GB2424853A - Method of printing in which the printhead moves in a direction opposite to the feed direction of the substrate - Google Patents

Method of printing in which the printhead moves in a direction opposite to the feed direction of the substrate Download PDF

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Publication number
GB2424853A
GB2424853A GB0506942A GB0506942A GB2424853A GB 2424853 A GB2424853 A GB 2424853A GB 0506942 A GB0506942 A GB 0506942A GB 0506942 A GB0506942 A GB 0506942A GB 2424853 A GB2424853 A GB 2424853A
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GB
United Kingdom
Prior art keywords
substrate
printing
print head
speed
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0506942A
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GB2424853B (en
GB0506942D0 (en
Inventor
Simon Starky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Markem Imaje Industries Ltd
Original Assignee
Markem Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Markem Technologies Ltd filed Critical Markem Technologies Ltd
Priority to GB0506942A priority Critical patent/GB2424853B/en
Publication of GB0506942D0 publication Critical patent/GB0506942D0/en
Priority to DE602006013904T priority patent/DE602006013904D1/en
Priority to EP06006449A priority patent/EP1710087B1/en
Priority to ES06006449T priority patent/ES2344465T3/en
Priority to JP2006103714A priority patent/JP2006297930A/en
Priority to US11/278,858 priority patent/US7540674B2/en
Publication of GB2424853A publication Critical patent/GB2424853A/en
Application granted granted Critical
Publication of GB2424853B publication Critical patent/GB2424853B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/28Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing downwardly on flat surfaces, e.g. of books, drawings, boxes, envelopes, e.g. flat-bed ink-jet printers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/007Conveyor belts or like feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J17/00Mechanisms for manipulating page-width impression-transfer material, e.g. carbon paper
    • B41J17/02Feeding mechanisms
    • B41J17/12Special adaptations for ensuring maximum life
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/315Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
    • B41J2/32Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
    • B41J2/325Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads by selective transfer of ink from ink carrier, e.g. from ink ribbon or sheet

Abstract

A method of printing utilises a printing apparatus 10 having a base B, and a printing station 9 where a print head 11 is mounted, the print head 11 including a plurality of printing elements which are selectively energisable to generate an image on a substrate 13 upon there being relative movement between the substrate 13 and the print head 11, the print head 11 being moveable relative to the base B, and the apparatus 10 including a sensor device 31 to sense the speed of the substrate 13 as the substrate 13 moves relative to the base B and advances towards and/or through the printing station 9, and a controller 30 to receive input signals from the sensor device 31 and to control print head 11 movement relative to the base B, and wherein the method includes sensing the speed of the substrate 13 relative to the base B as the substrate 11 advances, and where the sensed speed is less than a predetermined speed, moving the print head 11 at the printing station 9, in a direction opposite to the direction A in which the substrate 13 is advancing whilst energising the printing elements.

Description

Title: Method of Printing
Description of Invention
This invention relates to a method of printing, and more particularly but not exclusively to a method of thermal printing.
In a thermal printing apparatus, relative movement is required between a substrate and a print head whilst pixels of marking medium are removed from a ribbon, as printing elements of the thermal print head are selectively energised under computer control, to generate a desired image on the substrate.
In one known apparatus, the substrate is intermittently stationary at a printing station, whilst the print head is traversed along the substrate and the printing elements are selectively energised to generate the image. In another apparatus, the print head is held stationary at the printing station whilst the substrate is continuously advanced through the printing station, and the printing elements are selectively energised to generate the image.
In our previous patent application GB-A-2302523 there is described a method of printing and a printing apparatus for performing the method, in which, in the event the speed of printing is restricted by the operational speed of the print head such that the print head is unable to generate the desired image on a continuously advancing substrate, the print head may be moved relative to the advancing substrate in the direction in which the substrate is advancing, to give the print head more time to generate the image. This prior application also suggests that the speed at which the print head is moved may be adjusted depending on the speed of advancement of the substrate through the printing station.
Such an apparatus may be used where the substrate is intermittently stationary at the print station too, as the necessary relative movement between the print head and substrate whilst the printing elements are selectively energised, can be achieved by moving the print head.
According to a first aspect of the invention we provide a method of printing utilising a printing apparatus having a base, a printing station where a print head is mounted, the print head including a plurality of printing elements which are selectively energisable to generate an image on a substrate upon there being relative movement between the substrate and the print head, the print head being moveable relative to the base, and the apparatus including a sensor device to sense the speed of the substrate as the substrate moves relative to the base and advances towards and/or through the printing station, and a controller to receive input signals from the sensor device and to control print head movement relative to the base, and wherein the method includes sensing the speed of the substrate relative to the base as the substrate advances, and where the sensed speed is less than a predetermined speed, moving the print head at the printing station, in a direction opposite to the direction in which the substrate is advancing whilst energising the printing elements.
Thus whereas the proposal in the prior patent application GB-A-2302523 was developed to enable printing to be achieved where substrate advancement was too fast for the operational speed of the print head so that the print head was moved in the direction in which the substrate is moving, the present invention enables printing to be achieved efficiently where the substrate is advancing too slowly or is stationary at the printing station, by moving the print head in a direction opposite to the direction of advancement of the substrate, for optimal print head operation and/or when satisfactory printing cannot otherwise be achieved. Prior patent GB-A-2335629 addresses the problem of slowly moving substrates where the print head is a thermal print head and the minimum and maximum operational speed range of the print head is governed by thermal cycling considerations. However in this prior patent, a solution is proposed in which the print head is caused to repeat print rows of the image so that the print head may be operated at above a minimum operational speed.
The method of the present invention lends itself to application on packaging lines for example, where the speed of advancement of the substrate may frequently change due to factors outside the control of the printing apparatus.
In a more usual mode of operation the print head may be stationary at the printing station whilst the substrate is advanced at a speed relative to the base, above the predetermined speed and the printing elements are selectively energised, but in the event that the substrate slows to below the predetermined speed relative to the base, particularly during the printing of an image, which can seriously affect the image quality or even prevent a recognisable image being printed at all, the image may still be satisfactorily printed or printing completed, by moving the print head at the printing station in a direction opposite to the direction of advancement of the substrate to increase relative print head- to-substrate speed, whilst continuing selectively to energise the printing elements.
Thus the method may include maintaining the print head stationary relative to the base at the printing station where the sensor device senses the speed of advancement of the substrate relative to the base is above the predetermined speed but below a maximum speed. If the sensor device senses substrate speed greater than the maximum speed the method may include moving the print head at the printing station in the direction of advancement of the substrate to reduce the relative print head to substrate speed, as proposed in
previous specification GB-A-2302523.
To ensure that the print head is, in the more usual mode of operation i.e. stationary when printing, in a position ready to be moved in the event of a substrate speed below the predetermined speed being sensed, the method of the invention may include, subsequently to printing an image in which the print head has been moved in a direction opposite to the direction of advancement of the substrate whilst the printing elements are energised, moving the print head at the printing station in the direction of advancement of the substrate, to a parked position ready for use.
Where the print head may be required to be moved in the direction of advancement of the substrate in the event of a higher than maximum substrate speed being sensed, the parked position may be between permitted extremes of print head travel, so that the print head may be moved relative to the base at the printing station in either direction depending upon the sensed substrate speed relative to the base. Where the print head may be required to be moved in a direction opposite to the direction of advancement of the substrate, the parked position may be at a downstream extreme position of print head travel.
The method may include moving the print head towards the substrate prior to performing any printing operation, and away from the substrate after performing the printing operation.
The method of the invention is particularly but not exclusively applicable to a method of thermal printing in which the printing elements are heated when energised, and a ribbon with marking medium is interposed between the substrate and print head during printing, such that the printing elements when energised, remove pixels of marking medium from the ribbon to generate the image.
The method may include moving the ribbon through the printing station in the direction of advancement of the substrate, at the same speed relative to the base as the sensed substrate speed, but to reduce ribbon usage, if desired the ribbon speed relative to the base through the printing station, may be less than the substrate speed. When the print head is moved at the printing station in a direction opposite to that of substrate advancement, the ribbon may be held stationary at the printing station during printing of an image, and advanced from the printing station subsequent to being used for printing. If desired, the ribbon may be held stationary at the printing station relative to the base, whilst more than one image is printed by utilising a different selection of printing elements of the print head for printing subsequent images.
The ribbon may be provided on a supply spool, and pass around a ribbon path through the printing station to a ribbon take-up spool. The ribbon may be moved around the ribbon path through the printing station by a capstan roller drive, a shuffle drive, or preferably by driving at least the take-up spool, and more desirably by driving both the supply and takeup spools, for example with one or both spools each being driven by a stepper motor. By controlling the motors, an appropriate ribbon tension for high resolution printing may be maintained in the ribbon during printing.
The method of the invention may include predicting the substrate speed of advancement relative to the base from data input to the controller from a system to which the printing method is applied. For example, where the method is performed in a packaging system, downtime for replenishing packaging materials may be predictable, in which case the method may include predicting the slowing down or stoppage of a substrate at or approaching the printing station, and just prior to the predicted slowing down or stoppage of the substrate, moving the print head from a parked position between permitted extremes of print head travel at the printing station from which the print head may be moved relative to the base at the printing station in either direction depending upon the sensed substrate speed relative to the base, to a downstream extreme position in preparation for being moved in a direction opposite to the direction of advancement of the substrate as the sensor device senses a lower than predetermined substrate speed, as the substrate slows down or stops.
Preferably such moving of the print head to the downstream extreme position is accomplished when the print head is moved away from any substrate and no printing elements are energised i.e. when no image printing is being performed.
The invention may be performed for printing on a substrate which is a continuous web, but may be performed on discrete substrates as required.
The sensor device may be fixed relative to the base and may include one or a pair of rollers in contact with the moving substrate, preferably closely adjacent to the printing station, but any other desired sensor device, for example a sensor device which does not contact the substrate, may be used.
Embodiments of the invention will now be described with reference to the accompanying drawing which is an illustrative side view of a printing apparatus for performing the method of the invention.
Referring to the drawing there is shown a printing apparatus 10 including a base B and a printing station 9, at which printing station 9 there is provided a print head 11 which has a plurality of individually energisable thermal printing elements, preferably provided in an array at an edge ha of the print head 11.
The print head 11 is movable relative to a ribbon 12 which carries print medium including ink, whilst the thermal printing elements of the print head 11 are individually selectively energised under computer control, wherein the elements will become hot thus to cause pixels of ink to be removed from the ribbon 12 and deposited onto a substrate 13 which in the arrangement shown in the drawings with the printing apparatus 10 in the orientation shown, is generally below the print head 11.
The substrate 13 is in this example a continuous flexible packaging web which is subsequently used to package an article or is applied to an article, but may be other packaging or labelling material, or may be an article itself. The substrate 13 is arranged by virtue of the packaging or other system in which the printing apparatus 10 is provided (not shown) , to be moved in a direction of advancement A relative to the base B, towards and through the printing station 9 as hereinafter described, where one or more images are printed on the substrate 13 as the printing elements are selectively energised, and there is relative movement between the substrate 13 and the base B. In this way information can be printed, in ink on the substrate 13.
The information usually is one or more alpha-numeric characters to indicate for example, a sell-by date. Alternatively, the information may be a bar-code or any other kind of coding as desired. The or each alphanumeric character or bar-code is defined by a plurality of pixels of print medium i.e. ink, transferred from the ribbon 12 by the energised printing elements of the print head 11 as the substrate 13 and the ribbon 12 relatively move.
The ribbon 12 carrying the ink is provided on a supply spool 14a carried on a hub 15 mounted on the base B, the ribbon 12 passing around a ribbon path including idler roller 16, the printing station 9 where a peeler bar 18 is provided, and a further idler roller 17. The ribbon 12 is taken up on to a take- up spool 14b mounted on a hub 20 on the base B. The ribbon 12 may be moved around the ribbon path by means of a capstan drive roller arrangement (not shown), or a shuttle (not shown) or alternatively and preferably, at least the take-up spool 14b carried on hub 20 may be driven to drive the ribbon 12.
In a preferred arrangement, each of the supply spool hub 15 and the takeup spool hub 20, is driven by a respective motor 15a, 20a, each preferably being a stepper motor, and by controlling the respective motors I 5a, 20a the tension of the ribbon 12, particularly at the printing station 9 may be controlled for optimal printing efficiency and resolution.
The print head Ills mounted at the printing station 9 for movement relative to the ribbon 12 along the direction indicated by the double ended arrow C between two extreme positions of permitted travel indicated at and. The print head 11 may be mounted on a track or carriage for such movement and may be driven for movement relative to the ribbon 12 by a suitable motor via a transmission which may for example include rack and pinion arrangement, or one or more drive belts or the like.
In the Figure, the print head 11 is shown in a parked position in-between the upstream and downstream extreme positions a, b of permitted travel of the print head 11 along direction C. As will be described below, the print head 11 may be operated to effect printing while stationary relative to the base B at the printing station 9, or whilst moving relative to the base B in either direction along direction C, between the extreme positions a, b, depending on the speed of the advancing substrate 13.
The print head 11 is also arranged to move towards and away from the substrate 13 by for example, a compressed air drive, or a mechanical arrangement as is well known in the art, as indicated by arrow.
On the opposite side of the substrate 13 to the print head 11, there is provided a reaction surface 25 which in the present case includes a pair of rollers RI and R2 around which is entrained a flexible belt 26. The rollers RI and R2 are adapted to be rotated to cause the belt 26 to move with the substrate 13 during a printing operation as hereinafter described, such that there is no relative movement between the substrate 13 and the belt 26. In another arrangement, a reaction surface for the print head 11 may be provided by a single roller which moves with the print head 11, where the print head 11 moves during printing.
The ribbon 12 is located between the print head 11 and the substrate 13, and the print head 11, when moved towards the substrate 11 during printing i.e. as the printing elements are energised, urges the ribbon 12 into contact with the substrate 13 which in turn urges the substrate 13 towards and preferably into contact with the reaction surface 25 during a printing operation to promote removal of pixels of print medium from the ribbon 12. The peeler bar 18 is also provided for this purpose i.e. to promote the removal of pixels of print medium from the ribbon 12.
The apparatus 10 further includes a controller 30 to control the motors I 5, 20a for driving the spools 14a, 14b carried on the hubs 15 and 20 (and/or a capstan drive arrangement which may be provided), for controlling operation of the print head 11, and for controlling movement of the reaction surface 25.
Movement of the substrate 13 is usually governed by the packaging or other system (not shown) which advances the substrate 13 towards the printing station 9.
The substrate 13 advancing in direction A passes through a linear ribbon speed sensing device 31 of the apparatus 10, which in the present case includes a pair of rollers 32, 33 between which the substrate 13 passes prior to the substrate 13 moving through the printing station, past the print head 11.
One of the rollers 33 of the sensing device 31 is linked to a rotary encoder or another rotating motion sensor device, and is thus arranged to sense the speed of linear movement of the substrate 13 relative to the base B, and provide a suitable input signal along line 34 to the controller 30.
If desired a different kind of substrate speed sensor device may be employed, such as a device which does not contact the substrate 13. Such a speed sensing device may be an optical sensor device for example only.
Another input along line 35 to the control means 30 is from a sensor 36 which discriminates between subsequent areas of the substrate 13 onto which it is desired to print information. In another embodiment, an input to the controller may be provided by a control signal from the packaging or other system (not shown) and may indicate a predicted slowing down or stopping of the advancing substrate or substrates 13, as explained below.
The controller 30 responds to the various inputs by causing the printing apparatus 10 to perform a printing operation the nature of which will depend upon the sensed speed of advancement of the substrate 13.
Assuming that the print head 11 is in the parked position Q shown in the drawing, upon a "print" signal being received from sensor 36, the control means 30 calculates the linear speed of advancement of the substrate 13 in the feed direction A, relative to base B from the input signal from the encoder 31 or other sensor device.
In a usual mode of operation, the sensed substrate 13 speed will be below a speed at which the print head 11 is capable of generating an image on the substrate 13 whilst the print head 11 remains stationary relative to the base B, and above a predetermined speed at which the print head 11 is capable of optimally printing a recognisable image on the substrate 13. It will be appreciated by those skilled in the art, that for optimum print quality, the thermal print head 11 has a preferred operating speed range, the print head 11 being incapable of printing an image faster than its maximum operating speed, and being incapable of generating a recognisable or high enough quality image if operated below its minimum operating speed.
Because the speed of the advancing substrate 13 is a function of the packaging system and not controlled by the printing apparatus 10, there is the possibility at least of the substrate 13 slowing or stopping altogether as the substrate 13 approaches, or whilst the substrate 13 is passing through, the printing station 9. Thus there is a risk that the substrate 13 will slow (or stop) to a speed at which the print head 11 would be required to print an image at a speed below its minimum operating speed.
According to the present invention, in the event that the controller 30 receives an input from the sensor device 31 which indicates that a substrate 13, is advancing at a speed relative to the base B below a predetermined speed, the controller 30 moves the print head 11 during printing, relative to the base B, whilst selectively energising the printing elements to generate an image, in a direction opposite to the direction of advancement A of the substrate 13, thus to increase the relative speed between the substrate 13 and the print head 11, so that the print head 11 may be operated at above its minimum operating speed. It will be appreciated that the speed of movement of the print head 11 in the direction opposite to the direction of advancement A of the substrate 13, may be arranged to depend upon the speed of the advancing substrate 13.
Thus in the event that the substrate 13 stops, the print head 11 may be moved faster in the direction opposite to feed direction A, than if the substrate 13 merely slows.
Moreover, particularly where the substrate 13 is a continuous web, the sensor device 31 input to the controller 30 will indicate the actual speed of movement of the substrate 13 at the printing station 9, so even if slowing or stopping of the substrate 13 occurs during an image print, the controller 30 my respond by moving the print head 11 as described so that the image printing may be completed, relative movement between the print head 11 and substrate 13 being achieved in the case of the substrate 13 stopping at the print station 9, solely by the print head 11 movement.
During the usual print mode, when the print head 11 would be maintained stationary at the printing station 9 relative to the base B, immediately prior to printing, the print head 11 would be moved towards and into contact with the substrate 13, and the ribbon 12 is moved with the substrate 13, at the same speed or slightly slower than the substrate 13, so that fresh ribbon 12 is continuously presented to the print head 11. In-between printing operations, the print head 11 is moved away from the substrate 13, and the ribbon 12 may be held stationary as the printed upon substrate 13 is moved from the printing station 9 and before the next substrate or substrate part 13 is advanced to the printing station 9. However if desired, the ribbon 12 used in the previous printing operation could be at least partially rewound back though the printing station 9 in-between printing operations, and reused in a subsequent printing operation where the subsequent printing operation involves using a different selection of printing elements to the preceding printing operation, thus to remove remaining pixels of print medium from the ribbon 12 in the subsequent printing operation.
In a printing operation in which the print head 11 is moved relative to the base B in a direction opposite to the direction of advancement A of the substrate 13, the ribbon 12 may be again be moved at the same speed and in the same direction as the substrate 13, but if desired, to save ribbon 12, the ribbon 12 may be moved through the printing station 9 slower than the substrate 13, as fresh ribbon 12 will still be continuously presented to the print head 11 by virtue of the print head 11 movement. Where the substrate 13 is stopped and relative movement between the print head 11 and substrate 13 is accomplished solely by the movement of the print head 11 relative to the base B, the ribbon 12 is preferably held stationary at the printing station 9. In- between printing operations, the used ribbon 12 may be advanced towards the take-up spool 14b, or may be held stationary or at least partially rewound and reused for a subsequent printing operation, as desired. Also, in-between printing operations, the print head 11 may be returned to its parked position Q, or may be moved back beyond the parked position Q towards the downstream extreme position b, if the sensor device 31 senses that the next substrate 13 or substrate part 13 is advancing relative to the base B at a speed less than the predetermined speed such that movement of the print head 11 relative to the base B will be required for the next printing operation, to enable the print head 11 to operate at above its minimum operational speed.
In this way, for the next printing operation, the print head 11 will move towards the parked position and perhaps beyond the parked position, towards the upstream extreme position.
In the event that the sensor device 31 senses that the speed of the advancing substrate 13 relative to the base B is too great for the print head 11 to print an image whilst stationary, even at its maximum operational speed, the print head 11 may be moved during printing in the feed direction A of the substrate 13, so as to reduce the relative speed between the substrate 13 and print head 11, from the parked position towards the downstream extreme position. At the end of the printing operation, the print head 11 may be moved back to the parked position p, in preparation for the next printing operation, or beyond towards the upstream extreme position a, if the sensor device 31 senses that the next substrate 13 or substrate part 13 is advancing at too great a speed.
During such printing operations in which the print head 11 is moved in the feed direction A, the ribbon 12 may be moved with the substrate 13.
In another arrangement, in a printing apparatus 10 where it is not expected that the speed of advancement of the substrate 13 relative to the base B will ever exceed the capability of the print head 11 to perform a printing operation, the print head 11 may be parked in-between printing operations at a position adjacent to the downstream extreme position b, in preparation for being moved in a direction opposite to the substrate 13 feed direction A in the event that the substrate 13 slows or stops. Thus the print head 11 would be able to be moved through the whole range of travel permitted by the track or other mounting at the printing station 9, whilst performing printing.
In the example of the drawing, the reaction surface 25 is moved to match the speed of the substrate 13 by a motive means driving one or both of the rollers RI and R2, the reaction surface 25 being driven at the speed of the substrate 13 as sensed by substrate speed sensor device 31. Where the reaction surface 25 is provided by a single roller, this may be arranged to move in synchronism with any print head 11 movement.
It will be appreciated that when the printing apparatus 10 is operated in its usual operating mode, with the print head 11 stationary, there is effectively no restriction to the length of the image which can be printed. However, when the print head 11 is moved during a printing operation in a direction opposite to the direction of advancement A of the substrate 13 and the substrate 13 is stationary at the printing station a, the length of the image which can be printed along the substrate 13 will be restricted to a maximum length, being the distance L1 between the upstream and downstream extreme positions of travel a and b, if the print head movement 11 commences from the downstream extreme position b, but provided that there is some substrate 11 movement in the direction of advancement A, longer images may still be produced, the maximum length decreasing towards L1 with decreasing substrate 13 speed.
In an application of the invention where the print head 11 is usually at the parked position intermediate the upstream and downstream extreme positions of travel a, b, and where it is possible to predict slowing or stopping of the substrate 13 from some system input to the controller 30 of the printing apparatus 10, the controller 30 may move the print head 11 from the parked position towards the downstream extreme position in preparation for a forthcoming printing operation in which print head 11 movement relative to the base B is required to effect or complete an image printing operation, at the printing station 9.
Various modifications in addition to those already intimated, may be made without departing from the scope of the invention.
For example, although the invention has been described with reference to a thermal printing apparatus 10 which utilises a ribbon 12 carrying marking medium which is deposited by heated thermal printing elements onto the substrate 13, the invention may be applied to any other printing apparatus 10 having a print head 11 which has energisable printing elements, which requires operation above a minimum operating speed for optimal and most efficient printing. The features disclosed in the foregoing description, or the following
claims, or the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for attaining the disclosed result, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.

Claims (17)

1. A method of printing utilising a printing apparatus having a base, a printing station where a print head is mounted, the print head including a plurality of printing elements which are selectively energisable to generate an image on a substrate upon there being relative movement between the substrate and the print head, the print head being moveable relative to the base, and the apparatus including a sensor device to sense the speed of the substrate as the substrate moves relative to the base and advances towards and/or through the printing station, and a controller to receive input signals from the sensor device and to control print head movement relative to the base, and wherein the method includes sensing the speed of the substrate relative to the base as the substrate advances, and where the sensed speed is less than a predetermined speed, moving the print head at the printing station, in a direction opposite to the direction in which the substrate is advancing whilst energising the printing elements.
2. A method according to claim I wherein the method includes maintaining the print head stationary relative to the base at the printing station where the sensor device senses the speed of advancement of the substrate relative to the base is above the predetermined speed but below a maximum speed.
3. A method according to claim I or claim 2 wherein the method includes subsequently to printing an image in which the print head has been moved in a direction opposite to the direction of advancement of the substrate whilst the printing elements are selectively energised, moving the print head at the printing station in the direction of advancement of the substrate, to a parked position ready for use.
4. A method according to claim 3 wherein the parked position is between permitted extreme positions of print head travel.
5. A method according to claim 3 wherein the parked position is at an downstream extreme position of print head travel.
6. A method according to any one of the preceding claims wherein the method includes moving the print head towards the substrate prior to performing any printing operation, and away from the substrate after performing the printing operation.
7. A method according to any one of the preceding claims in which the method is a method of thermal printing in which the printing elements are heated when energised, and a ribbon with marking medium is interposed between the substrate and print head during printing, such that the printing elements when energised, remove pixels of marking medium from the ribbon to generate the image.
8. A method according to claim 7 wherein the method includes moving the ribbon through the printing station in the direction of advancement of the substrate, at the same speed relative to the base as the sensed substrate speed.
9. A method according to claim 7 wherein the method includes, when the print head is moved at the printing station in a direction opposite to that of substrate advancement, moving the ribbon through the printing station in the direction of advancement of the substrate, at a speed relative to the base through the printing station, less than the substrate speed.
10. A method according to claim 7 wherein the method includes, when the print head is moved at the printing station in a direction opposite to that of substrate advancement, holding the ribbon stationary at the printing station during printing of an image.
II. A method according to any one of claims 7 to 10 wherein the ribbon is, advanced from the printing station subsequent to being used for printing.
12. A method according to any one of claims 7 to 11 wherein the ribbon is provided on a supply spool, and passes around a ribbon path through the printing station to a ribbon take-up spool, the ribbon being moved around the ribbon path through the printing station by one or both spools each being driven by a stepper motor.
13. A method according to any one of the preceding claims in which the method includes predicting the substrate speed of advancement relative to the base from data input to the controller from a system to which the printing method is applied, and in the event that it is predicted that the substrate is to slow down or stop at or approaching the printing station, just prior to the predicted slowing down or stoppage of the substrate, moving the print head to a downstream extreme position in preparation for being moved in a direction opposite to the direction of advancement of the substrate as the sensor device senses a lower than predetermined substrate speed, as the substrate slows down or stops.
14. A method according to any one of the preceding claims in which the invention is performed for printing on a substrate which is a continuous web, or a discrete substrate.
15. A method according to any one of the preceding claims wherein the sensor device is fixed relative to the base and includes one or a pair of rollers in contact with the moving substrate
16. A method of printing substantially as hereinbefore described with reference to the accompanying drawing.
17. Any novel feature or novel combination of features described herein and/or as shown in the accompanying drawing.
GB0506942A 2005-04-06 2005-04-06 Method of printing Expired - Fee Related GB2424853B (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
GB0506942A GB2424853B (en) 2005-04-06 2005-04-06 Method of printing
DE602006013904T DE602006013904D1 (en) 2005-04-06 2006-03-28 A printing device with a printhead using method of printing
EP06006449A EP1710087B1 (en) 2005-04-06 2006-03-28 Method of printing utilising a printing apparatus having a printhead
ES06006449T ES2344465T3 (en) 2005-04-06 2006-03-28 PRINTING METHOD USING A PRINTING DEVICE THAT HAS A PRINTING HEAD.
JP2006103714A JP2006297930A (en) 2005-04-06 2006-04-05 Printing method
US11/278,858 US7540674B2 (en) 2005-04-06 2006-04-06 Method of printing including moving a print head to a downstream extreme position

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB0506942A GB2424853B (en) 2005-04-06 2005-04-06 Method of printing

Publications (3)

Publication Number Publication Date
GB0506942D0 GB0506942D0 (en) 2005-05-11
GB2424853A true GB2424853A (en) 2006-10-11
GB2424853B GB2424853B (en) 2008-07-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB0506942A Expired - Fee Related GB2424853B (en) 2005-04-06 2005-04-06 Method of printing

Country Status (6)

Country Link
US (1) US7540674B2 (en)
EP (1) EP1710087B1 (en)
JP (1) JP2006297930A (en)
DE (1) DE602006013904D1 (en)
ES (1) ES2344465T3 (en)
GB (1) GB2424853B (en)

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US10734928B1 (en) 2019-03-30 2020-08-04 Omron Corporation Apparatus and method to harvest quadrature encoder signals from generic stepper motor input signals

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FR2881375B1 (en) * 2005-01-31 2007-05-11 Neopost Ind Sa DISPLAY MACHINE FOR OPTIMIZING THE QUALITY OF PRINTING SENSITIVE DATA ON A MAIL PRODUCT
US7959248B2 (en) * 2007-06-29 2011-06-14 Canon Kabushiki Kaisha Recording apparatus and method for controlling the recording apparatus
JP4819143B2 (en) * 2009-03-30 2011-11-24 株式会社沖データ Printing device
JP6464851B2 (en) * 2015-03-20 2019-02-06 カシオ計算機株式会社 Printing apparatus, printing method, and printing program
CN114559749B (en) * 2017-06-28 2023-07-21 录象射流技术公司 Transfer printer and method

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GB2369326A (en) * 2000-09-11 2002-05-29 Zipher Ltd Transfer printer which performs both continuous and intermittent printing functions
GB2383974A (en) * 2002-01-15 2003-07-16 Markem Tech Ltd Thermal ribbon printing apparatus having first and second motors for driving a print head and a used ribbon spool respectively

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GB2302523A (en) * 1995-04-12 1997-01-22 Prestek Ltd Method of printing
JP2001239685A (en) * 2000-02-25 2001-09-04 Fuji Photo Film Co Ltd Thermal printer
GB2369326A (en) * 2000-09-11 2002-05-29 Zipher Ltd Transfer printer which performs both continuous and intermittent printing functions
GB2383974A (en) * 2002-01-15 2003-07-16 Markem Tech Ltd Thermal ribbon printing apparatus having first and second motors for driving a print head and a used ribbon spool respectively

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10734928B1 (en) 2019-03-30 2020-08-04 Omron Corporation Apparatus and method to harvest quadrature encoder signals from generic stepper motor input signals

Also Published As

Publication number Publication date
DE602006013904D1 (en) 2010-06-10
EP1710087A2 (en) 2006-10-11
EP1710087B1 (en) 2010-04-28
ES2344465T3 (en) 2010-08-27
US20060227165A1 (en) 2006-10-12
JP2006297930A (en) 2006-11-02
GB2424853B (en) 2008-07-16
GB0506942D0 (en) 2005-05-11
US7540674B2 (en) 2009-06-02
EP1710087A3 (en) 2008-07-02

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