JP2001166563A - Conductive member, process cartridge and image forming device - Google Patents

Conductive member, process cartridge and image forming device

Info

Publication number
JP2001166563A
JP2001166563A JP2000300187A JP2000300187A JP2001166563A JP 2001166563 A JP2001166563 A JP 2001166563A JP 2000300187 A JP2000300187 A JP 2000300187A JP 2000300187 A JP2000300187 A JP 2000300187A JP 2001166563 A JP2001166563 A JP 2001166563A
Authority
JP
Japan
Prior art keywords
conductive member
conductive
charging
static friction
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000300187A
Other languages
Japanese (ja)
Other versions
JP3796400B2 (en
Inventor
Hiroshi Inoue
宏 井上
Naoki Fuei
直喜 笛井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP2000300187A priority Critical patent/JP3796400B2/en
Publication of JP2001166563A publication Critical patent/JP2001166563A/en
Application granted granted Critical
Publication of JP3796400B2 publication Critical patent/JP3796400B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Discharging, Photosensitive Material Shape In Electrophotography (AREA)
  • Cleaning In Electrography (AREA)
  • Dry Development In Electrophotography (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To maintain good electrifying characteristics over a long period of time by preventing electrifying failure due especially to an extreme rise in resistance or soiling when only DC voltage is utilized as applied voltage. SOLUTION: In a conductive member, a processing cartridge provided with the conductive member and an image forming device, the conductive member is provided with a supporting body 2a and a coating layer 2c on the supporting body 2a and is installed in contact to an electrophotographic photoreceptor, the conductive member where the voltage is applied contains a conductive agent, of which the surface of the covering layer is surface-treated and the surface of the conductive member has a coefficient of static friction of <=1.0.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、プリンタ、ファク
シミリ及び複写機等の電子写真方式を採用した画像形成
装置における帯電部材、現像剤担持部材、転写部材、ク
リーニング部材、除電部材等の被接触物を電気的にコン
トロールする導電部材、それを用いたプロセスカートリ
ッジ及び画像形成装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a contact member such as a charging member, a developer carrying member, a transfer member, a cleaning member, and a charge removing member in an electrophotographic image forming apparatus such as a printer, a facsimile, and a copying machine. And a process cartridge and an image forming apparatus using the same.

【0002】[0002]

【従来の技術】従来、電子写真プロセスにおける帯電プ
ロセスは、金属ワイヤーに高電圧(直流電圧6〜8k
V)を印加して発生するコロナシャワーにより被帯電体
である電子写真感光体面を所定の極性・電位に一様帯電
させるコロナ帯電器が広く利用されていた。しかし、高
圧電源を必要とする、比較的多量のオゾンが発生する等
の問題がある。
2. Description of the Related Art Conventionally, a charging process in an electrophotographic process is performed by applying a high voltage (DC voltage of 6 to 8 k) to a metal wire.
A corona charger that uniformly charges a surface of an electrophotographic photosensitive member, which is a member to be charged, to a predetermined polarity and potential by a corona shower generated by applying V) has been widely used. However, there are problems such as requiring a high-voltage power supply and generating a relatively large amount of ozone.

【0003】これに対して導電部材を感光体に接触させ
ながら電圧を印加して、感光体表面を帯電させる接触帯
電方式が実用化されている。これは、感光体に、ローラ
型、ブレード型、ブラシ型及び磁気ブラシ型等の電荷供
給部材としての導電部材(帯電部材)を接触させ、この
接触帯電部材に所定の帯電バイアスを印加して感光体面
を所定の極性・電位に一様帯電させるものである。
On the other hand, a contact charging system in which a voltage is applied while a conductive member is in contact with a photosensitive member to charge the surface of the photosensitive member has been put to practical use. In this method, a conductive member (charging member) as a charge supply member such as a roller type, a blade type, a brush type, and a magnetic brush type is brought into contact with the photoreceptor, and a predetermined charging bias is applied to the contact charging member to expose the photosensitive member. The body surface is uniformly charged to a predetermined polarity and potential.

【0004】この帯電方式は、電源の低電圧化とオゾン
の発生量が少ないという利点を有している。この中でも
特に接触帯電部材として導電性ローラ(帯電ローラ)を
用いたローラ帯電方式が、帯電の安定性という点から好
ましく用いられている。しかしながら、帯電の均一性に
関してはコロナ帯電器と比較してやや不利である。
[0004] This charging system has the advantages of lowering the voltage of the power supply and generating less ozone. Among them, a roller charging method using a conductive roller (charging roller) as a contact charging member is preferably used from the viewpoint of charging stability. However, the charging uniformity is somewhat disadvantageous as compared with the corona charger.

【0005】帯電均一性を改善するために、特開昭63
−149669号公報に開示されるように、所望の被帯
電体表面電位Vdに相当する直流電圧に帯電開始電圧(V
TH)の2倍以上のピーク間電圧を持つ交流電圧成分(A
C電圧成分)を重畳した電圧(脈流電圧;時間とともに
電圧値が周期的に変化する電圧)を接触帯電部材に印加
する「AC帯電方式」が用いられる。これは、AC電圧
による電位のならし効果を目的としたものであり、被帯
電体の電位はAC電圧のピークの中央である電位Vdに
収束し、環境等の外乱には影響されることはなく、接触
帯電方式として優れた方法である。
In order to improve the charging uniformity, Japanese Patent Application Laid-Open
As disclosed in Japanese Patent Application Laid-Open No. 149669, the charging start voltage (V) is changed to a DC voltage corresponding to a desired surface potential Vd of the member to be charged.
TH ) AC voltage component (A) having a peak-to-peak voltage of twice or more
An “AC charging method” is used in which a voltage (pulsating voltage; a voltage whose voltage value changes periodically with time) superimposed on the C voltage component is applied to the contact charging member. This is for the purpose of the leveling effect of the potential by the AC voltage, and the potential of the member to be charged converges to the potential Vd, which is the center of the peak of the AC voltage, and is not affected by disturbances such as the environment. This is an excellent method as a contact charging method.

【0006】しかしながら、直流電圧印加時における放
電開始電圧(VTH)の2倍以上のピーク間電圧である高
圧の交流電圧を重畳させるため、直流電源とは別に交流
電源が必要となり、装置自体のコストアップを招く。更
には、交流電流を多量に消費することにより、帯電ロー
ラ及び感光体の耐久性が低下し易いという問題点があっ
た。
However, in order to superimpose a high AC voltage which is a peak-to-peak voltage which is twice or more the discharge starting voltage (V TH ) when a DC voltage is applied, an AC power supply is required separately from the DC power supply, and the apparatus itself is required. This leads to higher costs. Furthermore, there is a problem that the durability of the charging roller and the photoreceptor is easily reduced by consuming a large amount of the alternating current.

【0007】これらの問題点は、帯電ローラに直流電圧
のみを印加して帯電を行うことにより解消されるもの
の、帯電ローラに直流電圧のみを印加すると、以下の問
題点が発生し易かった。
[0007] These problems can be solved by applying only a DC voltage to the charging roller to perform charging. However, if only a DC voltage is applied to the charging roller, the following problems are likely to occur.

【0008】[0008]

【発明が解決しようとする課題】前記従来の帯電部材に
直流電圧のみを印加すると、特に低湿環境において、帯
電部材が連続使用により通電劣化し、帯電部材の抵抗が
上昇(チャージアップ)し易い。それに伴い帯電処理さ
れた被帯電体表面の帯電電位が低下するという問題があ
る。
When only a DC voltage is applied to the above-mentioned conventional charging member, the charging member is deteriorated by continuous use, particularly in a low humidity environment, and the resistance of the charging member is likely to increase (charge-up). Along with this, there is a problem that the charged potential of the surface of the charged member subjected to the charging treatment is reduced.

【0009】このような問題の発生する従来の帯電ロー
ラを用いて、例えば、反転現像方式を用いた画像形成装
置により連続複数枚の画像出力を行うと、初期画像に比
べて連続複数枚出力後の画像は画像品質が低下するとい
う問題があった。
When a plurality of continuous images are output by an image forming apparatus using, for example, a reversal developing method, using a conventional charging roller having such a problem, a plurality of continuous images are output after the initial image is output. Has a problem that the image quality is deteriorated.

【0010】この問題に対し、帯電部材の表面層にシラ
ンカップリング処理した導電剤を含有させることによっ
て酸素や水分による導電剤の酸化に起因する帯電部材の
抵抗変化を小さくするという技術が、例えば特開平10
−254217号公報に開示されている。
[0010] To solve this problem, a technique of reducing the resistance change of the charging member due to oxidation of the conductive agent by oxygen or moisture by incorporating a silane-coupled conductive agent into the surface layer of the charging member has been proposed. JP Hei 10
-254217.

【0011】しかしながら、この公報には、低湿環境に
関する開示はなく、より抵抗変化の小さい導電部材が望
まれていた。
However, this publication does not disclose a low-humidity environment, and a conductive member having a smaller resistance change has been desired.

【0012】また、接触帯電方式を用いる画像形成装置
においては、帯電部材の汚れ(現像剤の表面付着)によ
る帯電不良により画像濃度ムラ等が生じ、耐久性に問題
が生じる傾向にあり、帯電部材の汚れによる帯電不良の
影響を防止することが複数枚のプリントを可能にするた
め急務であった。特に、帯電部材に直流電圧のみを印加
するDC帯電方式の場合、帯電部材の汚れの影響がAC
帯電方式に比べ、画像不良として現れ易い傾向にある。
Further, in an image forming apparatus using a contact charging system, there is a tendency that unevenness in image density or the like occurs due to poor charging due to contamination of the charging member (adhesion of the surface of the developer), thereby causing a problem in durability. There is an urgent need to prevent the influence of poor charging due to dirt on the prints to enable printing of a plurality of sheets. In particular, in the case of a DC charging system in which only a DC voltage is applied to the charging member, the influence of contamination on the charging member is reduced by AC.
As compared with the charging system, the image tends to appear as an image defect.

【0013】本発明の目的は、上記に鑑みてなされたも
のであって、帯電部材に直流電圧のみを印加して被帯電
体の帯電処理を行った場合でも、導電部材の抵抗が上昇
しにくく、長期にわたって良好な帯電特性を維持するこ
とができる導電部材、それを用いたプロセスカートリッ
ジ及び画像形成装置を提供することにある。
The object of the present invention has been made in view of the above, and even when a charging process is performed on a member to be charged by applying only a DC voltage to the charging member, the resistance of the conductive member does not easily increase. Another object of the present invention is to provide a conductive member capable of maintaining good charging characteristics for a long period of time, a process cartridge and an image forming apparatus using the same.

【0014】本発明の別の目的は、導電部材の汚れに起
因した帯電不良が発生せず、長期にわたって良好な帯電
特性を維持することを可能である導電部材、それを用い
たプロセスカートリッジ及び画像形成装置を提供するこ
とにある。
Another object of the present invention is to provide a conductive member capable of maintaining good charging characteristics for a long period without causing charging failure due to contamination of the conductive member, a process cartridge using the same, and an image. An object of the present invention is to provide a forming apparatus.

【0015】[0015]

【課題を解決するための手段】即ち、本発明は、支持体
及び該支持体上の被覆層を有する導電部材であって、電
子写真感光体に接触配置され、電圧を印加される導電部
材において、該被覆層が表面処理された導電剤を含有
し、かつ該導電部材の表面が1.0以下の静摩擦係数を
有することを特徴とする導電部材である。
That is, the present invention relates to a conductive member having a support and a coating layer on the support, wherein the conductive member is disposed in contact with an electrophotographic photosensitive member and is applied with a voltage. A conductive member, wherein the coating layer contains a surface-treated conductive agent, and the surface of the conductive member has a static friction coefficient of 1.0 or less.

【0016】また、本発明は、電子写真感光体及び上記
導電部材を一体に支持し、画像形成装置本体に着脱自在
であることを特徴とするプロセスカートリッジである。
According to another aspect of the present invention, there is provided a process cartridge which integrally supports an electrophotographic photosensitive member and the above-described conductive member, and is detachable from an image forming apparatus main body.

【0017】また、本発明は、電子写真感光体、上記導
電部材を有する帯電手段、露光手段、現像手段及び転写
手段を有することを特徴とする画像形成装置である。
Further, the present invention is an image forming apparatus comprising an electrophotographic photosensitive member, a charging unit having the above-mentioned conductive member, an exposing unit, a developing unit and a transferring unit.

【0018】[0018]

【発明の実施の形態】本発明においては、特定の導電剤
を用いることと表面の静摩擦係数を特定の値にすること
が相乗的に作用し、導電部材の抵抗変化を抑えることが
できるだけではなく、導電部材表面に汚れが付着し難く
なり帯電部材の汚れに起因した帯電不良が発生せず、非
常に優れた画像を得ることができる。特に図1のように
現像、独立したクリーニング手段を有さず、転写後に感
光体に残留したトナーを現像手段により回収する、いわ
ゆる現像兼クリーニング(クリーナレス)方式を採用し
た画像形成装置の複数枚プリントを可能にするのに極め
て有効である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the present invention, the use of a specific conductive agent and the setting of the surface static friction coefficient to a specific value act synergistically to not only suppress the resistance change of the conductive member but also to reduce the resistance change. In addition, dirt hardly adheres to the surface of the conductive member, and poor charging due to dirt on the charging member does not occur, and a very excellent image can be obtained. In particular, as shown in FIG. 1, a plurality of sheets of an image forming apparatus employing a so-called developing and cleaning (cleanerless) system in which a developing unit does not have a developing and independent cleaning unit and collects toner remaining on a photoreceptor after transfer by a developing unit. It is extremely effective in enabling printing.

【0019】本発明のメカニズムは明らかになっていな
いが、本発明者等の鋭意検討により、以下のことは解明
できた。
Although the mechanism of the present invention has not been clarified, the following has been elucidated through intensive studies by the present inventors.

【0020】まず、表面層を塗工により形成する場合、
表面層に含有する導電剤を疎水化処理することによっ
て、塗料溶剤との親和性が増し導電剤の分散性が向上し
て塗工被膜の表面性が良くなり、静摩擦係数に影響を与
えるとともに汚れの付着に対して有利であることがわか
った。
First, when the surface layer is formed by coating,
Hydrophobizing the conductive agent contained in the surface layer increases the affinity with the paint solvent, improves the dispersibility of the conductive agent, improves the surface properties of the coating film, affects the coefficient of static friction, and causes contamination. Has been found to be advantageous for the adhesion of

【0021】また、導電部材の連続使用時における抵抗
変化は、少なくとも導電剤の表面状態(親水性、疎水
性)に依存していることが分かった。例えば、親水性の
導電剤を導電部材に含有した場合では、導電部材の連続
使用により抵抗が上昇し易いことがわかった。特に、低
温低湿環境において、導電部材の抵抗上昇が大きい。そ
して、この低温低湿環境において、導電部材の連続使用
に伴う抵抗上昇を小さくするためには、疎水化処理され
た導電剤を導電部材の導電剤として使用することが有効
であることがわかった。
It has also been found that the resistance change during continuous use of the conductive member depends at least on the surface state (hydrophilicity, hydrophobicity) of the conductive agent. For example, it has been found that when a hydrophilic conductive agent is contained in the conductive member, the resistance is likely to increase due to continuous use of the conductive member. Particularly, in a low-temperature and low-humidity environment, the resistance of the conductive member greatly increases. Then, in this low-temperature and low-humidity environment, it has been found that it is effective to use a hydrophobized conductive agent as a conductive agent for the conductive member in order to reduce a rise in resistance due to continuous use of the conductive member.

【0022】導電部材の連続使用時における抵抗上昇の
メカニズムは明確ではないが、表面層に親水性の導電剤
を含有した場合に起きる抵抗上昇は、導電剤表面の親水
基が通電によって分極等を起こし、チャージアップし、
導電剤としての導電性機能を失うのではないかと考えら
れている。
Although the mechanism of the increase in resistance during continuous use of the conductive member is not clear, the increase in resistance that occurs when a hydrophilic conductive agent is contained in the surface layer causes polarization or the like of the hydrophilic group on the surface of the conductive agent due to conduction. Wake up, charge up,
It is thought that the conductive function as a conductive agent may be lost.

【0023】特に、低温低湿環境では、親水基の周りに
水が存在していないため、通電の影響を受け易いのでは
ないかと考えられている。ゆえに疎水化処理して親水性
基を潰すことで、チャージアップする部分を少なくする
ことができるので、帯電部材を連続使用(連続通電)し
ても抵抗上昇しないものと考えられる。
In particular, in a low-temperature and low-humidity environment, it is considered that water is not present around the hydrophilic group, so that it is likely to be affected by energization. Therefore, it is conceivable that the charge-up portion can be reduced by crushing the hydrophilic group by performing the hydrophobic treatment, so that the resistance does not increase even if the charging member is used continuously (continuous energization).

【0024】上記のような様々な検討により、導電部材
の表面層に疎水化処理された導電剤を含有し、かつ、該
導電部材の表面の静摩擦係数が1.0以下であるとする
ことで、帯電の安定性/耐久性に優れた、本発明の帯電
部材に至ったものである。
According to the various studies described above, it has been determined that the surface layer of the conductive member contains a hydrophobized conductive agent and that the static friction coefficient of the surface of the conductive member is 1.0 or less. The charging member of the present invention is excellent in charging stability / durability.

【0025】次に、本発明の画像形成装置の概略構成に
ついて説明する。
Next, the schematic structure of the image forming apparatus of the present invention will be described.

【0026】(1)画像形成装置 図1は、本発明のプロセスカートリッジを具備する画像
形成装置例の概略構成図である。本例の画像形成装置
は、転写式電子写真利用の反転現像方式、現像兼クリー
ニング方式(クリーナレス)の装置である。
(1) Image Forming Apparatus FIG. 1 is a schematic structural view of an example of an image forming apparatus provided with the process cartridge of the present invention. The image forming apparatus of the present embodiment is a reversal developing system using a transfer type electrophotography, and a developing and cleaning system (cleanerless).

【0027】1は像担持体としての回転ドラム型の電子
写真感光体であり、矢印の方向に所定の周速度(プロセ
ススピード)で回転駆動される。
Reference numeral 1 denotes a rotating drum type electrophotographic photosensitive member as an image bearing member, which is rotated at a predetermined peripheral speed (process speed) in the direction of an arrow.

【0028】2は電子写真感光体の帯電手段としての帯
電ローラ(本発明の導電部材)であり、電子写真感光体
1に所定の押圧力で接触させてあり、本例では帯電ロー
ラを駆動し、電子写真感光体1と等速回転する。この帯
電ローラ2に対して帯電バイアス印加電源S1から所定
の直流電圧(この場合−1300Vとした)が印加され
ることで電子写真感光体1の表面が所定の極性電位(暗
部電位−700Vとした)に一様に接触帯電方式・DC
帯電方式で帯電処理される。
Reference numeral 2 denotes a charging roller (conductive member of the present invention) as charging means for the electrophotographic photosensitive member, which is brought into contact with the electrophotographic photosensitive member 1 with a predetermined pressing force. In this embodiment, the charging roller is driven. Rotates at the same speed as the electrophotographic photosensitive member 1. A predetermined DC voltage (in this case, -1300 V) is applied to the charging roller 2 from a charging bias application power source S1 to cause the surface of the electrophotographic photosensitive member 1 to have a predetermined polarity potential (dark portion potential -700V). ) Uniform contact charging method / DC
It is charged by a charging method.

【0029】3は露光手段であり、例えばレーザービー
ムスキャナーである。電子写真感光体1の帯電処理面に
露光手段3により目的の画像情報に対応した露光Lがな
されることにより、電子写真感光体の表面電位が露光明
部の電位(明部電位−120Vとした)に選択的に低下
(減衰)して静電潜像が形成される。
Reference numeral 3 denotes an exposure unit, for example, a laser beam scanner. Exposure L corresponding to the target image information is performed on the charged surface of the electrophotographic photoreceptor 1 by the exposure unit 3 so that the surface potential of the electrophotographic photoreceptor is set to the potential of the exposed light portion (the potential of the light portion -120 V). ) Is selectively reduced (attenuated) to form an electrostatic latent image.

【0030】4は反転現像手段であり、電子写真感光体
の静電潜像の露光明部に、電子写真感光体の帯電極性と
同極性に帯電(現像バイアス−350V)しているトナ
ー(ネガトナー)を選択的に付着させて静電潜像をトナ
ー画像として可視化する。図中、4aは現像ローラ、4
bはトナー供給ローラ、4cはトナー層厚規制部材を示
す。
Reference numeral 4 denotes a reversal developing means, which is a toner (negative toner) charged in the exposed portion of the electrostatic latent image on the electrophotographic photosensitive member to the same polarity as that of the electrophotographic photosensitive member (developing bias -350 V). ) Is selectively adhered to visualize the electrostatic latent image as a toner image. In the figure, 4a is a developing roller, 4a
b denotes a toner supply roller, and 4c denotes a toner layer thickness regulating member.

【0031】5は転写手段としての転写ローラであり、
電子写真感光体1に所定の押圧力で接触させて転写部を
形成させてあり、電子写真感光体の回転と順方向に電子
写真感光体の回転周速度とほぼ同じ周速度で回転する。
また、転写バイアス印加電源S2からトナーの帯電極性
とは逆極性の転写電圧が印加される。転写部に対して不
図示の給紙機構部から転写材Pが所定の制御タイミング
で給紙され、その給紙された転写材Pの裏面が転写電圧
を印加した転写ローラ5によりトナーの帯電極性とは逆
極性に帯電されることにより、転写部において電子写真
感光体1上のトナー画像が転写材Pに静電転写される。
Reference numeral 5 denotes a transfer roller as transfer means.
A transfer portion is formed by contacting the electrophotographic photosensitive member 1 with a predetermined pressing force, and rotates at a peripheral speed substantially equal to a rotational peripheral speed of the electrophotographic photosensitive member in a forward direction with the rotation of the electrophotographic photosensitive member.
Further, a transfer voltage having a polarity opposite to the charge polarity of the toner is applied from the transfer bias application power source S2. The transfer material P is fed to the transfer unit from a paper feed mechanism (not shown) at a predetermined control timing, and the back surface of the fed transfer material P is charged by the transfer roller 5 to which a transfer voltage is applied. The toner image on the electrophotographic photoreceptor 1 is electrostatically transferred to the transfer material P at the transfer portion by being charged to the opposite polarity.

【0032】転写部でトナー画像の転写を受けた転写材
は、電子写真感光体から分離されて、不図示のトナー画
像定着手段へ導入されてトナー画像の定着処理を受けて
画像形成物として出力される。両面画像形成モードや多
重画像形成モードの場合は、この画像形成物が不図示の
再循環搬送機構に導入されて転写部へ再導入される。
The transfer material to which the toner image has been transferred in the transfer section is separated from the electrophotographic photosensitive member, introduced into a toner image fixing means (not shown), subjected to a toner image fixing process, and output as an image formed product. Is done. In the case of the double-sided image forming mode or the multiple image forming mode, this image-formed product is introduced into a recirculation transport mechanism (not shown) and is re-introduced into the transfer section.

【0033】転写残余トナー等の電子写真感光体上の残
留物は、帯電ローラ2により電子写真感光体の帯電極性
と同極性に帯電される。そしてその転写残余トナーは、
露光部を通って現像手段4に至って、バックコントラス
トにより電気的に現像装置内に回収され、現像兼クリー
ニング(クリーナーレス)が達成されている。
Residues on the electrophotographic photosensitive member such as transfer residual toner are charged to the same polarity as the charging polarity of the electrophotographic photosensitive member by the charging roller 2. And the transfer residual toner is
The light passes through the exposure unit to the developing means 4 and is electrically collected in the developing device by the back contrast, thereby achieving development and cleaning (cleanerless).

【0034】本例では、電子写真感光体1、帯電ローラ
2、現像手段4を一体に支持し、画像形成装置本体に着
脱自在のプロセスカートリッジ6としている。この際現
像手段4は別体としてもよい。
In this embodiment, the electrophotographic photosensitive member 1, the charging roller 2, and the developing means 4 are integrally supported, and the process cartridge 6 is detachable from the image forming apparatus main body. At this time, the developing means 4 may be provided separately.

【0035】(2)導電部材 例えば、帯電部材は図2に示すようにローラ形状であ
り、導電性支持体2aと被覆層として、その外周に一体
に形成された弾性層2bと該弾性層の外周に形成された
表面層2cから構成されている。
(2) Conductive member For example, the charging member is in the form of a roller as shown in FIG. 2, and has a conductive support 2a and a coating layer, and an elastic layer 2b integrally formed on the outer periphery thereof and a coating of the elastic layer. It is composed of a surface layer 2c formed on the outer periphery.

【0036】本発明の帯電部材の他の構成を図3に示
す。図3に示すように帯電部材は、弾性層2b及び抵抗
層2dと表面層2cからなる3層であってもよいし、抵
抗層2dと表面層2cの間に第2の抵抗層2eを設け
た、4層以上を導電性支持体2aの上に被覆層として形
成した構成としてもよい。
FIG. 3 shows another configuration of the charging member of the present invention. As shown in FIG. 3, the charging member may be a three-layer structure including an elastic layer 2b, a resistance layer 2d and a surface layer 2c, or a second resistance layer 2e provided between the resistance layer 2d and the surface layer 2c. Alternatively, a configuration in which four or more layers are formed as a coating layer on the conductive support 2a may be employed.

【0037】本発明に用いられる導電性支持体2aは、
鉄、銅、ステンレス、アルミニウム及びニッケル等の金
属材料の丸棒を用いることができる。更に、これらの金
属表面に防錆や耐傷性付与を目的としてメッキ処理を施
しても構わないが、導電性を損なわないことが必要であ
る。
The conductive support 2a used in the present invention comprises:
Round bars of metal materials such as iron, copper, stainless steel, aluminum and nickel can be used. Further, these metal surfaces may be subjected to plating treatment for the purpose of rust prevention and imparting scratch resistance, but it is necessary that the conductivity is not impaired.

【0038】帯電ローラ2において、弾性層2bは被帯
電体としての電子写真感光体に対する給電や、の電子写
真感光体1に対する良好な均一密着性を確保するために
適当な導電性と弾性を持たせてある。また、帯電ローラ2
と電子写真感光体1の均一性密着性を確保するために弾
性層2bを研磨によって中央部を一番太く、両端部に行
くほど細くなる形状、いわゆるクラウン形状に形成する
ことが好ましい。一般に使用されている帯電ローラ2
が、支持体2aの両端部に所定の押圧力を与えて電子写
真感光体1と当接されているので、中央部の押圧力が小
さく、両端部ほど大きくなっているために、帯電ローラ
1の真直度が十分であれば問題ないが、十分でない場合
には中央部と両端部に対応する画像に濃度ムラが生じて
しまう場合がある。クラウン形状は、これを防止するた
めに形成する。
In the charging roller 2, the elastic layer 2b has appropriate conductivity and elasticity to supply power to the electrophotographic photosensitive member as a member to be charged and to ensure good uniform adhesion to the electrophotographic photosensitive member 1. I have. Also, charging roller 2
In order to ensure uniform adhesion of the electrophotographic photoreceptor 1 and the electrophotographic photoreceptor 1, it is preferable that the elastic layer 2b is formed by polishing so that the central portion is thickest at the center and becomes thinner toward both ends, that is, a so-called crown shape. A commonly used charging roller 2
However, since a predetermined pressing force is applied to both ends of the support 2a to make contact with the electrophotographic photosensitive member 1, the pressing force at the central portion is small, and the pressing force at the both ends is large. There is no problem if the straightness is sufficient, but if it is not sufficient, density unevenness may occur in the images corresponding to the center and both ends. The crown shape is formed to prevent this.

【0039】弾性層2bの導電性は、ゴム等の弾性材料
中にカーボンブラック、グラファイト及び導電性金属酸
化物等の電子伝導機構を有する導電剤、及びアルカリ金
属塩や四級アンモニウム塩等のイオン伝導機構を有する
導電剤を適宜添加することにより1010Ωcm未満に調
整されるのがよい。弾性層2bの具体的弾性材料として
は、例えば、天然ゴム、エチレンプロピレンゴム(EP
DM)、スチレンブタジエンゴム(SBR)、シリコン
ーンゴム、ウレタンゴム、エピクロルヒドリンゴム、イ
ソプレンゴム(IR)、ブタジエンゴム(BR)、ニト
リルブタジエンゴム(NBR)及びクロロプレンゴム
(CR)等の合成ゴム、更にはポリアミド樹脂、ポリウ
レタン樹脂及びシリコーン樹脂等も挙げられる。
The conductivity of the elastic layer 2b is such that a conductive agent having an electronic conduction mechanism such as carbon black, graphite and a conductive metal oxide and an ion such as an alkali metal salt and a quaternary ammonium salt are contained in an elastic material such as rubber. It is preferable to adjust to less than 10 10 Ωcm by appropriately adding a conductive agent having a conductive mechanism. As a specific elastic material of the elastic layer 2b, for example, natural rubber, ethylene propylene rubber (EP
DM), synthetic rubbers such as styrene butadiene rubber (SBR), silicone rubber, urethane rubber, epichlorohydrin rubber, isoprene rubber (IR), butadiene rubber (BR), nitrile butadiene rubber (NBR) and chloroprene rubber (CR), and polyamide. Resins, polyurethane resins and silicone resins are also included.

【0040】直流電圧のみを印加して、被帯電体の帯電
処理を行う帯電部材においては、帯電均一性を達成する
ために、特に中抵抗の極性ゴム(例えば、エピクロルヒ
ドリンゴム、NBR、CR及びウレタンゴム等)やポリ
ウレタン樹脂を弾性材料として用いるのが好ましい。こ
れらの極性ゴムやポリウレタン樹脂は、ゴムや樹脂中の
水分や不純物がキャリアとなり、僅かではあるが導電性
をもつと考えられ、これらの導電機構はイオン伝導であ
ると考えられる。但し、これらの極性ゴムやポリウレタ
ン樹脂に導電剤を全く添加しないで弾性層を作成し、得
られた帯電部材は低温低湿環境(L/L)において、抵
抗値が高くなり1010Ωcm以上となってしまうものも
あるため帯電部材に高電圧を印加しなければならなくな
る。
In order to achieve charging uniformity, a charging member for charging a member to be charged by applying only a DC voltage is preferably made of a medium-resistance polar rubber (for example, epichlorohydrin rubber, NBR, CR and urethane). It is preferable to use rubber or the like) or a polyurethane resin as the elastic material. These polar rubbers and polyurethane resins are considered to have a small amount of conductivity due to moisture and impurities in the rubber or resin serving as carriers, and it is considered that these conductive mechanisms are ionic conduction. However, an elastic layer was formed without adding any conductive agent to these polar rubbers or polyurethane resins, and the obtained charging member had a resistance value of 10 10 Ωcm or more in a low-temperature and low-humidity environment (L / L). Therefore, a high voltage must be applied to the charging member.

【0041】そこで、L/L環境で帯電部材の抵抗値が
1010Ωcm未満になるように、前述した電子導電機構
を有する導電剤やイオン導電機構を有する導電剤を適宜
添加して調整するのが好ましい。しかしながら、イオン
導電機構を有する導電剤は抵抗値を低くする効果が小さ
く、特にL/L環境でその効果が小さい。そのため、イ
オン導電機構を有する導電剤の添加と併せて電子導電機
構を有する導電剤を補助的に添加して抵抗調整を行って
もよい。但し、弾性層が表面層である場合は、導電剤は
表面処理されたものである必要がある。
Therefore, the above-mentioned conductive agent having an electronic conductive mechanism or the conductive agent having an ionic conductive mechanism is appropriately added and adjusted so that the resistance value of the charging member becomes less than 10 10 Ωcm in an L / L environment. Is preferred. However, a conductive agent having an ionic conduction mechanism has a small effect of lowering the resistance value, and particularly has a small effect in an L / L environment. Therefore, the resistance may be adjusted by supplementarily adding a conductive agent having an electronic conductive mechanism together with adding a conductive agent having an ionic conductive mechanism. However, when the elastic layer is a surface layer, the conductive agent needs to be surface-treated.

【0042】また、弾性層2bはこれらの弾性材料を発
泡成型した発泡体であってもよい。
The elastic layer 2b may be a foam obtained by foaming and molding these elastic materials.

【0043】抵抗層2d(e)は、弾性層に接した位置
に形成されるため弾性層中に含有される軟化油や可塑剤
等の帯電部材表面へのブリードアウトを防止する目的で
設けたり、帯電部材全体の電気抵抗を調整する目的で設
ける。
Since the resistance layer 2d (e) is formed at a position in contact with the elastic layer, it is provided for the purpose of preventing bleed-out of the softening oil, plasticizer, etc. contained in the elastic layer to the surface of the charging member. Provided for the purpose of adjusting the electric resistance of the entire charging member.

【0044】本発明に用いる抵抗層を構成する材料とし
ては、例えば、エピクロルヒドリンゴム、NBR、ポリ
オレフィン系熱可塑性エラストマー、ウレタン系熱可塑
性エラストマー、ポリスチレン系熱可塑性エラストマ
ー、フッ素ゴム系熱可塑性エラストマー、ポリエステル
系熱可塑性エラストマー、ポリアミド系熱可塑性エラス
トマー、ポリブタジエン系熱可塑性エラストマー、エチ
レン酢酸ビニル系熱可塑性エラストマー、ポリ塩化ビニ
ル系熱可塑性エラストマー及び塩素化ポリエチレン系熱
可塑性エラストマー等を挙げることができる。これらの
材料は、単独又は2種類以上を混合してもよく、共重合
体であってもよい。
Examples of the material constituting the resistance layer used in the present invention include epichlorohydrin rubber, NBR, polyolefin-based thermoplastic elastomer, urethane-based thermoplastic elastomer, polystyrene-based thermoplastic elastomer, fluororubber-based thermoplastic elastomer, and polyester-based thermoplastic elastomer. Examples thereof include thermoplastic elastomers, polyamide thermoplastic elastomers, polybutadiene thermoplastic elastomers, ethylene vinyl acetate thermoplastic elastomers, polyvinyl chloride thermoplastic elastomers, and chlorinated polyethylene thermoplastic elastomers. These materials may be used alone or as a mixture of two or more kinds, and may be a copolymer.

【0045】本発明に用いる抵抗層2d(e)は、導電
性もしくは半導電性を有している必要がある。導電性、
半導電性の発現のためには、各種電子伝導機構を有する
導電剤(導電性カーボン、グラファイト、導電性金属酸
化物、銅、アルミニウム、ニッケル、鉄粉、アルカリ金
属塩及びアンモニウム塩等)あるいはイオン導電剤を適
宜用いることができる。この場合、所望の電気抵抗を得
るためには、前記各種導電剤を2種以上併用してもよ
い。本発明の抵抗層2d(e)には、表面処理された導
電剤を含有することが特に好ましく、抵抗層が表面層で
ある場合には、表面処理された導電剤であることが必要
である。
The resistance layer 2d (e) used in the present invention needs to have conductivity or semi-conductivity. Conductivity,
In order to develop semiconductivity, conductive agents having various electron conduction mechanisms (conductive carbon, graphite, conductive metal oxide, copper, aluminum, nickel, iron powder, alkali metal salts, ammonium salts, etc.) or ions A conductive agent can be used as appropriate. In this case, in order to obtain a desired electric resistance, two or more of the above-mentioned various conductive agents may be used in combination. It is particularly preferable that the resistance layer 2d (e) of the present invention contains a surface-treated conductive agent, and when the resistance layer is a surface layer, it is necessary that the surface-treated conductive agent be used. .

【0046】本発明において導電部材の表面は、静摩擦
係数が1.0以下であり、0.01以上であることが好
ましく、特には0.5以下であることが好ましい。静摩
擦係数が1.0を超えると導電部材表面の離型性が小さ
くなるため転写残余トナーが付着し易くなり、画質の劣
化を招く原因となる。特に、低温低湿環境において画質
の劣化を招く原因となり易い。0.1に満たないと電子
写真感光体と導電部材がスリップし易くなり、回転駆動
に影響を与えるので好ましくない。静摩擦係数は、表面
層に用いる材料の種類や混合比は勿論のこと、材料の混
合状態にも依存するが、本発明においては静摩擦係数が
上記範囲を満たすことが重要なのであって、その実現手
段は特に限定されることはない。但し、静摩擦係数が
0.50以下の結着樹脂を用いることが好ましい。
In the present invention, the surface of the conductive member has a coefficient of static friction of 1.0 or less, preferably 0.01 or more, and particularly preferably 0.5 or less. If the coefficient of static friction exceeds 1.0, the releasability of the surface of the conductive member is reduced, so that the transfer residual toner is liable to be attached, which causes deterioration of image quality. In particular, in a low-temperature and low-humidity environment, it tends to cause deterioration of image quality. If the ratio is less than 0.1, the electrophotographic photosensitive member and the conductive member are likely to slip, which undesirably affects rotational driving. The coefficient of static friction depends not only on the type and mixing ratio of the materials used for the surface layer, but also on the mixing state of the materials. In the present invention, it is important that the coefficient of static friction satisfies the above range. Is not particularly limited. However, it is preferable to use a binder resin having a static friction coefficient of 0.50 or less.

【0047】以下、導電部材の表面の静摩擦係数をμs
とし、表面層の結着樹脂の静摩擦係数をμsBとする。
Hereinafter, the static friction coefficient of the surface of the conductive member is represented by μs.
And the coefficient of static friction of the binder resin in the surface layer is μs B.

【0048】本発明において、表面層の材料選択におけ
る結着樹脂の静摩擦係数μsBの測定は、アルミニウム
シート上に結着樹脂を塗膜として形成し、サンプルシー
トを得て、静摩擦係数測定器;HEIDON トライボ
ギア ミューズTYPE:941「新東科学(株)製」
を用いて測定し、帯電部材表面層の結着樹脂材料の静摩
擦係数μsBとした。
In the present invention, the measurement of the static friction coefficient μs B of the binder resin in the selection of the material of the surface layer is performed by forming the binder resin as a coating film on an aluminum sheet, obtaining a sample sheet, and measuring the static friction coefficient; HEIDON Tribogear Muse TYPE: 941 "Shinto Kagaku Co., Ltd."
The static friction coefficient μs B of the binder resin material on the surface layer of the charging member was determined.

【0049】この測定方法より得られた0.50以下の
静摩擦係数μsBを有する材料に導電剤及びその他の添
加剤を含有し、導電部材の表面層とする。そして、更に
導電部材として表面が、静摩擦係数μs1.0以下とな
るように導電部材を材料設計する。
The material having a static friction coefficient μs B of 0.50 or less obtained by this measuring method contains a conductive agent and other additives to form a surface layer of the conductive member. Further, the material of the conductive member is designed so that the surface of the conductive member has a static friction coefficient μs of 1.0 or less.

【0050】本発明における導電部材の表面の静摩擦係
数μsの測定は、図5に概要を示す。本測定方法は測定
物がローラ形状の場合に好適な方法で、オイラーのベル
ト式に準じた方法であり、この方法によれば、測定物で
ある導電部材と所定の角度(θ)で接触したベルト(厚
さ20μm、幅30mm、長さ180mm)は、片方の
端部が測定部(荷重計)と、他端部が重りWと結ばれて
いる。この状態で導電性部材を所定の方向、速度で回転
させた時、測定部で測定された力をF(g)、重りの重
さをW(g)とした時、摩擦係数(μ)は以下の式で求
められる; μ=(1/θ)In(F/W) この測定方法により得られるチャートの一例を図6に示
す。ここにおいて、導電部材を回転させた直後の値が回
転を開始するのに必要な力であり、それ以降が回転を継
続するのに必要な力であることがわかるので、回転開始
点(すなわちt=0秒時点)の力が静摩擦力ということ
ができ、また、0<t(秒)≦60の任意の時間におけ
る力が任意の時間における動摩擦力ということができ
る。従って、静摩擦係数:μs=(1/θ)In(F<
t=0>/W)で求めることができる。
FIG. 5 schematically shows the measurement of the coefficient of static friction μs on the surface of the conductive member according to the present invention. This measurement method is a method suitable for the case where the object to be measured is in the form of a roller, and is a method according to the Euler belt system. According to this method, the object comes into contact with the conductive member as the object at a predetermined angle (θ). One end of the belt (thickness: 20 μm, width: 30 mm, length: 180 mm) is connected to the measurement unit (load meter), and the other end is connected to the weight W. In this state, when the conductive member is rotated at a predetermined direction and speed, when the force measured by the measuring unit is F (g) and the weight of the weight is W (g), the friction coefficient (μ) is Μ = (1 / θ) In (F / W) An example of a chart obtained by this measurement method is shown in FIG. Here, it can be seen that the value immediately after rotating the conductive member is the force required to start the rotation, and the value after that is the force required to continue the rotation. (Time = 0 seconds) can be referred to as a static friction force, and a force at an arbitrary time of 0 <t (sec) ≦ 60 can be referred to as a dynamic friction force at an arbitrary time. Therefore, the coefficient of static friction: μs = (1 / θ) In (F <
t = 0> / W).

【0051】本測定方法において、ベルトの表面(導電
部材と接触する面)を所定の材料(例えば、感光体の最
外層、現像剤を適当な手段によって塗布したもの、ある
いはステンレス等の標準物質)とすることによって様々
な物質に対する摩擦係数を求めることができる。つま
り、接触する面の材質や回転速度、荷重等を実機のプロ
セス条件に合せればより好ましいが、導電部材と感光体
との摩擦係数の測定と導電性部材とステンレスとの摩擦
係数の測定を行い比較検討の結果、ステンレスに対する
摩擦係数を用いても良いことが判明した。すなわち、導
電部材と感光体との摩擦係数K×導電部材とステンレス
との摩擦係数で概ね表される。ここで、Kは感光体表面
の材料や状態によって決定される数値で、感光体材料や
表面状態が同一であればほぼ一定の値となるが、それら
が多少なりとも異なれば変化してしまう。
In this measuring method, the surface of the belt (the surface that comes into contact with the conductive member) is made of a predetermined material (for example, the outermost layer of the photoreceptor, one coated with a developer by an appropriate means, or a standard material such as stainless steel). By doing so, the coefficient of friction for various substances can be determined. In other words, it is more preferable to adjust the material of the contact surface, the rotation speed, the load, etc. to the process conditions of the actual machine, but it is necessary to measure the friction coefficient between the conductive member and the photoconductor and the friction coefficient between the conductive member and stainless steel. As a result of conducting a comparative study, it was found that the friction coefficient for stainless steel may be used. That is, it is roughly represented by the coefficient of friction K between the conductive member and the photosensitive member × the coefficient of friction between the conductive member and stainless steel. Here, K is a numerical value determined by the material and state of the photoreceptor surface, and is a substantially constant value if the photoreceptor material and surface state are the same, but changes if they are slightly different.

【0052】従って、材料種やそれらの配合比、製造条
件あるいは表面物性等を実際の系にできるだけ合致する
ことが望ましいが、そのためには、非常な煩雑さを伴う
こと、及び上記の通り導電部材と感光体との摩擦係数と
導電部材とステンレスとの摩擦係数とが規則性を有する
傾向があるので、本発明においては、簡便のために、摩
擦係数は対ステンレス{表面の十点平均粗さ(Rz)が
5μm以下}、回転速度は100rpm、荷重は50g
の条件で測定した。
Therefore, it is desirable that the material type, the compounding ratio thereof, the production conditions, the surface physical properties, and the like match the actual system as much as possible. However, this requires a great deal of complexity and, as described above, the conductive member. In the present invention, for the sake of simplicity, the coefficient of friction between the stainless steel and the surface of the stainless steel is determined by the ten-point average roughness, since the friction coefficient between the stainless steel and the photosensitive member and the friction coefficient between the conductive member and the stainless steel tend to have regularity. (Rz) is 5 μm or less}, rotation speed is 100 rpm, and load is 50 g.
It measured on condition of.

【0053】我々が鋭意検討を重ねた結果、導電部材の
表面を上記のような物性(μs≦1.0)とした場合、
帯電ローラ表面にトナーが付着し難くなるために総印字
枚数が増えても均一な帯電を行うことができ、画像上カ
ブリを生じることが無くなる。また、トナー付着による
画像カブリの発生し易い低温低湿環境においても、総印
字枚数が増しても画像カブリを生じないことがわかっ
た。静摩擦係数μsが1.0を超える場合は、帯電部材
表面の離型性が小さくなるため転写残余トナーが付着し
易くなり、画質の劣化を招く原因となり得る。特に、低
温低湿環境において画質の劣化を招く原因となり易い。
なお、静摩擦係数μsの下限は、ローラのスリップ等の
点で0.01以上であることが好ましい。
As a result of our intensive studies, when the surface of the conductive member has the above physical properties (μs ≦ 1.0),
Since toner hardly adheres to the surface of the charging roller, uniform charging can be performed even when the total number of printed sheets increases, and fogging on an image does not occur. It was also found that even in a low-temperature and low-humidity environment where image fogging easily occurs due to toner adhesion, image fogging does not occur even when the total number of printed sheets increases. If the coefficient of static friction μs exceeds 1.0, the releasability of the surface of the charging member becomes small, so that the transfer residual toner tends to adhere, which may cause deterioration of image quality. In particular, in a low-temperature and low-humidity environment, it tends to cause deterioration of image quality.
Note that the lower limit of the static friction coefficient μs is preferably 0.01 or more in terms of roller slippage and the like.

【0054】また、表面層2cは、帯電部材の表面を構
成し、被帯電体である感光体と接触するため感光体を汚
染してしまう材料構成であってはならない。
Further, the surface layer 2c constitutes the surface of the charging member, and should not be made of a material that is in contact with the photoreceptor to be charged and contaminates the photoreceptor.

【0055】本発明の特性を発揮させるための表面層2
cの結着樹脂材料としては、フッ素樹脂、ポリアミド樹
脂、アクリル樹脂、ポリウレタン樹脂、シリコーン樹
脂、ブチラール樹脂、スチレン−エチレン・ブチレン−
オレフィン共重合体(SEBC)及びオレフィン−エチ
レン・ブチレン−オレフィン共重合体(CEBC)等が
挙げられる。本発明における表面層の材料としては、特
にはフッ素樹脂、アクリル樹脂及びシリコーン樹脂等が
好ましい。
Surface layer 2 for exhibiting the characteristics of the present invention
Examples of the binder resin material of c include fluorine resin, polyamide resin, acrylic resin, polyurethane resin, silicone resin, butyral resin, styrene-ethylene / butylene-
An olefin copolymer (SEBC) and an olefin-ethylene-butylene-olefin copolymer (CEBC) are exemplified. As the material of the surface layer in the present invention, a fluororesin, an acrylic resin, a silicone resin and the like are particularly preferable.

【0056】これらの結着樹脂に静摩擦係数を小さくす
る目的で、グラファイト、雲母、二硫化モリブテン及び
フッ素樹脂粉末等の固体潤滑剤、あるいはフッ素系界面
活性剤、あるいはワックス、及びシリコーンオイル等を
添加してもよい。
For the purpose of reducing the coefficient of static friction to these binder resins, a solid lubricant such as graphite, mica, molybdenum disulfide and a fluororesin powder, a fluorine-based surfactant, a wax, and a silicone oil are added. May be.

【0057】表面層には、各種導電剤(導電性カーボ
ン、グラファイト、銅、アルミニウム、ニッケル、鉄粉
及び金属酸化物である導電性酸化錫や導電性酸化チタン
等)を適宜用いる。本発明においては、所望の電気抵抗
を得るためには、前記各種導電剤を2種以上併用しても
よい。導電剤の粒径は個数平均粒径で0.001〜1.
0μmであることが好ましい。平均粒径が0.001μ
mに満たないと導電剤同士が凝集し易くなり、表面処理
が難しくなったり、表面処理にムラができ均一に処理し
にくくなる。1.0μmを超えると帯電部材の表面粗さ
に影響を及ぼし易くなるため好ましくない。
For the surface layer, various conductive agents (conductive carbon, graphite, copper, aluminum, nickel, iron powder, and conductive metal oxides such as conductive tin oxide and titanium oxide) are appropriately used. In the present invention, in order to obtain a desired electric resistance, two or more of the above-mentioned various conductive agents may be used in combination. The particle size of the conductive agent is 0.001 to 1.
It is preferably 0 μm. Average particle size 0.001μ
If it is less than m, the conductive agents are likely to agglomerate, making the surface treatment difficult or uneven in the surface treatment, making it difficult to perform uniform treatment. If the thickness exceeds 1.0 μm, the surface roughness of the charging member is easily affected, which is not preferable.

【0058】また、導電剤と結着樹脂の割合は質量比で
0.1:1.0〜2.0:1.0であることが好まし
い。導電剤が0.1に満たないと導電剤を含有させたこ
とによる効果を得にくくなり、2.0を超えると表面層
の機械的強度が低下し、層がもろくなったり、硬度がア
ップし、柔軟性がなくなり易い。
The ratio between the conductive agent and the binder resin is preferably 0.1: 1.0 to 2.0: 1.0 by mass. If the conductive agent is less than 0.1, it is difficult to obtain the effect of including the conductive agent, and if it exceeds 2.0, the mechanical strength of the surface layer decreases, the layer becomes brittle, and the hardness increases. , Tend to lose flexibility.

【0059】本発明では表面層の導電剤は、表面処理、
好ましくは、疎水化処理されていることを特徴としてい
る。疎水化処理剤としては、カップリング剤(珪素、チ
タン、アルミニウム及びジルコニウム等の中心元素は特
に選ばない)、オイル、ワニス及び有機化合物等が良
い。特に、アルコキシシランカップリング剤及びフルオ
ロアルキルアルコキシシランカップリング剤が好まし
い。
In the present invention, the conductive agent for the surface layer comprises a surface treatment,
Preferably, it is characterized by being subjected to a hydrophobic treatment. As the hydrophobizing agent, a coupling agent (a central element such as silicon, titanium, aluminum and zirconium is not particularly selected), an oil, a varnish, and an organic compound are preferable. Particularly, an alkoxysilane coupling agent and a fluoroalkylalkoxysilane coupling agent are preferable.

【0060】導電剤の疎水化処理の方法としては、例え
ばシランカップリング剤の場合、乾式法と湿式法の2つ
の方法がある。
As a method of making the conductive agent hydrophobic, for example, in the case of a silane coupling agent, there are two methods, a dry method and a wet method.

【0061】(a)乾式法 導電剤をよくかき混ぜながらシランカップリング剤を噴
霧するか蒸気状態で吹込む。必要に応じて加熱処理を入
れる。
(A) Dry method A silane coupling agent is sprayed or blown in a vapor state while thoroughly stirring a conductive agent. Heat treatment is added if necessary.

【0062】(b)湿式法 導電剤を溶媒中に分散させ、シランカップリング剤も水
や有機溶媒に希釈し、スラリー状態で激しくかき混ぜな
がら添加する。均一処理をするにはこちらの方法が好ま
しい。更に、導電剤表面のシラン前処理としての具体的
方法としては、以下の3つの方法がある。
(B) Wet method A conductive agent is dispersed in a solvent, and a silane coupling agent is also diluted with water or an organic solvent, and added in a slurry state with vigorous stirring. This method is preferred for uniform processing. Further, there are the following three specific methods as the silane pretreatment of the conductive agent surface.

【0063】水溶液法 約0.1〜0.5%のシランを、一定pHの水、あるい
は水−溶媒に十分撹拌しながら注入溶解させ、加水分解
する。フィラーをこの溶液中に浸した後、ろ過あるいは
圧搾して、ある程度水を除き、その後120〜130℃
で十分乾燥する。
Aqueous solution method About 0.1 to 0.5% of silane is injected and dissolved in water of constant pH or water-solvent with sufficient stirring, and hydrolyzed. After immersing the filler in this solution, it is filtered or squeezed to remove water to some extent, and then at 120 to 130 ° C.
Dry thoroughly.

【0064】有機溶媒法 少量の水と、加水分解用溶媒(塩酸、酢酸)を含む有機
溶媒(アルコール、ベンゼン、ハロゲン化炭化水素)に
シランを溶解する。フィラーをこの溶液に浸した後、ろ
過あるいは圧搾し、溶媒を除き、120〜130℃で十
分乾燥する。
Organic Solvent Method Silane is dissolved in a small amount of water and an organic solvent (alcohol, benzene, halogenated hydrocarbon) containing a hydrolysis solvent (hydrochloric acid, acetic acid). After the filler is immersed in this solution, it is filtered or pressed to remove the solvent, and is sufficiently dried at 120 to 130 ° C.

【0065】スプレー法 フィラーを激しく撹拌しながら、シランの水溶液あるい
は、溶媒液をスプレーする。その後、120〜130℃
で十分乾燥する。
Spraying method An aqueous solution of silane or a solvent solution is sprayed while vigorously stirring the filler. Then 120-130 ° C
Dry thoroughly.

【0066】導電剤の疎水化度としては、20〜98%
の範囲が好ましく、特に30〜70%が好ましい。疎水
化度が20%未満の場合は、低温低湿環境において帯電
部材を連続使用すると、抵抗が問題となるレベルまで上
昇して被帯電体表面の帯電電位が低下し易くなる。更
に、疎水化度が98%を超える場合は、導電剤としての
機能(導電性)のコントロールが難しくなったり、顔料
の凝集が強くなったりし易くなる。
The degree of hydrophobicity of the conductive agent is 20 to 98%
Is particularly preferable, and 30 to 70% is particularly preferable. When the degree of hydrophobicity is less than 20%, when the charging member is continuously used in a low-temperature and low-humidity environment, the resistance rises to a level at which a problem becomes a problem, and the charging potential on the surface of the member to be charged tends to decrease. Further, when the degree of hydrophobicity exceeds 98%, it becomes difficult to control the function (conductivity) as a conductive agent, and it becomes easy for the pigment to coagulate strongly.

【0067】表面層の抵抗値は、104〜1015Ωcm
であることが好ましい。また、厚さは1〜500μmで
あることが好ましい。特には1〜50μmであることが
好ましい。
The resistance value of the surface layer is 10 4 to 10 15 Ωcm.
It is preferred that Further, the thickness is preferably 1 to 500 μm. In particular, the thickness is preferably 1 to 50 μm.

【0068】また、本発明においては、導電部材の十点
平均表面粗さRz(JIS B0601)は、10μm
以下であることが好ましい。
In the present invention, the ten-point average surface roughness Rz (JIS B0601) of the conductive member is 10 μm.
The following is preferred.

【0069】本発明の導電部材(帯電ローラ)を用いる
場合、導電部材の表面が粗いと、その表面の凹凸によっ
て微妙に帯電ムラが生じ、結果として画像不良が生じて
しまうことがある。あるいは、感光体表面を侵食(削れ
等)する恐れがある。また、最近は現像剤(トナー)と
して数μmオーダーのものが一般的に用いられるため、
導電部材の表面粗さが10μmを超えると、表面の凹に
現像剤が入り込み、導電部材表面の汚れの原因となる恐
れがある。従って、導電部材の表面は、より滑らかな方
が好ましく、具体的には十点平均表面粗さRzが10μ
m以下が好ましく、更には4μm以下であることが好ま
しい。
When the conductive member (charging roller) of the present invention is used, if the surface of the conductive member is rough, uneven charging on the surface may cause slight charging unevenness, resulting in poor image quality. Alternatively, the photoconductor surface may be eroded (e.g., scraped). Recently, since a developer (toner) having a size of several μm is generally used,
If the surface roughness of the conductive member exceeds 10 μm, the developer may enter the recesses on the surface and cause contamination of the conductive member surface. Therefore, it is preferable that the surface of the conductive member is smoother. Specifically, the ten-point average surface roughness Rz is 10 μm.
m or less, more preferably 4 μm or less.

【0070】また、導電剤の疎水化度を上記の範囲(2
0〜98%)とした場合、導電部材の十点平均表面粗さ
(Rz)を比較的容易に小さくすることができた。
The degree of hydrophobicity of the conductive agent is set in the above range (2).
(0 to 98%), the ten-point average surface roughness (Rz) of the conductive member could be relatively easily reduced.

【0071】一方、疎水化度が20%未満の導電剤を使
用した場合、Rzが測定箇所によってバラついたり、最
大高さRmaxが大きな値となることがあった。この原
因は、顔料の疎水化度が低いため表面層を形成するため
の塗料を作成する際、溶剤と顔料との親和性が悪く分散
性がよくないために起きるのではないかと考えられる。
On the other hand, when a conductive agent having a degree of hydrophobicity of less than 20% is used, Rz may vary depending on the measurement location, or the maximum height Rmax may become a large value. It is considered that this may be caused by poor affinity between the solvent and the pigment and poor dispersibility when preparing a paint for forming the surface layer because the degree of hydrophobicity of the pigment is low.

【0072】また、疎水化度が98%を超える導電剤を
使用した場合、導電部材の表面粗さを測定した時のチャ
ート上の粗さ曲線にノイズのような非常に細かい凹凸が
生じる傾向にあったり、十点平均表面粗さ(Rz)が比
較的大きな値となる傾向にあった。この原因は、導電剤
の凝集が強いために、表面層形成用の塗料分散工程にお
いて導電剤が再凝集し、分散不良となっているからでは
ないかと考えられている。
When a conductive agent having a degree of hydrophobicity of more than 98% is used, very fine irregularities such as noise tend to be generated on the roughness curve on the chart when the surface roughness of the conductive member is measured. And the ten-point average surface roughness (Rz) tended to be a relatively large value. It is thought that this is because the conductive agent is re-agglomerated in the paint dispersing step for forming the surface layer due to strong aggregation of the conductive agent, resulting in poor dispersion.

【0073】(3)電子写真感光体 本発明に用いられる電子写真感光体は特に限定されるも
のではない。
(3) Electrophotographic Photoreceptor The electrophotographic photoreceptor used in the present invention is not particularly limited.

【0074】[0074]

【実施例】以下、本発明を実施例を用いて更に詳細に説
明する。
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to Examples.

【0075】(実施例1)下記の要領で本発明の帯電部
材としての帯電ローラを作成した。 エピクロルヒドリンゴム 100質量部 四級アンモニウム塩 2質量部 炭酸カルシウム 30質量部 酸化亜鉛 5質量部 脂肪酸 5質量部 以上の材料を60℃に調節した密閉型ミキサーにて10
分間混練した後、エピクロルヒドリンゴム100質量部
に対してエーテルエステル系可塑剤15質量部を加え、
20℃に冷却した密閉型ミキサーで更に20分間混練
し、原料コンパウンドを調製した。このコンパウンドに
原料ゴムのエピクロルヒドリンゴム100質量部に対し
加硫剤としての硫黄1質量部、加硫促進剤としてのノク
セラーDM1質量部及びノクセラーTS0.5質量部を
加え、20℃に冷却した2本ロール機にて10分間混練
した。得られたコンパウンドを、φ6mmステンレス製
支持体の周囲にローラ状になるように押出成型機にて成
型し、加熱加硫成型した後、外径φ12mmになるよう
に研磨処理して弾性層を得た。
(Example 1) A charging roller as a charging member of the present invention was prepared in the following manner. Epichlorohydrin rubber 100 parts by mass Quaternary ammonium salt 2 parts by mass Calcium carbonate 30 parts by mass Zinc oxide 5 parts by mass Fatty acid 5 parts by mass The above materials were adjusted to 10 by a closed mixer adjusted to 60 ° C.
After kneading for 15 minutes, 15 parts by mass of an ether ester plasticizer was added to 100 parts by mass of epichlorohydrin rubber,
The mixture was further kneaded with a closed mixer cooled to 20 ° C. for 20 minutes to prepare a raw material compound. To this compound was added 1 part by mass of sulfur as a vulcanizing agent, 1 part by mass of Noxerer DM as a vulcanization accelerator and 0.5 part by mass of Noxerer TS with 100 parts by mass of epichlorohydrin rubber as a raw rubber, and cooled to 20 ° C. The mixture was kneaded with a roll machine for 10 minutes. The obtained compound is molded by an extruder so as to form a roller around a support made of stainless steel having a diameter of 6 mm, and then subjected to heat vulcanization molding, followed by polishing treatment so as to have an outer diameter of 12 mm to obtain an elastic layer. Was.

【0076】上記弾性層の上に以下に示すような表面層
を被覆形成した。表面層2cの材料として、アクリルポ
リオールのトルエン/メチルエチルケトン(MEK)混
合溶液(固形分10質量%)100質量部に対して、イ
ソシアネート(HDI)5質量部と、導電剤として疎水
化処理した導電性酸化錫粒子(個数平均粒径0.03μ
m)8質量部を加えた塗料{導電剤の質量部/結着樹脂
の質量部(P/B)=0.8/1.0}を用いて、ディ
ッピング法にて塗布して膜厚が10μmの表面層を被覆
形成しローラ形状の帯電部材を得た。
A surface layer as shown below was formed on the elastic layer by coating. As a material of the surface layer 2c, 5 parts by mass of isocyanate (HDI) and 100 parts by mass of a mixed solution of acrylic polyol in toluene / methyl ethyl ketone (MEK) (solid content: 10% by mass) and a conductive agent subjected to hydrophobic treatment as a conductive agent are used. Tin oxide particles (number average particle size 0.03μ
m) Using a paint (parts by mass of conductive agent / parts by mass of binder resin (P / B) = 0.8 / 1.0) to which 8 parts by mass was added, coating was performed by a dipping method to form a film. A 10 μm surface layer was coated to form a roller-shaped charging member.

【0077】なお、導電性酸化錫の疎水化処理剤として
は、エチルトリメトキシシランを用いた。また、フィラ
ーの疎水化処理方法としては、前述の有機溶媒法を選
択した。
Ethyltrimethoxysilane was used as a hydrophobizing agent for the conductive tin oxide. The organic solvent method described above was selected as the method for making the filler hydrophobic.

【0078】「導電剤の疎水化度の測定」導電剤の疎水
化度を評価するために、メタノールを用いた疎水化度測
定を次のように行う。微粒子(実施例1の場合、酸化
錫)0.2gを三角フラスコの水50mlに添加する。
メタノールをビュレットから滴定する。この際、フラス
コ内の溶液は、マグネチックスターラで常時撹拌する。
微粒子の沈降終了は、全量が液体中に懸濁することによ
って確認され、疎水化度は、沈降終了時点に達した際の
メタノール及び水の液状混合物中のメタノールの百分率
として表される。上記の方法にて測定した導電性酸化錫
の疎水化度は62%であった。
[Measurement of Hydrophobicity of Conductive Agent] In order to evaluate the hydrophobicity of the conductive agent, the hydrophobicity was measured using methanol as follows. 0.2 g of fine particles (in the case of Example 1, tin oxide) is added to 50 ml of water in an Erlenmeyer flask.
Methanol is titrated from the burette. At this time, the solution in the flask is constantly stirred with a magnetic stirrer.
The end of settling of the microparticles is confirmed by the total amount suspended in the liquid, and the degree of hydrophobicity is expressed as the percentage of methanol in the liquid mixture of methanol and water at the end of settling. The degree of hydrophobicity of the conductive tin oxide measured by the above method was 62%.

【0079】「表面層材料の静摩擦係数μsBの測定」
表面層を形成したものと同一の結着樹脂を塗料化し、そ
のクリア塗料を用いてアルミニウムシート上にコーティ
ングし、静摩擦係数(μsB)測定用のサンプルシート
とした。
[Measurement of Static Friction Coefficient μs B of Surface Layer Material]
The same binder resin as that on which the surface layer was formed was made into a paint, and the clear paint was coated on an aluminum sheet to obtain a sample sheet for measuring a coefficient of static friction (μs B ).

【0080】このサンプルシートの静摩擦係数測定を、
静摩擦係数測定器;HEIDONトライボギア ミュー
ズTYPE:941「新東科学(株)製」を用いて行っ
た。静摩擦係数μsBは、サンプルシートの任意の5点
を測定した値の平均値とした。本実施例の表面層の結着
樹脂の静摩擦係数は0.26であった。
The static friction coefficient of the sample sheet was measured as follows:
Static friction coefficient measuring device: HEIDON Tribogear Muse TYPE: 941 "manufactured by Shinto Kagaku Co., Ltd." The coefficient of static friction μs B was an average value obtained by measuring five arbitrary points on the sample sheet. The coefficient of static friction of the binder resin of the surface layer in this example was 0.26.

【0081】「帯電ローラ表面の静摩擦係数μsの測
定」前述したように図5に示すような測定装置を用いて
静摩擦係数μsを測定したところ、本実施例の帯電ロー
ラの表面の静摩擦係数μsは0.36であった。
[Measurement of Static Friction Coefficient μs on Charging Roller Surface] As described above, when the static friction coefficient μs was measured using the measuring device shown in FIG. 5, the static friction coefficient μs on the charging roller surface of the present embodiment was found to be 0.36.

【0082】帯電ローラ表面の十点平均表面粗さ(R
z)は、2.9μmであった。
The ten-point average surface roughness (R
z) was 2.9 μm.

【0083】「帯電ローラに直流電圧のみを印加した時
の連続複数枚画像出し耐久試験」図1に示す電子写真方
式の画像形成装置に上記で得られた帯電ローラを取り付
けて、環境1(温度23℃/湿度55%)、環境2(温
度32.5℃/湿度80%)及び環境3(温度15℃/
湿度10%)の各環境下において、印字率4%のA4画
像連続15000枚の画像出しを行い、500枚ごとに
ハーフトーン画像をプリントし、帯電ローラの抵抗上昇
に起因した画像不良の発生について、目視にて画像評価
を行った。結果を表1に示す。但し、電子写真感光体の
暗部電位V Dが画像出し耐久試験初期に、−700V付
近となるように印字電圧(直流電圧のみ)を各環境で設
定して画像出し耐久試験を行った。
"When only DC voltage is applied to the charging roller
Endurance test for producing multiple continuous images of an image "
Attach the charging roller obtained above to the image forming apparatus of the formula
Environment 1 (temperature 23 ° C./humidity 55%), environment 2 (temperature
Temperature 32.5 ° C / 80% humidity) and environment 3 (temperature 15 ° C /
A4 image with a printing rate of 4% in each environment of 10% humidity)
Performs image output of 15,000 images continuously, and every 500 images
Print a halftone image and increase the resistance of the charging roller
Visual evaluation of image defects caused by image
Was done. Table 1 shows the results. However, for electrophotographic photoreceptors
Dark section potential V DHas -700V at the beginning of the image output durability test
Set the printing voltage (DC voltage only) in each environment
An image output durability test was performed.

【0084】表中の◎は得られた画像が非常に良い、○
は良い、△はハーフトーン画像にやや濃度ムラあり、×
はハーフトーン画像に濃度ムラ、濃度のガサツキがある
ことを示す。
In the table, ◎ indicates that the obtained image is very good,
Is good, △ is slightly uneven density in halftone image, ×
Indicates that the halftone image has density unevenness and density roughness.

【0085】また、画像出し耐久試験を始める前(初
期)と連続15000枚の画像出し直後、それぞれにつ
いて、帯電ローラの抵抗測定を図4に示すような方法で
行った。結果を表1に示す。図中、2は導電部材、11
はステンレス製の円筒電極、12は抵抗、13はレコー
ダーを示す。これらの間の押圧力は用いられる画像形成
装置と同様にし、外部電源S3から−250Vを印加し
た際の抵抗値を測定する。
The resistance of the charging roller was measured by the method shown in FIG. 4 before starting the image output durability test (initial stage) and immediately after outputting 15,000 continuous images. Table 1 shows the results. In the figure, 2 is a conductive member, 11
Denotes a cylindrical electrode made of stainless steel, 12 denotes a resistor, and 13 denotes a recorder. The pressing force between them is the same as that of the image forming apparatus used, and the resistance value when -250 V is applied from the external power supply S3 is measured.

【0086】「帯電ローラ上のトナー付着による画像カ
ブリ評価」上記評価で用いたものと同様の電子写真方式
の画像形成装置に上記で得られた帯電ローラを取り付け
て、環境1(温度23℃/湿度55%)、環境2(温度
32.5℃/湿度80%)及び環境3(温度15℃/湿
度10%)の各環境下において、複数枚画像出し耐久試
験を行った。得られた画像を目視にて観察することによ
って、帯電ローラ上にトナーが付着し、それが原因とな
る印字用紙上のカブリの発生について評価を行った。具
体的には、印字率4%のA4画像を複数枚画像出しし、
500枚ごとにベタ白画像とハーフトーン画像をプリン
トし、目視にて評価した。結果を表2に示す。
"Evaluation of Image Fogging Due to Adhesion of Toner on Charging Roller" The charging roller obtained above was mounted on an electrophotographic image forming apparatus similar to that used in the above evaluation, and the environment 1 (temperature of 23 ° C. / Under the respective environments of humidity 55%), environment 2 (temperature 32.5 ° C./humidity 80%), and environment 3 (temperature 15 ° C./humidity 10%), an image endurance test was performed on a plurality of sheets. By visually observing the obtained image, the toner was attached to the charging roller, and the occurrence of fog on the printing paper due to the toner was evaluated. Specifically, a plurality of A4 images with a printing rate of 4% are output,
A solid white image and a halftone image were printed every 500 sheets, and evaluated visually. Table 2 shows the results.

【0087】表中の◎は得られた画像が非常に良い、○
は良い、△はハーフトーン画像においてカブリがある、
×はハーフトーン画像及びベタ白画像においてカブリが
あることを示す。
In the table, ◎ indicates that the obtained image is very good,
Is good, △ is fog in halftone image,
X indicates that there is fog in the halftone image and the solid white image.

【0088】その結果、全ての環境下で初期から良好な
画像が得られ、15000枚の画像出し後でも初期とほ
とんど変わらない画像が得られた。
As a result, a good image was obtained from the beginning in all environments, and an image which was almost the same as the initial image was obtained even after 15,000 images were output.

【0089】(実施例2)下記の要領で本発明の帯電部
材としての帯電ローラを作成した。 NBR 100質量部 四級アンモニウム塩 3質量部 エステル系可塑剤 25質量部 炭酸カルシウム 30質量部 酸化亜鉛 5質量部 脂肪酸 2質量部 以上の材料を60℃に調節した密閉型ミキサーにて10
分間混練した後、20℃に冷却した密閉型ミキサーで更
に20分間混練し、原料コンパウンドを調製した。この
コンパウンドに原料ゴムのNBR100質量部に対し加
硫剤としての硫黄1質量部、加硫促進剤としてのノクセ
ラーTS3質量部を加え、20℃に冷却した2本ロール
機にて10分間混練した。得られたコンパウンドを、φ
6mmステンレス製支持体の周囲にローラ状になるよう
に押出成型機にて成型し、加熱加硫成型した後、外径φ
12mmになるように研磨処理して弾性層を得た。
(Example 2) A charging roller as a charging member of the present invention was prepared in the following manner. NBR 100 parts by weight Quaternary ammonium salt 3 parts by weight Ester plasticizer 25 parts by weight Calcium carbonate 30 parts by weight Zinc oxide 5 parts by weight Fatty acid 2 parts by weight The above materials were adjusted by a closed mixer adjusted to 60 ° C. 10
After kneading for 20 minutes, the mixture was further kneaded with a closed mixer cooled to 20 ° C. for 20 minutes to prepare a raw material compound. To this compound, 1 part by mass of sulfur as a vulcanizing agent and 3 parts by mass of Noxeller TS as a vulcanization accelerator were added to 100 parts by mass of NBR of raw rubber, and kneaded for 10 minutes by a two-roll machine cooled to 20 ° C. The obtained compound is
A 6 mm stainless steel support is molded around the support with an extruder so as to form a roller, and then heated and vulcanized.
The elastic layer was obtained by performing a polishing treatment so as to have a thickness of 12 mm.

【0090】上記弾性層の上に以下に示すような表面層
を被覆形成した。表面層2cの材料としてポリビニルブ
チラール樹脂を用い、そのエタノール溶液100質量部
(固形分50質量%)に対して、疎水化処理された導電
性酸化チタン(個数平均粒径0.1μm)45質量部を
加えた塗料(P/B=0.9/1.0)を用いて、ディ
ッピング法にて塗布して膜厚が3μmの表面層を被覆形
成し、ローラ形状の帯電部材を得た。
On the above elastic layer, a surface layer as shown below was formed by coating. Using polyvinyl butyral resin as a material for the surface layer 2c, 45 parts by mass of conductive titanium oxide (number average particle size 0.1 μm) subjected to hydrophobic treatment with respect to 100 parts by mass of the ethanol solution (solid content 50% by mass). Was applied by a dipping method using a paint (P / B = 0.9 / 1.0) to which a surface layer having a thickness of 3 μm was coated to obtain a roller-shaped charging member.

【0091】本実施例では疎水化処理剤として、i−ブ
チルトリメトキシシランを用いた。また、疎水化処理方
法としては、前述の水溶液法を選択した。また、本実
施例の導電性酸化チタンの疎水化度を前述の方法で測定
した結果、疎水化度20%であった。
In this example, i-butyltrimethoxysilane was used as the hydrophobizing agent. The above-mentioned aqueous solution method was selected as the hydrophobic treatment method. Further, as a result of measuring the degree of hydrophobicity of the conductive titanium oxide of this example by the above-described method, the degree of hydrophobicity was 20%.

【0092】表面層を形成したのと同一の結着樹脂を塗
料化し、そのクリア塗料を用いてアルミニウムシート上
にコーティングし、静摩擦係数測定用のサンプルシート
とした。本実施例の表面層の結着樹脂の静摩擦係数μs
Bは0.34であった。
The same binder resin as that used to form the surface layer was formed into a paint, and the clear paint was used to coat an aluminum sheet to obtain a sample sheet for measuring the coefficient of static friction. Static friction coefficient μs of the binder resin of the surface layer of this embodiment
B was 0.34.

【0093】本実施例の帯電ローラ表面の静摩擦係数μ
sは、図5に示すような方法で測定したところ、0.4
2であった。また、帯電ローラ表面の十点平均表面粗さ
(Rz)は、1.8μmであった。
The static friction coefficient μ of the surface of the charging roller of this embodiment
s was measured by a method as shown in FIG.
It was 2. The ten-point average surface roughness (Rz) of the charging roller surface was 1.8 μm.

【0094】この帯電ローラについて実施例1と同様に
して評価を行い、その結果を表1及び表2に示す。
This charging roller was evaluated in the same manner as in Example 1, and the results are shown in Tables 1 and 2.

【0095】(実施例3)下記の要領で本発明の帯電部
材としての帯電ローラを作成した。 エピクロルヒドリンゴム 100質量部 四級アンモニウム塩 1質量部 導電性カーボンブラック 10質量部 炭酸カルシウム 30質量部 酸化亜鉛 5質量部 脂肪酸 2質量部 以上の材料を60℃に調節した密閉型ミキサーにて10
分間混練した後、エピクロルヒドリンゴム100質量部
に対してエーテルエステル系可塑剤15質量部を加え、
20℃に冷却した密閉型ミキサーで更に20分間混練
し、原料コンパウンドを調製した。このコンパウンドに
原料ゴムのエピクロルヒドリンゴム100質量部に対し
加硫剤としての硫黄1質量部、加硫促進剤としてのノク
セラーDM1質量部及びノクセラーTS0.5質量部を
加え、20℃に冷却した2本ロール機にて10分間混練
した。得られたコンパウンドを、φ6mmステンレス製
支持体の周囲にローラ状になるように押出成型機にて成
型し、加熱加硫成型した後、ゴム部の外径が中央φ12
mm、両端部φ11.9mmのクラウン形状になるよう
に研磨処理して弾性層を得た。
(Example 3) A charging roller as a charging member of the present invention was prepared in the following manner. Epichlorohydrin rubber 100 parts by mass Quaternary ammonium salt 1 part by mass Conductive carbon black 10 parts by mass Calcium carbonate 30 parts by mass Zinc oxide 5 parts by mass Fatty acid 2 parts by mass The above materials were adjusted by a closed mixer adjusted to 60 ° C. 10
After kneading for 15 minutes, 15 parts by mass of an ether ester plasticizer was added to 100 parts by mass of epichlorohydrin rubber,
The mixture was further kneaded with a closed mixer cooled to 20 ° C. for 20 minutes to prepare a raw material compound. To this compound was added 1 part by mass of sulfur as a vulcanizing agent, 1 part by mass of Noxerer DM as a vulcanization accelerator and 0.5 part by mass of Noxerer TS with 100 parts by mass of epichlorohydrin rubber as a raw rubber, and cooled to 20 ° C. The mixture was kneaded with a roll machine for 10 minutes. The obtained compound was molded in a roller shape around a φ6 mm stainless steel support by an extruder, and was heated and vulcanized.
The elastic layer was obtained by performing a polishing treatment so as to form a crown shape having a diameter of 11.9 mm and both ends of φ11.9 mm.

【0096】上記弾性層の上に以下に示すような抵抗層
を被覆形成した。抵抗層2cの材料として、エピクロル
ヒドリンゴム100質量部をトルエン溶媒にて分散溶解
して抵抗層用塗料を作成した。この塗料を弾性層2b上
にディッピング法にて塗布して膜厚が100μmの抵抗
層2dを被覆形成した。
On the above elastic layer, a resistance layer as shown below was formed by coating. As a material of the resistance layer 2c, 100 parts by mass of epichlorohydrin rubber was dispersed and dissolved in a toluene solvent to prepare a coating for the resistance layer. This paint was applied onto the elastic layer 2b by dipping to form a 100 μm-thick resistive layer 2d.

【0097】更に、抵抗層2dの上に以下に示す表面層
2cを被覆形成した。表面層2cの材料として、フルオ
ロオレフィン(4フッ化タイプ)、ヒドロキシアルキル
ビニルエーテル及びカルボン酸ビニルエステルを共重合
させて得られたフッ素樹脂共重合体を用い、その溶液1
00質量部(固形分50質量%)に対して、イソシアネ
ート(HDI)5質量部と疎水化処理された導電性酸化
錫(個数平均粒径0.03μm)40質量部を加えた塗
料を用いて、ディッピング法にて塗布して膜厚が5μm
の表面層を被覆形成し、ローラ形状の帯電部材を得た。
Further, a surface layer 2c shown below was formed by coating on the resistance layer 2d. As a material of the surface layer 2c, a fluororesin copolymer obtained by copolymerizing fluoroolefin (tetrafluoride type), hydroxyalkyl vinyl ether and vinyl carboxylate is used.
Using a paint obtained by adding 5 parts by mass of isocyanate (HDI) and 40 parts by mass of a conductive tin oxide (number average particle diameter 0.03 μm) subjected to a hydrophobic treatment to 00 parts by mass (solid content: 50% by mass). , Applied by dipping method to a film thickness of 5 μm
To form a roller-shaped charging member.

【0098】実施例では疎水化処理剤として、n−ヘキ
シルトリメトキシシランを用いた。また、疎水化処理方
法としては、前述の有機溶媒法を選択した。本実施例
の導電性酸化錫の疎水化度は、30%であった。
In the examples, n-hexyltrimethoxysilane was used as the hydrophobizing agent. The above-mentioned organic solvent method was selected as the hydrophobic treatment method. The degree of hydrophobicity of the conductive tin oxide of this example was 30%.

【0099】表面層を形成したのと同一の結着樹脂を塗
料化し、そのクリア塗料を用いてアルミニウムシート上
にコーティングし、静摩擦係数測定用の表面層サンプル
シートとした。本実施例の表面層の結着樹脂の静摩擦係
数μsBは0.12であった。
The same binder resin as that used to form the surface layer was formed into a paint, and the clear paint was coated on an aluminum sheet to obtain a surface layer sample sheet for measuring a static friction coefficient. The static friction coefficient μs B of the binder resin of the surface layer of the present example was 0.12.

【0100】また、本実施例の帯電ローラ表面の静摩擦
係数μsは0.23であった。なお、帯電ローラ表面の
十点平均表面粗さ(Rz)は、2.5μmであった。
The coefficient of static friction μs of the surface of the charging roller of this embodiment was 0.23. The ten-point average surface roughness (Rz) of the charging roller surface was 2.5 μm.

【0101】この帯電ローラについて実施例1と同様に
して評価を行い、その結果を表1及び表2に示す。
This charging roller was evaluated in the same manner as in Example 1, and the results are shown in Tables 1 and 2.

【0102】(実施例4)疎水化処理剤としてエチルト
リメトキシシランの代わりに、メチルトリメトキシシラ
ンとフルオロアルキルアルコキシシラン{CF3CH2
2Si(OCH33}を使用した(質量比1:1)以
外は、実施例1と同様にして帯電ローラを作成、評価を
行った。その結果を表1及び表2に示す。なお、本実施
例の導電性酸化錫の疎水化度は、80%であった。
Example 4 Instead of ethyltrimethoxysilane as a hydrophobizing agent, methyltrimethoxysilane and fluoroalkylalkoxysilane @ CF 3 CH 2 C
A charging roller was prepared and evaluated in the same manner as in Example 1, except that H 2 Si (OCH 3 ) 3 } was used (mass ratio 1: 1). The results are shown in Tables 1 and 2. The degree of hydrophobicity of the conductive tin oxide of this example was 80%.

【0103】また、本実施例の表面層の結着樹脂の静摩
擦係数μsBは0.14であり、帯電ローラ表面の静摩
擦係数μsは0.24であった。また、帯電ローラ表面
の十点平均表面粗さ(Rz)は、2.5μmであった。
Further, the static friction coefficient μs B of the binder resin of the surface layer of this embodiment was 0.14, and the static friction coefficient μs of the surface of the charging roller was 0.24. The ten-point average surface roughness (Rz) of the charging roller surface was 2.5 μm.

【0104】(実施例5)導電剤として酸化錫の代わり
に、酸化チタン(個数平均粒径0.1μm)を使用した
以外は、実施例4と同様にして帯電ローラを作成、評価
を行った。その結果を表1及び表2に示す。なお、本実
施例の導電性酸化チタンの疎水化度は、98%であっ
た。
Example 5 A charging roller was prepared and evaluated in the same manner as in Example 4, except that titanium oxide (number average particle diameter: 0.1 μm) was used instead of tin oxide as a conductive agent. . The results are shown in Tables 1 and 2. The degree of hydrophobicity of the conductive titanium oxide of this example was 98%.

【0105】また、本実施例の表面層の結着樹脂の静摩
擦係数μsBは0.17であり、帯電ローラ表面の静摩
擦係数μsは0.27であった。また、帯電ローラ表面
の十点平均表面粗さ(Rz)は、2.2μmであった。
Further, the static friction coefficient μs B of the binder resin of the surface layer of this embodiment was 0.17, and the static friction coefficient μs of the charging roller surface was 0.27. The ten-point average surface roughness (Rz) of the charging roller surface was 2.2 μm.

【0106】(比較例1)下記の方法で帯電ローラを作
成した。 EPDM 100質量部 導電性カーボンブラック 30質量部 酸化亜鉛 5質量部 脂肪酸 2質量部 以上の材料を60℃に調節した密閉型ミキサーにて10
分間混練した後、EPDM100質量部に対してパラフ
ィンオイル15質量部を加え、20℃に冷却した密閉型
ミキサーで更に20分間混練し、原料コンパウンドを調
製した。このコンパウンドに原料ゴムのEPDM100
質量部に対し加硫剤としての硫黄0.5質量部、加硫促
進剤としてのMBT(メルカプトベンゾチアゾール)1
質量部、TMTD(テトラメチルチウラム・ジスルフィ
ド)1質量部及びZnMDC(ジメチル・ジチオカルバ
ミン酸亜鉛)1.5質量部を加え、20℃に冷却した2
本ロール機にて10分間混練した。得られたコンパウン
ドを、φ6mmステンレス製支持体の周囲に外形φ12
mmのローラ状になるようにプレス成型機にて加熱加硫
成型することにより弾性層を得た。
Comparative Example 1 A charging roller was prepared by the following method. EPDM 100 parts by mass Conductive carbon black 30 parts by mass Zinc oxide 5 parts by mass fatty acid 2 parts by mass
After kneading for 15 minutes, 15 parts by mass of paraffin oil was added to 100 parts by mass of EPDM, and the mixture was further kneaded with a closed mixer cooled to 20 ° C. for 20 minutes to prepare a raw material compound. The compound rubber EPDM100
0.5 parts by mass of sulfur as a vulcanizing agent and MBT (mercaptobenzothiazole) 1 as a vulcanization accelerator with respect to parts by mass
2 parts by mass, 1 part by mass of TMTD (tetramethylthiuram disulfide) and 1.5 parts by mass of ZnMDC (zinc dimethyl dithiocarbamate) were added, and the mixture was cooled to 20 ° C.
The mixture was kneaded with this roll machine for 10 minutes. The obtained compound was placed around a φ6 mm stainless steel support with an outer diameter of φ12.
An elastic layer was obtained by heat vulcanization molding using a press molding machine so as to form a roller having a diameter of 2 mm.

【0107】上記弾性層の上に以下に示すような抵抗層
を被覆形成した。抵抗層2dの材料として、 ポリウレタン樹脂 100質量部 導電性カーボンブラック 15質量部 をメチルエチルケトン(MEK)溶媒にて分散溶解して
抵抗層用塗料を作成する。この塗料を弾性層2b上にデ
ィッピング法にて塗布して膜厚が100μmの抵抗層2
dを被覆形成した。
A resistance layer as shown below was formed on the elastic layer by coating. As a material of the resistance layer 2d, 100 parts by weight of a polyurethane resin and 15 parts by weight of a conductive carbon black are dispersed and dissolved in a methyl ethyl ketone (MEK) solvent to prepare a coating for the resistance layer. This paint is applied on the elastic layer 2b by dipping to form a resistive layer 2 having a thickness of 100 μm.
d was coated.

【0108】更に、抵抗層2dの上に以下に示す表面層
2cを被覆形成した。表面層2cの材料として、 ポリアミド樹脂 100質量部 導電性酸化錫(疎水化未処理、個数平均粒径0.03μm) 10質量部 をメタノール/トルエン混合溶媒にて分散溶解して表面
層用塗料を作成する。この塗料を用いて、ディッピング
法にて塗布して膜厚が5μmの表面層を被覆形成し、ロ
ーラ形状の帯電部材を得た。なお、比較例1の導電性酸
化錫の疎水化度は、0%であった。
Further, a surface layer 2c shown below was formed on the resistance layer 2d by coating. As a material for the surface layer 2c, 100 parts by mass of a polyamide resin, 10 parts by mass of conductive tin oxide (untreated hydrophobized, number average particle size 0.03 μm) are dispersed and dissolved in a mixed solvent of methanol / toluene to prepare a coating for the surface layer. create. Using this paint, a surface layer having a thickness of 5 μm was formed by coating by a dipping method to obtain a roller-shaped charging member. In addition, the hydrophobicity of the conductive tin oxide of Comparative Example 1 was 0%.

【0109】表面層を形成したのと同一の結着樹脂を塗
料化し、そのクリア塗料を用いてアルミニウムシート上
にコーティングし、静摩擦係数測定用の表面層サンプル
シートとした。比較例1の表面層の結着樹脂の静摩擦係
数μsBは0.71であった。
The same binder resin as that used to form the surface layer was formed into a paint, and the clear paint was used to coat an aluminum sheet to obtain a sample sheet of the surface layer for measuring the coefficient of static friction. The static friction coefficient μs B of the binder resin of the surface layer of Comparative Example 1 was 0.71.

【0110】帯電ローラ表面の静摩擦係数μsは1.0
3であった。また、帯電ローラ表面の十点平均表面粗さ
(Rz)は、7.9μmであった。
The coefficient of static friction μs of the charging roller surface is 1.0
It was 3. The ten-point average surface roughness (Rz) of the charging roller surface was 7.9 μm.

【0111】この帯電ローラについて実施例1と同様に
して評価を行った。その結果を表1及び表2に示す。
The charging roller was evaluated in the same manner as in Example 1. The results are shown in Tables 1 and 2.

【0112】また、この帯電ローラを用いた画像形成装
置により複数枚画像出し耐久試験を行ったところ、低温
低湿環境(温度15℃/湿度10%)において、帯電部
材の抵抗上昇に起因した画像不良が発生していた。ま
た、複数枚画像出し耐久試験においてトナー付着が原因
となる画像濃度ムラが発生していた。
When an image forming apparatus using this charging roller was used to perform an image forming durability test on a plurality of sheets, it was found that an image defect due to an increase in resistance of the charging member in a low-temperature and low-humidity environment (temperature 15 ° C./humidity 10%). Had occurred. Further, in the durability test for image output on a plurality of sheets, unevenness in image density due to toner adhesion occurred.

【0113】(実施例6)表面層2cの材料として、ポ
リウレタンエラストマー100質量部と疎水化処理済酸
化錫(個数平均粒径0.03μm)60質量部を用い、
溶媒としてメチルエチルケトン(MEK)を用いた以外
は比較例1と同様にして帯電ローラを作成した。
(Example 6) As a material of the surface layer 2c, 100 parts by mass of a polyurethane elastomer and 60 parts by mass of tin oxide (number average particle diameter 0.03 μm) subjected to hydrophobic treatment were used.
A charging roller was prepared in the same manner as in Comparative Example 1 except that methyl ethyl ketone (MEK) was used as a solvent.

【0114】本実施例では疎水化処理剤として、チタン
カップリング剤(イソプロポキシチタントリステアレー
ト:TTS)を用いた。疎水化処理は以下のようにして
行った。即ち、酸化錫とTTSをトルエン溶媒中に分散
し、70〜80℃に加熱しながら撹拌することにより溶
媒を除去した後、更に120℃〜130℃で十分に乾燥
した。
In this example, a titanium coupling agent (isopropoxytitanium tristearate: TTS) was used as the hydrophobizing agent. The hydrophobization treatment was performed as follows. That is, tin oxide and TTS were dispersed in a toluene solvent, and the solvent was removed by stirring while heating to 70 to 80 ° C, and then sufficiently dried at 120 to 130 ° C.

【0115】表面層の結着樹脂の静摩擦係数μsB
0.70であり、帯電ローラ表面の静摩擦係数μsは
0.99であった。また、帯電ローラ表面の十点平均表
面粗さ(Rz)は、8.5μmであった。
The static friction coefficient μs B of the binder resin of the surface layer was 0.70, and the static friction coefficient μs of the charging roller surface was 0.99. The ten-point average surface roughness (Rz) of the charging roller surface was 8.5 μm.

【0116】この帯電ローラについて実施例1と同様に
して評価を行った。その結果を表1及び表2に示す。
This charging roller was evaluated in the same manner as in Example 1. The results are shown in Tables 1 and 2.

【0117】また、この帯電ローラを用いた画像形成装
置により複数枚画像出し耐久試験を行ったところ、低温
低湿環境(温度15℃/湿度10%)において、帯電部
材の抵抗上昇に起因した画像不良が発生していた。ま
た、複数枚画像出し耐久試験においてトナー付着が原因
となる画像カブリが発生していた。
When an image forming apparatus using this charging roller was used to carry out an image forming durability test on a plurality of sheets, an image defect due to an increase in resistance of the charging member in a low-temperature and low-humidity environment (temperature 15 ° C./humidity 10%). Had occurred. In addition, image fogging caused by toner adhesion occurred in a multiple-sheet image output durability test.

【0118】(実施例7)下記の方法で帯電ローラを作
成した。 NBR 100質量部 過塩素酸リチウム塩 5質量部 炭酸カルシウム 30質量部 酸化亜鉛 5質量部 脂肪酸 2質量部 以上の材料を60℃に調節した密閉型ミキサーにて10
分間混練した後、NBR100質量部に対してDOS
(ジオクチルセバケート)可塑剤20質量部を加え、2
0℃に冷却した密閉型ミキサーで更に20分間混練し、
原料コンパウンドを調製した。このコンパウンドに原料
ゴムのNBR100質量部に対し加硫剤としての硫黄1
質量部、加硫促進剤としてのノクセラーTS3質量部を
加え、20℃に冷却した2本ロール機にて10分間混練
した。得られたコンパウンドを、φ6mmステンレス製
支持体の周囲にローラ状になるように押出成型機にて成
型し、加熱加硫成型した後、外形φ12mmになるよう
に研磨処理して弾性層を得た。
(Example 7) A charging roller was prepared by the following method. NBR 100 parts by mass Lithium perchlorate 5 parts by mass Calcium carbonate 30 parts by mass Zinc oxide 5 parts by mass Fatty acid 2 parts by mass The above materials were adjusted to 10 by a closed mixer adjusted to 60 ° C.
After kneading for 100 minutes, DOS
(Dioctyl sebacate) 20 parts by mass of a plasticizer were added, and 2
Kneaded for another 20 minutes in a closed mixer cooled to 0 ° C,
A raw material compound was prepared. In this compound, sulfur 1 as a vulcanizing agent was added to 100 parts by mass of NBR of raw rubber.
3 parts by mass of Noxeller TS as a vulcanization accelerator were added, and the mixture was kneaded with a two-roll mill cooled to 20 ° C. for 10 minutes. The obtained compound was molded by an extrusion molding machine so as to form a roller around a φ6 mm stainless steel support, heated and vulcanized, and then polished to an outer diameter of 12 mm to obtain an elastic layer. .

【0119】上記弾性層の上に以下に示すような表面層
を被覆形成した。表面層2cの材料として、 ポリウレタンエラストマー 100質量部 疎水化処理済導電性酸化錫(個数平均粒径0.03μm) 40質量部 をキシレン/メチルイソブチルケトン(MIBK)溶媒
にて分散溶解して表面層用塗料を作成する。この塗料を
用いて、ディッピング法にて塗布して膜厚が10μmの
表面層を被覆形成し、ローラ形状の帯電部材を得た。
A surface layer as shown below was formed on the elastic layer by coating. As a material of the surface layer 2c, a polyurethane elastomer 100 parts by mass Hydrophobized conductive tin oxide (number average particle size 0.03 μm) 40 parts by mass is dispersed and dissolved in a xylene / methyl isobutyl ketone (MIBK) solvent to form the surface layer 2c. Create paint for paint. Using this paint, a surface layer having a thickness of 10 μm was formed by coating by a dipping method to obtain a roller-shaped charging member.

【0120】本実施例では疎水化処理剤として、エトキ
シシランを使用した。また、疎水化処理方法としては、
前述の有機溶媒法を選択した。なお、導電性酸化錫の
疎水化度は、99%であった。
In this example, ethoxysilane was used as the hydrophobizing agent. Further, as the hydrophobic treatment method,
The organic solvent method described above was selected. The degree of hydrophobicity of the conductive tin oxide was 99%.

【0121】表面層の結着樹脂の静摩擦係数μsB
0.64であり、帯電ローラ表面の静摩擦係数μsは
0.90であった。また、帯電ローラ表面の十点平均表
面粗さ(Rz)は、5.9μmであった。
The static friction coefficient μs B of the binder resin of the surface layer was 0.64, and the static friction coefficient μs of the charging roller surface was 0.90. The ten-point average surface roughness (Rz) of the charging roller surface was 5.9 μm.

【0122】この帯電ローラについて実施例1と同様の
評価を行い、その結果を表1及び表2に示す。この帯電
ローラを用いた画像形成装置により出力した画像には、
初期からハーフトーン画像にガサつきが発生していた。
The charging roller was evaluated in the same manner as in Example 1, and the results are shown in Tables 1 and 2. Images output by an image forming apparatus using this charging roller include:
From the beginning, the halftone image was rough.

【0123】(実施例8)帯電ローラの表面層に静摩擦
係数を小さくする目的でシリコーンオイルを0.5質量
部加え、導電剤として、実施例3と同様の疎水化度が処
理を施した酸化錫(個数平均粒径0.03μm)を用い
た以外は、比較例1と同様にして帯電ローラを作成し
た。なお、本実施例の導電性酸化錫の疎水化度は30%
であった。
Example 8 For the purpose of reducing the coefficient of static friction, 0.5 parts by mass of silicone oil was added to the surface layer of the charging roller, and as a conductive agent, oxidation treatment was performed in the same manner as in Example 3 so that the hydrophobicity was treated. A charging roller was prepared in the same manner as in Comparative Example 1, except that tin (number average particle diameter: 0.03 μm) was used. The degree of hydrophobicity of the conductive tin oxide of this example was 30%.
Met.

【0124】本実施例の表面層の結着樹脂の静摩擦係数
μsBは0.71であり、帯電ローラ表面の静摩擦係数
μsは0.89であった。また、帯電ローラ表面の十点
平均表面粗さ(Rz)は、6.2μmであった。
The static friction coefficient μs B of the binder resin of the surface layer of this embodiment was 0.71, and the static friction coefficient μs of the charging roller surface was 0.89. The ten-point average surface roughness (Rz) of the charging roller surface was 6.2 μm.

【0125】この帯電ローラについて実施例1と同様に
して評価を行い、その結果を表1及び表2に示す。
This charging roller was evaluated in the same manner as in Example 1, and the results are shown in Tables 1 and 2.

【0126】比較例2 表面層に疎水化処理していない酸化チタンを用い、膜厚
を40μmとした以外は実施例2と同様にして帯電ロー
ラを作成し、評価した。結果を表1及び表2に示す。
Comparative Example 2 A charging roller was prepared and evaluated in the same manner as in Example 2 except that the surface layer was made of non-hydrophobized titanium oxide and the film thickness was changed to 40 μm. The results are shown in Tables 1 and 2.

【0127】なお、導電剤の疎水化度は0%であり、帯
電ローラの表面の静摩擦係数は0.55であり、十点平
均面粗さ(Rz)は2.8μmであった。
The degree of hydrophobicity of the conductive agent was 0%, the static friction coefficient of the surface of the charging roller was 0.55, and the ten-point average surface roughness (Rz) was 2.8 μm.

【0128】比較例3 表面層に使用したシリコーンオイルを用いなかった以外
は実施例8と同様にして帯電ローラを作成し、評価し
た。結果を表1及び表2に示す。
Comparative Example 3 A charging roller was prepared and evaluated in the same manner as in Example 8, except that the silicone oil used for the surface layer was not used. The results are shown in Tables 1 and 2.

【0129】なお、導電剤の疎水化度は30%であり、
帯電ローラの表面の静摩擦係数は1.07であり、十点
平均面粗さ(Rz)は6.6μmであった。
The degree of hydrophobicity of the conductive agent is 30%.
The static friction coefficient of the surface of the charging roller was 1.07, and the ten-point average surface roughness (Rz) was 6.6 μm.

【0130】[0130]

【表1】 [Table 1]

【0131】[0131]

【表2】 [Table 2]

【0132】[0132]

【発明の効果】以上のように、本発明によれば、帯電ロ
ーラ表面へのトナー付着が少ないので、トナー付着が原
因となる画像カブリ及び画像濃度ムラが生じなくなる。
その結果、画像形成装置の総印字枚数が大幅に増え、耐
久安定性が向上する。また、低温低湿環境においてもト
ナー付着が原因となる画像カブリが生じなくなる。ま
た、帯電部材に直流電圧のみを印加して被帯電体を接触
帯電方式により帯電処理する帯電部材において、帯電部
材の連続使用における抵抗上昇(チャージアップ)がほ
とんどないため、長期にわたり安定して被帯電体表面の
帯電電位が得られる。従って、本発明の導電部材を画像
形成装置に用いることで長期にわたり高画質化を維持す
ることができる。
As described above, according to the present invention, since toner adherence to the surface of the charging roller is small, image fog and image density unevenness caused by toner adherence do not occur.
As a result, the total number of printed sheets of the image forming apparatus is greatly increased, and the durability stability is improved. Further, even in a low-temperature and low-humidity environment, image fogging caused by toner adhesion does not occur. In addition, in a charging member in which only a DC voltage is applied to the charging member to perform a charging process on the member to be charged by a contact charging method, there is almost no increase in resistance (charge-up) during continuous use of the charging member, so that the charging member is stably applied over a long period of time. The charged potential on the surface of the charged body is obtained. Therefore, by using the conductive member of the present invention in an image forming apparatus, high image quality can be maintained for a long time.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のプロセスカートリッジを具備する画像
形成装置の概略構成を示す図である。
FIG. 1 is a diagram illustrating a schematic configuration of an image forming apparatus including a process cartridge of the present invention.

【図2】本発明の導電部材の概略断面図である。FIG. 2 is a schematic sectional view of a conductive member of the present invention.

【図3】本発明の導電部材の概略断面図である。FIG. 3 is a schematic sectional view of a conductive member of the present invention.

【図4】導電部材の抵抗測定装置の概略図である。FIG. 4 is a schematic view of a device for measuring the resistance of a conductive member.

【図5】導電部材の静摩擦係数測定機の概略図である。FIG. 5 is a schematic view of a static friction coefficient measuring device for a conductive member.

【図6】静摩擦係数測定器を用いて測定した時に得られ
るチャートの一例である。
FIG. 6 is an example of a chart obtained when measurement is performed using a static friction coefficient measuring device.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G03G 15/16 103 G03G 15/16 103 21/10 21/00 312 21/06 340 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) G03G 15/16 103 G03G 15/16 103 21/10 21/00 312 21/06 340

Claims (15)

【特許請求の範囲】[Claims] 【請求項1】 支持体及び該支持体上の被覆層を有する
導電部材であって、電子写真感光体に接触配置され、電
圧を印加される導電部材において、 該被覆層が表面処理された導電剤を含有し、かつ該導電
部材の表面が1.0以下の静摩擦係数を有することを特
徴とする導電部材。
1. A conductive member having a support and a coating layer on the support, wherein the conductive member is placed in contact with an electrophotographic photosensitive member and a voltage is applied to the conductive member. A conductive member comprising an agent and a surface of the conductive member having a static friction coefficient of 1.0 or less.
【請求項2】 印加される電圧が直流電圧のみである請
求項1記載の導電部材。
2. The conductive member according to claim 1, wherein the applied voltage is a DC voltage only.
【請求項3】 被覆層が表面層である請求項1または2
記載の導電部材。
3. The method according to claim 1, wherein the coating layer is a surface layer.
The conductive member as described in the above.
【請求項4】 導電部材が弾性層及び弾性層上の表面層
を有する請求項3記載の導電部材。
4. The conductive member according to claim 3, wherein the conductive member has an elastic layer and a surface layer on the elastic layer.
【請求項5】 静摩擦係数が0.01以上である請求項
1乃至4のいずれかに記載の導電部材。
5. The conductive member according to claim 1, which has a static friction coefficient of 0.01 or more.
【請求項6】 静摩擦係数が0.5以下である請求項1
乃至5のいずれかに記載の導電部材。
6. The static friction coefficient is 0.5 or less.
6. The conductive member according to any one of claims 1 to 5.
【請求項7】 表面処理された導電剤が0.001〜
1.0μmの個数平均粒径を有する請求項1乃至6のい
ずれかに記載の導電部材。
7. The conductive agent whose surface has been treated is 0.001 to 0.001.
The conductive member according to claim 1, having a number average particle size of 1.0 μm.
【請求項8】 被覆層が表面処理された導電剤及び結着
樹脂を含有し、該導電剤と該結着樹脂の割合が質量比で
0.1:1.0〜2.0:1.0である請求項1乃至7
のいずれかに記載の導電部材。
8. The coating layer contains a surface-treated conductive agent and a binder resin, and the ratio of the conductive agent to the binder resin is 0.1: 1.0 to 2.0: 1. 8. The method according to claim 1, wherein the value is 0.
The conductive member according to any one of the above.
【請求項9】 表面処理が疎水化処理である請求項1乃
至8のいずれかに記載の導電部材。
9. The conductive member according to claim 1, wherein the surface treatment is a hydrophobic treatment.
【請求項10】疎水化処理がカップリング剤による処理
である請求項9記載の導電部材。
10. The conductive member according to claim 9, wherein the hydrophobic treatment is a treatment with a coupling agent.
【請求項11】 疎水化処理によって得られる疎水化度
が20〜98%である請求項9または10記載の導電部
材。
11. The conductive member according to claim 9, wherein a degree of hydrophobicity obtained by the hydrophobic treatment is 20 to 98%.
【請求項12】 導電部材が十点平均面粗さで10μm
以下の表面粗さを有する請求項1乃至11のいずれかに
記載の導電部材。
12. The conductive member has a ten-point average surface roughness of 10 μm.
The conductive member according to any one of claims 1 to 11, which has the following surface roughness.
【請求項13】 導電部材が帯電部材である請求項1乃
至12のいずれかに記載の導電部材。
13. The conductive member according to claim 1, wherein the conductive member is a charging member.
【請求項14】 電子写真感光体及び請求項1乃至13
のいずれかに記載の導電部材を一体に支持し、画像形成
装置本体に着脱自在であることを特徴とするプロセスカ
ートリッジ。
14. An electrophotographic photosensitive member and an electrophotographic photosensitive member according to claim 1.
A process cartridge integrally supporting the conductive member according to any one of the above, and being detachably attached to an image forming apparatus main body.
【請求項15】 電子写真感光体、請求項1乃至13の
いずれかに記載の帯電部材を有する帯電手段、露光手
段、現像手段及び転写手段を有することを特徴とする画
像形成装置。
15. An image forming apparatus comprising: an electrophotographic photosensitive member; a charging unit having the charging member according to claim 1; an exposing unit; a developing unit; and a transfer unit.
JP2000300187A 1999-09-30 2000-09-29 Conductive member, process cartridge, and image forming apparatus Expired - Lifetime JP3796400B2 (en)

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JP2003131460A (en) * 2001-10-24 2003-05-09 Bando Chem Ind Ltd Conductive roller and method of manufacturing the same
JP2006163144A (en) * 2004-12-09 2006-06-22 Canon Inc Conductive member
JP2006163166A (en) * 2004-12-09 2006-06-22 Sharp Corp Electrifying roller and image forming apparatus using the same
JP2008139456A (en) * 2006-11-30 2008-06-19 Fuji Xerox Co Ltd Charging device, image forming apparatus using the same, and image forming unit
JP2012215848A (en) * 2011-03-29 2012-11-08 Canon Inc Conductive member, process cartridge and electrophotographic apparatus
US8980423B2 (en) 2008-10-27 2015-03-17 Canon Kabushiki Kaisha Charging member, process for its production, process cartridge
US9236159B2 (en) 2009-12-29 2016-01-12 Zeon Corporation Polyether rubber, rubber composition, cross-linked rubber, and conductive member
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US9811021B2 (en) 2011-03-29 2017-11-07 Canon Kabushiki Kaisha Conductive member
WO2023127398A1 (en) * 2021-12-28 2023-07-06 住友理工株式会社 Charging roll for electrophotographic devices and method for producing charging roll for electrophotographic devices

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003131460A (en) * 2001-10-24 2003-05-09 Bando Chem Ind Ltd Conductive roller and method of manufacturing the same
JP2006163144A (en) * 2004-12-09 2006-06-22 Canon Inc Conductive member
JP2006163166A (en) * 2004-12-09 2006-06-22 Sharp Corp Electrifying roller and image forming apparatus using the same
JP2008139456A (en) * 2006-11-30 2008-06-19 Fuji Xerox Co Ltd Charging device, image forming apparatus using the same, and image forming unit
US8980423B2 (en) 2008-10-27 2015-03-17 Canon Kabushiki Kaisha Charging member, process for its production, process cartridge
US9236159B2 (en) 2009-12-29 2016-01-12 Zeon Corporation Polyether rubber, rubber composition, cross-linked rubber, and conductive member
US9563146B2 (en) 2010-10-29 2017-02-07 Zeon Corporation Polyether rubber, rubber composition, cross-linked rubber, and conductive member
JP2012215848A (en) * 2011-03-29 2012-11-08 Canon Inc Conductive member, process cartridge and electrophotographic apparatus
JP2016139145A (en) * 2011-03-29 2016-08-04 キヤノン株式会社 Conductive member, process cartridge, and electrophotographic apparatus
US9811021B2 (en) 2011-03-29 2017-11-07 Canon Kabushiki Kaisha Conductive member
US10996581B2 (en) 2011-03-29 2021-05-04 Canon Kabushiki Kaisha Conductive member
WO2023127398A1 (en) * 2021-12-28 2023-07-06 住友理工株式会社 Charging roll for electrophotographic devices and method for producing charging roll for electrophotographic devices

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