GB2565757A - Database of Drone flight plans for aircraft inspection using relative mapping - Google Patents
Database of Drone flight plans for aircraft inspection using relative mapping Download PDFInfo
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/12—Target-seeking control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/60—Testing or inspecting aircraft components or systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/20—Ground installations for de-icing aircraft
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/10—Simultaneous control of position or course in three dimensions
- G05D1/101—Simultaneous control of position or course in three dimensions specially adapted for aircraft
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
- G06T7/001—Industrial image inspection using an image reference approach
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V20/00—Scenes; Scene-specific elements
- G06V20/20—Scenes; Scene-specific elements in augmented reality scenes
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- G—PHYSICS
- G08—SIGNALLING
- G08G—TRAFFIC CONTROL SYSTEMS
- G08G5/00—Traffic control systems for aircraft
- G08G5/30—Flight plan management
- G08G5/32—Flight plan management for flight plan preparation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64U—UNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
- B64U2101/00—UAVs specially adapted for particular uses or applications
- B64U2101/25—UAVs specially adapted for particular uses or applications for manufacturing or servicing
- B64U2101/26—UAVs specially adapted for particular uses or applications for manufacturing or servicing for manufacturing, inspections or repairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64U—UNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
- B64U2101/00—UAVs specially adapted for particular uses or applications
- B64U2101/30—UAVs specially adapted for particular uses or applications for imaging, photography or videography
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/10—Image acquisition modality
- G06T2207/10032—Satellite or aerial image; Remote sensing
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30248—Vehicle exterior or interior
- G06T2207/30252—Vehicle exterior; Vicinity of vehicle
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Abstract
A method for using UAVs to inspect large mobile structures, such as aircraft, so that the mobile structures may conform to safety regulations. The invention attempts to overcome the problem that such mobile structures will often not have fixed geographical locations, and therefore it is beneficial to define the UAV flight plan relative to the UAV’s “home” locations. The method comprises: accepting a 3-dimensional rendering of the mobile structure 102; accepting a specification of an inspection routine 104; determining a home position, relative to the structure, for the UAV 106; and generating a flight plan for the UAV 108, comprising instructions to visit points of the structure identified for inspection in the inspection routine. This application also discloses a method comprising: retrieving a flight plan for a UAV from a database; operating the UAV according to the flight plan; and using sensors equipped to the UAV to capture data indicative of various points for inspection on a mobile structure. The flight plan may include instructions for the UAV to capture video or image data of the structure.
Description
Database of Drone Flight Plans for Aircraft Inspection Using Relative Mapping
FIELD OF THE INVENTION
This invention relates to the visual inspection of large, valuable, mobile structures, such as aircraft, for damage or other anomalies.
BACKGROUND
All aircraft, whether commercial or military, must undergo periodic maintenance checks in order to comply with the safety and other regulations and requirements of the relevant administrative authorities. For this purpose, commercial aircraft operators (for example) have in place inspection programs, which may be approved by the Federal Aviation
Administration of the United States of America, the European Aviation Safety Agency or some other established authority, to ensure the ongoing airworthiness of each craft in their fleet. Included in these programs are both shorter, lighter inspections of the kind known in the industry as ‘A’ and ‘B’ checks, and much longer, more extensive and exhaustive examinations (‘C’ and ‘D’ checks), which generally require many more of a craft’s components to be visually inspected. Most of these approved inspections are typically carried out by taking an aircraft temporarily out of service, either into a hangar or otherwise parked at a suitable spot at an airport, and by making use of small cranes or ‘cherry pickers’ to give engineers access to all of the components of the craft that require examination. The resulting process is often lengthy and laborious: an approved check may 20 take anywhere from tens to thousands of man-hours to complete. The removal of a craft from commission for such a prolonged period of time often comes at great cost to the airline.
(Note that the present discussion is made with reference to aircraft for the sake of concreteness only: as will be apparent, it applies equally to the inspection of cruise ships, 25 tankers, submarines and any other large, mobile, critical vessel or structure.)
Further of relevance to this invention are the ‘pre-flight’ checks of passenger aircraft by the pilot and his crew that are also called for by the airline industry. These comparatively short, visual inspections are typically carried out at the airport gate in the turnaround time between one flight and the next. As such, they are usually limited to the under-wing area of 30 the plane: since there is often no equipment at the gate that affords access to the upper portions of the aircraft, pilots are constrained simply to walk under and around the plane checking to the best of their ability for defects such as fluid leaks, dents or other obvious damage such as obstructions to the pitot tubes and pitot static ports, used to monitor airspeed and altitude during fiight.
Recently, proposals have been made to automate aircraft inspection by using dedicated machines, such as camera-equipped unmanned aerial vehicles (UAVs, also referred to herein as 'drones’), to scan the craft, collecting as they go image and/or video data and feeding these back to engineers who may then scrutinise them remotely. Such soiutions promise a significant reduction in the time and effort required for periodic aircraft maintenance checks of the kind introduced above. However, they depend for their success 10 on the provision of a highly precise flight plan (also referred to herein as a ‘mission plan’) for the drone, in order to ensure both that the entirety of a craft is adequately surveyed. In addition, engineers also need to be able to understand the images and information they are receiving in terms of the area of the plane to which they relate; in other words, they require exact knowledge of the position of the drone relative to the craft at any given time. For instance, if an anomaly is detected by zooming in on a particular rivet, then in order to investigate further and ultimately rectify the damage it must be possible to decipher where the fault is situated on the craft as a whole. In this regard, ready access to further images known to relate to the identified affected area may aiso be desirable; again, a correlation of some description between the specific images collected and the various areas of the craft 20 becomes highly desirable or even indispensable.
At present, drones and other unmanned vehicles are being adopted to assist in the performance of automated tasks such as the surveying of crop fields, mines and quarries, or regular inspections around waypoints. Those solutions might appear as a promising starting point for the application of UAV technology to the inspection of aircraft. However, 25 the software currently being used for planning and executing land surveys using drones is not generally well-suited to the scenario of interest here, as follows.
UAV autopilot systems and software currently make use of mapping tools to enable a user to create a flight plan for the desired survey. The information is typically input as overlay on a geographical map of the region, against which the user can draw out the area to be 30 covered and identify and name specific points at which images are to be taken. Once programmed with the coordinates of the path it is to follow, the drone can make use of realtime positioning capabilities such as GPS to understand in real-time where it is and where it needs to go next.
Thus one immediate difficulty in adapting these existing tools for use in the present setting is that the GPS typically relied on in order to execute a drone's mission plan may not be consistently available within a hangar or other covered inspection location. In addition, to meet with the relevant regulations aircraft inspections must be both precise and thorough, 5 with sub-millimetre image resolution and scans taken from a variety of angles to ensure that sufficient, accurate information is collected and that due account is taken of reflections and other systematic or random errors. These considerations are not generally of concern in the automated survey of larger land areas; as a result, the centimetre-level position accuracy required of the UAV is not generally possible with the mapping tools and positioning systems ordinarily adopted to automate field and other surveys. What is more, in order to achieve this level of precision notwithstanding the complexity of an aircraft’s three-dimensional shape, a camera-equipped drone must to be able to fly much more closely to the craft’s surface than has needed to be considered in previous applications of UAV technology. The negative impact of an accidental collision, when the inherent monetary value of aircraft and the unwelcome delays incurred by any investigation process are borne in mind, make the need for positional accuracy of the drone throughout the inspection flight all the more apparent.
Moreover, since the existing tools mentioned above allow a user to specify a flight plan by overlaying the required path onto a map of the earth, they are of use only when the area or 20 object to be scanned is fixed in its geographical location. Any given aircraft, in contrast, may need to be inspected anywhere on the globe. As a result, even with access to GPS (and even, hypothetically, with the required positional accuracy), reliance on the currently available flight mapping software would necessitate the creation of a new drone flight plan for every instance of a check to be carried out. That approach may be unacceptable or 25 even unfeasible in the light of the complex nature of the inspections to be carried out - and the degree of time and effort involved in the creation of a suitable UAV flight routine as a result - and in view of the existence of hundreds or even thousands of examples of a particular make and model of craft in service at one time.
SUMMARY OF THE INVENTION
The invention is defined in the independent claims, to which reference should be made.
Preferred features are set out in the dependent claims.
We have appreciated that it would be beneficial to facilitate the use of camera-equipped drones for the inspection of aircraft and other large, critical vehicles by providing suitably accessible, accurate and re-usable mission plans, corresponding to the inspection routines commonly implemented in the industry, which such a drone can follow to complete a satisfactory survey of the craft.
Broadly speaking, the present invention addresses this problem by providing a database of 5 flight plans that do not depend on geographical coordinates (that is, on the specification of absolute longitude, latitude and altitude, or L.LA) for their definition. Instead, the plans are defined relative to a pre-defined ‘home’ (or ‘start.’) position from which it is assumed that the drone will begin its flight, with all waypoints along the inspection path being calculated and programmed with reference to that origin point. In use, the drone may be placed at the appropriate home position by ground staff at the airport.
As will be familiar to those in the industry, there are times at which a detailed inspection of one particular area of a craft is required -- such as one of the wings, for instance -- while the rest of the vehicle is known to be sound. In such cases, it can be desirable to inspect only the area of interest, so as not to incur the costs in terms of time and effort of surveying the 15 remainder of the craft essentially without due cause. The invention foresees the creation of dedicated mission plans corresponding to these inspection ‘sub-routines’, for storage in the database under a suitable label or identifier.
In one aspect, the invention provides a method for use in automated or semi-automated inspection of a large, mobile structure, such as an aircraft or ship, for compliance with safety regulations using a sensor-equipped UAV. The method includes the steps of accepting a three-dimensional rendering of the structure and accepting a specification of an inspection routine to be carried out. A home position for the UAV relative to the structure is defined, and a flight plan is generated for it. The flight plan includes instructions to visit positions in three-dimensional space that correspond to the points of the structure identified in the accepted inspection routine.
In some embodiments, the instructions of the flight plan include an ordered list of threedimensional co-ordinates that are specified relative to the home position. In other embodiments, the instructions comprise an ordered list of movements for the UAV to make in three dimensional space, beginning at the home position. In both case, one, some or all 30 of the instructions may further specify that the time at which the UAV is to visit the corresponding point or points.
As discussed in more detail below, the step of generating the flight plan may include a first step of generating a ‘generic’ flight plan, in which one, some or all of the positions that the UAV is to visit are specified as a function of one or more variables corresponding to respective dimensions of the structure. The method may then further include steps of retrieving the numerical values of the dimensions of the particular structure of interest, and using those values to evaluate the function (or functions) to generate a flight plan that is specific to the structure.
In some embodiments, the instructions of the flight plan include instructions to capture image and/or video data at one or more of the positions to be visited.
Preferably, the generated flight plan, once complete, is stored in a suitable database.
In a second aspect, the invention provides a method for automated or semi-automated inspection of a large, mobile structure for compliance with safety regulations using a sensor-equipped UAV. The method includes the step of retrieving, from a database, a flight plan for the UAV that corresponds to a desired inspection routine and which includes instructions to visit points in three-dimensional space that correspond to the points of the structure identified in the inspection routine. The method then further includes the steps of operating the UAV according to the retrieved flight plan and, at one or more of the positions visited, using the sensor to capture data indicative of the corresponding point of the structure.
In some embodiments, the sensor comprises a camera; and the captured data comprise image and/or video data.
Preferably, the captured data are transmitted to an operator for analysis. This may be done substantially in real-time as the data are captured or, alternatively, after the completion of the inspection flight plan.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the invention will now be described, byway of illustrative example only, with reference to the accompanying drawings in which:
figure 1 is a flowchart schematically illustrating the creation of a flight plan for a UAV in accordance with an aspect of the invention;
figure 2 is a schematic illustration of an inspection flight plan for a UAV, overlaid on a model of the relevant aircraft; and figure 3 is a schematic illustration of the flow of data in an exemplary method embodying the invention.
DETAILED DESCRIPTION
In the following, the creation of a flight plan that an unmanned drone can follow so as to complete a desired inspection of an aircraft according to one embodiment will be described. It will be understood that the inventive method to be described is quite generally applicable; in particular, as conceived it is both airline- and make/model-agnostic. Indeed, as mentioned above the application of the invention extends beyond the inspection of aircraft per se to include that of other large, mobile structures such as submarines, cruise ships and so on.
Examples of the ways in which a flight plan may be adopted in practice so as to complete a chosen inspection will then be illustrated.
Hightplan.creati.Qn
The flowchart of figure 1 illustrates schematically the method 100 of creation of a mission plan for a chosen inspection routine according to one embodiment. As shown, the method begins at step 102 with the acceptance of a three-dimensional (3D) rendering of the relevant aircraft. Such a model may be obtained directly from the aircraft manufacturer, for example, and may be in any one of FBX, OBJ, MAX, 3DS or C4D file formats, or any other 20 suitable format.
Also accepted (step 104) is a specification of the inspection routine to which the mission plan is to correspond. It will be appreciated that the order of steps 102 and 104 is immaterial for the present purposes: the information just identified may be obtained in any order or indeed simultaneously.
At step 106, an appropriate start position is chosen to act as the origin x = 0 or the home point for the UAV that was mentioned above. To give a concrete example, the flight plan may assume that the drone will begin its inspection routine at the aircraft nose; for example, 1 m directly in front of it. This point may therefore be chosen as the home position; alternatively, the flight plan may be defined relative to an origin that is defined as the point on the ground directly beneath it, the first instruction in that case being to move vertically upward to a point x = (0,0, hri), where hn is the height of the nose above ground level.
As indicated at step 108, the path that the drone is to follow is then defined through the specification, to a high level of precision and relative to the home position, of an ordered sequence of (three-dimensional) waypoints x to visit. As well as that basic route, the plan also includes instructions as to where the drone should pause to capture image data, which may specify the appropriate camera angles/directions to use, number of images to take, and any other details that are considered necessary or desirable. Optionally, the plan may additionally specify a time (preferably defined again relative to an assumed start time of t = 0) at which the drone is to pass through each of the waypoints.
In this way, a network of points and to visit and the route through them is specified, such as that illustrated schematically in figure 2. Figure 2 shows a simplified, illustrative flight path that a drone might follow to perform an inspection of an entire aircraft 200. The cross 202 immediately ahead of the nose cone of the plane represents the origin position for the inspection path in this example.
In practice and in dependence, among other things, on the specific UAV technology chosen in any particular application, it may be preferred to define the flight plan in terms of sequences of movements and actions for the drone to follow, as opposed to simply recording the spatial (and time) co-ordinates to be visited. In other words, rather than a simple list of displacement vectors, the file defining the flight plan may include a sequence of instructions of the form “move in the x direction by an amount y.
The flight plan thus created may be stored to a database for retrieval at inspection time, as will be discussed in more detail below.
Database generation
As mentioned, sub-inspections (that is, inspections of isolated parts of) many aircraft models are commonly required in the airline industry. According to aspects of the invention, corresponding flight plans for a camera-equipped drone may be created and stored in a similar manner to that just described. These may assume the same start position for the drone as the more comprehensive routines, for consistency; alternatively, a different home position may be chosen suitably for the nature of each sub-inspection. For instance, when defining a flight plan corresponding to an inspection of a single wing, it may be more appropriate to define the waypoints to be visited relative to an origin that is Im from the wing tip than in relation to the nose of the craft.
By repeating this process to create flight plans corresponding to ail inspection routines required, of ali aircraft makes and models of interest, a database of plans may be created 5 and stored. Preferably, all each plan created are saved under a name that allows easy identification and access later on. For instance, each file name may include an indication of the make and model of the aircraft to which it relates, followed by a unique identifier of the portion(s) of the craft covered by the inspection routine defined. This information may be included in the file names either literally in the form of words, or else according to some 10 pre-defined numeric or alphanumeric coding. In preferred embodiments, the database is stored in a secure, remote ‘cloud’ infrastructure to which all airlines, airports and groundhandlers may be given secure access. This brings the advantage that any necessary changes to one or more of the stored flight plans only need to be effected once in order for all users, no matter their location on the globe, to have access to the updated 15 version of those file(s). Access to the information stored in the cloud is preferably controlled by means of a suitable privacy framework.
Alternative
Given the required precision of the UAV flight plans, discussed above, and further in view of the considerable variety of aircraft makes and models in service in the passenger airline 20 industry, it is anticipated that the initial creation of a complete plan for each and every routine required may become a lengthy and tedious process. Therefore, the invention envisages embodiments in which an initial flight plan for each type of inspection that is expected to be automated using unmanned drones (for example, a comprehensive D check; a lighter A check; or an isolated inspection of a single wing) may first be generated 25 and defined in generic terms; that is, in terms of unreferenced physical parameters corresponding to any dimensions that vary from one species of craft to the next. For instance: within any inspection that encompasses coverage of one or both wings of a plane, a drone may be required to move a distance in the horizontal plane (that is, the plane parallel to the ground) that corresponds to the length of the wing. Since wing length 30 is aircraft-specific, the initial (or ‘master’) plan may recite a corresponding abstract variable representing it, rather than any one number.
This generic, template flight plan for a particular check may then be used create complete sets of specific instructions that a drone can follow to carry out that check on any particular craft, simply by pulling in the relevant dimensions.
The dimensions of all aircraft of interest may be stored, along with any other relevant data, 5 in a suitable, pre-populated database, maintained again in a central cloud storage infrastructure and accessible by all relevant parties.
As will be appreciated, such an approach may drastically reduce the time and effort required to create a complete database including inspection plans corresponding to all required checks of all makes and models of aircraft, since it concentrates much of the work 10 that would be required to generate an aircraft-specific UAV flight plan (such as defining which points of the craft should be visited, which components imaged, and so on) into an initial, one-time process. Subsequent population of the database by substituting the relevant numerical dimensions for each species of craft is susceptible to automation by a suitable computer code, for instance, and may require comparatively little human input.
This population may be done as a one-time or initial process, importing the dimensions of each aircraft make and model in turn and saving the resultant flight plans into a complete database as above, as though they had been created ab initio. Alternatives are envisaged in which a drone itself, at inspection time, may import the generic flight plan together with the relevant data to create a one-time plan that is tailored to the inspection mission to be completed.
Inspection time
When it comes to inspection time, a number of possible procedures are foreseen. One, specific example will be given for concreteness; the variations on certain steps of that method will then be described in turn.
Figure 3 illustrates schematically the exchange of information and other interactions that may occur prior to initialising inspection of an aircraft 300 by a drone 310.
As shown, a drone operator 320 may be equipped with a computing device 330. Device 330 may be a fixed personal computer or, alternatively, a network-enabled mobile device such as a laptop computer, a tablet computer, or a smart phone, and may include a suitable application for interfacing with the drone as described below.
The operator 320 and her device 330 may be in the same physical location as the aircraft 300 and the drone 310. Alternatively, the operator 320 may be situated remotely, for example at a different location at the airport. This may advantageously reduce any security checks required of the operator where the craft 300 is located in a section of the airport having access restrictions, for example
In the present embodiment, the operator 320 may use the application software to interface with a database 350 of drone mission plans, such as that described above. The operator may search through the database for the file corresponding to the required inspection of the particular make and model of aircraft 300, and import that file to device 330. The operator may then use the application to upload the retrieved mission plan to the autopilot of drone 310.
The operator, where co-located with the craft 300, may then place the drone at the home position 302. (Where the operator 320 is not physically situated at the inspection location, this may instead be done by any member of airline ground staff or other authorised personnel having access to that location.) The drone may then take off, perform the data collection required of it as instructed by the downloaded flight plan, making appropriate use of on-board sensors to monitor its own position and in particular its distance from the aircraft surface, and land. The collected data may be saved locally to the drone’s hardware, and later accessed and retrieved by the operator 320 once the inspection flight is complete. Alternatively, the drone may actively send the data back to device 330, either again in a single operation at the end of its mission or else in real-time. Additionally or alternatively, a copy of the mission results may also be sent to the database 350, either by the drone 310 or by the operator 320, for future analysis.
Though not presently the case, the inventors foresee the possibility that the use of drones and other, similar technology in airports may in the future require special security and approval procedures. It is probable that such procedures will depend, among other factors, on the local law in the particular country in which the inspection is to be performed. In such cases (or optionally, otherwise), the operator may send the flight plan imported from the database 350 to the appropriate approval authority for clearance before uploading it to the drone 310. As an alternative, it may be sent by the drone autopilot software once downloaded and before taking off to perform the prescribed inspection. Approval in that case may be communicated either back to the drone or to the operator (for example, via her device 330) or other ground staff, who may then position the drone at the home point ready to begin its inspection flight.
Optionally, the exact position of the drone at ail times during its mission flight may be relayed to any eventual approval authorities. Again optionally (or compulsorily where required by local regulations), the aircraft-specific flight plan downloaded from database 350 by operator 320 may be modified or altered as needed to take account of any particular requirements of the local jurisdiction before the drone is allowed to take off. In the event of an incident or a meteorological event, a local airport may implement a temporary no-fly zone, such that an expected start time for an inspection may need to be delayed until permission is given for the drone to fly. Similarly, specific details particular to the inspection location may need to be taken into account and the flight plan modified accordingly. For instance, obstacles that cannot be displaced will need to be taken into account and worked around. This may be especially relevant where a drone is used to aid a pre-flight survey of a craft at an airport gate, where flight space may be limited or more restricted. Similarly, if the inspection is to take place in a covered hangarthen allowances may need to be made for the construction details of that space.
Variations
As a first observation, the example just described assumed the drone’s flight to be autonomous. This need not necessarily be the case, however: the inspection may also be controlled manually, the operator 320 directing the drone 310 according to the flight plan using her mobile application, and monitoring its position to ensure correctness and completeness of the inspection process.
In the procedure described above, the operator 320 is responsible for retrieving the appropriate mission plan and uploading it to the drone 310. In one immediate alternative, the operator may instead use the application on her device 330 to instruct the drone to interface directly with database 350 to download the appropriate file to its autopilot system.
In this case, she may communicate to the drone's software the make and model of the craft to be inspected and the specific inspection routine required. Alternatively, as a still further variation, compatibly with its capabilities the drone may ‘read’ the tail number of the aircraft, and determine the corresponding craft (and thus, the appropriate inspection routine file to be retrieved) by querying an aircraft registry that contains a list of all aircraft types and models with a reverse look-up.
As was mentioned above, in some realisations the database 350 may include a limited number of generic flight plans (for example, one for each type of inspection that may be required), cast in terms of unreferenced parameters the values of which vary from one plane to the next. This may result in a more efficient use of computational storage: since, as a result of the detail required, the flight plans are expected to be large data files, the ability to store a single file of instructions that can enable (for instance) an A check, instead of one for each type of aircraft that may need to be inspected, may result in a significant saving in the storage space required. In these embodiments, the operator 320 may retrieve the file corresponding to the inspection that she wishes to carry out, and populate this with the appropriate data to generate a set of specific instructions that she can then communicate to the drone 310 as described above.
The various software and communications described herein may be implemented using any appropriate functionality. In some embodiments, the application used by the operator 320 to interact with the autopilot software of the drone 310 may be a JavaScript application. The database 350 may be stored on a remote server. Communications may be realised according to the Hypertext Transfer Protocol (HTTP), for example, and may make use of any wireless local area network that may be available. Alternatively, communications may take place across a third- or fourth-generation wireless mobile telecommunications technologies.
Claims (5)
1. A method for use in automated or semi-automated inspection of a large, mobile structure for compliance with safety regulations using a sensor-equipped unmanned aerial vehicle, UAV, comprising:
5 accepting a three-dimensional rendering of the structure;
accepting a specification of an inspection routine; determining a home position relative to the structure for the UAV; and generating a flight plan for the UAV, the flight plan comprising instructions to visit.
positions in three-dimensional space corresponding to the points of the structure identified 10 for inspection in the inspection routine.
2. The method of claim 1, wherein the instructions of the flight plan comprise an ordered list of three-dimensional co-ordinates to visit, the three-dimensional co-ordinates being specified relative to an origin that corresponds to the home position for the UAV.
3. The method of claim 1, wherein the instructions of the flight plan comprise an ordered
15 list of movements for the UAV to make in three-dimensional space, beginning at the home position.
4. The method of any preceding claim, wherein at least one of the instructions to visit positions in three-dimensional space includes instructions to visit the corresponding position at a specific time.
20 5. The method of any preceding claim, wherein generating the flight plan comprises:
generating a generic flight plan by specifying one or more of the positions in threedimensional space to be visited by the UAV as a function of one or more variables corresponding to respective dimensions of the structure.
6. The method of claim 5, further comprising:
25 retrieving, from a first database, the numerical values of the dimensions of the structure; and using the retrieved values, evaluating the one or more functions to generate a flight plan specific to the structure to be inspected.
7. The method of any preceding claim, wherein the instructions of the flight plan include
30 instructions to capture image data at one or more of the positions to be visited.
8. The method of any preceding ciaim, wherein the instructions of the flight plan include instructions to capture video data at one or more of the positions to be visited.
9. The method of any preceding claim, further comprising storing the flight plan generated in a second database.
5 10. A method for automated or semi-automated inspection of a large, mobile structure for compliance with safety regulations using a sensor-equipped unmanned aerial vehicle, UAV, the method comprising:
retrieving, from a database, a flight plan for the UAV corresponding to a desired inspection routine, the flight plan comprising instructions to visit positions in three10 dimensional space corresponding to the points of the structure identified for inspection in the inspection routine;
operating the UAV according to the retrieved flight plan; and at one or more of the positions visited, using the sensor to capture data indicative of the corresponding point of the structure.
15 11. The method of claim 10, wherein the sensor comprises a camera.
12 The method of claim 11, wherein the captured data comprise image data.
13. The method of claim 12, wherein the captured data comprise video data.
14. The method of any of claims 10 to 13, further comprising transmitting the captured data to an operator for analysis.
20 15. The method of claim 14, wherein the transmitting is performed substantially in realtime as the data are captured.
16. The method of claim 14, wherein the transmitting is performed after the completion of the inspection flight plan.
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US16/630,747 US20200174503A1 (en) | 2017-07-13 | 2018-07-13 | Database of drone flight plans for aircraft inspection using relative mapping |
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US12006066B2 (en) | 2019-05-29 | 2024-06-11 | Ultraview Ai Inc. | UAV-based aviation inspection systems and related methods |
CN111891382B (en) * | 2020-06-30 | 2022-04-08 | 成都飞机工业(集团)有限责任公司 | Spherical hinge center calibration method for adjusting attitude of large part of airplane |
CN113160615B (en) * | 2021-03-03 | 2022-11-29 | 上海凌苇智能科技合伙企业(有限合伙) | A method and system for realizing pre-flight safety detection of drones based on AR technology |
US12277850B1 (en) | 2021-06-11 | 2025-04-15 | Essential Aero, Inc. | Automatic foreign object debris inspection system |
US12045059B1 (en) | 2021-06-11 | 2024-07-23 | Essential Aero, Inc. | Method and system for autonomous collection of airfield FOD |
WO2022265490A1 (en) * | 2021-06-14 | 2022-12-22 | Petroliam Nasional Berhad (Petronas) | A system, apparatus and method suitable for inspection of a structure |
US12221231B2 (en) * | 2022-02-03 | 2025-02-11 | The Boeing Company | Automated method and system for aircraft inspection with data validation |
CN114822086B (en) * | 2022-04-28 | 2023-02-28 | 成都民航空管科技发展有限公司 | Flight plan authority management method between air traffic control automation system and integrated tower system |
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- 2018-07-13 US US16/630,747 patent/US20200174503A1/en not_active Abandoned
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CA3069784A1 (en) | 2019-01-17 |
GB201711261D0 (en) | 2017-08-30 |
US20200174503A1 (en) | 2020-06-04 |
SG11202000294QA (en) | 2020-02-27 |
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