JP2001156331A - Nitride semiconductor light emitting element - Google Patents
Nitride semiconductor light emitting elementInfo
- Publication number
- JP2001156331A JP2001156331A JP34003999A JP34003999A JP2001156331A JP 2001156331 A JP2001156331 A JP 2001156331A JP 34003999 A JP34003999 A JP 34003999A JP 34003999 A JP34003999 A JP 34003999A JP 2001156331 A JP2001156331 A JP 2001156331A
- Authority
- JP
- Japan
- Prior art keywords
- nitride semiconductor
- light emitting
- type
- emitting device
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L24/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48135—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/48137—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/484—Connecting portions
- H01L2224/48463—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
- H01L2224/48465—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/491—Disposition
- H01L2224/4912—Layout
- H01L2224/49175—Parallel arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/494—Connecting portions
- H01L2224/4945—Wire connectors having connecting portions of different types on the semiconductor or solid-state body, e.g. regular and reverse stitches
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は窒化物半導体を利用
した発光素子に関わり、特に発光効率を高めより高輝度
に発光可能な窒化物半導体発光素子を提供するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light emitting device using a nitride semiconductor, and more particularly to a nitride semiconductor light emitting device capable of increasing luminous efficiency and emitting light with higher luminance.
【0002】[0002]
【従来技術】今日、窒化物半導体を利用した発光素子は
そのバンドギャップによって紫外域から赤色領域までが
効率よく発光可能な発光素子として注目されている。こ
のような窒化物半導体を用いた発光素子400の一例を
図4に示す。図4にはサファイア基板上にGaNのバッ
ファ層を介してn型GaNを利用したn型コンタクト
層、多重量子井戸構造とされるGaN層とInGaN層
とを複数層積層させた発光層、p型AlGaNのクラッ
ド層、p型GaNのp型コンタクト層及びp型コンタク
ト層からなる窒化物半導体層401が形成されLEDチ
ップである発光ダイオードを構成している。n型コンタ
クト層の一部は露出されn型電極402が又透光性電極
403上にはp型電極404が積層されている。n型及
びp型電極に電流を流すことにより、LEDチップから
所望の発光スペクトルを効率よく放出させることができ
る。2. Description of the Related Art At present, a light emitting device using a nitride semiconductor has been attracting attention as a light emitting device capable of efficiently emitting light in an ultraviolet region to a red region due to its band gap. FIG. 4 shows an example of a light-emitting element 400 using such a nitride semiconductor. FIG. 4 shows an n-type contact layer using n-type GaN via a GaN buffer layer on a sapphire substrate, a light emitting layer in which a plurality of GaN layers having a multiple quantum well structure and an InGaN layer are stacked, and a p-type layer. An AlGaN cladding layer, a p-type GaN p-type contact layer, and a nitride semiconductor layer 401 including a p-type contact layer are formed to constitute a light emitting diode as an LED chip. A part of the n-type contact layer is exposed, and an n-type electrode 402 is laminated on the light-transmitting electrode 403. By passing a current through the n-type and p-type electrodes, a desired emission spectrum can be efficiently emitted from the LED chip.
【0003】しかしながら、窒化物半導体を利用した発
光素子の利用分野が広がるにつれて、より発光輝度が高
く、且つ消費電力の低い発光効率の優れた発光素子が要
望されている。特に、窒化物半導体を利用した発光素子
はその半導体特性が十分解明されていないことから、発
光素子の効率向上が極めて難しい。However, as the field of use of light emitting devices using nitride semiconductors has expanded, there has been a demand for light emitting devices having higher light emission luminance, lower power consumption and excellent light emission efficiency. In particular, it is extremely difficult to improve the efficiency of a light-emitting element using a nitride semiconductor because its semiconductor characteristics have not been sufficiently elucidated.
【0004】[0004]
【発明が解決しようとする課題】したがって、上記発光
素子の構成では十分ではなく、本発明は更なる発光効率
向上が可能な窒化物半導体を利用した発光素子を提供す
ることにある。Therefore, the structure of the above light emitting element is not sufficient, and the present invention is to provide a light emitting element using a nitride semiconductor capable of further improving luminous efficiency.
【0005】[0005]
【課題を解決するための手段】本発明は、基板上にp型
及びn型に積層された少なくともGaを含む窒化物半導
体を有する発光素子である。特に、p型及びn型に積層
された少なくともGaを含む窒化物半導体層は同一成膜
基板上で電気的に複数分離してなり、それぞれ分離され
た個々の窒化物半導体層の電極を導電性ワイヤで電気的
に直列及び/又は並列に接続されている窒化物半導体発
光素子である。これによって、より発光輝度が高く、且
つ消費電力の低い発光効率の優れた発光素子とすること
ができる。SUMMARY OF THE INVENTION The present invention is a light emitting device having a p-type and n-type nitride semiconductor containing at least Ga stacked on a substrate. In particular, a plurality of nitride semiconductor layers containing at least Ga stacked in p-type and n-type are electrically separated on the same deposition substrate, and the electrodes of the separated nitride semiconductor layers are electrically conductive. It is a nitride semiconductor light emitting device that is electrically connected in series and / or in parallel by a wire. Accordingly, a light-emitting element with higher light emission luminance and lower power consumption and excellent light emission efficiency can be obtained.
【0006】本発明の請求項2に記載の窒化物半導体発
光素子は、導電性ワイヤがそれぞれ電気的に分離された
個々の窒化物半導体層の電極をボールボンディングを用
いて順次結線されてなる窒化物半導体発光素子である。
これによって、ウエッジボンダーを用いて結線されたも
のと比べステッチボンドと同等の結線を行うことができ
る。したがって、成膜基板上に形成された各窒化物半導
体の配置や方向性に関係なくボンディングすることが可
能となる。これにより異種混合されたパターンでのボン
ディング可能化・ボンディング時間の短縮・電極接合強
度の向上を図ることができる。According to a second aspect of the present invention, there is provided a nitride semiconductor light-emitting device in which conductive wires are electrically connected to each other on the respective nitride semiconductor layers by ball bonding. An object semiconductor light emitting device.
As a result, a connection equivalent to a stitch bond can be performed as compared with a connection using a wedge bonder. Therefore, bonding can be performed regardless of the arrangement and directionality of each nitride semiconductor formed on the film formation substrate. As a result, it is possible to enable bonding in a mixed pattern, to shorten the bonding time, and to improve the electrode bonding strength.
【0007】本発明の請求項3に記載の窒化物半導体発
光素子は、窒化物半導体層の少なくとも一部の電極は、
ステッチボンディングされたワイヤ上に、ボールボンデ
ィングされ隣接する窒化物半導体層の電極と電気的に接
続されてなる窒化物半導体発光素子である。これによっ
て、ステッチボンディング上にボールボンディングをす
る場合においても、同一成膜基板上であるため信頼性よ
く比較的強固に密着することができる。また、小型化時
においても量産性よく窒化物半導体を形成させることが
できる。これによって、より発光効率を高めた窒化物半
導体発光素子とすることができる。According to a third aspect of the present invention, in the nitride semiconductor light emitting device, at least a part of the electrodes of the nitride semiconductor layer may include:
A nitride semiconductor light emitting device is formed by ball bonding on stitch-bonded wires and electrically connected to electrodes of an adjacent nitride semiconductor layer. Accordingly, even when ball bonding is performed on stitch bonding, since the same film is formed on the same film-forming substrate, relatively firm adhesion can be achieved with high reliability. In addition, a nitride semiconductor can be formed with good mass productivity even when downsized. Thus, a nitride semiconductor light emitting device with higher luminous efficiency can be obtained.
【0008】[0008]
【発明の実施の形態】本発明は種々の実験の結果、窒化
物半導体発光素子から放出される光は同一電圧を印可し
たときに発光する発光強度はその面積の大きさに比例し
ないことを見出し本発明をなすに至った。さらに、この
ような発光素子における結線がで量産性や信頼性が大き
く変わることを見出し本発明を成すにいたった。BEST MODE FOR CARRYING OUT THE INVENTION As a result of various experiments, the present invention has found that the light emitted from a nitride semiconductor light emitting device emits light when the same voltage is applied, and the light emission intensity is not proportional to the size of the area. The present invention has been made. Further, the inventors have found that the connection in such a light emitting element greatly changes mass productivity and reliability, and have accomplished the present invention.
【0009】すなわち、窒化物半導体発光素子において
は同一電流を流した場合、発光素子を大きくすればする
ほど、その発光面積の増大に伴って発光輝度が高くなる
ものではない。むしろ発光効率が低下する傾向にある。
そのため、本発明は複数の窒化物半導体を直列接続させ
た発光素子とすることにより、同一発光面積の単一発光
素子よりも発光効率の優れた発光素子としうるものであ
る。なお、本発明による発光効率向上は不明であるが窒
化物半導体自体の抵抗が高く、欠陥が多いことに起因し
ていると考えられる。次に、発光効率を向上させるため
に、同一成膜基板上を複数の窒化物半導体を積層させ、
それぞれの電極を導電性ワイヤを用いて電気的に接続さ
せた場合、直並列接続の組合せによっては極めて狭い箇
所に方向性なく強固にワイヤを密着させる必要がある。
このような場合、ボールボンディングを利用し、ステッ
チボンディング上には再びボールを形成させることで安
定性よく密着性を向上させることができる。特に、本発
明のごときく極めて狭い空間でもワイヤボンディングさ
せる場合は、同一成膜基板にステッチボンド及びボール
ボンドを続けて行っても安定して密着性よく形成するこ
とができる。That is, when the same current flows in a nitride semiconductor light emitting device, the larger the light emitting device, the higher the light emission luminance does not increase as the light emitting area increases. Rather, the luminous efficiency tends to decrease.
Therefore, the present invention can provide a light-emitting element having a higher luminous efficiency than a single light-emitting element having the same light-emitting area by using a plurality of nitride semiconductors connected in series. Although the improvement in luminous efficiency according to the present invention is unknown, it is considered that the improvement is due to the high resistance of the nitride semiconductor itself and many defects. Next, in order to improve luminous efficiency, a plurality of nitride semiconductors are stacked on the same deposition substrate,
When each electrode is electrically connected using a conductive wire, depending on the combination of the series-parallel connection, it is necessary to firmly adhere the wire to an extremely narrow place without directivity.
In such a case, by using ball bonding and forming a ball again on the stitch bonding, the adhesion can be improved with good stability. In particular, in the case of performing wire bonding even in a very narrow space as in the present invention, even if stitch bonding and ball bonding are continuously performed on the same film-forming substrate, it is possible to stably form with good adhesion.
【0010】以下、本発明の窒化物半導体発光素子につ
いて図1を用いて説明する。図1は本発明の窒化物半導
体発光素子を示した模式的平面図であり、図2は図1の
AA断面図である。略矩形状のサファイア基板105上
に複数の島状に分離した窒化物半導体層101が形成さ
れている。島状に分離した窒化物半導体層101はそれ
ぞれがサファイア基板105上に、GaNを用いたバッ
ファ層201、n型コンタクト層となるGaN202、
InGaNとGaNとを複数組積層させた量子井戸構造
とされる発光層203、p型クラッド層となるAlGa
N204、p型コンタクト層となるGaN205が順次
積層されている。p型コンタクト層上にはほぼ全面に透
光性電極206及びその上にp型台座電極207が設け
られている。他方、エッチングにより矩形状窒化物半導
体の一部を部分的に除去してn型コンタクト層を露出さ
せてある。なお、n型コンタクト層の露出とサファイア
基板上に各窒化物半導体を島状に分離させることをエッ
チングにより同時に行うこともできる。n型コンタクト
層上にはn型の台座電極が形成されており、平面状から
見てp型台座電極とn型台座電極とが矩形形状の対向す
る隅部に配置されている。また、島状に分離された各p
型及びn型の台座電極は、サファイア基板の外周状に沿
って隣り合う島状の窒化物半導体と近接して配置されて
いる。少なくとも一箇所のp型及びn型台座電極間は金
線を利用してダイボンド接続され直列接続されている。
台座電極間が近接して配置されているために、金線の使
用量が極めて少なくてすむ。また、対向する隅部に各p
型及びn型の台座電極が設けられていることにより、島
状に分離した窒化物半導体層から均一に発光することが
できる。さらに、サファイア基板の外周に沿ってp型及
びn型の台座電極が設けられていることにより、窒化物
半導体発光素子の中心光度を向上させることができる。
そのため、このような発光素子をレンズ効果のあるモー
ルド部材で被覆させるときには光学設計を極めて簡単に
行うことができる。なお、各島状の窒化物半導体層を電
気的に絶縁するために絶縁性保護膜208を形成しても
よい。Hereinafter, the nitride semiconductor light emitting device of the present invention will be described with reference to FIG. FIG. 1 is a schematic plan view showing a nitride semiconductor light emitting device of the present invention, and FIG. 2 is a cross-sectional view along AA in FIG. A plurality of island-shaped nitride semiconductor layers 101 are formed on a substantially rectangular sapphire substrate 105. Each of the nitride semiconductor layers 101 separated into islands is formed on a sapphire substrate 105 on a buffer layer 201 using GaN, a GaN 202 serving as an n-type contact layer,
A light emitting layer 203 having a quantum well structure in which a plurality of sets of InGaN and GaN are stacked, and an AlGa layer serving as a p-type cladding layer
N204 and GaN205 to be a p-type contact layer are sequentially laminated. A light-transmitting electrode 206 is provided on almost the entire surface of the p-type contact layer, and a p-type pedestal electrode 207 is provided thereon. On the other hand, a part of the rectangular nitride semiconductor is partially removed by etching to expose the n-type contact layer. Note that the exposure of the n-type contact layer and the separation of the respective nitride semiconductors on the sapphire substrate into islands can be simultaneously performed by etching. An n-type pedestal electrode is formed on the n-type contact layer, and a p-type pedestal electrode and an n-type pedestal electrode are arranged at opposing corners of a rectangular shape when viewed from a plane. In addition, each p separated in an island shape
The type and n-type pedestal electrodes are arranged close to adjacent island-shaped nitride semiconductors along the outer periphery of the sapphire substrate. At least one of the p-type and n-type pedestal electrodes is die-bonded using a gold wire and connected in series.
Since the pedestal electrodes are arranged close to each other, the amount of gold wire used can be extremely small. In addition, each p
The provision of the base and n-type pedestal electrodes enables uniform light emission from the nitride semiconductor layer separated into islands. Further, since the p-type and n-type pedestal electrodes are provided along the outer periphery of the sapphire substrate, the central luminous intensity of the nitride semiconductor light emitting device can be improved.
Therefore, when such a light emitting element is covered with a mold member having a lens effect, the optical design can be extremely easily performed. Note that an insulating protective film 208 may be formed to electrically insulate the island-shaped nitride semiconductor layers.
【0011】図中では4個の島状に分離させたp型及び
n型がそれぞれ積層された窒化物半導体を金線で3箇所
直列に接続させてある。金線にて接続させていない隣接
する窒化物半導体層上のp型及びn型の台座電極は、窒
化物半導体発光素子のp電極及びn電極として機能する
こととなる。各ワイヤー103は、窒化物半導体層の一
方の電極上でボールボンディングし第一のボール部10
2を形成した後、隣接する窒化物半導体層の電極とステ
ッチボンディングする。このステッチチボンディング部
にはこの上から更にボールボンディングを行い第二のボ
ール部104を形成させるる。以下、本発明の窒化物半
導体発光素子の具体的形成方法について説明するがこれ
のみに限られないことはいうまでもない。In the figure, three islands of p-type and n-type nitride semiconductors, each of which is separated into islands, are connected in series at three locations by gold wires. The p-type and n-type pedestal electrodes on the adjacent nitride semiconductor layers that are not connected by the gold wire function as the p-electrode and the n-electrode of the nitride semiconductor light-emitting element. Each wire 103 is ball-bonded on one electrode of the nitride semiconductor layer to form a first ball portion 10.
After the formation of No. 2, stitch bonding is performed with the electrode of the adjacent nitride semiconductor layer. The ball bonding is further performed on the stitch bonding portion to form a second ball portion 104. Hereinafter, a specific method for forming the nitride semiconductor light emitting device of the present invention will be described, but it goes without saying that the present invention is not limited to this.
【0012】[0012]
【実施例】あらかじめ、酸で表面を洗浄させた2インチ
のサファイア基板(α−アルミナ基板)をMOCVD法
を利用する反応装置内に配置させる。真空排気後、10
00℃にまで上げクリーニングを行う。続いて、水素ガ
スを流しながら大気圧とさせる。次に、成膜温度を53
0℃に下げ反応装置内に、原料ガスとしてTMG(トリ
メチルガリウム)、窒素ガスをキャリアガスとして水素
ガスと共に流し、厚さ約200ÅのGaN層を成膜させ
る。なお、バッファ層は窒化物半導体と基板との格子不
整合を緩和させるために設けられるものであり、GaN
の他、AlN、GaAlNなどを好適に利用することが
できる。また、基板はサファイアの他、スピネル、ルビ
ーなど種々のものを利用することができる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A 2-inch sapphire substrate (.alpha.-alumina substrate), the surface of which has been cleaned in advance with an acid, is placed in a reactor utilizing MOCVD. After evacuation, 10
The temperature is raised to 00 ° C. for cleaning. Subsequently, the pressure is adjusted to atmospheric pressure while flowing hydrogen gas. Next, the film formation temperature is set to 53
The temperature is lowered to 0 ° C., and TMG (trimethyl gallium) as a source gas and a nitrogen gas are flowed together with a hydrogen gas as a carrier gas in the reactor to form a GaN layer having a thickness of about 200 °. The buffer layer is provided to alleviate lattice mismatch between the nitride semiconductor and the substrate.
In addition, AlN, GaAlN, or the like can be suitably used. As the substrate, various substrates such as spinel and ruby can be used in addition to sapphire.
【0013】次に、一旦キャリアガスのみとした後に成
膜温度を1050℃に上げる。成膜温度が一定となった
後に原料ガスとしてTMGガス、窒素ガス、ドーパント
ガスとしてシランガス、キャリアガスとして水素ガスを
流しn型GaNであるコンタクト層兼クラッド層を成膜
させる。なお、窒化物半導体は静電耐圧が他の半導体に
比べて低いため、n型コンタクト層をアンドープのGa
Nなどでサンドイッチさせ結晶性と耐電圧を向上させ得
るように構成しても良い。Next, the film forming temperature is increased to 1050 ° C. after once using only the carrier gas. After the film formation temperature becomes constant, a contact layer / cladding layer of n-type GaN is formed by flowing TMG gas and nitrogen gas as source gases, silane gas as a dopant gas, and hydrogen gas as a carrier gas. Since the nitride semiconductor has a lower electrostatic withstand voltage than other semiconductors, the n-type contact layer has an undoped Ga.
It may be configured such that it can be sandwiched with N or the like to improve the crystallinity and the withstand voltage.
【0014】次に、活性層としてGaNとInGaNの
多層膜を形成させる。成膜温度を1050℃に維持した
まま、原料ガスとしてTMGガス、窒素ガス及びキャリ
アガスとして水素ガスを流してGaN層を形成する。続
いて、一旦キャリアガスのみとして、成膜温度を800
℃にまで低下させる。温度が一定となった後に、原料ガ
スとしてTMGガス、TMI(トリメチルインジウム)
ガス、窒素ガスを流し、InGaN層を形成させる。こ
れを3回繰り返した後、最後に上述のアンドープGaN
と同様の成膜条件にてGaN層を成膜させる。これによ
り、多重量子井戸構造とされる活性層を成膜させる。発
光素子の発光スペクトルは井戸層のバンドギャップに左
右されるためInGaNの他、AlGaInNやAlG
aNなどとすることができる。同様に、Siなどのn型
不純物やMgなどのp型不純物を含有させることもでき
る。Next, a multilayer film of GaN and InGaN is formed as an active layer. While maintaining the film formation temperature at 1050 ° C., a GaN layer is formed by flowing a TMG gas as a source gas, a nitrogen gas, and a hydrogen gas as a carrier gas. Subsequently, the deposition temperature is set to 800 once using only the carrier gas.
To ℃. After the temperature becomes constant, TMG gas and TMI (trimethylindium) are used as source gases.
A gas and a nitrogen gas are flowed to form an InGaN layer. After repeating this three times, finally, the undoped GaN
A GaN layer is formed under the same film forming conditions as described above. Thus, an active layer having a multiple quantum well structure is formed. Since the emission spectrum of the light emitting element depends on the band gap of the well layer, AlGaInN or AlG
aN or the like. Similarly, an n-type impurity such as Si or a p-type impurity such as Mg can be contained.
【0015】活性層成膜後、成膜温度を1050℃に保
持して、原料ガスをTMA(トリメチルアルミニウム)
ガス、TMGガス、窒素ガス、ドーパントガスとしてC
p2Mgガス及びキャリアガスとして水素ガスを流し、
p型クラッド層となるAlGaN層を成膜させる。p型
クラッド層は結晶性を向上させためにGaNとAlGa
Nの超格子構造とさせることもできる。After forming the active layer, the film forming temperature is maintained at 1050 ° C., and the source gas is TMA (trimethyl aluminum).
Gas, TMG gas, nitrogen gas, C as dopant gas
flowing hydrogen gas as p 2 Mg gas and carrier gas,
An AlGaN layer serving as a p-type cladding layer is formed. The p-type cladding layer is made of GaN and AlGa to improve crystallinity.
A superlattice structure of N may be used.
【0016】成膜温度を維持したまま、原料ガスをTM
Gガス、窒素ガス、ドーピングガスとしてCp2Mgガ
ス及びキャリアガスとして水素ガスを流し、p型コンタ
クト層となるGaN層を成膜させることができる。While maintaining the film forming temperature, the raw material gas is
By flowing a G gas, a nitrogen gas, a Cp2Mg gas as a doping gas and a hydrogen gas as a carrier gas, a GaN layer serving as a p-type contact layer can be formed.
【0017】こうして成膜させた窒化物半導体ウエハに
マスクをかけた後、エッチングにより本発明のごとく、
同一成膜基板上に電気的に分離され且つ、pn接合など
を持った複数の島状半導体の窒化物半導体を個々に形成
する。n型電極を形成させるn型コンタクト層の一部及
び窒化物半導体を島状に分離させマスクを除去後、再び
電極形成用のマスクを形成させてスパッタリング法によ
りp型透光性電極としてAuを成膜させる。After a mask is applied to the nitride semiconductor wafer thus formed, etching is performed, as in the present invention,
A plurality of island-shaped semiconductor nitride semiconductors which are electrically separated and have a pn junction or the like are individually formed on the same film formation substrate. After the part of the n-type contact layer for forming the n-type electrode and the nitride semiconductor are separated into islands and the mask is removed, a mask for forming an electrode is formed again, and Au is used as a p-type translucent electrode by a sputtering method. The film is formed.
【0018】p型台座電極としてNi/Au及びn型台
座電極としてW/Alを、あらかじめ図1のごとく配置
できるようにマスクを形成してある。電極形成後、電極
表面を残して、SiO2により保護膜を形成させる。A mask is formed in advance so that Ni / Au as a p-type pedestal electrode and W / Al as an n-type pedestal electrode can be arranged as shown in FIG. After the electrodes are formed, a protective film is formed of SiO 2 while leaving the electrode surface.
【0019】続いて島状に分離した4個の窒化物半導体
をひとまとめにして、ダイサー及びスクライバーにより
分離した溝に沿ってサファイア基板を切断する。Subsequently, the four nitride semiconductors separated into islands are put together, and the sapphire substrate is cut along the grooves separated by a dicer and a scriber.
【0020】次に、島状の窒化物半導体のn型台座電極
と、隣り合う島状の窒化物半導体のp型台座電極とをワ
イヤボンディングにより電気的に直列接続させる。より
具体的には、あらかじめ金線にボールを形成させた後、
島状窒化物半導体のn型台座電極或いはp型台座電極に
ボールボンディングさせる。ボールボンディングさせた
金線を延ばしつつ、隣り合う島状窒化物半導体のp型台
座電極或いはn型台座電極にステッチボンディングさせ
隣り合う島状窒化物半導体を直列接続させる。続いて、
成膜基板上に形成された窒化物半導体を固定させるワー
クを回転させることなく、一度ステッチボンディングさ
せたワイヤ上に再びボールボンディングを行う。続い
て、ステッチボンディング上にボールボンディングさせ
た金線を延ばしつつ、次に隣り合う隣り合う島状窒化物
半導体のp型台座電極或いはn型台座電極にステッチボ
ンディングさせ隣り合う島状窒化物半導体を電気的に直
列接続させる。なお、窒化物半導体の大きさが極めて小
さい場合、ボールボンディングをn型及びp型台座電極
に直接押しつけることによって一度に直列接続させるこ
ともできる。Next, an n-type pedestal electrode of an island-shaped nitride semiconductor and an adjacent p-type pedestal electrode of an island-shaped nitride semiconductor are electrically connected in series by wire bonding. More specifically, after forming a ball on a gold wire in advance,
Ball bonding is performed to the n-type pedestal electrode or the p-type pedestal electrode of the island-shaped nitride semiconductor. While the ball-bonded gold wire is extended, the adjacent island-shaped nitride semiconductors are connected in series by stitch bonding to adjacent p-type pedestal electrodes or n-type pedestal electrodes of the island-shaped nitride semiconductors. continue,
The ball bonding is performed again on the wire that has been stitch-bonded once without rotating the work for fixing the nitride semiconductor formed on the deposition substrate. Subsequently, while extending the gold wire that has been ball-bonded on the stitch bonding, the next adjacent island-shaped nitride semiconductor is stitch-bonded to the p-type pedestal electrode or the n-type pedestal electrode of the next adjacent island-shaped nitride semiconductor. Electrically connected in series. When the size of the nitride semiconductor is extremely small, it is also possible to perform series connection at a time by directly pressing the ball bonding against the n-type and p-type pedestal electrodes.
【0021】同一の発光面積を持った単一窒化物半導体
発光素子に比べて、同一成膜基板上に形成させた複数の
窒化物半導体からなる窒化物半導体発光素子の方が発光
効率が高い。そのために直列接続のみに限らず、並列接
続或いは直並列接続した本発明の窒化物半導体発光素子
とさせることもできる。また、各島状窒化物半導体を集
中して配置させることもできるし、図3のごとく、直線
上に配置させることもできる。サファイア基板305上
に形成させた島状の窒化物半導体素子301を図3
(A)に示すようにワイヤー303で直列接続させる場
合、各島状窒化物半導体に抵抗を少なく電流を流す必要
があることからボワイヤボンディングにより直列接続さ
せることが好ましい。特に、ボールボンディングさせた
第一のボール部302の他方に形成されるステッチボン
ディング上には再びボールとして第二のボール部304
を形成することが好ましい。同様に図3(B)に示すご
とく並列接続させることもできる。As compared with a single nitride semiconductor light emitting device having the same light emitting area, a nitride semiconductor light emitting device comprising a plurality of nitride semiconductors formed on the same film-forming substrate has higher luminous efficiency. Therefore, the nitride semiconductor light emitting device of the present invention is not limited to the series connection, but may be connected in parallel or in series / parallel. Further, the island-shaped nitride semiconductors can be arranged in a concentrated manner, or can be arranged on a straight line as shown in FIG. An island-shaped nitride semiconductor device 301 formed on a sapphire substrate 305 is shown in FIG.
In the case of connecting in series with the wire 303 as shown in (A), it is preferable to connect in series by wire bonding since it is necessary to flow a current through each island-shaped nitride semiconductor with a small resistance. In particular, the second ball portion 304 is again formed as a ball on the stitch bonding formed on the other side of the ball-bonded first ball portion 302.
Is preferably formed. Similarly, they can be connected in parallel as shown in FIG.
【0022】島状窒化物半導体の個々の大きさが約15
0μm角として上述の窒化物半導体発光素子を形成させ
る。また、本発明と比較のために発光面積がほぼ同様と
させ、一つの窒化物半導体を積層させた以外は同様にし
て約600μm角の窒化物半導体発光素子を形成させ
る。本発明の窒化物半導体発光素子の発光強度を100
として比較したところ、比較のための発光素子は82%
にしかすぎなかった。本発明の窒化物半導体は一つの窒
化物半導体に比較して発光効率が優れていることが分か
ったが、島状窒化物半導体の個々の大きさがそれぞれ約
80μmより大きく、約300μm未満において、より
量産性を満たしつつ効率を向上させることができる。し
たがって、より発光面積の大きい窒化物半導体を高輝度
に発光させるためには、個々に分割させた窒化物半導体
を直列に接続させた窒化物半導体とすることが好まし
い。なお、図においては、正方形の窒化物半導体素子の
みを示したが、サファイア基板の分離しやすさのために
菱形やフリップチップ実装を考慮した長方形としたもの
にも応用できる。The individual size of the island-shaped nitride semiconductor is about 15
The above-described nitride semiconductor light emitting device is formed to have a size of 0 μm square. For comparison with the present invention, a nitride semiconductor light emitting device of about 600 μm square is formed in the same manner except that the light emitting area is substantially the same and one nitride semiconductor is laminated. The light emission intensity of the nitride semiconductor light emitting device of the present invention is 100
As a result, the light emitting element for comparison was 82%
It was just nothing. It has been found that the nitride semiconductor of the present invention is superior in luminous efficiency as compared to one nitride semiconductor, but the individual sizes of the island-shaped nitride semiconductors are each larger than about 80 μm and less than about 300 μm, Efficiency can be improved while satisfying mass productivity. Therefore, in order to emit a nitride semiconductor having a larger light emitting area with high luminance, it is preferable to use a nitride semiconductor in which individually divided nitride semiconductors are connected in series. Although only a square nitride semiconductor device is shown in the drawing, the present invention can be applied to a rhombus or a rectangular shape considering flip-chip mounting in order to easily separate a sapphire substrate.
【0023】[0023]
【発明の効果】本発明の窒化物半導体発光素子とするこ
とによって、大面積においても効率よく発光可能な窒化
物半導体発光素子とすることができる。また、ウエッジ
ボンダーでのステッチボンドではできなかった方向性な
くボンディングすることが可能となる。したがって、異
種混合されたパターンでのボンディグ可能化・ボンディ
グ時間の短縮・電極接合強度の向上を図ることが可能と
なる。According to the nitride semiconductor light emitting device of the present invention, a nitride semiconductor light emitting device capable of efficiently emitting light even in a large area can be obtained. Also, bonding can be performed without directionality, which cannot be achieved by stitch bonding using a wedge bonder. Therefore, it becomes possible to enable bonding in a heterogeneous pattern, shorten the bonding time, and improve the electrode bonding strength.
【図1】 本発明の窒化物半導体発光素子の模式的平面
図である。FIG. 1 is a schematic plan view of a nitride semiconductor light emitting device of the present invention.
【図2】 図1のAA断面における模式的断面図であ
る。FIG. 2 is a schematic cross-sectional view taken along the line AA in FIG.
【図3】 図3(A)は直列接続させた本発明の別の窒
化物半導体発光素子の模式的平面図であり、図3(B)
は、並列接続させた本発明の窒化物半導体発光素子の模
式的平面図である。FIG. 3A is a schematic plan view of another nitride semiconductor light emitting device of the present invention connected in series, and FIG.
FIG. 1 is a schematic plan view of a nitride semiconductor light emitting device of the present invention connected in parallel.
【図4】 本発明と比較のために示す窒化物半導体発光
素子の模式的平面図である。FIG. 4 is a schematic plan view of a nitride semiconductor light emitting device shown for comparison with the present invention.
100…本発明の窒化物半導体発光素子 101…同一成膜基板上に形成された個々の島状窒化物
半導体 102…第一のボール部 103…ワイヤー 104…スッテチボンディグ上に形成された第二のボー
ル部 105…サファイア基板 201…バッファ層 202…n型コンタクト層 203…多重量子井戸構造とされる活性層 204…p型クラッド層 205…p型コンタクト層 206…透光性電極 207…p型台座電極 208…絶縁性保護膜 300…直列接続された本発明の窒化物半導体発光素子 301…同一成膜基板上に形成された個々の島状窒化物
半導体 302…ワイヤーのボール 303…ワイヤー 304…スッテチボンディグ上に形成されたボール 305…サファイア基板 301…並列接続された本発明の窒化物半導体発光素子 400…本発明と比較のために示された窒化物半導体発
光素子 401…窒化物半導体層 402…n型電極 403…透光性電極 404…p型電極Reference Signs List 100: nitride semiconductor light emitting device of the present invention 101: individual island-shaped nitride semiconductors formed on the same film forming substrate 102: first ball portion 103: wire 104: second formed on a stitch bond Ball portion 105 sapphire substrate 201 buffer layer 202 n-type contact layer 203 active layer having a multiple quantum well structure 204 p-type cladding layer 205 p-type contact layer 206 translucent electrode 207 p-type Pedestal electrode 208... Insulating protective film 300... Nitride semiconductor light emitting device of the present invention connected in series 301... Individual island-shaped nitride semiconductors formed on the same film-forming substrate 302. Wire balls 303. Ball formed on the stitch bond 305 sapphire substrate 301 parallel connected nitride semiconductor light emitting device of the present invention 400: nitride semiconductor light emitting device shown for comparison with the present invention 401: nitride semiconductor layer 402: n-type electrode 403: translucent electrode 404: p-type electrode
Claims (3)
くともGaを含む窒化物半導体を有する発光素子であっ
て、前記p型及びn型に積層された少なくともGaを含
む窒化物半導体層は同一成膜基板上で電気的に複数分離
してなり、それぞれ分離された個々の窒化物半導体層の
電極を導電性ワイヤで電気的に直列及び/又は並列に接
続されていることを特徴とする窒化物半導体発光素子。1. A light emitting device having a p-type and n-type nitride semiconductor containing at least Ga stacked on a substrate, wherein the p-type and n-type nitride semiconductor layers containing at least Ga are stacked. Is characterized in that a plurality of electrically separated nitride semiconductor layers are electrically connected in series and / or in parallel by conductive wires on the same film-forming substrate. Nitride semiconductor light emitting device.
分離された個々の窒化物半導体層の電極をボールボンデ
ィングを用いて順次結線されてなる請求項1に記載の窒
化物半導体発光素子。2. The nitride semiconductor light-emitting device according to claim 1, wherein the conductive wires are formed by sequentially connecting electrodes of respective electrically separated nitride semiconductor layers using ball bonding.
電極は、ステッチボンディングされたワイヤ上に、ボー
ルボンディングされ隣接する窒化物半導体層の電極と電
気的に接続されている請求項1に記載の窒化物半導体発
光素子。3. The electrode according to claim 1, wherein at least a part of the electrode of the nitride semiconductor layer is ball-bonded on the stitch-bonded wire and electrically connected to the electrode of the adjacent nitride semiconductor layer. Nitride semiconductor light emitting device.
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