GB2587164A - An automatic filling apparatus of foam in carton packaging - Google Patents

An automatic filling apparatus of foam in carton packaging Download PDF

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Publication number
GB2587164A
GB2587164A GB2019351.2A GB202019351A GB2587164A GB 2587164 A GB2587164 A GB 2587164A GB 202019351 A GB202019351 A GB 202019351A GB 2587164 A GB2587164 A GB 2587164A
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GB
United Kingdom
Prior art keywords
foam
carton
conveyor
blocking
width adjusting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB2019351.2A
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GB202019351D0 (en
GB2587164B (en
Inventor
Zhang Jingmin
Ye Caifei
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Debiao New Energy Equipment Co Ltd
Original Assignee
Hangzhou Debiao New Energy Equipment Co Ltd
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Filing date
Publication date
Application filed by Hangzhou Debiao New Energy Equipment Co Ltd filed Critical Hangzhou Debiao New Energy Equipment Co Ltd
Publication of GB202019351D0 publication Critical patent/GB202019351D0/en
Publication of GB2587164A publication Critical patent/GB2587164A/en
Application granted granted Critical
Publication of GB2587164B publication Critical patent/GB2587164B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/20—Embedding contents in shock-absorbing media, e.g. plastic foam, granular material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/36—Arranging and feeding articles in groups by grippers
    • B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

This invention discloses an automatic filling apparatus of foam in carton packaging, including a mounting rack (1), a carton conveyor (2), a foam conveyor (3), two of width adjusting mechanisms (4), two of carton side stopper mechanisms (5), a foam front stopper mechanism (6), a filling horizontal movement mechanism (7) and a filing actuator (8). The invention aligns the foam with the cartons and fills the cartons automatically.

Description

AN AUTOMATIC FILLING APPARATUS OF FOAM IN CARTON
PACKAGING
Field of the Invention
[0001] The invention relates to the technical field of packaging machinery, in particular to an automatic filling apparatus of foam in carton packaging
Background of the Invention
[0002] In the packaging field, carton packaging is one of the most common packaging methods and types; according to different products to be packaged, the cartons are processed into cartons in corresponding sizes and structures; some products are only put into the cartons to finish their packaging, however, for those fragile products that can not stand striking, some air bag covers or foam filling are put into the carton for fixing and protecting the products; in existing technique, manual operation is required in foam filing process, that means, foams are filled into the cartons by workers; as foam filling aims to provide protection for the products, so the pre-processed foams are suitable for the sizes of the package cartons, which is inconvenient for workers to do job, therefore, there are problems like inconvenient operation, low filing efficiency and labor-consuming for traditional artificial foam filing.
[0003] Based on above-stated problems, this invention discloses an automatic filling apparatus of foam in carton packaging.
Summary of the Invention
[0004] The technical problem to be solved by the invention is to provide an automatic filling apparatus of foam in carton packaging so as to overcome the problems existing in the prior art.
[0005] The following technical plan is adopted by the invention to solve the above-mentioned technical problems: an automatic filling apparatus of foam in carton packaging comprises a mounting rack, a carton conveyor, a foam conveyor, two of width adjusting mechanisms, two of carton side stopper mechanisms, a foam front stopper mechanism, a filling horizontal movement mechanism and a filing actuator, wherein the mounting rack comprises a bottom base, three rows of vertical columns and a head extrusion frame, wherein three rows of the vertical columns are fixedly mounted on the bottom base by welding and each row of the vertical columns has two, and the head extrusion frame are fixedly and horizontally mounted on top ends of three rows of the vertical columns by welding, and the carton conveyor are fixed on the bottom base, and the foam conveyor is horizontally and fixedly mounted on adjacent two rows of the vertical columns, and the foam conveyor is vertically arranged relative to the carton conveyor, and two of the width adjusting mechanisms are correspondingly mounted on opposite two of side walls of the bottom base, wherein two of the width adjusting mechanisms are symmetrically arranged on the carton conveyor, wherein two of the carton side stopper mechanisms are correspondingly arranged on two of the width adjusting mechanisms and two of the carton side stopper mechanisms are arranged in mirror image, and the foam front stopper mechanism is fixedly mounted on the foam conveyor and the foam front stopper mechanism is located on a front position of the foam conveyor, and the filling horizontal movement mechanism is arranged on the head extrusion frame, wherein the filling horizontal movement mechanism comprises a moving frame that reciprocates in parallel way relative to a conveying direction of the carton conveyor, wherein the filing actuator is mounted on the moving frame, [0006] Wherein the carton side stopper mechanisms comprise side clamping driving cylinders, distance blocks, side blocking carriers, rotation driving cylinders and six of side absorption chucks, wherein the side clamping driving cylinders are fixedly mounted on the width adjusting mechanisms through a bolt, wherein output directions of the side clamping driving cylinders are vertical to a conveying direction of the carton conveyor, wherein the distance blocks are fixedly connected on output terminals of the side clamping driving cylinders, wherein the distance blocks are L-shaped, and the side blocking carriers are on L-shaped plates and higher than the carton conveyor, wherein the side blocking carriers comprise side blocking plates hinged on front ends of the distance blocks and front blocking plates vertically formed in the side blocking plates, wherein the rotation driving cylinders are horizontally hinged between side walls of the distance blocks and outer side walls of the side blocking plate, wherein four of the side absorption chucks are evenly distributed and fixedly mounted on the side blocking plates, and two of the side absorption chucks are vertically distributed and fixedly mounted on the front blocking plates, and six of the side absorption chucks are horizontally extending into inner side corners of the side blocking carriers; [0007] Wherein the filing actuator comprises a first-stage lifting cylinder, a distance plate, two of second-stage lifting cylinders, a cross filling frame and four of pick and place chucks, wherein first-stage lifting cylinder are fixedly mounted on a top center position of a moving frame, wherein the distance plate are located below the moving frame and fixedly connected with an output terminal of the first-stage lifting cylinder, wherein two of the second-stage lifting cylinders are fixedly mounted on a top end of the distance plate through the bolt, and two of the second-stage lifting cylinders are symmetrically arranged with respect to the first-stage lifting cylinder, wherein the cross filling frame is located below the distance plate and horizontally fixed on output terminals of two of the second-stage lifting cylinders, wherein four of the pick and place chucks are evenly distributed and vertically fixed on the cross filling frame.
[0008] As an optimized technical proposal, the width adjusting mechanisms comprise two of earboards vertically fixed on side walls of the bottom base by welding, two of traverse guide rods horizontally fixed between two of the earboards, a width adjusting cylinder horizontally fixed on one of the earboards and a suspension arm base fixedly connected with an output terminal of the width adjusting cylinder, wherein two of the traverse guide rods are vertically and symmetrically distributed with respect to the width adjusting cylinder, wherein the suspension arm base is slidably mounted on two of the traverse guide rods, wherein a side clamping driving cylinders is fixedly mounted on an upper end surface of the suspension arm base.
[0009] As an optimized technical proposal, the foam front stopper mechanism comprises a front blocking adjustment cylinder horizontally fixed on a front side end of the foam conveyor by the bolt and a front blocking slide plate fixedly connected with an output terminal of the front blocking adjustment cylinder, wherein the front blocking slide plate is slidably arranged on the foam conveyor and located above a conveying surface of the foam conveyor, [0010] As an optimized technical proposal, wherein two of bevel blocks are defined on the side walls of the front blocking slide plate facing the conveying direction of the foam conveyor, wherein two of the bevel blocks are distributed on two side ends of the front blocking slide plate and arranged in mirror image, and inclined surfaces of the bevel blocks are at angle of to degrees with side walls of the front blocking slide plate, wherein guide pulleys are vertically and rotatably arranged on each of the bevel blocks.
[0011] As an optimized technical proposal, the filling horizontal movement mechanism further comprises a guiding shaft, a driving motor and a screw, wherein the guiding shaft is horizontally fixed between the head extrusion frame, wherein the driving motor is fixedly mounted on an outer side wall of the head extrusion frame, wherein the screw is horizontally and rotatably mounted on the head extrusion frame; whereby the guiding shaft and the screw are paralleled to the conveying direction of the carton conveyor, and the screw is fixedly connected with an output shaft of the driving motor, wherein moving frame is in threaded connection with the screw and the moving frame is slidably connected with the guiding shaft.
[0012] As an optimized technical proposal, two of the vertical guide rods are arranged on a top end of the cross filling frame, wherein guiding sleeves slidably connected with corresponding one of the vertical guide rods are arranged on the distance plate.
[0013] As an optimized technical proposal, both of the carton conveyor and the foam conveyor are belt conveyors.
[0014] The benefits of the invention are as follows: [0015] This invention discloses an automatic filling apparatus of foam in carton packaging, in this invention, vertical displacement of the carton conveyor and the foam conveyor realizes an automatic conveying for cartons and foams, the carton side stopper mechanisms are used to block the cartons and then open and fix the cartons for foams filing; the foam front stopper mechanisms adjust the distance between the carton side stopper mechanisms and perform an automatic centering and position matching functions for foams, so that the picked foams can be put onto the cartons and fully aligned with the cartons, and then the filing actuator can automatically finish the foam picking and filing in the help of the filling horizontal movement mechanism; from the above-stated, this invention is able to realize an automatic foam filing for cartons and a streamline works, which solves the problem that inconvenient foam filling by artificial force and low processing efficiency.
Brief Description of the Drawings
[0016] The above and other aspects, features and advantages of the present invention will become more apparent by describing in detail illustrative embodiments thereof with reference to the attached drawings in which. The present invention will now be explained with reference to the Figures, in which same parts are indicated by the same reference signs and the drawings are not sketched in proportion, which aims to focusing on the aim of the invention.
[0017] FIG 1 is a perspective view showing the structural schematic diagram of an automatic filling apparatus of foam in carton packaging from one view in this invention; [0018] FIG.2 is a perspective view showing the structural schematic diagram of an automatic filling apparatus of foam in carton packaging from another view in this invention; [0019] FIG.3 is a top view showing an automatic filling apparatus of foam in carton packaging in this invention.
[0020] FIG.4 is a front view showing an automatic filling apparatus of foam in carton packaging in this invention.
[0021] FIG.5 is a side view showing an automatic filling apparatus of foam in carton packaging in this invention.
[0022] FIG.6 is a partial enlarged schematic diagram of "A" in FIG. 5.
[0023] In figures: a mounting rack 1, a bottom base 11, vertical columns 12, a head extrusion frame 13, a carton conveyor 2, a foam conveyor 3, width adjusting mechanisms 4, earboards 41, traverse guide rods 42, a width adjusting cylinder 43, a suspension arm base 44, carton side stopper mechanisms 5, side clamping driving cylinders 51, distance blocks 52, side blocking carriers 53, a side blocking plate 531, a front blocking plate 532, rotation driving cylinders 54, side absorption chucks 55, a foam front stopper mechanism 6, a front blocking adjustment cylinder 61, a front blocking slide plate 62, bevel blocks 621, guide pulleys 622, a filling horizontal movement mechanism 7, a guiding shaft 71, a driving motor 72, a screw 73, a moving frame 74, a filing actuator 8, a first-stage lifting cylinder 81, a distance plate 82, a guiding sleeve 821, second-stage lifting cylinders 83, a cross filling frame 84, a vertical guide rod 841, pick and place chucks 85
Detailed Description of the Invention
[0024] The technical scheme of the present invention will be further described in detail below in combination with the drawings and the specific embodiments. The purpose of this invention is to help the person skilled in this art to have a more complete, accurate and deep understanding of the concept and technical proposals of this invention and to facilitate implementation, but is shall not be regarded as a limitation of the invention.
[0025] Referring to FIG. 1-6, an automatic filling apparatus of foam in carton packaging comprises a mounting rack 1, a carton conveyor 2, a foam conveyor 3, two of width adjusting mechanisms 4, two of carton side stopper mechanisms 5, a foam front stopper mechanism 6, a filling horizontal movement mechanism 7 and a filing actuator 8, wherein the mounting rack 1 comprises a bottom base 11, three rows of vertical columns 12 and a head extrusion frame 13, wherein three rows of the vertical columns 12 are fixedly mounted on the bottom base 11 by welding and each row of the vertical columns 12 has two, and the head extrusion frame 13 are fixedly and horizontally mounted on top ends of three rows of the vertical columns 12 by welding, and the carton conveyor 2 are fixed on the bottom base 11, and the foam conveyor 3 is horizontally and fixedly mounted on adjacent two rows of the vertical columns 12, and the foam conveyor 3 is vertically arranged relative to the carton conveyor 2, and two of the width adjusting mechanisms 4 are correspondingly mounted on opposite two of side walls of the bottom base 11, wherein two of the width adjusting mechanisms 4 are symmetrically arranged on the carton conveyor 2, wherein two of the carton side stopper mechanisms 5 are correspondingly arranged on two of the width adjusting mechanisms 4 and two of the carton side stopper mechanisms 5 are arranged in mirror image, and the foam front stopper mechanism 6 is fixedly mounted on the foam conveyor 3 and the foam front stopper mechanism 6 is located on a front position of the foam conveyor 3, and the filling horizontal movement mechanism 7 is arranged on the head extrusion frame 13, wherein the filling horizontal movement mechanism 7 comprises a moving frame 74 that reciprocates in parallel way relative to a conveying direction of the carton conveyor 2, wherein the filing actuator 8 is mounted on the moving frame 74.
[0026] Wherein the carton side stopper mechanisms 5 comprise side clamping driving cylinders 51, distance blocks 52, side blocking carriers 53, rotation driving cylinders 54 and six of side absorption chucks 55, wherein the side clamping driving cylinders 51 are fixedly mounted on the width adjusting mechanisms 4 through a bolt, wherein output directions of the side clamping driving cylinders 51 are vertical to a conveying direction of the carton conveyor 2, wherein the distance blocks 52 are fixedly connected on output terminals of the side clamping driving cylinders 51, wherein the distance blocks 52 are L-shaped, and the side blocking carriers 53 are on L-shaped plates and higher than the carton conveyor 2, wherein the side blocking carriers 53 comprise side blocking plates 531 hinged on front ends of the distance blocks 52 and front blocking plates 532 vertically formed in the side blocking plates 531, wherein the rotation driving cylinders 54 are horizontally hinged between side walls of the distance blocks 52 and outer side walls of the side blocking plate 531, wherein four of the side absorption chucks 55 are evenly distributed and fixedly mounted on the side blocking plates 531, and two of the side absorption chucks 55 are vertically distributed and fixedly mounted on the front blocking plates 532, and six of the side absorption chucks 55 are horizontally extending into inner side corners of the side blocking carriers 53.
[0027] The carton side stopper mechanisms 5 are used for intercepting and absorbing cartons, specifically, after distances between the carton side stopper mechanisms 5 are adjusted through the width adjusting mechanisms 4 according to sizes of the cartons, two of the side clamping driving cylinders 51 push two of the distance blocks 52 to move toward opposite directions(a driving distance is corresponded with the sizes of the cartons), thereby the distances between two of the side blocking carriers 53 are becoming smaller gradually, and the cartons conveyed by the carton conveyor 2 will be blocked by the side absorption chucks 55 located above the front blocking plates 532, and then the distances between two of the side blocking carriers 53 continue to become smaller, and then all of the side absorption chucks 55 located on the side blocking carriers 53 absorb side walls of the cartons tightly, so that the cartons keep a completely opening state for vertically filling the foam into bottoms of the cartons; after foam filling is completed, the side absorption chuck 55 is no longer absorb again, and the rotation driving cylinder 54 is rotated to drive the side blocking carriers 53 to turnover outward, so that the side blocking carriers 53 no longer block the cartons, and the cartons filled will continue to be conveyed forwardly by the carton conveyor 2.
[0028] Wherein the filing actuator 8 comprises a first-stage lifting cylinder 81, a distance plate 82, two of second-stage lifting cylinders 83, a cross filling frame 84 and four of pick and place chucks 85, wherein first-stage lifting cylinder 81 are fixedly mounted on a top center position of a moving frame 74, wherein the distance plate 82 are located below the moving frame 74 and fixedly connected with an output terminal of the first-stage lifting cylinder 81, wherein two of the second-stage lifting cylinders 83 are fixedly mounted on a top end of the distance plate 82 through the bolt, and two of the second-stage lifting cylinders 83 are symmetrically arranged with respect to the first-stage lifting cylinder 81, wherein the cross filling frame 84 is located below the distance plate 82 and horizontally fixed on output terminals of two of the second-stage lifting cylinders 83, wherein four of the pick and place chucks 85 are evenly distributed and vertically fixed on the cross filling frame 84.
[0029] When the filling horizontal movement mechanism 7 drives the filing actuator 8 to move above the width adjusting mechanisms 4, the first-stage lifting cylinder 81 will drive the pick and place chucks 85 to descend, and then four of the pick and place chucks 85 pick up and absorb the foams blocked on the foam conveyor 3; after the capture is finished, with movements of the filling horizontal movement mechanism 7, four of the pick and place chucks 85 will ascend again just above the cartons blocked, [0030] And then, two of the second-stage lifting cylinders 83 push the cross filling frame 84 to move downward, so the foams absorbed are aligned with the cartons and filled into the bottoms of the cartons; after the fillin gis finished, the cross filling frame 84 will ascend and back to an initial height.
[0031] Furthermore, the width adjusting mechanisms 4 comprise two of earboards 41 vertically fixed on side walls of the bottom base 11 by welding, two of traverse guide rods 42 horizontally fixed between two of the earboards 41, a width adjusting cylinder 43 horizontally fixed on one of the earboards 41 and a suspension arm base 44 fixedly connected with an output terminal of the width adjusting cylinder 43, wherein two of the traverse guide rods 42 are vertically and symmetrically distributed with respect to the width adjusting cylinder 43, wherein the suspension arm base 44 is slidably mounted on two of the traverse guide rods 42, wherein a side clamping driving cylinders 51 is fixedly mounted on an upper end surface of the suspension arm base 44.
[0032] The width adjusting mechanisms 4 are able to drive the carton side stopper mechanisms 5 to change the relative locations on the carton conveyor 2 along thr conveying direction, so that the foams will exactly aligned with the blocked cartons after being adjusted, specifically, the width adjusting cylinder 43 is started to push the suspension arm base 44 to move along the traverse guide rods 42, and then to adjust the relative locations of the carton side stopper mechanisms 5.
[0033] Furthermore, the foam front stopper mechanism 6 comprises a front blocking adjustment cylinder 61 horizontally fixed on a front side end of the foam conveyor 3 by the bolt and a front blocking slide plate 62 fixedly connected with an output terminal of the front blocking adjustment cylinder 61, wherein the front blocking slide plate 62 is slidably arranged on the foam conveyor 3 and located above a conveying surface of the foam conveyor 3, wherein two of bevel blocks 621 are defined on the side walls of the front blocking slide plate 62 facing the conveying direction of the foam conveyor 3, wherein two of the bevel blocks 621 are distributed on two side ends of the front blocking slide plate 62 and arranged in mirror image, and inclined surfaces of the bevel blocks 621 are at angle of 120 degrees with side walls of the front blocking slide plate 62, wherein guide pulleys 622 are vertically and rotatably arranged on each of the bevel blocks 621.
[0034] The corresponding foams sizes are vary from different carton sizes, so the foam front stopper mechanism 6 is required to be adjusted, that is, the front blocking adjustment cylinder 61 drives the front blocking slide plate 62 to slide, so that a limitation distance of the front blocking slide plate 62 is changed to make the blocked foams aligning with the blocked cartons after being absorbed, and the bevel blocks 621 arranged in mirror image are able to automatically make the foams centered, and the guide pulleys 622 are able to provide a valid centering guide.
[0035] Furthermore, the filling horizontal movement mechanism 7 further comprises a guiding shaft 71, a driving motor 72 and a screw 73, wherein the guiding shaft 71 is horizontally fixed between the head extrusion frame 13, wherein the driving motor 72 is fixedly mounted on an outer side wall of the head extrusion frame 13, wherein the screw 73 is horizontally and rotatably mounted on the head extrusion frame 13, whereby the guiding shaft 71 and the screw 73 are paralleled to the conveying direction of the carton conveyor 2, and the screw 73 is fixedly connected with an output shaft of the driving motor 72, wherein moving frame 74 is in threaded connection with the screw 73 and the moving frame 74 is slidably connected with the guiding shaft 71.
[0036] After the driving motor 72 starts, the screw 73 rotates to drive the moving frame 74 to move along the guiding shaft 71, so that the filing actuator 8 is driven to move reciprocally along the conveying direction of the carton conveyor 2, so that the foams absorbing positions and the foams filling positions can be switched back and forth.
[0037] Furthermore, two of the vertical guide rods 841 are arranged on a top end of the cross filling frame 84, wherein guiding sleeves 821 slidably connected with corresponding one of the vertical guide rods 841 are arranged on the distance plate 82 for improving a levelness of the cross filling frame 84 and avoid the captured foams inclining.
[0038] Furthermore, both of the carton conveyor 2 and the foam conveyor 3 are belt conveyors [0039] The person skilled in this art shall understand that, the stated embodiments can be realized in combination with the existing technology and the above-stated embodiments by the person skilled in this art, and the details will not be repeated herein again Such embodiments does not have an influence on substantive content of the invention and redundant description is therefore omitted.
[0040] The above is only the further description of the technical proposal of this invention in combination with the specific embodiments and drawings, but the protection scope of the present invention is not limited thereto. Persons skilled in the art should understand that, the invention is not subject to restrictions of the embodiments above, the embodiments and descriptions stated above only describe the principle of the present invention. The invention will be subject to modification and improvement based on its intention and extent, which will also fall into the claimed protection extent of this invention.

Claims (7)

  1. Claims An automatic filling apparatus of foam in carton packaging, comprising: a mounting rack; a carton conveyor; a foam conveyor; two of width adjusting mechanisms; two of carton side stopper mechanisms; a foam front stopper mechanism; a filling horizontal movement mechanism and a filing actuator, wherein the mounting rack comprising: a bottom base; three rows of vertical columns and a head extrusion frame, wherein three rows of the vertical columns are fixedly mounted on the bottom base by welding and each row of the vertical columns has two, and the head extrusion frame are fixedly and horizontally mounted on top ends of three rows of the vertical columns by welding, and the carton conveyor are fixed on the bottom base, and the foam conveyor is horizontally and fixedly mounted on adjacent two rows of the vertical columns, and the foam conveyor is vertically arranged relative to the carton conveyor, and two of the width adjusting mechanisms are correspondingly mounted on opposite two of side walls of the bottom base, wherein two of the width adjusting mechanisms are symmetrically arranged on the carton conveyor, wherein two of the carton side stopper mechanisms are correspondingly arranged on two of the width adjusting mechanisms and two of the carton side stopper mechanisms are arranged in mirror image, and the foam front stopper mechanism is fixedly mounted on the foam conveyor and the foam front stopper mechanism is located on a front position of the foam conveyor, and the filling horizontal movement mechanism is an-anged on the head extrusion frame, wherein the filling horizontal movement mechanism comprising: a moving frame that reciprocates in parallel way relative to a conveying direction of the carton conveyor, wherein the filing actuator is mounted on the moving frame, wherein the carton side stopper mechanisms comprising side clamping driving cylinders; distance blocks; side blocking carriers; rotation driving cylinders and six of side absorption chucks, wherein the side clamping driving cylinders are fixedly mounted on the width adjusting mechanisms through a bolt, wherein output directions of the side clamping driving cylinders are vertical to a conveying direction of the carton conveyor, wherein the distance blocks are fixedly connected on output terminals of the side clamping driving cylinders, wherein the distance blocks are L-shaped, and the side blocking carriers are on L-shaped plates and higher than the carton conveyor, wherein the side blocking carriers comprise side blocking plates hinged on front ends of the distance blocks and front blocking plates vertically formed in the side blocking plates, wherein the rotation driving cylinders are horizontally hinged between side walls of the distance blocks and outer side walls of the side blocking plate, wherein four of the side absorption chucks are evenly distributed and fixedly mounted on the side blocking plates; two of the side absorption chucks vertically distributed and fixedly mounted on the front blocking plates, six of the side absorption chucks horizontally extending into inner side corners of the side blocking carriers; wherein the filing actuator comprising: a first-stage lifting cylinder, a distance plate; two of second-stage lifting cylinders; a cross filling frame and four of pick and place chucks, wherein first-stage lifting cylinder are fixedly mounted on a top center position of a moving frame, wherein the distance plate are located below the moving frame and fixedly connected with an output terminal of the first-stage lifting cylinder, wherein two of the second-stage lifting cylinders are fixedly mounted on a top end of the distance plate through the bolt, two of the second-stage lifting cylinders symmetrically arranged with respect to the first-stage lifting cylinder, wherein the cross filling frame is located below the distance plate and horizontally fixed on output terminals of two of the second-stage lifting cylinders, wherein four of the pick and place chucks are evenly distributed and vertically fixed on the cross filling frame.
  2. 2. The automatic filling apparatus of foam in carton packaging defined in claim 1, wherein the width adjusting mechanisms comprising: two of earboards vertically fixed on side walls of the bottom base by welding, two of traverse guide rods horizontally fixed between two of the earboards, a width adjusting cylinder horizontally fixed on one of the earboards and a suspension arm base fixedly connected with an output terminal of the width adjusting cylinder, wherein two of the traverse guide rods are vertically and symmetrically distributed with respect to the width adjusting cylinder, wherein the suspension arm base is slidably mounted on two of the traverse guide rods, wherein a side clamping driving cylinders is fixedly mounted on an upper end surface of the suspension arm base
  3. 3. The automatic filling apparatus of foam in carton packaging defined in claim 1, wherein the foam front stopper mechanism comprising: a front blocking adjustment cylinder horizontally fixed on a front side end of the foam conveyor by the bolt and a front blocking slide plate fixedly connected with an output terminal of the front blocking adjustment cylinder, wherein the front blocking slide plate is slidably arranged on the foam conveyor and located above a conveying surface of the foam conveyor,
  4. 4. The automatic filling apparatus of foam in carton packaging defined in claim 3, wherein two of bevel blocks are defined on the side walls of the front blocking slide plate facing the conveying direction of the foam conveyor, wherein two of the bevel blocks are distributed on two side ends of the front blocking slide plate and arranged in mirror image; inclined surfaces of the bevel blocks at angle of to degrees with side walls of the front blocking slide plate, wherein guide pulleys are vertically and rotatably arranged on each of the bevel blocks
  5. 5. The automatic filling apparatus of foam in carton packaging defined in claim 1, wherein the filling horizontal movement mechanism further comprises a guiding shaft, a driving motor and a screw, wherein the guiding shaft is horizontally fixed between the head extrusion frame, wherein the driving motor is fixedly mounted on an outer side wall of the head extrusion frame, wherein the screw is horizontally and rotatably mounted on the head extrusion frame; whereby the guiding shaft and the screw are paralleled to the conveying direction of the carton conveyor, and the screw is fixedly connected with an output shaft of the driving motor, wherein moving frame is in threaded connection with the screw and the moving frame is slidably connected with the guiding shaft
  6. 6. The automatic filling apparatus of foam in carton packaging defined in claim 1, wherein two of the vertical guide rods are arranged on a top end of the cross filling frame, wherein guiding sleeves slidably connected with corresponding one of the vertical guide rods are arranged on the distance plate.
  7. 7. The automatic filling apparatus of foam in carton packaging defined in claim 1, wherein both of the carton conveyor and the foam conveyor are belt conveyors.
GB2019351.2A 2020-03-03 2020-12-09 An automatic filling apparatus of foam in carton packaging Expired - Fee Related GB2587164B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010139538.6A CN111169746B (en) 2020-03-03 2020-03-03 Automatic foam filling machine in carton packaging

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GB202019351D0 GB202019351D0 (en) 2021-01-20
GB2587164A true GB2587164A (en) 2021-03-17
GB2587164B GB2587164B (en) 2023-06-07

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CN (1) CN111169746B (en)
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