JP2002283440A - Method and apparatus for manufacturing bar-like material made of synthetic resin - Google Patents

Method and apparatus for manufacturing bar-like material made of synthetic resin

Info

Publication number
JP2002283440A
JP2002283440A JP2001090757A JP2001090757A JP2002283440A JP 2002283440 A JP2002283440 A JP 2002283440A JP 2001090757 A JP2001090757 A JP 2001090757A JP 2001090757 A JP2001090757 A JP 2001090757A JP 2002283440 A JP2002283440 A JP 2002283440A
Authority
JP
Japan
Prior art keywords
value
synthetic resin
outer diameter
manufacturing
extruder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001090757A
Other languages
Japanese (ja)
Inventor
Isao Ishikawa
勲 石川
Takashi Ouchi
孝 大内
Hiroshi Kimura
博 木村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Exsymo Co Ltd
Original Assignee
Ube Nitto Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Nitto Kasei Co Ltd filed Critical Ube Nitto Kasei Co Ltd
Priority to JP2001090757A priority Critical patent/JP2002283440A/en
Priority to KR1020020013208A priority patent/KR100874629B1/en
Priority to CNB021081158A priority patent/CN1246137C/en
Publication of JP2002283440A publication Critical patent/JP2002283440A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92114Dimensions
    • B29C2948/92123Diameter or circumference
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92428Calibration, after-treatment, or cooling zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92438Conveying, transporting or storage of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92561Time, e.g. start, termination, duration or interruption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92609Dimensions
    • B29C2948/92619Diameter or circumference
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92923Calibration, after-treatment or cooling zone

Abstract

PROBLEM TO BE SOLVED: To prevent generation of a resin scrap by eliminating a necessity of a complicated maintenance. SOLUTION: An apparatus for manufacturing a bar-like material made of a synthetic resin continuously extrudes a thermoplastic resin to the outer periphery of the continuous bar-like material 12 made of a steel wire running at a predetermined speed, a fiber-reinforced synthetic resin or the like by extruders 16, 18 to cover the material 12 with the resin, and then cools to solidify the resin to form a coating layer thereon. The apparatus comprises an outer diameter measuring instrument 20 installed at the downstream side of the extruder 18 to measure the manufacturing outer diameter value of the bar-like material 10 made of the synthetic resin after cooling to be solidified and having a controller 22. The controller 22 controls the extruded amount of the synthetic resin of the extruder 18 based on the manufacturing outer diameter value detected by the instrument 20, previously sets a deviation value becoming an allowable range for the designed outer diameter of the material 10 intended to be manufactured, and controls so that when a plurality of the manufactured outer diameters obtained by the instrument 20 even once satisfies the value within the deviation value, the extruded amount of the extruder 18 is maintained as it is.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、鋼線や繊維強化合
成樹脂製棒状体などに熱可塑性樹脂被覆を施した合成樹
脂製棒状物、例えば、光ファイバ担持用螺旋スペーサの
抗張力線などに用いられる棒状物の製造方法および製造
装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic resin rod formed by applying a thermoplastic resin coating to a steel wire or a fiber reinforced synthetic resin rod, for example, a tensile strength wire for a helical spacer for supporting an optical fiber. The present invention relates to a method and an apparatus for manufacturing a rod-shaped object to be manufactured.

【0002】[0002]

【従来の技術】合成樹脂製棒状物の製造方法および製造
装置としては、例えば、特開平5−4272号公報に提
案されている技術が知られている。この公報に開示され
ている合成樹脂製棒状物の製造方法では、所定の速度で
走行する連続棒状体の外周に、熱可塑性樹脂を連続的に
押出して被覆した後に、溶融状態の熱可塑性樹脂を冷却
固化して被覆層を形成し、この被覆層を、所定の内径を
有する整径器に挿通して、加熱下で機械的な整径を行う
ことを基本構成としている。
2. Description of the Related Art As a method and an apparatus for manufacturing a synthetic resin rod, a technique proposed in, for example, Japanese Patent Application Laid-Open No. Hei 5-4272 is known. In the method of manufacturing a synthetic resin rod-shaped material disclosed in this publication, after the thermoplastic resin is continuously extruded and coated on the outer periphery of a continuous rod-shaped body running at a predetermined speed, a molten thermoplastic resin is coated. The basic configuration is that a coating layer is formed by cooling and solidifying, and this coating layer is inserted into a diameter adjuster having a predetermined inner diameter to perform mechanical diameter adjustment under heating.

【0003】この公報に開示されている製造方法では、
特に、合成樹脂製棒状物の整径後の外径を測定して、そ
の測定値に対応して、被覆押出機のギアポンプの回転数
を制御することで、外径精度の均一化を図るようにして
いる。
[0003] In the manufacturing method disclosed in this publication,
In particular, by measuring the outer diameter of the synthetic resin rod after diameter adjustment and controlling the number of revolutions of the gear pump of the coating extruder in accordance with the measured value, the outer diameter accuracy can be made uniform. I have to.

【0004】しかしながら、このような従来の合成樹脂
製棒状物の製造方法には、以下に説明する技術的な課題
があった。
[0004] However, such a conventional method of manufacturing a rod made of synthetic resin has the following technical problems.

【0005】[0005]

【発明が解決しようとする課題】すなわち、上記公報に
提案されている製造方法では、被覆押出機の押出量を制
御するために、ギアポンプの回転数を調整しているが、
ギアポンプの始動ないしは停止時のメンテナンスが面倒
になり、誤った操作を行うと、ギアポンプを破損させる
恐れがあった。
That is, in the manufacturing method proposed in the above publication, the rotation speed of the gear pump is adjusted in order to control the extrusion amount of the coating extruder.
Maintenance when starting or stopping the gear pump is troublesome, and incorrect operation may damage the gear pump.

【0006】また、上記公報に提案されている製造方法
では、寸法精度を上げるために、整径器による切削加工
を採用しているが、切削に伴って発生する樹脂クズは、
原材料のロスとなるので、その改善が希求されていた。
Further, in the manufacturing method proposed in the above publication, cutting by a diameter adjuster is employed in order to increase dimensional accuracy.
Since it causes loss of raw materials, improvement has been desired.

【0007】本発明は、このような従来の問題点に鑑み
てなされたものであって、その目的とするところは、面
倒なメンテナンスが不要で、かつ、樹脂クズが発生しな
い合成樹脂製棒状物の製造方法および製造装置を提供す
ることにある。
The present invention has been made in view of such conventional problems, and has as its object to provide a synthetic resin rod-shaped article which does not require troublesome maintenance and does not generate resin waste. It is an object of the present invention to provide a manufacturing method and a manufacturing apparatus.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するため
に、本発明は、所定の速度で走行する鋼線や繊維強化合
成樹脂製などの連続棒状体の外周に、熱可塑性樹脂を連
続的に押出して被覆した後に、冷却固化して被覆層を形
成する合成樹脂製棒状物の製造方法において、製造しよ
うとする前記合成樹脂製棒状物の設計外径値に対して、
許容可能な範囲となる偏差値を予め設定し、前記合成樹
脂製棒状物の製造外径値を前記冷却固化後に所定時間測
定し、得られた複数の製造外径値が、前記偏差値内の値
を1度でも満足すると、前記熱可塑性樹脂の押出量をそ
のまま維持するようにした。
SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a method in which a thermoplastic resin is continuously coated on the outer periphery of a continuous rod made of a steel wire or a fiber-reinforced synthetic resin running at a predetermined speed. After being extruded and coated, in a method of manufacturing a synthetic resin rod that cools and solidifies to form a coating layer, the design outer diameter value of the synthetic resin rod to be manufactured,
A deviation value within an acceptable range is set in advance, and the production outside diameter value of the synthetic resin rod is measured for a predetermined time after the cooling and solidification, and the obtained plural production outside diameter values are within the deviation value. When the value was satisfied even once, the extrusion amount of the thermoplastic resin was maintained as it was.

【0009】このように構成した合成樹脂製棒状物の製
造方法によれば、設計外径値に対して高精度の製造外径
値を備えた合成樹脂製棒状物が、整径加工を行うことな
く得られ、整径加工を行わないと樹脂クズが発生しな
い。
According to the method of manufacturing a synthetic resin rod having the above-described structure, a synthetic resin rod having a highly accurate manufacturing outer diameter value with respect to a designed outer diameter value is subjected to diameter reduction processing. If no diameter reduction processing is performed, no resin dust is generated.

【0010】また、本発明では、製造しようとする前記
合成樹脂製棒状物の設計外径値に対して、許容可能な範
囲となる偏差値を予め設定し、合成樹脂製棒状物の製造
外径値を冷却固化後に所定時間測定し、得られた複数の
製造外径値が、偏差値内の値を1度でも満足すると、熱
可塑性樹脂の押出量をそのまま維持する。
Further, in the present invention, a deviation value within an allowable range with respect to the design outer diameter value of the synthetic resin rod to be manufactured is set in advance, and the manufacturing outer diameter of the synthetic resin rod is manufactured. The value is measured for a predetermined time after cooling and solidifying, and when a plurality of obtained outer diameter values satisfy the deviation value at least once, the extrusion amount of the thermoplastic resin is maintained as it is.

【0011】本発明でこのような制御方法を採用したの
は、以下に説明する理由に基づいている。
The reason why such a control method is employed in the present invention is based on the following reasons.

【0012】すなわち、本発明が対象としている合成樹
脂製棒状物の製造方法においては、押出量の制御を、製
造外径値が予め設定する偏差値から外れるたび毎に変更
すると、押出量の変更に伴って、製造外径値が、偏差値
のプラス側からマイナス側、ないしは、これとは逆側に
大きく変動するいわゆるハンチング(乱調)現象に繋が
る恐れがある。
In other words, in the method of manufacturing a synthetic resin rod according to the present invention, if the control of the extrusion amount is changed every time the production outer diameter value deviates from a preset deviation value, the extrusion amount is changed. As a result, the manufacturing outer diameter value may fluctuate greatly from the plus side to the minus side of the deviation value, or to the opposite side, leading to a so-called hunting phenomenon.

【0013】ところが、本発明が対象としているよう
な、鋼線や繊維強化合成樹脂製棒状体などに熱可塑性樹
脂被覆を施した合成樹脂棒状物の製造では、本発明者ら
の知得によると、外径精度がかなり安定した状態で製造
され、製造外径値が予め設定する偏差値から外れてもご
く僅かであって、ハンチング(乱調)現象に繋がるよう
な押出量の制御を行うよりも、偏差値内の値を1度でも
満足すると、熱可塑性樹脂の押出量をそのまま維持する
る制御の方が、製造外径値が安定することが判明した。
However, according to the knowledge of the present inventors, in the production of a synthetic resin rod having a thermoplastic resin coating on a steel wire or a fiber-reinforced synthetic resin rod as the object of the present invention, It is manufactured in a state where the outer diameter accuracy is quite stable, and even if the manufactured outer diameter value deviates from a preset deviation value, it is very small, and the extrusion amount is controlled so as to lead to a hunting (turbulence) phenomenon. When the value within the deviation value is satisfied even once, it has been found that the control for maintaining the extrusion amount of the thermoplastic resin as it is is more stable in the production outer diameter value.

【0014】そこで、本発明では、前述したような押出
量の制御を採用したものであって、このような制御によ
れば、面倒な操作を回避しつつ、設定する偏差値の幅を
小さくすることなどにより、製造外径値のより一層の高
精度化が図れる。
In view of the above, the present invention employs the above-described control of the extrusion amount. According to such control, the width of the set deviation value is reduced while avoiding troublesome operations. As a result, the manufacturing outer diameter value can be further improved in accuracy.

【0015】上記合成樹脂製棒状物の製造方法において
は、前記合成樹脂製棒状物の製造外径値を所定時間測定
した際に、得られた複数の製造外径値が、前記偏差値内
の値を1度も満足しない場合に、前記偏差値から離間し
ている方向に応じて、前記押出量を増減することができ
る。
In the method for producing a synthetic resin rod, when the production outer diameter value of the synthetic resin rod is measured for a predetermined time, a plurality of obtained production outer diameter values are within the deviation value. If the value is never satisfied, the extrusion rate can be increased or decreased according to the direction away from the deviation value.

【0016】また、前記製造外径値は、前記所定時間内
の最大値と最小値とを求め、これらの最大ないしは最小
値から前記偏差値を満足するか否かを判断することがで
きる。
Further, as the manufacturing outer diameter value, a maximum value and a minimum value within the predetermined time are obtained, and it can be determined whether or not the deviation value is satisfied from these maximum or minimum values.

【0017】さらに、前記被覆層は、多段状に配置され
た複数の押出機により形成され、前記押出量の制御を最
後段に設置された押出機に適用することができる。
Further, the coating layer is formed by a plurality of extruders arranged in a multistage manner, and the control of the extrusion amount can be applied to the extruder installed at the last stage.

【0018】また、本発明は、所定の速度で走行する鋼
線や繊維強化合成樹脂製などの連続棒状体の外周に、熱
可塑性樹脂を押出機で連続的に押出して被覆した後に、
冷却固化して被覆層を形成する合成樹脂製棒状物の製造
装置において、前記押出機の後流側に設置され、冷却固
化後の前記合成樹脂製棒状物の製造外径値を測定する外
径測定器と、前記外径測定器で検出した前記製造外径値
に基づいて、前記押出機の前記合成樹脂の押出量を制御
する制御部とを備え、前記制御部は、製造しようとする
前記合成樹脂製棒状物の設計外径値に対して、許容可能
な範囲となる偏差値を予め設定し、前記外径測定器で得
られた複数の製造外径値が、前記偏差値内の値を1度で
も満足すると、前記押出機の押出量をそのまま維持する
ように制御するようにした。
Further, according to the present invention, a thermoplastic resin is continuously extruded onto an outer periphery of a continuous rod-shaped body such as a steel wire or a fiber-reinforced synthetic resin traveling at a predetermined speed by an extruder to cover the outer periphery.
In the apparatus for manufacturing a synthetic resin rod that cools and solidifies to form a coating layer, an outer diameter that is installed on the downstream side of the extruder and measures a manufacturing outer diameter value of the synthetic resin rod after cooling and solidification. Measuring device, comprising a control unit for controlling the extrusion amount of the synthetic resin of the extruder, based on the manufacturing outer diameter value detected by the outer diameter measuring device, wherein the control unit is to be manufactured For the design outer diameter value of the synthetic resin rod, a deviation value that is within an allowable range is set in advance, and a plurality of manufacturing outer diameter values obtained by the outer diameter measuring device are values within the deviation value. Was satisfied even once, the extruder was controlled so as to maintain the extruded amount as it was.

【0019】このように構成した合成樹脂製棒状物の製
造装置によれば、製造方法と同様に、面倒なメンテナン
スが不要で、かつ、樹脂クズが発生しない。
According to the apparatus for manufacturing a synthetic resin rod-like material thus configured, troublesome maintenance is not required and resin dust is not generated, similarly to the manufacturing method.

【0020】前記押出機の押出量の制御は、前記熱可塑
性樹脂をダイスに供給するスクリューの回転数の変更に
より行うことができる。
The extrusion rate of the extruder can be controlled by changing the rotation speed of a screw for supplying the thermoplastic resin to a die.

【0021】[0021]

【発明の実施の形態】以下、本発明の好適な実施の形態
について、添付図面に基づいて詳細に説明する。図1か
ら図5は、本発明にかかる合成樹脂製棒状物の製造方法
および製造装置の一実施例を示している。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings. 1 to 5 show one embodiment of a method and an apparatus for manufacturing a synthetic resin rod according to the present invention.

【0022】これらの図に示した合成樹脂製棒状物の製
造方法および製造装置では、図1に横断面を示すような
合成樹脂製棒状体物10を製造するためのものであっ
て、所定速度vで走行する鋼線や繊維強化合成樹脂製な
どの連続棒状体12の外周に、溶融した熱可塑性樹脂を
連続的に押出して環状に被覆した後に、溶融状態の熱可
塑性樹脂を冷却して、被覆層14を形成することが基本
構成となっている。
The method and apparatus for manufacturing a synthetic resin rod shown in these figures are for producing a synthetic resin rod 10 having a cross section shown in FIG. After the molten thermoplastic resin is continuously extruded on the outer periphery of the continuous rod-shaped body 12 such as a steel wire or a fiber-reinforced synthetic resin running in v to cover the periphery thereof, the molten thermoplastic resin is cooled, The basic configuration is to form the coating layer 14.

【0023】本実施例の場合、連続棒状体12は、外径
がDの円形断面であって、被覆層14は、連続棒状体
12の外周に直接被覆形成される第1被覆層14aと、
この第1被覆層14aの外周に被覆形成される第2被覆
層14bとから構成されている。
In this embodiment, the continuous rod 12 has a circular cross-section having an outer diameter of D 0 , and the coating layer 14 includes a first coating layer 14 a formed directly on the outer periphery of the continuous rod 12. ,
And a second coating layer 14b formed on the outer periphery of the first coating layer 14a.

【0024】この場合、連続棒状体12に所定厚みの環
状の第1被覆層14aを施した時の外径がDとなり、
同第2被覆層14aを施した時の外径がDとなってい
て、この外径D(設計外径値)が製造しようとする合
成樹脂棒状体10の設計外径値となっている。
[0024] In this case, the outer diameter D 1 becomes when the continuous rod-like body 12 subjected to the first coating layer 14a of the annular predetermined thickness,
Outer diameter when subjected to the second coating layer 14a is not a D 2, the outer diameter D 2 (off-design diameter value) becomes the off-design diameter value of the synthetic resin rod member 10 to be manufactured I have.

【0025】このような被覆層14を形成するために、
本実施例の場合には、図2に示すように、溶融した熱可
塑性樹脂を押出す一次1および二次押出機16,18
が、連続して2段状になるように配置されている。
In order to form such a coating layer 14,
In the case of the present embodiment, as shown in FIG. 2, the primary and secondary extruders 16, 18 for extruding a molten thermoplastic resin.
Are arranged in a continuous two-stage form.

【0026】一次および二次押出機16,18は、溶融
した熱可塑性樹脂を押出すダイス16a,18aと、各
ダイス16a,18aに樹脂を供給するスクリューの回
転数制御部16b,18bと、各回転数制御部16b,
18bの駆動用インバータ16c,18cとを備えてい
る。
The primary and secondary extruders 16 and 18 are provided with dies 16a and 18a for extruding the molten thermoplastic resin, rotation speed controllers 16b and 18b for supplying the resin to the dies 16a and 18a, respectively. The rotation speed control unit 16b,
18b, and driving inverters 16c and 18c.

【0027】二次押出機18の後流側には、冷却固化後
の合成樹脂製棒状物10の製造外径値Dを測定する外
径測定器20が設置されている。外径測定器20は、合
成樹脂製棒状物10が挿通され、その外径を検出する本
体20aと、本体20aで検出した測定値を表示する表
示部20bとを備えている。
[0027] downstream of the secondary extruder 18 has an outer diameter measuring device 20 for measuring the production outside diameter value D n of the synthetic resin sticks 10 after cooling and solidifying is installed. The outer diameter measuring device 20 includes a main body 20a through which the synthetic resin rod 10 is inserted, and detects an outer diameter thereof, and a display unit 20b for displaying a measured value detected by the main body 20a.

【0028】なお、本実施例の場合には、合成樹脂製棒
状物10の冷却固化には、自然空冷が採用されていて、
二次押出機18のダイス18aから、この冷却に必要な
長さLを隔てた個所に、外径測定器20の本体20aが
設置されている。
In this embodiment, natural air cooling is used for cooling and solidifying the synthetic resin rod 10.
The main body 20a of the outer diameter measuring device 20 is installed at a position separated by a length L required for cooling from the die 18a of the secondary extruder 18.

【0029】この場合、合成樹脂製棒状物10の冷却方
法は、本実施例で採用した自然空冷に限定されるもので
はなく、強制空冷や水冷方法でもよいし、また、これら
を適宜組合せた冷却方法であってもよい。
In this case, the method of cooling the synthetic resin rod 10 is not limited to the natural air cooling employed in the present embodiment, but may be a forced air cooling or a water cooling method, or a cooling method suitably combining these methods. It may be a method.

【0030】一次および二次押出機16,18の各イン
バータ16c,18cは、線径制御部22に接続されて
いる。線径制御部22には、線径制御設定用のタッチパ
ネル24が接続されるとともに、外径測定器20の検出
信号が送出される。
The inverters 16 c and 18 c of the primary and secondary extruders 16 and 18 are connected to a wire diameter controller 22. The wire diameter control unit 22 is connected to a touch panel 24 for wire diameter control setting, and sends out a detection signal of the outer diameter measuring device 20.

【0031】線径制御部22は、外径測定器20の検出
信号を受けて、最終段に配置されている二次押出機18
の押出量を、図3および図4に示すようにして制御す
る。なお、本実施例の場合には、押出機を2段状に配置
し、複数段で被覆層14を形成しているが、製造される
合成樹脂製棒状物10の製造外径値Dは、最終段の押
出機の押出状態にのみ依存するので、本実施例の場合に
は、最終段に配置されている二次押出機18の押出量だ
けを以下の手順で制御し、その前段の一次押出機16の
押出量は、常時一定になるように設定している。
The wire diameter controller 22 receives the detection signal of the outer diameter measuring device 20 and receives the detection signal from the outer diameter measuring device 20.
Is controlled as shown in FIGS. 3 and 4. In the case of this embodiment, the extruder is arranged in two-step form, but forms a coating layer 14 in multiple stages, manufacturing outside diameter value D n of the synthetic resin sticks 10 to be manufactured In the case of this embodiment, only the extrusion amount of the secondary extruder 18 disposed in the last stage is controlled by the following procedure, and only the extrusion state of the last stage extruder is controlled. The extrusion rate of the primary extruder 16 is set to be always constant.

【0032】図3および図4に示した制御手順では、製
造しようとする合成樹脂製棒状物10の設計外径値D
に対して、許容可能な範囲となる偏差値δを予め設定
し、合成樹脂製棒状物10の製造外径値Dを所定時間
(看視時間に同じ)測定し、外径測定器20で得られた
複数の製造外径値Dが、偏差値δ内の値を1度でも満
足すると、二次押出機18の押出量をそのまま維持する
ように制御する。
In the control procedure shown in FIGS. 3 and 4, the design outer diameter value D 2 of the synthetic resin rod 10 to be manufactured is determined.
Respect, to set the deviation value as a permissible range δ advance, produced outside diameter value D n of the predetermined time of the synthetic resin shaped material 10 (Mississauga time to the same) was measured, with the outer diameter measuring device 20 multiple manufacturing outside diameter value D n obtained is, to satisfy the values in the deviation δ at least once, and controls so as to maintain the extrusion amount of the secondary extruder 18.

【0033】これをより具体的に説明すると、まず、制
御手順がスタートすると、ステップ1で、製品名が入力
され、続くステップ2で、製造しようとする成樹脂製棒
状物10の設計外径値Dが入力される。
More specifically, when the control procedure starts, first, in step 1, a product name is input, and in step 2, the designed outer diameter value of the resin-made rod 10 to be manufactured is set. D 2 is input.

【0034】次に、ステップ3で、設計外径値Dに対
する外径許容偏差値δが入力される。この許容偏差値δ
は、設計外径値Dの上限値DHiおよび下限値DLo
として設定され、例えば、この偏差値δの幅は、±0.
01mmなどに設定される。
Next, in Step 3, the outer diameter tolerance value δ for the design outside diameter value D 2 is input. This tolerance value δ
An upper limit value DHi and the lower limit value of the design outside diameter value D 2 DLo
For example, the width of the deviation value δ is ± 0.
It is set to, for example, 01 mm.

【0035】続く、ステップ4では、看視時間T1およ
びT2が設定される。この看視時間T1,T2は、本実
施例の場合には、外径測定器20による合成樹脂製棒状
物10の製造外径値Dを測定する所定時間であって、
例えば、看視時間T1は、450秒、同T2は、600
秒に設定する。
In the following step 4, the viewing times T1 and T2 are set. The sewing times T1, T2 in the case of this embodiment, a predetermined time to measure the production outside diameter value D n of the synthetic resin shaped material 10 by the outer diameter measuring device 20,
For example, the viewing time T1 is 450 seconds, and the viewing time T2 is 600 seconds.
Set to seconds.

【0036】看視時間T1は、後述するように、外径測
定器20で得られた複数の製造外径値Dが、偏差値δ
内の値を1度でも満足した場合に、適用される外径測定
器20による測定時間であり、看視時間T2は、外径測
定器20で得られた複数の製造外径値Dが、偏差値δ
内の値を1度も満足しない場合に、適用される外径測定
器20による測定時間である。
As will be described later, the observation time T1 is determined by dividing the plurality of manufacturing outer diameter values D n obtained by the outer diameter measuring device 20 with the deviation value δ.
When this condition is satisfied the value of the inner at least once, a measurement time by the outer diameter measuring device 20 to be applied, sewing time T2, a plurality of manufacturing outside diameter value D n obtained in the outer diameter measuring device 20 , Deviation value δ
Is the measurement time by the outer diameter measuring device 20 that is applied when the value in is not satisfied even once.

【0037】本実施例の場合には、看視時間T1で得ら
れた製造外径値Dが、偏差値δ内の値を1度も満足し
ない場合には、二次押出機18による押出量を変更する
ので、その後の外径測定器20による測定時間、すなわ
ち、看視時間T2をT1よりも長くして、製造外径値D
の変動の看視を強化している。
[0037] In the case of this embodiment, prepared outside diameter value D n, obtained by sewing time T1, if that does not satisfy once the value of the deviation value δ is extruded by the secondary extruder 18 Since the amount is changed, the subsequent measurement time by the outer diameter measuring device 20, that is, the viewing time T2 is made longer than T1, and the production outer diameter value D is set.
The observation of the change of n is strengthened.

【0038】続く、ステップ5では、二次押出機18の
スクリューの回転数が設定され、次のステップ6で、外
径測定器20により合成樹脂製棒状体10の製造外径値
が測定され、この測定と同時に看視時間T1に設定
されたタイマーがスタートする。
[0038] Subsequently, in step 5, is set rotational speed of the screw of the secondary extruder 18, in a next step 6, manufactured outside diameter value D n of the synthetic resin rod member 10 is measured by the outer diameter measuring device 20 Then, at the same time as this measurement, the timer set to the viewing time T1 starts.

【0039】合成樹脂製棒状体10の製造外径値D
測定は、ステップ7で、タイマーが看視時間T1になっ
たと判断されるまで継続され、この看視時間T1内に、
複数の製造外径値Dが取得され、各製造外径値D
は、制御部22のメモリーに格納される。
[0039] Measurement of manufacturing outside diameter value D n of the synthetic resin rod-shaped body 10, in step 7, the timer is continued until it is determined to have become the sewing time T1, in this sewing machine within the time T1,
A plurality of manufacturing outer diameter values Dn are obtained, and each manufacturing outer diameter value Dn is obtained.
n is stored in the memory of the control unit 22.

【0040】ステップ7で、看視時間T1が経過したと
判断されると、ステップ8でタイマーをストップさせ
て、ステップ9に移行する。ステップ9では、看視時間
T1内で得られた複数の製造外径値製造外径値Dの最
大値Dmaxと最小値Dminとが演算される。
If it is determined in step 7 that the viewing time T1 has elapsed, the timer is stopped in step 8 and the process proceeds to step 9. In step 9, the maximum value Dmax and minimum value Dmin of the plurality of manufacturing outside diameter value produced outside diameter value D n obtained in the sewing time T1 is calculated.

【0041】次のステップ10では、最小値Dminが
ステップ3で設定された設計外径値Dに対する下限値
DLoよりも大きいか否かが判断され、最小値Dmin
が下限値DLoよりも小さい場合には、ステップ11に
移行する。
[0041] In the next step 10, whether the minimum value Dmin is larger than the lower limit value DLo for off-design diameter value D 2 set in step 3 is determined and the minimum value Dmin
Is smaller than the lower limit value DLo, the process proceeds to step S11.

【0042】ステップ11では、最大値Dmaxが下限
値DLoよりも大きいか否かが判断され、最大値Dma
xが下限値DLoよりも小さい場合には、ステップ12
に移行する。
In step 11, it is determined whether or not the maximum value Dmax is larger than the lower limit value DLo.
If x is smaller than the lower limit value DLo, step 12
Move to

【0043】ステップ12では、二次押出機18の押出
量を増加させるように、スクリュー回転の加速処理が行
われ、この加速信号が制御部22から二次押出機18の
インバータ18cに送出される。
In step 12, the screw rotation is accelerated so as to increase the extrusion amount of the secondary extruder 18, and the acceleration signal is sent from the control unit 22 to the inverter 18c of the secondary extruder 18. .

【0044】このような押出量の増加処理を行うのは、
ステップ10および11を経て、ステップ12に到達し
た上述した手順では、図5にで示すように、看視時間
T1内に測定された製造外径値Dの最大値Dmaxと
最小値Dminとが、ともに予め設定された偏差値δの
下限値DLoよりも小さいなっていて、これらから下方
に離間しているので、製造外径値Dが下限値DLoよ
りも大きくなるように、押出量の増加を図る。
The process of increasing the extrusion amount is performed as follows.
Through steps 10 and 11, the procedure described above has reached the step 12, as indicated by the two-5, and the maximum value Dmax and minimum value Dmin of the manufacturing outside diameter value D n measured in Mississauga time within T1 , they become both smaller than the lower limit value DLo a preset deviation value [delta], because apart from these downward, so that manufacturing outside diameter value D n is larger than the lower limit value DLo, the extrusion rate Increase.

【0045】このような処理が終了すると、ステップ1
3でタイマーを看視時間T2に設定して、ステップ14
で、外径制御を終了するか否かを判断して、継続して外
径制御を行う場合には、ステップ6に戻る。
When such processing is completed, step 1
In Step 3, the timer is set to the viewing time T2, and Step 14 is performed.
Then, it is determined whether or not to end the outer diameter control, and if the outer diameter control is to be continued, the process returns to step 6.

【0046】一方、ステップ11で、最大値Dmaxが
下限値DLoよりも大きいと判断された場合には、ステ
ップ15に移行し、このステップで、最大値Dmaxが
最大値DHiよりも小さいか否かが判断される。
On the other hand, if it is determined in step 11 that the maximum value Dmax is larger than the lower limit value DLo, the process shifts to step 15 to determine whether the maximum value Dmax is smaller than the maximum value DHi. Is determined.

【0047】このステップ15で、最大値Dmaxが最
大値DHiよりも大きいと判断された場合には、図5に
で示すように、看視時間T1内に測定された製造外径
値D の最大値Dmaxと最小値Dminとが、予め設
定された偏差値δの下限値DLoと上限値DHiとを跨
ぐようになっているので、製造外径値Dがこれらの範
囲内に収まるように、ステップ16で、二次押出機18
に減速または加速信号を送出して、ステップ13に移行
する。
In this step 15, the maximum value Dmax is
When it is determined that the value is larger than the large value DHi, FIG.
As shown by, the manufacturing outer diameter measured within the viewing time T1
Value D nThe maximum value Dmax and the minimum value Dmin of
Between the lower limit value DLo and the upper limit value DHi of the determined deviation value δ.
The outer diameter DnAre
In step 16, the secondary extruder 18 is
Send deceleration or acceleration signal to step 13 and proceed to step 13
I do.

【0048】なお、図5にで示したような状態、すな
わち、製造外径値Dの最大値Dmaxと最小値Dmi
nとの間隔が、予め設定された偏差値δの幅よりも大き
くなって、これが下限値DLoと上限値DHiとを跨ぐ
ようになることは、合成樹脂製棒状物10の製造の安定
性などから考えて、殆ど発生しない。
[0048] The state shown by a two-5, i.e., the maximum value Dmax and the minimum value Dmi manufacturing outside diameter value D n
n is larger than a predetermined width of the deviation value δ, and this spans between the lower limit value DLo and the upper limit value DHi, such as the stability of the production of the synthetic resin rod 10. From the viewpoint, it hardly occurs.

【0049】しかし、この発生確率は、ゼロではなく、
発生した場合に放置しておくと、製造装置の暴走に繋が
るので、本実施例では、ステップ16などを設けてこれ
に対処できるようにしている。
However, this occurrence probability is not zero,
If it is left unattended if it occurs, a runaway of the manufacturing apparatus will result, so in the present embodiment, step 16 and the like are provided to deal with this.

【0050】また、ステップ15で、最大値Dmaxが
最大値DHiよりも小さいと判断された場合には、図5
にで示すように、看視時間T1内に測定された製造外
径値Dの最大値Dmaxと最小値Dminとが、予め
設定された偏差値δの下限値DLoを跨ぐようになって
いて、製造外径値Dが、少なくとも1回は、許容偏差
値δを満足したと判断される。
If it is determined in step 15 that the maximum value Dmax is smaller than the maximum value DHi, the flow chart shown in FIG.
As shown by the two, and the maximum value Dmax and minimum value Dmin of the manufacturing outside diameter value D n measured in Mississauga time within T1 is, they become as to straddle the lower limit DLo a preset deviation value δ , prepared outside diameter value D n it is, at least once, is determined to have satisfied the allowable deviation value [delta].

【0051】このような判断がなされると、二次押出機
18には、制御部22から制御信号を送出せず、押出量
がそのまま維持されるようにして、ステップ16で、タ
イマーを看視時間T1に設定して、ステップ14に移行
する。
When such a determination is made, the control signal is not sent from the control unit 22 to the secondary extruder 18 so that the extruded amount is maintained as it is. The time is set to T1, and the process proceeds to step S14.

【0052】他方、ステップ10で、最小値Dminが
下限値DLoよりも大きいと判断された場合には、ステ
ップ17に移行し、ステップ17で、最小値Dminが
上限値DHiよりも小さいか否かが判断される。
On the other hand, if it is determined in step 10 that the minimum value Dmin is larger than the lower limit value DLo, the process proceeds to step 17 where it is determined whether the minimum value Dmin is smaller than the upper limit value DHi. Is determined.

【0053】ステップ17で、最小値Dminが上限値
DHiよりも小さいと判断された場合には、図5にで
示すように、最大値Dmaxが、最大値DHiよりも小
さい場合、または、大きい場合のいずれの場合でも、製
造外径値Dが、少なくとも1回は、許容偏差値δを満
足したと判断できるので、この場合には、二次押出機1
8には、制御部22から制御信号を送出せず、押出量が
そのまま維持されるようにして、ステップ16で、タイ
マーを看視時間T1に設定して、ステップ14に移行す
る。
If it is determined in step 17 that the minimum value Dmin is smaller than the upper limit value DHi, as shown in FIG. 5, the maximum value Dmax is smaller than the maximum value DHi or larger. even in the case of any production outside diameter value D n is at least once, it can be determined that it has satisfied the allowable deviation value [delta], in this case, the secondary extruder 1
In step 8, the control unit 22 does not send a control signal, and the extruding amount is maintained as it is. In step 16, the timer is set to the viewing time T1, and the process proceeds to step 14.

【0054】また、ステップ17で、最小値Dminが
上限値DHiよりも大きいと判断された場合には、図5
にで示すように、看視時間T1内に測定された製造外
径値Dの最大値Dmaxと最小値Dminとが、とも
に予め設定された偏差値δの上限値DHiよりも大きく
なっていて、これらの値から上方に離間しているので、
製造外径値Dが上限値DHiよりも小さくなるよう
に、押出量の減少を図る必要がある。
If it is determined in step 17 that the minimum value Dmin is larger than the upper limit value DHi,
As shown by the two, and the maximum value Dmax and minimum value Dmin of the manufacturing outside diameter value D n measured in Mississauga time within T1 is, have both larger than the upper limit value DHi a preset deviation value δ , Since they are spaced upward from these values,
As manufacturing outside diameter value D n is smaller than the upper limit value DHi, it is necessary to achieve a reduction in extrusion rate.

【0055】そこで、ステップ17でこのように判断さ
れると、ステップ18で、二次押出機18のスクリュー
回転の減速処理が行われ、この減速信号が制御部22か
ら二次押出機18のインバータ18cに送出される。
Therefore, when the determination is made in step 17, the screw rotation of the secondary extruder 18 is decelerated in step 18, and this deceleration signal is sent from the control unit 22 to the inverter of the secondary extruder 18. 18c.

【0056】そして、このような処理が終了すると、ス
テップ19でタイマーを看視時間T2に設定して、ステ
ップ14で、外径制御を終了するか否かを判断して、継
続して外径制御を行う場合には、ステップ6に戻るし、
外径制御を終了する際には、手順が終了することにな
る。
When such processing is completed, the timer is set to the viewing time T2 in step 19, and it is determined in step 14 whether or not the outer diameter control is to be terminated. When performing control, return to step 6;
When ending the outer diameter control, the procedure ends.

【0057】さて、以上のように構成された合成樹脂製
棒状物10の製造方法および製造装置によれば、設計外
径値Dに対して高精度の製造外径値Dを備えた合成
樹脂製棒状物10が、整径加工を行うことなく得られ、
整径加工を行わないと樹脂クズが発生しない。
[0057] Now, according to the manufacturing method and manufacturing apparatus of the constructed synthetic resin sticks 10 as described above, equipped with a outside diameter value D n of precision with respect to the design outside diameter value D 2 Synthesis A resin rod 10 is obtained without performing a diameter-sizing process,
Unless the diameter is reduced, resin waste does not occur.

【0058】また、本実施例では、製造しようとする合
成樹脂製棒状物10の設計外径値D に対して、許容可
能な範囲となる偏差値δを予め設定し、合成樹脂製棒状
物10の製造外径値Dを冷却固化後に所定時間(看視
時間T1)測定し、得られた複数の製造外径値Dが、
偏差値δ内の値を1度でも満足すると、熱可塑性樹脂の
押出量をそのまま維持する。
Also, in this embodiment, the manufacturing
Design outer diameter value D of synthetic resin rod 10 2Acceptable for
The deviation value δ is set in advance in the range of
Outer diameter D of the product 10nAfter cooling and solidifying for a predetermined time (viewing
Time T1) Measured and obtained multiple production outer diameter values DnBut,
If the value within the deviation value δ is satisfied even once, the thermoplastic resin
Maintain the extrusion rate.

【0059】本実施例でこのような制御方法を採用した
のは、以下に説明する理由に基づいている。
The reason why such a control method is employed in this embodiment is based on the following reason.

【0060】すなわち、合成樹脂棒状物10の製造方法
において押出量の制御を、製造外径値Dが予め設定す
る偏差値δから外れるたび毎に変更すると、押出量の変
更に伴って、製造外径値Dが、偏差値δのプラス側か
らマイナス側に大きく変動するいわゆるハンチング(乱
調)現象に繋がる恐れがある。
[0060] That is, the control of the extrusion amount in the manufacturing method of synthetic resin shaped material 10, when manufactured outside diameter value D n is changed every time the outside from the deviation value δ to be set in advance, with the change of extrusion rate, production outer diameter value D n is, can lead to so-called hunting (hunting) phenomenon varies greatly to the minus side from the plus side of the deviation value [delta].

【0061】ところが、本実施例が対象としているよう
な、鋼線や繊維強化合成樹脂製棒状体12などに熱可塑
性樹脂被覆を施した合成樹脂棒状物10の製造では、本
発明者らの知得によると、外径がかなり安定した状態で
製造され、製造外径値Dが予め設定する偏差値δから
外れてもごく僅かであって、ハンチング(乱調)現象に
繋がるような押出量の制御を行うよりも、偏差値内の値
を1度でも満足すると、熱可塑性樹脂の押出量をそのま
ま維持する制御の方が、製造外径値Dが安定すること
が判明した。
However, in the production of a synthetic resin rod 10 having a thermoplastic resin coating on a steel wire, a fiber reinforced synthetic resin rod 12 or the like, which is the object of the present embodiment, the present inventors know. According to give an outer diameter is produced at a fairly stable, manufactured outside diameter value D n is a negligible even deviate from the deviation value δ to be set in advance, hunting (hunting) of the extrusion amount as lead to phenomena from performing control also to satisfy the values in the deviation even once, who directly control for maintaining the extrusion amount of the thermoplastic resin is produced outside diameter value D n is found to be stable.

【0062】そこで、本実施例では、予め設定する看視
時間T1内における、製造外径値D の最大値Dmax
と最小値Dminとを求め、これらの値から偏差値δを
満足するか否かを判断して、偏差値δ内の値を1度でも
満足すると、熱可塑性樹脂の押出量をそのまま維持する
制御を採用したものであって、このような制御によれ
ば、面倒な操作を回避しつつ、例えば、設定する偏差値
δの幅を小さくすることなどにより、製造外径値D
高精度化が図れる。
Therefore, in the present embodiment, a predetermined viewing
Manufacturing outer diameter value D within time T1 nMaximum value Dmax of
And a minimum value Dmin, and a deviation value δ is calculated from these values.
It is determined whether or not the value is satisfied, and the value within the deviation value δ is determined even once.
If satisfied, keep the thermoplastic resin extrusion rate as it is
Control, and the control
For example, you can set a deviation value while avoiding troublesome operations.
By reducing the width of δ, the production outer diameter Dnof
High accuracy can be achieved.

【0063】なお、上記実施例では、2段に配置した押
出機16,18を用いて合成樹脂製棒状物10を製造す
る場合を例示したが、本発明の実施は、これに限定され
ることはなく、押出機は、1台でもよいし、また、3段
以上の多段であってよい。
In the above embodiment, the case where the synthetic resin rod 10 is manufactured using the extruders 16 and 18 arranged in two stages has been exemplified. However, the present invention is not limited to this. However, one extruder may be used, or three or more extruders may be provided.

【0064】[0064]

【発明の効果】以上、詳細に説明したように、本発明に
かかる合成樹脂製棒状物の製造方法および製造装置によ
れば、面倒なメンテナンスが不要で、かつ、樹脂クズが
発生しない。
As described above in detail, according to the method and the apparatus for manufacturing a synthetic resin rod according to the present invention, troublesome maintenance is not required and no resin dust is generated.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明にかかる合成樹脂製棒状物の製造方法お
よび製造装置で製造する棒状物の一例を示す断面図であ
る。
FIG. 1 is a cross-sectional view illustrating an example of a rod-shaped object manufactured by a method and an apparatus for manufacturing a synthetic resin rod-shaped object according to the present invention.

【図2】本発明にかかる合成樹脂製棒状物の製造装置の
一実施例を示す全体配置図である。
FIG. 2 is an overall layout view showing one embodiment of the apparatus for manufacturing a synthetic resin rod according to the present invention.

【図3】図2に示した製造装置の制御部で行う制御手順
の一例を示すフローチャートである。
FIG. 3 is a flowchart illustrating an example of a control procedure performed by a control unit of the manufacturing apparatus illustrated in FIG. 2;

【図4】図2に示した製造装置の制御部で行う制御手順
の一例を示すフローチャートである。
FIG. 4 is a flowchart illustrating an example of a control procedure performed by a control unit of the manufacturing apparatus illustrated in FIG. 2;

【図5】図4に示したフローチャートで行われる判断状
態の説明図である。
FIG. 5 is an explanatory diagram of a determination state performed in the flowchart shown in FIG. 4;

【符号の説明】[Explanation of symbols]

10 合成樹脂製棒状物 12 連続棒状体 14 被覆層 14a 第1被覆層 14b 第2被覆層 16 一次押出機 18 二次押出機 20 外径測定器 22 制御部 DESCRIPTION OF SYMBOLS 10 Synthetic resin rod 12 Continuous rod 14 Coating layer 14a First coating layer 14b Second coating layer 16 Primary extruder 18 Secondary extruder 20 Outer diameter measuring device 22 Control unit

───────────────────────────────────────────────────── フロントページの続き (72)発明者 木村 博 岐阜県岐阜市薮田西2丁目1番1号 宇部 日東化成株式会社内 Fターム(参考) 4F207 AD15 AG14 AP11 AR09 AR12 AR14 KA01 KA17 KB18 KK12 KL96 KM06 KM15  ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Hiroshi Kimura 2-1-1, Yabuta Nishi, Gifu City, Gifu Prefecture Ube Nitto Kasei Co., Ltd. F term (reference) 4F207 AD15 AG14 AP11 AR09 AR12 AR14 KA01 KA17 KB18 KK12 KL96 KM06 KM15

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 所定の速度で走行する鋼線や繊維強化合
成樹脂製などの連続棒状体の外周に、熱可塑性樹脂を連
続的に押出して被覆した後に、冷却固化して被覆層を形
成する合成樹脂製棒状物の製造方法において、 製造しようとする前記合成樹脂製棒状物の設計外径値に
対して、許容可能な範囲となる偏差値を予め設定し、 前記合成樹脂製棒状物の製造外径値を前記冷却固化後に
所定時間測定し、 得られた複数の製造外径値が、前記偏差値内の値を1度
でも満足すると、前記熱可塑性樹脂の押出量をそのまま
維持することを特徴とする合成樹脂製棒状物の製造方
法。
1. A thermoplastic resin is continuously extruded around the outer periphery of a continuous rod made of a steel wire or a fiber-reinforced synthetic resin which travels at a predetermined speed, and then cooled and solidified to form a coating layer. In the method of manufacturing a synthetic resin rod, a deviation value within an allowable range is set in advance with respect to a design outer diameter value of the synthetic resin rod to be manufactured. The outer diameter value is measured for a predetermined time after the cooling and solidification, and when a plurality of obtained outer diameter values satisfy the value within the deviation value at least once, the extrusion amount of the thermoplastic resin is maintained as it is. A method for producing a synthetic resin rod.
【請求項2】 請求項1記載の合成樹脂製棒状物の製造
方法において、 前記合成樹脂製棒状物の製造外径値を所定時間測定した
際に、得られた複数の製造外径値が、前記偏差値内の値
を1度も満足しない場合に、前記偏差値から離間してい
る方向に応じて、前記押出量を増減することを特徴とす
る合成樹脂製棒状物の製造方法。
2. The method for producing a synthetic resin rod according to claim 1, wherein when the production outer diameter value of the synthetic resin rod is measured for a predetermined time, a plurality of obtained production outer diameter values are: A method of manufacturing a synthetic resin rod, wherein the extrusion amount is increased or decreased in accordance with a direction away from the deviation value when a value within the deviation value is never satisfied.
【請求項3】 前記製造外径値は、前記所定時間内の最
大値と最小値とを求め、これらの最大値ないしは最小値
から前記偏差値を満足するか否かを判断することを特徴
とする請求項1または2記載の合成樹脂製棒状物の製造
方法。
3. The manufacturing outer diameter value is obtained by obtaining a maximum value and a minimum value within the predetermined time, and determining whether or not the deviation value is satisfied from the maximum value or the minimum value. The method for producing a synthetic resin rod according to claim 1 or 2.
【請求項4】 前記被覆層は、多段状に配置された複数
の押出機により形成され、 前記押出量の制御を最後段に設置された押出機に適用す
ることを特徴とする請求項1から3のいずれか1項記載
の合成樹脂製棒状物の製造方法。
4. The method according to claim 1, wherein the coating layer is formed by a plurality of extruders arranged in a multistage manner, and the control of the extruding amount is applied to an extruder installed at the last stage. 4. The method for producing a synthetic resin rod according to any one of items 3.
【請求項5】 所定の速度で走行する鋼線や繊維強化合
成樹脂製などの連続棒状体の外周に、熱可塑性樹脂を押
出機で連続的に押出して被覆した後に、冷却固化して被
覆層を形成する合成樹脂製棒状物の製造装置において、 前記押出機の後流側に設置され、冷却固化後の前記合成
樹脂製棒状物の製造外径値を測定する外径測定器と、前
記外径測定器で検出した前記製造外径値に基づいて、前
記押出機の前記合成樹脂の押出量を制御する制御部とを
備え、 前記制御部は、製造しようとする前記合成樹脂製棒状物
の設計外径値に対して、許容可能な範囲となる偏差値を
予め設定し、 前記外径測定器で得られた複数の製造外径値が、前記偏
差値内の値を1度でも満足すると、前記押出機の押出量
をそのまま維持するように制御することを特徴とする合
成樹脂製棒状物の製造装置。
5. An extruder is used to continuously extrude and coat a thermoplastic resin on the outer periphery of a continuous rod made of a steel wire or a fiber-reinforced synthetic resin or the like which runs at a predetermined speed, and then cools and solidifies to form a coating layer. An apparatus for measuring the production outer diameter of the synthetic resin rod after cooling and solidification, wherein the outer diameter measuring device is installed on the downstream side of the extruder; A control unit for controlling the amount of the synthetic resin to be extruded by the extruder based on the production outside diameter value detected by a diameter measuring device, wherein the control unit controls the amount of the synthetic resin rod to be produced. For the design outer diameter value, a deviation value within an allowable range is set in advance, and when a plurality of manufacturing outer diameter values obtained by the outer diameter measuring device satisfy the value within the deviation value at least once. Controlling the extrusion amount of the extruder to be maintained as it is. Equipment for manufacturing rods made of synthetic resin.
【請求項6】 前記押出機の押出量の制御は、前記熱可
塑性樹脂をダイスに供給するスクリューの回転数の変更
により行うことを特徴とする請求項5記載の合成樹脂製
棒状物の製造装置。
6. The apparatus according to claim 5, wherein the control of the extruding amount of the extruder is performed by changing the number of revolutions of a screw for supplying the thermoplastic resin to a die. .
JP2001090757A 2001-03-27 2001-03-27 Method and apparatus for manufacturing bar-like material made of synthetic resin Pending JP2002283440A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2001090757A JP2002283440A (en) 2001-03-27 2001-03-27 Method and apparatus for manufacturing bar-like material made of synthetic resin
KR1020020013208A KR100874629B1 (en) 2001-03-27 2002-03-12 Method and apparatus for manufacturing a shaped article made of synthetic resin
CNB021081158A CN1246137C (en) 2001-03-27 2002-03-27 Method and device for producing synthetic resin stick article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001090757A JP2002283440A (en) 2001-03-27 2001-03-27 Method and apparatus for manufacturing bar-like material made of synthetic resin

Publications (1)

Publication Number Publication Date
JP2002283440A true JP2002283440A (en) 2002-10-03

Family

ID=18945500

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (3)

Country Link
JP (1) JP2002283440A (en)
KR (1) KR100874629B1 (en)
CN (1) CN1246137C (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102107078A (en) * 2009-12-23 2011-06-29 合肥杰事杰新材料有限公司 Method for manufacturing all-plastic martial rod
JP2012058541A (en) * 2010-09-09 2012-03-22 Ube Nitto Kasei Co Ltd Method for manufacturing optical fiber storage spacer
US8745841B2 (en) * 2004-03-31 2014-06-10 Dowa Metaltech Co., Ltd. Aluminum bonding member and method for producing same
CN111844689A (en) * 2020-06-15 2020-10-30 江苏通光信息有限公司 Production line intelligent linkage control mode of extrusion molding equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1326684C (en) * 2003-10-28 2007-07-18 北京化工大学 Internal hole shaping method for extruded plastic product
DE102006058754B4 (en) * 2006-12-04 2015-07-16 Sikora Aktiengesellschaft Method for operating a production plant for producing a cable

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JPH054272A (en) * 1991-06-25 1993-01-14 Ube Nitto Kasei Co Ltd Manufacture of bar-like synthetic resin matter and device therefor
JPH08281778A (en) * 1995-04-12 1996-10-29 Yokohama Rubber Co Ltd:The Method and apparatus for detecting extrusion pulsation in extruder
JPH09193233A (en) * 1996-01-12 1997-07-29 Sekisui Chem Co Ltd Extrusion molding apparatus for thermoplastic resin pipe
JPH1128758A (en) * 1997-07-10 1999-02-02 Sekisui Chem Co Ltd Production of synthetic resin pipe
KR100832987B1 (en) * 2002-04-23 2008-05-27 주식회사 포스코 An apparatus for measuring the outside diameter of a rolling roll

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JPS5438363A (en) * 1977-08-31 1979-03-22 Toyoda Gosei Co Ltd Apparatus for automatic regulation of outer diameter of extrusion molded product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8745841B2 (en) * 2004-03-31 2014-06-10 Dowa Metaltech Co., Ltd. Aluminum bonding member and method for producing same
CN102107078A (en) * 2009-12-23 2011-06-29 合肥杰事杰新材料有限公司 Method for manufacturing all-plastic martial rod
JP2012058541A (en) * 2010-09-09 2012-03-22 Ube Nitto Kasei Co Ltd Method for manufacturing optical fiber storage spacer
CN111844689A (en) * 2020-06-15 2020-10-30 江苏通光信息有限公司 Production line intelligent linkage control mode of extrusion molding equipment

Also Published As

Publication number Publication date
CN1246137C (en) 2006-03-22
KR100874629B1 (en) 2008-12-17
KR20020075715A (en) 2002-10-05
CN1377764A (en) 2002-11-06

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