JP2000235000A - Light-scattering-type particle detection sensor - Google Patents

Light-scattering-type particle detection sensor

Info

Publication number
JP2000235000A
JP2000235000A JP11036488A JP3648899A JP2000235000A JP 2000235000 A JP2000235000 A JP 2000235000A JP 11036488 A JP11036488 A JP 11036488A JP 3648899 A JP3648899 A JP 3648899A JP 2000235000 A JP2000235000 A JP 2000235000A
Authority
JP
Japan
Prior art keywords
light
optical
receiving element
shielding plate
trap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11036488A
Other languages
Japanese (ja)
Other versions
JP4157212B2 (en
Inventor
Naoyuki Nishikawa
尚之 西川
Shinji Kirihata
慎司 桐畑
Hideo Mori
秀夫 森
Koji Sakamoto
浩司 阪本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP03648899A priority Critical patent/JP4157212B2/en
Publication of JP2000235000A publication Critical patent/JP2000235000A/en
Application granted granted Critical
Publication of JP4157212B2 publication Critical patent/JP4157212B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To further miniaturize a detection sensor by preventing stray light entering a light trap once from exiting to the outside and preventing a capacity for attenuating the stray light from decreasing. SOLUTION: Two light traps A and B are provided with reflection surfaces 13 and 14 for reflecting incident light through apertures 11a and 12a of shades 111... and 121... and are formed in a shape for bending light being reflected by the reflection surfaces 13 and 14 so that it goes away from a detection region and approaches a light projection element 4 and a photo detector 5. Since the shades 111... and 121... with the smaller apertures 11a and 12a than the diameters of the light traps A and B are provided at the entrance of the light traps A and B, light with a shallow incidence angle is shaded by the shades 111... and 121..., thus preventing the reflection light from exiting to the outside of the light traps A and B and reducing the generation of stray light.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、空気清浄器等にお
いて粉塵や煙草の煙を検知したり、あるいは光電式煙感
知器等において煙粒子を検知したりするために用いられ
る光散乱式粒子検知センサに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light scattering type particle detector which is used for detecting dust or cigarette smoke in an air purifier or the like, or for detecting smoke particles in a photoelectric smoke detector or the like. It concerns a sensor.

【0002】[0002]

【従来の技術】この種の光散乱式粒子検知センサは、そ
れぞれ光軸を交差させる形で光学室内に配置された投光
素子と受光素子とを備え、投光素子の投光領域と受光素
子の受光領域とが重合する領域である検知領域における
煙や粉塵などの粒子による投光素子からの光の散乱光を
受光素子にて受光することにより粒子を検出するもので
ある。光学室を形成するケースは煙や粉塵等の粒子が流
入しやすく外光が入りにくい構造とするため、2重構造
としたり、煙粒子等の流入部を複雑な迷路(ラビリン
ス)構造としたりしている。
2. Description of the Related Art A light scattering type particle detection sensor of this type includes a light projecting element and a light receiving element which are arranged in an optical chamber so that their optical axes cross each other. In this case, particles are detected by receiving, with the light receiving element, scattered light of light from the light emitting element due to particles such as smoke and dust in the detection area where the light receiving area overlaps with the light receiving area. The case that forms the optical chamber has a double structure so that particles such as smoke and dust are likely to flow in and external light is difficult to enter, and a complicated maze (labyrinth) structure is used for the inflow portion of smoke particles and the like. ing.

【0003】ところで、上記のような従来例において
は、投光素子からの光が光学室の内壁によって反射さ
れ、その光が迷光となって受光素子に達し、光学的なS
/N比が悪化するという問題を有していた。
[0003] In the above-described conventional example, light from the light projecting element is reflected by the inner wall of the optical chamber, and the light reaches the light receiving element as stray light, and the optical S
There was a problem that the / N ratio deteriorated.

【0004】そこで、上記問題を改善した光散乱式粒子
検知センサとして特開平4−160697号公報に記載
されているようなものがある。この公報記載の光散乱式
粒子検知センサでは、図20に示すように光学室30内
に遮光壁31を設け、投光素子32からの光が受光素子
33に入るまでに、遮光壁31や光学室30の内壁等に
より囲まれた領域にて複数回反射される構造を持つよう
にしている。すなわち、この光散乱式粒子検知センサで
は、反射による光の減衰を利用し、反射回数を増やすこ
とで迷光のパワーを下げようとしているのである。な
お、投光素子32と受光素子33との間には投光素子3
2からの光の受光素子33への直接の回り込みを防止す
る遮光部34が設けられている。
Therefore, there is a light scattering type particle detection sensor which has solved the above-mentioned problem as disclosed in Japanese Patent Application Laid-Open No. 4-16097. In the light scattering type particle detection sensor described in this publication, a light shielding wall 31 is provided in an optical chamber 30 as shown in FIG. It has a structure that is reflected a plurality of times in a region surrounded by the inner wall or the like of the chamber 30. That is, in this light scattering type particle detection sensor, the power of stray light is reduced by increasing the number of reflections by utilizing the attenuation of light due to reflection. Note that the light emitting element 3 is provided between the light emitting element 32 and the light receiving element 33.
A light-shielding part 34 is provided to prevent the light from the second element from directly entering the light-receiving element 33.

【0005】しかしながら、上記公報記載の光散乱式粒
子検知センサでは、迷光を多数回反射させて減衰させる
ために、遮光壁31や光学室30の内壁に囲まれた領域
を大きくする必要があり、ケース自体の大きさが大きく
なってしまうという問題を有している。
However, in the light scattering type particle detection sensor described in the above publication, the area surrounded by the light shielding wall 31 and the inner wall of the optical chamber 30 needs to be enlarged in order to reflect and attenuate the stray light many times. There is a problem that the size of the case itself becomes large.

【0006】そこで、本発明者らは、投光素子及び受光
素子とそれぞれ対向する位置に迷光を減衰するための光
トラップを設け、投光素子と対向する光トラップを開口
から奥側(投光素子と反対側)に進むにつれてその先端
が受光素子の方へ向かうように配するとともに、受光素
子に対向する光トラップを開口から進むにつれてその先
端が投光素子に向かうように配した光散乱式粒子検知セ
ンサを提案している(特願平10−46490号参
照)。而して、光学室内のデッドスペースに光トラップ
の一部又は全部をそれぞれ収めるようにして光学室内の
空間利用率を向上し、迷光を減衰させる効果を低下させ
ることなく小型化を達成することができる。
Therefore, the present inventors provided an optical trap for attenuating stray light at a position facing the light projecting element and the light receiving element, respectively. (A side opposite to the element), a light scattering type in which the tip is arranged toward the light receiving element and the light trap facing the light receiving element is arranged such that the end is directed toward the light emitting element as it advances from the opening. A particle detection sensor has been proposed (see Japanese Patent Application No. 10-46490). Thus, it is possible to improve the space utilization rate in the optical chamber by accommodating a part or all of the optical trap in the dead space in the optical chamber, and to achieve miniaturization without reducing the effect of attenuating stray light. it can.

【0007】[0007]

【発明が解決しようとする課題】ところが上記出願の光
散乱式粒子検知センサでは、投光素子からの光の進行方
向が光トラップの奥方向である場合には迷光を効果的に
トラップすることができるものの、光トラップの内壁に
堆積した埃等による散乱が生じて光の進行方向が投光素
子側に向いた場合には、逆に光トラップの外に光が出や
すい構造となっている。
However, in the light scattering type particle detection sensor of the above application, stray light can be effectively trapped when the traveling direction of the light from the light projecting element is in the depth direction of the light trap. Although it is possible, when the traveling direction of the light is directed to the light emitting element side due to scattering due to dust or the like deposited on the inner wall of the optical trap, the light is easily emitted out of the optical trap.

【0008】本発明は上記事情に鑑みて為されたもので
あり、その目的とするところは、一旦光トラップに入っ
た迷光が外に出ていくのを防止し、迷光を減衰させる能
力を低下させることなく一層の小型化が図れる光散乱式
粒子検知センサを提供することにある。
The present invention has been made in view of the above circumstances, and an object of the present invention is to prevent stray light once entering a light trap from going outside and reduce the ability to attenuate stray light. It is an object of the present invention to provide a light-scattering type particle detection sensor that can be further downsized without causing the light-scattering.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
に、請求項1の発明は、それぞれ光軸を交差させる形で
光学室内に配置された投光素子と受光素子とを備え、投
光素子の投光領域と受光素子の受光領域とが重合する領
域である検知領域における煙や粉塵などの粒子による投
光素子からの光の散乱光を受光素子にて受光することに
より粒子を検出する光散乱式粒子検知センサにおいて、
検知領域に臨む開口を具備し投光素子又は受光素子の少
なくとも一方と対向する位置に配設される遮光板と、遮
光板の開口よりも大きな径を有し遮光板に対して検知領
域と反対側に設けられる光トラップとを備え、光トラッ
プは、遮光板の開口を通して入射した光を反射する反射
面を具備し反射面で反射した光を検知領域から遠ざかり
且つ投光素子又は受光素子の方へ向かう方向に曲げるよ
うな形状に形成されたことを特徴とし、光トラップの入
口に遮光板を配設しているため、光トラップ内に粉塵等
の粒子が堆積して散乱光が増加しても、一旦光トラップ
に入った迷光が外に出ていくのを遮光板によって防止
し、迷光を減衰させる能力を低下させることなく一層の
小型化が図れる。
In order to achieve the above object, a first aspect of the present invention comprises a light projecting element and a light receiving element arranged in an optical chamber so as to cross optical axes, respectively. In the detection area where the light projecting area of the element and the light receiving area of the light receiving element overlap each other, particles are detected by receiving light scattered by the light emitting element due to particles such as smoke and dust from the light emitting element. In light scattering type particle detection sensor,
A light-shielding plate having an opening facing the detection region and arranged at a position facing at least one of the light-emitting element or the light-receiving element; and a light-shielding plate having a diameter larger than the opening of the light-shielding plate and opposite to the detection region. A light trap provided on the side of the light-shielding plate, the light trap having a reflection surface for reflecting light incident through the opening of the light-shielding plate, and moving the light reflected by the reflection surface away from the detection area and toward the light-emitting element or the light-receiving element. It is characterized by being formed in a shape that bends toward the direction, and because a light shielding plate is arranged at the entrance of the optical trap, particles such as dust accumulate in the optical trap and scattered light increases. Also, the stray light once entering the optical trap is prevented from going outside by the light shielding plate, and the size can be further reduced without reducing the ability to attenuate the stray light.

【0010】請求項2の発明は、請求項1の発明におい
て、光トラップが、遮光板又は反射面から奥側において
遮光板より離れるにつれて径が細くなる形状に形成され
たことを特徴とし、迷光を更に効果的に減衰させること
ができる。
According to a second aspect of the present invention, in the first aspect of the invention, the stray light is formed such that the diameter of the optical trap becomes smaller as the distance from the light-shielding plate or the reflection surface becomes farther from the light-shielding plate. Can be more effectively attenuated.

【0011】請求項3の発明は、請求項1又は2の発明
において、投光素子の光軸上に配置されて光を集光する
投光レンズ及び受光素子の光軸上に配設されて受光素子
に光を集光する受光レンズの少なくとも一方を具備し、
投光レンズあるいは受光レンズの形状と遮光板の開口の
形状とを相似形としたことを特徴とし、投光素子からの
投光量に対する受光素子での受光量の効率を上げること
ができ、しかも遮光板の開口面積を最小限に抑えること
が可能となり、迷光の発生が抑制できるとともに薄型化
が図れる。
According to a third aspect of the present invention, in the first or second aspect of the present invention, the light emitting device is disposed on the optical axis of the light projecting element and is disposed on the optical axis of the light receiving element and the light receiving element. Comprising at least one of a light receiving lens for condensing light on the light receiving element,
The shape of the light-emitting lens or light-receiving lens and the shape of the opening of the light-shielding plate are made similar, so that the efficiency of the amount of light received by the light-receiving element with respect to the amount of light emitted from the light-emitting element can be increased. The opening area of the plate can be minimized, stray light can be suppressed, and the thickness can be reduced.

【0012】請求項4の発明は、請求項1又は2又は3
の発明において、少なくとも投光素子と対向する位置に
遮光板及び光トラップを設けるとともに、投光素子から
の光を遮光板の開口近傍に集光する集光手段を備えたこ
とを特徴とし、遮光板の開口面積を最小限に抑えること
が可能となり、迷光の発生が抑制できる。
[0012] The invention of claim 4 is the invention of claim 1 or 2 or 3.
The light shielding element and the light trap provided at least at a position facing the light emitting element, and a light condensing means for condensing light from the light emitting element near an opening of the light shielding element. The opening area of the plate can be minimized, and generation of stray light can be suppressed.

【0013】請求項5の発明は、請求項1〜4の何れか
の発明において、少なくとも受光素子と対向する位置に
遮光板及び光トラップを設け、検知領域からの光を受光
素子に集光するとともに検知領域よりも受光素子から遠
い位置に結像位置を有する受光レンズを備えたことを特
徴とし、薄型化が図れる。
According to a fifth aspect of the present invention, in any one of the first to fourth aspects of the present invention, a light-shielding plate and an optical trap are provided at least at a position facing the light-receiving element, and light from the detection area is focused on the light-receiving element. In addition, a light receiving lens having an image forming position at a position farther from the light receiving element than the detection area is provided, and the thickness can be reduced.

【0014】請求項6の発明は、請求項1〜5の何れか
の発明において、少なくとも受光素子と対向する位置に
遮光板及び光トラップを設け、検知領域からの光を受光
素子に集光する光学系を備え、この光学系の視野範囲内
に光トラップの内壁以外の部位が入らないように光トラ
ップの寸法を設定したことを特徴とし、迷光の発生量を
更に抑制することができる。
According to a sixth aspect of the present invention, in any one of the first to fifth aspects, a light-shielding plate and an optical trap are provided at least at a position facing the light-receiving element, and light from the detection area is focused on the light-receiving element. An optical system is provided, and the dimensions of the optical trap are set so that a part other than the inner wall of the optical trap does not fall within the visual field range of the optical system, thereby further suppressing the generation of stray light.

【0015】請求項7の発明は、請求項1〜6の何れか
の発明において、少なくとも投光素子、受光素子、遮光
板並びに光トラップが内部に収納されるケースを備え、
ケース内の検知領域に外部の粒子を流入させる流入口
と、ケース内の粒子を外部へ流出させる流出口とをケー
スに設け、流出口の径を流入口の径よりも大きく形成し
たことを特徴とし、光学室内に留まる粒子の数を減らし
て迷光の発生を抑えることができる。
According to a seventh aspect of the present invention, in any one of the first to sixth aspects, there is provided a case in which at least a light projecting element, a light receiving element, a light shielding plate, and an optical trap are housed,
An inlet for allowing external particles to flow into the detection area in the case, and an outlet for flowing particles in the case to the outside are provided in the case, and the diameter of the outlet is formed to be larger than the diameter of the inlet. Thus, the number of particles remaining in the optical chamber can be reduced to suppress the generation of stray light.

【0016】請求項8の発明は、請求項1〜7の何れか
の発明において、検知領域の投光素子及び受光素子が配
置された側とは反対側で少なくとも先端が投光領域及び
受光領域にそれぞれ臨み光学室の一部を投光素子及び受
光素子側に分離する複数の遮光壁を備えたことを特徴と
し、光トラップで発生する反射光や散乱光が受光領域に
入射するのを防いで受光素子に達する迷光量を低減する
ことができる。
According to an eighth aspect of the present invention, in any one of the first to seventh aspects of the present invention, at least the front end of the detection area is opposite to the side where the light emitting element and the light receiving element are arranged. A plurality of light-shielding walls that separate a part of the optical chamber toward the light-emitting element and the light-receiving element, respectively, to prevent reflected light and scattered light generated by the optical trap from entering the light-receiving area. Thus, the amount of stray light reaching the light receiving element can be reduced.

【0017】請求項9の発明は、請求項1〜8の何れか
の発明において、粒子の付着によって迷光を増加させる
ような光学室内の部位に、付着した粒子の反射率と同程
度の反射率を有する反射手段を設けたことを特徴とし、
粉塵の粒子等が堆積しても迷光量の変化が少なく、迷光
量に対する補正処理が不要となる。
According to a ninth aspect of the present invention, in any one of the first to eighth aspects of the present invention, the reflectance is substantially the same as the reflectance of the particles attached to a portion in the optical chamber where stray light is increased by the attachment of the particles. Characterized by having a reflecting means having
Even if dust particles and the like accumulate, the change in the stray light amount is small, and the correction process for the stray light amount becomes unnecessary.

【0018】[0018]

【発明の実施の形態】(実施形態1)図1に本実施形態
の断面図、図2に分解斜視図をそれぞれ示す。
(Embodiment 1) FIG. 1 is a sectional view of the present embodiment, and FIG. 2 is an exploded perspective view.

【0019】本実施形態の光散乱式粒子検知センサで
は、中空の直方型のケース1により光学室2を形成して
いる。ケース1には、光の反射率を下げるとともに、成
型性を考慮して黒色のABS樹脂等が用いられる。な
お、アルミ等に黒色アルマイト処理を施したものを用い
ても、反射率を下げることができ、効果的である。
In the light scattering type particle detection sensor of the present embodiment, the optical chamber 2 is formed by the hollow rectangular case 1. For the case 1, a black ABS resin or the like is used in consideration of moldability while lowering the light reflectance. It is to be noted that, even when aluminum or the like subjected to black alumite treatment is used, the reflectance can be reduced, which is effective.

【0020】ケース1の左上角に投光素子4と投光レン
ズ17を設け、投光素子4からの投光ビームの光軸が対
角位置にある右下角に向けて射出されるように配置す
る。この投光ビームが通過する範囲を投光領域とする。
ここで投光素子4としては、LEDや半導体レーザ、固
体レーザ等が用いられる。なお、投光レンズ17は必ず
しも必要ではないが、本実施形態の光散乱式粒子検知セ
ンサでは投光素子4から射出される光を集光させ検知領
域イに集中させるために用いている。
A light projecting element 4 and a light projecting lens 17 are provided at the upper left corner of the case 1 and are arranged such that the optical axis of the light beam emitted from the light projecting element 4 is emitted toward the diagonally lower right corner. I do. The range through which the light beam passes is referred to as a light projecting area.
Here, as the light emitting element 4, an LED, a semiconductor laser, a solid-state laser, or the like is used. Although the light projection lens 17 is not always necessary, the light scattering type particle detection sensor of the present embodiment is used for condensing the light emitted from the light projection element 4 and concentrating the light on the detection area A.

【0021】また、受光素子5と受光レンズ7は、ケー
ス1の右上角に設け、受光素子5から受光レンズ7を通
して見える領域(受光領域)の光軸が対角位置にある左
下角に向くように配置する。受光素子5としては、フォ
トダイオードやフォトトランジスタ等が用いられる。な
お、受光レンズ7は必ずしも必要ではないが、本実施形
態の光散乱式粒子検知センサでは受光効率をあげるため
に用いている。
The light receiving element 5 and the light receiving lens 7 are provided at the upper right corner of the case 1 so that the optical axis of a region (light receiving area) viewed from the light receiving element 5 through the light receiving lens 7 is directed to the lower left corner at the diagonal position. To place. As the light receiving element 5, a photodiode, a phototransistor, or the like is used. Although the light receiving lens 7 is not always necessary, the light scattering type particle detection sensor according to the present embodiment is used to increase the light receiving efficiency.

【0022】投光側のアパーチャ6は、投光素子4の投
光領域の大きさを制御しているほか、迷光の原因となる
投光方向に対して広がる光を除去するために用いられて
いる。また、受光側のアパーチャ9は、受光素子5の受
光領域の大きさを制御するほか、受光素子5の収まる筒
内部に反射した迷光を除去するために用いられている。
また、受光素子5には電気ノイズの影響を少なくするた
めにシールド部材15で受光面を除く外面を覆ってあ
る。
The aperture 6 on the light projecting side controls the size of the light projecting area of the light projecting element 4 and is used for removing light spreading in the light projecting direction which causes stray light. I have. The aperture 9 on the light receiving side is used to control the size of the light receiving area of the light receiving element 5 and to remove stray light reflected inside the cylinder in which the light receiving element 5 fits.
The light receiving element 5 is covered with a shield member 15 on the outer surface except for the light receiving surface in order to reduce the influence of electric noise.

【0023】上述したケース1は、一側面が開口された
矩形箱状に形成されるとともに内部にラビリンス構造を
有するベース1aと、ベース1aの開口面を塞ぐカバー
1bとで構成される。なお、カバー1bの略中央には埃
や煙等の粒子を光学室2内に流入させるための流入口3
が設けてあり、さらにカバー1b外面の流入口3の周縁
には略円筒形の筒部3aが突設してある。また、ケース
1のカバー1b側には、受光素子5の出力に応じて適宜
信号処理を行う処理回路を構成するプリント基板20
と、このプリント基板20をシールドするシールドカバ
ー10とが装着される。
The above-mentioned case 1 is formed of a base 1a formed in a rectangular box shape with one side open and having a labyrinth structure therein, and a cover 1b for closing the opening of the base 1a. An inlet 3 for allowing particles such as dust and smoke to flow into the optical chamber 2 is provided substantially at the center of the cover 1b.
Further, a substantially cylindrical tube portion 3a protrudes from the outer periphery of the inlet 3 on the outer surface of the cover 1b. Also, on the cover 1b side of the case 1, a printed circuit board 20 which constitutes a processing circuit for appropriately performing signal processing according to the output of the light receiving element
And a shield cover 10 for shielding the printed circuit board 20.

【0024】検知領域イは、投光領域と受光領域とが重
なる領域である。煙草の煙や埃等の粒子は、検知領域イ
に合わせてカバー1bに設けられた流入口3から検知領
域イヘ流入する。投光素子4から出た光は投光レンズ1
7を通して検知領域イに入り、検知領域イ内に存在する
粒子に当たった光が散乱し、散乱光の一部が受光素子5
に入る。この流入口3から検知領域イに入る粒子の数が
多いほど散乱光量が増えるため、受光素子5の受光量も
増えることになる。従って、受光量を計測することによ
り、粒子の数及び粉塵の濃度を計測することができるの
である。
The detection area A is an area where the light emitting area and the light receiving area overlap. Particles such as cigarette smoke and dust flow into the detection area I from the inlet 3 provided in the cover 1b in accordance with the detection area A. The light emitted from the light emitting element 4 is the light emitting lens 1
7, light incident on the particles existing in the detection area A is scattered, and a part of the scattered light is
to go into. As the number of particles entering the detection area A from the inlet 3 increases, the amount of scattered light increases, so that the amount of light received by the light receiving element 5 also increases. Therefore, by measuring the amount of received light, the number of particles and the concentration of dust can be measured.

【0025】本実施形態の光散乱式粒子検知センサで
は、迷光を除去する目的から、投光素子4から射出され
る光(投光ビーム)の光軸上で検知領域イから見て投光
素子4と反対側に検知領域イに臨む開口11aを具備す
る3つの遮光板111〜113と、各遮光板111〜113
の開口11aよりも大きな径を有し遮光板111〜113
に対して検知領域イと反対側に設けられる光トラップA
と、受光素子5に入射する光(受光ビーム)の光軸上で
検知領域イから見て受光素子5と反対側に検知領域イに
臨む開口12aを具備する3つの遮光板121〜12
3と、各遮光板121〜123の開口12aよりも大きな
径を有し遮光板121〜123に対して検知領域イと反対
側に設けられる略筒状の光トラップBとを備えている。
In the light scattering type particle detection sensor according to the present embodiment, in order to remove stray light, the light projecting element 4 is viewed on the optical axis of the light (light projecting beam) emitted from the light projecting element 4 when viewed from the detection area A. 4 and three shading plates 11 1 to 11 3 which comprises an opening 11a facing the detection area b to the opposite side, the light blocking plate 11 1 to 11 3
The light blocking plate 11 1 to 11 3 than the opening 11a has a larger diameter
Trap A provided on the side opposite to the detection area A
When three of the light shielding plate 12 1 to 12 which on the optical axis when viewed from the detection area i comprises an opening 12a facing the detection area b on the side opposite to the light receiving element 5 of the light incident on the light-receiving element 5 (light beam)
It includes a 3, and a substantially tubular light trap B which is provided on the opposite side of the detection area b with respect to the light shielding plate 12 1 to 12 3 has a larger diameter than the opening 12a of the light shielding plate 12 1 to 12 3 ing.

【0026】また、2つの光トラップA,Bは、それぞ
れ遮光板111…,121…の開口11a,12aを通し
て入射した光を反射する反射面13,14を具備し、反
射面13,14で反射した光を検知領域イから遠ざかり
且つ投光素子4並びに受光素子5の方へ向かう方向に曲
げるような形状に形成されている。なお、本実施形態で
は反射面13,14の形状を凹面としているが、凸面や
平面の何れでも良い。また、遮光板111…,121…の
個数は3つに限定する趣旨ではなく、1つあるいは2つ
若しくは4つ以上であっても良い。
The two optical traps A and B are provided with reflecting surfaces 13 and 14 for reflecting light incident through the openings 11a and 12a of the light shielding plates 11 1 ... 12 1 . Is formed so as to move the light reflected by the light source away from the detection area A and bend in the direction toward the light emitting element 4 and the light receiving element 5. In this embodiment, the reflecting surfaces 13 and 14 are concave, but may be convex or flat. Also, the number of the light shielding plates 11 1, ..., 12 1 is not limited to three, but may be one, two, or four or more.

【0027】而して、光トラップA,Bを上記形状に形
成することにより、遮光板111…,121…の開口11
a,12aを通して入射した光が最初に反射面13,1
4にて反射した後、光トラップA,Bの奥側に反射を繰
り返して進むうちに迷光を減衰させることができる。し
かも、ベース1bにおける光学室2以外の部位(デッド
スペース)に光トラップA,Bを形成することができる
から、光学室2内の空間利用効率を向上し、迷光の減衰
効果を低下させることなく光散乱式粒子検知センサ(ケ
ース1)の小型化を達成することができる。なお、本実
施形態における光トラップA,Bの形状は一例であり、
例えば図3に示すように最奥部が遮光板113,123
に屈曲するような形状であってもよく、要するにケース
1の小型化と迷光の減衰とが図れる形状であればよい。
[0027] In Thus, the optical trap A, by forming a B on the shape, the light shielding plate 11 1 ..., 12 1 ... opening 11
a, 12a first enter the reflecting surfaces 13, 1
After being reflected at 4, the stray light can be attenuated as the light traps A and B are repeatedly reflected back. In addition, since the light traps A and B can be formed in a portion (dead space) other than the optical chamber 2 in the base 1b, the space utilization efficiency in the optical chamber 2 is improved and the attenuation effect of stray light is not reduced. The miniaturization of the light scattering type particle detection sensor (Case 1) can be achieved. Note that the shapes of the optical traps A and B in the present embodiment are merely examples,
For example, as shown in FIG. 3, the innermost portion may have a shape bent toward the light shielding plates 11 3 and 12 3. In other words, the shape may be any shape that can reduce the size of the case 1 and attenuate stray light.

【0028】ところで従来技術でも説明したように、光
トラップA,Bの内壁面に埃や煙等の粒子が付着した場
合、遮光板111…,121…の開口11a,12aを通
して入射した光の一部が上記粒子に当たって散乱するた
めに光トラップA,Bの外に散乱光が出てしまう虞があ
る。図4は一般的な光学壁(樹脂成型品、金属面)の反
射、散乱のパターンを示している。光学壁に光が入射す
ると、一般には鏡面反射と同じ方向の正反射光と線方位
に放出する散乱光の両方が発生する。しかし、一般には
入射角度θが小さくなるほど正反射光が大きくなる特性
がある。これは反射面に粒子が付着する付着しないの如
何に関わらず、同じ傾向をもつ。そのため、粒子の堆積
により光トラップA,B内で散乱した光のうちで入射角
度θの浅い光はあまり減衰せずに光トラップA,Bの外
に飛び出し、大きな迷光の発生要因となる。
By the way, as described in the prior art, when the optical trap A, the particles such as dust and smoke on the inner wall surface of B attached, the light shielding plate 11 1 ..., 12 1 ... opening 11a, the light incident through 12a Is scattered by hitting the particles, and scattered light may be emitted outside the optical traps A and B. FIG. 4 shows reflection and scattering patterns of a general optical wall (resin molded product, metal surface). When light is incident on an optical wall, generally, both specular reflection light in the same direction as specular reflection and scattered light emitted in a line direction are generated. However, generally, there is a characteristic that the regular reflection light increases as the incident angle θ decreases. This has the same tendency regardless of whether particles adhere to the reflective surface. For this reason, of the light scattered in the optical traps A and B due to the accumulation of particles, light having a small incident angle θ jumps out of the optical traps A and B without being attenuated so much, and becomes a factor of generating large stray light.

【0029】しかしながら、本実施形態においては、光
トラップA,Bの入口に光トラップA,Bの径よりも小
さな開口11a,12aを有する遮光板111…,121
…を設けているので、図5に示すように入射角度の浅い
光の反射光を遮光板111…,121…によって遮光し、
光トラップA,Bの外に出ていくのを防いで迷光の発生
を低減することができる。
[0029] However, in the present embodiment, the light shielding plate 11 1 having light trap A, the inlet to the light trap A of B, a small opening 11a than the diameter of B, and 12a ..., 12 1
Are provided, so that the reflected light of light having a small incident angle is shielded by the light shielding plates 11 1 , 12 1 , as shown in FIG.
The generation of stray light can be reduced by preventing the light traps A and B from going outside.

【0030】ところで迷光を減衰させる光トラップとし
ては、従来より「Woodのトラップ」と呼ばれるもの
が知られている(鶴田匡夫著、「光の鉛筆」(304頁
〜305頁)参照)。しかしながら、このWoodのト
ラップを光散乱式粒子検知センサの光トラップに応用す
る場合、迷光の減衰効果を高めるためにはケース1が大
型化してしまうという欠点がある。それに対して本実施
形態では、上述のように光トラップA,Bの入口に光ト
ラップA,Bの径よりも小さな径の開口11a,12a
を有する遮光板111…,121…を設けているから、W
oodのトラップに比べて非常に小型で迷光の減衰効果
の高い光トラップA,Bを得ることができる。なお、本
実施形態においても、遮光板111…,121…より離れ
るにつれて径が細くなる形状に光トラップA,Bを形成
していることから、迷光の減衰効果を高めつつ小型化を
図ることができるものである。
As a light trap for attenuating stray light, a trap called "Wood trap" has been conventionally known (see Masaru Tsuruta, "Pencil of Light" (pages 304 to 305)). However, when this Wood trap is applied to an optical trap of a light scattering type particle detection sensor, there is a disadvantage that the case 1 becomes large in order to enhance the effect of attenuating stray light. On the other hand, in the present embodiment, as described above, the openings 11a and 12a having diameters smaller than the diameters of the optical traps A and B are formed at the entrances of the optical traps A and B.
The light shielding plate 11 1 ... with 12 1 ... because the are provided, W
The optical traps A and B, which are extremely small and have a high effect of attenuating stray light, can be obtained as compared with the oud trap. Also in the present embodiment, since the light traps A and B are formed in such a shape that the diameter decreases as the distance from the light shielding plates 11 1, ..., 12 1 ,. Is what you can do.

【0031】ところで、遮光板111…,121…の開口
11a,12aは円形とするのが一般的である。しかし
昨今のセンサの小型化により大きさや厚み(幅)に制限
があることが多く、また加工技術の向上により、レンズ
形状も円形だけではなく四角やその他形状が作られるこ
とが多くなっている。このために光トラップA,Bの開
口形状もそれに合った形状にする必要がある。而して本
実施形態においても、反射面13,14よりも奥側の光
トラップA,Bの断面形状に特に制限はなく、円形のほ
か長方形等の種々の形状のものでも同様の効果を奏す
る。
By the way, the openings 11a, 12a of the light shielding plates 11 1, ..., 12 1 . However, the size and thickness (width) of the sensor are often limited due to the recent miniaturization of the sensor, and the shape of the lens is not only circular but also square or other shapes due to the improvement of processing technology. For this purpose, it is necessary that the opening shapes of the optical traps A and B are also made to match the opening shapes. Thus, also in the present embodiment, there is no particular limitation on the cross-sectional shape of the optical traps A and B on the back side of the reflection surfaces 13 and 14, and the same effect can be obtained with various shapes such as a circle and a rectangle. .

【0032】また、一般の円形の投光レンズ17では投
光素子4の放射効率および受光レンズ7の受光効率が不
足する場合、厚み方向に目一杯に矩形のレンズを使う場
合がある。ここで、遮光板111…,121…の開口11
a,12aの面積は投光領域及び受光領域より大きけれ
ばよいが、上記のように厚み方向に寸法の制限がある場
合や開口面積を大きくしたくない場合には、投光レンズ
17及び受光レンズ7を相似形状にすることが望まし
い。そこで本実施形態においては、投光効率を最大にし
且つ薄型の光学系にするために、図2及び図6に示すよ
うに投光レンズ17及び受光レンズ7を略正方形等の角
形にしている。このようなレンズ形状に遮光板11
1…,121…の開口11a,12aの形状を合わせるこ
とにより、迷光の発生を抑制するとともにケース1の薄
型化が可能となる。
In the case where the radiation efficiency of the light projecting element 4 and the light receiving efficiency of the light receiving lens 7 are insufficient with a general circular light projecting lens 17, a rectangular lens may be used as far as possible in the thickness direction. Here, the light shielding plate 11 1 ..., 12 1 ... opening 11
The areas a and 12a need only be larger than the light projecting area and the light receiving area. However, when the size is limited in the thickness direction as described above or when the opening area is not desired to be large, the light projecting lens 17 and the light receiving lens are required. It is desirable that 7 has a similar shape. Therefore, in the present embodiment, in order to maximize the light projection efficiency and to make the optical system thin, the light projecting lens 17 and the light receiving lens 7 are formed into a square shape such as a substantially square as shown in FIGS. The light shielding plate 11 has such a lens shape.
By matching the shapes of the openings 11a, 12a of 1 ..., 12 1 ..., The generation of stray light can be suppressed and the case 1 can be made thinner.

【0033】ところで、遮光板111…,121…の開口
11a,12aは小さければ小さいほど、一旦光トラッ
プA,Bに入った後に外に射出される光量を減少させる
効果が高くなる。そこで、図7に示すように投光素子4
からの光(投光ビーム)を遮光板111の開口11a近
傍に集光するような投光レンズ17を用いれば、開口1
1aの面積を小さくすることができるという利点があ
る。
By the way, the smaller the openings 11a, 12a of the light shielding plates 11 1, ..., 12 1 are, the higher the effect of reducing the amount of light that enters the optical traps A, B and is emitted to the outside. Therefore, as shown in FIG.
With the projection lens 17 as a light (projected beam) focused in the vicinity of the opening 11a of the light blocking plate 11 1 from an opening 1
There is an advantage that the area of 1a can be reduced.

【0034】ところで、図8に示すように、一般に受光
レンズ7の結像位置は検知領域イの中心に設定されるこ
とが多いが、検知領域イを挟んで受光レンズ7よりも遠
方では像がぼけることにより受光領域が検知領域イより
も大きくなる。しかしながら、光散乱式粒子検知センサ
の小型化・薄型化の為に、一般に光学室2の内壁の厚み
(ベース1aの厚み)は検知領域イの部分の厚みよりも
厚くすることだけが考慮され、検知領域イより遠い部分
ではケース1のベース1a底面やカバー1b内面と受光
領域とが重なっていることが多い。このためベース1a
底面やカバー1b内面の部分に粉塵等の粒子が蓄積する
とそれが迷光の発生源となり、且つ直接受光領域と重な
っているためにその部分からの散乱光が直接受光素子5
に入射してしまう虞がある。そこで、本実施形態では上
記課題を解決するために、受光レンズ7の結像位置(図
9におけるA点)を検知領域イ(図9におけるB点)よ
り遠方に設定し、できる限り受光領域の広がりを抑える
ことで、ベース1a底面やカバー1b内面などの迷光の
発生源が入らないようにしている。この場合、受光量は
ある程度犠牲にされるが、迷光の発生が抑えられること
で正しい測定が可能となる。あるいは、図10に示すよ
うに受光レンズ7に対して検知領域イよりも遠方で受光
領域が広がった部分、例えば受光素子5に対向する光ト
ラップBの部分におけるケース1の厚み寸法L2をケー
ス1の他の部分における厚み寸法L1よりも厚くしても
良い。そうすれば、受光レンズ7の視野範囲内に光トラ
ップBの内壁以外の部位が入らなくすることができ、ケ
ース1全体の厚みを厚くすることなく効果的に迷光の発
生を抑制することができる。
As shown in FIG. 8, the image forming position of the light receiving lens 7 is generally set at the center of the detection area A, but the image is located farther than the light receiving lens 7 across the detection area A. The blurring makes the light receiving area larger than the detection area A. However, in order to reduce the size and thickness of the light scattering type particle detection sensor, it is generally only considered that the thickness of the inner wall of the optical chamber 2 (the thickness of the base 1a) is thicker than the thickness of the detection area A. In a portion farther than the detection region A, the bottom surface of the base 1a or the inner surface of the cover 1b of the case 1 often overlaps with the light receiving region. Therefore, the base 1a
When particles such as dust accumulate on the bottom surface or on the inner surface of the cover 1b, they become a source of stray light.
May be incident on Therefore, in the present embodiment, in order to solve the above-mentioned problem, the imaging position of the light receiving lens 7 (point A in FIG. 9) is set farther from the detection area A (point B in FIG. By suppressing the spread, sources of stray light such as the bottom surface of the base 1a and the inner surface of the cover 1b are prevented from entering. In this case, the amount of received light is sacrificed to some extent, but correct measurement can be performed by suppressing the generation of stray light. Alternatively, as shown in FIG. May be thicker than the thickness dimension L1 in other portions. Then, a part other than the inner wall of the optical trap B can be prevented from entering the visual field range of the light receiving lens 7, and the generation of stray light can be effectively suppressed without increasing the thickness of the entire case 1. .

【0035】ところで、ベース1a底面の流入口3と対
向する位置には、流入口3から光学室2内に流入した粒
子をケース1の外に流出させるための流出口8が設けて
ある。図11に示すように、流入口3に対して垂直方向
から埃や煙等の粒子を含む空気が流入した場合、流入口
3での圧力損失のために流入口3を通過した直後から空
気の流れがケース1内で広がる傾向を見せる。これは空
気が粘性を持った流体であり、流路の形状が急激に変化
する場合にその部分で圧力損失が生じて空気の流れが変
わってしまうことに起因する。そして、流入した空気の
広がる範囲は流出口8の近傍で最大となる。もし流出口
8の寸法が小さい場合は、流入した空気の一部しか流出
口8を通して流出することが出きず、ケース1内に流れ
ていくことになる。この時、流出口8近傍やケース1の
四隅などでは空気の渦の発生が見られ、ケース1内に流
れた空気や渦状になった空気が徐々に失速しやがては速
度がゼロの状態となり、粉塵の粒子がその近傍の光学室
2の内壁に付着することになる。而して、光散乱式粒子
検知センサにおいては、光学室2内に粒子が堆積すると
光学室2内壁の反射率が大きくなり、迷光成分が増える
ことで受光素子5の受光信号が飽和して正確な計測がで
きなくなる虞がある。そのため光学室2内に堆積する粉
塵量自体を減らす必要がある。
An outlet 8 is provided at a position on the bottom surface of the base 1a opposite to the inlet 3 for discharging particles flowing into the optical chamber 2 from the inlet 3 to the outside of the case 1. As shown in FIG. 11, when air containing particles such as dust and smoke flows into the inflow port 3 from a vertical direction, the air is immediately passed through the inflow port 3 due to a pressure loss at the inflow port 3. The flow shows a tendency to spread in Case 1. This is because air is a viscous fluid, and when the shape of the flow path changes abruptly, a pressure loss occurs in that portion and the air flow changes. The range in which the inflow air spreads is maximum near the outlet 8. If the size of the outlet 8 is small, only a part of the inflow air cannot flow out through the outlet 8 and flow into the case 1. At this time, air vortices are generated in the vicinity of the outlet 8 and at the four corners of the case 1, and the air flowing into the case 1 and the vortexed air gradually stall, and eventually the velocity becomes zero. Dust particles adhere to the inner wall of the optical chamber 2 in the vicinity thereof. Thus, in the light scattering type particle detection sensor, when particles accumulate in the optical chamber 2, the reflectance of the inner wall of the optical chamber 2 increases, and the stray light component increases, so that the light receiving signal of the light receiving element 5 is saturated and accurate. Measurement may not be possible. Therefore, it is necessary to reduce the amount of dust accumulated in the optical chamber 2 itself.

【0036】そこで本実施形態では、光学室2内に粉塵
を堆積させないために、図12に示すように流入口3と
流出口8の形状を相似形(本実施形態では円形)とし両
者の中心を一致させるとともに、流入口3の開口径r1
よりも流出口8の開口径r2を大きく設定している。
In this embodiment, in order to prevent dust from accumulating in the optical chamber 2, the shapes of the inlet 3 and the outlet 8 are made similar (circular in this embodiment) as shown in FIG. And the opening diameter r1 of the inflow port 3
The opening diameter r2 of the outlet 8 is set to be larger than that.

【0037】而して、流入口3と流出口8を相似形とし
両者の中心を一致させると、流入口3を通過した直後に
広がった空気を流出口8から均一に流出させることがで
きるので、ケース1内での乱流が発生せずに粉塵の堆積
を防ぐことができる。また、流入口3及び流出口8を円
形としているので、両者を四角形とした場合に比較して
四隅に余分なエッジがなく、乱流の発生を抑えることが
できるのである。ここで、流入口3の開口径r1と流出
口8の開口径r2との比(=r1/r2)を種々変化さ
せた場合のケース1内における粉塵の堆積量を調べた実
験結果を図13に示す。但し、ケース1の厚み(流入口
3と流出口8の対向方向の寸法)tを13mmとし、流
入口3の開口径r1並びに流出口8の開口径r2を8〜
24mmの間で変化させている。図13から明らかなよ
うに、厚みtがr1<t<3×r1の範囲では、1<r
1/r2<2.5となるように流入口3の開口径r1並
びに流出口8の開口径r2を設定すれば粉塵の堆積量を
抑制する効果が高い。さらに本実施形態では、図14に
示すように流入口3の外側周縁に略円筒形の筒部3aを
突設しているので、ケース1内における空気の渦の発生
を抑制して粉塵の堆積を抑えるようにしている。なお、
図15に示すように筒部3aの形状を、先端に近いほど
開口径が大きくなる略円錐形としてもよい。
When the inflow port 3 and the outflow port 8 are formed in a similar shape and their centers coincide with each other, the air spread immediately after passing through the inflow port 3 can be uniformly discharged from the outflow port 8. In addition, it is possible to prevent accumulation of dust without generating turbulence in the case 1. Further, since the inflow port 3 and the outflow port 8 are circular, there is no extra edge at the four corners as compared with the case where both are square, and the generation of turbulent flow can be suppressed. Here, FIG. 13 shows an experimental result of examining the accumulation amount of dust in the case 1 when the ratio (= r1 / r2) of the opening diameter r1 of the inlet 3 and the opening diameter r2 of the outlet 8 is variously changed. Shown in However, the thickness t of the case 1 (the dimension in the opposite direction between the inflow port 3 and the outflow port 8) is set to 13 mm, and the opening diameter r1 of the inflow port 3 and the opening diameter r2 of the outflow port 8 are set to 8 to 8 mm.
It is varied between 24 mm. As is clear from FIG. 13, when the thickness t is in the range of r1 <t <3 × r1, 1 <r
If the opening diameter r1 of the inflow port 3 and the opening diameter r2 of the outflow port 8 are set so that 1 / r2 <2.5, the effect of suppressing the accumulation amount of dust is high. Further, in the present embodiment, as shown in FIG. 14, the substantially cylindrical tubular portion 3a is protruded from the outer peripheral edge of the inflow port 3, so that the generation of air vortices in the case 1 is suppressed to accumulate dust. I try to suppress. In addition,
As shown in FIG. 15, the shape of the cylindrical portion 3a may be a substantially conical shape in which the opening diameter increases as it approaches the tip.

【0038】ところで従来より、投光ビームが光学室の
内壁等で反射あるいは散乱して受光素子5に到達するの
を防ぐために、検知領域から見て投光素子及び受光素子
とは反対側で光学室の一部を投光素子側と受光素子側に
分離する遮光壁を設けた光散乱式粒子検知センサが提供
されている(特開平4−160697号及び特開平8−
62136号公報等参照)。しかしながら、上記公報に
記載されているものでは遮光壁が1つしか設けられてい
ないため、光散乱式粒子検知センサを小型化しようとし
た場合に、投光ビームが光トラップAの内壁に反射及び
散乱して生じる迷光を受光領域に侵入させないようにす
るには不十分であった。
By the way, conventionally, in order to prevent the projected light beam from being reflected or scattered by the inner wall of the optical chamber and reaching the light receiving element 5, the light beam is optically provided on the side opposite to the light emitting element and the light receiving element when viewed from the detection area. There has been provided a light scattering type particle detection sensor provided with a light shielding wall for separating a part of a chamber into a light projecting element side and a light receiving element side (Japanese Patent Application Laid-Open Nos. 4-160697 and 8-16067).
No. 62136). However, since only one light-shielding wall is provided in the above-mentioned publication, when an attempt is made to reduce the size of the light-scattering type particle detection sensor, the light projection beam is reflected on the inner wall of the optical trap A. It was insufficient to prevent stray light generated by scattering from entering the light receiving region.

【0039】そこで本実施形態では、検知領域イの投光
素子4及び受光素子5が配置された側とは反対側で少な
くとも先端が投光領域及び受光領域にそれぞれ臨み光学
室の一部を投光素子4及び受光素子5側に分離する複数
(本実施形態では3つ)の遮光壁161〜163を、ベー
ス1aの内側壁より互いに略平行に突設してある。図1
6に示すように、投光素子4に対向する光トラップAに
近い方の遮光壁163並びに162は、光トラップAで発
生する散乱光が投光領域に達するのを防ぐためのもので
あり、光トラップAの近くに設けるほど上記防止効果を
高めることができる。また、図17に示すように、受光
素子5に対向する光トラップBに近い方の遮光壁161
並びに162は、他方の光トラップAに近い方の遮光壁
163で反射した投光ビームの散乱光が光トラップBに
入射するのを防ぐためのものである。なお、遮光壁16
1…の個数を増加させれば上記防止効果を更に高めるこ
とができる。
Therefore, in the present embodiment, at least the front end faces the light projecting area and the light receiving area on the side opposite to the side where the light projecting element 4 and the light receiving element 5 are arranged in the detection area A, and projects part of the optical chamber. multiple light shielding wall 16 1-16 3 (this embodiment three in form) which separates the optical element 4 and the light receiving element 5 side, are projected substantially parallel to one another than the inner wall of the base 1a. FIG.
As shown in 6, the light shielding wall 16 3 and 16 2 which is closer to the light trap A facing the light projecting element 4 is intended to prevent the scattered light generated by the light trap A reaches the light projection region The prevention effect can be enhanced as the light trap A is provided nearer. Further, as shown in FIG. 17, the light shielding wall 16 1 closer to the optical trap B facing the light receiving element 5.
And 16 2 is for scattered light projected beam reflected by the other light trap A light shielding wall 16 3 closer to prevent from entering the light trap B. The light shielding wall 16
By increasing the number of 1 ..., The above-mentioned prevention effect can be further enhanced.

【0040】(実施形態2)ところで、投光素子4の投
光ビームが光トラップAで充分に減衰されている状態で
は、迷光の発生量が小さく、光学室2内の粒子濃度とセ
ンサ出力との関係は図18における直線ロに示すような
ものとなる。しかしながら光学室2の内壁に粉塵が付着
すると迷光が増加するため、同図における直線ハに示す
ように光学室2内に外部からの粒子が流入していない状
態(以下、「初期状態」という)でのセンサ出力が増大
して正確な測定ができなくなる虞がある。また、このよ
うな測定不能状態を回避するために、一般には初期状態
でのセンサ出力を計測しておいて実際の測定値に対して
補正処理を行っているが、このような補正処理のために
は初期状態でのセンサ出力を一度記憶する必要がある。
ところが、家庭やオフィス等の一般的な状況下では粉塵
のない状態ということはほとんど考えられず、通常は所
定期間におけるセンサ出力の最小値を初期状態のセンサ
出力と仮定して上記補正処理を行っているために、正確
な測定が行われているとは言い難い。また、迷光が増え
すぎるとセンサ出力が飽和し、測定自体が不能になる場
合もある。このため、粉塵が光学室2の内部に堆積して
も迷光量が変化しないような構造が望ましい。
(Embodiment 2) By the way, when the light beam emitted from the light projecting element 4 is sufficiently attenuated by the optical trap A, the amount of stray light is small, and the particle concentration in the optical chamber 2 and the sensor output are reduced. Is as shown by a straight line b in FIG. However, when dust adheres to the inner wall of the optical chamber 2, stray light increases. Therefore, as shown by a straight line c in the figure, a state in which particles from the outside do not flow into the optical chamber 2 (hereinafter, referred to as an "initial state"). In such a case, the sensor output may increase, and accurate measurement may not be performed. In order to avoid such an unmeasurable state, a sensor output in an initial state is generally measured and a correction process is performed on an actual measurement value. Needs to store the sensor output in the initial state once.
However, in a general situation such as home or office, it is hardly considered that there is no dust, and the above-described correction processing is usually performed on the assumption that the minimum value of the sensor output in a predetermined period is the sensor output in the initial state. Therefore, it is hard to say that accurate measurement is being performed. Also, if the stray light increases too much, the sensor output may be saturated and the measurement itself may not be possible. For this reason, a structure is desirable in which the amount of stray light does not change even if dust accumulates inside the optical chamber 2.

【0041】一方、光学室2の内壁には通常黒色で反射
率の低いものが用いられるが、上述のように光学室2の
内壁に粉塵が堆積すると反射率が上昇して迷光が増加
し、計測誤差の原因となる。
On the other hand, the inner wall of the optical chamber 2 is usually made of black and low in reflectivity. However, if dust accumulates on the inner wall of the optical chamber 2 as described above, the reflectivity increases and stray light increases. It causes measurement error.

【0042】そこで、本実施形態においては、光学室2
内部の粉塵が堆積し易い部位や迷光の発生し易い部位に
粉塵と同程度の反射率となるような処理を行って迷光を
故意に増加させ、粉塵が堆積した場合の迷光の変動を抑
制するようにしている。
Therefore, in the present embodiment, the optical chamber 2
A process to obtain a reflectance similar to that of the dust is performed on a part where dust is easily accumulated or a part where stray light is likely to be generated, thereby intentionally increasing the stray light and suppressing a fluctuation of the stray light when the dust is deposited. Like that.

【0043】一般にハウスダストなどは、おおよそ反射
率20%でランバート分布に近い特性があることが分か
っている。これは光学室2の内壁を灰色とし表面状態を
粗面や梨地状態にした状態に近い。したがって、本実施
形態では、図19に示すようにアパーチャ6,9の表
面、遮光板111,121の表面、反射面13,14並び
に遮光壁161〜163の表面等(図19において太線で
示す部位)の粉塵が堆積し易い部位あるいは迷光の増加
の原因になり易い部位に上記処理を行っている。上記処
理には、2色成型や塗装等の処理方法を用いればよい。
また、一部分だけ上記処理を行うのではなく、全体に行
うようにしてもよい。
In general, it is known that house dust and the like have a characteristic of approximately 20% reflectance and a characteristic close to Lambertian distribution. This is close to a state where the inner wall of the optical chamber 2 is gray and the surface state is rough or satin. Therefore, in the present embodiment, the surface of the aperture 6, 9, as shown in FIG. 19, the light shielding plate 11 1, 12 1 of the surface, the surface and the like (FIG. 19 of the reflecting surfaces 13 and 14 and the shielding wall 16 1 to 16 3 The above processing is performed on a portion where dust tends to accumulate or a portion where stray light is likely to increase (a portion indicated by a thick line). For the above-described processing, a processing method such as two-color molding or painting may be used.
Further, the above processing may be performed not on a part but on the whole.

【0044】而して本実施形態によれば、粒子の付着に
よって迷光を増加させるような光学室2内の部位が、付
着した粒子の反射率と同程度の反射率を有するように処
理を施しているので、粉塵の粒子等が堆積しても迷光量
の変化が少なく、迷光量に対する補正処理が不要となる
という利点がある。
According to the present embodiment, processing is performed such that a portion in the optical chamber 2 that increases stray light due to the attachment of particles has a reflectance substantially equal to the reflectance of the attached particles. Therefore, there is an advantage that the change of the stray light amount is small even if the dust particles and the like are accumulated, and the correction process for the stray light amount is unnecessary.

【0045】[0045]

【発明の効果】請求項1の発明は、それぞれ光軸を交差
させる形で光学室内に配置された投光素子と受光素子と
を備え、投光素子の投光領域と受光素子の受光領域とが
重合する領域である検知領域における煙や粉塵などの粒
子による投光素子からの光の散乱光を受光素子にて受光
することにより粒子を検出する光散乱式粒子検知センサ
において、検知領域に臨む開口を具備し投光素子又は受
光素子の少なくとも一方と対向する位置に配設される遮
光板と、遮光板の開口よりも大きな径を有し遮光板に対
して検知領域と反対側に設けられる光トラップとを備
え、光トラップは、遮光板の開口を通して入射した光を
反射する反射面を具備し反射面で反射した光を検知領域
から遠ざかり且つ投光素子又は受光素子の方へ向かう方
向に曲げるような形状に形成されたので、光トラップの
入口に遮光板を配設しているため、光トラップ内に粉塵
等の粒子が堆積して散乱光が増加しても、一旦光トラッ
プに入った迷光が外に出ていくのを遮光板によって防止
し、迷光を減衰させる能力を低下させることなく一層の
小型化が図れるという効果がある。
According to a first aspect of the present invention, there is provided a light projecting element and a light receiving element which are arranged in an optical chamber so that optical axes cross each other. In the light scattering type particle detection sensor that detects particles by receiving light scattered light from the light emitting element due to particles such as smoke and dust in the detection area where the light is superimposed, the light detection element faces the detection area A light-shielding plate having an opening and disposed at a position facing at least one of the light-emitting element and the light-receiving element; and a light-shielding plate having a diameter larger than the opening of the light-shielding plate and provided on a side opposite to the detection region with respect to the light-shielding plate. A light trap, the light trap having a reflection surface for reflecting light incident through the opening of the light shielding plate, and moving the light reflected on the reflection surface away from the detection area and toward the light emitting element or the light receiving element. Bending shape Since a light shielding plate is provided at the entrance of the optical trap, even if particles such as dust accumulate in the optical trap and the scattered light increases, the stray light once entering the optical trap is The light-shielding plate prevents the light from coming out, and the size can be further reduced without reducing the ability to attenuate the stray light.

【0046】請求項2の発明は、光トラップが、遮光板
又は反射面から奥側において遮光板より離れるにつれて
径が細くなる形状に形成されたので、迷光を更に効果的
に減衰させることができるという効果がある。
According to the second aspect of the present invention, since the optical trap is formed in such a shape that its diameter becomes smaller as the distance from the light shielding plate further away from the light shielding plate or the reflection surface, stray light can be more effectively attenuated. This has the effect.

【0047】請求項3の発明は、投光素子の光軸上に配
置されて光を集光する投光レンズ及び受光素子の光軸上
に配設されて受光素子に光を集光する受光レンズの少な
くとも一方を具備し、投光レンズあるいは受光レンズの
形状と遮光板の開口の形状とを相似形としたので、投光
素子からの投光量に対する受光素子での受光量の効率を
上げることができ、しかも遮光板の開口面積を最小限に
抑えることが可能となり、迷光の発生が抑制できるとと
もに薄型化が図れるという効果がある。
According to a third aspect of the present invention, there is provided a light projecting lens disposed on the optical axis of the light projecting element for condensing light and a light receiving element disposed on the optical axis of the light receiving element for condensing light on the light receiving element. Since at least one of the lenses is provided, and the shape of the light projecting lens or the light receiving lens and the shape of the opening of the light shielding plate are made similar, the efficiency of the amount of light received by the light receiving element with respect to the amount of light emitted from the light emitting element can be increased. In addition, the opening area of the light-shielding plate can be minimized, stray light can be suppressed, and the thickness can be reduced.

【0048】請求項4の発明は、少なくとも投光素子と
対向する位置に遮光板及び光トラップを設けるととも
に、投光素子からの光を遮光板の開口近傍に集光する集
光手段を備えたので、遮光板の開口面積を最小限に抑え
ることが可能となり、迷光の発生が抑制できるという効
果がある。
According to a fourth aspect of the present invention, a light-shielding plate and an optical trap are provided at least at a position facing the light-projecting element, and light-collecting means for condensing light from the light-emitting element near an opening of the light-shielding plate is provided. Therefore, the opening area of the light-shielding plate can be minimized, and there is an effect that generation of stray light can be suppressed.

【0049】請求項5の発明は、少なくとも受光素子と
対向する位置に遮光板及び光トラップを設け、検知領域
からの光を受光素子に集光するとともに検知領域よりも
受光素子から遠い位置に結像位置を有する受光レンズを
備えたので、薄型化が図れるという効果がある。
According to a fifth aspect of the present invention, a light-shielding plate and an optical trap are provided at least at a position facing the light-receiving element, and the light from the detection area is condensed on the light-receiving element and is connected to a position further from the light-receiving element than the detection area. Since a light receiving lens having an image position is provided, there is an effect that the thickness can be reduced.

【0050】請求項6の発明は、少なくとも受光素子と
対向する位置に遮光板及び光トラップを設け、検知領域
からの光を受光素子に集光する光学系を備え、この光学
系の視野範囲内に光トラップの内壁以外の部位が入らな
いように光トラップの寸法を設定したので、迷光の発生
量を更に抑制することができるという効果がある。
According to a sixth aspect of the present invention, a light shielding plate and an optical trap are provided at least at a position facing the light receiving element, and an optical system for condensing light from the detection area to the light receiving element is provided. Since the dimensions of the optical trap are set so that no part other than the inner wall of the optical trap enters the optical trap, there is an effect that the generation amount of stray light can be further suppressed.

【0051】請求項7の発明は、少なくとも投光素子、
受光素子、遮光板並びに光トラップが内部に収納される
ケースを備え、ケース内の検知領域に外部の粒子を流入
させる流入口と、ケース内の粒子を外部へ流出させる流
出口とをケースに設け、流出口の径を流入口の径よりも
大きく形成したので、光学室内に留まる粒子の数を減ら
して迷光の発生を抑えることができるという効果があ
る。
According to a seventh aspect of the present invention, at least a light emitting element,
The case includes a case in which the light receiving element, the light shielding plate, and the optical trap are housed. The case has an inflow port through which external particles flow into a detection area in the case, and an outflow port through which particles in the case flow out. Since the diameter of the outlet is larger than the diameter of the inlet, there is an effect that the number of particles remaining in the optical chamber can be reduced and stray light can be suppressed.

【0052】請求項8の発明は、検知領域の投光素子及
び受光素子が配置された側とは反対側で少なくとも先端
が投光領域及び受光領域にそれぞれ臨み光学室の一部を
投光素子及び受光素子側に分離する複数の遮光壁を備え
たので、光トラップで発生する反射光や散乱光が受光領
域に入射するのを防いで受光素子に達する迷光量を低減
することができるという効果がある。
According to an eighth aspect of the present invention, at least the front end faces the light projecting area and the light receiving area on the side of the detection area opposite to the side where the light projecting element and the light receiving element are arranged, and a part of the optical chamber is formed. And a plurality of light-shielding walls separated on the light-receiving element side, so that reflected light and scattered light generated by the optical trap are prevented from entering the light-receiving area, and the amount of stray light reaching the light-receiving element can be reduced. There is.

【0053】請求項9の発明は、粒子の付着によって迷
光を増加させるような光学室内の部位に、付着した粒子
の反射率と同程度の反射率を有する反射手段を設けたの
で、粉塵の粒子等が堆積しても迷光量の変化が少なく、
迷光量に対する補正処理が不要となるという効果があ
る。
According to the ninth aspect of the present invention, the reflecting means having a reflectance substantially equal to the reflectance of the adhered particles is provided at a portion in the optical chamber where stray light is increased by the adhesion of the particles. The amount of stray light changes little even if
There is an effect that the correction processing for the stray light amount becomes unnecessary.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施形態1を示す断面図である。FIG. 1 is a sectional view showing a first embodiment.

【図2】同上の分解斜視図である。FIG. 2 is an exploded perspective view of the same.

【図3】同上の他の構成を示す断面図である。FIG. 3 is a sectional view showing another configuration of the above.

【図4】同上の動作説明図である。FIG. 4 is an operation explanatory view of the above.

【図5】同上の動作説明図である。FIG. 5 is an operation explanatory view of the above.

【図6】同上における投光レンズ及び受光レンズの形状
を示す図である。
FIG. 6 is a diagram showing shapes of a light projecting lens and a light receiving lens in the above.

【図7】同上の動作説明図である。FIG. 7 is an operation explanatory diagram of the above.

【図8】同上の動作説明図である。FIG. 8 is an operation explanatory view of the above.

【図9】同上の動作説明図である。FIG. 9 is an operation explanatory view of the above.

【図10】同上の他の構成を示す断面図である。FIG. 10 is a sectional view showing another configuration of the above.

【図11】同上の動作説明図である。FIG. 11 is an operation explanatory diagram of the above.

【図12】同上の動作説明図である。FIG. 12 is an operation explanatory view of the above.

【図13】同上の動作説明図である。FIG. 13 is an explanatory diagram of the operation of the above.

【図14】同上の動作説明図である。FIG. 14 is an operation explanatory view of the above.

【図15】同上の動作説明図である。FIG. 15 is an explanatory diagram of the operation of the above.

【図16】同上の動作説明図である。FIG. 16 is an operation explanatory view of the above.

【図17】同上の動作説明図である。FIG. 17 is an operation explanatory view of the above.

【図18】実施形態2の動作説明図である。FIG. 18 is an operation explanatory diagram of the second embodiment.

【図19】同上の断面図である。FIG. 19 is a sectional view of the above.

【図20】従来例の断面図である。FIG. 20 is a sectional view of a conventional example.

【符号の説明】[Explanation of symbols]

1 ケース 2 光学室 4 投光素子 5 受光素子 111〜113 遮光板 11a 開口 121〜123 遮光板 12a 開口 13,14 反射面 A,B 光トラップREFERENCE SIGNS LIST 1 case 2 optical room 4 light emitting element 5 light receiving element 11 1 to 11 3 light shielding plate 11 a opening 12 1 to 12 3 light shielding plate 12 a opening 13, 14 reflecting surface A, B light trap

───────────────────────────────────────────────────── フロントページの続き (72)発明者 森 秀夫 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 阪本 浩司 大阪府門真市大字門真1048番地松下電工株 式会社内 Fターム(参考) 2G059 AA05 BB02 CC19 EE02 FF01 GG01 KK01 LL04 5C085 AA03 BA33 CA08 CA30 FA06 FA10 FA20  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hideo Mori 1048 Kadoma Kadoma, Osaka Prefecture Matsushita Electric Works Co., Ltd. Terms (reference) 2G059 AA05 BB02 CC19 EE02 FF01 GG01 KK01 LL04 5C085 AA03 BA33 CA08 CA30 FA06 FA10 FA20

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 それぞれ光軸を交差させる形で光学室内
に配置された投光素子と受光素子とを備え、投光素子の
投光領域と受光素子の受光領域とが重合する領域である
検知領域における煙や粉塵などの粒子による投光素子か
らの光の散乱光を受光素子にて受光することにより粒子
を検出する光散乱式粒子検知センサにおいて、検知領域
に臨む開口を具備し投光素子又は受光素子の少なくとも
一方と対向する位置に配設される遮光板と、遮光板の開
口よりも大きな径を有し遮光板に対して検知領域と反対
側に設けられる光トラップとを備え、光トラップは、遮
光板の開口を通して入射した光を反射する反射面を具備
し反射面で反射した光を検知領域から遠ざかり且つ投光
素子又は受光素子の方へ向かう方向に曲げるような形状
に形成されたことを特徴とする光散乱式粒子検知セン
サ。
1. A detection device comprising: a light projecting element and a light receiving element arranged in an optical chamber so as to intersect an optical axis, wherein a light projecting area of the light projecting element and a light receiving area of the light receiving element overlap. A light scattering type particle detection sensor that detects particles by receiving light scattered light from a light emitting element due to particles such as smoke and dust in an area by a light receiving element, the light emitting element having an opening facing the detection area, A light-shielding plate disposed at a position facing at least one of the light-receiving elements, and an optical trap having a diameter larger than the opening of the light-shielding plate and provided on a side opposite to the detection region with respect to the light-shielding plate; The trap is provided with a reflecting surface for reflecting the light incident through the opening of the light shielding plate, and is formed in a shape such that the light reflected on the reflecting surface is moved away from the detection area and bent in a direction toward the light emitting element or the light receiving element. That Characteristic light scattering type particle detection sensor.
【請求項2】 光トラップは、遮光板又は反射面から奥
側において遮光板より離れるにつれて径が細くなる形状
に形成されたことを特徴とする請求項1記載の光散乱式
粒子検知センサ。
2. The light-scattering type particle detection sensor according to claim 1, wherein the light trap is formed such that its diameter becomes smaller as the distance from the light shielding plate further away from the light shielding plate or the reflection surface.
【請求項3】 投光素子の光軸上に配置されて光を集光
する投光レンズ及び受光素子の光軸上に配設されて受光
素子に光を集光する受光レンズの少なくとも一方を具備
し、投光レンズあるいは受光レンズの形状と遮光板の開
口の形状とを相似形としたことを特徴とする請求項1又
は2記載の光散乱式粒子検知センサ。
3. A light-emitting lens disposed on the optical axis of the light-emitting element and condensing light, and a light-receiving lens disposed on the optical axis of the light-receiving element and condensing light on the light-receiving element. The light scattering type particle detection sensor according to claim 1, wherein the shape of the light projecting lens or the light receiving lens is similar to the shape of the opening of the light shielding plate.
【請求項4】 少なくとも投光素子と対向する位置に遮
光板及び光トラップを設けるとともに、投光素子からの
光を遮光板の開口近傍に集光する集光手段を備えたこと
を特徴とする請求項1又は2又は3記載の光散乱式粒子
検知センサ。
4. A light-shielding plate and an optical trap are provided at least at a position facing the light-projecting element, and light-collecting means for condensing light from the light-emitting element near an opening of the light-shielding plate is provided. The light scattering type particle detection sensor according to claim 1.
【請求項5】 少なくとも受光素子と対向する位置に遮
光板及び光トラップを設け、検知領域からの光を受光素
子に集光するとともに検知領域よりも受光素子から遠い
位置に結像位置を有する受光レンズを備えたことを特徴
とする請求項1〜4の何れかに記載の光散乱式粒子検知
センサ。
5. A light-shielding plate and an optical trap provided at least at a position facing the light-receiving element to collect light from the detection area on the light-receiving element and to form an image-receiving position farther from the light-receiving element than the detection area. The light scattering type particle detection sensor according to claim 1, further comprising a lens.
【請求項6】 少なくとも受光素子と対向する位置に遮
光板及び光トラップを設け、検知領域からの光を受光素
子に集光する光学系を備え、この光学系の視野範囲内に
光トラップの内壁以外の部位が入らないように光トラッ
プの寸法を設定したことを特徴とする請求項1〜5の何
れかに記載の光散乱式粒子検知センサ。
6. A light shielding plate and an optical trap provided at least at a position facing the light receiving element, and an optical system for condensing light from the detection area to the light receiving element is provided, and an inner wall of the optical trap is provided within a field of view of the optical system. The light-scattering type particle detection sensor according to any one of claims 1 to 5, wherein the size of the light trap is set so that no part other than the light trap enters.
【請求項7】 少なくとも投光素子、受光素子、遮光板
並びに光トラップが内部に収納されるケースを備え、ケ
ース内の検知領域に外部の粒子を流入させる流入口と、
ケース内の粒子を外部へ流出させる流出口とをケースに
設け、流出口の径を流入口の径よりも大きく形成したこ
とを特徴とする請求項1〜6の何れかに記載の光散乱式
粒子検知センサ。
7. An inflow port through which at least a light projecting element, a light receiving element, a light shielding plate, and an optical trap are housed inside, and an inflow port through which external particles flow into a detection area in the case.
The light scattering type according to any one of claims 1 to 6, wherein an outlet for discharging particles in the case to the outside is provided in the case, and the diameter of the outlet is formed larger than the diameter of the inlet. Particle detection sensor.
【請求項8】 検知領域の投光素子及び受光素子が配置
された側とは反対側で少なくとも先端が投光領域及び受
光領域にそれぞれ臨み光学室の一部を投光素子及び受光
素子側に分離する複数の遮光壁を備えたことを特徴とす
る請求項1〜7の何れかに記載の光散乱式粒子検知セン
サ。
8. At least a front end of the detection area opposite to the side on which the light emitting element and the light receiving element are arranged respectively faces the light emitting area and the light receiving area, and a part of the optical chamber is located on the light emitting element and the light receiving element side. The light scattering type particle detection sensor according to any one of claims 1 to 7, further comprising a plurality of light shielding walls for separation.
【請求項9】 粒子の付着によって迷光を増加させるよ
うな光学室内の部位に、付着した粒子の反射率と同程度
の反射率を有する反射手段を設けたことを特徴とする請
求項1〜8の何れかに記載の光散乱式粒子検知センサ。
9. The optical system according to claim 1, wherein a reflection means having a reflectance substantially equal to the reflectance of the adhered particles is provided at a portion in the optical chamber where stray light is increased by the adhesion of the particles. The light scattering type particle detection sensor according to any one of the above.
JP03648899A 1999-02-15 1999-02-15 Light scattering particle detection sensor Expired - Fee Related JP4157212B2 (en)

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