JP2000032690A - Stator core for electric rotating machine and manufacture of stator for the electric rotating machine as well as magnet rotor-type motor - Google Patents

Stator core for electric rotating machine and manufacture of stator for the electric rotating machine as well as magnet rotor-type motor

Info

Publication number
JP2000032690A
JP2000032690A JP10192527A JP19252798A JP2000032690A JP 2000032690 A JP2000032690 A JP 2000032690A JP 10192527 A JP10192527 A JP 10192527A JP 19252798 A JP19252798 A JP 19252798A JP 2000032690 A JP2000032690 A JP 2000032690A
Authority
JP
Japan
Prior art keywords
magnetic poles
portions
stator
magnetic
magnetic pole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10192527A
Other languages
Japanese (ja)
Inventor
Kazuyuki Kitazawa
一幸 北沢
Kazuhiko Takizawa
一彦 滝沢
Shinji Suzuki
信二 鈴木
Satoru Onodera
悟 小野寺
Yutaka Takeuchi
豊 竹内
Toshihito Miyashita
利仁 宮下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Sanyo Denki Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Sanyo Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd, Sanyo Denki Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP10192527A priority Critical patent/JP2000032690A/en
Publication of JP2000032690A publication Critical patent/JP2000032690A/en
Pending legal-status Critical Current

Links

Landscapes

  • Iron Core Of Rotating Electric Machines (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a stator, for an electric rotating machine, which can increase the space factor and which can be assembled easily. SOLUTION: Magnetic pole piece parts 4, etc., of a plurality of magnetic poles 5, etc., are coupled to magnetic-pole piece parts 4 of adjacent other magnetic poles 5 via coupling parts 6, etc., and a magnetic-pole aggregate 7 which is constituted of the plurality of magnetic poles 5, etc., and the coupling parts 6 in plurality. Unit windings 9 are wound on the plurality of magnetic poles 5, etc., in the magnetic-pole aggregate 7. The magnetic-pole aggregate 7, in which the unit windings 9 are wound is used as one unit, so as to be inserted into the inside of a ring-shaped yoke 2. Protrusion parts 8 which are formed in core parts 3, etc., of the respective magnetic poles 5, etc., are fitted simultaneously to groove parts 2c, which are formed in the inner circumferential part of the yoke 2.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、回転子が固定子の
内部で回転するインナーロータ型の回転電機に使用され
る回転電機用固定子鉄心及び回転電機用固定子並びに回
転電機用固定子の製造方法に関するものである。
The present invention relates to a stator core for a rotating electric machine, a stator for a rotating electric machine, and a stator for a rotating electric machine used for an inner rotor type rotating electric machine in which the rotor rotates inside the stator. It relates to a manufacturing method.

【0002】[0002]

【従来の技術】ACサーボモータ等の従来の回転電機で
用いられている回転電機用固定子では、環状の継鉄の内
周部に複数の磁極が周方向に所定の間隔をあけた状態で
配置された固定子鉄心を用いる。固定子鉄心の各磁極
は、巻線が巻装される鉄心部とこの鉄心部の一方の端部
に形成された磁極片部とを備えている。一般的な固定子
鉄心では、継鉄と複数の磁極が一体に形成されている。
しかしながら複数の磁極の鉄心部の他方の端部に嵌合用
凸部を設け、継鉄の内周部に複数の嵌合溝を設けて、磁
極の嵌合用凸部を継鉄の嵌合溝に嵌合させて磁極と継鉄
とを連結した回転電機用鉄心もある。
2. Description of the Related Art In a stator for a rotating electric machine used in a conventional rotating electric machine such as an AC servomotor, a plurality of magnetic poles are provided on an inner peripheral portion of an annular yoke with a predetermined interval in a circumferential direction. The placed stator core is used. Each magnetic pole of the stator core has a core portion around which a winding is wound and a pole piece formed at one end of the core portion. In a general stator core, a yoke and a plurality of magnetic poles are integrally formed.
However, a fitting projection is provided at the other end of the core of the plurality of magnetic poles, and a plurality of fitting grooves are provided on the inner peripheral portion of the yoke. There is also an iron core for a rotating electric machine in which a magnetic pole and a yoke are connected by fitting.

【0003】[0003]

【発明が解決しようとする課題】前者の固定子鉄心で
は、磁極間に形成されたスロットに巻線導体を挿入して
磁極の鉄心部に巻線を巻装する必要があるために巻線作
業が面倒である上、スロット内における巻線導体の占積
率を上げることが難しい問題がある。これに対して後者
の固定子鉄心では、占積率を上げることはできるものの
各磁極を個別に継鉄に固定する作業が必要になるため、
磁極の数が多くなると固定子鉄心の組み立て作業が面倒
になる。
In the former stator core, it is necessary to insert a winding conductor into a slot formed between the magnetic poles and wind the winding around the core of the magnetic pole. However, there is a problem that it is difficult to increase the space factor of the winding conductor in the slot. On the other hand, the latter stator core can increase the space factor, but requires the work of fixing each magnetic pole individually to the yoke.
As the number of magnetic poles increases, the work of assembling the stator core becomes complicated.

【0004】本発明の目的は、占積率を上げることがで
きて、しかも容易に組み立てることができる回転電機用
固定子鉄心及び回転電機用固定子を提供することにあ
る。
An object of the present invention is to provide a stator core for a rotating electric machine and a stator for a rotating electric machine which can increase the space factor and can be easily assembled.

【0005】本発明の他の目的は、巻線と端子との接続
が容易な回転電機用固定子を提供することにある。
Another object of the present invention is to provide a stator for a rotating electric machine in which a winding and a terminal can be easily connected.

【0006】本発明の他の目的は、磁極を継鉄に固定す
る作業を容易に行える回転電機用固定子の製造方法を提
供することにある。
Another object of the present invention is to provide a method of manufacturing a stator for a rotating electric machine, which can easily perform a work of fixing a magnetic pole to a yoke.

【0007】本発明の他の目的は、組み立てが容易で固
定子巻線の占積率が高い磁石回転子型電動機を提供する
ことにある。
Another object of the present invention is to provide a magnet rotor type electric motor which is easy to assemble and has a high space factor of a stator winding.

【0008】[0008]

【課題を解決するための手段】本発明が改良の対象とす
る回転電機用固定子鉄心は、環状の継鉄と巻線が巻装さ
れる鉄心部及びこの鉄心部の一方の端部に形成された磁
極片部を備えた複数の磁極とを具備している。そして環
状の継鉄及び複数の磁極はそれぞれ電磁鋼板が積層され
て構成されている。また複数の磁極の鉄心部の他方の端
部に設けた嵌合部を継鉄の内周部に形成した複数の被嵌
合部にそれぞれ嵌合している。このような固定子鉄心を
用いた回転電機用固定子では、複数の磁極の鉄心部に固
定子巻線が巻装されている。
SUMMARY OF THE INVENTION A stator iron core for a rotating electric machine to be improved by the present invention is formed at an iron core part around which an annular yoke and a winding are wound, and at one end of the iron core part. And a plurality of magnetic poles provided with a pole piece. The annular yoke and the plurality of magnetic poles are each formed by stacking electromagnetic steel sheets. Further, fitting portions provided at the other ends of the iron core portions of the plurality of magnetic poles are respectively fitted to a plurality of fitted portions formed on the inner peripheral portion of the yoke. In a stator for a rotating electrical machine using such a stator core, a stator winding is wound around iron cores of a plurality of magnetic poles.

【0009】本発明では、複数の磁極の磁極片部を隣接
する他の磁極の磁極片部と電磁鋼板により形成された連
結部を介して連結して、複数の磁極と複数の連結部とか
らなる磁極集合体を構成する。このような磁極集合体を
用いると、環状の継鉄とこの磁極集合体とを組み合わせ
る前に、磁極の鉄心部に巻線を巻装できるので、磁極間
に形成されるスロットにおける巻線の占積率を高めるこ
とができる。また磁極集合体を一つのユニットとして環
状の継鉄の内部に挿入することができ、しかも各磁極の
鉄心部の嵌合部を継鉄の内周部に設けた被嵌合部に同時
に嵌合することができるため、複数の磁極を継鉄に対し
て取付ける作業を1回の作業で行うことができ、組み立
て作業が非常に簡単になる。
According to the present invention, the pole pieces of a plurality of magnetic poles are connected to the pole pieces of other adjacent magnetic poles via a connecting portion formed of an electromagnetic steel plate, so that the plurality of magnetic poles and the plurality of connecting portions are connected to each other. A magnetic pole assembly is formed. When such a magnetic pole assembly is used, the winding can be wound around the core of the magnetic pole before combining the annular yoke and the magnetic pole assembly, so that the occupation of the winding in the slot formed between the magnetic poles can be achieved. The moment can be increased. In addition, the magnetic pole assembly can be inserted as a unit into the annular yoke, and the fitting part of the iron core of each magnetic pole can be simultaneously fitted to the fitting part provided on the inner peripheral part of the yoke. Therefore, the operation of attaching a plurality of magnetic poles to the yoke can be performed in one operation, and the assembling operation is greatly simplified.

【0010】各磁極の磁極片部が連結部により相互に連
結されていても、回転電機の性能に著しく大きな影響は
生じない。特に、通称IPMモータと呼ばれるタイプの
磁石回転子型電動機では、このような固定子鉄心を用い
ても、殆ど性能には影響がない。このタイプの磁石回転
子型電動機で用いる回転子では、電磁鋼板が積層されて
構成された回転子鉄心の内部に周方向に間隔をあけて形
成された複数の永久磁石挿入用スロットを有している。
そしてこれらの永久磁石挿入用スロットには、それぞれ
回転子磁極を構成する永久磁石が挿入されている。
[0010] Even if the pole pieces of the magnetic poles are connected to each other by the connecting portions, the performance of the rotating electric machine is not significantly affected. Particularly, in a magnet rotor type electric motor of a type commonly called an IPM motor, even if such a stator core is used, the performance is hardly affected. The rotor used in this type of magnet rotor type motor has a plurality of permanent magnet insertion slots formed at intervals in the circumferential direction inside a rotor core formed by laminating electromagnetic steel sheets. I have.
The permanent magnets constituting the rotor magnetic poles are inserted into these permanent magnet insertion slots.

【0011】なお各磁極の磁極片部が連結部により相互
に連結されていると多少性能に影響がある場合には、磁
極集合体を継鉄と組み合わせた後に、連結部を切断また
は除去するか若しくは連結部の径方向の寸法(厚み)を
薄くすればよい。各連結部の切断または除去作業若しく
は厚みを薄くする作業は、複数の磁極を個別に継鉄に個
別に固定する作業と比べれば、はるかに容易な作業であ
り、回転電機用固定子及び磁石回転子型電動機の製造が
簡単になる。
If the performance is affected to a certain extent when the pole pieces of the respective magnetic poles are connected to each other by the connecting portion, it is necessary to cut or remove the connecting portion after combining the magnetic pole assembly with the yoke. Alternatively, the radial dimension (thickness) of the connecting portion may be reduced. The work of cutting or removing each connecting part or reducing the thickness is much easier than the work of individually fixing a plurality of magnetic poles individually to the yoke, and the rotating electric machine stator and magnet rotating The manufacture of the slave motor is simplified.

【0012】磁極集合体は、複数の磁極を構成する部分
と複数の連結部を構成する部分とが交互に並ぶように環
状に形成された環状の電磁鋼板を積層することにより簡
単に且つ安価に製造することができる。
The magnetic pole assembly is easily and inexpensively formed by laminating annular magnetic steel sheets formed in a ring shape so that portions constituting a plurality of magnetic poles and portions constituting a plurality of connecting portions are alternately arranged. Can be manufactured.

【0013】連結部の径方向の厚み寸法は、磁極の磁極
片部の径方向の最小厚み寸法よりも小さいほうがよいの
は勿論である。この厚み寸法が小さくなればなるほど、
隣接する磁極片部間が空隙になっている既存の固定子鉄
心と磁気的な特性が近付くことは理解できるであろう。
但し、あまりこの厚み寸法が小さくなると、磁極集合体
の機械的強度が低下して、組み立て作業がやりずらくな
る問題が発生するため、極端にこの厚み寸法を小さくす
ることは好ましくない。
It is a matter of course that the radial thickness of the connecting portion should be smaller than the radial minimum thickness of the pole piece of the magnetic pole. The smaller this thickness dimension, the more
It will be understood that the magnetic properties are close to those of the existing stator core, which has a gap between adjacent pole pieces.
However, if the thickness is too small, the mechanical strength of the magnetic pole assembly is reduced, which causes a problem that the assembling work becomes difficult. Therefore, it is not preferable to extremely reduce the thickness.

【0014】本発明の固定子鉄心を用いて固定子を構成
する場合には、ボビンに集中巻きした単位巻線を磁極集
合体の複数の磁極の鉄心部にそれぞれ嵌装して固定子巻
線を構成するのが好ましい。なぜならば磁極集合体は環
状をなしているため、各磁極に巻線を直接巻装するため
の、特別な巻線機を用意しなければならないからであ
る。したがって、製造コストの点を考慮すると、前述の
通りボビンに集中巻きした単位巻線を磁極集合体の複数
の磁極の鉄心部にそれぞれ嵌装するのが好ましい。
When the stator is constructed using the stator core of the present invention, the unit windings concentratedly wound on the bobbin are fitted to the cores of a plurality of magnetic poles of the magnetic pole assembly, respectively. It is preferable to configure This is because the magnetic pole assembly has an annular shape, so that a special winding machine for directly winding a winding on each magnetic pole must be prepared. Therefore, considering the manufacturing cost, it is preferable that the unit winding concentrated around the bobbin be fitted to the iron cores of the plurality of magnetic poles of the magnetic pole assembly as described above.

【0015】しかしながらこのような単位巻線を用いる
と、各単位巻線と端子とを電気的に接続する場合に、巻
線の引き出し線を端子まで引き回す作業が必要になる。
例えば、電気自動車の駆動用電動機のように大電流を必
要とする用途に用いられる電動機では、比較的太い巻線
導体を用いるために、引き出し線の数が多くなると引き
回し作業はかなり大変なものとなる。このような問題を
解決するためには、固定子巻線の引き出し線が接続され
る複数の端子と複数の端子が固定される絶縁材料からな
る端子固定台とからなる端子台を用いる。そして端子固
定台には、複数の磁極に対応した位置に配置されて対応
する磁極に巻装された単位巻線の引き出し線が接続され
る複数対の接続用端子部とこれら複数対の接続用端子部
と複数の端子とを電気的に接続する配線部とを固定す
る。そして複数の端子と、複数の接続用端子部と配線部
を、1つの端子と、この1つの端子に電気的接続される
複数の接続用端子部と1つの端子と複数の接続用端子部
とを電気的に接続する配線部分とを金属板により一体に
形成してなる複数の端子配線構造体として構成する。こ
のような端子配線構造体を備えた端子台を用いると、各
巻線の引き出し線に近い位置にそれぞれ配置された接続
用端子部に引き出し線を接続すればよいため、各巻線の
引き出し線を引き回す作業が不要になって作業性が大幅
に向上するだけでなく、製造の自動化も容易になる。特
に金属板によって端子、配線部分及び接続用端子部を一
体にした端子配線構造体を用いると、端子台の製造が容
易になるだけでなく、端子台の機械的強度及び電気的絶
縁性を高めることができる。
However, when such a unit winding is used, when each unit winding is electrically connected to a terminal, it is necessary to carry out an operation of leading a lead wire of the winding to the terminal.
For example, in a motor used for applications requiring a large current, such as a motor for driving an electric vehicle, a relatively thick winding conductor is used. Become. In order to solve such a problem, a terminal block including a plurality of terminals to which the lead wires of the stator windings are connected and a terminal fixing table formed of an insulating material to which the plurality of terminals are fixed is used. The terminal fixing base has a plurality of pairs of connection terminal portions which are arranged at positions corresponding to the plurality of magnetic poles and to which lead wires of the unit winding wound around the corresponding magnetic poles are connected, and a plurality of connection terminal portions for connecting the plurality of pairs. A wiring part for electrically connecting the terminal part and the plurality of terminals is fixed. A plurality of terminals, a plurality of connection terminal portions and a wiring portion, a single terminal, a plurality of connection terminal portions electrically connected to the one terminal, one terminal and a plurality of connection terminal portions; Are formed as a plurality of terminal wiring structures integrally formed of a metal plate with a wiring portion for electrically connecting the terminal wiring structures. When a terminal block provided with such a terminal wiring structure is used, the lead wires may be connected to the connection terminal portions arranged at positions close to the lead wires of the respective windings. Not only does work become unnecessary, so workability is greatly improved, but also automation of manufacturing becomes easy. In particular, when a terminal wiring structure in which a terminal, a wiring portion, and a connection terminal portion are integrated with a metal plate is used, not only can the terminal block be easily manufactured, but also the mechanical strength and the electrical insulation of the terminal block can be increased. be able to.

【0016】なお固定子巻線が中性点を有する結線方式
で構成される場合には、中性点に接続される複数の接続
用端子部とこれらの接続用端子部を相互に接続する配線
部分とを金属板により一体に形成した端子配線構造体を
用意し、これを端子固定台に固定すればよい。
In the case where the stator winding is formed by a connection method having a neutral point, a plurality of connection terminal parts connected to the neutral point and wirings for interconnecting these connection terminal parts are provided. What is necessary is just to prepare a terminal wiring structure in which a part is integrally formed by a metal plate, and fix this to a terminal fixing base.

【0017】本発明の回転電機用固定子を製造する場合
には、まず複数の磁極の磁極片部と隣接する他の磁極の
磁極片部とが電磁鋼板により形成された連結部を介して
連結された磁極集合体を作っておく。そして磁極集合体
の複数の磁極の鉄心部に固定子巻線を巻装する。その後
磁極集合体を継鉄の内部に挿入して、磁極集合体に含ま
れる複数の磁極の嵌合部を継鉄の対応する複数の被嵌合
部に同時に嵌合する。磁極集合体を構成するための電磁
鋼板を、継鉄を構成するための電磁鋼板を打ち抜く際に
その内側に位置する部分から打ち抜けば、電磁鋼板材料
を無駄なく使用できる。またこの場合に、回転子の回転
子鉄心を構成するための電磁鋼板を磁極集合体を構成す
るための電磁鋼板を打ち抜く際にその内側に位置する部
分から打ち抜いてもよいのは勿論である。また継鉄を構
成するための電磁鋼板を打ち抜く際に複数の被嵌合部を
同時に形成してもよいのは勿論である。
When manufacturing the stator for a rotating electric machine of the present invention, first, the pole pieces of a plurality of magnetic poles and the pole pieces of other adjacent magnetic poles are connected via a connecting portion formed of an electromagnetic steel plate. Make a magnetic pole assembly. Then, the stator winding is wound around the cores of the plurality of magnetic poles of the magnetic pole assembly. Thereafter, the magnetic pole assembly is inserted into the yoke, and the fitting portions of the plurality of magnetic poles included in the magnetic pole assembly are simultaneously fitted to the corresponding fitting portions of the yoke. If the magnetic steel sheet for forming the magnetic pole assembly is punched from a portion located inside when the magnetic steel sheet for forming the yoke is punched, the magnetic steel sheet material can be used without waste. Further, in this case, it is needless to say that the electromagnetic steel sheet for forming the rotor core of the rotor may be punched from a portion located inside when the electromagnetic steel sheet for forming the magnetic pole assembly is punched. Also, it is a matter of course that a plurality of fitted portions may be formed at the same time when the electromagnetic steel sheet for forming the yoke is punched.

【0018】[0018]

【発明の実施の形態】以下図面を参照して本発明の実施
の形態の一例を詳細に説明する。図1は、本発明を通称
IPM型電動機と呼ばれる磁石回転子型電動機の一種で
ある三相ACサーボモータに適用した実施の形態の一例
の主要部の概略構成を示す図である。図1において、1
は固定子鉄心であり、この固定子鉄心1は、環状の継鉄
2と後述する固定子巻線が巻装される鉄心部3及びこの
鉄心部3の一方の端部に形成された磁極片部4を備えた
12個の磁極5…とを具備している。継鉄2には90度
間隔で径方向外側に向かって突出する突出部2a…が一
体に形成されており、これらの突出部2aには貫通孔2
b…が形成されている。なおこれらの貫通孔2a…に
は、継鉄2の軸線方向(回転子が固定される回転軸の軸
線方向)の両側に固定される一対のエンドブラケットと
継鉄2とを組み合わせる際に使用されるボルトが挿入さ
れる。環状の継鉄2及び磁極5…はそれぞれ電磁鋼板が
積層されて構成されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a diagram showing a schematic configuration of a main part of an example of an embodiment applied to a three-phase AC servomotor which is a kind of a magnet rotor type electric motor commonly called an IPM type electric motor of the present invention. In FIG. 1, 1
Reference numeral 1 denotes a stator core. The stator core 1 includes an annular yoke 2 and an iron core 3 on which a stator winding described later is wound, and a magnetic pole piece formed at one end of the iron core 3. And 12 magnetic poles 5 provided with the section 4. Projections 2a projecting radially outward at 90 ° intervals are integrally formed on the yoke 2, and these projections 2a are formed with through holes 2a.
b ... are formed. These through holes 2a are used when combining a pair of end brackets fixed to both sides in the axial direction of the yoke 2 (the axial direction of the rotating shaft to which the rotor is fixed) with the yoke 2. Bolt is inserted. The annular yoke 2 and the magnetic poles 5 are each formed by stacking electromagnetic steel sheets.

【0019】各磁極5…の磁極片部4…は隣接する他の
磁極5の磁極片部4と電磁鋼板により形成された連結部
6…を介して連結されており、この例では周方向に交互
に配置された12個の磁極5…と12個の連結部6…と
から磁極集合体7が構成されている。なお連結部6…に
ついては、図3に明瞭に示されている。各磁極5…の鉄
心部3…の他方の端部(磁極片部4と反対側の端部)に
は、嵌合部を構成する凸部8…が一体に設けられてい
る。これらの凸部8…は、軸線方向または電磁鋼板の積
層方向に連続して延びている。また継鉄2の内周部に
は、凸部8…が嵌合される被嵌合部を構成する溝部2c
…が周方向に間隔をあけて形成されている。この溝部2
c…も軸線方向または電磁鋼板の積層方向に連続して延
びている。なお溝部2c…の形状寸法即ち径方向寸法及
び周方向の寸法は、凸部8…のそれらの寸法よりも若干
大きくなっており、凸部8…が溝部2c…比較的容易に
に嵌合される。そして凸部8…と溝部2cが嵌合された
後に、レーザ溶接等の適宜の接合技術を用いて磁極5…
と継鉄2とは相互に強固に結合される。
The pole piece 4 of each magnetic pole 5 is connected to the pole piece 4 of another adjacent magnetic pole 5 via a connecting portion 6 formed of an electromagnetic steel plate. A magnetic pole assembly 7 is constituted by 12 magnetic poles 5 and 12 connecting portions 6 arranged alternately. The connecting portions 6 are clearly shown in FIG. At the other end (the end opposite to the pole piece 4) of the iron core portions 3 of the magnetic poles 5, there are integrally provided projections 8 forming a fitting portion. These projections 8 extend continuously in the axial direction or the laminating direction of the electromagnetic steel sheets. Also, a groove 2c that forms a fitted portion into which the protrusions 8 are fitted is formed in the inner peripheral portion of the yoke 2.
Are formed at intervals in the circumferential direction. This groove 2
c also extend continuously in the axial direction or the laminating direction of the electromagnetic steel sheets. In addition, the shape dimension, that is, the radial dimension and the circumferential dimension of the groove portions 2c are slightly larger than those of the convex portions 8, and the convex portions 8 are relatively easily fitted into the groove portions 2c. You. After the convex portions 8 and the groove portions 2c are fitted, the magnetic poles 5 are formed by using an appropriate joining technique such as laser welding.
And the yoke 2 are strongly bonded to each other.

【0020】磁極集合体7の各磁極5…の鉄心部3…に
は、ボビン9aに巻線導体が集中巻きされて構成された
単位巻線9…がそれぞれ嵌合されている。この単位巻線
は、隣接する2つの磁極5,5の間に形成されるスロッ
トに配置される巻線導体の占積率を高めるために、継鉄
2に近付くに従って巻回数が多くなって外形寸法が大き
くなる形状を有している。巻線導体の形状は任意である
が、占積率を高めるためには、横断面形状が矩形状をな
すいわゆる角形巻線導体を用いるのが好ましい。この例
では三相パラレルスター結線を構成するように各単位巻
線9…は電気的に接続される。また各単位巻線9…と端
子との接続関係については、後に詳しく説明する。なお
この例では符号1〜9の部材により、回転電機用固定子
10が構成されている。
Unit cores 9 formed by winding winding conductors around a bobbin 9a are fitted to the core portions 3 of the magnetic poles 5 of the magnetic pole assembly 7, respectively. In order to increase the space factor of the winding conductor arranged in the slot formed between the two adjacent magnetic poles 5 and 5, the unit winding increases in the number of turns as it approaches the yoke 2, and It has a shape whose dimensions increase. The shape of the winding conductor is arbitrary, but in order to increase the space factor, it is preferable to use a so-called square winding conductor having a rectangular cross section. In this example, the unit windings 9 are electrically connected so as to form a three-phase parallel star connection. The connection relationship between each unit winding 9 and the terminal will be described later in detail. In this example, the members 10 to 9 constitute a rotating electric machine stator 10.

【0021】14は回転軸を省略した永久磁石内蔵型の
回転子であり、この回転子14は電磁鋼板を積層して構
成した回転子鉄心11の内部に周方向に間隔をあけて形
成された8個の永久磁石挿入用スロット12を有してい
る。そしてこれらの永久磁石挿入用スロット12には、
それぞれ回転子磁極を構成する永久磁石13がそれぞれ
挿入されている。なおこの回転子の構造に関しては公知
であるため詳しい説明は省略する。
Reference numeral 14 denotes a rotor with a built-in permanent magnet in which a rotating shaft is omitted. The rotor 14 is formed at intervals in a circumferential direction inside a rotor core 11 formed by laminating electromagnetic steel plates. It has eight permanent magnet insertion slots 12. These permanent magnet insertion slots 12 include:
Each of the permanent magnets 13 constituting the rotor magnetic poles is inserted. Since the structure of the rotor is publicly known, detailed description is omitted.

【0022】次に回転電機用固定子10の製造方法を具
体的に説明する。図2は、電磁鋼板を積層して構成した
継鉄2の拡大図である。継鉄2の内周部には、形状の異
なる2種類の12個の溝部2c…と12個の溝部2d…
とが周方向に交互に並ぶように形成されている。本発明
の例では、継鉄2を構成するための電磁鋼板を電磁鋼板
材料から打ち抜く際に、その内側に位置する部分から磁
極集合体7を構成する電磁鋼板を打ち抜くようにしてい
る。したがって継鉄2の内周部に形成された溝部2d…
は、磁極集合体7を構成する電磁鋼板を打ち抜いたとき
に、磁極5の凸部8…の抜き跡として形成されたもので
ある。これに対して溝部2c…は、磁極5の凸部8…が
嵌合可能な寸法形状に、継鉄2を構成するための電磁鋼
板を打ち抜く際に一緒に打ち抜いたものである。継鉄2
を構成するための電磁鋼板はいわゆる回し積みによって
積層されて一体化されている。
Next, a method of manufacturing the stator 10 for the rotating electric machine will be specifically described. FIG. 2 is an enlarged view of the yoke 2 configured by laminating electromagnetic steel sheets. In the inner peripheral portion of the yoke 2, two types of twelve grooves 2c... And twelve grooves 2d.
Are alternately arranged in the circumferential direction. In the example of the present invention, when the magnetic steel sheet for forming the yoke 2 is punched from the magnetic steel sheet material, the magnetic steel sheet forming the magnetic pole assembly 7 is punched from a portion located inside the steel sheet. Therefore, grooves 2d formed in the inner peripheral portion of the yoke 2 ...
Are formed as punched marks of the projections 8 of the magnetic pole 5 when the magnetic steel sheet constituting the magnetic pole assembly 7 is punched. On the other hand, the grooves 2c are punched together when punching an electromagnetic steel sheet for forming the yoke 2 into a shape and a shape into which the protrusions 8 of the magnetic pole 5 can be fitted. Yoke 2
Are laminated and integrated by a so-called rolling pile.

【0023】図3に示すように継鉄2の内部に挿入する
磁極集合体7は、継鉄2を構成するための電磁鋼板を電
磁鋼板材料から打ち抜く際に、その内側に位置する部分
から打ち抜いた磁極集合体7を構成する複数枚の電磁鋼
板を回し積みして製造する。磁極集合体7を構成する電
磁鋼板は、磁極5…を構成する部分と連結部6…を構成
する部分とが周方向に交互に並ぶように環状に形成され
た形状を有している。複数枚の電磁鋼板により形成され
る連結部6の径方向の厚み寸法は、磁極5…の磁極片部
4…の径方向の最小厚み寸法よりも小さい。この厚み寸
法が小さくなればなるほど、隣接する磁極片部間が空隙
になっている既存の固定子鉄心と磁気的な特性が近付く
ことになる。但し、あまりこの厚み寸法が小さくなる
と、磁極集合体の機械的強度が低下して、組み立て作業
がやりずらくなる問題が発生するため、極端にこの厚み
寸法を小さくすることは好ましくない。
As shown in FIG. 3, the magnetic pole assembly 7 inserted into the yoke 2 is punched from a portion located inside the magnetic steel sheet for forming the yoke 2 when the magnetic steel sheet is punched from the magnetic steel sheet material. The magnetic pole assembly 7 is manufactured by rolling and stacking a plurality of magnetic steel sheets. The magnetic steel sheet forming the magnetic pole assembly 7 has a shape in which the portions forming the magnetic poles 5 and the portions forming the connecting portions 6 are formed in a ring shape so as to be alternately arranged in the circumferential direction. The radial thickness of the connecting portion 6 formed by a plurality of magnetic steel sheets is smaller than the minimum radial thickness of the pole pieces 4 of the magnetic poles 5. The smaller the thickness, the closer the magnetic properties of the existing stator core, which is a gap between adjacent pole pieces, are. However, if the thickness is too small, the mechanical strength of the magnetic pole assembly is reduced, which causes a problem that the assembling work becomes difficult. Therefore, it is not preferable to extremely reduce the thickness.

【0024】本発明では、図4に示すように、ボビン9
aに巻線導体を集中巻きした単位巻線9…を磁極集合体
7の磁極5…の鉄心部3…にそれぞれ嵌装する。その後
この磁極集合体7を継鉄2の内部に挿入して、磁極集合
体7に含まれる磁極5…の凸部8…を継鉄2の対応する
溝部2c…に同時に嵌合させる。そして嵌合作業が終了
した後に、レーザを磁極5…と継鉄2の接合部に照射し
て両者を接合する。
In the present invention, as shown in FIG.
The unit windings 9 in which the winding conductors are concentratedly wound around a are fitted to the iron cores 3 of the magnetic poles 5 of the magnetic pole assembly 7, respectively. Thereafter, the magnetic pole assembly 7 is inserted into the yoke 2, and the projections 8 of the magnetic poles 5 included in the magnetic pole assembly 7 are simultaneously fitted into the corresponding grooves 2c of the yoke 2. After the fitting operation is completed, a laser is irradiated to the joint between the magnetic poles 5 and the yoke 2 to join them.

【0025】このようにして製造した固定子10に対し
ては、図6に示すような端子台15を取付ける。端子台
15は、絶縁樹脂製の端子固定台16と、この端子固定
台16に固定された4種類の端子配線構造体17〜20
とから構成されている。端子固定台16の中央には、回
転子14の挿入と回転を阻害しない貫通孔16aが形成
されている。端子固定台16の環状台座16bの外周部
には、図面の紙面の後方側に延びる筒状の周壁部16c
が一体に設けられている。そしてこの筒状の周壁部16
の端面が継鉄2の軸線方向の一方の側面と接触している
(図7参照)。端子配線構造体17〜20は、それぞれ
金属板を機械加工して一体に形成したものである。端子
配線構造体17〜19は、それぞれ端子17a〜19a
と、単位巻線9…の引き出し線が接続される接続用端子
部17b1 〜17b4 ,18b1〜18b4 及び19b1
〜19b4 とこれらの端子と接続用端子部とを接続す
る配線部分17c〜19cとを一体に有している。そし
て各端子及び接続用端子部には、それぞれ貫通孔hが形
成されている。また端子配線構造体20は、中性点用の
端子配線構造体であり、環状の配線部分20aに周方向
に所定の間隔をあけて設けられた12個の接続用端子部
20b1 〜20b12が一体に設けられた構造を有してい
る。なお端子固定台16の環状台座16bには、各接続
用端子部に設けた貫通孔hに対応して単位巻線からの引
き出し線を通す貫通孔が形成されている。図7に示すよ
うに、磁極5aに巻装された単位巻線9の一対の引き出
し線は、磁極5aに隣接して設けられた一対の接続用端
子部20b1 及び17b1 に接続され、磁極5bに巻装
された単位巻線9の一対の引き出し線は、磁極5bに隣
接して設けられた一対の接続用端子部20b2 及び19
b2 に接続され、磁極5cに巻装された単位巻線9の一
対の引き出し線は、磁極5cに隣接して設けられた一対
の接続用端子部20b3 及び18b2 に接続され、磁極
5dに巻装された単位巻線9の一対の引き出し線は、磁
極5dに隣接して設けられた一対の接続用端子部20b
4 及び17b2 に接続され、以下図に示すように各磁極
の両側に位置する一対の接続用端子部に各単位巻線9の
一対の引き出し線が接続される。
A terminal block 15 as shown in FIG. 6 is attached to the stator 10 thus manufactured. The terminal block 15 includes a terminal fixing block 16 made of an insulating resin and four types of terminal wiring structures 17 to 20 fixed to the terminal fixing block 16.
It is composed of In the center of the terminal fixing base 16, a through hole 16a that does not hinder insertion and rotation of the rotor 14 is formed. A cylindrical peripheral wall portion 16c extending rearward in the drawing of the drawing is provided on an outer peripheral portion of the annular pedestal 16b of the terminal fixing base 16.
Are provided integrally. And this cylindrical peripheral wall portion 16
Is in contact with one side surface of the yoke 2 in the axial direction (see FIG. 7). The terminal wiring structures 17 to 20 are each formed integrally by machining a metal plate. The terminal wiring structures 17 to 19 are terminals 17a to 19a, respectively.
And connection terminal portions 17b1 to 17b4, 18b1 to 18b4, and 19b1 to which the lead wires of the unit windings 9 are connected.
To 19b4 and wiring portions 17c to 19c for connecting these terminals to the connection terminal portion. A through hole h is formed in each of the terminals and the connection terminal. The terminal wiring structure 20 is a terminal wiring structure for a neutral point, and is integrally formed with twelve connection terminal portions 20b1 to 20b12 provided at a predetermined interval in a circumferential direction on an annular wiring portion 20a. Has a structure provided in the In addition, in the annular pedestal 16b of the terminal fixing base 16, a through-hole for passing a lead wire from a unit winding is formed corresponding to the through-hole h provided in each connection terminal portion. As shown in FIG. 7, a pair of lead wires of the unit winding 9 wound around the magnetic pole 5a are connected to a pair of connection terminal portions 20b1 and 17b1 provided adjacent to the magnetic pole 5a, and are connected to the magnetic pole 5b. A pair of lead wires of the wound unit winding 9 are connected to a pair of connection terminal portions 20b2 and 19 provided adjacent to the magnetic pole 5b.
b2, and a pair of lead wires of the unit winding 9 wound around the magnetic pole 5c are connected to a pair of connection terminals 20b3 and 18b2 provided adjacent to the magnetic pole 5c and wound around the magnetic pole 5d. A pair of lead wires of the unit winding 9 are connected to a pair of connection terminal portions 20b provided adjacent to the magnetic pole 5d.
4 and 17b2, and a pair of lead wires of each unit winding 9 are connected to a pair of connecting terminals located on both sides of each magnetic pole as shown in the following figures.

【0026】この例では端子配線構造体20が、端子固
定台16側に最も近い位置に配置されており、その上に
端子配線構造体17〜19が順番に相互に間隔をあけて
重ねられている。各端子配線構造体17〜20の間は互
いに接触しないように図示しない絶縁スペーサにより分
離されている。各接続用端子部への引き出し線の接続が
終了した後は、端子17a〜19aを除いて各端子配線
構造体17〜20を絶縁樹脂でモールドする。このよう
な端子台15を用いると、各単位巻線の引き出し線に近
い位置にそれぞれ配置された接続用端子部に引き出し線
を接続すればよいため、各単位巻線の引き出し線を引き
回す作業が不要になって作業性が大幅に向上するだけで
なく、製造の自動化も容易になる。
In this example, the terminal wiring structure 20 is arranged at a position closest to the terminal fixing base 16 side, and the terminal wiring structures 17 to 19 are sequentially superposed on the terminal fixing structure 16 at intervals. I have. The terminal wiring structures 17 to 20 are separated by an insulating spacer (not shown) so as not to contact with each other. After the connection of the lead wire to each connection terminal portion is completed, each of the terminal wiring structures 17 to 20 is molded with an insulating resin except for the terminals 17a to 19a. When such a terminal block 15 is used, it is sufficient to connect the lead wires to the connection terminal portions respectively arranged at positions close to the lead wires of the respective unit windings. Not only is it unnecessary to greatly improve workability, but also it becomes easy to automate manufacturing.

【0027】上記例のように通称IPMモータと呼ばれ
るタイプの磁石回転子型電動機では、各磁極の磁極片部
4…が連結部6…により相互に連結されていても、サー
ボモータの性能には著しく大きな影響はない。
In the magnet rotor type electric motor of the type commonly called an IPM motor as in the above example, even if the pole pieces 4 of each magnetic pole are connected to each other by the connecting portions 6, the performance of the servomotor is not improved. There is no significant effect.

【0028】なお各磁極の磁極片部が連結部により相互
に連結されていると多少性能に影響がある場合には、磁
極集合体7を継鉄2と組み合わせた後に、連結部6をレ
ーザカッタ等により切断したり、磁極集合体7の内周部
を連結部6…が無くなるまで全体的に切削して連結部6
…を除去するようにしてもよい。各連結部6…の切断作
業または除去作業は、磁極5…を個別に継鉄2に固定す
る作業と比べれば、はるかに容易な作業であり、回転電
機用固定子及び磁石回転子型電動機の製造が簡単にな
る。また連結部6…を切断したり除去したりせずに、そ
の径方向の厚みを薄くする加工を施して、連結部6…の
影響を少なくするようにしてもよい。
If the performance is affected to a certain extent when the pole pieces of the magnetic poles are connected to each other by the connecting portion, the connecting portion 6 is connected to the laser cutter after the magnetic pole assembly 7 is combined with the yoke 2. Or the like, or by cutting the entire inner peripheral portion of the magnetic pole assembly 7 until the connecting portions 6.
.. May be removed. The work of cutting or removing the connecting portions 6 is much easier than the work of individually fixing the magnetic poles 5 to the yoke 2, and the work of the stator for the rotating electric machine and the magnet rotor type electric motor is performed. Manufacturing is simplified. Further, the connection portions 6 may be processed to reduce the thickness in the radial direction without cutting or removing the connection portions 6 to reduce the influence of the connection portions 6.

【0029】[0029]

【発明の効果】本発明によれば、複数の磁極の磁極片部
を隣接する他の磁極の磁極片部と電磁鋼板により形成さ
れた連結部を介して連結して磁極集合体を構成するた
め、環状の継鉄とこの磁極集合体とを組み合わせる前
に、磁極の鉄心部に巻線を巻装することができ、巻線の
占積率を高めることができる。また磁極集合体を一つの
ユニットとして環状の継鉄の内部に挿入して、各磁極の
鉄心部の嵌合部を継鉄の内周部に設けた被嵌合部に同時
に嵌合することができるため、複数の磁極を継鉄に対し
て取付ける作業を1回の作業で行うことができて、組み
立て作業が非常に簡単になる利点がある。
According to the present invention, the pole pieces of a plurality of magnetic poles are connected to the pole pieces of other adjacent magnetic poles via a connecting portion formed of an electromagnetic steel plate to form a magnetic pole assembly. Before combining the annular yoke and the magnetic pole assembly, the winding can be wound around the core of the magnetic pole, and the space factor of the winding can be increased. Further, the magnetic pole assembly is inserted as a unit into the annular yoke, and the fitting portion of the core of each magnetic pole can be simultaneously fitted to the fitted portion provided on the inner peripheral portion of the yoke. Therefore, there is an advantage that the operation of attaching a plurality of magnetic poles to the yoke can be performed in one operation, and the assembling operation is very simple.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を通称IPM型電動機と呼ばれる磁石回
転子型電動機の一種である三相ACサーボモータに適用
した実施の形態の一例の主要部の概略構成を示す図であ
る。
FIG. 1 is a diagram showing a schematic configuration of a main part of an example of an embodiment applied to a three-phase AC servomotor which is a kind of a magnet rotor type electric motor commonly called an IPM type electric motor of the present invention.

【図2】図1の例で用いる継鉄の平面図である。FIG. 2 is a plan view of a yoke used in the example of FIG.

【図3】図1の例で用いる磁極集合体の平面図である。FIG. 3 is a plan view of a magnetic pole assembly used in the example of FIG. 1;

【図4】図1の例で用いる巻線が巻装された磁極集合体
の平面図である。
FIG. 4 is a plan view of a magnetic pole assembly on which windings used in the example of FIG. 1 are wound;

【図5】図1の例で用いる固定子の平面図である。FIG. 5 is a plan view of a stator used in the example of FIG.

【図6】端子台の一例を示す平面図である。FIG. 6 is a plan view showing an example of a terminal block.

【図7】端子台と固定子の位置関係を示す図である。FIG. 7 is a diagram showing a positional relationship between a terminal block and a stator.

【符号の説明】[Explanation of symbols]

1 固定子鉄心 2 継鉄 2c 溝部(被嵌合部) 3 鉄心部 4 磁極片部 5 磁極 6 連結部 7 磁極集合体 8 凸部(嵌合部) 9 単位巻線 10 回転電機用固定子 11 固定子鉄心 12 永久磁石挿入用スロット 13 永久磁石 14 回転子 DESCRIPTION OF SYMBOLS 1 Stator iron core 2 Yoke 2c Groove part (fitting part) 3 Iron core part 4 Magnetic pole piece part 5 Magnetic pole 6 Connecting part 7 Magnetic pole assembly 8 Convex part (Mating part) 9 Unit winding 10 Stator for rotating electric machine 11 Stator core 12 Slot for inserting permanent magnet 13 Permanent magnet 14 Rotor

───────────────────────────────────────────────────── フロントページの続き (72)発明者 鈴木 信二 東京都豊島区北大塚一丁目十五番一号 山 洋電気株式会社内 (72)発明者 小野寺 悟 東京都豊島区北大塚一丁目十五番一号 山 洋電気株式会社内 (72)発明者 竹内 豊 東京都豊島区北大塚一丁目十五番一号 山 洋電気株式会社内 (72)発明者 宮下 利仁 東京都豊島区北大塚一丁目十五番一号 山 洋電気株式会社内 Fターム(参考) 5H002 AB05 AB06 AE08 5H615 AA01 BB01 BB05 PP01 PP06 PP28 QQ26 5H621 GA04 GA14 JK01  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Shinji Suzuki 1-15-1 Kita-Otsuka, Toshima-ku, Tokyo Inside Yamayo Denki Co., Ltd. No. 1 Inside Sanyo Denki Co., Ltd. (72) Inventor Yutaka Takeuchi 1-15-1 Kita-Otsuka, Toshima-ku, Tokyo (72) Inside Sanyo Electric Co., Ltd. F-term No. 15-No. 1 Yamato Denki Co., Ltd. F-term (reference) 5H002 AB05 AB06 AE08 5H615 AA01 BB01 BB05 PP01 PP06 PP28 QQ26 5H621 GA04 GA14 JK01

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 環状の継鉄と巻線が巻装される鉄心部及
び前記鉄心部の一方の端部に形成された磁極片部を備え
た複数の磁極とを具備し、 前記継鉄及び前記複数の磁極はそれぞれ電磁鋼板が積層
されて構成され、 前記複数の磁極の前記鉄心部の他方の端部に設けた嵌合
部が前記継鉄の内周部に形成された複数の被嵌合部にそ
れぞれ嵌合されている回転電機用固定子鉄心であって、 前記複数の磁極の前記磁極片部が隣接する他の前記磁極
の前記磁極片部と前記電磁鋼板により形成された連結部
を介して連結されて、前記複数の磁極と複数の前記連結
部とからなる磁極集合体が構成されていることを特徴と
する回転電機用固定子鉄心。
An annular yoke, an iron core on which a winding is wound, and a plurality of magnetic poles having a pole piece formed at one end of the iron core; Each of the plurality of magnetic poles is formed by laminating electromagnetic steel plates, and a plurality of fittings provided at the other end of the core of the plurality of magnetic poles are formed on an inner peripheral portion of the yoke. A stator core for a rotating electric machine fitted to the joint portion, wherein the magnetic pole piece portions of the plurality of magnetic poles are connected to the magnetic pole piece portions of the other magnetic poles adjacent to each other, and a connecting portion formed by the electromagnetic steel plate. A stator core for a rotating electric machine, wherein a magnetic pole assembly including the plurality of magnetic poles and the plurality of connecting portions is connected to each other through a magnetic pole assembly.
【請求項2】 前記磁極集合体は、前記複数の磁極を構
成する部分と前記複数の連結部を構成する部分とが交互
に並ぶように環状に形成された環状の前記電磁鋼板が積
層されて構成されている請求項1に記載の回転電機用固
定子鉄心。
2. The magnetic pole assembly is formed by laminating annular magnetic steel sheets formed in an annular shape such that portions constituting the plurality of magnetic poles and portions constituting the plurality of connecting portions are alternately arranged. The stator core for a rotating electric machine according to claim 1, wherein the stator core is configured.
【請求項3】 前記連結部の径方向の厚み寸法は、前記
磁極の前記磁極片部の前記径方向の最小厚み寸法よりも
小さいことを特徴とする請求項1または2に記載の回転
電機用固定子鉄心。
3. The rotating electric machine according to claim 1, wherein a radial thickness of the connecting portion is smaller than a minimum radial thickness of the pole piece of the magnetic pole. Stator core.
【請求項4】 環状の継鉄と鉄心部及び前記鉄心部の一
方の端部に形成された磁極片部を備えた複数の磁極とを
備えてなる回転電機用固定子鉄心と前記複数の磁極の前
記鉄心部に巻装された固定子巻線とからなり、 前記継鉄及び前記複数の磁極はそれぞれ電磁鋼板が積層
されて構成され、 前記複数の磁極の前記鉄心部の他方の端部に設けた嵌合
部が前記継鉄の内周部に形成された複数の被嵌合部にそ
れぞれ嵌合されている回転電機用固定子であって、 前記複数の磁極の前記磁極片部が隣接する他の前記磁極
の前記磁極片部と前記電磁鋼板により形成された連結部
を介して連結されて、前記複数の磁極と複数の前記連結
部とからなる磁極集合体が構成されていることを特徴と
する回転電機用固定子。
4. A stator core for a rotating electrical machine, comprising: an annular yoke, an iron core, and a plurality of magnetic poles having a pole piece formed at one end of the iron core, and the plurality of magnetic poles. The yoke and the plurality of magnetic poles are each formed by stacking electromagnetic steel plates, and the other end of the core portion of the plurality of magnetic poles The rotating machine stator, wherein the provided fitting portions are fitted to a plurality of fitted portions formed on an inner peripheral portion of the yoke, respectively, wherein the magnetic pole piece portions of the plurality of magnetic poles are adjacent to each other. The magnetic pole piece portion of the other magnetic pole is connected to the magnetic pole piece via a connecting portion formed by the electromagnetic steel plate to form a magnetic pole assembly including the plurality of magnetic poles and the plurality of connecting portions. Characteristic stator for rotating electric machines.
【請求項5】 前記複数の磁極の前記鉄心部にはボビン
に集中巻きされた単位巻線がそれぞれ嵌装されており、 前記固定子巻線の引き出し線が接続される複数の端子と
前記複数の端子が固定される絶縁材料からなる端子固定
台とからなる端子台を更に備えており、 前記端子固定台には前記複数の磁極に対応した位置に配
置されて対応する前記磁極に巻装された前記単位巻線の
引き出し線が接続される複数対の接続用端子部とこれら
複数対のが接続用端子部と前記複数の端子とを電気的に
接続する配線部とが固定されており、 前記複数の端子、前記複数の接続用端子部及び前記配線
部は、1つの前記端子と、該1つの端子に電気的接続さ
れる複数の前記接続用端子部と前記1つの端子と前記複
数の接続用端子部とを電気的に接続し且つ前記配線部の
一部を構成する配線部分とが金属板により一体に形成さ
れてなる複数の端子配線構造体として前記端子固定台に
固定されていることを特徴とする請求項4に記載の回転
電機用固定子。
5. A unit winding concentratedly wound around a bobbin is fitted in the iron core portion of each of the plurality of magnetic poles, and a plurality of terminals to which lead wires of the stator winding are connected and the plurality of terminals. A terminal fixing base made of an insulating material to which the terminal is fixed.The terminal fixing base is disposed at a position corresponding to the plurality of magnetic poles and wound around the corresponding magnetic pole. A plurality of pairs of connection terminal portions to which the lead wires of the unit windings are connected, and a wiring portion that electrically connects the plurality of pairs of connection terminal portions and the plurality of terminals, are fixed. The plurality of terminals, the plurality of connection terminal portions, and the wiring portion include one terminal, a plurality of connection terminal portions electrically connected to the one terminal, the one terminal, and the plurality of connection terminals. Electrically connecting the connection terminal portion and the wiring 5. The rotating electric machine according to claim 4, wherein a wiring portion constituting a part of the portion is fixed to the terminal fixing base as a plurality of terminal wiring structures integrally formed by a metal plate. 6. stator.
【請求項6】 中性点に接続される複数の前記接続用端
子部とこれらの接続用端子部を相互に接続する配線部分
とが、金属板により一体に形成された端子配線構造体と
して前記端子固定台に固定されている請求項5に記載の
回転電機用固定子。
6. A terminal wiring structure in which a plurality of said connecting terminal portions connected to a neutral point and a wiring portion interconnecting these connecting terminal portions are integrally formed by a metal plate. The stator for a rotating electric machine according to claim 5, wherein the stator is fixed to a terminal fixing base.
【請求項7】 環状の継鉄と鉄心部及び前記鉄心部の一
方の端部に形成された磁極片部を備えた複数の磁極とを
備えてなる回転電機用固定子鉄心と前記複数の磁極の前
記鉄心部に巻装された固定子巻線とかなり、 前記継鉄及び前記複数の磁極はそれぞれ電磁鋼板が積層
されて構成され、 前記複数の磁極の前記鉄心部の他方の端部に設けた嵌合
部が前記継鉄の内周部に形成された複数の被嵌合部にそ
れぞれ嵌合されている回転電機用固定子の製造方法であ
って、 前記複数の磁極の前記磁極片部と隣接する他の前記磁極
の前記磁極片部とが前記電磁鋼板により形成された連結
部を介して連結された磁極集合体を作り、 前記磁極集合体の前記複数の磁極の前記鉄心部に前記固
定子巻線を巻装し、 その後前記磁極集合体を前記継鉄の内部に挿入して、前
記磁極集合体に含まれる前記複数の磁極の前記嵌合部を
前記継鉄の対応する前記複数の被嵌合部に同時に嵌合す
ることを特徴とする回転電機用固定子の製造方法。
7. A stator core for a rotating electric machine, comprising: an annular yoke, an iron core, and a plurality of magnetic poles having a pole piece formed at one end of the iron core, and the plurality of magnetic poles. The yoke and the plurality of magnetic poles are each formed by laminating electromagnetic steel sheets, and are provided at the other end of the core portion of the plurality of magnetic poles. A method of manufacturing a stator for a rotating electrical machine, wherein a fitting portion is fitted to a plurality of fitted portions formed on an inner peripheral portion of the yoke, wherein the magnetic pole piece portions of the plurality of magnetic poles are provided. And a pole piece portion of another adjacent magnetic pole is formed through a connecting portion formed by the electromagnetic steel plate to form a magnetic pole assembly, wherein the magnetic pole assembly has a plurality of magnetic poles on the iron core portions. A stator winding is wound, and then the magnetic pole assembly is inserted inside the yoke. Method of manufacturing a rotary electric machine stator, characterized in that simultaneously fits to the plurality of the fitting portion of the fitting portion of the plurality of magnetic poles corresponding said yoke included in the pole assembly.
【請求項8】 前記磁極集合体と前記継鉄とを組み合わ
せた後に、前記連結部を切断または除去して隣接する2
つの前記磁極片部間を分離するか、前記連結部の径方向
の厚み寸法を薄くすることを特徴とする請求項7に記載
の回転電機用固定子の製造方法。
8. After assembling the magnetic pole assembly and the yoke, the connecting portion is cut or removed to form an adjacent 2nd pole.
The method for manufacturing a stator for a rotating electric machine according to claim 7, wherein the magnetic pole pieces are separated from each other or the thickness of the connecting portion in the radial direction is reduced.
【請求項9】 前記磁極集合体を構成するための電磁鋼
板を、前記継鉄を構成するための電磁鋼板を電磁鋼板材
料から打ち抜く際にその内側に位置する部分から打ち抜
き、 前記継鉄を構成するための電磁鋼板を打ち抜く際に前記
複数の被嵌合部を同時に形成することを特徴とする請求
項7または8に記載の回転電機用固定子の製造方法。
9. An electromagnetic steel sheet for forming the magnetic pole assembly is punched from a portion located inside when the electromagnetic steel sheet for forming the yoke is punched from an electromagnetic steel sheet material, and the yoke is formed. The method for manufacturing a stator for a rotating electric machine according to claim 7, wherein the plurality of fitted portions are simultaneously formed when punching out an electromagnetic steel sheet for performing the punching.
【請求項10】 環状の継鉄と鉄心部及び前記鉄心部の
一方の端部に形成された磁極片部を備えた複数の磁極と
を備えてなる回転電機用固定子鉄心と前記複数の磁極の
前記鉄心部に巻装された固定子巻線とからなり、前記継
鉄及び前記複数の磁極はそれぞれ電磁鋼板が積層されて
構成され、前記複数の磁極の前記鉄心部の他方の端部に
設けた嵌合部が前記継鉄の内周部に形成された複数の被
嵌合部にそれぞれ嵌合されている固定子と、 電磁鋼板が積層されて構成されて前記固定子の内側に配
置された回転子鉄心と、前記回転子鉄心の内部に周方向
に間隔をあけて複数の永久磁石挿入用スロットが形成さ
れ、前記複数の永久磁石挿入用スロットにそれぞれ回転
子磁極を構成する永久磁石が挿入されて構成された永久
磁石内蔵型の回転子とを有する磁石回転子型電動機であ
って、 前記複数の磁極の前記磁極片部が隣接する他の前記磁極
の前記磁極片部と前記電磁鋼板により形成された連結部
を介して連結されて、前記複数の磁極と複数の前記連結
部とからなる磁極集合体が構成されていることを特徴と
する磁石回転子型電動機。
10. A stator core for a rotating electrical machine, comprising: an annular yoke, an iron core, and a plurality of magnetic poles having a pole piece formed at one end of the iron core, and the plurality of magnetic poles. The yoke and the plurality of magnetic poles are each formed by stacking electromagnetic steel sheets, and the other end of the core portion of the plurality of magnetic poles A stator in which the provided fitting portions are fitted to a plurality of fitted portions formed on the inner peripheral portion of the yoke, and electromagnetic steel sheets are laminated and arranged inside the stator; Rotor core, and a plurality of permanent magnet insertion slots formed at intervals in the circumferential direction inside the rotor core, and permanent magnets constituting rotor magnetic poles in the plurality of permanent magnet insertion slots, respectively. With a built-in permanent magnet rotor A magnet rotor type electric motor, wherein the magnetic pole piece portions of the plurality of magnetic poles are connected to the magnetic pole piece portions of the other adjacent magnetic poles via a connecting portion formed by the electromagnetic steel plate, and A magnet rotor type electric motor, wherein a magnetic pole assembly including a magnetic pole and a plurality of the connecting portions is configured.
JP10192527A 1998-07-08 1998-07-08 Stator core for electric rotating machine and manufacture of stator for the electric rotating machine as well as magnet rotor-type motor Pending JP2000032690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10192527A JP2000032690A (en) 1998-07-08 1998-07-08 Stator core for electric rotating machine and manufacture of stator for the electric rotating machine as well as magnet rotor-type motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10192527A JP2000032690A (en) 1998-07-08 1998-07-08 Stator core for electric rotating machine and manufacture of stator for the electric rotating machine as well as magnet rotor-type motor

Publications (1)

Publication Number Publication Date
JP2000032690A true JP2000032690A (en) 2000-01-28

Family

ID=16292773

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1139548A2 (en) * 2000-03-31 2001-10-04 Sanyo Denki Co., Ltd. Interior permanent magnet synchronous motor
EP1168570A2 (en) * 2000-06-02 2002-01-02 Kabushiki Kaisha Moric Coil winding for DC machine
JP2002165394A (en) * 2000-09-13 2002-06-07 Sanyo Denki Co Ltd Synchronous motor with built-in permanent magnet
WO2003043164A1 (en) * 2001-11-16 2003-05-22 Kabushiki Kaisha Yaskawa Denki Dynamo-electric machine
EP1770847A2 (en) 2005-09-20 2007-04-04 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
US7276832B2 (en) * 2004-08-17 2007-10-02 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
JP2009100635A (en) * 2007-01-11 2009-05-07 Yaskawa Electric Corp Method for manufacturing spherical surface motor
US7560844B2 (en) 2005-03-25 2009-07-14 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
KR101155938B1 (en) 2004-10-05 2012-06-15 알스톰 트랜스포트 에스에이 Rotor for an electric motor and corresponding electric motor
CN106385147A (en) * 2016-10-27 2017-02-08 佛山市三水日彩电器有限公司 Winding process of external winding of low-frequency mute high-efficiency DC motor
CN110829643A (en) * 2018-08-10 2020-02-21 广东威灵电机制造有限公司 Radial flux electric machine

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1139548A3 (en) * 2000-03-31 2003-12-10 Sanyo Denki Co., Ltd. Interior permanent magnet synchronous motor
EP1139548A2 (en) * 2000-03-31 2001-10-04 Sanyo Denki Co., Ltd. Interior permanent magnet synchronous motor
EP1168570A2 (en) * 2000-06-02 2002-01-02 Kabushiki Kaisha Moric Coil winding for DC machine
EP1168570A3 (en) * 2000-06-02 2004-03-17 Kabushiki Kaisha Moric Coil winding for DC machine
JP2002165394A (en) * 2000-09-13 2002-06-07 Sanyo Denki Co Ltd Synchronous motor with built-in permanent magnet
WO2003043164A1 (en) * 2001-11-16 2003-05-22 Kabushiki Kaisha Yaskawa Denki Dynamo-electric machine
US7276832B2 (en) * 2004-08-17 2007-10-02 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
KR101155938B1 (en) 2004-10-05 2012-06-15 알스톰 트랜스포트 에스에이 Rotor for an electric motor and corresponding electric motor
US7560844B2 (en) 2005-03-25 2009-07-14 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
EP1770847A2 (en) 2005-09-20 2007-04-04 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
US7528519B2 (en) 2005-09-20 2009-05-05 Sanyo Denki Co., Ltd. Permanent magnet rotary motor
JP2009100635A (en) * 2007-01-11 2009-05-07 Yaskawa Electric Corp Method for manufacturing spherical surface motor
CN106385147A (en) * 2016-10-27 2017-02-08 佛山市三水日彩电器有限公司 Winding process of external winding of low-frequency mute high-efficiency DC motor
CN110829643A (en) * 2018-08-10 2020-02-21 广东威灵电机制造有限公司 Radial flux electric machine

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