JP2002333914A - Automatic adjustment type delivery term reply by overbooking - Google Patents

Automatic adjustment type delivery term reply by overbooking

Info

Publication number
JP2002333914A
JP2002333914A JP2001140853A JP2001140853A JP2002333914A JP 2002333914 A JP2002333914 A JP 2002333914A JP 2001140853 A JP2001140853 A JP 2001140853A JP 2001140853 A JP2001140853 A JP 2001140853A JP 2002333914 A JP2002333914 A JP 2002333914A
Authority
JP
Japan
Prior art keywords
production plan
products
product
shortage
order
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001140853A
Other languages
Japanese (ja)
Inventor
Kazuyuki Takeuchi
和之 武内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP2001140853A priority Critical patent/JP2002333914A/en
Publication of JP2002333914A publication Critical patent/JP2002333914A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

PROBLEM TO BE SOLVED: To solve the problem of the shortage of products, and to make a highly reliable delivery term reply without missing any opportunity to sell the products by detecting the shortage of the products due to order reception of products for which canceling has been assumed, and automatically dealing with that. SOLUTION: This system is provided with a production frame monitoring device for receiving orders under the consideration of canceling, and for detecting the shortage of products when canceling does not actually happen, a substitute retrieving device for grasping the order receiving situation of substitutes for the ordered articles, and a production plan automatic generating device for automatically generating a production plan for compensating the shortage of the products.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、納期回答システム
に関する。
The present invention relates to a delivery date answering system.

【0002】[0002]

【従来の技術】従来、納期回答システムでは、営業所等
からの製品の注文に対して生産計画を参照し、製品の納
期を回答している。
2. Description of the Related Art Conventionally, in a delivery date answering system, a delivery date of a product is answered by referring to a production plan for an order of the product from a sales office or the like.

【0003】実際には、製品の注文はキャンセルされる
ことがあり、一度引当てたものに対して生産計画の引当
済み枠が開放され、他の注文に対して引当可能となる。
しかし、注文に対して引当てられて生産計画は、注文が
キャンセルされて初めて他の注文でも使用可能になるた
め、この時の注文では受けられなかったが、後でキャン
セルが入ったため、結果として逆に余剰在庫が増えてし
まった等といったことが問題が発生し、余剰在庫が増え
るだけでなく、販売機会を失うこととなる。この問題を
解決するために、例えば、特許平11−272752号
公報で示されるように、実際の生産計画にある程度のキ
ャンセルを見込んだ量に対して製品の納期を回答し、販
売機会を失わわず、納期回答の正確さと信頼性を向上す
る納期回答システムが提案されている。
[0003] In practice, an order for a product may be canceled, and the allocated frame of the production plan is released for a product once allocated, so that it is possible to allocate another order.
However, the production plan assigned to the order was not accepted in the current order because the order was made available for other orders only after the order was canceled. Conversely, a problem such as an increase in surplus stock occurs, and not only does surplus stock increase, but sales opportunities are lost. In order to solve this problem, for example, as shown in Japanese Patent Application Laid-Open No. H11-272752, a delivery date of a product is answered with respect to an amount for which a certain amount of cancellation is included in an actual production plan, and sales opportunities are lost. Instead, a delivery date response system that improves the accuracy and reliability of delivery date responses has been proposed.

【0004】[0004]

【発明が解決しようとする課題】上記従来技術では、予
測どおりキャンセルが発生しなかった場合については記
載されていない。
The above-mentioned prior art does not describe a case where no cancellation occurs as expected.

【0005】本発明では、キャンセル分の受注による製
品の欠品を検知して、自動で対処することで、製品の欠
品の問題を解決し、より信頼性の高く、販売機会を失わ
ない納期回答をすることを目的とする。
According to the present invention, a problem of product shortage is solved by detecting a product shortage due to an order for cancellation and automatically taking action to solve the problem. The purpose is to give an answer.

【0006】[0006]

【課題を解決するための手段】上記の目的は、キャンセ
ルを見越して注文を受け、実際にはキャンセルが起こら
なかった場合での製品不足を検知する生産枠監視装置
と、注文品に変わる代替品の受注状況を把握する代替品
検索装置と、製品欠品分をまかなえる生産計画を自動で
生成する生産計画自動生成装置とを備えた納期回答シス
テムを実現することで達成される。
SUMMARY OF THE INVENTION The object of the present invention is to provide a production frame monitoring device for detecting a product shortage in a case where an order is received in anticipation of a cancellation and no actual cancellation has occurred, and a substitute for the ordered product. This is achieved by realizing a delivery date answering system that includes a substitute product search device that grasps the order receiving status of a product, and a production plan automatic generation device that automatically generates a production plan that covers product shortages.

【0007】[0007]

【発明の実施の形態】以下、図面を用いて本発明の実施
例を説明する。図1は実施例の構成を説明するためのブ
ロック図である。図1は実施例の構成を説明するための
ブロック図である。納期回答をするに当たり必要なキャ
ンセル率、在庫情報、生産計画情報、生産能力情報など
を定義する外部記憶装置200と顧客注文を受ける納期
回答装置100からなる。納期回答装置100では、顧
客の注文を受ける問い合わせ装置と問い合わせ装置10
2から顧客入力により受注受付装置103と受注取消装
置104に振り分けられる。さらに、生産計画に引当て
られた受注に対して実際の生産計画をオーバして引当て
ているものを監視する生産枠監視装置110と、その製
品の代替品に振り分けるための代替検索装置111と実
行可能な生産計画を自動で生成する自動生産計画生成装
置112からなる。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a block diagram for explaining the configuration of the embodiment. FIG. 1 is a block diagram for explaining the configuration of the embodiment. It comprises an external storage device 200 that defines a cancellation rate, inventory information, production plan information, production capacity information, and the like necessary for giving a delivery date, and a delivery date answering device 100 that receives customer orders. In the delivery date response device 100, an inquiry device for receiving a customer order and an inquiry device 10
From 2 is distributed to the order receiving device 103 and the order canceling device 104 by customer input. Further, a production quota monitoring device 110 for monitoring the order assigned to the production plan over the actual production plan, and an alternative search device 111 for allocating the product to a substitute. It comprises an automatic production plan generation device 112 for automatically generating an executable production plan.

【0008】図2は、本発明における納期回答方法の一
例を示すフローチャートである。まずは、外部記憶装置
200からキャンセル率、在庫情報、生産計画情報、生
産能力情報、代替品目情報を読み込む(S1)。在庫情
報、生産計画情報とキャンセル率から、日々の受注引当
可能数を引当装置101にて演算し(S2)、実際に、
顧客から受けた受注に従って受注受付装置103から引
当て装置101を通して在庫及び生産計画に引当を行う
(S4)。同様に、顧客から受けた受注取消にしたがっ
て受注取消装置104から引当て装置を通して在庫及び
生産計画の引当を解除する(S5)。
FIG. 2 is a flowchart showing an example of a delivery date reply method according to the present invention. First, a cancellation rate, inventory information, production plan information, production capacity information, and alternative item information are read from the external storage device 200 (S1). From the stock information, the production plan information, and the cancellation rate, the daily available order allocation number is calculated by the allocation apparatus 101 (S2).
According to the order received from the customer, allocation is performed from the order receiving device 103 to the inventory and production plan through the allocation device 101 (S4). Similarly, according to the order cancellation received from the customer, the allocation of the inventory and the production plan is released from the order cancellation device 104 through the allocation device (S5).

【0009】図3は、生産枠監視装置110の一例を示
すフローチャートである。生産枠監視装置110では、
ある期間の範囲に入った生産計画の引当数から、実際の
生産量を超えて引当てされているものがないかチェック
を行う(S11)。つまり、キャンセルが予定通りに行
われなかった物を取り出す。取得した生産計画から生産
される製品の代替製品を代替品検索装置112から代替
品目情報から取得し(S12)、代替製品の生産計画引
当情報を把握する(S13)。代替製品の生産計画に余
裕があれば、余裕がある製品に振り替えて引当処理を行
う。その際に代替品振り替え情報を出力する。また、代
替製品に振り替えが効かない場合(S14)について
は、生産能力情報から生産可能な生産計画を自動生産計
画生産装置112で生成して製品欠品を防ぐと共に、追
加された生産計画情報も出力する(S15)。代替品振
り替え情報から顧客に代替品に振り替えたことを告知
し、追加された生産計画情報から製造現場に生産計画の
追加を知らせる。以上のように、本発明の納期回答シス
テムでは、従来キャンセルを加味した生産計画の引当に
対して、実際にキャンセルが起こらなかった場合の製品
欠品をを招くという問題を排除し、余分な在庫及び製品
不足を解消したうえで回答することができる。
FIG. 3 is a flowchart showing an example of the production frame monitoring device 110. In the production frame monitoring device 110,
From the number of allocations of the production plan within a certain period, it is checked whether there is any allocation that exceeds the actual production amount (S11). That is, an item whose cancellation has not been performed as scheduled is taken out. The substitute product of the product produced from the acquired production plan is acquired from the substitute item information from the substitute product search device 112 (S12), and the production plan allocation information of the substitute product is grasped (S13). If there is room in the production plan for the substitute product, it is transferred to a product that has room and the allocation process is performed. At that time, substitute product transfer information is output. When the transfer to the substitute product is not effective (S14), a production plan that can be produced from the production capacity information is generated by the automatic production plan production device 112 to prevent product shortage, and the added production plan information is also stored. Output (S15). The customer is notified of the transfer to the substitute product from the substitute product transfer information, and the addition of the production plan information is notified to the manufacturing site of the addition of the production plan. As described above, the delivery date answering system of the present invention eliminates the problem of causing a product shortage when the actual cancellation does not actually occur in the production plan taking into account the conventional cancellation, and eliminates extra inventory. Answers after eliminating product shortages.

【0010】[0010]

【発明の効果】本発明によれば、従来キャンセルを加味
した生産計画の引当に対して、実際にキャンセルが起こ
らなかった場合の製品欠品を防ぐという効果がある。
According to the present invention, there is an effect that a product shortage can be prevented in the case where the cancellation does not actually occur in the allocation of the production plan in consideration of the conventional cancellation.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例の納期回答システムの構成を
示す図である。
FIG. 1 is a diagram showing a configuration of a delivery date reply system according to an embodiment of the present invention.

【図2】本発明における納期回答方法の一例を示すフロ
ーチャートである。
FIG. 2 is a flowchart illustrating an example of a delivery date answering method according to the present invention.

【図3】本発明の一実施例の生産計画枠監視装置の一例
を示すフローチャートである。
FIG. 3 is a flowchart illustrating an example of a production plan frame monitoring device according to an embodiment of the present invention.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】生産計画を参照して製品の納期を回答する
納期回答システムにおいて、キャンセルを見越して注文
を受け、実際にはキャンセルが起こらなかった場合での
製品不足を検知する生産枠監視装置と、注文品に変わる
代替品の受注状況を把握する代替品検索装置と、製品欠
品分をまかなえる生産計画を自動で生成する生産計画自
動生成装置とを備えた納期回答システム。
In a delivery date answering system for answering a delivery date of a product by referring to a production plan, a production frame monitoring device for receiving an order in anticipation of a cancellation and detecting a shortage of a product when no cancellation actually occurs. A delivery date answering system equipped with a replacement product search device that grasps the order status of replacement products instead of ordered products, and a production plan automatic generation device that automatically generates a production plan that covers product shortages.
JP2001140853A 2001-05-11 2001-05-11 Automatic adjustment type delivery term reply by overbooking Pending JP2002333914A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001140853A JP2002333914A (en) 2001-05-11 2001-05-11 Automatic adjustment type delivery term reply by overbooking

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001140853A JP2002333914A (en) 2001-05-11 2001-05-11 Automatic adjustment type delivery term reply by overbooking

Publications (1)

Publication Number Publication Date
JP2002333914A true JP2002333914A (en) 2002-11-22

Family

ID=18987383

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001140853A Pending JP2002333914A (en) 2001-05-11 2001-05-11 Automatic adjustment type delivery term reply by overbooking

Country Status (1)

Country Link
JP (1) JP2002333914A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004157922A (en) * 2002-11-08 2004-06-03 Toshiba Corp Method and system for adjusting demand/supply and method for manufacturing product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004157922A (en) * 2002-11-08 2004-06-03 Toshiba Corp Method and system for adjusting demand/supply and method for manufacturing product
JP4559698B2 (en) * 2002-11-08 2010-10-13 株式会社東芝 Supply and demand adjustment method and system, product manufacturing method

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