increase in cost and an increase in passage resistance. SOLUTION: A single thin plate material formed into an expanded metal having a fine mesh is used as a raw material. The expanded metal is press- molded into a hat-shaped body as a filter unit 21 in which a central region 21 is convexed and an outer peripheral region 212 constitutes a flange portion. The outer periphery of the outer peripheral region is formed into a rugged shape, and this is bent by press-molding to for a fringe unit 22 constituted of protrusions 221 and notches 222. The filter unit 21 and the fringe unit 22 are formed as one united body by the raw material made of the expanded metal. The fringe unit is slightly stretched outward in a slanting direction, and press-pushed into the fuel gas passage of a combustion equipment, thereby causing an elastic deformation to exert an elastic restoring force on the surface of the inner wall of the fuel gas passage to attach the filter.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、燃焼機器、ソーラ
ー温水器、ジェットバス装置あるいは各種配管装置等に
装備される気体燃料又は液体燃料の燃料通路、水通路あ
るいは各種媒体の通路等のように、通路の下流側に開閉
弁や流量制御弁等の各種弁又はポンプ等の流体作動機器
等の通路制御機器が介装された流体通路の上流側に対し
配設され、微細なゴミや異物等が流入することを阻止す
るために用いられるフィルタに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fuel passage for a gas fuel or a liquid fuel, a water passage, a passage for various media, etc. which are installed in a combustion equipment, a solar water heater, a jet bath device or various piping devices. , Is disposed on the upstream side of a fluid passage in which various valves such as an on-off valve and a flow control valve or passage control equipment such as a fluid actuating equipment such as a pump are provided on the downstream side of the passage, and fine dust or foreign matter To a filter used to block the inflow of

【0002】[0002]

【従来の技術】従来、瞬間式給湯器等の燃焼機器におい
ては、その燃料通路や水通路等の流体通路の上流端側位
置、すなわち、外部から燃焼機器に例えば燃料ガスを供
給するための配管や水を供給するための配管との接続端
側位置に対しフィルタを配設し、微細ゴミの万一の流入
を阻止するようにすることが通常行われている。このよ
うなフィルタとしては、図9に示すような編み金網90
を素材にしたものが多用されている。すなわち、微細メ
ッシュの編み金網を素材にして上記流体通路の内断面と
ほぼ同形状に切断成形してフィルタを形成し、これを流
体通路内に内嵌させている。
2. Description of the Related Art Conventionally, in a combustion device such as an instantaneous water heater, the upstream end position of a fluid passage such as a fuel passage or a water passage, that is, a pipe for supplying fuel gas to the combustion device from the outside. It is usually practiced to dispose a filter at a position on the side of a connection end with a pipe for supplying water or water so as to prevent inflow of fine dusts. As such a filter, a braided wire mesh 90 as shown in FIG. 9 is used.
It is often used as a material. That is, a fine mesh braided wire mesh is used as a material to cut and form a filter having substantially the same shape as the inner cross section of the fluid passage, and the filter is formed and fitted into the fluid passage.

【0003】また、上記の編み金網を素材90としつ
つ、外周縁部にそれぞれ突出する個々の針金先端を合成
樹脂製の鍔部内に埋め込んで一体化させたフィルタも知
られている。例えば図10の例のように、円形の編み金
網製のフィルタ部91に対しその外周囲を囲むように鍔
部92を樹脂成形により一体形成したものである。この
ものでは、その鍔部92から突出する複数の突片93,
93,…を一体に樹脂成形し、流体通路1(図11参
照)に対し押し込むことにより内周壁面11との間の摺
動摩擦抵抗により装着(位置固定)させるようにしてい
る。
There is also known a filter in which the above-mentioned braided net is used as the material 90, and the tips of the individual wires protruding to the outer peripheral edge are embedded and integrated in a collar made of synthetic resin. For example, as in the example of FIG. 10, a collar portion 92 is integrally formed by resin molding so as to surround the outer periphery of a filter portion 91 made of a circular braided wire mesh. In this case, a plurality of projecting pieces 93 protruding from the collar portion 92,
93, ... Are integrally resin-molded and pushed into the fluid passage 1 (see FIG. 11) so that they are mounted (positioned) by the sliding frictional resistance with the inner peripheral wall surface 11.

【0004】[0004]

【発明が解決しようとする課題】ところが、上記従来の
編み金網90製のフィルタの場合、下流側の通路制御機
器の作動不良、ひいては上記燃焼機器の燃焼作動不良、
燃料ガス漏れもしくは水漏れという不都合を発生させる
おそれが考えられる。
However, in the case of the above-mentioned conventional filter made of the braided wire net 90, the malfunction of the passage control device on the downstream side, and by extension, the malfunction of the combustion device,
There is a possibility that fuel gas leak or water leak may occur.

【0005】すなわち、上記フィルタの素材である編み
金網90は、その編み金網90を構成する針金90aの
一本一本が互いに独立し、加えて、その製造過程におい
てテンションをかけて編み込まれて残留応力が作用した
ままとなる。このため、残留応力に起因して経時使用に
より上記針金90aがポキポキと折れてしまうおそれが
あり、もしも折れてしまうと個々の針金90aが独立し
ているため小片状となってフィルタから脱落して下流側
に流されてしまうことになる。
That is, in the braided net 90 which is the material of the filter, each of the wires 90a constituting the braided net 90 is independent from each other, and in addition, tension is applied during the manufacturing process and remains. The stress remains active. Therefore, there is a risk that the wire 90a will snap due to residual stress due to use over time, and if it breaks, the individual wires 90a will become independent and become small pieces that fall off the filter. It will be washed away downstream.

【0006】ここで、燃焼機器においては、例えば燃料
ガス通路の下流端の燃焼バーナまでの間にガス流量を調
整するための電磁比例弁や、複数のバーナヘッドの燃焼
切換えを行うための切換弁等がフィルタの下流側に介装
されている。上記の針金の小片が下流側に流されてしま
うと、その小片が上記電磁比例弁の弁体と流体通路との
間の隙間に噛み込んで作動不良を招いたり、上記切換弁
の閉状態の弁体のシール部に入り込んでシール不良を招
いたりするおそれが生じることになる。上記の作動不良
は燃焼制御不良を招き易く、上記シール不良は燃料ガス
漏れを招き易くなる。
Here, in the combustion equipment, for example, an electromagnetic proportional valve for adjusting the gas flow rate up to the combustion burner at the downstream end of the fuel gas passage, and a switching valve for switching combustion of a plurality of burner heads. Etc. are interposed on the downstream side of the filter. When the small piece of the wire is flowed to the downstream side, the small piece is caught in the gap between the valve body and the fluid passage of the solenoid proportional valve, causing malfunction, or the switching valve is in the closed state. There is a possibility that it may enter the seal portion of the valve element and cause a seal failure. The above-mentioned defective operation tends to cause poor combustion control, and the defective sealing tends to cause fuel gas leakage.

【0007】特に、編み金網90だけで形成されたフィ
ルタの場合には、その外周縁に針金90aの先端が突出
し、その構造上ほつれ易い上に他の部位よりも応力を受
け易いため、上記の不都合を発生させる可能性も高くな
る。
In particular, in the case of a filter formed only of the braided net 90, the tip of the wire 90a protrudes from the outer peripheral edge of the filter, and the structure is prone to fraying and more susceptible to stress than other parts. The possibility of causing inconvenience also increases.

【0008】一方、上記の外周縁の針金先端が鍔部92
の樹脂成形部内に埋め込まれたフィルタの場合には、上
記針金先端の脱落はないものの、樹脂成形に大幅なコス
ト増を招くことになる上に、硬化後の樹脂自体が小片状
となって脱落するおそれも考えられる。すなわち、上記
鍔部92の樹脂成形を行うと、その成形の際に鍔部92
のフィルタ部91との境界92a(図10及び図11参
照)において樹脂材料が編み金網の各網目内にはみ出し
てしまい、このはみ出した状態のままで硬化することに
なる。このはみ出した部分の硬化樹脂が経時使用に伴い
小片状に折損・脱落し、この小片状の硬化樹脂が下流側
に流れて上記と同様の不都合を生じさせるおそれがあ
る。さらに、その上に、上記鍔部92の存在により流体
通路1の通路断面積が狭められて流体の流通抵抗にもな
るという不都合も新たに生じる。これに対し、樹脂成形
の鍔部92代わりに編み金網を流体通路1の内断面形状
よりも拡径し、この拡径部分の外周部位を一側に立ち上
げて筒状の突出部を形成し、これを鍔部として流体通路
1の内周壁面11に内嵌させることも考えられる。しか
し、この場合には上記筒状の突出部の周囲が滑らかな円
筒面にはならずに凹凸のある曲げ皺が生じ、この曲げ皺
に起因して上記内周壁面11との間に隙間ができてしま
い、フィルタとしての機能が不十分なものになってしま
う。
On the other hand, the wire tip at the outer peripheral edge is the collar portion 92.
In the case of a filter embedded in the resin molding part, although the wire tip does not fall off, it causes a significant cost increase in resin molding, and the resin itself after curing becomes a small piece shape. It is possible that they may fall out. That is, when the collar portion 92 is resin-molded, the collar portion 92 is formed during the molding.
At the boundary 92a (see FIG. 10 and FIG. 11) with the filter portion 91, the resin material squeezes out into each mesh of the braided wire mesh, and the squeezed state is cured. There is a possibility that the cured resin in the protruding portion may be broken or dropped into small pieces with use over time, and the small pieces of cured resin may flow to the downstream side to cause the same inconvenience as described above. In addition, the presence of the collar portion 92 narrows the passage cross-sectional area of the fluid passage 1, which also causes a fluid flow resistance. On the other hand, instead of the resin-molded collar portion 92, a braided wire mesh is expanded in diameter from the inner cross-sectional shape of the fluid passage 1, and the outer peripheral portion of this expanded diameter portion is raised to one side to form a cylindrical protrusion. It is also conceivable to fit this into the inner peripheral wall surface 11 of the fluid passage 1 using this as a collar portion. However, in this case, the circumference of the cylindrical protruding portion does not become a smooth cylindrical surface, and uneven bending wrinkles occur, and due to the bending wrinkles, a gap is formed between the cylindrical wall and the inner peripheral wall surface 11. It can be done, and the function as a filter becomes insufficient.

【0009】本発明は、このような事情に鑑みてなされ
たものであり、その目的とするところは、コスト増や流
通抵抗の増加を招くことなく、下流側の通路制御機器の
作動不良発生や流体の漏れ発生等のおそれを解消し得る
フィルタを提供することにある。
The present invention has been made in view of the above circumstances, and an object thereof is to prevent malfunction of a passage control device on the downstream side without increasing cost and distribution resistance. It is an object of the present invention to provide a filter capable of eliminating the possibility of fluid leakage.

【0010】[0010]

【課題を解決するための手段】上記目的を達成するため
に、下流側に通路制御機器が介装される流体通路の上流
側に対し流体の移動方向に遮るように配設されるフィル
タを対象として、以下の各請求項により特定される種々
の発明を提供する。ここで、下流側に介装される「通路
制御機器」とは、開閉弁や流量制御弁等の流体用各種
弁、又は、ポンプ等の流体作動機器等のことである。
In order to achieve the above object, the present invention is directed to a filter arranged so as to block the upstream side of a fluid passage in which a passage control device is interposed in the fluid movement direction. Various inventions specified by the following claims are provided. Here, the "passage control device" installed on the downstream side is various fluid valves such as an on-off valve and a flow control valve, or a fluid actuating device such as a pump.

【0011】請求項1に係る発明では、単一の薄板材を
用いて微細な網目を有するエキスパンドメタルに成形さ
れた素材を用いてフィルタ部を形成し、かつ、その外周
縁部を上記流体通路の内周壁面に対し密に内嵌する形状
に成形してなる構成とした。
According to the first aspect of the present invention, the filter portion is formed by using a material formed of expanded metal having a fine mesh using a single thin plate material, and the outer peripheral portion of the filter portion is formed by the fluid passage. The inner peripheral wall surface is molded so as to be closely fitted.

【0012】また、請求項2に係る発明では、単一の薄
板材を用いて微細径の多数の貫通孔を有するパンチング
メタルに成形された素材を用いてフィルタ部を形成し、
かつ、その外周縁部を上記流体通路の内周壁面に対し密
に内嵌する形状に成形してなる構成とした。
According to the second aspect of the present invention, the filter portion is formed by using a single thin plate material formed of a punching metal having a large number of through holes of a fine diameter,
Further, the outer peripheral edge portion is formed into a shape that is closely fitted to the inner peripheral wall surface of the fluid passage.

【0013】さらに、請求項3に係る発明では、素材と
しての単一の薄板材に対し周方向に所定間隔毎のスリッ
トを径方向に所定間隔毎に多重同心円状に形成し、中心
部位を上記薄板材に直交する方向に押圧して上記各同心
円位置の各スリットを開くことにより微細な網目を有す
る略円錐状のフィルタ部を形成し、かつ、上記薄板材の
外周縁部を上記流体通路の内周壁面に対し密に内嵌する
形状に成形してなる構成とした。
Further, in the invention according to claim 3, slits at predetermined intervals in the circumferential direction are formed in multiple concentric circles at predetermined intervals in the radial direction with respect to a single thin plate material as a raw material, and the central portion is formed as described above. A substantially conical filter portion having a fine mesh is formed by pressing in the direction orthogonal to the thin plate member to open each slit at each of the concentric circle positions, and the outer peripheral edge portion of the thin plate member is defined by the fluid passage. The configuration is such that it is formed into a shape that is closely fitted to the inner peripheral wall surface.

【0014】以上の請求項1〜請求項3のいずれかのフ
ィルタによれば、フィルタ全体が一体の素材により形成
されているため、たとえ一部に折損が生じたとしてもフ
ィルタから脱落することはなく、フィルタからの脱落小
片が下流側へ流れるという事態の発生のおそれが確実に
解消され、下流側の通路制御機器の作動不良発生や燃料
ガスや水等の流体の漏れ発生等のおそれも確実に解消さ
れる。しかも、各外周縁部が流体通路の内周壁面に対し
密に内嵌する形状に成形されている上に、フィルタ部が
請求項1では微細な網目を有するエキスパンドメタルに
より形成され、請求項2では微細径の多数の貫通孔を有
するパンチングメタルにより形成され、また、請求項3
では薄板材の各スリットを押し開くことにより形成した
微細な網目を有しているため、フィルタとしての機能を
従来の編み金網のものと同等もしくは同等以上に発揮さ
せ得る。特に、素材としてエキスパンドメタルを用いる
請求項1の場合には、全体として弾力性が発揮されるた
め、流体通路に対する装着状態をより強固にし得るよう
になる。
According to the filter of any one of claims 1 to 3, since the entire filter is formed of an integral material, even if a part of the filter is broken, it cannot be separated from the filter. Without fail, the possibility of the small pieces falling off the filter flowing to the downstream side is reliably eliminated, and there is also the risk of malfunction of the passage control equipment on the downstream side and leakage of fluid such as fuel gas and water. Will be resolved. Moreover, each outer peripheral edge portion is formed into a shape that is closely fitted to the inner peripheral wall surface of the fluid passage, and the filter portion is formed of expanded metal having a fine mesh according to the first aspect. Is formed by a punching metal having a large number of through holes with a fine diameter, and
Since it has a fine mesh formed by pushing open each slit of the thin plate material, it can exhibit the function as a filter to the same level as or more than that of the conventional braided wire mesh. Particularly, in the case of claim 1 in which expanded metal is used as the material, since elasticity is exhibited as a whole, the mounting state in the fluid passage can be made stronger.

【0015】ここで、上記請求項3のフィルタにおいて
は、薄板材に形成するスリットのスリット長さ及びスリ
ット間隔を、押圧により形成されるフィルタ部の網目サ
イズが略均一になるように径方向で変化するよう設定し
てもよい(請求項4)。例えば、上記スリット長さ及び
スリット間隔を押圧により伸び開かれる度合の大きい部
位ほど小さくすればよい。この請求項4によれば、略円
錐状に形成されたフィルタ部の網目を略均一にし得るた
め、フィルタとしての機能を向上させ得る。
Here, in the filter according to the third aspect, the slit length and the slit interval of the slits formed in the thin plate material are set in the radial direction so that the mesh size of the filter portion formed by pressing is substantially uniform. It may be set to change (claim 4). For example, the slit length and the slit interval may be set to be smaller for a portion having a greater degree of expansion and opening by pressing. According to the fourth aspect, since the mesh of the filter portion formed in the substantially conical shape can be made substantially uniform, the function as the filter can be improved.

【0016】以上の請求項1〜請求項4のいずれかのフ
ィルタにおける外周縁部としては、フィルタ部に対し略
直交する方向に屈曲させて流体通路の内周壁面に対し当
接する略筒状に形成し、かつ、その先端縁を凹凸形状に
形成するようにしてもよい(請求項5)。このようにす
ることにより、外周縁部を流体通路の内周壁面に対し確
実に密接し得る。すなわち、上記外周縁部の先端縁が凹
凸形状とされているため、フィルタ部が円形である場合
にその外周縁部を屈曲して略筒状に形成したとしても曲
げ皺の発生が可及的に抑制され、上記両端通路に当接す
る外周縁部を滑らかにすることが可能になる。これによ
り、上記の曲げ皺の発生に起因する隙間の発生を防止し
てフィルタ機能を確実に発揮させ得ると共に、樹脂成形
による鍔部形成を省略してコスト増大化を回避し得る。
加えて、従来の樹脂成形の鍔部92(図10又は図11
参照)の如く流体通路の通路断面積を狭めることもな
く、これにより流体の流通抵抗の増加を招くこともな
い。
The outer peripheral edge portion of the filter according to any one of claims 1 to 4 is a substantially cylindrical shape which is bent in a direction substantially orthogonal to the filter portion and abuts against the inner peripheral wall surface of the fluid passage. It may be formed and the tip edge thereof may be formed in an uneven shape (claim 5). By doing so, the outer peripheral edge portion can be surely brought into close contact with the inner peripheral wall surface of the fluid passage. That is, since the leading edge of the outer peripheral edge portion is formed in a concavo-convex shape, bending wrinkles may occur even if the outer peripheral edge portion is bent and formed into a substantially cylindrical shape when the filter portion is circular. Therefore, it is possible to smooth the outer peripheral edge portion that is in contact with the both-end passages. As a result, it is possible to prevent the generation of the gap resulting from the generation of the bending wrinkles and to reliably exert the filter function, and it is possible to omit the collar portion formation by resin molding and avoid the cost increase.
In addition, the conventional resin-molded collar portion 92 (see FIG. 10 or FIG.
As described above), the passage cross-sectional area of the fluid passage is not narrowed, and thus the flow resistance of the fluid is not increased.

【0017】上記請求項5のフィルタを形成するには、
素材として、その中心部にフィルタ部を設定し、このフ
ィルタ部の外周位置であって周方向に互いに離れた位置
から放射方向に突出する複数の突片部を有する形状のも
のを用いるようにすればよい(請求項6)。例えばヒト
デの如き形状の素材を用いるものである。このようにす
ることにより、外周縁部を略円筒状に屈曲させたとして
も、皺の発生をより確実に抑制することが可能になり、
請求項5の作用をより具体的にかつ確実に得られる。
To form the filter according to claim 5,
As a material, a filter part may be set at the center of the filter part, and one having a shape having a plurality of projecting pieces protruding in the radial direction from the outer peripheral position of the filter part and being separated from each other in the circumferential direction may be used. It suffices (claim 6). For example, a material having a shape like a starfish is used. By doing so, even if the outer peripheral edge portion is bent into a substantially cylindrical shape, it becomes possible to more reliably suppress the occurrence of wrinkles,
The action of claim 5 can be obtained more specifically and surely.

【0018】さらに、上記請求項5又は請求項6のフィ
ルタにおける外周縁部としては、僅かに斜め外方に開い
た形状に形成するようにしてもよい(請求項7)。すな
わち、流体通路及びフィルタ部が共に円形の場合に、外
周縁部の基端は流体通路の内径に合致する直径になるも
のの、外周縁部の先端を結ぶ円の直径はその流体通路の
内径よりも僅かに大きくなるように僅かに斜め外方に開
いた形状に形成するものである。このようなフィルタを
流体通路にやや圧入気味に内嵌させると、上記外周縁部
が僅かに径方向内側に弾性変形し、この弾性反力(弾性
復元力)が流体通路の内周壁面に作用した状態で装着さ
れることになる。これにより、フィルタの相対移動が阻
止されて流体通路への装着及び位置固定がより確実にな
る。
Further, the outer peripheral edge portion of the filter according to the fifth or sixth aspect may be formed in a shape that is opened slightly obliquely outward (claim 7). That is, when the fluid passage and the filter portion are both circular, the base end of the outer peripheral edge has a diameter that matches the inner diameter of the fluid passage, but the diameter of the circle connecting the tips of the outer peripheral edge is greater than the inner diameter of the fluid passage. Is formed in a shape that is opened slightly obliquely outward so as to be slightly larger. When such a filter is fitted into the fluid passage with a slight press fit, the outer peripheral edge portion slightly elastically deforms inward in the radial direction, and this elastic reaction force (elastic restoring force) acts on the inner peripheral wall surface of the fluid passage. It will be installed in the condition As a result, relative movement of the filter is prevented, and mounting and position fixing in the fluid passage becomes more reliable.

【0019】以上の請求項1〜請求項7のいずれかのフ
ィルタにおけるフィルタ部としては、中央部を凸とした
ハット形の形状を有し、このハット形の鍔部である外周
部位に外周縁部が連続して形成される構成とすることが
できる(請求項8)。この場合には、流体通路を流れる
流体の流れ方向に直交する面となる上記ハット形の中央
部位又は外周部位に微細なゴミが詰まったとしても、上
記流れ方向に略沿った上記ハット形の立ち上がり部位か
らの流体の通過が可能となる。つまり、微細なゴミを特
定部位に捕集しつつ、流体の通過部位を確保しかつフィ
ルタ部の表面積の増大化を図り得ることになる。さらに
網目や微細径の貫通孔を有するフィルタ部の剛性の増大
化をも図り得る。
The filter portion in the filter according to any one of claims 1 to 7 has a hat-shaped shape having a convex central portion, and the outer peripheral edge is the outer peripheral portion which is the hat-shaped collar portion. The part may be formed continuously (claim 8). In this case, even if fine dust is clogged in the central portion or the outer peripheral portion of the hat shape which is a surface orthogonal to the flow direction of the fluid flowing in the fluid passage, the hat shape rises substantially along the flow direction. It allows the passage of fluid from the site. That is, it is possible to secure a passage area for the fluid and increase the surface area of the filter portion while collecting the fine dust at a specific portion. Further, it is possible to increase the rigidity of the filter portion having the mesh and the through holes of the fine diameter.

【0020】[0020]

【発明の効果】以上、説明したように、請求項1〜請求
項8のいずれかのフィルタによれば、フィルタ全体が一
体の素材により形成されているため、たとえ一部に折損
が生じたとしてもフィルタから脱落することを阻止する
ことができ、フィルタからの脱落小片が下流側へ流れる
という事態の発生のおそれを確実に解消することができ
る。これにより、フィルタの一部小片が脱落することに
起因する下流側の通路制御機器の作動不良発生や流体の
漏れ発生等のおそれを確実に解消することができる。し
かも、フィルタとしての機能として従来の編み金網のも
のと同等もしくは同等以上のものを発揮させることがで
きる。特に、素材としてエキスパンドメタルを用いる請
求項1の場合には、全体として弾力性が発揮され流体通
路に対する装着状態をより強固にすることができる。
As described above, according to the filter according to any one of claims 1 to 8, since the entire filter is formed of an integral material, even if a part is broken. Can also be prevented from falling off from the filter, and it is possible to reliably eliminate the possibility that a small piece falling off from the filter will flow to the downstream side. As a result, it is possible to surely eliminate the possibility that the passage control device on the downstream side may malfunction due to the dropout of a small piece of the filter or the fluid may leak. Moreover, as a function as a filter, it is possible to exhibit the same or more than that of the conventional braided wire mesh. In particular, in the case of claim 1 in which expanded metal is used as the material, elasticity is exhibited as a whole, and the state of attachment to the fluid passage can be made stronger.

【0021】請求項4によれば、請求項3のフィルタに
おいて、略円錐状に形成されたフィルタ部の網目を略均
一にすることができ、フィルタとしての機能を向上させ
ることができる。
According to the fourth aspect, in the filter according to the third aspect, the mesh of the filter portion formed in the substantially conical shape can be made substantially uniform, and the function as the filter can be improved.

【0022】また、請求項5によれば、請求項1〜請求
項4のいずれかのフィルタにおいて、フィルタ部が円形
である場合にその外周縁部を屈曲して略筒状に形成した
としても曲げ皺の発生を可及的に抑制することができ、
上記両端通路に対し密接させることができる。これによ
り、上記の曲げ皺の発生に起因する隙間の発生を防止し
てフィルタ機能を確実に発揮させることができる共に、
樹脂成形による鍔部形成を省略してコスト増大化を回避
することができる。加えて、従来の樹脂成形により鍔部
を形成した場合と比して流体通路を狭めることもなく流
通抵抗を増加させることもない。
According to claim 5, in the filter according to any one of claims 1 to 4, even when the filter portion is circular, the outer peripheral edge portion is bent to be formed into a substantially cylindrical shape. The occurrence of bending wrinkles can be suppressed as much as possible,
It can be in close contact with the passages at both ends. As a result, it is possible to prevent the generation of gaps due to the occurrence of the above-mentioned bending wrinkles and to reliably exert the filter function,
It is possible to avoid the cost increase by omitting the collar portion formation by resin molding. In addition, the fluid passage is not narrowed and the flow resistance is not increased as compared with the case where the collar portion is formed by the conventional resin molding.

【0023】請求項6によれば、請求項5の如く外周縁
部を略円筒状に屈曲させたとしても、皺の発生をより確
実に抑制することができ、請求項5の効果をより具体的
にかつ確実に得ることができるようになる。
According to the sixth aspect, even if the outer peripheral edge portion is bent into a substantially cylindrical shape as in the fifth aspect, it is possible to more reliably suppress the generation of wrinkles, and the effect of the fifth aspect can be more concretely achieved. You can get it easily and surely.

【0024】請求項7によれば、請求項5又は請求項6
のフィルタにおいて、流体通路の内周壁面に対し外周縁
部からの弾性復元力を作用させることができ、これによ
り、フィルタの相対移動を阻止して流体通路への装着及
び位置固定をより確実に行うことができる。
According to claim 7, claim 5 or claim 6
In the above filter, the elastic restoring force from the outer peripheral edge portion can be applied to the inner peripheral wall surface of the fluid passage, thereby preventing relative movement of the filter and mounting and fixing the position in the fluid passage more reliably. It can be carried out.

【0025】請求項8によれば、請求項1〜請求項7の
いずれかのフィルタにおいて、微細なゴミを特定部位に
捕集しつつ、流体の通過部位の確保、フィルタ部の表面
積の増大化及びフィルタ部の剛性の増大化をも図ること
ができる。
According to the eighth aspect, in the filter according to any of the first to seventh aspects, while collecting fine dust at a specific portion, a passage portion for the fluid is secured and the surface area of the filter portion is increased. Also, the rigidity of the filter portion can be increased.

【0026】[0026]

【発明の実施の形態】以下、下流側に通路制御機器が介
装された流体通路を備えたものとして燃焼機器を対象に
し、このような燃焼機器に本発明を適用した実施形態を
図面に基づいて説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an embodiment in which the present invention is applied to such a combustion device will be described with reference to the drawings, which is intended for a combustion device having a fluid passage in which a passage control device is provided on the downstream side. Explain.

【0027】<第1実施形態>図1は燃焼機器の流体通
路1に本発明の第1実施形態に係るフィルタ2を装着し
た状態の断面説明図である。上記燃焼機器は例えば瞬間
式給湯器であり、その流体通路1は燃料ガスを給湯器の
燃焼バーナに供給するためのガス通路である。上記流体
通路1は上流側(同図の左側)近傍に外部からのガス供
給管を接続するための接続端が位置し、下流側(右側)
に元ガス電磁開閉弁や燃料ガス流量を調整するための電
磁比例弁等を介して燃焼バーナが位置しており、左から
右に流体としての燃料ガスが流れるようになっている。
なお、同図の一点鎖線の矢印は上記流体の流れを示して
いる。
<First Embodiment> FIG. 1 is a sectional view showing a state in which a filter 2 according to a first embodiment of the present invention is mounted in a fluid passage 1 of a combustion device. The combustion device is, for example, an instantaneous water heater, and the fluid passage 1 is a gas passage for supplying fuel gas to the combustion burner of the water heater. The fluid passage 1 has a connection end for connecting a gas supply pipe from the outside near the upstream side (left side in the figure), and the downstream side (right side).
A combustion burner is located in the main gas via an electromagnetic on-off valve and an electromagnetic proportional valve for adjusting the flow rate of the fuel gas, and the fuel gas as a fluid flows from left to right.
The dashed-dotted line arrow in the figure indicates the flow of the fluid.

【0028】上記流体通路1の円筒面である内周壁面1
1には下流側に突き出した段部12が形成され、フィル
タ2が流体通路1の接続端の開口から流体通路1内を図
1において右側に向けて圧入気味に押し込まれることに
より上記段部12に突き当てられて装着されるようにな
っている(以上の点は他の実施形態においても同じ)。
An inner peripheral wall surface 1 which is a cylindrical surface of the fluid passage 1.
1 is formed with a step portion 12 projecting toward the downstream side, and the filter 2 is pushed into the inside of the fluid passage 1 from the opening at the connection end of the fluid passage 1 toward the right side in FIG. It is adapted to be attached to (and the above points are the same in other embodiments).

【0029】上記フィルタ2は、図2にも示すように中
央部位211が凸となるハット形に成形された円形のフ
ィルタ部21と、このフィルタ部21の外周側に略筒状
に立ち上げられた外周縁部22とが、同じ一枚の薄板材
から微細な網目を有するように形成されたエキスパンド
メタル(図3参照)を素材3にして一体物として形成さ
れている。例えば薄板材として0.2mm厚のステンレス
鋼板を用い、刻み幅0.14mmで刻んで短目中心距離
0.9mm×長目中心距離1.0mmのメッシュを有す
るエキスパンドメタルに形成された素材を用いる。
As shown in FIG. 2, the filter 2 has a hat-shaped circular filter portion 21 having a convex central portion 211, and a substantially cylindrical stand-up on the outer peripheral side of the filter portion 21. The outer peripheral edge portion 22 and the outer peripheral edge portion 22 are integrally formed by using the expanded metal (see FIG. 3) formed from the same single thin plate material so as to have a fine mesh as the material 3. For example, a 0.2 mm thick stainless steel plate is used as a thin plate material, and a material formed into an expanded metal having a mesh with a short center distance of 0.9 mm and a long center distance of 1.0 mm is carved with a step width of 0.14 mm. .

【0030】上記フィルタ部21をハット形の形状にし
ているのは、主として、フィルタ部21の表面積を可及
的に増大させるため、及び、捕集する微細ゴミをできる
だけ特定部位(例えばフィルタ部21の外周部位212
の環状部分)に集めるためである。
The filter portion 21 is formed in a hat shape mainly for increasing the surface area of the filter portion 21 as much as possible and for collecting the fine dust to be collected at a specific portion (for example, the filter portion 21). Outer peripheral part 212
This is to collect in the ring part of.

【0031】上記フィルタ部21の外周部位212はそ
の外径が上記流体通路1の段部12の大径側の内径(例
えば30mm程度の内径)に合致するように形成され、
上記外周部位212に連続して上記外周縁部22が斜め
外方に屈曲されてその先端が上記内径よりも僅かに大き
い直径となるように開いた形状とされている。これは、
流体通路1内にフィルタ2を押し込むことにより、上記
外周縁部22が径方向内方に撓んで(図1参照)、内周
壁面11に弾性復元力を作用させた状態で装着されるよ
うにするためである。
The outer peripheral portion 212 of the filter portion 21 is formed so that its outer diameter matches the inner diameter of the step portion 12 of the fluid passage 1 on the large diameter side (for example, an inner diameter of about 30 mm).
The outer peripheral edge portion 22 is bent obliquely outward so as to be continuous with the outer peripheral portion 212, and has a shape that is opened so that its tip has a diameter slightly larger than the inner diameter. this is,
By pushing the filter 2 into the fluid passage 1, the outer peripheral edge portion 22 bends inward in the radial direction (see FIG. 1), and the inner peripheral wall surface 11 is mounted with an elastic restoring force applied. This is because

【0032】また、上記外周縁部22の立ち上がり高さ
は周方向に凹凸が生じるように交互に高低変化するよう
に設定されている。すなわち、上記外周縁部22は周方
向に対し突片部221と、切欠部222とが交互に配設
されるように形成されている。これは、後述の屈曲加工
の後の外周縁部22に曲げ皺が生じないようにするため
である。また、切欠部222にも若干の立ち上がり部分
を残しているのは、強度の増強及び立ち上げた外周縁部
22全体の真円度を高めるためである。なお、図2に
は、4つの突片部221と、4つの切欠部222とを形
成した例を示すが、これに限らず、上記突片部221及
び切欠部22の数は3つ又は5つ以上としてもよい。
Further, the rising height of the outer peripheral edge portion 22 is set so as to alternately change in height so that unevenness is generated in the circumferential direction. That is, the outer peripheral edge portion 22 is formed such that the projecting piece portions 221 and the cutout portions 222 are alternately arranged in the circumferential direction. This is to prevent bending wrinkles from being generated in the outer peripheral edge portion 22 after the bending process described later. Moreover, the reason why a slight rising portion is left in the cutout portion 222 is to enhance the strength and to increase the roundness of the raised outer peripheral edge portion 22 as a whole. Although FIG. 2 shows an example in which four protrusions 221 and four notches 222 are formed, the number of protrusions 221 and notches 22 is not limited to this, and is three or five. May be more than one.

【0033】以上の構成のフィルタ2を製造する手順に
ついて図4及び図5を参照しつつ説明する。まず、上記
のフィルタ部21をハット形にプレス成形するための雄
型41(図4参照)と、雌型42との間に所定形状の素
材3を差し入れてセットする。この素材3としては、上
記の4つずつの突片部221及び切欠部222を形成す
る場合には図4に示すように、相対向する切欠部22
2,222間の寸法を一辺とする全体として正方形で、
上記各突片部221の先端を丸くするために各角を丸く
した形状とする。そして、上記雄型41を雌型42に対
し押圧してフィルタ部21が形成された中間加工材3a
(図5参照)に成形する。
A procedure for manufacturing the filter 2 having the above structure will be described with reference to FIGS. 4 and 5. First, the material 3 having a predetermined shape is inserted and set between the male die 41 (see FIG. 4) for press-forming the filter portion 21 into a hat shape and the female die 42. As the material 3, as shown in FIG. 4, when the above-mentioned four projecting piece portions 221 and the notch portions 222 are formed, as shown in FIG.
It is a square with the size between 2 and 222 as one side,
In order to round the tip of each of the projecting piece portions 221, each corner is rounded. Then, the male die 41 is pressed against the female die 42 to form the intermediate processed material 3a in which the filter portion 21 is formed.
(See FIG. 5).

【0034】次に、外周縁部22を成形するための雄型
51と、雌型52との間に上記中間加工材3aを差し入
れてセットする。上記雄型51はフィルタ部21の中央
部位211を収容する凹部511と、外周部位212が
当接するドーナッツ状当接面512と、外周縁部22を
成形するための台錐状周面513とを備えている。一
方、上記雌型52には上記周面513に合致する内周面
521を有する凹部が形成されている。これにより、上
記雌型52を雄型51側に押圧することにより、図5に
一点鎖線で示すように突片部221と切欠部222とを
有する外周縁部22が成形される。
Next, the intermediate processed material 3a is inserted and set between the male die 51 for molding the outer peripheral edge portion 22 and the female die 52. The male mold 51 has a concave portion 511 for accommodating the central portion 211 of the filter portion 21, a donut-shaped contact surface 512 with which the outer peripheral portion 212 abuts, and a trapezoidal peripheral surface 513 for molding the outer peripheral edge portion 22. I have it. On the other hand, the female die 52 is formed with a recess having an inner peripheral surface 521 that matches the peripheral surface 513. As a result, by pressing the female die 52 toward the male die 51, the outer peripheral edge portion 22 having the protruding piece portion 221 and the cutout portion 222 is formed as shown by the alternate long and short dash line in FIG.

【0035】以上のフィルタ2によれば、全体が一つの
エキスパンドメタルの素材3により一体物に形成されて
いるため、たとえ一部で折損が生じたとしてもそれが脱
落することを阻止することができる。また、全体的に弾
力性を発揮し得る上に、外周縁部22が弾性復元力を作
用させた状態で流体通路1に装着されるため、機械的な
固定手段を適用しなくても流体通路1に対しずれること
なく強固に位置固定させることができる。しかも、外周
縁部22を突片部221と切欠部222とで形成してい
るため、曲げ皺の発生を防止して曲げ皺に起因する隙間
を発生させることなく流体通路1の内断面の全体を覆う
ことができ、確実なフィルタ機能を発揮させることがで
きる。
According to the filter 2 described above, since the whole is integrally formed of one expanded metal material 3, even if a part is broken, it can be prevented from falling off. it can. In addition, since the outer peripheral edge portion 22 is mounted on the fluid passage 1 in a state in which the elastic restoring force acts on the fluid passage 1 in addition to exhibiting the elasticity as a whole, the fluid passage is not required to be mechanically fixed. It is possible to firmly fix the position without deviating from 1. Moreover, since the outer peripheral edge portion 22 is formed by the projecting piece portion 221 and the notch portion 222, the generation of bending wrinkles is prevented, and the entire inner cross-section of the fluid passage 1 is formed without generating a gap due to bending wrinkles. Can be covered, and a reliable filter function can be exhibited.

【0036】<第2実施形態>図6は本発明の第2実施
形態に係るフィルタ6を示す。このフィルタ6はフィル
タ部61と、外周縁部62とが一枚の薄板材(例えば
0.2mm厚のステンレス鋼板)を素材として一体物に
形成されたものである。
<Second Embodiment> FIG. 6 shows a filter 6 according to a second embodiment of the present invention. In this filter 6, the filter portion 61 and the outer peripheral edge portion 62 are integrally formed by using one thin plate material (for example, a stainless steel plate having a thickness of 0.2 mm) as a material.

【0037】上記フィルタ部61は略円錐状の中央部位
611と、この中央部位611の付け根位置から外周に
拡がる外周部位612とから構成されている。上記中央
部位611は、頂部位置に微細径(例えば0.5〜1.
0mm径)の多数の貫通孔613が形成された多孔部61
4と、斜面位置に上記貫通孔613と同等の微細な網目
が形成されたメッシュ部615とから構成されている。
また、上記外周部位612にも上記の貫通孔613と同
径の多数の貫通孔616が上記メッシュ部615に対応
する密度で形成されている。
The filter portion 61 is composed of a substantially conical central portion 611 and an outer peripheral portion 612 that extends from the root position of the central portion 611 to the outer periphery. The central portion 611 has a fine diameter (for example, 0.5 to 1.
Porous portion 61 in which a large number of through holes 613 of 0 mm diameter) are formed
4 and a mesh portion 615 in which a fine mesh equivalent to that of the through hole 613 is formed at the slope position.
In addition, a large number of through holes 616 having the same diameter as the through holes 613 are formed in the outer peripheral portion 612 with a density corresponding to the mesh portion 615.

【0038】また、上記外周縁部62は上記外周部位6
12の外周位置から立ち上がる複数の突片部621,6
21,…と、周方向に隣接する両突片部621,621
間を結ぶ縁部(切欠部に相当)622,622,…とを
備えている。なお、図6及び図7には一例として突片部
621が4つの例を示しているが、その数は3つあるい
は5つ以上であってもよい。また、上記各突片部621
は第1実施形態のそれと同様に僅かに斜め外方に開くよ
うに形成されている。ここで、上記各突片部622は第
1実施形態の突片部221と比べ突出寸法(立ち上がり
寸法)が短くされ、上記縁部622も第1実施形態の切
欠部222と比べ極めて短かい突出寸法とされている。
これは素材の違いにより流体通路1(図1参照)内への
押し込み装着時の弾性変形の度合の違いを考慮したもの
である。
The outer peripheral edge portion 62 is the outer peripheral portion 6
A plurality of protruding piece parts 621, 6 rising from the outer peripheral position of 12
21, ..., and both protruding piece portions 621, 621 that are adjacent to each other in the circumferential direction.
Edges (corresponding to notches) 622, 622, ... Although FIG. 6 and FIG. 7 show an example in which the number of the projecting piece portions 621 is four, the number may be three or five or more. In addition, each of the protrusions 621
Is formed to open slightly obliquely outward as in the case of the first embodiment. Here, each of the projecting piece portions 622 has a shorter projecting dimension (rising dimension) than the projecting piece portion 221 of the first embodiment, and the edge portion 622 also projects much shorter than the cutout portion 222 of the first embodiment. It is a dimension.
This is because the difference in the degree of elastic deformation at the time of pushing and mounting in the fluid passage 1 (see FIG. 1) is taken into consideration due to the difference in material.

【0039】このようなフィルタ6を製造する手順につ
いて図7及び図8を参照しつつ説明する。まず、薄板材
を図7に示すように突片部621(図6参照)となる部
分71,71,…が放射状に突出してヒトデ形状の外形
形状を有するように切断(例えばプレス切断)した素材
7を用意する。そして、この素材7に対し、その中心部
の多孔部614となる範囲に多数の貫通孔613を形成
し、縁部622(図6参照)となる環状部分72を除き
外周部位612となる所定のドーナッツ環状範囲にも所
定密度で多数の貫通孔616を形成し、この外周部位6
12と上記多孔部614との間のドーナッツ環状範囲7
3に多重同心円配置で所定長さ及び所定間隔の多数の円
弧状スリット(貫通した切れ目線)74,74,…を切
り込み形成する。
A procedure for manufacturing such a filter 6 will be described with reference to FIGS. 7 and 8. First, as shown in FIG. 7, a thin plate material is cut (for example, press-cut) so that the projections 621 (see FIG. 6) have portions 71, 71, ... Which project radially and have a starfish-shaped outer shape. Prepare 7. Then, a large number of through holes 613 are formed in the range of the porous portion 614 of the central portion of the material 7, and a predetermined outer peripheral portion 612 is formed except for the annular portion 72 which is the edge portion 622 (see FIG. 6). A large number of through holes 616 are formed at a predetermined density in the donut annular area.
12 and donut annular area 7 between the perforated portion 614
A plurality of arcuate slits (perforated cut lines) 74, 74, ... Having a predetermined length and a predetermined interval are formed by cutting in 3 in a multiple concentric circle arrangement.

【0040】上記各スリット74は、上記多孔部614
から径方向に所定間隔(例えば0.2〜0.3mm)毎
の同心円上に形成され、かつ、径方向に相隣接する同心
円上の各スリット74とは互いに位相をずらせて形成さ
れている。このようなスリット74,74,…は、全て
同じスリット長及びスリット間隔で形成してもよいが、
好ましくは上記多孔部614から離れる程、つまり外周
部位612に近い程短いスリット長及びスリット間隔と
なるように形成したり、特に外周部位612との屈曲部
近傍では上記スリット長さを他よりも長く形成したりす
るようにする。図6の円錐状の中央部位61に成形した
場合に、メッシュ部615の網目がなるべく均一サイズ
になるようにするためであり、又、上記屈曲部近傍での
網目の密集を避けて他と同等の網目にするためである。
Each of the slits 74 has the porous portion 614.
Are formed on concentric circles at predetermined intervals (for example, 0.2 to 0.3 mm) in the radial direction, and are formed out of phase with the slits 74 on the concentric circles that are adjacent to each other in the radial direction. Such slits 74, 74, ... May be formed with the same slit length and slit interval,
Preferably, the farther from the porous portion 614, that is, the closer to the outer peripheral portion 612, the shorter the slit length and the slit interval are formed. Particularly, in the vicinity of the bent portion with the outer peripheral portion 612, the slit length is longer than the others. To be formed. This is to make the mesh of the mesh portion 615 have a uniform size as much as possible when it is molded in the conical central portion 61 of FIG. This is to make a mesh of.

【0041】そして、以上の加工を施した素材7を図7
に示すように雌型81にセットし、雄型82で押圧する
ことにより上記ドーナッツ環状範囲73の各スリット7
4を押し開いてメッシュ部615を形成し、所定の略円
錐状の中央部位611を成形する。次に、外周縁部62
の成形用の押し型83で押圧することにより、上記各部
分71及び環状部分72を立ち上げて突片部621及び
縁部622からなる外周縁部62を成形する。
The material 7 which has been subjected to the above processing is shown in FIG.
Set in the female die 81 and pressed by the male die 82 as shown in FIG.
4 is pushed open to form a mesh portion 615, and a predetermined substantially conical central portion 611 is formed. Next, the outer peripheral edge portion 62
By pressing with the pressing die 83 for molding, the respective parts 71 and the annular part 72 are raised to mold the outer peripheral edge part 62 composed of the projecting piece part 621 and the edge part 622.

【0042】以上の第2実施形態のフィルタ6の場合
も、全体が一つの薄板材製の素材7を用いて一体物に形
成されているため、たとえ一部で折損が生じたとしても
それが脱落することを阻止することができる。また、外
周縁部62の各突片部621がが第1実施形態と同様に
弾性復元力を作用させた状態で流体通路1に装着される
ため、機械的な固定手段を適用しなくても流体通路1に
対しずれることなく強固に位置固定させることができ
る。しかも、外周縁部62を突片部621と縁部622
とで形成しているため、曲げ皺の発生を防止して曲げ皺
に起因する隙間を発生させることなく流体通路1の内断
面の全体を覆うことができ、確実なフィルタ機能を発揮
させることができる。
Also in the case of the filter 6 of the second embodiment described above, since the whole is formed integrally by using one thin plate material 7, even if a part is broken, it is broken. It can be prevented from falling off. Further, since each projecting piece portion 621 of the outer peripheral edge portion 62 is attached to the fluid passage 1 in a state in which the elastic restoring force acts on it as in the first embodiment, it is not necessary to apply mechanical fixing means. The position can be firmly fixed to the fluid passage 1 without shifting. Moreover, the outer peripheral edge portion 62 is connected to the projecting piece portion 621 and the edge portion 622.
Since it is formed by and, it is possible to prevent the generation of bending wrinkles, and to cover the entire inner cross section of the fluid passage 1 without generating a gap due to bending wrinkles, and to exert a reliable filter function. it can.

【0043】<他の実施形態>なお、本発明は上記第1
及び第2実施形態に限定されるものではなく、その他種
々の実施形態を包含するものである。すなわち、上記第
1実施形態において、エキスパンドメタル製の素材3に
代えて、そのエキスパンドメタルの網目と同等の微細径
を有する多数の貫通孔を形成したパンチングメタルによ
り素材を構成するようにしてもよい。
<Other Embodiments> The present invention is based on the first embodiment.
The present invention is not limited to the second embodiment and includes various other embodiments. That is, in the first embodiment, instead of the material 3 made of expanded metal, the material may be made of punching metal having a large number of through holes having a fine diameter equivalent to the mesh of the expanded metal. .

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施形態を流体通路に装着した状
態の断面説明図である。
FIG. 1 is an explanatory cross-sectional view of a state in which a first embodiment of the present invention is attached to a fluid passage.

【図2】第1実施形態の斜視図である。FIG. 2 is a perspective view of the first embodiment.

【図3】第1実施形態の素材の部分拡大平面図である。FIG. 3 is a partially enlarged plan view of the material of the first embodiment.

【図4】第1実施形態の製造過程の前半部を示す説明図
である。
FIG. 4 is an explanatory view showing the first half of the manufacturing process of the first embodiment.

【図5】第2実施形態の製造過程の後半部を示す説明図
である。
FIG. 5 is an explanatory diagram showing the latter half of the manufacturing process of the second embodiment.

【図6】第2実施形態を示す斜視図である。FIG. 6 is a perspective view showing a second embodiment.

【図7】第2実施形態の初期加工後の素材を示す平面図
である。
FIG. 7 is a plan view showing a material after initial processing according to the second embodiment.

【図8】第2実施形態の製造過程を示す説明図である。FIG. 8 is an explanatory diagram showing a manufacturing process of the second embodiment.

【図9】従来のフィルタを構成する編み金網の部分拡大
図である。
FIG. 9 is a partially enlarged view of a braided wire mesh that constitutes a conventional filter.

【図10】従来の樹脂成形による鍔部付きのフィルタの
斜視図である。
FIG. 10 is a perspective view of a conventional filter with a collar portion formed by resin molding.

【図11】図10の従来のフィルタを流体通路に装着し
た状態の断面説明図である。
11 is a cross-sectional explanatory view showing a state in which the conventional filter of FIG. 10 is mounted in a fluid passage.

【符号の説明】 1 流体通路 2,6 フィルタ 3,7 素材 11 流体通路の内周壁面 21,61 フィルタ部 22,62 外周縁部 74 スリット 211,611 中央部位 212,612 外周部位 221,621 突片部[Explanation of symbols] 1 fluid passage 2,6 filter 3,7 material 11 Inner wall surface of fluid passage 21,61 Filter section 22, 62 outer peripheral edge 74 slits 211,611 Central part 212,612 Peripheral part 221 and 621 protrusion

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3K068 AA01 AA11 AB16 EA02 4D019 AA01 AA03 BA02 BB09 BC20 CA10 CB06 4D064 AA01 BA22 BA40    ─────────────────────────────────────────────────── ─── Continued front page    F term (reference) 3K068 AA01 AA11 AB16 EA02                 4D019 AA01 AA03 BA02 BB09 BC20                       CA10 CB06                 4D064 AA01 BA22 BA40

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 下流側に通路制御機器が介装される流体
通路の上流側に対し流体の移動方向に遮るように配設さ
れるフィルタであって、 単一の薄板材を用いて微細な網目を有するエキスパンド
メタルに成形された素材を用いてフィルタ部を形成し、
かつ、その外周縁部を上記流体通路の内周壁面に対し密
に内嵌する形状に成形してなることを特徴とするフィル
タ。
1. A filter, which is arranged so as to block the upstream side of a fluid passage in which a passage control device is provided on the downstream side in the moving direction of a fluid, and which uses a single thin plate material to form a fine filter. Form the filter part using a material molded into expanded metal with a mesh,
A filter characterized in that its outer peripheral edge portion is formed into a shape that is closely fitted to the inner peripheral wall surface of the fluid passage.
【請求項2】 下流側に通路制御機器が介装される流体
通路の上流側に対し流体の移動方向に遮るように配設さ
れるフィルタであって、 単一の薄板材を用いて微細径の多数の貫通孔を有するパ
ンチングメタルに成形された素材を用いてフィルタ部を
形成し、かつ、その外周縁部を上記流体通路の内周壁面
に対し密に内嵌する形状に成形してなることを特徴とす
るフィルタ。
2. A filter, which is arranged so as to block the upstream side of a fluid passage in which a passage control device is interposed in the downstream side in the moving direction of a fluid, and which has a fine diameter made of a single thin plate material. Of the punching metal having a large number of through holes, the filter portion is formed by using the material, and the outer peripheral edge portion is formed into a shape that is closely fitted to the inner peripheral wall surface of the fluid passage. A filter characterized by that.
【請求項3】 下流側に通路制御機器が介装される流体
通路の上流側に対し流体の移動方向に遮るように配設さ
れるフィルタであって、 素材としての単一の薄板材に対し周方向に所定間隔毎の
スリットを径方向に所定間隔毎に多重同心円状に形成
し、中心部位を上記薄板材に直交する方向に押圧して上
記各同心円位置の各スリットを開くことにより微細な網
目を有する略円錐状のフィルタ部を形成し、かつ、上記
薄板材の外周縁部を上記流体通路の内周壁面に対し密に
内嵌する形状に成形してなることを特徴とするフィル
タ。
3. A filter, which is arranged so as to block the upstream side of a fluid passage in which a passage control device is interposed on the downstream side in the direction of fluid movement, and which has a single thin plate material as a raw material. By forming slits at predetermined intervals in the circumferential direction in multiple concentric circles at predetermined intervals in the radial direction, pressing the central portion in the direction orthogonal to the thin plate material to open each slit at each of the concentric circle positions A filter characterized by forming a substantially conical filter portion having a mesh, and molding the outer peripheral edge portion of the thin plate material into a shape that is closely fitted to the inner peripheral wall surface of the fluid passage.
【請求項4】 請求項3に記載のフィルタであって、 薄板材に形成するスリットのスリット長さ及びスリット
間隔を、押圧により形成されるフィルタ部の網目サイズ
が略均一になるように径方向で変化するよう設定してな
る、フィルタ。
4. The filter according to claim 3, wherein the slit length and the slit interval of the slits formed in the thin plate material are set so that the mesh size of the filter portion formed by pressing is substantially uniform. A filter that is set to change with.
【請求項5】 請求項1〜請求項4のいずれかに記載の
フィルタであって、 外周縁部は、フィルタ部に対し略直交する方向に屈曲さ
れて流体通路の内周壁面に対し密接する略筒状に形成さ
れ、かつ、その先端縁が凹凸形状に形成されている、フ
ィルタ。
5. The filter according to claim 1, wherein the outer peripheral edge portion is bent in a direction substantially orthogonal to the filter portion and is in close contact with the inner peripheral wall surface of the fluid passage. A filter which is formed in a substantially tubular shape and whose tip edge is formed in an uneven shape.
【請求項6】 請求項5に記載のフィルタであって、 素材として、その中心部にフィルタ部を設定し、このフ
ィルタ部の外周位置であって周方向に互いに離れた位置
からそれぞれ放射方向に突出する複数の突片部を有する
形状のものを用いる、フィルタ。
6. The filter according to claim 5, wherein as a material, a filter portion is set in a central portion of the filter, and the outer peripheral position of the filter portion is apart from each other in the circumferential direction in the radial direction. A filter using a shape having a plurality of protruding pieces.
【請求項7】 請求項5又は請求項6に記載のフィルタ
であって、 外周縁部は僅かに斜め外方に開いた形状に形成されてい
る、フィルタ。
7. The filter according to claim 5 or 6, wherein the outer peripheral edge portion is formed in a shape that is opened slightly obliquely outward.
【請求項8】 請求項1〜請求項7のいずれかに記載の
フィルタであって、 フィルタ部は、中央部位を凸としたハット形の形状を有
し、このハット形の鍔部である外周部位に外周縁部が連
続して形成されている、フィルタ。
8. The filter according to any one of claims 1 to 7, wherein the filter portion has a hat-shaped shape having a convex central portion, and the outer periphery is a hat-shaped collar portion. A filter in which an outer peripheral edge portion is continuously formed at a portion.
JP2001295975A 2001-09-27 2001-09-27 filter Expired - Fee Related JP3613218B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001295975A JP3613218B2 (en) 2001-09-27 2001-09-27 filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001295975A JP3613218B2 (en) 2001-09-27 2001-09-27 filter

Publications (2)

Publication Number Publication Date
JP2003093817A true JP2003093817A (en) 2003-04-02
JP3613218B2 JP3613218B2 (en) 2005-01-26

Family

ID=19117316

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009041600A (en) * 2007-08-07 2009-02-26 Maezawa Kyuso Industries Co Ltd Check valve unit with performance inspecting mechanism
JP2011072910A (en) * 2009-09-30 2011-04-14 Daikyonishikawa Corp Filter
JP6137438B1 (en) * 2015-12-14 2017-05-31 株式会社村田製作所 Filtration filter
WO2017104259A1 (en) * 2015-12-14 2017-06-22 株式会社村田製作所 Filter
WO2023219401A1 (en) * 2022-05-10 2023-11-16 주식회사 파이로솔루션 Filtering device for microplastic analysis using py-gc/ms

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009041600A (en) * 2007-08-07 2009-02-26 Maezawa Kyuso Industries Co Ltd Check valve unit with performance inspecting mechanism
JP2011072910A (en) * 2009-09-30 2011-04-14 Daikyonishikawa Corp Filter
JP6137438B1 (en) * 2015-12-14 2017-05-31 株式会社村田製作所 Filtration filter
WO2017104259A1 (en) * 2015-12-14 2017-06-22 株式会社村田製作所 Filter
US10632427B2 (en) 2015-12-14 2020-04-28 Murata Manufacturing Co., Ltd. Filtration filter
US10926229B2 (en) 2015-12-14 2021-02-23 Murata Manufacturing Co., Ltd. Filtration filter
WO2023219401A1 (en) * 2022-05-10 2023-11-16 주식회사 파이로솔루션 Filtering device for microplastic analysis using py-gc/ms

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