JP2002049660A - Food hygiene management system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To operate a hygiene management system for a food manufacturing factory using contents owned by a management company, in particular, to permit ASP management compliant with HACCP. SOLUTION: Various requests, various achievement data and information B selected from a group of various instructions, regarding food hygienic management, sent from a computer in the food manufacturing factory 1 is received by servers 27, 28 in the management company 80 through a communication line 16, and the servers in the management company send out, to the computer 2 in the factory, various pieces of application software, various instructions and information A selected from a group of various action indications, regarding the food hygienic management, through the communication line 16.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a food hygiene management method, and more particularly to a hygiene management by HACCP method.

[0002]

2. Description of the Related Art In May 1995, the Food Sanitation Law in consideration of the HACCP (Hazard, Analysis, And, Critical, Control, Point: Hazard Analysis and Critical Control Point Monitoring) system was amended in Japan.
Food hygiene enforcement cases were revised in May 2006, and the HACCP system of food factories was finally adopted.

[0003] The HACCP system is said to be a powerful weapon against contamination of O157, Salmonella, Welsh, botulinum and the like.

[0004] The method of hygiene management for food production is GM.
P (Good Manufacturing Practice: Sanitary Code), PP
(PP; Prerequisite Program: General Sanitary Code Management Requirements) and the aforementioned HACCP. Some norms are common to the food manufacturing industry, while others are product-specific. The above-mentioned HACCP is defined for each production item.

[0005] Food manufacturers have introduced production management systems in order to formulate work procedures, monitor and record work conditions in accordance with each standard. This production management system is constructed for each production item in order to comply with each regulation, and is used continuously while changing the system in accordance with a change in the regulation.

[0006]

Problems to be Solved by the Invention
In the food and food quality control system mainly based on temperature described in Japanese Patent Publication No. 94, a food manufacturer measures the temperature of food and food from the process of receiving the food to the process of cooking, and records it as barcode information. Thus, quality control and total data management are performed. Although the purpose of quality control can be achieved, there are the following issues. (1) Since the entire system is managed by the company, costs are increased.
(2) Know-how is required for system construction. (3) There is an annoyance in restructuring the system when the code is revised.
(4) The management including the raw material maker and the packaging material maker is insufficient.

[0007] The food production information collection and management system described in Japanese Patent Application Laid-Open No. 11-160160 is constituted by a personal computer, a portable terminal, a temperature sensor, an operator identification ID card, and the like. Collect and automatically record information such as what you cooked. The falsification of the recorded data can be prevented. Thus, quality control and total data management are performed. The purpose of quality control can be achieved.
There is a problem similar to that described in Japanese Patent No. 04594.

In the cooking hygiene management system described in Japanese Patent Application Laid-Open No. 2000-41592, management points for food hygiene such as cooking procedure, cooking temperature, and heating time are registered in a personal computer database. Cooking is performed according to the displayed cooking procedure and check items, and the result is stored in the server. The cooking staff is given a cooking qualification and checks the qualification with an ID card.

Thus, quality control and total data management are performed. Although the purpose of quality control can be achieved, there is the same problem as described in JP-A-11-304594.

[0010] It is an object of the present invention to provide a hygiene management system for a food manufacturing factory using contents owned by a management company, and in particular to enable ASP management corresponding to HACCP.

[0011]

SUMMARY OF THE INVENTION According to the present invention, an ASP (Application Serve Provider) manages HACCP management in a food manufacturing factory. That is, various requests related to food hygiene management from a computer in a food manufacturing factory, various results data, and information selected from a group of various instructions are received by a management company server via a communication line, and the management company server receives the request from the management company server. The information selected from the group of various application software, various instructions, and various treatment instructions related to food hygiene management is transmitted to a computer in the factory via the communication line.

[0012] In the specification of the present application, the concept of food includes beverages (accordingly, alcoholic beverages and quasi-drug beverages are also included).

In another aspect of the present invention, for example, various requests for food hygiene management from a computer in a food manufacturing factory, various performance data, and information selected from a group of various instructions are transmitted to a management company via a communication line. While receiving at the server, the information from the raw material maker or packaging material maker is received by the server in the management company via the communication line,
Furthermore, various application software related to food hygiene management from a server of the management company to a computer in the factory,
Sending information selected from a group of various instructions and various treatment instructions via the communication line, or various requests for food satellite management from a computer in a food manufacturing factory, various actual data, and various information Information selected from the group of instructions is received by the server of the management company via the communication line, and from the server of the management company to the computer in the factory from the group of various application software, various instructions, and various treatment instructions related to food hygiene management. Along with sending out the selected information through the communication line, the food hygiene management system production company group, and a gas automatic metering network are also connected to the management company server via the communication line, No.

In each of the above aspects, the receiving server is a data management server, and the sending server is HACC.
Preferably, it is a P management server. In the data management server, at least important point management, operation results,
It is preferable that the server manages quality management data and that the HACCP management server handles at least the management of basic software, packages, various instructions, and results collection.

As still another aspect, information on food hygiene management from a computer in a food manufacturing factory is received by a server of a management company via a communication line, and a supply material from a raw material supplier to the food manufacturing factory is received. Information is also received at the server of the management company via the communication line, and information on food hygiene management is sent from the server of the management company to the computer in the factory via the communication line. There is a method of providing a traceability system that can respond to a factory, and performing history tracking management from raw materials to shipment in a food manufacturing factory. Further, a performance collection service, a shipping planning service, a distribution planning service, a chemical substance management service (for example, PRTR), an environmental management service (for example, ISO1400)
It is also effective to provide the service selected from 1) to the food manufacturing factory via a communication line.

The present invention also proposes a virtual factory concept. That is, a part or all of the system related to food satellite management in the food manufacturing factory to be managed is virtually constructed on a computer in the management company, and various data is provided to the satellite management of the target food factory based on this virtual system. The invention is characterized by the following. The HACCP diagnosis of the target factory can be performed based on the information of the virtual system. In addition, it is possible to make a distribution plan of the target factory based on the information of the virtual system. Furthermore, it is possible to perform remote maintenance of the target factory based on the information of the virtual system, and it is also effective to charge various charges of the target factory to the factory based on the information of the virtual system. Here, billing can be selected from a membership fee system, a pay-as-you-go system, and a point system.

According to another aspect of the present invention, various requests for food satellite management from a computer in a food manufacturing factory, various results data, and information selected from a group of various instructions are stored in a server of a management company via a communication line. And sends out, via the communication line, management information selected from a group of various application software, various instructions, and various treatment instructions related to food hygiene management from the server of the management company to the computer in the factory. And management of receiving, manufacturing, packaging, and shipping of raw materials and / or packaging materials of the factory. For the delivery of raw materials and / or packaging materials to the food manufacturing plant, information on the delivery destination, use, delivery date, contents of the product to be delivered, and production lot is sent to the management company server via the communication line. One of the features is to receive it.

[0018]

DESCRIPTION OF THE PREFERRED EMBODIMENTS (Overall system configuration of typical example)
A personal computer (hereinafter, referred to as a PC) 2 for factory management is provided in the food manufacturing factory 1, and a terminal 3 for a receiving process, a panel 4, a terminal for a manufacturing process,
One or a plurality of PC terminals each of the panel 5, the terminal for the packaging process / panel 6, and the terminal / panel 7 for the shipping process are connected. The terminal / panel 4 for the receiving process indicates the order of arrival, and the terminal / panel 5 for the manufacturing process indicates the order of manufacturing.
The terminal / panel 6 for the packaging process displays and outputs packaging instructions, and the terminal / panel 7 for the shipping process displays and outputs shipping instructions.
Or create and correct. The breakdown of these steps in the food manufacturing plant 1 is as follows: first, a receiving step 8 for raw materials and packaging materials, and then a storing step 9 in which the room temperature and the storage temperature are maintained, followed by a fryer oil temperature. Management process 10 for controlling the temperature and operation, and a subsequent process 11 for managing the central temperature of the food (and, in some cases, management of items, equipment, and workers). Equipment with detector and weight checker 1
2 constitutes a packaging material process, and the last is a shipping process 13. Then, the product is shipped by the transport vehicle 25.

By the way, separately from the food manufacturing plant 1, there is a management association 14 of a raw material maker supplying raw materials to the factory and a management association 15 of a packaging material maker. The factory management PC 2 of the food raw material factory 1, the management PC of the raw material maker or the management association 14 thereof, and the management PC of the packaging material maker or the management association 15 both have a common communication line, ie, the Internet 16 in this example. Connected to 17,
18 and 19 are connected. In this example, the information supplied to the net 1 from each raw material maker is a maker name, a product name, a production date, and a lot number. Similarly, the information supplied to the net 1 from each packaging material maker is the maker name, product name, production date, and lot No. in this example.

Now, a system for providing a management service for the above-mentioned HACCP management target factory relations and raw material receipt relations will be described. This management center 8
0, a traceability system 26, a management server A27, and a management server B28 are provided. The management server A27 handles important point management, operation results, quality management data, and other various data. The management server 28 performs HACCP management such as basic software, packages, various instructions, results collection, and the like, and provides these information at the request of the food management factory 1. These servers are mutually connected by a run 79 in the center.

The run 79 further includes a PC 7 for collecting results.
6. The PC 77 for shipping planning and the PC 79 for physical distribution planning are also connected, and the environment / energy saving management system 35, for example, conforming to ISO 14001, and the PRTR system 30 for comprehensive management of chemical substances are also connected. The run 79 is connected 20 to the network 16 via the server 28 for HACCP management. It is more convenient if the local network 81 in the center is constructed between the traceability system 26 and the management servers 27 and 28.
Combining the 001 system 35 and the PRTR compatible system 30 with the virtual factory 29
It is desirable to build within.

The virtual factory 29 reproduces and builds a facility to be managed in the factory 1 to be managed in the management center 80, and manages various kinds of material tracers and HACCP in the center 80 without going to the factory 1. . The output of this center is HACCP diagnostic PC 31, logistics plan 3
2, the remote maintenance 33 and the accounting system 34 are connected to the network 16 with connections 21, 22, 23 and 24, respectively. These management PC terminals 31,
32, 33, and 34 may be provided outside the management center 80. For example, the consultation company 31 is in charge of the HACCP diagnosis 31, the distribution plan 32 is in charge of the engineering company, etc., which is good at the delivery plan.
3 may be in charge of a service company, and the accounting system 34 may be in charge of a finance company, an internet management company, or the like.

The following management can be performed by connecting the food management factory 1, the raw material management association 14, the packaging material management association 15, and the management center 80 via the network 16 in this way. That is, various requests for the management center 80 are sent from the factory management PC 2 to the management server A 27 by arrows 82.
Result data and various instructions are transmitted. On the other hand, application software, various instructions, instructions for various treatments, and a summary (report) of operation result data are transmitted from the management server B28 to the factory management PC by an arrow 83. Details will be described separately below.

As described above, according to this embodiment, an ASP (application service provider) provides a production management system for a food factory, an ASP provides a traceability system, and a virtual factory construction provides a total factory management system.

This embodiment is particularly suitable for small and medium-sized factories that are not easy to implement for completely constructing a HACCP management system in a company.

These services are provided by a membership fee system,
Either a pay-as-you-go system or a point system may be used.

In FIG. 2, a food manufacturing and sanitation management system production company group 36 and a gas automatic metering network 37 are connected to the net 16. The food production hygiene management system production company group 36 is connected to the management server via the network 16 and provides instructions, treatment, application software, and the like necessary for hygiene management. Further, the gas automatic metering network 37 connects the gas company 85 to users 53, 54, 55 such as households, and 46,
It is a net 41 via 47, 48, 49,
Perform hygiene management operations using the existing network. (Engineering of HACCP) This is a preliminary study,
It consists of basic plan, basic design, detailed design, production and construction.
Preliminary examination includes analysis of current conditions, various investigations and examinations, presentation of technical information, PP (Prerequisite Program: General Sanitary Standards Management Requirements) evaluation standards, presentation of PP check implementation list evaluation items, and understanding of the outline of the factory to be managed. It is composed. The understanding of the factory outline is mainly based on the production item, production amount, production process, working conditions, and distribution form. The basic plan includes PP check implementation, production line / equipment construction based on food GMP (Good Manufacturing Practice: hygiene standards), layout plan (zoning plan), operation plan (flow line plan), system / process design, and SOP. (SSOP: sanitary, standard, operation, program: standard work procedure) Creation, HA implementation, and CCP implementation, and SSOP creation cooperation, HA implementation cooperation, and CCP decision cooperation at the factory to be managed are main. The basic design is HACC
The contents include basic design in consideration of P, determination of the CCP management method, engineering (for example, operation design, system design, building / plant design) based on total sanitation, and creation of a basic design book. In addition, detailed design
The production / construction includes creation of detailed design documents, procurement work, construction management, trial operation, consistent process management, and cost management.

For this engineering, predetermined tools, hardware, and software are required. First, (1) PP, SOP (SSO
P), is a procedure for determining important points in HA implementation.
In this embodiment, these tools are provided from the management center 80 to the factory 1 via the Internet, and are modified. (2) Computer management software in the factory 1 is, for example, production management software, HACCP management software,
Although it is process control software, if all management is entrusted to the management center 80 or the virtual factory (virtual factory) 29, these softwares may be provided on the center 8 side. (3) Production equipment is indispensable for production line equipment, automatic rack warehousing, control / plumbing work in many cases, but these require sterilization, microbial control, insect control, rodent control, and foreign substance detection. In addition, (4) a clean room equipped with environmental management equipment and temperature / humidity monitoring equipment, (5) refrigerator equipment including refrigerators, heat exchangers and construction, (6) lighting equipment, self-fire alarm equipment, and substation equipment (7) Heat source equipment, water receiving equipment, utilities including water tanks and water supply work and pneumatic equipment, (8) wastewater treatment equipment, (9) exterior work, building work (S structure : Interior specification selection, floor specification selection,
Construction including wastewater system line) and foundation work are necessary for the establishment of a food factory. In other words, comprehensive management and on-site construction techniques are important, including construction. (Total Sanitation) The main purposes of total sanitation are to prevent contamination by harmful microorganisms, prevent contamination by foreign substances, and obtain a factory approved (approved) by the HACCP system. The contents are in terms of hardware, software, and human (human) aspects. The hardware is facilities, equipment and structures based on sanitary design, and various measures for building a safe and clean factory. For example, exterior planning, facility zoning planning, facility structure and equipment study, totaly clean room study It is the planning of the flow line of people and goods, the examination of materials such as interiors, the examination of construction methods, and the examination of CIP of production equipment. The software is HAC
It is a voluntary hygiene management system by CP (that is, operation and management in accordance with the hygiene management standards and management manual), which is to improve product safety by reducing the frequency of food contamination,
For example, tidying, cleaning management, control management of rats and pests, monitoring records of important point management, cleaning and sterilization management, and micro-control. From the human point of view, it is important to establish the code of conduct and the concept of hygiene, and to educate workers. It is important to raise the voluntary awareness of hygiene management of workers, for example, health management, behavior management, hygiene practice management, and hygiene education. .

GMP on the organization / education, PP on it
But on top of that are monitoring and records, and on top of these are SSOPs, with HACCP at the top, leading to a reliable implementation of high quality manufacturing as a whole. For GMP, standards (quality assurance of products) for realizing appropriate manufacturing are required, and for PP, auxiliary programs for realizing HACCP and a reliable check of the implementation status of GMP are required. It will be well supported by the ASP management of the invention. HACCP is a manufacturing process monitoring tool for food safety assurance systems.
With P, fatal damage due to microbial contamination can be prevented. The prerequisite is a reliable implementation of the PP, but the present invention can also adequately support it.

The main issues of the sanitary basic design policy in the food factory plan are prevention of bacterial contamination and / or control of bacterial growth and acquisition of a factory approved by the HACCP system.
For that purpose, it is important to establish system validation (verification). The contents include the introduction of a HACCP production management system (operation monitoring and production history management), the establishment of traceability (from raw material receipt to production and delivery), and thorough document management. is there. Sanitation along with the zoning plan is also important, which means that it is important to recheck and improve the quality and hygiene management of the entire factory. FIG. 3 shows the viewpoint of the check and the improvement.

FIG. 3 shows a work flow from the receiving step 4 to the shipping step 7, which will be described with reference to the lower part of FIG.
The receiving steps 4, 8, and 9 are specifically receiving / pre-processing steps, and as shown in the upstream block of this figure, raw material receiving management, raw material handling method, raw material cold / humidity storage, raw material foreign matter prevention This is a step to take measures. The area involved is generally an externally contaminated work area from the point of view of the factory control area. Then, the production steps 5, 10, 11 are performed, ie, the preparation, baking and packaging steps. In these steps,
First, measures to prevent pollution from humans, then measures to prevent pollution from equipment, measures to prevent pollution from packaging materials, measures to prevent pollution from the environment, and measures to prevent contamination from foreign substances It is planned. The areas involved are semi-clean work areas and / or clean work areas. Challenges to prevent contamination from equipment include ease of disinfection and sterilization, poor sealing, and disinfection and sterilization of cooling water. The issues for measures to prevent contamination from packaging materials include methods for inspecting the acceptance of packaging materials, clean transport and unpacking, and automatic setting of packaging materials. The issue of measures to prevent pollution from the environment is packaging in a clean room. The last is the shipping process 7, 12, and 13. Specifically, it is the packing and shipping process, and the issues are how to store and manage the product cold and humidity, how to manage the packing and shipping, and how to manage the shipping. , These related areas are semi-clean work areas.

The relationship between the production equipment of a food factory and the construction and incidental equipment will be described below as a measure for total sanitation. It is important for a food factory to build sanitary and GMP-compliant buildings and incidental facilities in order to create a sterile and micro-protective environment.
In accordance with the production process, the implementation of an integrated sanitation plan that includes construction and auxiliary equipment (equipment for air conditioning, ventilation, and water supply and drainage) includes, for example, (1) a sufficient ventilation plan for the generation of dew on the wall and the generation of mold. Selection of appropriate ceiling and wall materials,
(2) Selection of heat-resistant finishing material to prevent floor finishing material peeling due to hot water washing, and (3) Drainage plan proposal to prevent water pool from occurring due to poor inclination of floor and drain. Zoning and work environment maintenance in accordance with the production process are described in (1)
Rational arrangement of facilities considering the flow of objects and people,
(2) Classification of clean area and dirty area according to the content of production work, (3) Clean room for preventing invasion of various bacteria into clean work areas such as processing and filling processes, and (4) Interior and wind direction of clean room considering the layout of production equipment (5) Determination of wind speed, (5) setting of better working environment (temperature, humidity, illuminance, ceiling height, etc.) suitable for the production process. Furthermore, the construction of a management system using a computer that matches the production process
(1) Utilization of HACCP planning support tool, (2) HAC
Construction of a document management system integrating CP planning and execution documents, (3) Construction of a HACCP-compliant operation management and production monitoring system, (4) Construction of information traceability from raw materials to production, and (5) Production tracking management system Construction. (Traceability System) The traceability system 26 will be described below with reference to FIG. The center of the system in FIG. 4 is the traceability DB 72. The DB also stores and updates product tracking information 75, manufacturing result information 73, and quality information 74 in cooperation with the management servers 27 and 28. The DB 72 exchanges information with the performance DB (for each process / manufacturing lot) 64 of the factory HACCP system 65 and also exchanges information with the HACCP-related system 86 outside the factory to mutually acquire new information and update data. ,
Also, various instructions are given. The performance DB 64 of the factory HACCP system 65 is sent to the management server 26 via the network 16. Provision of data to the results DB is based on the raw material receiving process 4,
For example, it is performed in the range of a manufacturing process 5 including a preparation process and a processing process such as fermentation, and a packaging process 6 including filling. The operation of each of these processes is controlled in a monitoring stage 61. In the monitoring stage 61, terminals 56, 5 for monitoring the respective processes.
The HACCP-compliant operation management is performed by 7, 58, and 59. The data collected from each terminal in the monitoring step 61 is converted into a result DB in the result collection step 60, and the DB-converted information is transferred to the management center 80 via the network 16.
To each terminal 56 to 5 in the food factory 1.
9 may be sent directly to the management center 80 via the network 16. Note that the actual data is indicated by reference numeral 63,
For example, it is composed of at least a lot number, a production record, and a quality, and further includes record data 62.

The HACCP system 86 outside the factory collects and manages information via the net 16 of the management center 80 and the outside of the main body of the food manufacturing plant 1, ie, the raw material management association 14, the packaging material management association 15, and the distribution center management system 87. Holds. Information on raw material lots and delivery lots is sent from the management unions 14 and 15 through the communication lines 17 and 18 and the net 1
6, via the communication line 20, via the management servers 27, 28 or directly to the traceability system 26. In this system 26, a product tracking DB 70 is managed for each supplier and lot number. The contents of the DB 70 are compared with the actual product (lot) and the delivery destination 68 as appropriate. This D
Information is transmitted from B70 to the distribution center management system 87 via the network 16. The management system 87 includes a part of the distribution center 66 and a part of the delivery destination 67. The distribution center 66 may be an internal section or an external section of the food factory 1. The product that has passed through the packaging process 6 of the food factory is delivered to each destination 67 through the sorting process 13. A communication line 7 is provided to the delivery destination so that the traceability system 26 issues a product certificate via the net 16 and responds to a product claim 69.
1 is provided. Reference numeral 20 denotes a communication line connecting the product tracking DB and the HACCP-related system outside the factory. (Manufacturing management conforming to HACCP) Conventionally, most of SOP preparation, work instructions, manufacturing records, inspection records, and record keeping depended on humans. This is a computer aided system
The uniform management of a large amount of information also improves the level of hygiene management. Online production orders, paperlessness, real-time monitoring of important control points, automatic management of production records, omission of production records and transcription errors Prevention and traceability can be ensured.

FIG. 5 shows an outline of an example of the HACCP-compliant management system. The management center 80 and the factory internal network 89 are connected via the network 16. In this internet 89, management P for the receiving process is sequentially performed from the upstream side.
C4, production management server 2, raw material management PC 92, production process PC 5, for example, a portable P for assisting production monitoring control
C93, PC for packaging process 6, Portable PC 9 for packaging process assistance
4. The shipping terminal PC7 is connected. In addition, the servers 27 and 28 in the management center 80 are virtually the same as the manufacturing management PC 90 after the PC 5 and the quality management PC 91 is connected to the PC 6
After that. The printer 9 is connected to the PC 92.
7. A measuring device 101 and a BCR 100 are attached, analysis / measurement devices 98 and 99 are connected to the PC 5, and a wireless terminal 95 is connected to the terminal 93. A wireless terminal 96 is connected to the terminal 94. The production management PC 90 performs production plan creation, production instruction management, SOP management, production performance management, inventory management, and progress management. The quality control PC handles quality inspection results.

FIG. 6 illustrates the functions at the center of HACCP. According to the SOP (Standard Operating Procedures), the procedure is:
Measurement → input of raw materials → preparation → analysis → payout. In operation, it is necessary to check the mixing ratio and input raw materials. The SOP registration screen is obtained by digitizing such information. Next, the HACCP DB records a lot number and a production result for each process, and a production history is automatically created, thereby creating a database. The data appears as a record entry output. The record entry output is output, for example, as a production record. In the important point management (CCP) monitoring, data check and procedure check are performed, and the results are reflected on the HACCP-DB and the operation management screen. In the CCP monitoring and the SOP, the SOP is managed by the system, that is, the automatic control and the manual control are collectively monitored. An example of the screen is, for example, a production instruction screen or an operation management screen. The CCP monitoring is linked with an automatic data collection device, and the automatic data collection device is connected to a controller and is automatically controlled. The controller displays a plurality of situations and states such as material input, a mixing pot, and manual operation at each stage of a manufacturing process. The information collected by the sensor is used to help data collection by the data collection device.

Using the business relationship diagram of FIG.
The entire flow of the ASP management example of P will be described. In this relational diagram, as work duties, raw material maker / packaging material maker 102,
Food manufacturing company 103, management company 103, sanitary management system production company 104, gas automatic meter reading company 105, HACC
Company 1 responsible for diagnostics, logistics planning, and remote maintenance
06, the company 107 (for example, a credit company or a finance company) whose business is to perform billing, the business flow is divided in a vertical column, and the relationship between the companies is described by wiring.

The raw material maker / packaging material maker 102 receives the raw material / packaging material order 119 from the food manufacturing company 103, receives an order 109, and further receives a raw material 110 and a manufacturing process.
111, an inspection process 112, and a packing process 113 are performed before delivery to the food manufacturing company 103 (arrival process 120).
In this delivery process, the data is passed through the HACCP management 170.

The food manufacturing company 103 makes a HACCP management contract 114 with the management company 103, and the management company 10
3 accepts this contract (127). The form of the contract includes a membership fee system, a pay-as-you-go system, and a point system. On the basis of this contract, the management company
8, the system construction 129 is performed, and HACCP management 170 is performed. After the system construction 129 is performed, the basic system is introduced 115 into the food manufacturing company 103, and thereafter, various requests 116, customization 117, production planning 118, raw material / packaging material order 119, receiving 120, manufacturing 121, packaging 122, Shipment 123, report output 124, various requests 125, download 126
Is performed, and after the report output 124, the production plan 118 may be made again to form a routine. HACC for various requests 116
Various requests 130 in the P management 170 respond, and based on this, an instruction / software download 131 is performed,
It reaches customization 116. Incoming 120, manufacturing 121,
Each process of the packaging material 122 and the shipping 123 is performed by the HACCP management 17
Interact with 0.

On the other hand, in the HACCP management 170, after the instruction / software download 131, the basic work 132, the traceability 136, the use of the application group (owned by the management company) 139, the use of the application group (provided by the sanitary management system maker) 144, the application Group 14
5, the usage status management 149 is performed. Basic business 132
Then, the instruction issuance 133, the result collection 134, and the report issuance 135 are sequentially performed, and the traceability 136 sequentially performs the result collection 137 and the report issuance 138. The contents of the application group 139 are a shipping plan 140, a distribution plan 141, an environmental management 142, and a chemical substance management 143. The contents of the application group 145 are a HACCP diagnosis 146, a distribution plan 147, and a remote maintenance 14.
8 Therefore, the HACCP management 170 has a HACCP management DB 171, various data 172, application groups 173, 174, and a usage status management DB 175.

The sanitary management system production company 104 creates the contents 150 and registers it 150
Then, upload 152 and introduce it into HACCP management 170. In addition, content upload 153 and usage status management 154 are also performed. Similarly, the gas automatic meter reading company 105
Also, for content creation 155, registration 156, content upload 157, 158, usage status management 15
9 and content creation 160, registration 16 at the HACCP diagnosis / distribution planning / remote maintenance company 106
1. Content uploads 162, 163 and usage status management 164 are performed. The operations of companies 104-106 are optional for the HACCP management of the present invention. When these companies are used, instructions of various requests 130 are received, and the results are reflected in the virtual system (virtual factory) 128 and the HACCP management 170.

Credit company 107 is food manufacturing company 10
A contract acceptance 165 is made in accordance with the contract 114 between
Alternatively, the management company 103 is intervened, or a contract is made between the management company 103 and the food manufacturing company 103, and sequentially,
Charge calculation 166, billing 167, payment management 168, and payment execution 169 are performed. Further, in the contract, the gas automatic meter reading company 10
5 is also effective. According to the various contracts described above, the charge calculation 166 is performed based on the usage status management 149 by the HACCP management 170 of the management company 103 or the usage status management 159 by the gas automatic meter reading company 105, and the food manufacturing company 103 is billed 167. Is made. If the payment 168 from the food manufacturing company 103 is confirmed, the management company 103, the hygiene management system manufacturing company 104 (if the hygiene management system manufacturing company 104 is used), and the automatic gas metering company 105 (if the gas automatic metering company 105 is used). , (When the HACCP diagnosis / distribution planning / remote maintenance company 106 is used), the appropriate fee is paid to the HACCP diagnosis / distribution planning / remote maintenance company 106 based on the contract.

The following effects can be obtained from the embodiment described above. That is, first, various requests for food hygiene management, various results data, and information selected from a group of various instructions are received from a computer in a food manufacturing factory at a server of a management company via a communication line, and the management company's server receives the information. By sending information selected from a group of various application software, various instructions, and various treatment instructions related to food hygiene management from the server to the computer in the factory via the communication line, the food manufacturing factory can control the food GMP, PP, etc. Obtain only the necessary contents from the group of contents held by the management company, such as the instructions and procedures required to manufacture food in accordance with the regulations and the contents of application software and the like for executing these, and obtain the necessary minimum. A limited sanitary management system can be constructed. It is also easy to change the hygiene management system following the revision of each code.

Various requests related to food hygiene management, various results data, and information selected from a group of various instructions are received from a computer in a food manufacturing factory via a communication line at a server of a management company. Information from the raw material maker is received by the server in the management company through the server of the management company, and further information from the group of various application software, various instructions, and various treatment instructions related to food hygiene management from the server of the management company to the computer in the factory. Through the communication line, the food manufacturing plant manages the instructions and procedures required when manufacturing food according to the standards of food GMP, PP, etc., and the contents such as application software for executing these. Obtain only the necessary content from the content group owned by the company, and Not only it can build a minimal system, date of manufacture of the raw materials used, Lot No. such as comprehensive health management system also taken-information can be built.

Various requests for food hygiene management, various results data, and information selected from a group of various instructions are received from a computer in a food manufacturing factory at a server of a management company via a communication line. Information received from a packaging material maker via a server in the management company via the server of the management company to a computer in the factory via information selected from a group of various application software, various instructions, and various treatment instructions relating to food hygiene management. Through the communication line, the food manufacturing plant manages the instructions and procedures required when manufacturing food according to the standards of food GMP, PP, etc., and the contents such as application software for executing these. Obtain only the necessary content from the content group owned by the company, and Not only it can build a limited system, date of manufacture of the packaging material to be used, Lot No. such as comprehensive health management system also taken-information can be built.

Various requests related to food hygiene management from a computer in a food manufacturing factory, various results data, and information selected from a group of various instructions are received by a server of the management company via a communication line, and the server of the management company is received. From the group of various application software, various instructions, and various treatment instructions concerning food hygiene management to the computer in the factory via the communication line, and the automatic gas metering network is also connected to the management company via the communication line. Is connected to the server, the food manufacturing factory manages the contents such as the instructions and treatments required when manufacturing the food in accordance with the standards such as the food GMP and PP, and the application software and the like for executing these. Obtain only the necessary content from the content group held by Not only can build a limited system, gas automatic meter reading company, etc. Guidance on cooking methods that are owned conventional, rule of thumb can build a comprehensive health management system that the taken also. The guidelines, rules of thumb, and the like held by the automatic gas meter reading company are provided to the food manufacturing plant via the management company system. Automated gas meter reading companies can respond by expanding the service menu that has been operated in the past.

Various requests for food hygiene management, various results data, and information selected from a group of various instructions are received by a management company server via a communication line from a computer in a food manufacturing factory, and the management company server receives the request. Sends information selected from the group of various application software, various instructions, and various treatment instructions related to food hygiene management to the computer in the factory via the communication line, and the food hygiene management system production company group also transmits information via the communication line. By being connected to the server of the management company, the food manufacturing factory can provide instructions and procedures required when manufacturing food according to the standards of food GMP, PP, and the like, and contents such as application software for executing these. From the content group owned by the management company, only the necessary content A comprehensive sanitation management system that not only obtains and builds the necessary minimum system, but also incorporates the methods of hygiene management, manufacturing management, production management, etc. owned by companies that construct sanitation management systems other than the management company. Can be constructed. Techniques such as hygiene management, production management fingers, production management, and the like held by the hygiene management system construction company are provided to the food manufacturing factory via the management company system.

In the above embodiment, the receiving server is a data management server, and the sending server is an HA
If it is a CCP management server, HACC in a food manufacturing factory
P The above effects can be obtained when the target industries, such as dairy products, meat processing, and beverage factories, perform hygiene management using the HACCP method.

The data management server handles at least the management of important points, operation results, and quality control data, and the HACCP management server handles at least the management of basic software, packages, various instructions, and results collection. According to the general and industry-specific management standards required by industries that are subject to HACCP among food manufacturing factories, for example, dairy products, meat processing, beverage manufacturing factories, etc., when sanitary management is performed by the HACCP method. Instructions, packages, performance collection services, etc.

Information on the food hygiene management from the computer in the food manufacturing factory is received by the server of the management company via the communication line, and the raw material information from the raw material supplier to the food manufacturing factory is also received via the communication line. Receiving information at the server of the management company, sending out information related to food hygiene management from the server of the management company to the computer in the factory via the communication line, and further enabling traceability in the management company to support the food manufacturing factory. Equipped with a system,
Hygiene management by the HACCP method by connecting the food manufacturing factory and the raw material maker, which is the so-called upstream process, by performing a history tracking management from the raw material to the shipment of the food manufacturing factory via a network and taking a centralized management of the information Effect is enhanced. In addition, since information on the raw material maker and the food manufacturing factory can be centrally managed, not only quality control but also raw material ordering and receiving operations can be simplified.

Further, if a service selected from a performance collection service, a shipping planning service, a physical distribution planning service, a chemical substance management service, and an environmental management service is provided to the food manufacturing plant via a communication line, the present invention is a typical example of the present invention. The form of the hygiene management system, that is,
Application services that are provided by the management company by linking systems other than food hygiene management operations, such as distribution planning and chemical substance management systems, with the medium of "a system that provides food production hygiene management to food manufacturing plants, positioned as an SP" Thus, a comprehensive management system for a food manufacturing plant can be constructed. This enables the minimum necessary system construction.

A part or all of a system related to food hygiene management in a food manufacturing factory to be managed is virtually constructed on a computer in a management company, and various data are provided to the health management of the target food factory based on the virtual system. By doing so, by building a virtual system of a food factory on a system operated by the management company, it is possible to simulate the manufacturing process from receiving raw materials to manufacturing and shipping, and to enjoy preventive maintenance services of hygiene management. It should be noted that the manufacturing factory can also enjoy this service through the ASP.

By performing a HACCP diagnosis of the target factory based on the information of the virtual system, the food manufacturing factory
When conducting a pre-diagnosis of compliance with HACCP before receiving ACCP certification, a virtual system of a food manufacturing factory deployed on a system operated by a management company and a diagnosis system prepared by a vendor connected to a network of the management company are used. As a result, a pre-diagnosis service conforming to HACCP can be enjoyed. This service can also be enjoyed by the ASP.

By performing a logistics plan of the target factory based on the information of the virtual system, the food manufacturing factory is connected to the virtual system of the food manufacturing factory deployed on the system operated by the management company and the network of the management company. You can enjoy efficient logistics planning services by using the logistics planning system prepared by the vendor. This service is also AS
You can enjoy it with P.

By performing the remote maintenance of the target factory based on the information of the virtual system, the food manufacturing factory is provided with the virtual system of the food manufacturing factory deployed on the system operated by the management company and the network of the management company. You can enjoy efficient remote maintenance services by using a remote maintenance system prepared by a vendor connected to the Internet. This service can also be enjoyed by the ASP.

In addition, when the food factory receives various services such as a hygiene management system, a HACCP diagnosis, a distribution plan, etc. by charging various charges for the target factory based on the information of the virtual system, Calculation and billing can be performed based on the use of the virtual system operated by the management company, and electronic approval can be made.

The above-mentioned billing can be selected from a membership fee system, a pay-as-you-go system, and a point system. You can prepare a point system to deduct as much as you do, and select a payment method that matches the usage situation at the manufacturing factory.

Various requests related to food hygiene management, various results data, and information selected from a group of various instructions are received from a computer in a food manufacturing factory at a server of the management company via a communication line. Sends, via the communication line, management information selected from a group of various application software, various instructions, and various treatment instructions relating to food hygiene management to a computer in the factory, and the management information is transmitted to a computer in the factory. By covering the management of incoming, production, packaging and shipping of materials,
Information is exchanged between the raw material maker and packaging material maker related to the food manufacturing factory via the system operated by the management company. It is possible to build a system in which a food manufacturing plant manages the purchase of raw materials and packaging materials without increasing the burden on the related departments.

Regarding the arrival of the raw material supplier and / or the packaging material supplier to the food manufacturing factory, the information of the delivery destination, the use, the delivery date, the contents of the product to be delivered, and the production lot is transmitted to the management company via the communication line. The information is exchanged between the raw material maker and the packaging material maker related to the food manufacturing factory through the system operated by the management company.
It is possible to perform total management from receiving raw materials to manufacturing and shipping without increasing the burden on each related department. It is also possible to share information between related departments.

[0059]

According to the food hygiene management method of the present invention, a food manufacturing factory can provide instructions and treatments necessary for manufacturing foods in accordance with standards such as food GMP and PP, and application software for executing these. From the group of contents held by the management company, only necessary contents can be obtained, and a minimum necessary hygiene management system can be constructed. It is also easy to change the hygiene management system following the revision of each code.

[Brief description of the drawings]

FIG. 1 is an overall conceptual diagram of an embodiment of the present invention.

FIG. 2 is a connection relation diagram with an external company in an embodiment of the present invention.

FIG. 3 is a work flow chart for each process in an embodiment of the present invention.

FIG. 4 is a conceptual diagram of traceability used in an embodiment of the present invention.

FIG. 5 is a conceptual diagram of a system according to an embodiment of the present invention.

FIG. 6 is an operation flow diagram according to the embodiment of the present invention.

[Explanation of symbols]

1 ... food manufacturing plant, 2, 31, 76, 77, 79, 90
-94 PC, 3,97 Printer, 4-7 Terminal / panel, 8 Receiving process, 9 Storage process, 10 Operation management process, 11 Food central temperature management process, 12 Equipment, 1
3 ... Shipping process, 14, 15 ... Management union, 16 ... Internet, 17-19, 21-24, 46-49 ... Connection, 20 ... Communication line, 26 ... Traceability system, 27,28 ... Management server, 29 ... Virtual factory, 30… PRTR system, 32… Logistics plan, 3
3: Remote maintenance, 34: Account system, 35: Environmental and energy saving management system, 36: Food manufacturing hygiene management system production company group, 37: Gas automatic metering network, 41, 8
DESCRIPTION OF SYMBOLS 1 ... Net, 53-55 ... User, 56-59 ... Terminals, 60 ... Result collection stage, 61 ... Monitoring stage, 62 ... Recorded data, 64 ... Result DB, 65 ... Factory HACCP system, 66 ... Delivery center, 67 … Delivery destination, 68… Verification,
70: Product tracking DB, 72: Traceability DB,
73: Manufacturing performance information, 74: Quality information, 75: Product tracking information, 80: Management center, 85: Gas company, 86: HACCP related system outside factory, 89: Internet,
95, 96 ... wireless terminal, 98, 99 ... measuring equipment, 100
... BCR, 101 ... weighing machine, 102 ... SOP, 103 ...
SOP registration screen, 104… HACCP DB, 105…
Record keeping output 106, important point management monitoring 107, 11
0: operation management screen, 108: manufacturing record, 109: manufacturing instruction screen, 111: automatic data collection device, 112: controller.

 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Junichiro Tomimatsu 4-6 Kanda Surugadai, Chiyoda-ku, Tokyo F-term in Hitachi Systems Co., Ltd. 4B035 LC16 LP59 LT20 5B049 BB07 CC03 CC21 GG00 GG09

Claims (17)

[Claims] 1. A management company server receives various requests for food hygiene management, various performance data, and information selected from a group of various instructions from a computer in a food manufacturing factory via a communication line. And transmitting information selected from a group of various application software, various instructions, and various treatment instructions related to food hygiene management from the server to the computer in the factory via the communication line. 2. A management company server receives various requests for food hygiene management, various performance data, and information selected from a group of various instructions from a computer in a food manufacturing factory via a communication line. Information from the raw material maker is received by a server in the management company via a line, and further selected from a group of various application software, various instructions, and various treatment instructions relating to food hygiene management from the server of the management company to a computer in the factory. A food sanitation management method, wherein the information to be transmitted is transmitted through the communication line. 3. A request from a computer in a food manufacturing factory for various requests for food hygiene management, various results data, and information selected from a group of various instructions are received by a server of a management company via a communication line, and the communication is performed. Information from the packaging company is received by a server in the management company via a line, and selected from a group of various application software, various instructions, and various treatment instructions related to food hygiene management from the server of the management company to a computer in the factory. A food sanitation management method, wherein the information to be transmitted is transmitted through the communication line. 4. A management company server receives various requests for food hygiene management, various performance data, and information selected from a group of various instructions from a computer in a food manufacturing factory via a communication line. The server sends information selected from a group of various application software, various instructions, and various treatment instructions relating to food hygiene management to the computer in the factory via the communication line, and the automatic gas metering network also transmits the information via the communication line. A food hygiene management method which is connected to a server of a management company. 5. A management company server receives various requests for food hygiene management from a computer in a food manufacturing factory, various performance data, and information selected from a group of various instructions at a management company server via a communication line. Of the food hygiene management from the server of the above to the computer in the factory, the information selected from the group of various application software, various instructions, and various treatment instructions is sent out through the communication line, and the food hygiene management system production company group also transmits the communication line. A food hygiene management method, wherein the method is connected to a server of the management company via a server. 6. The food hygiene management method according to claim 1, wherein the receiving server is a data management server, and the sending server is a HACCP management server. 7. The data management server handles at least management of important points management, operation results, and quality management data, and the HACCP management server handles at least management of basic software, packages, various instructions, and results collection. The food hygiene management method according to claim 6, wherein: 8. Information on food hygiene management from a computer in a food manufacturing factory is received by a server of a management company via a communication line, and information on raw materials supplied from a raw material supplier to the food manufacturing factory is also transmitted through a communication line. The server of the management company receives the information on the food hygiene management from the server of the management company to the computer in the factory via the communication line, and the management company can correspond to the food manufacturing factory. With a traceability system,
A food hygiene management method characterized by tracking and managing a history from a raw material of a food manufacturing plant to shipping. 9. The food manufacturing factory is further provided with a service selected from a performance collection service, a shipping planning service, a physical distribution planning service, a chemical substance management service, and an environmental management service via a communication line. Item 8. A food hygiene management method according to item 8. 10. A part or all of a system related to food hygiene management in a food manufacturing factory to be managed is virtually constructed on a computer in a management company, and various data for hygiene management of the target food factory are based on the virtual system. Food hygiene management method characterized by providing. 11. A HACCP diagnosis of a target factory is performed based on information of the virtual system.
Food hygiene management method as described. 12. The food hygiene management method according to claim 10, wherein a logistics plan of a target factory is made based on the information of the virtual system. 13. The food hygiene management method according to claim 10, wherein a remote maintenance of the target factory is performed based on the information of the virtual system. 14. The food hygiene management method according to claim 10, wherein various fees are charged to the target factory based on the information of the virtual system. 15. The food hygiene management method according to claim 14, wherein said billing is selected from a membership fee system, a pay-as-you-go system, and a point system. 16. Various requests for food hygiene management from a computer in a food manufacturing factory, various results data,
In addition, information selected from a group of various instructions is received by a server of a management company via a communication line, and various application software, various instructions, and various treatment instructions relating to food hygiene management are sent from the server of the management company to a computer in the factory. Food hygiene management, wherein management information selected from a group is sent out via the communication line, and the management information covers the management of the receiving, manufacturing, packaging, and shipping of raw materials and / or packaging materials of the factory. Method. 17. When a raw material supplier and / or a packaging material supplier arrives at a food manufacturing plant, information on a delivery destination, a use, a delivery date, contents of a product to be delivered, and a production lot is transmitted via a communication line. 17. The food sanitation management method according to claim 16, wherein the method is received by a server of a management company.