GB2538068A - Injection devices - Google Patents

Injection devices Download PDF

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Publication number
GB2538068A
GB2538068A GB1507491.7A GB201507491A GB2538068A GB 2538068 A GB2538068 A GB 2538068A GB 201507491 A GB201507491 A GB 201507491A GB 2538068 A GB2538068 A GB 2538068A
Authority
GB
United Kingdom
Prior art keywords
cap
housing
slot
injection device
body portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1507491.7A
Other versions
GB201507491D0 (en
Inventor
Gould Oliver
Shabudin Tahir
Farmer Matthew
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Owen Mumford Ltd
Original Assignee
Owen Mumford Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Owen Mumford Ltd filed Critical Owen Mumford Ltd
Priority to GB1507491.7A priority Critical patent/GB2538068A/en
Publication of GB201507491D0 publication Critical patent/GB201507491D0/en
Priority to PCT/GB2016/050403 priority patent/WO2016174383A1/en
Priority to EP16712976.6A priority patent/EP3291860B1/en
Priority to US15/570,644 priority patent/US10973991B2/en
Priority to CN201680024957.7A priority patent/CN108184326B/en
Priority to TW105105031A priority patent/TW201637675A/en
Publication of GB2538068A publication Critical patent/GB2538068A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3243Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
    • A61M5/326Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M5/2033Spring-loaded one-shot injectors with or without automatic needle insertion
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/3129Syringe barrels
    • A61M5/3134Syringe barrels characterised by constructional features of the distal end, i.e. end closest to the tip of the needle cannula
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3202Devices for protection of the needle before use, e.g. caps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3202Devices for protection of the needle before use, e.g. caps
    • A61M5/3204Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3213Caps placed axially onto the needle, e.g. equipped with finger protection guards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D41/00Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
    • B65D41/02Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
    • B65D41/16Snap-on caps or cap-like covers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M2005/2006Having specific accessories
    • A61M2005/2013Having specific accessories triggering of discharging means by contact of injector with patient body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M2005/206With automatic needle insertion
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M2005/3125Details specific display means, e.g. to indicate dose setting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3243Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
    • A61M5/326Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
    • A61M2005/3261Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user triggered by radial deflection of the anchoring parts between sleeve and syringe barrel, e.g. spreading of sleeve retaining hooks having slanted surfaces by engagement with conically shaped collet of the piston rod during the last portion of the injection stroke of the plunger
    • A61M2005/3263Trigger provided at the distal end, i.e. syringe end for mounting a needle

Abstract

An injection device comprising a housing and a cap 16 removably mounted over a forward end of the housing. Extending from a rear edge 17 of the cap is at least one slot 50 which engages with a protrusion 30 on an outer surface of the housing. A rearward portion of the cap includes rearwardly extending engagement features 70 provided on each side of the slot which locate within a cavity 60 in the housing when the cap is mounted on the housing. The cavity has corresponding surfaces which align with the cap engagement features to prevent, or limit, the side walls of the slot from splaying outwardly when the cap engagement features are located within the cavity.

Description

INJECTION DEVICES
FIELD OF THE INVENTION
This invention relates to injection devices for delivering a dose of medicament from a syringe. In particular, but not exclusively the invention relates to an "autoinjector" device.
BACKGROUND OF THE INVENTION
Injection devices are used for the convenient administration of medicaments.
For example, injection devices (which may typically be in the form of a pen injector) may be used for providing a single metered dose of a medicament, such as Epinephrine, in an emergency or for providing regular metered doses of a medicament, such as Insulin. Such devices may be either single use "disposable" devices in which the device is typically provided with a syringe already installed, and which is not user-replaceable, or "reusable" devices which allow the user to replace the syringe when the medicament has been used.
It may be noted that whilst the term "syringe" is used herein for clarity and consistency, this term is not intended to be limiting. In some arrangements the syringe may for example be a cartridge (which, for example, may be arranged to receive a disposable needle) or other medicament container. In some arrangements the syringe/cartridge/medicament container may formed integrally with the (or part of the) injection device.
Injection devices may be provided in the form of an "autoinjector" device in which, in addition to automating the delivery of the medicament, the device is also arranged to automate the insertion of a needle into the skin prior to the delivery of the medicament.
Injection devices generally comprise a delivery mechanism which is arranged to automatically deliver a dose from the syringe, and optionally (in the case of an autoinjector) to first displace the syringe within the housing to cause needle penetration. The delivery mechanism is typically released from an energised (or primed) position and may, for example, include one or more drive springs. The delivery mechanism may act upon a plunger which includes or acts against a piston (also referred to as a "bung") which is slidably provided within the syringe. In the case of an autoinjector the initial stiction between the piston and syringe may resist forward movement of the piston relative to the syringe such that initially the drive mechanism moves the syringe into the needle insertion position (whereupon further movement of the syringe is blocked and the drive mechanism will continue to move forward thus moving the piston).
Injection devices, such as autoinjectors, have a main elongate body having a forward end through which a needle extends during the injection. For safety reasons, they are generally provided with removeable caps that are mounted over the forward end of the main body to protect the user from accidental needle stick injury. Such caps must be held securely on the device. Known caps include inwardly projecting dimples on the inner surface the cap which engage with corresponding recesses on the outer surface of the main body. This type of arrangement only provides a reasonably light connection between the cap and injection device but the cap can easily be accidentally be removed, for example, when the device is dropped or banged against a surface, such as the floor. This may be a particularly important issue with pressure activated injection devices, in which the user presses a forward portion of the device against the injection site to release a mechanical interlock and fire the device. In pressure activation devices, a large impact can cause inertial forces within the device which release interlock and cause the device to fire unintentionally.
An improved cap connecting arrangement is described in the applicant's earlier Published International Patent Application W02013/038166, in which two opposite sides of the main body of the device are provided with bulb shape projections, each projection having a rear neck portion and a wider head portion. The cap is provided with two correspondingly shaped and positions cut-outs. When the cap is mounted onto the body, each projection slides into and is received in the corresponding cut-outs, thereby holding the cap on the body. Embodiments of the invention seek to provide further improvements over this arrangement.
Embodiments of the invention seek to provide needle shield assemblies which overcome some or all of these problems.
SUMMARY OF THE INVENTION
Accordingly, in one aspect, this invention provides an injection device comprising: a housing; a cap removably mounted over a forward end of the housing; the cap comprising at least one slot extending forwardly from its rear edge; the at least one slot being configured to engage with an outwardly projecting protrusion on an outer surface of the housing when the cap is mounted on the housing; wherein a rearward portion of the cap includes rearward extending engagement features provided on each side of the at least one slot, the engagement features being configured to locate within a cavity in the housing when the cap is mounted on the housing; wherein the cavity is provided with surfaces which align with the cap engagement features to prevent, or limit, the side walls of the at least one slot from splaying outwardly when the cap engagement feature are located within the cavity, so as to hold the outwardly projecting protrusion within the cut-out.
Whilst a separate cavity may be provided for receiving each engagement feature, conveniently a single cavity may receive the engagement features provide on both sides of a slot. The housing may be an elongate housing.
The rearward extending engagement features may comprise rearward extending engagement surfaces. The cavity may comprise corresponding forward facing mating surfaces, for example two facing mating surfaces.
When cap is connected to the injection device in its fully rearward position the positioning of the engagement features within the cavity limits the outward movement of the side walls of the slot. In contrast when the cap is removed by a user it is pulled forwardly and the engagement features move out of the cavity to allow the side walls of the slot to displace outwardly. Further, if the cap moves rearwards, for example when the cap is subjected to a sudden shock load or impact, the forwarding facing mating surfaces of the cavity engage with the cap engagement features, and the two side walls of the slot are urged together and are prevented from moving outwardly or apart from each other. This means that the outwardly projecting protrusion is prevented from being released from the cap slot and the cap is held or retained on the housing.
The cavity may be a forward facing cavity. The outwardly projecting protrusion on the housing may extend from the housing in a generally radial direction. The slot may include two side or laterally extending walls which engage two lateral sides of the outwardly projecting protrusion.
The cavity may include two side walls which form the forwardly facing mating surfaces. The cavity may also include a rear wall extending between the two side walls.
According to another aspect, the invention provides an injection device comprising: a housing; a cap removably mounted over a forward end of the housing and comprising at least one slot extending forwardly from a rear edge of the cap; the at least one slot being configured to engage with an outwardly projecting protrusion provided on an outer surface of the housing when the cap is mounted on the housing; wherein the rearward portion of the cap comprises portions on opposing sides of the slot, at least one of portion being resiliently deformable; the housing further comprises a forward facing mating surface aligned with rearward facing engagement surfaces on the at least one resiliently deformable portion when the cap is mounted thereon, and wherein the forward facing mating surfaces and rearward facing surface of the at least one resiliently deformable portion are profiled such that when the surfaces are urged together the at least one resiliently deformable portion is cammed inwardly relative to the slot to restrict or reduce the effective width of the slot.
The rearward cap may comprise resiliently deformable portions are on opposing sides of the slot.
Such an arrangement may advantageously ensure that a force urging the cap and housing together may wedge the resiliently deformable sides of the slot together, thereby reducing the width of the slot and cause the cap to in effect grip the protrusion and hold the cap on the housing. This arrangement may prevent the cap from being accidentally or intentionally removed from the housing when a force is applied to the cap, for example, when an injection device is accidentally dropped on its forward end and the cap is urged towards the housing.
This arrangement may also advantageously ensure that an internal force generated within the housing pushing the cap forward may initially urge the rearward mating surfaces outwards towards the forward mating surfaces of the housing until the rearward mating surfaces contact and are restrained by the forward mating surfaces, thereby restricting the width of the slot and causing the cap in effect to grip the protrusion. This arrangement may prevent the cap from being accidentally or unintentionally removed from the housing when an impact or shock load is applied to a rear end or a trigger button of the device. For example, when an injection device is accidentally dropped on its rear end and a forward housing component comprising the outwardly projecting protrusion may be urged momentarily forward. This arrangement may also prevent the cap from being accidentally or unintentionally removed from the housing when an impact or shock load is applied to the device which is sufficient to cause inertial forces within the device which release an interlock within the housing.
The resiliently deformable portions may define at least a rearward portion of the slot.
The resiliently deformable portions may be cammed inwardly relative to the slot to reduce the effective width of the slot at the rearward end (or neck) of the slot.
The forward facing mating surface may abut with the rearward facing engagement surfaces on the resiliently deformable portions when the cap is mounted thereon.
A rearward portion of the slot may be arranged to have a transverse clearance gap relative to the protrusion when the cap is attached to the housing. For example the slot may extend rearwardly beyond the protrusion when the cap is mounted on the housing. Alternatively, the rear of the outwardly projecting protrusion may be profiled.
For example the protrusion may have a narrow or tapered rear end. The protrusion may, for example, narrow to a greater extent than the corresponding portion of the slot (when the cap is mounted on the housing). As a result when the surfaces are urged together, the side walls of the slot rearwardly of the protrusion (or of the main portion of the protrusion) can move inwards with respect to each other.
The rearward facing engagement surfaces on the cap may have a sloped or angled profile. The forward facing mating surfaces on the housing may have a sloped or angled profile. The rearward facing engagement surfaces on the cap and the forward facing mating surfaces may have corresponding profiles, configured such that as the cap is mounted onto the housing and pushed rearward, the surfaces are urged together.
The rearward facing engagement surfaces on the cap may have a curved or straight profile. The forward facing mating surfaces have a curved or straight profile.
The rearward facing engagement surfaces on the cap and the forward facing mating surfaces may have corresponding profiles or shapes configured such that as they are urged together, the resiliently deformable portions are cammed inwardly relative to the slot to reduce the effective width of the slot.
The cap may include at least one, preferably two, engaging arms. The engaging arms may extend rearward from a rear edge of the cap on opposing sides of the slot. Each arm may have a first surface extending from the at least one slot, preferably extending continuously from a slot side wall. Each arm may have a second, outer sloped surface.
The forward facing mating surfaces may have an angled (or sloped) profile. The cavity may include two side walls which define the forward facing mating surfaces. The cavity may include a forward facing wall at its rear end, extending between the two forward facing mating surfaces.
The first surface of the engaging arm may extend from and define at least a rearward portion of the slot. The first surface of the engaging arm may extend continuously from a narrow, neck portion of the slot.
The slot may include a rear neck portion extending from a rear edge of the cap, leading to a locating portion having a maximum width greater than that of the neck portion. The outwardly projecting protrusion may have a maximum width which substantially corresponds to the maximum width of the slot locating portion.
The outwardly projecting protrusion may have a geometry or outline which substantially corresponds to the geometry or outline of the locating portion. The outwardly projecting protrusion may be elongate. The locating portion may be elongate.
The region of the slot wall between the neck and locating portions may have a sloped or curved profile. The rear end of the outwardly projecting protrusion may be tapered or narrowed, so that as the cap is removed from the housing the rear end of the protrusion pushes open the slot neck portion of the slot which allows the protrusion to slide out of the cut-out.
The outwardly projecting protrusion may be elongate. The outwardly projecting protrusion may include a rear portion which projects further outwards from the housing than the forward portion.
The outwardly projecting protrusion may have a substantially flat outer surface. The outwardly projecting protrusion may have an outer surface which is a continuous slope in the longitudinal direction. The rear portion surface may extend at a first angle to a general longitudinal axis of the device. The forward portion surface may extend at a second angle to the general longitudinal axis, the second angle being smaller than the first angle. The outwardly projecting protrusion may have a T-shape cross section, having a beam extending outward from the outer surface of the housing and an outer surface perpendicular to the beam.
The housing may include a rear body portion and a front body portion. The rear body portion may be mounted to or over a rear end of the front body portion. The outwardly projecting protrusion may be provided on the front body portion. The forward facing mating surfaces may be provided on the rear body portion. The cavity may be provided on a forward edge of the rear body portion.
The cap may include a rear edge which contacts a forward abutment surface on the rear body portion when the cap is mounted on the housing.
The rear of the cap is provided with an undercut on both sides of the slot. The rear body portion may be provided, on both sides of the cavity, with a reduced diameter projection extending forwardly from the abutment surface and configured such that when the cap is mounted on the housing, the reduced diameter projection locates within the corresponding undercut.
The reduced diameter projections may be held in the undercuts when the cap is mounted. This prevents the front of rear body housing splaying outwardly and holds the mating surfaces of the cavity against the cap engagement surfaces.
The engaging arms may extend rearwardly from the rear of the undercut. The cavity may include two side walls. The reduced diameter projections may extend forwardly from the cavity side walls. The engaging arms may extend continuously from the rear of the undercut. The reduced diameter projections may extend continuously from the cavity side walls.
The cap may be provided with two slots extending forwardly from a rear edge of the cap. The outer surface of the housing may be provided with two corresponding outwardly projecting protrusions. The two slots may be provided on opposite sides of the cap. The two slots may be provided on diametrically opposing sides of the cap. The slots and protrusions may be symmetrical, which means that each may engages with either of the outwardly projecting protrusions when the cap is mounted on the housing.
The housing may include a rear body portion and a front body portion, the rear body portion being slideable relative to the front portion. For example the housing portions may be relatively slideable in order to activate delivery of a medicament and/or to disengage an interlock. Embodiments of the invention may be particularly useful in such arrangements as forward movement of the rear body portion may, in prior art arrangements, act to push the cap from the forward end of the device. Further, embodiments of the invention may advantageously providing an arrangement in which the cap actively blocks forward movement of the rear body portion (for example by effectively gripping the protrusion) in the event that the rear housing is urged forward relative to the cap (which is fixed relative to the forward housing). For example, such forces may be encountered due to inertia if the device is dropped and strikes the floor. In contrast, when removing the cap to prepare the device for use the cap and rear housing portion are urged apart so embodiments of the invention will not impede removal of the cap.
The housing or the cap may include first and second cut-away regions. The elongate housing and the cap may include first and second cut-away regions, which when the cap is mounted on the housing are aligned to define a viewing window through which at least a part of a syringe or cartridge mounted inside the housing can be viewed.
The viewing window or viewing aperture may comprise a plurality of aligned windows or apertures formed in the components of the injection device which surround a syringe or barrel mounted inside the housing. For example windows or apertures may be formed in the housing and the syringe carrier. At least one of the windows or apertures may be a transparent window (for example the outer housing). A further advantage of any of the embodiments of the invention is that after the cap is removed from the device by a user, the arrangements described above may also ensure that the cap cannot be easily reattached to the device.
Whilst the invention has been described above, it extends to any inventive combination of the features set out in the following description or claims or drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention may be performed in various ways and an embodiment thereof, with various modifications, will now be described by way of example only, reference being made to the accompanying drawings in which: Figure 1A is an injection device according to an embodiment of the invention; Figure 1B is the injection device of Figure 1A with the cap removed, in a pre-injection state; Figure 2A is a cross-sectional view through the central longitudinal axis of Figure 1A; Figure 2B is a cross-sectional view through the central longitudinal axis of Figure 1B; Figure 3A is a side view of the injection device of Figure 1A; Figure 3B is a side view of the injection device of Figure 1B; and Figures 4A and 4B are detailed three-dimensional representations of the rear end of the cap and the central portion of the housing according to an embodiment of the invention.
DESCRIPTION OF EMBODIMENTS
Front as used herein will be understood to refer to the end of the injector assembly (or components thereof) which, in use, are closest to the delivery needle delivery end of the injector (i.e. the end which is pointed at the skin). Rear as used herein will be understood to refer to the end of the pen injector assembly (or components thereof) which, in use, are furthest from the needle delivery end of the injector (i.e. the end which is pointed away from the skin). Forward and rearward will, likewise, be understood to refer to the directions orientated towards the front and rear of the injector assembly.
Axial, radial and circumferential are used herein to conveniently refer to the general directions relative to the longitudinal direction of the injection device (or components thereof). The skilled person will, however, appreciated that these terms are not intended to be narrowly interpreted (and for example, the injection device may have a non-circular and/or irregular form). Typically, regardless of the chosen injector device external profile the cartridge or syringe will have a conventional generally cylindrical form and, as such, the longitudinal axis of the injection device will substantially coincide with (or be parallel to) the axial direction of the syringe.
Figures 1A and 1B show front views of an injector device in accordance with an embodiment of the invention. The injection device 1 includes a housing 10 having a rear body portion 12 and a front body portion 14, and a removable cap 16 mounted over the forward end of the front body portion 14. The rear body portion 12 is mounted over a rear end of the front body portion 14, and the rear body portion 12 is slideable relative to the front portion 14 in order to disengage an interlock (described later). A rear edge 17 of the cap 16 contacts a forward abutment surface 13 on the rear body 12 when the cap 16 is mounted on the housing. The cap 16 includes a gripping surface 16a to facilitate cap removal.
The embodiment shown has an oval cross-sectional shape. However, the skilled person would appreciate that injection devices may have other cross-sections, such as for example, a circular or a polygon.
The embodiment shown includes a trigger button 18. However, the skilled person would appreciate that in some injection devices the device may be pressure activated, i.e. the activation trigger is activated when a front portion of the device is pressed against the injection site, and therefore, such a device does not include a trigger button.
The rear body portion 12 includes a cut-out 22 and the cap 16 includes a cut out 24. When the cap 16 is mounted (Figure 1A), the two cut-outs 22, 24 define a viewing window 20 through which at least a part of a syringe or cartridge (not shown in Figures 1A and 1B) mounted inside the housing can be viewed.
Slideably mounted within the front body 14 is a needle shroud 26 having an aperture 28 in its front face, through which a needle 92 of a syringe 90 may project during an injection (Figures 1B, 2A and 2B). A syringe carrier 94 is slideably coupled to the shroud 90. The device 1 also includes a pair of shroud springs 96 (Figures 2A and 2B). It may be noted that the features of the shroud 90, syringe carrier 94 and springs 96 as described above are substantially similar to that of W02012/085580A1. The injection device of this embodiment also includes a drive mechanism (seen in Figures 2A and 2B) which is not described in detail here (as the particular arrangement is not essential to the invention), but is substantially of the type disclosed in the applicant's application W02012/085580A1.
In this embodiment, the injection device is substantially symmetrical when viewed from the front (Figures 1A and 1B). Figures 3A and 3B show the injection device when viewed from one side, although it is appreciated that this view is the same for each side of the device.
Two outwardly projecting protrusions 30 are provided on the outer surface of the front body 14. The protrusions 30 are provided on diametrically opposite sides of the front body 14 and they extend in a generally radial direction. In this embodiment they are provided at opposite sides of the large diameter of the oval cross-section of the front body 14. The protrusions 30 are elongate and extend substantially parallel to a central longitudinal axis A through the device. The protrusions 30 extend along a central part of the front body 14. Each protrusion 30 includes a rear portion 32 and a forward portion 34. A rear end wall 36 extends substantially perpendicular to the outer surface of front body 14. The rear portion 32 has a substantially flat outer surface which extends at a first angle to the outer surface of the front body 14. The front portion 34 has a substantially flat outer surface and extends at a second angle to the outer surface of the front body 14, the second angle being smaller than the first angle. The rear end of the protrusion 30 is narrowed or tapered (Figure 4A).
The cap 16 includes two slots 50 extending forwardly from the cap rear edge 17 (Figures 2A and 3A). Each slot 50 includes two side walls 51 which extend rearwardly and define: a narrow neck portion 52 which extends from the cap rear edge 17, an elongate locating portion 54 having a maximum width greater than that of the neck 52, and an intermediate portion 56 joining the neck and locating portions 52, 54. The neck portion 52 extends substantially longitudinally and expands out (intermediate portion 54) forwardly into the locating portion 56. When the cap 16 is mounted (Figures 2A and 3A), one of the outwardly projecting protrusions 30 is located within the locating portion 54. The slot locating portion 56 is longer than the protrusion 30 in a longitudinal direction, this means that when the cap 16 is mounted onto the housing 10, the slot extends rearwardly beyond the protrusion 30.
A forward portion 12a of the rear body 12 has a larger or expanded diameter, and two forward facing cavities 60 are formed by a recess or undercut in the rear body forward portion 12a (see Figure 2B). Each cavity 60 extends rearwardly from the forward abutment surface 13 of the rear body 12. Each cavity 60 is defined by two angled side walls 62 extending rearwardly from the rear body abutment surface 13; and a rear wall 64 extending between the two side walls 62 (see Figure 4A). The angled side walls 62 rearwardly converge. Therefore, the cavity 60 has a forward opening or mouth which is wider than the cavity rear wall 64 As shown in Figure 4A, the cap 12 includes engaging arms 70 which extend rearwardly from the cap rear edge 17 on either side of the slot SO. Each engaging arm 70 includes a first wall 72 extending continuously from a side wall 51 of the slot SO, a tip 74, and a second wall 76 which is sloped or angled from the tip 74 to the cap rear edge 17.
When the cap 16 is mounted onto the housing, the second wall 76 forms a rearward facing engagement surface which engages with a corresponding forward facing mating surface formed by a cavity side wall 72. The engaging arms act 70 as resiliently deformable portions which are urged together by the cavity side walls 72 when the cap 12 is urged rearward on the housing (described in more detail below). The rear body 12 includes reduced diameter elements 40 extending forwardly from the forward abutment surface 13 on the rear body 12. The elements 40 extend forwardly over the front body 14. Each element 40 includes a first side wall 42 which extends continuously longitudinally from a side wall of the cut-out 22; a second side wall 44 which is angled or sloped which extends from a side wall 62 of the cavity 60 (Figures 3B 4B), and a forward wall 46. The elements 40 have a substantially smooth outer surface.
The rear cap 16 includes undercuts 80, extending forwardly from the cap rear edge 17 (Figure 4B). Each undercut 80 is defined by a forward wall 84 and an angled side wall 82. The angled side wall 82 extends continuously from and is aligned with the engaging arm second wall 76 (Figure 4B).
To mount the cap 16 onto the housing 10, the slots 50 are aligned with the protrusions 30. As cap 16 is pushed onto the housing, the slots SO are pushed into engagement with the forward end of the protrusions 30, the slot necks 52 are opened outwards allowing the cap 16 to move rearwards. The cap 16 is pushed rearwards until the cap rear edge 17 contacts the rear body abutment surface 13. When the cap 16 is in the mounted position, the protrusions 30 are fully located within the slot locating portions 56, the engagement arms 70 are located within the cavity 60 and the reduced diameter portions 40 are located within the cap undercuts 80.
lithe device 1 is subjected to an impact force that urges the cap and housing together, such as being dropped on its forward end on a hard surface such as the floor, the cap 16 is urged rearwardly against the rear body portion 12 (and the rear body may be urged forward by inertia). As such, the engagement surfaces 76 on the engagement arms 70 are urged against forward facing mating surfaces 62 in the cavity 60. This prevents the side walls 51 of the slot 50 from splaying outward which means that the protrusions 30 are firmly retained within the slots SO. Since the reduced diameter projections 40 are held in the cap undercuts 80, the front of rear body housing is also prevented from splaying outwardly, which keeps the mating surfaces 62 of the cavity 60 in contact with the cap engagement surfaces 76.
If the device 1 is subjected to an impact force which causes an internal force generated within the housing urging the forward body 14 forwards, such as being dropped on its rear end or a trigger button, the protrusions 30 on the forward body 14 move forwardly and initially act on the side walls of the slot 50. If sufficient internal force is generated in the device, the side walls 51 of the slot 50 may initially splay outwards until the cap engagement surfaces 76 contact with and are restrained by the mating surfaces 62 of the cavity 60. This limits the movement of the side walls 51, prevents them from splaying further which means that the protrusions 30 remain firmly retained within the slots 50. Since the reduced diameter projections 40 are held in the cap undercuts 80, the front of rear body housing is also prevented from splaying outwardly, which keeps the mating surfaces 62 of the cavity 60 in contact with the cap engagement surfaces 76.
Since the cap engaging arms 70 are held in the rear body cavity 60 and the rear body reduced diameter portions 40 are held in the cap undercuts, this provides an overlapping and interwoven arrangement between the cap 16 and rear body portion 12. The overlapping elements of the rear body 12 and cap 16 are urged against each other to prevent the cap 16 and rear body 16 moving with respect to each other.
To remove the cap 16 from the housing 10, the user pulls the cap 16 away from the housing 10 and the engaging arms 70 move rearwardly out of the cavity 60. The rear tapered end of the protrusion 30 engages with the neck of the slot 50. Since the engaging arms 70 are now aligned with the wider, forward part of the cavity 60, the slot side walls 51 are able to splay outwardly allowing the protrusion 30 to pass through the neck 52, so that the cap 16 can be removed.
Although the invention has been described above with reference to preferred embodiments, it will be appreciated that various changes or modifications may be made without departing from the scope of the invention as defined in the appended claims. For example, the housing may be provided with a single forward facing cavity, and the cap may be provided with a single pair of rearwardly extending engagement arms. Further, the housing and/or cap may be provided with two viewing windows on opposite sides of the device. Alternatively, the device may not include a viewing window.
The injection device may include a delivery mechanism which is substantially of the type disclosed in the applicant's application W02012/085580A1. It will, however, be appreciated that embodiments of the invention may be utilised with various known types of injection device. In particular, the invention is not limited to any particular delivery mechanism (and as such the delivery mechanism is not described herein) but typically, the delivery mechanism may include a plunger which is held in an initial latched position against the force of a drive spring, the plunger being released by the trigger arrangement to allow the plunger to be driven forwardly by the drive spring.

Claims (15)

  1. CLAIMS1. An injection device comprising: an elongate housing; a cap removably mounted over a forward end of the housing; the cap comprising at least one slot extending forwardly from its rear edge; the at least one slot being configured to engage with an outwardly projecting protrusion on an outer surface of the housing when the cap is mounted on the housing; wherein a rearward portion of the cap includes rearwardly extending engagement features provided on each side of the at least one slot, the engagement features being configured to locate within a cavity in the housing when the cap is mounted on the housing; wherein the cavity is provided with corresponding surfaces which align with the cap engagement features to prevent, or limit, the side walls of the at least one slot from splaying outwardly when the cap engagement features are located within the cavity, so as to hold the outwardly projecting protrusion within the cut-out.
  2. 2. An injection device comprising: a housing; a cap removably mounted over a forward end of the housing and comprising at least one slot extending forwardly from a rear edge of the cap; the at least one slot being configured to engage with an outwardly projecting protrusion provided on an outer surface of the housing when the cap is mounted on the housing; wherein the rearward portion of the cap comprises portions on opposing sides of the slot, at least one portion being resiliently deformable; the housing further comprises a forward facing mating surface aligned with rearward facing engagement surfaces on the at least one resiliently deformable portion when the cap is mounted thereon, and wherein the forward facing mating surfaces and rearward facing surface of the at least one resiliently deformable portion are profiled such that when the surfaces are urged together the at least one resiliently deformable portion is cammed inwardly relative to the slot to restrict or reduce the effective width of the slot.
  3. 3. An injection device according to claim 1 or claim 2, wherein the slot extends rearwardly beyond the protrusion when the cap is mounted on the housing.
  4. 4. An injection device according to any of the preceding claims, wherein the rearward facing engagement surfaces on the cap have a sloped profile; and the forward facing mating surfaces on the housing have a corresponding sloped profile, so that as the cap is mounted onto the housing and pushed rearward the surfaces are urged together.
  5. 5. An injection device according to any of the preceding claims, wherein the cap includes two engaging arms which extend rearwardly from a rear edge of the cap on opposing sides of the slot, and each arm has an first surface extending from the at least one slot and a second, outer sloped surface.
  6. 6. An injection device according to any of the preceding claims, wherein the slot includes a rear neck portion extending from a rear edge of the cap, leading to a locating portion having a maximum width greater than that of the neck portion; and wherein the outwardly projecting protrusion has a maximum width which substantially corresponds to the maximum width of the slot locating portion.
  7. 7. An injection device according to the any of the preceding claims, wherein the outwardly projecting protrusion is elongate and includes a rear portion which projects further outwards from the housing than the forward portion.
  8. 8. An injection device according to any of the preceding claims, wherein the housing includes a rear body portion and a front body portion; wherein the front rear body portion is mounted to a rear portion of the front body portion; the outwardly projecting protrusion is provided on the front body portion and the forward facing mating surfaces are provided on the rear body portion.
  9. 9. An injection device according to the previous claim, wherein the cap includes a rear edge which contacts a forward abutment surface on the rear body portion when the cap is mounted on the housing.
  10. 10. An injection device according to any of claims 8 or 9, wherein a rear of the cap is provided with an undercut on both sides of the slot; and the rear body portion is provided on both sides of the cavity, with a reduced diameter projection extending forwardly from the abutment surface and configured such that when the cap is mounted on the housing, the reduced diameter projection locates within the corresponding undercut.
  11. 11. An injection device according to the previous claim, wherein the engaging arms extend rearwa rd ly from the rear of the undercut; and wherein the cavity includes two side walls, and the reduced diameter projections extend forwardly from the cavity side walls.
  12. 12. An injection device according to any of the preceding claims, wherein the cap is provided with two slots extending forwardly from a rear edge of the cap; and the outer surface of the housing is provided with two corresponding outwardly projecting protrusions; such that each slot engages with one of the outwardly projecting protrusions when the cap is mounted on the housing.
  13. 13. An injection device according to any of the preceding claims, wherein the housing includes a rear body portion and a front body portion, the rear body portion being slideable relative to the front portion in order to activate delivery of a medicament and/or to disengage an interlock.
  14. 14. An injection device according to any of the preceding claims, wherein the housing and the cap include first and second cut-away regions, which when the cap is mounted on the housing are aligned to define a viewing window through which at least a part of a syringe or cartridge mounted inside the housing can be viewed.
  15. 15. An injection device substantially as hereinbefore described with reference to, and as illustrated in, any of the accompanying drawings.
GB1507491.7A 2015-04-30 2015-04-30 Injection devices Withdrawn GB2538068A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
GB1507491.7A GB2538068A (en) 2015-04-30 2015-04-30 Injection devices
PCT/GB2016/050403 WO2016174383A1 (en) 2015-04-30 2016-02-18 Injection devices
EP16712976.6A EP3291860B1 (en) 2015-04-30 2016-02-18 Injection devices
US15/570,644 US10973991B2 (en) 2015-04-30 2016-02-18 Injection devices
CN201680024957.7A CN108184326B (en) 2015-04-30 2016-02-18 Injection device
TW105105031A TW201637675A (en) 2015-04-30 2016-02-19 Injection devices

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1507491.7A GB2538068A (en) 2015-04-30 2015-04-30 Injection devices

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GB2538068A true GB2538068A (en) 2016-11-09

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US (1) US10973991B2 (en)
EP (1) EP3291860B1 (en)
CN (1) CN108184326B (en)
GB (1) GB2538068A (en)
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WO (1) WO2016174383A1 (en)

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CH712753A2 (en) 2016-07-28 2018-01-31 Tecpharma Licensing Ag Separating a needle cap from a product container and method of mounting an injection device.
CN110665095B (en) * 2019-11-08 2021-05-07 重庆市璧山区人民医院 Shape destroying sharp tool device for stripping transfusion needle
USD988507S1 (en) * 2019-12-23 2023-06-06 Sanofi Medical injection device

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CN2305204Y (en) * 1997-10-24 1999-01-27 洪伟祯 Hypodermic syringe with safety cover
US20070199933A1 (en) * 2003-11-06 2007-08-30 Giuseppe Salice Container For Gifts
US20110082428A1 (en) * 2009-10-07 2011-04-07 Wu-Shun Huang Safety structure for covering syringe needle

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GB201507491D0 (en) 2015-06-17
WO2016174383A1 (en) 2016-11-03
US20180296768A1 (en) 2018-10-18
EP3291860A1 (en) 2018-03-14
US10973991B2 (en) 2021-04-13
EP3291860B1 (en) 2019-06-19
TW201637675A (en) 2016-11-01
CN108184326B (en) 2020-10-16
CN108184326A (en) 2018-06-19

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