JP2002046185A - Plastic material welding method - Google Patents

Plastic material welding method

Info

Publication number
JP2002046185A
JP2002046185A JP2000236362A JP2000236362A JP2002046185A JP 2002046185 A JP2002046185 A JP 2002046185A JP 2000236362 A JP2000236362 A JP 2000236362A JP 2000236362 A JP2000236362 A JP 2000236362A JP 2002046185 A JP2002046185 A JP 2002046185A
Authority
JP
Japan
Prior art keywords
welding
groove
welded
plastic material
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000236362A
Other languages
Japanese (ja)
Inventor
Yoshiaki Taki
義明 瀧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HOKUTO Manufacturing
Hokuto KK
Original Assignee
HOKUTO Manufacturing
Hokuto KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HOKUTO Manufacturing, Hokuto KK filed Critical HOKUTO Manufacturing
Priority to JP2000236362A priority Critical patent/JP2002046185A/en
Publication of JP2002046185A publication Critical patent/JP2002046185A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a plastic material welding method capable of rapidly and certainly performing welding work to enable strong welding, eliminating necessity for drawing a welding material from a plastic material even after welding to treat the same, low in cost, requiring no labor and considering environment. SOLUTION: A plurality of substantially untwisted fiber bundles comprising carbon fiber filaments are intertwisted to form a welding material, and a groove having depth less than 1/2 of the apparent diameter of the welding material is provided to the surface of one of both plastic materials to be welded having at least smooth welding surfaces continuing over the whole thereof from a current inlet to reach a current outlet. After the welding material is continuously arranged in the groove, temporary fastening spots are formed to a plurality of proper places of the welding material and, subsequently, the welding surface of one plastic material is superposed on the other plastic material to be brought into contact therewith under pressure and, in this state, a current is passed through the end part of the welding material to heat the fiber bundles to mutually weld the plastic materials to be welded.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、熱可塑性を主とす
るプラスチック材同士の熱による溶着方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for welding plastic materials mainly having thermoplasticity by heat.

【0002】[0002]

【従来の技術】従来、熱可塑性を主とするプラスチック
材同士の熱による溶融接着(以下溶着と略称する)は、
各所で行われているが例えば自動車のドア部、音響機器
のボデー部、浄水器等において、ビス止めでは継目で気
密性が乏しく音や水がもれたりして不都合が生ずる場合
等に頻繁に行なわれていた。この従来の熱可塑性を主と
するプラスチック材同士の熱による溶着方法は、溶着し
ようとする一対の溶着プラスチック材の溶着面それぞれ
に例えば1.0〜2.0mm巾の同形の溝を掘り、この
各溝に合わせて予め型取りしたニクロム線を埋込み、溝
間にニクロム線を介在せしめて一対の溶着プラスチック
材を圧着し、次いで、ニクロム線の両端部に通電装置を
導通し、通電装置に通電しコントロールするとニクロム
線が通電により加熱され溶着プラスチック材同士が溝の
部分で溶融し溶着するといった方法が行なわれてきた。
又ポリエチレン、ポリプロピレン等のオレフィン系樹脂
においては、ニクロム線通電による溶着では溶着力が不
十分で、その場合化学的接着剤を用いて接着することも
行われている。
2. Description of the Related Art Conventionally, fusion of plastic materials mainly composed of thermoplastic materials by heat (hereinafter referred to as "welding") has been known.
Although it is performed in various places, for example, in the case of door parts of automobiles, body parts of audio equipment, water purifiers, etc. Was being done. In this conventional welding method of heat between plastic materials mainly composed of thermoplastics, a same-shaped groove having a width of, for example, 1.0 to 2.0 mm is dug in each of welding surfaces of a pair of welding plastic materials to be welded. A nichrome wire pre-molded in accordance with each groove is embedded, a pair of welded plastic materials is crimped with a nichrome wire interposed between the grooves, and then a current-carrying device is conducted to both ends of the nichrome wire, and a current is supplied to the current-carrying device. When the control is performed, a method has been used in which the nichrome wire is heated by energization and the welded plastic materials are melted and welded at the groove.
In addition, in the case of olefin resins such as polyethylene and polypropylene, the welding force by the energization of a nichrome wire is insufficient, and in this case, the bonding is performed using a chemical adhesive.

【0003】[0003]

【発明が解決しようとする課題】前記従来の技術によれ
ば、溶着材としてのニクロム線は溶着プラスチック材同
士が熱により溶着後もそのまま残っている。近年製造者
責任として、プラスチックのリサイクルの面から金属と
プラスチックの分別が要求され、このため溶着プラスチ
ックの成型物からニクロム線を引抜いて分別処理すると
いう多大の労力を要することが行なわれていた。オレフ
ィン系樹脂における化学的接着剤による接着では作業性
が悪く、接着力も十分でなく、浄水器等の用途では有害
物の溶出のおそれもあり、使用が制限されたものであっ
た。本発明はこれらの課題を克服し、溶着作業が迅速確
実に遂行でき、広範囲な熱可塑性樹脂同士の強固な溶着
が可能で、溶着後においても溶着プラスチック材から溶
着材を引抜いて処理する必要が全くなく、低コストで労
力を要せず環境に配慮したプラスチック材の溶着方法を
得ることを目的とする。
According to the above prior art, the nichrome wire as the welding material remains as it is even after the welding plastic materials are welded by heat. In recent years, manufacturers have been required to separate metals and plastics from the viewpoint of recycling plastics. Therefore, a great deal of labor has been required to pull out and separate Nichrome wires from a molded product of welded plastic. In the case of bonding with an olefin-based resin using a chemical adhesive, the workability is poor, the adhesive strength is not sufficient, and harmful substances may be eluted in applications such as water purifiers, so that use thereof has been limited. The present invention overcomes these problems, enables the welding operation to be performed quickly and reliably, enables strong welding between a wide range of thermoplastic resins, and requires that the welding material be pulled out of the welding plastic material and processed after welding. It is an object of the present invention to obtain a plastic material welding method which is low in cost, requires no labor and is environmentally friendly.

【0004】[0004]

【課題を解決するための手段】この目的を達成するため
に、請求項1の発明にあっては、炭素繊維フィラメント
よりなる実質的に無撚状態の繊維束を複数本撚合わせて
溶着材とし、少なくとも平滑な溶着面をもった一方及び
他方の溶着プラスチック材の一方の表面に電流入口から
全体にわたって連続して電流出口に達する前記溶着材の
見掛け直径の1/2より浅い深さの溝を設け、前記溶着
材を連続して前記溝に配設した後該溶着材の複数適所に
仮止めスポットを形成し、次いで前記溶着プラスチック
材の一方に他方の各溶着面を重合わせて圧着しつつ前記
溶着材の端部に通電して前記繊維束の加熱により該各溶
着プラスチック材同士を溶着せしめるプラスチック材の
溶着方法により解決した。請求項2の発明にあっては、
溶着材が実質的に無撚状態の繊維束をセルロース系接着
剤又は熱可塑性樹脂接着剤を含浸し乾燥させて該繊維束
の少なくとも表面部に樹脂被膜が形成された原糸を複数
本撚合わせて形成されている請求項1に記載のプラスチ
ック材の溶着方法とするのが好ましい。請求項3の発明
にあっては、溶着材が実質的に無撚状態の繊維束を複数
本撚合わせた後セルロース系接着剤又は熱可塑性樹脂接
着剤を含浸し乾燥させて該繊維束の少なくとも表面部に
樹脂被膜が形成されている請求項1に記載のプラスチッ
ク材の溶着方法とするのが好ましい。請求項4の発明に
あっては、繊維束又は原糸の撚合わせは、メートル当た
り上撚数とテックス番手で算出した撚係数において20
00〜5500にとられている請求項1〜3のいずれか
に記載のプラスチック材の溶着方法とするのが好まし
い。請求項5の発明にあっては、溝の断面形状は略対称
形下向き凹状である請求項1〜4のいずれかに記載のプ
ラスチック材の溶着方法とするのが好ましい。請求項6
の発明にあっては、溶着プラスチック材の一方の表面に
設ける溝に代えて電流入口から全体にわたって連続して
電流出口に達する罫書線を設け、前記罫書線に沿って溶
着材を連続して配設する請求項1〜4のいずれかに記載
のプラスチック材の溶着方法とすることができる。請求
項7の発明にあっては、請求項6のプラスチック材の溶
着方法において、罫書線と交差する複数の鋸歯状細溝を
形成するプラスチック材の溶着方法とすることができ
る。
In order to achieve this object, according to the invention of claim 1, a plurality of substantially non-twisted fiber bundles composed of carbon fiber filaments are twisted to form a welding material. A groove having a depth shallower than 1/2 of the apparent diameter of the welded material which reaches the current outlet continuously from the current inlet to the whole surface of the one or other welded plastic material having at least a smooth welded surface. After the welding material is continuously arranged in the groove, temporary fixing spots are formed at a plurality of appropriate places of the welding material, and then the other welding surface of the welding plastic material is overlapped with the other welding surface while being pressed. The problem has been solved by a plastic material welding method in which a current is applied to an end of the welded material and the welded plastic materials are welded to each other by heating the fiber bundle. In the invention of claim 2,
The fiber bundle in which the welding material is substantially untwisted is impregnated with a cellulosic adhesive or a thermoplastic resin adhesive and dried to twist a plurality of yarns having a resin coating formed on at least the surface of the fiber bundle. It is preferable to use the method for welding a plastic material according to claim 1 which is formed by heating. In the invention of claim 3, the welding material is obtained by twisting a plurality of fiber bundles in a substantially non-twisted state, then impregnating with a cellulosic adhesive or a thermoplastic resin adhesive, and drying the fiber bundle. It is preferable to adopt the method for welding a plastic material according to claim 1, wherein a resin film is formed on a surface portion. According to the invention of claim 4, the twisting of the fiber bundle or the yarn is 20 times in the number of twists per meter and the twist coefficient calculated by the tex number.
It is preferable to use the plastic material welding method according to any one of claims 1 to 3, which is set to 00 to 5500. In the invention according to claim 5, it is preferable to adopt the method for welding plastic material according to any one of claims 1 to 4, wherein the cross-sectional shape of the groove is substantially symmetrical and concave downward. Claim 6
According to the invention, a scribe line extending continuously from the current inlet to the current outlet is provided in place of the groove provided on one surface of the welding plastic material, and the welding material is continuously arranged along the scribe line. The method for welding a plastic material according to any one of claims 1 to 4 may be provided. According to a seventh aspect of the present invention, in the method for welding a plastic material according to the sixth aspect, the method for welding a plastic material may include forming a plurality of sawtooth-shaped narrow grooves intersecting with the score line.

【0005】請求項8の発明にあっては、仮止めスポッ
トはスポット状加熱体により溶着材を局部加熱する溶着
によって形成される請求項1〜7のいずれかに記載のプ
ラスチック材の溶着方法とすることができる。請求項9
の発明にあっては、仮止めスポットはセルロース系若し
くは熱可塑性樹脂接着剤少量を注入器により溶着材に局
部注入せしめる接着によって形成される請求項1〜7の
いずれかに記載のプラスチック材の溶着方法とすること
ができる。請求項10の発明にあっては、仮止めスポッ
ト形成に代えて上方に開口をもったスリットが穿設され
ている板状の本体部材を溶着プラスチック材の一方の溝
又は罫書線上の複数適所に突設させ溶着材を該スリット
に押込み、前記溶着プラスチック材の一方と下面に嵌着
溝が穿設された溶着プラスチック材の他方を重合わせて
前記本体部材を該嵌着溝に嵌着せしめる請求項1〜7の
いずれかに記載のプラスチック材の溶着方法とすること
ができる。請求項11の発明にあっては、略L字形に交
差する基材よりなる溶着プラスチック材の一方及び他方
を用い、前記溶着プラスチック材の一方の各基材上端面
に設けた直線状の溝の交差隅部に正面視において弧状の
該溝より深い隅部溝を該溝と連続して形成し、前記溶着
プラスチック材の一方の溝一端部の電流入口から前記隅
部溝を経由して前記溝他端部の電流出口まで連続して溶
着材を配設し、前記隅部溝に対応して遊嵌する隅部突起
が突設されている前記溶着プラスチック材の他方を一方
に重合わせて圧着しつつ前記溶着材の端部に通電加熱し
て前記各溶着プラスチック材同士を溶着せしめる請求項
1〜5のいずれかに記載のプラスチック材の溶着方法と
することができる。請求項12の発明にあっては、略L
字形に交差する基材よりなる溶着プラスチック材の一方
及び他方を用い、前記溶着プラスチック材の一方の各基
材上端面に直線状の溝を交差して設け、前記基材の交差
する一方の前記溝一端部の電流入口から前記溝他端部の
電流出口まで連続して溶着材を配設し、前記基材の交差
する他方の前記溝一端部の電流入口から前記溝他端部の
電流出口まで連続して溶着材を配設し、前記溶着プラス
チック材の他方を一方に重合わせて圧着しつつ先ず前記
基材の一方側の溶着材端部に通電加熱し、次いで前記基
材の他方側の溶着材端部に通電加熱して前記各溶着プラ
スチック材同士を溶着せしめる請求項1〜5のいずれか
に記載のプラスチック材の溶着方法とすることができ
る。
In the invention according to claim 8, the temporary fixing spot is formed by welding in which the welding material is locally heated by a spot-shaped heating element. can do. Claim 9
In the above invention, the temporary fixing spot is formed by bonding in which a small amount of a cellulose or thermoplastic resin adhesive is locally injected into a welding material by an injector. Can be a method. According to the tenth aspect of the present invention, instead of forming the temporary fixing spot, the plate-shaped main body member in which the slit having the upper opening is formed is provided at one of the grooves or the scored line of the welded plastic material. The welding member is pushed into the slit so as to protrude, and the main body member is fitted into the fitting groove by overlapping one of the welding plastic material with the other of the welding plastic material having a fitting groove formed in the lower surface. Item 7. A method for welding a plastic material according to any one of Items 1 to 7. According to the eleventh aspect of the present invention, one and the other of the welded plastics made of the base material that intersects in a substantially L-shape are used, and a linear groove provided on the upper end surface of each base material of the one of the welded plastics is A corner groove that is deeper than the arc-shaped groove when viewed from the front is formed at the intersection corner continuously with the groove, and the groove is formed from a current inlet at one end of one groove of the welded plastic material via the corner groove. A welding material is disposed continuously to the current outlet at the other end, and the other of the welded plastic materials provided with a corner projection to be loosely fitted corresponding to the corner groove is pressure-bonded to one side. The plastic material welding method according to any one of claims 1 to 5, wherein the welding plastic materials are welded to each other by energizing and heating the ends of the welding material while heating. According to the invention of claim 12, substantially L
Using one and the other of the welded plastic material consisting of the base material intersecting in the shape of a letter, a linear groove is provided to intersect the upper end surface of each base material of one of the welded plastic materials, and the one of the intersecting base materials is provided. A welding material is continuously disposed from a current inlet at one end of the groove to a current outlet at the other end of the groove, and a current outlet at the other end of the groove from the current inlet at the other end of the groove intersecting the base material. The welding material is disposed continuously until the other end of the welding plastic material is overlapped on one side and pressurized while first applying heat to the end of the welding material on one side of the base material, and then the other side of the base material The method of welding a plastic material according to any one of claims 1 to 5, wherein the welded plastic materials are welded to each other by energizing and heating the end of the welded material.

【0006】[0006]

【発明の実施の形態】本発明のプラスチック材の溶着方
法(以下単に溶着方法と略称する)の実施の形態を図面
を参照しながら以下順を追って詳細に説明する。図1
は、本発明の溶着方法に用いる溶着材の一例の一部を模
式的に示す概略図である。図2は、本発明の溶着方法に
用いる溶着プラスチック材の一例及び他例の準備工程に
おける概略斜視図及び断面図である。図3は、本発明の
溶着方法における溶着材の仮止め工程の一例の説明図で
ある。図4は、本発明の溶着方法における溶着材の仮止
め工程の他例の説明図である。図5は、本発明の溶着方
法の一例の概略説明図でそれぞれ各工程における溶着材
及び溶着プラスチック材の左側面図、平面図、右側面図
であって、(a)準備工程、(b)溶着材セット工程、
(c)溶着材仮止め工程、(d)溶着工程を示す。図6
は、本発明の溶着方法の交差隅部における一例及び他例
の概略説明図である。各図において同一の構成要素につ
いては記載を省略するか又は同一符号を付して詳細説明
は省略する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a method for welding a plastic material (hereinafter simply referred to as a welding method) according to the present invention will be described in detail in the following order with reference to the drawings. Figure 1
FIG. 2 is a schematic view schematically showing a part of an example of a welding material used in the welding method of the present invention. FIG. 2 is a schematic perspective view and a cross-sectional view of an example of a welding plastic material used in the welding method of the present invention and a preparation process of another example. FIG. 3 is an explanatory diagram of an example of a temporarily fixing step of the welding material in the welding method of the present invention. FIG. 4 is an explanatory view of another example of the temporary fixing step of the welding material in the welding method of the present invention. FIG. 5 is a schematic explanatory view of an example of the welding method according to the present invention, and is a left side view, a plan view, and a right side view of a welding material and a welding plastic material in each step, respectively. Welding material setting process,
The (c) welding material temporary fixing step and the (d) welding step are shown. FIG.
FIG. 4 is a schematic explanatory view of one example and another example at the intersection corner of the welding method of the present invention. In each of the drawings, the same components are omitted from description or the same reference numerals are assigned, and detailed description is omitted.

【0007】先ず、図1により本発明の溶着方法に用い
る溶着材の一例について説明する。溶着材1は、炭素繊
維フィラメント繊維束11aに少なくとも表面部に樹脂
被膜11bが形成された原糸11を複数本撚合わせ(本
例では2本)ており、見掛け直径dの断面略円形であ
る。ここで、見掛け直径dは、構成する各原糸11の外
接円を近似的に選んで得られる。一本の原糸11に用い
られる繊維束11aは、炭素繊維フィラメントを通常1
000〜12000本束ね太さ0.2〜1.5mmで、
特別な加撚処理を施されておらず無撚又は集束しやすい
ように極く僅かな例えばメートル当たり10以下程度の
撚のみしか有していない場合すなわち実質的に無撚状態
のものである。樹脂被膜11bは、次の準備、セット、
仮止め工程での作業が容易な程度に保形性をもたせ溶着
材1のどの部分においても局部溶着によって仮止め可能
で、ばらけ、ケバ立ち、たわみ等が抑制される。一本の
原糸11において、樹脂被膜11bを得るためには、セ
ルロース系又は熱可塑性樹脂接着剤が用いられ、セルロ
ース系接着剤にあってはアセトン溶液中に、熱可塑性樹
脂接着剤にあっては水溶性エマルジョン溶液中に繊維束
11aを浸漬して含浸させ、ダイス又は絞りローラで絞
った後乾燥させて、少くとも表面部に樹脂被膜11bを
形成させる。樹脂含浸後の原糸の仕上げ形態は、比較的
柔らかいストランド状態で巻取られ、複数本を撚合わせ
て溶着材1が得られる。樹脂被膜11bの厚みは0.0
1mmから0.08mmの範囲にあるのが好ましく、こ
れより厚いと溶着材1は硬直化し曲げ難くなり通電によ
る加熱が妨げられ溶着力が弱くなり、又これより薄いと
ばらけ、ケバ立ち、たわみ等が残り作業性が悪くなる場
合がある。又、樹脂被膜11bが形成される前の未加工
の繊維束11aを複数本引揃えて撚合わせた原糸11を
前記した方法でセルロース系又は熱可塑性樹脂接着剤に
より樹脂被膜11bを形成して溶着材1を得ることもで
きるが、樹脂の含浸の均一化の面からは前記した通り樹
脂による加工後の原糸11を複数本引揃えて撚合わせた
溶着材1の方が好ましい。更に溶着材1の原糸11は、
樹脂被膜11bが形成されない未加工の繊維束11aと
し、複数本撚合わせただけであっても、ばらけ、ケバ立
ち、たわみ等を抑制するための強撚が施されていれば使
用可能である。しかしこのときは、仮止めを局部溶着に
よることとしてもよいが仮止めの溶着力が不足する場合
もあるので、後述する接着、係止具による係着等によっ
て行う方が確実で好ましい。いずれの場合においても、
溶着材1は原糸11又は繊維束11aが複数本撚合わせ
てあるのは、繊維束11a中の空気をできるだけ追出し
て高密度発熱体とし通電による発熱の効率化をはかり、
ばらけ、ケバ立ち、たわみ等を極力押さえて準備、セッ
ト、仮止め工程での作業性をよくし溶着力を向上するた
めに有効であるからである。撚合わせは上撚数(メート
ル当たり)と番手(テックス)で算出した撚係数におい
て、通常2000〜5500の程度の比較的強撚にとる
のが好ましい。撚合わせ本数はあまり多いとコストアッ
プになるので、通常2〜3本で、2本が最も多用され
る。ここで、複数本撚合せない単糸のまま用いるとバル
ク状態であり、内部空気の存在で溶着力が不足し、特に
折曲部では剥れやすく、セット工程の作業性も低く不適
である。樹脂被膜用のセルロース系接着剤としてはニト
ロセルロースを主原料とするもの等、熱可塑性樹脂接着
剤としては例えば酢酸ビニル、PVA等を主原料とする
もの等がある。溶着可能なプラスチック材の種類として
は、熱可塑性樹脂を主材としたプラスチック材が用いら
れ、例えば、ポリ塩化ビニル、ポリエステル、ポリアク
リル、ポリアミド、ポリスチレン、ポリカーボネート、
ABS又はポリエチレンテレフタレート等の非オレフィ
ン系とポリエチレン、ポリプロピレン等のオレフィン系
とがある。
First, an example of a welding material used in the welding method of the present invention will be described with reference to FIG. The welding material 1 is obtained by twisting a plurality of yarns 11 each having a resin film 11b formed at least on the surface thereof on a carbon fiber filament fiber bundle 11a (two in this example), and has a substantially circular cross section with an apparent diameter d. . Here, the apparent diameter d is obtained by approximately selecting the circumcircle of each of the constituent yarns 11. The fiber bundle 11a used for one yarn 11 generally has a carbon fiber filament of one.
2,000 to 12,000 bundles with a thickness of 0.2 to 1.5 mm,
This is a case in which no special twisting treatment has been performed and there is only a slight twist of, for example, about 10 or less per meter so as to be easily twisted or bundled, that is, in a substantially untwisted state. The resin coating 11b is prepared and set as follows.
It is possible to temporarily fix any part of the welding material 1 by local welding, so that the work in the temporary fixing step can be easily performed. In order to obtain the resin film 11b in one yarn 11, a cellulose-based or thermoplastic resin adhesive is used. In the case of the cellulose-based adhesive, in the acetone solution, in the case of the thermoplastic resin adhesive, Is impregnated by immersing the fiber bundle 11a in a water-soluble emulsion solution, squeezed by a dice or a squeezing roller, and then dried to form a resin film 11b on at least the surface. The finished form of the yarn after the resin impregnation is wound in a relatively soft strand state, and a plurality of strands are twisted to obtain the welding material 1. The thickness of the resin film 11b is 0.0
It is preferable that the thickness is in the range of 1 mm to 0.08 mm. If the thickness is larger than 1 mm, the welding material 1 becomes rigid and hard to bend, and the heating by energization is hindered, and the welding force is weakened. May remain and the workability may deteriorate. Further, the raw yarn 11 obtained by drawing and twisting a plurality of unprocessed fiber bundles 11a before the resin coating 11b is formed is formed into a resin coating 11b with a cellulose-based or thermoplastic resin adhesive by the method described above. The welding material 1 can be obtained, but from the viewpoint of uniform resin impregnation, the welding material 1 in which a plurality of the raw yarns 11 processed by the resin are aligned and twisted as described above is preferable. Furthermore, the raw yarn 11 of the welding material 1 is
The unprocessed fiber bundle 11a without the resin film 11b formed thereon can be used as long as a plurality of strands are simply twisted, provided that strong twisting for suppressing loosening, fluffing, bending, and the like is performed. . However, in this case, the temporary fixing may be performed by local welding, but the welding force of the temporary fixing may be insufficient. Therefore, it is more preferable and more preferable to perform the temporary fixing by bonding or engaging with a locking tool, which will be described later. In each case,
The reason why the welding material 1 has a plurality of raw yarns 11 or fiber bundles 11a twisted is that air in the fiber bundles 11a is expelled as much as possible to form a high-density heating element to increase the efficiency of heat generation by energization.
This is because it is effective to improve the workability in the preparation, setting, and temporary fixing steps by minimizing unraveling, fluffing, bending, etc., and to improve the welding force. Twisting is preferably performed with a relatively strong twist of usually about 2000 to 5500 in terms of a twist coefficient calculated by the number of twists (per meter) and the count (tex). If the number of twists is too large, the cost increases, and usually two or three strands are used, and two strands are most frequently used. Here, if a plurality of single yarns that are not twisted are used, they are in a bulk state, and the welding force is insufficient due to the presence of internal air. In particular, the bent portions are easily peeled off, and the workability in the setting process is low, which is not suitable. Examples of the cellulose-based adhesive for the resin film include those using nitrocellulose as a main raw material, and examples of the thermoplastic resin adhesive include those using vinyl acetate, PVA, or the like as a main raw material. As a kind of plastic material that can be welded, a plastic material mainly composed of a thermoplastic resin is used, for example, polyvinyl chloride, polyester, polyacryl, polyamide, polystyrene, polycarbonate,
There are non-olefins such as ABS or polyethylene terephthalate and olefins such as polyethylene and polypropylene.

【0008】以下に順次説明する通り、本発明の溶着方
法は準備工程、溶着材セット工程、溶着材仮止め工程及
び溶着工程を含んでいる。先ず、図2、3及び5に基づ
き本発明の溶着方法の第1、2例について説明する。図
3、図5においては、平面図を正面にみて上下、左右と
する。先ず本発明の溶着方法の第1例について説明す
る。準備工程は、図2(a)、図5(a)において、一
方の溶着プラスチック材2は板状の熱可塑性プラスチッ
ク製の基材21と、基材21の平滑な溶着しようとする
表面に全体にわたって連続した断面弧状の細い溝22が
刻込まれている。溝22は直線部22a、電流入口22
c及び電流出口22dと必要によって折曲部22bを有
し、それらを溶着しようとするプラスチック材の形状、
大きさ、所望の溶着力等に対応してそれぞれ組合わせて
配置して溶着パターンとし、電流入口22cから始まっ
て基材21表面全体に万遍なく連続して形成され電流出
口22dで終わるようにされている。電流入口22c及
び電流出口22dは末端が基材21の端部に開口し相互
連結可能な位置におかれるが、それぞれ位置を入替えて
もよく必ずしも図示した近接位置にある必要はないもの
の、通電装置による通電には近接位置にある方が至便で
ある。ここで、折曲部22bは図示した直角方向の折曲
げに限らず、鋭角、鈍角、円弧状又はその他の湾曲状で
あってもよい。溝22の断面形状は、通常対称形下向き
凹状の円弧、その他の曲線状に形成されるが、その深さ
hは後述する通り使用する溶着材1の見掛け直径dの1
/2より小さく、表面の幅wは溶着材1の見掛け直径d
より僅かに大きくとられている。電流入口22c及び電
流出口22dは末端が後述する貫通孔32に連通する場
合には、必ずしも基材21の端部に開口していなくても
よい。他方、別に準備する図2(a)に示す溶着プラス
チック材2に重合わせる溶着相手側溶着プラスチック材
3は、基材21とは平面視において同形同種の溶着しよ
うとする表面平滑な板状の熱可塑性プラスチック製の基
材31と、溶着プラスチック材2と重合わせたとき溝2
2の電流入口22c及び電流出口22dの端末近傍に連
通可能な一対の上下垂直方向に直径数ミリの穿設され貫
通孔32を有している。溶着材セット工程は、図5
(b)において、前記図5(a)で説明した一方の溶着
プラスチック材2の溝22に沿って溶着材1を配設す
る。溶着材1は溝22に対応して、直線部1a、折曲部
1b、電流入口1c及び電流出口1dが組合わせて配設
され、電流入口1c及び電流出口1dは基材21から外
側に食み出さないようにするか、端末が僅かに突出状態
におかれている。溶着材1をセットしたとき、溶着材1
は溶着プラスチック材2表面上の溝22回りで図2
(a)ac)に示すように、見掛け直径dの1/2より
多くの上部分が露出状態におかれている。溶着材1は原
糸11の撚と表面部の樹脂被膜11bによって適度の可
塑性を有し、ばらけや・ケバ立ち、たわみ等が抑制され
ているので、溝22に沿って配設作業を容易且つ確実に
行うことができる。しかし、このままでは振動、張力等
が加わったときに直線部1aや折曲部1bが溝22から
外れやすいので次工程の溶着材仮止め工程が必要であ
る。
As sequentially described below, the welding method of the present invention includes a preparation step, a welding material setting step, a welding material temporary fixing step, and a welding step. First, first and second examples of the welding method of the present invention will be described with reference to FIGS. In FIGS. 3 and 5, the plan views are up, down, left, and right as viewed from the front. First, a first example of the welding method of the present invention will be described. 2 (a) and FIG. 5 (a), one welded plastic material 2 is entirely formed on a plate-shaped thermoplastic plastic base material 21 and a smooth surface of the base material 21 to be welded. A narrow groove 22 having an arcuate cross-section is formed continuously. The groove 22 has a straight portion 22a and a current inlet 22.
c and a current outlet 22d and, if necessary, a bent portion 22b, the shape of a plastic material to be welded to them,
In accordance with the size, the desired welding force, etc., each is arranged in combination to form a welding pattern, starting from the current inlet 22c and continuously formed over the entire surface of the substrate 21 and ending at the current outlet 22d. Have been. The current inlet 22c and the current outlet 22d are open at the ends of the base member 21 and can be connected to each other. However, the positions may be interchanged. It is more convenient to be in a close position for energization by. Here, the bent portion 22b is not limited to the bent in the illustrated right-angle direction, and may be an acute angle, an obtuse angle, an arc shape, or another curved shape. The cross-sectional shape of the groove 22 is usually formed in a symmetrical downwardly concave circular arc or other curved shape, and the depth h of the groove 22 is one of the apparent diameter d of the welding material 1 to be used as described later.
/ 2, the width w of the surface is the apparent diameter d of the welding material 1.
It is slightly larger. When the ends of the current inlet 22c and the current outlet 22d communicate with the through-holes 32 described later, the current inlet 22c and the current outlet 22d do not necessarily have to be opened at the ends of the base material 21. On the other hand, the separately welded plastic material 3 to be superimposed on the welded plastic material 2 shown in FIG. 2 (a) is a plate-like heat having the same shape and the same kind as the base material 21 to be welded in plan view. When the base material 31 made of a thermoplastic plastic and the welded plastic material 2 are overlapped, the groove 2 is formed.
Two current inlets 22c and 22d are provided with a pair of vertically penetrating through holes 32 having a diameter of several millimeters in the vertical direction and capable of communicating near terminals. The welding material setting step is shown in FIG.
In FIG. 5B, the welding material 1 is disposed along the groove 22 of the one welding plastic material 2 described with reference to FIG. The welding material 1 is provided with a combination of a straight portion 1a, a bent portion 1b, a current inlet 1c, and a current outlet 1d corresponding to the groove 22, and the current inlet 1c and the current outlet 1d are laid outward from the substrate 21. Do not protrude or the terminal is slightly protruding. When the welding material 1 is set, the welding material 1
FIG. 2 shows the groove 22 on the surface of the welded plastic material 2.
(A) As shown in ac), the upper part of which is more than 1/2 of the apparent diameter d is exposed. The welding material 1 has an appropriate plasticity due to the twist of the raw yarn 11 and the resin coating 11b on the surface thereof, and the dispersing, fluffing, bending, and the like are suppressed. And it can be performed reliably. However, in this state, when vibration, tension, or the like is applied, the linear portion 1a and the bent portion 1b are likely to come off from the groove 22, so that the next welding material temporary fixing step is required.

【0009】溶着材仮止め工程は、5(c)において、
明確化のために溝22内の溶着材1部分の記載を消去し
た図3をも参照して説明する。前記溝22に沿って配設
された溶着材1の黒丸で示す複数適所を、先端鋭利なス
ポット状加熱体によって上方より押圧して局部的に加熱
して溶着材1の樹脂被膜11bの樹脂分を溶融し、溝2
2内に溶着材1の位置がずれない程度に溝22に順次軽
く溶着し仮止めスポット4を形成する。このとき樹脂被
膜11bの樹脂分だけでなく、溝22及びその周辺も僅
かに溶融して仮止めスポット4の形成を助けている。ス
ポット状加熱体は、例えば熱こてを用い180〜200
℃程度の温度に加熱したものを用いるのが簡易である。
仮止めスポット4は、通常直線部4a、折曲部4bを組
合わせ、例えば直線部4aは始点及び終点付近2箇所、
折曲部4bは始点、中点及び終点付近3箇所が選定され
るが、それぞれを兼ねて数を減らすことができる。図
3、5に示す例では、折曲部4bは全て3箇所で、下側
左右の溝22には右端側直線部4aの1箇所と左端側折
曲部4bの1箇所とで始点及び終点の仮止めスポット4
が形成されており、上側左右の溝22には左端側折曲部
4bの1箇所と右端側の折曲部4bの1箇所とで始点及
び終点を兼ね中部の直線部には単独の仮止めスポット4
は設けられていない。通常電流入口1d及び出口1e近
傍には安定化のため直線部4a1箇所を設けるのが好ま
しい。溝22は直線部22a、折曲部22bを組合わせ
て連続的に形成されているが、溶着プラスチック材2及
び3の形状、大きさによっては、直線部22aを交差さ
せて形成する必要が生ずる場合がある。このときには仮
止めスポット4は交差点において仮止めを行えばよい。
又ここで、仮止めスポット4を上記溶着に代えて接着に
より形成してもよい。例えば先端鋭利な注入口をもった
加圧式の注入器により、仮止め用のセルロース系又は熱
可塑性樹脂接着剤等を少量(例えば100〜300m
g)溝22に沿って配設された溶着材1に局部注入せし
め、溶着プラスチック材2の溝22と軽く接着して仮止
めスポット4を形成してもよい。仮止め用の熱可塑性樹
脂接着剤としては、ビニル系、アクリル系等のものが通
常用いられる。又仮止め用の接着剤は即乾性のものを用
いた方が作業能率上からは好ましい。最終段階の溶着工
程は、図2(a)ac)に二点鎖線で示す通り及び図5
(d)において、一方の溶着プラスチック材2とこれに
重ねた他方の溶着相手側溶着プラスチック材3及び溶着
材1が組合わされるが、前記した仮止めスポット4は図
5(d)では図面の輻輳を避けるため記載を省略してあ
る。ここで、溶着プラスチック材2、3の間におかれた
溶着材1のうち溝22から食み出している溶着材1の上
方部分は、基材21、31の加圧により溝22近傍の外
面部に図5(d)で波形の破線で模式的にやや誇張して
示すように僅かに偏平に広がることとなる。基材31と
基材21とを平滑な溶着面同士を重合わせて圧着する
が、通常溶着面全体に例えばプレス又はばね状の押え器
により1kg/cm 〜2kg/cm 程度の圧力を
かけて圧着するのが好ましく、溶着プラスチック材2、
3の形状、大きさ等によって設定される。圧力が不足す
ると溶着力が不均一となり多過ぎると溶着プラスチック
材が変形することがある。次いで、基材21の電流入口
22c及び電流出口22dの端末近傍の貫通孔32に外
側から別途用意した通電装置(図示省略)のプラス極及
びマイナス極を通して導通通電することにより、溶着材
1の両端部に例えば80〜110ボルトの電流を5〜1
0秒程度の短時間通電すると炭素繊維フィラメントの繊
維束11が加熱されて発熱し、溶着プラスチック材2、
3同士が溶融し相互に溶着され、貫通孔32近傍は加熱
により溶融して閉塞される。ここで通電される電流及び
通電時間等の通電条件は溶着材1の長さ及び太さと溶着
プラスチック材2及び3の材質、大きさに対応して溶着
面が強固に溶着可能であるように設定される。本例は、
溝22に沿って溶着材1をセットすればよいので溶着材
セット工程は能率よく容易に行えるが、準備工程で溝2
2を形成しなければならず、量産向けである。
In the welding material temporary fixing step, in 5 (c),
For the sake of clarity, a description will be given also with reference to FIG. A plurality of spots indicated by solid circles of the welding material 1 disposed along the grooves 22 are pressed from above by a spot-shaped heating element having a sharp tip to locally heat the resin material of the resin film 11b of the welding material 1. To melt the groove 2
The temporary fixing spots 4 are formed by sequentially lightly welding the grooves 22 to such an extent that the position of the welding material 1 does not shift within the groove 2. At this time, not only the resin of the resin film 11b but also the groove 22 and its periphery are slightly melted to assist in forming the temporary fixing spot 4. The spot-like heating element is, for example, 180 to 200 using a hot iron.
It is simple to use one heated to a temperature of about ° C.
The temporary fixing spot 4 is usually a combination of a straight part 4a and a bent part 4b. For example, the straight part 4a has two places near a start point and an end point.
Although three places near the start point, the middle point, and the end point are selected for the bent portion 4b, the number can be reduced by also using each of them. In the example shown in FIGS. 3 and 5, the bent portions 4 b are all three places, and the lower left and right grooves 22 have a start point and an end point at one place of the right end straight part 4 a and one place of the left end bent part 4 b. Temporary spot 4
Are formed in the upper left and right grooves 22 at one location of the left end bent portion 4b and one location of the right end bent portion 4b. Spot 4
Is not provided. Usually, it is preferable to provide a linear portion 4a1 near the current inlet 1d and the outlet 1e for stabilization. The groove 22 is formed continuously by combining the straight portion 22a and the bent portion 22b. However, depending on the shape and size of the welded plastic materials 2 and 3, the straight portion 22a may need to be formed to intersect. There are cases. At this time, the temporary fixing spot 4 may be temporarily fixed at the intersection.
Further, here, the temporary fixing spot 4 may be formed by bonding instead of the welding. For example, a small amount (for example, 100 to 300 m) of a cellulosic or thermoplastic resin adhesive for temporary fixing is applied by a pressurized injector having a sharp inlet.
g) The temporary fixing spot 4 may be formed by locally injecting into the welding material 1 disposed along the groove 22 and lightly adhering to the groove 22 of the welding plastic material 2. As the thermoplastic resin adhesive for temporary fixing, a vinyl-based or acrylic-based adhesive is usually used. It is preferable to use a quick-drying adhesive for temporary fixing from the viewpoint of work efficiency. The final welding step is performed as shown by a two-dot chain line in FIG.
In (d), one welded plastic material 2 and the other welded partner welded plastic material 3 and the welded material 1 superposed thereon are combined, and the above-mentioned temporary fixing spot 4 is shown in FIG. The description is omitted to avoid congestion. Here, of the welding material 1 placed between the welding plastic materials 2 and 3, the upper part of the welding material 1 protruding from the groove 22 is an outer surface near the groove 22 due to the pressing of the base materials 21 and 31. As shown in FIG. 5 (d), the portion spreads slightly flatly as schematically shown by a broken line of a waveform. Crimping a smooth weld faces the base material 31 and the substrate 21 to fit heavy, but a pressure of about 1kg / cm 2 ~2kg / cm 2 by the entire normal welding surface for example pressing or spring-like presser It is preferable to press and bond,
3 is set according to the shape, size, and the like. If the pressure is insufficient, the welding force becomes uneven, and if the pressure is too large, the welded plastic material may be deformed. Next, current is passed through the through-holes 32 near the terminals of the current inlet 22c and the current outlet 22d of the base material 21 from the outside through a positive electrode and a negative electrode of an energizing device (not shown) separately prepared, and thereby both ends of the welding material 1 For example, a current of 80 to 110 volts
When electricity is supplied for a short time of about 0 second, the fiber bundle 11 of carbon fiber filaments is heated and generates heat, and the welded plastic material 2
3 are melted and welded to each other, and the vicinity of the through hole 32 is melted and closed by heating. The energizing conditions such as the current to be energized and the energizing time are set so that the welding surface can be firmly welded according to the length and thickness of the welding material 1 and the materials and sizes of the welding plastic materials 2 and 3. Is done. In this example,
Since the welding material 1 may be set along the groove 22, the welding material setting step can be performed efficiently and easily.
2 must be formed and it is for mass production.

【0010】前記した溶着方法第1例では、溶着プラス
チック材2及び3の形状は平面視において同形としある
が、必ずしもその必要はなく少なくとも重合わせる溶着
面が互いに平滑であればよい。又、溶着プラスチック材
2及び3共相互に溶着する面と反対側の面の形状は溶着
面全体への加圧が可能であれば平坦でなくともよく特に
限定はない。これらは後述する溶着方法第2例乃至第5
例に用いられるプラスチック材においても同様であり、
以下においての同様の説明は省略する。溝22の断面形
状は必ずしも厳密に対称形でなくてもよいが、実質的に
対称形とした方が工作上及び溶着の均一化のために好ま
しい。又溝22の断面形状は、下向き凹状の円弧、その
他の曲線に形成され、深さhが前記した通り使用する溶
着材1見掛け直径dの1/2より小さく、表面の幅wは
溶着材1見掛け直径dより僅かに大きくとられている
が、これは図5(d)に示す溶着工程においては、一方
の溶着プラスチック材2に重ねた他方の溶着相手側溶着
プラスチック材3によって溝22から食み出している溶
着材1の上方部分が溝22近傍の外面左右に偏平に広が
り、この広がり部分によって溶着材1への通電による加
熱面積をできるだけ確保できるようにするためで、熱伝
導の低下をもたらす空気を減少せしめるために、空隙が
極力減少するように溝22の断面形状を選定し、原糸1
1の複数本の加撚によって達成している。又溝22の深
さhが溶着材1見掛け直径dの1/2より大きいと溝回
りに空隙ができて溶着が阻害され溶着が不十分となる。
溶着プラスチック材3側に穿設されている貫通孔32を
省略して、電流入口22c及び電流出口22dから溶着
材1の電流入口1d及び電流出口1eを基材21から外
側に端末を僅かに突出状態にして、通電装置のプラス極
及びマイナス極を連結導通して通電することとしてもよ
いが、最終的には端末の外側への僅かな突出部分の後処
理が必要となる場合があり、貫通孔32を利用した方が
後処理の必要がなく美麗な仕上がりが得られ好ましい。
In the first example of the welding method described above, the shapes of the welded plastic materials 2 and 3 are the same in plan view. However, this is not necessarily required, and at least the welded surfaces to be overlapped need only be smooth to each other. The shape of the surface opposite to the surface on which the welded plastic materials 2 and 3 are welded to each other is not limited to a flat surface as long as pressure can be applied to the entire welded surface. These are the second to fifth welding methods described later.
The same applies to the plastic materials used in the examples,
The same description below is omitted. The cross-sectional shape of the groove 22 does not necessarily have to be strictly symmetrical, but is preferably substantially symmetrical in terms of machining and uniform welding. The cross-sectional shape of the groove 22 is formed in a downwardly concave circular arc or other curve, the depth h is smaller than 1/2 of the apparent diameter d of the welding material 1 used as described above, and the width w of the surface is 1 mm. Although it is slightly larger than the apparent diameter d, in the welding step shown in FIG. The upper portion of the protruding welding material 1 spreads flatly on the left and right sides of the outer surface in the vicinity of the groove 22, and the widened portion allows the heating area by energizing the welding material 1 to be secured as much as possible. In order to reduce the air produced, the cross-sectional shape of the groove 22 is selected so that the air gap is reduced as much as possible.
This is achieved by a plurality of twists. On the other hand, if the depth h of the groove 22 is larger than 1/2 of the apparent diameter d of the welding material 1, a gap is formed around the groove, the welding is hindered, and the welding becomes insufficient.
The through hole 32 formed on the side of the welding plastic material 3 is omitted, and the current inlet 1d and the current outlet 1e of the welding material 1 are slightly protruded outward from the base 21 from the current inlet 22c and the current outlet 22d. In this state, the positive electrode and the negative electrode of the energizing device may be connected and conductive to energize, but in some cases, post-processing of a slightly protruding portion to the outside of the terminal may be necessary, and The use of the holes 32 is preferable because a beautiful finish can be obtained without the need for post-processing.

【0011】本発明の溶着方法の第2例について説明す
る。第2例の準備工程は、図2(b)ba)において、
溶着プラスチック材2′は一方の板状の熱可塑性プラス
チック製の基材21′と、基材21′の平滑な表面に全
体にわたって溶着すべき部分すなわち溶着材1を載置す
る部分の溶着パターンに沿ってに連続して記入された罫
書き線22′と、罫書き線22′に直角に交差して鋸歯
状の細溝23′が例えばローラー型の熱こて等によって
多数刻込まれている。ここでは基材21′は前記第1例
の基材21と同質、同形で、罫書き線22′は前記溝2
2と同様のパターンとされている。細溝23′は直交し
て設けるのが制作や均一効果の面からは好ましいが、必
ずしも直交でなくてもよい。溶着プラスチック材2′に
重合わせる他方の溶着相手側溶着プラスチック材3′
は、図2(b)bb)に示す通り、前記溶着プラスチッ
ク材3と同様の構成の基材31′、貫通孔32′よりな
っている。溶着材セット及び仮止め工程では、図2
(b)bc)に示す通り、罫書き線22′に沿って溶着
材1を載置し、前記第1例と同様に仮止めスポット4を
溶着又は接着により形成する。ここで、細溝23′の鋸
歯先端部分は薄くなっているので熱がよく伝わり、表面
積増大の効果もあり溶着による仮止めスポット4の形成
が迅速に可能となる。図2(b)bc)に示す通り、溶
着材1は溶着プラスチック材2′表面上に完全に露出し
ておかれている。溶着工程では、図2(b)bc)に二
点鎖線で示すように、溶着プラスチック材2′及び3′
の平滑な溶着面を重合わせて圧着し、貫通孔32′に外
側から通電装置の電極を通して通電加熱するが、通常圧
力条件は第1例より高めに設定される。これは溶着材1
が溶着プラスチック材2′表面上に完全に露出状態にお
かれ、加圧によって罫書き線22′の左右に偏平に広が
り溶着材1への通電による加熱面積をできるだけ確保で
きるようにするためである。通電条件は通常前記第1例
と同様に設定される。溶着プラスチック材2′及び3′
の形状、貫通孔32′等については前記第1例の記載と
同様である。本例は、罫書き線22′に沿って溶着材1
をセットすればよいので溶着パターンの設定、変更が能
率よく容易に行えるが、溶着材セット及び仮止め工程に
おいて溶着材1の位置決めが不安定となる場合があり慎
重に行う必要がある。
A second example of the welding method according to the present invention will be described. In the preparation process of the second example, in FIG.
The welded plastic material 2 ′ has a welding pattern of a plate-like thermoplastic base material 21 ′ and a portion to be welded over the smooth surface of the base material 21 ′, that is, a portion on which the welding material 1 is placed. A number of scribe lines 22 'continuously written along the scribe line and a large number of serrated narrow grooves 23' intersecting at right angles to the scribe line 22 'are engraved by, for example, a roller-type hot iron. . Here, the base material 21 'is of the same quality and shape as the base material 21 of the first example, and the score line 22' is
The pattern is the same as the pattern No. 2. It is preferable that the narrow grooves 23 'are provided orthogonally from the viewpoint of production and uniform effect, but they need not necessarily be orthogonal. Welding plastic material 3 'on the other side mated to welding plastic material 2'
As shown in FIGS. 2 (b) and 2 (b), the base member 31 includes a base material 31 'and a through hole 32' having the same configuration as the plastic material 3 to be welded. In the welding material setting and temporary fixing process, FIG.
(B) As shown in bc), the welding material 1 is placed along the score line 22 ', and the temporary fixing spot 4 is formed by welding or bonding as in the first example. Here, since the tip portion of the sawtooth of the narrow groove 23 'is thin, heat is transmitted well, and the surface area is increased, so that the temporary fixing spot 4 can be quickly formed by welding. As shown in FIGS. 2 (b) and bc), the welding material 1 is completely exposed on the surface of the welding plastic material 2 '. In the welding step, as shown by a two-dot chain line in FIG.
The flat welding surface is overlapped and pressure-bonded, and the electrode is heated from the outside through the through-hole 32 'through the electrodes of the current-carrying device. The pressure condition is usually set higher than in the first example. This is welding material 1
Is completely exposed on the surface of the welded plastic material 2 ′ and spreads to the left and right of the scored line 22 ′ by applying pressure so that a heating area can be ensured as much as possible by energizing the welded material 1. . The energization conditions are usually set in the same manner as in the first example. Welded plastic material 2 'and 3'
The shape, through-hole 32 ', etc. are the same as described in the first example. In this example, the welding material 1 is moved along the score line 22 '.
The welding pattern can be set and changed efficiently and easily, but the positioning of the welding material 1 in the welding material setting and temporary fixing step may become unstable, so it must be performed carefully.

【0012】図4に基づき、前記した仮止め工程におけ
る仮止めスポット4の形成に代わる他の方法を用いた本
発明の溶着方法の第3例を説明する。以下の説明におい
ては1箇所についてのみ説明してあるが、前記した溝2
2の折曲部22bに相当した他の箇所も同様で適所の複
数箇所に用いられる。準備工程は、図4(a)におい
て、前記した一方の溶着プラスチック材2′を用い、基
材21′の上面隅部に直交する2本の罫書き線22′が
記入され、罫書き線22′の交差する直角を等分する4
5度の向きに長手部をおいて開口する幅a、奥行きb、
深さfの方形体状の嵌着溝53が穿設されている。図4
(b)に示すのは係止具5で、係止具5は溶着プラスチ
ック材2′と同質のプラスチック製で、幅a、奥行き
b、高さcの方形体状の本体部51の上方中央部に開口
をもった幅s、奥行きb、深さeの方形状のスリット5
2が穿設されている。ここで、各寸法は近似的に、「f
=c−e」の関係にあるように設定されている。スリッ
ト52の幅sは通常0.3〜0.5mmにとられ、通常
使用する溶着材1の見掛け直径d以下にとられている。
そして、図4(c)に示す通り、嵌着溝53に本体部5
1の下方部分を圧入して埋込み、スリット52を含む本
体部51の上方部分が基材21′表面より突出状態にあ
るよう組立てられる。又図4(d)に示す通り、前記し
た他方の溶着相手側溶着プラスチック材3′を用い、基
材31′の下面隅部で溶着プラスチック材2′の嵌着溝
53に対応する位置に開口する幅a′、奥行きb′、深
さeの方形体状の嵌着溝54が穿設され、a′>a、
b′>bにとられている。嵌着溝54とこれに嵌着され
る係止具5のスリット52を含む本体部51上方部分と
の対応部分が嵌着溝54側を多少大きめにとることによ
り嵌着を容易にするためである。ここで、本体部51は
方形溝53への埋込みによらず、溶着プラスチック材
2′の基材21′上に接着するか一体に形成してもよ
い。前記係止具5の設置は折曲部に相当した箇所につい
て説明したが、前記電流入口22c及び電流出口22d
に相当した直線端部にも用いられ、本体部51表面が罫
書き線22′と直交しスリット52内を罫書き線22′
が直線状で通過するように配置される。溶着材セット及
び仮止め工程は、幅sのスリット52上方より溶着材1
の中部を多少テンションを掛けながら押込み両端側を罫
書き線22′に沿って配設して前記第2例と同様に仮止
めし、隣接する他の本体部51のスリット52に逐次溶
着材1を押込んで仮止めし、溶着材セット及び仮止めを
完了する。スリット52幅sは、溶着材1の見掛け直径
d以下にとられている上に、溶着材1が適度のバルキー
性を有しているので、押込まれた溶着材1は抜出すこと
なく安定状態に保持される。溶着工程は、嵌着溝54に
対し突出している係止具5の上方部分を嵌着し、隣接す
る他の係止具5にも逐次嵌着溝54を嵌着し、溶着プラ
スチック材2′及び3′を前記第2例と同様に圧着しつ
つ貫通孔32′に外側から通電装置の電極を通して通電
加熱することにより、容易、迅速、確実に溶着可能であ
る。圧力及び通電条件は前記第2例と同様に設定され
る。係止具5は溶着プラスチック材2′と同質であり、
最終的には溶融して基材21′、31′内部で同質化す
るので品質的な問題はない。溶着プラスチック材2′及
び3′の形状、溶着材1の作用、貫通孔32′等につい
ては前記第2例と同様である。本例は係止具5を準備し
埋込む必要があるが、溶着材セット工程が簡単なので量
産に適している。
Referring to FIG. 4, a description will be given of a third example of the welding method of the present invention using another method instead of forming the temporary fixing spot 4 in the above-mentioned temporary fixing step. In the following description, only one location is described.
Other portions corresponding to the second bent portion 22b are similarly used at a plurality of appropriate positions. In the preparation step, in FIG. 4 (a), two score lines 22 'perpendicular to the upper surface corners of the base material 21' are drawn using the one welded plastic material 2 ', and the score lines 22 are formed. 'Divide the right angle of intersection 4
Width a, depth b, which is opened with a longitudinal portion in the direction of 5 degrees,
A rectangular fitting groove 53 having a depth f is formed. FIG.
(B) shows a locking tool 5, which is made of plastic of the same quality as the welded plastic material 2 ', and has a width a, a depth b, and a height c, which is the upper center of a rectangular main body 51. Rectangular slit 5 with width s, depth b, and depth e with an opening at the part
2 are drilled. Here, each dimension is approximately “f
= Ce ”. The width s of the slit 52 is usually set to 0.3 to 0.5 mm, and is set to be equal to or less than the apparent diameter d of the welding material 1 which is usually used.
Then, as shown in FIG.
The lower part 1 is press-fitted and embedded so that the upper part of the main body 51 including the slit 52 is protruded from the surface of the base 21 ′. As shown in FIG. 4D, an opening is formed at a corner corresponding to the fitting groove 53 of the welded plastic material 2 'at the lower corner of the base material 31' using the other welded-side welded plastic material 3 '. A rectangular fitting groove 54 having a width a ′, a depth b ′, and a depth e is formed, and a ′> a,
b '> b. The portion corresponding to the fitting groove 54 and the upper portion of the main body 51 including the slit 52 of the locking tool 5 fitted to the fitting groove 54 has a slightly larger fitting groove 54 side to facilitate fitting. is there. Here, the main body 51 may be bonded to the base material 21 'of the welded plastic material 2' or may be integrally formed without being embedded in the rectangular groove 53. Although the installation of the locking device 5 has been described for the portion corresponding to the bent portion, the current inlet 22c and the current outlet 22d
The surface of the main body 51 is orthogonal to the score line 22 ', and the inside of the slit 52 is marked with the score line 22'.
Are arranged to pass in a straight line. The welding material setting and the temporary fixing step are performed from above the slit 52 having the width s.
The middle part is pushed in while applying some tension, and both ends are arranged along the score line 22 'and temporarily fixed in the same manner as in the second example, and the welding material 1 is sequentially inserted into the slit 52 of another adjacent main body part 51. To temporarily fix the welding material and complete the welding material setting and the temporary fixing. The width s of the slit 52 is set to be equal to or less than the apparent diameter d of the welding material 1 and the welding material 1 has an appropriate bulky property. Is held. In the welding step, the upper part of the locking tool 5 projecting into the fitting groove 54 is fitted, and the fitting groove 54 is sequentially fitted to the other adjacent locking tool 5 as well. And 3 'can be easily, quickly and reliably welded by pressing and energizing the through-hole 32' through the electrode of the energizing device from the outside while pressing the same as in the second example. The pressure and energization conditions are set in the same manner as in the second example. The locking device 5 is of the same quality as the welded plastic material 2 ',
Eventually, there is no quality problem because it is melted and homogenized inside the substrates 21 'and 31'. The shapes of the welded plastic materials 2 'and 3', the function of the welded material 1, the through-holes 32 'and the like are the same as in the second example. In this example, it is necessary to prepare and embed the stopper 5, but it is suitable for mass production because the welding material setting step is simple.

【0013】図6において、溶着面の幅が狭く隅部が略
L字形に交差する溶着プラスチック材同士に好適な溶着
方法の第4、5例を説明する。先ず本発明の溶着方法の
第4例について図6(a)に基づき説明する。一方の溶
着プラスチック材7は略直角に交差する一対の基材71
と、基材71の溶着しようとする上端面74に大部分が
直線状で前記溝22と同様の幅w、深さhの断面弧状の
細い溝72が刻込まれ、溝72は上端面74の交差隅部
の表面では図6(a)ad)に示す通り各辺の長さn、
深さk、幅wの底部先細り状で正面視において弧状の隅
部溝73を形成し、基材71の電流入口72aから隅部
溝73を経由して電流出口72bまで連続している。他
方の溶着相手側溶着プラスチック材6は、略直角に交差
する一対の基材61と、交差隅部の下端面63では図6
(a)ac)に示す通り各辺の長さj、高さi、幅wで
下端部先細り状の隅部突起62を有している。本例で
は、隅部突起62は基材61に下端面63側より穿設し
た溝に該隅部突起62の上方に延長部分をもたせて埋込
んであるが、必ずしもこの構成に限定されず、予め隅部
突起62を基材61と一体に成形しておくか、接着や溶
着によって形成してもよい。ここで、k>h、n>j、
k>iの関係にとられ、隅部溝73と隅部突起62との
間にはクリアランスをもたせて遊嵌可能として溶着材1
の容積に対応するようにされている。次いで、図6
(a)ab)に示す通り、溝72と隅部溝73に溶着材
1を直線部1a→折曲部1b→直線部1aと連続して載
置し、電流入口72a及び電流出口72b近傍には直線
部1a両端部に仮止めスポットを形成し、隅部溝73に
は溶着材1の折曲部1bをスポット状加熱体を押込んで
仮止めする。その後、溶着プラスチック材6の下端面6
3を溶着材1を介在せしめて溶着プラスチック材7の上
端面74と重ね合わせ圧着しつつ溶着材1の外側両端末
から通電装置の電極を通して通電加熱する。このとき、
基材61の両側端面に電流入口72a及び電流出口72
b近傍に向けて斜めに一対の貫通孔64を穿設しておい
て、この貫通孔64に電極を通して通電加熱すると溶着
材1の外側両端末の後処理が不要であり好ましい。ここ
で、圧力条件は通常0.5kg/cm 〜1kg/c
程度の低目に設定され、通電条件は例えば30〜
80ボルトの電流5〜10秒程度と低目に設定される
が、これは溶着プラスチック材6及び7の薄い厚さ面で
の溶着に対応するためである。溶着材1は弾性に富むた
め略直角に折曲げる場合弾いて曲がり難いので、溝72
より深い隅部溝73に溶着材1の折曲部1bを押込むこ
とにより、二次元的な曲げを三次元的曲げにより緩和で
き、隅部溝73と隅部突起62との間に存在するクリア
ランスが溶着材1の容積に対応するので、容易、迅速、
確実にセットし溶着可能である。ここで、基材61及び
71は略直角に交差しているがこの交差角は略直角に限
定されない。溶着プラスチック材7及び8の形状、溶着
材1の作用、貫通孔64等については前記第1例に記載
と同様である。又交差する基材61は必ずしも同形同大
の一対である必要はなく、基材71においても同様であ
る。本例は、溶着プラスチック材6及び7の薄い厚さ面
での強固な溶着が可能である。
Referring to FIG. 6, fourth and fifth examples of a welding method suitable for welding plastic materials having narrow welding surfaces and corners crossing substantially in an L-shape will be described. First, a fourth example of the welding method of the present invention will be described with reference to FIG. One welded plastic material 7 is made of a pair of base materials 71 that intersect at a substantially right angle.
A narrow groove 72 having a width w and a depth h similar to that of the groove 22 and having an arc-shaped cross section is cut into the upper end surface 74 of the base material 71 to be welded. As shown in FIG. 6 (a) ad), the length n of each side on the surface of the intersection corner of
An arc-shaped corner groove 73 having a depth k and a width w which is tapered at the bottom and viewed from the front is formed, and is continuous from the current inlet 72a of the base material 71 to the current outlet 72b via the corner groove 73. The other welding partner-side welded plastic material 6 has a pair of base materials 61 intersecting at substantially right angles and a lower end face 63 at the intersection corner as shown in FIG.
As shown in (a) ac), each side has a lower end tapered corner projection 62 having a length j, height i, and width w. In this example, the corner projection 62 is embedded in the groove formed in the base material 61 from the lower end face 63 side with an extended portion above the corner projection 62, but is not necessarily limited to this configuration. The corner protrusion 62 may be formed in advance integrally with the base material 61 or may be formed by bonding or welding. Where k> h, n> j,
k> i, and a clearance is provided between the corner groove 73 and the corner protrusion 62 so that the corner groove 73 and the corner protrusion 62 can be loosely fitted.
Corresponding to the volume. Then, FIG.
(A) As shown in ab), the welding material 1 is successively placed in the groove 72 and the corner groove 73 in the order of the linear portion 1a → the bent portion 1b → the linear portion 1a, and is placed near the current inlet 72a and the current outlet 72b. A temporary fixing spot is formed at both ends of the linear portion 1a, and the bent portion 1b of the welding material 1 is temporarily fixed to the corner groove 73 by pushing a spot-like heating element. Then, the lower end face 6 of the welded plastic material 6
3 is superposed on the upper end surface 74 of the welded plastic material 7 with the welding material 1 interposed therebetween, and is pressed and heated from both ends on the outside of the welding material 1 through the electrodes of the current-carrying device. At this time,
A current inlet 72a and a current outlet 72 are provided at both end surfaces of the base material 61.
It is preferable that a pair of through holes 64 is formed obliquely toward the vicinity of b, and the electrodes are passed through the through holes 64 and heated by heating. Here, the pressure condition is usually 0.5 kg / cm 2 to 1 kg / c.
It is set rather low of about m 2, energization conditions, for example 30
The current of 80 volts is set as low as about 5 to 10 seconds, in order to cope with welding of the welded plastic materials 6 and 7 on a thin surface. Since the welding material 1 has high elasticity, it is difficult to bend when bent at a substantially right angle.
By pushing the bent portion 1b of the welding material 1 into the deeper corner groove 73, the two-dimensional bending can be alleviated by the three-dimensional bending, and exists between the corner groove 73 and the corner projection 62. Since the clearance corresponds to the volume of the welding material 1, easy, quick,
Can be securely set and welded. Here, the base materials 61 and 71 intersect at a substantially right angle, but the intersection angle is not limited to the substantially right angle. The shapes of the welded plastic materials 7 and 8, the operation of the welded material 1, the through holes 64, and the like are the same as those described in the first example. The intersecting bases 61 do not necessarily have to be a pair of the same shape and the same size, and the same applies to the base 71. According to the present embodiment, it is possible to perform firm welding of the welded plastic materials 6 and 7 on a thin surface.

【0014】次に本発明の溶着方法の第5例について図
6(b)に基づき説明する。一方の溶着プラスチック材
9は略直角に交差する一対の基材91と、各基材91の
溶着しようとする上端面93に全体にわたって直線状の
前記溝22と同様の幅w、深さhの連続した断面弧状の
細い溝92が刻込まれ、各溝92は上端面93の交差隅
部の表面で図6(b)bc)に示す通り略十字形に交差
している。他方の溶着相手側溶着プラスチック材8は、
図6(a)ba)に示す通り略直角に交差する一対の基
材81の下端面82は平坦で上端面93と重ね合わせ可
能な大きさにとられている。図6(b)bb)に示す通
り、一方の溝92に溶着材1を連続して直線状に載置し
電流入口92a及び電流出口92b近傍にスポット状加
熱体により仮止めし、交差隅部において交差する他方の
溝92に溶着材1を連続して直線状に載置し電流入口9
2c及び電流出口92d近傍にスポット状加熱体により
仮止めする。溶着プラスチック材8の下端面82を溶着
材1を介在せしめて溶着プラスチック材9の上端面93
と重ね合わせ圧着しつつ溶着材1の外側両端末から通電
装置の電極を通して通電加熱するか、図示省略するが前
記貫通孔64と同様の基材81の両側端面に4個の貫通
孔を穿設してこの貫通孔に電極を通して通電加熱するこ
とにより溶着プラスチック材8、9は容易、迅速、確実
にセットし溶着可能である。圧力及び通電条件は前記第
4例と同様に設定される。ここで、基材81及び91は
略直角に交差しているがこの交差角は略直角に限定され
ない。溶着プラスチック材8及び9の形状、溶着材1の
作用等については前記第4例及び第1例に記載と同様で
ある。又交差する基材81は必ずしも同形同大の一対で
ある必要はなく、基材91においても同様である。本例
は、溶着プラスチック材8及び9の薄い厚さ面での強固
な溶着が可能である。第4例と第5例を対比すると、第
4例は一回の通電のみでよいが、第5例では二回通電し
なければならない。しかし、第4例は隅部溝73と隅部
突起62を設けねばならず、第5例では直線状の一対の
溝92を設けのみよいので一長一短である。
Next, a fifth embodiment of the welding method according to the present invention will be described with reference to FIG. One welded plastic material 9 has a pair of bases 91 that intersect at a substantially right angle, and an upper end surface 93 of each base 91 to be welded having a width w and a depth h similar to the linear grooves 22 throughout the entirety. A continuous narrow groove 92 having an arc-shaped cross section is engraved, and each groove 92 intersects in a substantially cross shape at the surface of the intersection corner of the upper end surface 93 as shown in FIG. The other welding partner side welding plastic material 8 is
As shown in FIGS. 6A and 6B, the lower end surfaces 82 of the pair of base materials 81 that intersect at substantially right angles are flat and have a size that can be overlapped with the upper end surface 93. As shown in FIGS. 6 (b) and bb), the welding material 1 is continuously and linearly placed in one of the grooves 92, and is temporarily fixed to the vicinity of the current inlet 92a and the current outlet 92b by a spot-shaped heating element. The welding material 1 is continuously and linearly placed in the other groove 92 intersecting at the current inlet 9.
2c and near the current outlet 92d are temporarily fixed by a spot-shaped heating element. The lower end surface 82 of the welded plastic material 8 is interposed between the lower end surface 82 of the welded plastic material 8 and the upper end surface 93 of the welded plastic material 9.
Heating is performed through both electrodes on the outside of the welding material 1 through the electrodes of the current applying device while being overlapped and pressed, or four through holes are formed in both side end surfaces of the base material 81 similar to the through holes 64 although not shown. Then, the welding plastic materials 8, 9 can be easily, quickly and reliably set and welded by applying an electric current to the through holes through electrodes. The pressure and energization conditions are set in the same manner as in the fourth example. Here, the base materials 81 and 91 intersect at a substantially right angle, but the intersection angle is not limited to the substantially right angle. The shapes of the welded plastic materials 8 and 9 and the operation of the welded material 1 are the same as those described in the fourth and first examples. The intersecting bases 81 do not necessarily have to be a pair of the same shape and the same size, and the same applies to the base 91. According to the present embodiment, it is possible to perform firm welding of the welded plastic materials 8 and 9 on a thin surface. Comparing the fourth and fifth examples, the fourth example requires only one energization, but the fifth example requires two energizations. However, in the fourth example, the corner groove 73 and the corner projection 62 must be provided, and in the fifth example, only a pair of linear grooves 92 need to be provided.

【0015】[0015]

【実施例】[実施例1]図2(a)、3、5に基づき説
明した第1例の溶着方法を用いた。先ず準備工程では、
フィラメント数1000本、太さ66テックス番手(g
/1000m)の炭素繊維束11a(東レ株式会社製ト
レカT300)を、ポリ酢酸ビニル樹脂(コニシ株式会
社製ボンドA木工用)の水溶性エマルジョン溶液中にを
浸漬して含浸させ、絞りローラで絞った後乾燥し少くと
も表面部には樹脂被膜11bを有する原糸11を得た。
このときの樹脂含浸量は80mg/mで、樹脂被膜11
bの厚みは0.01mmから0.02mmの範囲にあっ
た。原糸11を上撚数394回/m(10回/インチ)
で2本撚合わせ強撚双糸の溶着材1を得た。この溶着材
1の見掛け直径dは0.5mmの略断面円形であった。
長さ100mm、幅65mm、厚さ2mmの平滑面をも
った一対のポリアクリル製溶着プラスチック材2及び3
を準備し、一方の溶着プラスチック材2の基材21表面
上に全体にわたって連続した幅0.5mm、深さ0.2
mmの溶着材1の見掛け直径dの1/2より浅い断面円
弧状の細い溝22を刻み込んだ。溝22は前記図4と略
相似形の直線部22a、折曲部22b、電流入口22c
及び電流出口22dが形成され、折曲部22bには5m
m程度のRをつけてある。次に溶着材セット及び仮止工
程では、溝22に沿って溶着材1を載置し、直線部1
a、折曲部1b、電流入口1c及び電流出口1dとし
て、図3、5(c)について前記した通りの箇所を仮止
めスポット4として選定し、直線部4a、折曲部4bに
160〜200℃程度に加熱した熱こてを用い先端を溶
着材1の中央部を突刺すようにして押して、被溶着プラ
スチック材2と軽く溶着して溝22に順次沿って溶着材
1に仮止めスポット4を形成した。最後の溶着工程で
は、他方の溶着プラスチック3の平滑な溶着面と溶着プ
ラスチック材2の溝22側の面を重合わせてばね状の押
え器で1.5kg/cmの圧力を掛け、直径2mmの
貫通孔32を通して電流入口1c及び電流出口1dに対
して通電装置により80ボルトの電流を8秒間通電する
と繊維束11aが加熱され炭素繊維は発熱し、溶着プラ
スチック材2、3同士が溝22及びその周辺部分で溶融
し同時に樹脂被膜層11bも溶融し撚目の中まで溶込み
溶着プラスチック材2、3を強固に溶着することができ
た。 [比較例]比較のため、実施例1と同様の溶着プラスチ
ック材2及び3、溶着材1を用い、基材21表面上に全
体に連続して刻み込んだ溝22の深さを溶着材1の見掛
け直径dの1/2より深い0.4mmとし、仮止め、加
圧、溶着を実施例1と同様の条件で溶着した所、溶着力
が弱く、溶着プラスチック材2と3は剥れてしまったの
で、破壊して調べた。その結果、溝22の深さが深いと
溶着プラスチック材2と3を重合わせ加圧したときに溝
22回りに空隙ができそこの残存空気が溶着阻害要因と
なったものと思われる。
[Embodiment 1] The welding method of the first embodiment described with reference to FIGS. First, in the preparation process,
1000 filaments, 66 tex count (g
/ 1000 m) of carbon fiber bundle 11a (Torae T300, manufactured by Toray Industries, Inc.) is impregnated by immersing in a water-soluble emulsion solution of a polyvinyl acetate resin (for Bond A woodworking, manufactured by Konishi Co., Ltd.) and squeezed by a squeezing roller. After drying, a raw yarn 11 having a resin coating 11b on at least the surface was obtained.
The resin impregnation amount at this time was 80 mg / m, and the resin coating 11
The thickness of b was in the range of 0.01 mm to 0.02 mm. The raw yarn 11 is twisted 394 times / m (10 times / inch)
Thus, a welded material 1 of a two-ply strong twist twin yarn was obtained. The apparent diameter d of the welding material 1 was a substantially circular cross section of 0.5 mm.
A pair of polyacrylic welded plastic materials 2 and 3 having a smooth surface of length 100 mm, width 65 mm and thickness 2 mm
And a continuous width of 0.5 mm and a depth of 0.2 on the whole surface of the base material 21 of one of the welded plastic materials 2.
An arc-shaped thin groove 22 shallower than 1/2 of the apparent diameter d of the welding material 1 of mm was cut. The groove 22 has a straight portion 22a, a bent portion 22b, and a current inlet 22c substantially similar in shape to FIG.
And a current outlet 22d are formed.
R of about m is attached. Next, in the welding material setting and temporary fixing step, the welding material 1 is placed along the groove 22 and
a, the bent portion 1b, the current inlet 1c, and the current outlet 1d, the portions as described above with reference to FIGS. 3 and 5 (c) are selected as the temporary fixing spots 4 and the linear portions 4a and the bent portions 4b have 160 to 200 points. Using a hot iron heated to about ° C., the tip is pushed in such a manner as to pierce the center of the welding material 1, lightly welded to the plastic material 2 to be welded, and temporarily fixed to the welding material 1 along the groove 22. Was formed. In the final welding step, the smooth welding surface of the other welding plastic 3 and the surface of the welding plastic material 2 on the groove 22 side are overlapped with each other, and a pressure of 1.5 kg / cm 2 is applied with a spring-like presser to give a diameter of 2 mm. When a current of 80 volts is applied to the current inlet 1c and the current outlet 1d for 8 seconds through the through hole 32 by the current applying device for 8 seconds, the fiber bundle 11a is heated, and the carbon fibers generate heat. The resin film layer 11b was melted at the peripheral portion and at the same time, the resin coating layer 11b was also melted and the welded plastic materials 2 and 3 could be firmly welded into the twist. [Comparative Example] For comparison, using the same welding plastic materials 2 and 3 and the welding material 1 as in Example 1, the depth of the groove 22 continuously cut into the entire surface of the base material 21 was set to the depth of the welding material 1. 0.4 mm deeper than の of the apparent diameter d, where temporary fixing, pressing and welding were performed under the same conditions as in Example 1, the welding power was weak, and the welded plastic materials 2 and 3 were peeled off. I destroyed it and examined it. As a result, when the depth of the groove 22 is large, a gap is formed around the groove 22 when the welded plastic materials 2 and 3 are overlapped and pressurized, and it is considered that the remaining air there is a factor inhibiting welding.

【0016】[実施例2]図2(b)に基づき説明した
第2例の溶着方法を用いた。先ず実施例1と同寸、同質
の一対のポリアクリル製溶着プラスチック材2′及び
3′を準備し、一方の溶着プラスチック材2′の基材2
1′表面上に全体にわたって溶着すべき部分(溶着材を
載置する部分)として罫書き線22′を前記実施例1の
溝22と実質的に同じパターンで記入し溶着ラインとし
た。この罫書き線22′上に直交する鋸歯状の幅3mm
の細溝23′をローラー型の熱こてによって多数刻込ん
だ。溶着プラスチック材3′の構成は実施例1の溶着プ
ラスチック材3と同様で、仮止めスポット4の加熱によ
る形成は溶着ラインに順次沿って実施例1と同様にし、
溶着材セット及び仮止工程を行った。溶着工程では、溶
着プラスチック材2′及び3′を重合わせてばね状の押
え器で2.0kg/cm の圧力を掛け、貫通孔3
2′を通して通電装置により80ボルトの電流を8秒間
通電すると繊維束11aが加熱され炭素繊維は発熱し、
溶着プラスチック材2′及び3′を強固に溶着すること
ができた。 [実施例3]図示しないが、実施例2と同様のポリアク
リル製溶着プラスチック材2′及び3′を用い、仮止め
スポット4の形成を熱こてによらずアクリル樹脂系接着
剤を少量(100〜300mg)加圧式の注入器により
局部注入せしめて基材21′の罫書き線22′に順次沿
って軽く接着して行った他は実施例2と同様にして、溶
着プラスチック材2′及び3′を強固に溶着することが
できた。
Embodiment 2 The welding method of the second embodiment described with reference to FIG. 2B was used. First, a pair of polyacrylic welded plastic materials 2 'and 3' having the same dimensions and the same quality as those in Example 1 are prepared, and the base material 2 of one welded plastic material 2 'is prepared.
A scribe line 22 'was written in substantially the same pattern as the groove 22 of the first embodiment as a portion to be welded over the entire surface of the 1' (the portion on which the welding material is to be placed) to form a welding line. Sawtooth-shaped width 3 mm orthogonal to this score line 22 ′
Were formed by a roller-type hot trowel. The configuration of the welded plastic material 3 'is the same as that of the welded plastic material 3 of the first embodiment, and the formation of the temporary fixing spot 4 by heating is performed in the same manner as in the first embodiment along the welding line sequentially.
A welding material setting and temporary fixing step were performed. In the welding step, a pressure of 2.0 kg / cm 2 is applied to the welded plastic materials 2 ′ and 3 ′ using a spring-like presser, and
When an electric current of 80 volts is applied for 8 seconds by an energizing device through 2 ', the fiber bundle 11a is heated and the carbon fibers generate heat,
The welded plastic materials 2 'and 3' could be firmly welded. [Embodiment 3] Although not shown, using the same polyacrylic welding plastic materials 2 'and 3' as in the embodiment 2, the temporary fixing spot 4 was formed by a small amount of an acrylic resin-based adhesive without using a hot iron. 100 to 300 mg) In the same manner as in Example 2, except that local injection was performed by a pressurized injector and lightly adhered along the score line 22 ′ of the base material 21 ′, the welded plastic material 2 ′ and 3 'could be firmly welded.

【0017】[実施例4]図4に基づき説明した第3例
の溶着方法を用いた。実施例2と同様のポリアクリル製
溶着プラスチック材2′及び3′を用い、基材21′
に、幅a:3mm、奥行きb:0.5mm、深さf:
0.5mmの嵌着溝53を設けた。係止具5は、溶着プ
ラスチック材2′と同質のポリアクリル製で、幅a:3
mm、奥行きb:0.5mm、高さc:2mmの方形体
状の本体部51と、上方中央部に幅s:0.5mm、奥
行きb:0.5mm、深さe:1.5mmの方形状スリ
ット52よりなり、本体部51の大部分を嵌着溝53に
圧入して埋込んだ。一方基材31′には、嵌着溝53に
対応する位置に開口する幅a′:3.5mm、奥行き
b′:0.8mm、深さe:1.5mmの方形体状の嵌
着溝54を穿設した。溶着工程では、溶着プラスチック
材2′及び3′を重合わせてばね状の押え器で2.0k
g/cm の圧力を掛け、貫通孔32′を通して通電
装置により80ボルトの電流を8秒間通電すると繊維束
11aが加熱され炭素繊維は発熱し、溶着プラスチック
材2′及び3′を強固に溶着することができた。溶着プ
ラスチック材2′と同質の係止具5は溶融して基材2
1′、31′内部で同質化した。
Example 4 The welding method of the third example described with reference to FIG. 4 was used. Using the same polyacrylic welding plastic materials 2 'and 3' as in Example 2,
In addition, width a: 3 mm, depth b: 0.5 mm, depth f:
A fitting groove 53 of 0.5 mm was provided. The locking member 5 is made of polyacryl of the same quality as the welded plastic material 2 'and has a width a: 3.
mm, depth b: 0.5 mm, height c: 2 mm, and a rectangular main body 51 having a width s: 0.5 mm, a depth b: 0.5 mm, and a depth e: 1.5 mm in the upper central portion. The main body 51 was press-fitted into the fitting groove 53 and embedded therein. On the other hand, a rectangular fitting groove having a width a ': 3.5 mm, a depth b': 0.8 mm, and a depth e: 1.5 mm is formed in the base material 31 'at a position corresponding to the fitting groove 53. 54 were drilled. In the welding step, the welded plastic materials 2 'and 3' are superimposed on each other and 2.0 k
When a pressure of g / cm 2 is applied and a current of 80 volts is passed through the through-hole 32 ′ for 8 seconds by a current-carrying device, the fiber bundle 11 a is heated and the carbon fibers generate heat, and the welded plastic materials 2 ′ and 3 ′ are firmly welded. We were able to. The fastener 5 of the same quality as the welded plastic material 2 '
It was homogenized inside 1 ', 31'.

【0018】[実施例5]図6(a)に基づき説明した
第4例の溶着方法を用いた。一辺の長さ60mm、上下
幅20mm、厚さ2mmの一対の基材71を略直角に交
差したポリアクリル製溶着プラスチック材7と、同形同
寸同質の一対の基材61を略直角に交差した溶着プラス
チック材6を準備した。基材71の上端面74の大部分
が直線状で幅w:0.5mm、深さh:0.2mmの連
続した断面円弧状の溝72を刻込み、交差隅部では図6
(a)ad)に示す通り各辺の長さn:2mm、深さ
k:1mm、幅w:0.5mmの底部先細り状で正面視
が円弧状の隅部溝73を形成した。一方、基材61の交
差隅部の下端面63では図6(a)ac)に示す通り各
辺の長さj:1.8mm、高さi:0.8mm、幅w:
0.5mmの隅部突起62を突出させた。溶着材セット
及び仮止工程では、、先ず溶着材1を電流入口72a近
傍に熱こてにより仮止めし、隅部溝73では熱こてで深
い溝に押込んで仮止めし、最後に電流出口72b近傍に
熱こてにより仮止めし、溶着材1を溝72に沿って載置
した。溶着工程では、溶着プラスチック材6及び7を重
合わせてばね状の押え器で0.5kg/cm の圧力
を掛け、一対の貫通孔64を通して電流入口72a及び
電流出口72bに通電装置により40ボルトの電流を8
秒間通電すると繊維束11aが加熱され炭素繊維は発熱
し、溶着プラスチック材6及び7は厚さ2mmの面で強
固に溶着することができた。
Embodiment 5 The welding method of the fourth embodiment described with reference to FIG. 6A was used. A polyacrylic welded plastic material 7 having a pair of base materials 71 having a side length of 60 mm, a vertical width of 20 mm, and a thickness of 2 mm crossing at a substantially right angle intersects a pair of base materials 61 of the same shape, the same size and the same at a substantially right angle. A welded plastic material 6 was prepared. Most of the upper end surface 74 of the base material 71 is straight and has a continuous arc-shaped groove 72 having a width w: 0.5 mm and a depth h: 0.2 mm.
As shown in (a) ad), a bottom groove 73 having a tapered bottom portion having a length n: 2 mm, a depth k: 1 mm, and a width w: 0.5 mm and having an arc shape as viewed from the front was formed. On the other hand, on the lower end face 63 at the intersection corner of the base material 61, the length j of each side is 1.8 mm, the height i is 0.8 mm, and the width w is as shown in FIG.
A 0.5 mm corner projection 62 was projected. In the welding material setting and temporary fixing step, first, the welding material 1 is temporarily fixed to the vicinity of the current inlet 72a by a hot iron, and the corner groove 73 is pressed temporarily into a deep groove by a hot iron and temporarily fixed. The welding material 1 was temporarily fixed to the vicinity of 72 b by a hot iron and placed along the groove 72. In the welding step, the welded plastic materials 6 and 7 are superimposed on each other and a pressure of 0.5 kg / cm 2 is applied by a spring-shaped retainer. Current of 8
When electricity was supplied for 2 seconds, the fiber bundle 11a was heated and the carbon fibers generated heat, and the welded plastic materials 6 and 7 could be firmly welded on the surface having a thickness of 2 mm.

【0019】[実施例6]図6(b)に基づき説明した
第5例の溶着方法を用いた。実施例5と同形、同寸、同
質の溶着プラスチック材8及び9を準備した。一対の基
材91の上端面93に全体にわたって直線状の幅w:
0.5mm、深さh:0.2mm、の連続した断面円弧
状の細い溝92を刻込んだ。溝92は交差隅部の表面で
は図6(b)bc)に示す通り略直角の十字形に交差し
ている。他方溶着相手側は、図6(a)ba)に示す通
り下端面82が平坦で上端面93と重ね合わせ可能とし
た。溶着材セット及び仮止工程では、、図6(b)b
b)に示す通り、一方の溝92に溶着材1を連続してテ
ンションをかけながら直線状に載置し電流入口92a及
び電流出口92b近傍に熱こてにより仮止めし、他方の
溝92にも同様に溶着材1を直線状に載置し電流入口9
2c及び電流出口92d近傍に熱こてにより仮止めし
た。溶着工程では、溶着プラスチック材8及び9を重合
わせてばね状の押え器で0.5kg/cm の圧力を
掛け、先ず一方の溶着材1に電流入口92a及び電流出
口92b近傍に通電装置により30ボルトの電流を8秒
間通電して一方の基材81及び91側を溶着し、次いで
他方の溶着材1に電流入口92a及び電流出口92b近
傍に通電装置により30ボルトの電流を8秒間通電して
他方の基材81及び91側を溶着し、溶着プラスチック
材8及び9は厚さ2mmの面で強固に溶着することがで
きた。
Embodiment 6 The welding method of the fifth embodiment described with reference to FIG. 6B was used. Welded plastic materials 8 and 9 of the same shape, size and quality as in Example 5 were prepared. A linear width w over the entire upper end surfaces 93 of the pair of base materials 91:
A continuous narrow groove 92 having an arc-shaped cross section of 0.5 mm and a depth h: 0.2 mm was formed. The grooves 92 intersect at a substantially right-angle cross as shown in FIG. 6B and bc) on the surface of the intersection corner. On the other hand, as shown in FIG. 6 (a) and ba), the lower end surface 82 of the mating side is flat and can be overlapped with the upper end surface 93. In the welding material setting and temporary fixing step, FIG.
As shown in b), the welding material 1 is linearly placed in one groove 92 while continuously applying tension thereto, and temporarily fixed to the vicinity of the current inlet 92a and the current outlet 92b by a hot trowel. Similarly, the welding material 1 is placed linearly and the current inlet 9
2c and near the current outlet 92d were temporarily fixed by a hot iron. In the welding step, the welded plastic materials 8 and 9 are superimposed and a pressure of 0.5 kg / cm 2 is applied by a spring-like presser. First, one of the welded materials 1 is placed near the current inlet 92 a and the current outlet 92 b by a current supply device. A current of 30 volts is applied for 8 seconds to weld one of the base materials 81 and 91, and then a current of 30 volts is applied to the other welding material 1 in the vicinity of the current inlet 92a and the current outlet 92b by a current supply device for 8 seconds. Thus, the other base materials 81 and 91 were welded, and the welded plastic materials 8 and 9 could be firmly welded on a surface having a thickness of 2 mm.

【0020】[実施例7]実施例1と同様構成の繊維束
11aを樹脂被膜11bを形成しない未加工のままを原
糸とし、上撚数472回/m(12回/インチ)で2本
撚合わせ強撚双糸の溶着材を得た。実施例1と同様のポ
リアクリル製溶着プラスチック材2及び3を用い、仮止
めスポット4の形成を熱こてによらずアクリル樹脂系接
着剤を少量(100〜300mg)加圧式の注入器によ
り局部注入せしめて溝22と軽く接着して行った他は実
施例1と同様にして溶着した。溶着材が原糸の強撚双糸
使いで、ばらけ、ケバ立ちはかなりおさえられてはいた
ものの、樹脂被膜11bを有しないため未だ僅か残って
いたのでセット工程では若干取扱いに注意を要する点が
あったが、溶着プラスチック材2及び3を強固に溶着す
ることができた。
[Example 7] Two fiber bundles 11a having the same structure as in Example 1 were used as raw yarns without forming the resin coating 11b, and the number of twists was 472 times / m (12 times / inch). A twisted strong twisted double yarn welding material was obtained. Using the same polyacrylic welding plastic materials 2 and 3 as in Example 1, the formation of the temporary fixing spots 4 was performed by using a small amount (100 to 300 mg) of an acrylic resin-based adhesive by a pressurized injector without using a hot iron. The welding was carried out in the same manner as in Example 1 except that the injection was performed and lightly adhered to the groove 22. The welding material used was a strong twist twin yarn of the original yarn, and although looseness and fluffiness were considerably suppressed, there was still a little left because it did not have the resin coating 11b, so handling in the setting process required some attention. However, the welded plastic materials 2 and 3 could be firmly welded.

【0021】[0021]

【発明の効果】本発明のプラスチック材の溶着方法によ
れば、リサイクル時において、溶着プラスチック材同士
の溶着部に残存するのが有機物である炭素繊維のため一
緒に再利用可能で、従来のニクロム線使用による溶着の
如く溶着プラスチック材から引抜いて処理する必要が全
くなく環境にやさしく低コストで労力を要しない。又、
使用する溶着材が炭素繊維束の強撚使いであり、ばら
け、ケバ立ち、たわみ等を抑制した適度の可塑性が付与
されており取扱い易く、高密度発熱体として溶着力が大
きく向上し、準備、セット、仮止め及び溶着工程が作業
性に優れ簡易且つ確実に遂行できる。
According to the method for welding plastic materials of the present invention, since carbon fibers which are organic substances remain in the welded portions of the welded plastic materials at the time of recycling, they can be reused together with conventional nichrome. There is no need to pull out and process from the welded plastic material as in welding by using wires, and it is environmentally friendly, low cost and requires no labor. or,
The welding material to be used is a strong twist of carbon fiber bundles. It has a moderate degree of plasticity that suppresses loosening, fluffing, bending, etc., and is easy to handle. The set, temporary fixing and welding steps are excellent in workability and can be easily and reliably performed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の溶着方法に用いる溶着材の一例の一部
を模式的に示す概略図で、(a)正面図、(b)A・A
断面図である。
FIG. 1 is a schematic view schematically showing a part of an example of a welding material used in a welding method of the present invention, wherein (a) is a front view, and (b) is AA.
It is sectional drawing.

【図2】本発明の溶着方法に用いる溶着プラスチック材
の準備工程における概略斜視図で、第1例の(a)a
a)一方側、ab)溶着相手側、ac)溶着材をセット
した溝回り概略断面図である。又、第2例の(b)b
a)一方側、bb)溶着相手側、bc)溶着材をセット
した罫書線回り概略断面図である。
FIG. 2 is a schematic perspective view of a step of preparing a welded plastic material used in the welding method of the present invention, and (a) a of the first example;
a) One side, ab) a welding partner side, ac) a schematic sectional view around a groove in which a welding material is set. Also, (b) b of the second example
FIG. 3 is a schematic cross-sectional view around a score line where a) one side, bb) a welding partner side, and bc) a welding material is set.

【図3】本発明の溶着方法第1例における溶着材仮止め
工程の説明図で平面図である。
FIG. 3 is an explanatory view of a welding material temporary fixing step in a first example of the welding method of the present invention and a plan view.

【図4】本発明の溶着方法第3例における溶着材仮止め
工程の説明図で、(a)係止具嵌着前の基材、(b)係
止具、(c)係止具嵌着後の基材、(d)溶着相手側の
それぞれ一部の斜視図である。
FIG. 4 is an explanatory view of a welding material temporary fixing step in a third example of the welding method according to the present invention, wherein (a) a base material before fitting of a locking tool, (b) a locking tool, and (c) a fitting of a locking tool. It is a perspective view of the base material after adhesion | attachment, and (d) each one part of the welding partner side.

【図5】本発明の溶着方法第1例の概略説明図で左側よ
り各工程における溶着材及び溶着プラスチック材のそれ
ぞれ左側面図、平面図、右側面図であって、(a)準備
工程の一方側プラスチック材、(b)溶着材セット工程
の一方側プラスチック材、(c)溶着材仮止め工程の一
方側プラスチック材、(d)溶着工程の一方側及び溶着
相手側プラスチック材をそれぞれ示す。
5 is a left side view, a plan view, and a right side view of a welding material and a welding plastic material in each step from the left side in the schematic explanatory view of the first example of the welding method of the present invention, and FIG. One side plastic material, (b) one side plastic material in the welding material setting step, (c) one side plastic material in the welding material temporary fixing step, and (d) one side of the welding step and the other side plastic material are shown.

【図6】本発明の溶着方法の交差隅部を有する場合の概
略説明図で、第4例の(a)aa)溶着相手側、ab)
一方側、ac)aa)の部分拡大図、ad)ab)の部
分拡大図で、それぞれ斜視図である。又、第5例の
(b)ba)溶着相手側、bb)一方側、bc)bb)
の部分拡大図で、それぞれ斜視図である。
FIG. 6 is a schematic explanatory view of the welding method according to the present invention in the case where the welding method has a crossing corner, and (a) aa) a welding partner side, ab) of the fourth example.
FIG. 2 is a perspective view of one side, partially enlarged view of ac) aa), and partially enlarged view of ad) ab). In the fifth example, (b) ba) welding partner side, bb) one side, bc) bb)
3 is a partially enlarged view of FIG.

【符号の説明】[Explanation of symbols]

1 溶着材 11 原糸 11a 繊維束 11b 樹脂被膜 2、2′、3、3′、6、7、8、9 溶着プラスチッ
ク材 21、21′、31、31′、61、71、81、91
基材 22、72、92 溝 22′罫書線 23′細溝 11a、22a、4a 直線部 11b、22b、4b 折曲部 1c、22c、72a、92a、92c 電流入口 1d、22d、72b、92b、92d 電流出口 4 仮止めスポット 5 係止具 51 本体部 52 スリット 53、54 嵌着溝 62 隅部突起 73 隅部溝 d 見掛け直径 s スリット幅
DESCRIPTION OF SYMBOLS 1 Welding material 11 Yarn 11a Fiber bundle 11b Resin coating 2, 2 ', 3, 3', 6, 7, 8, 9 Welding plastic material 21, 21 ', 31, 31', 61, 71, 81, 91
Substrates 22, 72, 92 Grooves 22 'Ruled lines 23' Fine grooves 11a, 22a, 4a Linear portions 11b, 22b, 4b Bend portions 1c, 22c, 72a, 92a, 92c Current inlets 1d, 22d, 72b, 92b, 92d Current outlet 4 Temporary fixing spot 5 Locking tool 51 Main body 52 Slit 53, 54 Fitting groove 62 Corner projection 73 Corner groove d Apparent diameter s Slit width

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 炭素繊維フィラメントよりなる実質的に
無撚状態の繊維束を複数本撚合わせて溶着材とし、少な
くとも平滑な溶着面をもった一方及び他方の溶着プラス
チック材の一方の表面に電流入口から全体にわたって連
続して電流出口に達する前記溶着材の見掛け直径の1/
2より浅い深さの溝を設け、前記溶着材を連続して前記
溝に配設した後該溶着材の複数適所に仮止めスポットを
形成し、次いで前記溶着プラスチック材の一方に他方の
各溶着面を重合わせて圧着しつつ前記溶着材の端部に通
電して前記繊維束の加熱により該各溶着プラスチック材
同士を溶着せしめることを特徴とするプラスチック材の
溶着方法。
1. A welding material in which a plurality of substantially untwisted fiber bundles made of carbon fiber filaments are twisted to form a welding material, and a current is applied to at least one surface of one and the other welding plastic materials having a smooth welding surface. 1 / of the apparent diameter of the welding material reaching the current outlet continuously from the inlet to the whole.
A groove having a depth shallower than 2 is provided, the welding material is continuously arranged in the groove, and temporary fixing spots are formed at a plurality of appropriate places of the welding material. A method for welding plastic materials, characterized in that currents are applied to the ends of the welding material while the surfaces are overlapped and pressed together, and the welded plastic materials are welded to each other by heating the fiber bundle.
【請求項2】 溶着材が実質的に無撚状態の繊維束をセ
ルロース系接着剤又は熱可塑性樹脂接着剤を含浸し乾燥
させて該繊維束の少なくとも表面部に樹脂被膜が形成さ
れた原糸を複数本撚合わせて形成されていることを特徴
とする請求項1に記載のプラスチック材の溶着方法。
2. A fiber yarn in which a fiber bundle in which a welding material is substantially untwisted is impregnated with a cellulosic adhesive or a thermoplastic resin adhesive and dried to form a resin film on at least a surface portion of the fiber bundle. 2. The method for welding plastic materials according to claim 1, wherein a plurality of fibers are twisted.
【請求項3】 溶着材が実質的に無撚状態の繊維束を複
数本撚合わせた後セルロース系接着剤又は熱可塑性樹脂
接着剤を含浸し乾燥させて該繊維束の少なくとも表面部
に樹脂被膜が形成されていることを特徴とする請求項1
に記載のプラスチック材の溶着方法。
3. A fiber bundle in which a welding material is substantially untwisted, a plurality of fiber bundles are twisted, and then a cellulose-based adhesive or a thermoplastic resin adhesive is impregnated and dried to form a resin coating on at least a surface portion of the fiber bundle. Is formed.
2. The method for welding plastic materials according to item 1.
【請求項4】 繊維束又は原糸の撚合わせは、メートル
当たり上撚数とテックス番手で算出した撚係数において
2000〜5500にとられていることを特徴とする請
求項1〜3のいずれかに記載のプラスチック材の溶着方
法。
4. The twisting of the fiber bundle or the raw yarn is set to 2000 to 5500 in the number of twists per meter and the twisting factor calculated by the tex count. 2. The method for welding plastic materials according to item 1.
【請求項5】 溝の断面形状は略対称形下向き凹状であ
ることを特徴とする請求項1〜4のいずれかに記載のプ
ラスチック材の溶着方法。
5. The method for welding a plastic material according to claim 1, wherein a cross-sectional shape of the groove is a substantially symmetrical downward concave shape.
【請求項6】 溶着プラスチック材の一方の表面に設け
る溝に代えて電流入口から全体にわたって連続して電流
出口に達する罫書線を設け、前記罫書線に沿って溶着材
を連続して配設することを特徴とする請求項1〜4のい
ずれかに記載のプラスチック材の溶着方法。
6. A scribe line extending continuously from the current inlet to the current outlet is provided in place of the groove provided on one surface of the welding plastic material, and the welding material is continuously arranged along the scribe line. The method for welding a plastic material according to claim 1, wherein:
【請求項7】 請求項6のプラスチック材の溶着方法に
おいて、罫書線と交差する複数の鋸歯状細溝を形成する
ことを特徴とするプラスチック材の溶着方法。
7. The method of welding a plastic material according to claim 6, wherein a plurality of serrated narrow grooves intersecting with the scribe line are formed.
【請求項8】 仮止めスポットはスポット状加熱体によ
り溶着材を局部加熱する溶着によって形成されることを
特徴とする請求項1〜7のいずれかに記載のプラスチッ
ク材の溶着方法。
8. The welding method for a plastic material according to claim 1, wherein the temporary fixing spot is formed by locally heating the welding material with a spot-shaped heating element.
【請求項9】 仮止めスポットはセルロース系若しくは
熱可塑性樹脂接着剤少量を注入器により溶着材に局部注
入せしめる接着によって形成されることを特徴とする請
求項1〜7のいずれかに記載のプラスチック材の溶着方
法。
9. The plastic according to claim 1, wherein the temporary fixing spot is formed by bonding in which a small amount of a cellulosic or thermoplastic resin adhesive is locally injected into a welding material by an injector. Material welding method.
【請求項10】 仮止めスポット形成に代えて上方に開
口をもったスリットが穿設されている板状の本体部材を
溶着プラスチック材の一方の溝又は罫書線上の複数適所
に突設させ溶着材を該スリットに押込み、前記溶着プラ
スチック材の一方と下面に嵌着溝が穿設された溶着プラ
スチック材の他方を重合わせて前記本体部材を該嵌着溝
に嵌着せしめることを特徴とする請求項1〜7のいずれ
かに記載のプラスチック材の溶着方法。
10. A welding material in which a plate-shaped main body member provided with a slit having an upper opening is protruded in one groove or a plurality of appropriate positions on a scribe line of a welding plastic material instead of forming a temporary fixing spot. The main body member is fitted into the fitting groove by overlapping one of the welding plastic material with the other of the welding plastic material having a fitting groove formed in the lower surface thereof. Item 8. The method for welding a plastic material according to any one of Items 1 to 7.
【請求項11】 略L字形に交差する基材よりなる溶着
プラスチック材の一方及び他方を用い、前記溶着プラス
チック材の一方の各基材上端面に設けた直線状の溝の交
差隅部に正面視において弧状の該溝より深い隅部溝を該
溝と連続して形成し、前記溶着プラスチック材の一方の
溝一端部の電流入口から前記隅部溝を経由して前記溝他
端部の電流出口まで連続して溶着材を配設し、前記隅部
溝に対応して遊嵌する隅部突起が突設されている前記溶
着プラスチック材の他方を一方に重合わせて圧着しつつ
前記溶着材の端部に通電加熱して前記各溶着プラスチッ
ク材同士を溶着せしめることを特徴とする請求項1〜5
のいずれかに記載のプラスチック材の溶着方法。
11. A welded plastic material composed of a base material that intersects substantially in an L-shape, wherein one and the other of the welded plastic material are used. A corner groove deeper than the arc-shaped groove is formed in continuity with the groove, and a current at the other end of the groove is formed from a current inlet at one end of the one groove of the welded plastic material via the corner groove. The welding material is disposed continuously to the outlet, and the other of the welding plastic materials provided with corner projections to be loosely fitted corresponding to the corner grooves is overlapped with one of the welding plastic materials and press-bonded. 6. An electric heating is applied to an end of the base material to weld the plastic materials to each other.
The method for welding a plastic material according to any one of the above.
【請求項12】 略L字形に交差する基材よりなる溶着
プラスチック材の一方及び他方を用い、前記溶着プラス
チック材の一方の各基材上端面に直線状の溝を交差して
設け、前記基材の交差する一方の前記溝一端部の電流入
口から前記溝他端部の電流出口まで連続して溶着材を配
設し、前記基材の交差する他方の前記溝一端部の電流入
口から前記溝他端部の電流出口まで連続して溶着材を配
設し、前記溶着プラスチック材の他方を一方に重合わせ
て圧着しつつ先ず前記基材の一方側の溶着材端部に通電
加熱し、次いで前記基材の他方側の溶着材端部に通電加
熱して前記各溶着プラスチック材同士を溶着せしめるこ
とを特徴とする請求項1〜5のいずれかに記載のプラス
チック材の溶着方法。
12. Using one and the other of a welding plastic material made of a base material that intersects substantially in an L-shape, a linear groove is provided in the upper end surface of one of the base materials of the welding plastic material so as to intersect therewith. A welding material is continuously arranged from the current inlet at one end of the groove where the material intersects to the current outlet at the other end of the groove, and the welding is performed from the current inlet at the other end of the groove where the base intersects. The welding material is disposed continuously to the current outlet at the other end of the groove, and the other end of the welding plastic material is first applied to one end of the welding material on the one side of the base material while being press-bonded while being overlapped with one, The method for welding plastic materials according to claim 1, wherein the welding plastic materials are welded to each other by applying electric current to the end of the welding material on the other side of the base material.
JP2000236362A 2000-08-04 2000-08-04 Plastic material welding method Pending JP2002046185A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000236362A JP2002046185A (en) 2000-08-04 2000-08-04 Plastic material welding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000236362A JP2002046185A (en) 2000-08-04 2000-08-04 Plastic material welding method

Publications (1)

Publication Number Publication Date
JP2002046185A true JP2002046185A (en) 2002-02-12

Family

ID=18728413

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2002046185A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011088212A (en) * 2009-10-22 2011-05-06 Qinghua Univ Method for bonding members
US8518206B2 (en) 2010-10-29 2013-08-27 Tsinghua University Method for making carbon nanotube composite structure
JP2014117931A (en) * 2012-12-19 2014-06-30 Toyota Auto Body Co Ltd Method for producing interior component, and interior component
JP2015168137A (en) * 2014-03-06 2015-09-28 学校法人近畿大学 Method for fusing fiber-reinforced thermoplastic resin member
CN107187066A (en) * 2017-06-27 2017-09-22 湖南铁道职业技术学院天实业有限公司 The preparation method that a kind of rapid power concentrates EMUs power car carbon fiber locomotive door
WO2020054215A1 (en) * 2018-09-14 2020-03-19 三菱重工業株式会社 Joining heating circuit, joint, method for manufacturing joining heating circuit, and joining method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011088212A (en) * 2009-10-22 2011-05-06 Qinghua Univ Method for bonding members
US8518206B2 (en) 2010-10-29 2013-08-27 Tsinghua University Method for making carbon nanotube composite structure
JP2014117931A (en) * 2012-12-19 2014-06-30 Toyota Auto Body Co Ltd Method for producing interior component, and interior component
JP2015168137A (en) * 2014-03-06 2015-09-28 学校法人近畿大学 Method for fusing fiber-reinforced thermoplastic resin member
CN107187066A (en) * 2017-06-27 2017-09-22 湖南铁道职业技术学院天实业有限公司 The preparation method that a kind of rapid power concentrates EMUs power car carbon fiber locomotive door
CN107187066B (en) * 2017-06-27 2019-07-12 湖南铁道职业技术学院天一实业有限公司 A kind of production method that rapid power concentrates EMU power car carbon fiber locomotive door
WO2020054215A1 (en) * 2018-09-14 2020-03-19 三菱重工業株式会社 Joining heating circuit, joint, method for manufacturing joining heating circuit, and joining method

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