GB2324772A - Vehicle with hybrid propulsion system - Google Patents

Vehicle with hybrid propulsion system Download PDF

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Publication number
GB2324772A
GB2324772A GB9815199A GB9815199A GB2324772A GB 2324772 A GB2324772 A GB 2324772A GB 9815199 A GB9815199 A GB 9815199A GB 9815199 A GB9815199 A GB 9815199A GB 2324772 A GB2324772 A GB 2324772A
Authority
GB
United Kingdom
Prior art keywords
electric motor
clutch
hybrid vehicle
driving force
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9815199A
Other versions
GB2324772B (en
GB9815199D0 (en
Inventor
Takemasa Yamada
Fujio Matsui
Shiomi Hiroishi
Kenzo Komatsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Subaru Corp
Original Assignee
Fuji Jukogyo KK
Fuji Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP25398395A external-priority patent/JP3350314B2/en
Application filed by Fuji Jukogyo KK, Fuji Heavy Industries Ltd filed Critical Fuji Jukogyo KK
Publication of GB9815199D0 publication Critical patent/GB9815199D0/en
Publication of GB2324772A publication Critical patent/GB2324772A/en
Application granted granted Critical
Publication of GB2324772B publication Critical patent/GB2324772B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K23/00—Arrangement or mounting of control devices for vehicle transmissions, or parts thereof, not otherwise provided for
    • B60K23/08—Arrangement or mounting of control devices for vehicle transmissions, or parts thereof, not otherwise provided for for changing number of driven wheels, for switching from driving one axle to driving two or more axles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48—Parallel type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/52—Driving a plurality of drive axles, e.g. four-wheel drive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54—Transmission for changing ratio
    • B60K6/543—Transmission for changing ratio the transmission being a continuously variable transmission
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2009—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
    • B60L50/16—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with provision for separate direct mechanical propulsion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/40—Electric propulsion with power supplied within the vehicle using propulsion power supplied by capacitors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/66—Arrangements of batteries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
    • B60L58/20—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having different nominal voltages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00—Electrodynamic brake systems for vehicles in general
    • B60L7/10—Dynamic electric regenerative braking
    • B60L7/14—Dynamic electric regenerative braking for vehicles propelled by ac motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/02—Conjoint control of vehicle sub-units of different type or different function including control of driveline clutches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/06—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/10—Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
    • B60K17/344—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having a transfer gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
    • B60K17/344—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having a transfer gear
    • B60K17/346—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having a transfer gear the transfer gear being a differential gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
    • B60K17/356—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having fluid or electric motor, for driving one or more wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/30—AC to DC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/40—DC to AC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/10—Vehicle control parameters
    • B60L2240/12—Speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/42—Drive Train control parameters related to electric machines
    • B60L2240/421—Speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/42—Drive Train control parameters related to electric machines
    • B60L2240/423—Torque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/44—Drive Train control parameters related to combustion engines
    • B60L2240/441—Speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/44—Drive Train control parameters related to combustion engines
    • B60L2240/443—Torque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2260/00—Operating Modes
    • B60L2260/20—Drive modes; Transition between modes
    • B60L2260/28—Four wheel or all wheel drive
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/62—Hybrid vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/72—Electric energy management in electromobility

Abstract

A vehicle having an engine 1 connected through a clutch 2, gearbox 3 and differential 11 to drive one set of wheels has drive transmitted to a further gearbox 60 which is constructed as an interaxle transfer gearbox of a four-wheel drive vehicle but which is instead used to connect an electric motor 66 to the transmission. The vehicle is thus a two-wheel drive hybrid capable of being driven by the electric motor 66 or the engine 1 by utilising components of a four-wheel drive system. Clutches 2 and 63 select the drive source and the electric motor can be used for regenerative braking.

Description

. 1 p is 2324772 1 DRIVE UNIT FOR HYBRID VEHICLE The present invention
relates to a hybrid vehicle which can use an internal combustion engine and an electric motor as a power source at the same time. More specifically, the invention relates to an improvement of a drive unit for the hybrid vehicle.
In recent years, various hybrid vehicles which can decrease the magnitude of noiseand the quantity of exhaust gas by using an internal combustion engine as a power sourcewhen a high load is applied, and an electric motor as a power source when an intermediate or low load is applied, have been proposed.
For example, Japanese Patent Laid-Open No. 5-50865 discloses a hybrid vehicle in which an electric motor for driving the vehicle is installed in a transmission.
On the other hand, Japanese Patent Publication No. 4929642 and Japanese Utlity Model Publication No. 50-16340 disclose a hybrid vehicle in which an electric motor is mounted on an intermediate portion of a propeller shaft extending between a transmission connected to an internal combustion engine and a differential gear for distributing a driving force to driving wheels.
However, the hybrid vehicles disclosed in the aforementioned Japanese Patent Laid-open No. 5-50865 can not directly use an existing transmission designed for an automotive vehicle which uses an internal combustion engine as an exclusive power source, since L-he electric motor is built in the transmission. Therefore, it is required to greatly change the design of the transmission, so that a great deal of capital investment is required. In addition, th general-purpose of the electric motor itself built in the transmission is decreased by the restrictions due to -4.
1 1 1 j _:5 the size and layout of the transmission, so as to increase the cost of the electric motor itself. Moreover, in this hybrid vehicle, the electric motor rotates even if the engine is used as the power source, so that useless energy is consumed by the rotation of the electric motor to decrease the fuel consumption. in addition, in the hybrid vehicles described in the aforementioned Japanese Patent Publication No. 49-29642 and Japanese Utility Model Publication No. 50-16340, only primary driving yheels are driven. and these publication fails to teach a. driving unit for a,hybrid vehicle in which all of four wfiegls are driven.
it is an object of the present invention to at least partly overcome the difficulties of the prior art.
According to the present invention there is provided a driving force transmitting system for a hybrid vehicle having, an internal combustion engine mounted on said hybrid vehicle and provided to generate a driving force, a transmission connected to said engine via a clutch for speed, and a differential mechanically connected to said transmission and provided to absorb a speed difference between left and right wheels, comprising: an interaxle transfer gearbox mechanically connected to said differential and provided to transmit said driving force to driving wheels and an electric motor directly connected to said interaxle transfer gearbox when said hybrid vehicle is used for a two-wheel drive hybrid vehicle so as to be installable on said interaxle transfer gearbox without changing main components of said differential and said interaxle transfer gearbox and to effectively transmit a power from said electric motor to said driving wheels via an output shaft of said interaxle transfer gearbox.
3 According to the present invention there is provided a driving force transmitting system for a hybrid vehicle having an internal combustion engine provided to generate a driving force, a transmission connected to said engine via a clutch and provided for speed change, and a differential mechanically connected to said transmission for absorbing a speed difference between left and right wheels of said vehicle, the system comprising an interaxle transfer gearbox mechanically connected to said differential and an electric motor directly connected to -said interaxle transfer gearbox whereby said electric motor _z - - may drive said wheels via an output shaft of said interaxle transfer gearbox.
The present invention will became more clearly understood from thra detailed description given herebelow and from the accompanying drawings of the preferred embodiments of the invention. However, the drawings are not intended to imPly
1 1 23 3s 4 limitation of the invention to these spcif ic embodiments, but are for explanation and understanding only. In the drawings:
Figure 1 is a schematic view of a hybrid vehicle useful in understanding the present inventions; Fig. 2 is a schematic view illustrating a transmission and a transfer in the hybrid vehicle of Fig. 1; Fig. 3 is a block diagram of a control system of the hybrid vehicle of Fig. 1; Fig.. 4 is a table showing the operations of the respective parts of the hybrid vehicle of Fig. 1 in the respective driving modes; Figure 5 is a schematic view illustrating a second hybrid vehicle useful in understanding the present invention; Fig. 6 is a table showing the operations of the respective parts of the hybrid vehicle of Fig. 5 in the respect.:,.ve driving modes; Figure 7 is a schematic view illustrating a system in accordance with the present invention; Figure 8 is a schematic view showing a driving force transmitting system useful in understanding the present invention; Figure 9 is a schematic view illustrating a further hybrid vehicle useful in understanding the present invention; and Figure 10 is a schematic view of yet another hybrid vehicle useful in understanding the present invention.
In the various figures, like reference numerals indicate like parts.
Referring now to the drawings, various hybrid vehicles, including an embodiment of the invention will be described.
1 A first hybrid vehicle will be described with reference to Figures 1-4.
is As shown in Fig. 1, a hybrid vehicle 100 has a gasoline engine 1 at the front end portion thereof. The driving force produced by the engine 1 is transmitted, via an electromagnetic clutch 2, to a continuously variable transmission (CVT) by which the driving force is changed.
That is, as shown in Fig. 2, the driving force is transmitted to an input shaft 5 via a front and rear switching mechanism 4 of a transmission 3. The driving force transmitted to the input shaft 5 is transmitted to an input pulley 6 rotated with the input shaf t 5, and to an output shaf t 7 via an endless belt 9 which is wound onto the output shaf t 7 and an output pulley 8 rotated- therewith. The reduction gear ratio is designed to continuously change in a stepless manner by continuously changing the widths of the grooves of the input pulley 6 and the output pulley 8 to change the effective radiuses thereof by changing an oil pressure to both pulleys.
Then, the driving f orce outputted f rom the output shaf t 7 is transmitted, via an intermediate shaft 10, to a ring gear 12 for driving a front differential gear (a primary differential gear) 11. The front differential gear 11 has a pair of output shafts 13 and 14 which are spline-engaged with a pair of driving shafts, i.e- right and left driving shafts 16 and 15. Thus, the driving force outputted from the transmission 3 is distributed to the driving shafts 15 and 16 for rotating front wheels 17 and 18.
In addition, a transfer 20 is mounted on the transmission 3 at the rear end portion thereof. The transfer 20 has an input gear 21 which is directly engaged with the ring gear 12 of the front differential gear 11. Thus, a part of the driving force for rotating the front differential gear 11 is transmitted from an input shaft 21 of the transfer 20 to an output shaft 24 via a bevel gear 23, and 6 is then, transmitted to a propeller shaft 25 spline-engaged with the output shaft 24.
As shown in Fig. 1, the propeller shaft 25 is divided into two part, i.e. a front half portion 26 and a rear half portion 27, in the forward and rearward directions. A reduction gear 28 is provided between the front and rear half portions 26 and 27 of the propeller shaft 25. To the reduction gear 28, the front half portion 26 of the propeller shaft 25 is connected via a first clutch 29, and the rear half portion 27 thereof is also connected via a second clutch 30. In addition,--an electric motor 31 is mounted on the left side of the rear half portion 27 of the propeller shaft 25 so as to be connected to the reduction gear 28 via a third clutch 32.
Thus, the driving force produced by the electric motor 31 is transmitted to the reduction gear 28 via the third clutch 32 to be reduced. Then, the driving force transmit ted to the reduction gear 28 is transmitted to the front half portion 26 of the propeller shaft 25 via the first clutch 29, and to the rear half portion 27 of the propeller shaft 25 via the second clutch 30 However, the reduction gear 28 does not decrease the relative speed between those of the front and rear half portions 26 and 27 of the propeller shaft 25, so that the front and rear half portions 26 and 27 of the propeller shaft 25 are directly connected to each other when both of the first and second clutches 29 and 30 are engaged.
In addition, the rear end of the propeller shaft 25 is connected to a rear differential gear (a secondary differ ential gear) 33. The driving force transmitted to the rear differential gear 33 via the rear half portion 27 of the propeller shaft 25 is distributed to a pair of rear driving shafts, i.e. right and left driving shafts 35, 34, for rotating rear wheels 36 and 37.
In addition, as shown in Fig. 1, around the electric motor 31, there are closely arranged a capacitor 38 which can quickly charge and discharge electricity, a battery 39 7 which can discharge electricity for a long period of time, and a breaker 41 for electrically connecting the capacitor 38 and_the battery 39 to a motor controller 40.
Thus, since the heavy parts such as the capacitor 38, the battery 39, the motor controller 41 are concentrated on the central portion'of the hybrid vehicle 100, it is not only possible to decrease the moment of inertia in yawing directions, but also to uniformly distribute the axle load in the forward and rearward directions. In addition, since it is possible to decrease the length of electric wiring between the motor controller 40, -the electric motor 31 and the first through third clutches 29, 30 and 32, it is not only possible to easily conduct the electric wiring, but also to decrease the cost of the electric wiring. Moreover, it is possible to prevent noises from entering into the electric wiring, so as to improve the reliability of the motor controller 40.
Furthermore, a battery charger 42 is connected to the battery 39 so that the battery 39 can be charged by an external power supply access connected to a plug socket 43.
As shown in Fig. 3, the hybrid vehicle 100 is integrally controlled by a centralized controller 44. That is, the centralized controller 44 controls an engine controller 45 f or controlling the engine 1; a WT controller 46 for controlling the electromagnetic clutch 2 and the transmission (CVT) 3; and the motor controller 40 for controlling the first through third clutch 29, 30 and 32, the electric motor 31, the breaker 41 and so forth, respectively.
The centralized controller 44 controls the engine controller 45, the CW controller 46 and the motor controller 40 on the basis of a driving mode selected by operating a driving mode switch 47 by the driver, so as to realize the selected driving mode.
Furthermore, the centralized controller 44 uses the so-called drive-bywire system which detects the status of an accelerator pedal and a brake pedal operated by the 8 driver through an accelerator sensor 48 and a brake sensor 49, to control the output of the engine 1 on the basis of the detected results.
Referring to Fig. 4, the operation of the first hybrid vehicle 100 as con structed above will be described below.
When a high load such as a high-speed running is applied, the driving mode in which the vehicle driven by the engine 1 is selected.
When an engine FWD driving mode in which the front wheels 17 and 18 are driven by the engine 1 is selected, the electromagnetic clutch 2 is turned on, and both of the first and second clutches 29, 30 are turned off. Thus, the driving force produced by the engine 1 is transmitted to the front differential gear 11 via the electromagnetic clutch 2 and the transmission (CVT) 3 to drive the front wheels 17 and 18.
At this time, a part of the driving force transmitted to the front differential gear 11 is taken out by means of the transfer 20 to rotate the front half portion 26 of the propeller shaft 25. However, since the first clutch 29 is disengaged, the reduction gear 28 is not rotated by the driving force of the engine 1. Since the second clutch 30 is also disengaged, the reduction gear 28 is not rotated by the rotation of the rear half portion 27 of the propeller shaft 25 due to the rotations of the rear wheels 36 and 37. Thus, in the engine FWD driving mode, the reduction gear 28 is not rotated, so that it can prevent energy loss from being produced.
On the other hand, when an engine 4WD driving mode in which all of the four wheels, i.e. all of the front wheels 17 and 18 and the rear wheels 36 and 37, are driven by the engine 1 is selected, all of the electromagnetic clutch 2 and the first and second clutches 29, 30 are turned on.
Thus, the driving force produced by the engine 1 is transmitted to the front differential gear 11 via the electromagnetic clutch 2 and the transmission 3 to drive 9 the front wheels 17 and 18. In addition, the driving force transmitted to the front differential gear 11 is transmit ted to the rear differential gear 33 via the transfer 20, the front half portion 26 of the propeller shaft 25, the first clutch 29, the reduction gear 28, the second clutch and the rear half portion 27 of the propeller shaft 25,.
to drive the rear wheels 36 and 37.
However, since the third clutch 32 is disengaged, the electric motor 31 is not rotated, so that there is no energy loss due to the rotation of the electric motor 31.
When an intermediate or low load is applied such as when the vehicle is running in an urban area, the driving by the electric motor 31 is selected. In this case, the engine 1 is stopped, and the electromagnetic clutch 2 is disen gaged so as to disengage the engine 1 from the transmission 3.
When a motor FWD driving mode in which the front wheels 17 and 18 are driven by the electric motor 31 is selected, the third clutch 32 and the first clutch 29 are engaged, and the second clutch 30 is disengaged. Thus, the driving force produced by the electric motor 31 is transmitted to the front differential gear 11 via the third clutch 32, the reduction gear 28, the first clutch 29, the front half portion 26 of the propeller shaft 25 and the transfer 20 to drive the front wheels 17 and 18.
In addition, when a motor RWD driving mode in which the rear wheels 36 and 37 are driven by the electric motor 31 is selected, the first clutch 29 is disengaged, and both of the second and third clutches 30, 32 are engaged. Thus, the dri-ving force produced by the electric motor 31 is transmitted to the rear differential gear 33 via the third clutch 32, the reduction gear 28, the second clutch 30 and the rear half portion 27 of the propeller shaft 25, to drive the rear wheels 36 and 37.
Moreover, when a motor 4WD driving mode in which all of the four wheels, i.e. all of the front wheels 17 and 18 and the rear wheels 36 and 37, are driven by the electric motor 32 is selected, all of the first, second and third clutches 29, 30 and 32 are engaged. Thus, the driving force produced by the electric motor 31 is transmitted to the front differential gear 11 via the third clutch 32, the reduction gear 28, the first clutch 29, the front half portion 26 of the propeller shaft 25 and the transfer 20, as well as is transmitted to the rear differential gear '33 via the second clutch 30 and the rear half portion 27 of the propeller shaft 25, to drive all of the four wheels i.e. all of the front wheels 17 and 18 and the rear wheels 36 and 37.
When the maximum load is applied such as when the vehicle is climbing or quickly accelerated, the engine 1 and the electric motor 31 are used as power sources at the same time. In this case, the electromagnetic clutch 2 and the first and third clutches 29 and 32 are engaged, and the second clutch 30 is disengaged.
Thus, the driving force produced by the engine 1 is transmitted to the front differential gear 11 via the electromagnetic clutch 2 and the transmission 3 while the driving force produced by the electric motor 31 is trans mitted to the front differential gear 11 via the third clutch 32, the reduction gear 28, the first clutch 29, the front half portion 26 of the propeller shaft 25 and the transf er 20. However, since the second clutch 30 is disengaged, the driving force is not transmitted to the rear half portion 27 of the propeller shaf t 25, so that the rear wheels 36 and 37 are not driven.
On the other hand, when an engine plus motor 4WD driving mode is selected, the second clutch 30 is also engaged, so that the driving forces produced by the engine 1 and the electric motor 31 are transmitted to the rear differential gear 33 via the rear half portion 27 of the propeller shaft 25, so as to drive the rear wheels 36 and 37.
Even if any one of the aforementioned driving modes is selected, when it is detected by the brake sensor 49 that 11 is the brake pedal is operated by the driver, the driving mode is automatically switched into a regenerative brake driving mode by means of the centralized controller 44.
When the driving mode is switched into the regenerative brake driving mode, the electric motor 31 is connected to the front wheels 17 and 18 or the rear wheels 36 and 37 via the front or rear half portion 26 or 27 of the propeller shaft 25.
For example, as shown in the operation table of Fig. 4, although both of the first and third clutches 29 and 32 are disengaged in the engine FWD driving mode, both of the first and third clutches 29 and 32 are engaged when the driving mode is switched into the regenerative brake driving mode, so that the electric motor 31 is driven by the rotations of the front wheels 17 and 18.
In addition, although the third clutch 32 is disengaged in the engine 4WD driving mode, the third clutch 32 is engaged when the driving mode is switched into the regenerative brake driving mode, so that the electric motor 31 is driven by the rotations of the front wheels 17 and 18 and the rear wheels 36 and 37.
However, in the cases of the motor FWD driving mode, the motor RWD driving mode, the motor 4WD driving mode, the engine plus motor FWD driving mode and the engine plus motor 4WD driving mode, the first through third clutches 29, 30 and 32 are not switched since the electric motor 31 is connected to the front wheels 17 and 18 and the rear wheels 36 and 37.
In the regenerative brake driving mode, the electric motor 31 serves as a generator by the rotations of the front wheels 17 and 18 and the rear wheels 36 and 37, and the obtained electric power is stored in the capacitor 38.
Furthermore, when the driving mode is switched into the regenerative brake driving mode, both of the first and second clutches 29 and 30 may be engaged to drive the electric motor 31 by the rotations of both of the front wheels 17, 18 and the rear wheels 36, 37.
12 When it is required to charge the battery 39 while the vehicle is running, the driving mode is automatically switched into a charge made by means of the centralized controller 44. In this state, the electric motor 31 is driven by a part of the driving f orce produced by the engine 1, to be operated as a generator. Then, the electric power produced by the electric motor 31 is used for the charge of the battery 39.
That is, as can be seen f rom the descriptions set f orth above, since the ring gear 12 of the front differential -gear 11 is directly engaged with the input gear 21 of the transfer 20, it is not only possible to transmit the driving force produced by the engine 1 to the propeller shaft 25 via the transfer 20 so as to drive the rear wheels 36 and 37, but also to transmit the driving force produced by the electric motor 31 to the front differential gear 11 via the front half portion 26 of the propeller shaft 25 and the transfer 20 so as to drive the front wheels 17 and 18..
In addition, since the transmission 3 in which the transfer 20 and the front differential gear 11 are built can be directly applied to a fourwheel drive vehicle using the engine 1 as an exclusive power source, it is possible to manufacture the hybrid vehicle 100 at a very low price from an ordinary four-wheel drive vehicle having onlv an Enterhal 6ombustion engin-e.
Furthermore, while the transfer 20 of the hybrid vehicle 100 has been a transfer exclusively used for the so-called lock-up 4WD wherein the input shaft 22 is directly connected to the output shaft 23, any types of transfers may be used as long as the driving force can be transmitted from the propeller shaft 25 to the front differential gear 11. For examole, a viscous coupling, a hydraulic multiple-disc clutch or the like can be provided between the input shaft 22 and the output shaf-c 23 may be used.
Referring to Figures 5 and 6, a second hybrid vehicle will be described. This hybrid vehicle 200 is the same as hybrid vehicle 100 described above, except for the arrangement of components around the electric motor.
That is, an electric motor 50 is coaxial to the propeller shaft 25. The electric motor 50 is connected to the front half portion 26 of the propeller shaft 25 via a f irst clutch 51, and to the rear half portion 27 of the propeller shaft 25 via a second clutch 52. In addition, the electric motor 50 has no reduction gear.
According to the operation table as shown in Fig. 6, the hybrid vehicle 200 is operated in substantially the same manner as that of the hybrid vehicle 100. In this case, since the electric motor 50 is designed to slip in the case of the engine 4WD driving, there is energy loss.
However, since the hybrid vehicle 200 does not have the reduction gear 28 and the third clutch 32, it can be small and light in comparison with the hybrid vehicle 100 in the Referring to Figure 7, a driving force transmitting system in accordance with the present invention will now be described.
This hybrid vehicle 300 is a two-wheel drive vehicle in which the driving force produced by the engine 1 is transmitted to the transmission 3 via the electromagnetic clutch 2. The driving force converted by the transmission 3 is transmitted to the differential gear 11 to be distributed to the pair of driving shaf ts 15 and 16 to drive driving wheels (not shown).
A transfer 60 is mounted on the transmission 3. The transfer 60 has an input gear 61 which is directly engaged with the ring gear 12 of the differential gear 11. In addition, a clutch 63 is provided between the input gear 61 and an input shaft 62. The clutch 63 is provided for 14 switching the driving mode between a two-wheel drive and a four-wheel drive when the transfer 60 is mounted on a transmission for a four-wheel drive vehicle. When the clutch 63 is engaged, a part of the driving force transmit ted from the transmission 3 to the differential gear 11 can be taken into the input shaft 62.
In addition, an output shaft 65 is connected to the input shaft 62 via a bevel gear 64, and an output shaft 67 of an electric motor 66 is spline-engaged with the output shaft 65.
When the vehicle runs only using the engine 1 as a power source, the clutch 63 of the transfer 60 is disen gaged to disconnect the differential gear 11 from the electric motor 66. Thus, the slip of the electric motor 66 is stopped, so that it is possible to prevent energy loss from being produced while the vehicle is running by the engine.
On the other hand, when the vehicle runs usi-ng the electric motor 66 as a power source, the electromagnetic clutch 2 is disengaged to disconnect the transmission 3 from the engine 1, and the clutch 63 of the transfer 60 is engaged. Thus, the driving force produced by the electric motor 66 is transmitted to the ring gear 12 of the differ ential gear 11 to drive the pair of driving shafts 15 and 16.
Furthermore, in the case of the regenerative brake driving mode, the clutch 63 of the transfer 60 is engaged, so that the electric motor 66 is driven by the differential gear 11. In this case, the electric motor 66 serves as a generator, and the obtained electric power is used for the charge of a battery (not shown).
That is, since the hybrid vehicle 300 directly uses the transfer 60 and the transmission 3 for a four-wheel drive vehicle using the engine as an exclusive power source, so as to be construct ed as a two-drive hybrid vehicle using the electric motor together with the engine as power sources, the hybrid vehicle 300 can bemanufactured as a low price.
In addition, since the electric motor 66 is mounted outside of the transmission, there is no restriction due to the transmission 3. Thus, it is possible to use an inexpensive motor having a wide general-purpose, so that the hybrid vehicle 300 can be manufactured at a lower cost.
Referring to Figure 8, a further hybrid vehicle useful in understanding the present invention will now be described:- This hybrid vehicle 400 is the two-wheel drive vehicle in which the driving.force produced by the engine 1 is transmitted to the transmission 3 via the electromagnetic clutch 2, and the driving force converted by the transmission 3 is transmitted to the differential gear 11 to drive the pair of driving wheels 15 and 16.
In addition, the transmission 3 has a transfer mounting portion 3a on which a transfer used for causing a two-wheel drive vehicle to serve as a four-wheel drive vehicle can be mounted. On the transfer mounting portion 3a of the transmission 3, an electric motor housing 70 is mounted in place of the transfer. In the electric motor housing 70, an electric motor 71 and a clutch 73 provided between the motor body and the output shaft 72 of the electric motor 71 are built. An output gear 74 mounted on the output shaft 74 is directly engaged with the ring gear 12 of the differential gear 11.
Thus, the driving force produced by the electric motor 71 is transmitted to the differential gear 11 via the output gear 74, to drive the pair of driving shafts 15 and 16 so as to rotate driving wheels (not shown).
When the vehicle runs only using the engine 1 as a power souzce, the clutch 73 is disengaged, and the differential gear 11 is disconnected from the electric motor 71. Thus, when the vehicle runs by the engine, the slip of the electric motor 71 is stopped to prevent energy loss from being produced.
Furthermore, in the case of the regenerative brake 16 driving mode, the clutch 73 is engaged, and the electric motor 71 is driven by the differential gear 11. The electric motor 71 serves as a generator, and the obtained electric power is used for the charge of a battery (not shown).
That is, since the differential gear 11 is directly driven by the electr ic motor 71, its structure can be exceedingly simple. In addition, since the electric motor 71 is mounted on the transfer mounting portion of the transmission 3 while being built in the electric motor housing 70, it is possible to directly use the existing transmission 3, so that the hybrid vehicle 400 can be manufactured at a low cost.
Referring to Fig. 9, a further hybrid vehicle 500, will be described.
In this hybrid vehicle 500, the arrangements of the capacitor 38 and the battery 39 in the aforementioned vehicle are changed.
That is, in the hybrid vehicle 500, one capacitor and one battery for supplying electrical power to the electric motor 31 are integrally housed in a package 80 so as to be arranged on the right and left sides of the electric motor 31.
Thus, since the heavy battery and capacitor can be arranged so as to beconcentrated on the central portion of the vehicular body, it is not only possible to decrease the moment of inertia in yawing directions of the hybrid vehicle 500, but also to obtain a suitable weight distribute between the front and rear shafts- In addition, since it is possible to decrease the length of the electric wiring between the battery and the capacitor, the wiring operation can be easily carried out and the cost for the electric wiring can be decreased. - Moreover, since the capacitor and the battery are packaged, they can be easily mounted on the vehicle body.
Referring to Fig. 10, yet another r 17 hybrid vehicle 600, will be described below.
This hybrid vehicle 600 is an improvement of the hybrid vehicle 500, previously described.
is -0 That is, in this hybrid vehicle 600, the battery and the capacitor for supplying electric power to the electric motor 31, as well as a controller for controlling the electric motor 31 and so forth, are integrally built in a package 90.
Thus, since the heavy battery and capacitor can be arranged to be concentrated on the central portion of the vehicle body, it is not only possible to decrease the mom ent of inertia in yawing directions of the hybrid vehicle 600, but also to obtain a suitable weight distribute between the front and rear shafts. In addition, since it is possible to decrease the length of the electric wiring between the battery and the capacitor, the wiring operation can be easily carried out and the cost for the electric wiring can be decreased.
Moreover, since the controller for controlling the operations of the electric motor 31 and so forth is arranged so as to be close to the electric motor, the battery, the capacitor and so forth, it is possible to decrease the length of the electric wiring for connecting these components. Thus, it is possible to prevent noise signals from entering into the electric wiring from the outside, so that it is possible to improve the reliability of the controller upon the control of the electric motor.
While the preferred embodiment of a hybrid vehicle, according to the present invention, has been described above, the present invention should be not limited thereto, and various modifications may be made.
For example, in the aforementioned preferred embodi- :> ment, while the hybrid vehicle has been based on a front wheel drive vehicle in which the engine I is mounted on the front end portion of the vehicle body, the present inven- is 18 tion may be applied to a hybrid vehicle based an a rear wheel drive vehicle in which the engine 1 is mounted on the rear end portion of the vehicular body.
As mentions above, according to the present invention it is possible to directly use a transmission, a transfer and so forth of an automotive vehicle using an internal combustion engine as an exclusive power source, so as to form a drive unit for a hybrid vehicle. Thus, since it is not required to newly manufacture transmissions, transfers and so forth, it is possible to prevent the necessity of a great deal of capital investment and the increase of cost, so that it is possible to manufacture a hybrid vehicle in an exceedingly low cost.
In addition, in the drive unit of the hybrid vehicle of the present invention, since the electric. motor is mounted outside of the transmission, the electric motor is not restricted by the size, layout and so forth of the transmission. Thus, it is possible to use an inexpensive and high-performance electric motor having a wide general-purpose.
In addition, in the drive unit of the hybrid vehicle of the present invention, since the heavy parts such as a battery and a motor are arranged so as to be concentrated on the central portion of the vehicle body, it is not only possible to decrease the moment of inertia in the yawing directions, but also to obtain a suitable weight distribu- tion between the front and rear shafts.
Moreover, since the controller for controlling the operation of the electric motor is arranged so as to be 19 close to the electric motor, the battery and so forth, it is possible to decrease the length of the electric wiring for connecting these parts. Thus, since it is possible to prevent external noises from entering the electric wiring, it is possible to enhance the reliability of the controller upon the controls of the electric motor and so forth.
While the presently preferred embodiments of the present invention have been shown and described, it is to be understood that these disclosures are for the purpose of illustration and that various changes and modifications may be made without departing from the scope of the invention as set forth in the appended claims.

Claims (5)

CLAIMS:
1. A driving force transmitting system for a hybrid vehicle having, an internal combustion engine mounted on said hybrid vehicle and provided to generate a driving force, a transmission connected to said engine via a clutch for speed, and a differential mechanically connected to said transmission and provided to absorb a speed difference between left and right wheels, comprising:
an interaxle transfer gearbox mechanically connected to said differential and provided to transmit said driving force to driving wheels and an electric motor directly connected to said interaxle transfer gearbox when said hybrid vehicle is used for a two-wheel drive hybrid vehicle so as to be installable on said interaxle transfer gearbox without changing main components of said differential and said interaxle transfer gearbox and to effectively transmit a power from said electric motor to said driving wheels via an output shaft of said interaxle transfer gearbox.
2. A driving force transmitting system for a hybrid vehicle having an internal combustion engine provided to generate a driving force, a transmission connected to said engine via a clutch and provided for speed change, and a differential mechanically connected to said transmission for absorbing a speed difference between left and right wheels of said vehicle, the system comprising an interaxle transfer gearbox mechanically connected to said differential and an electric motor directly connected to said interaxle transfer gearbox whereby said electric motor may drive said wheels via an output shaft of said interaxle transfer gearbox.
3. A driving force transmitting system as claimed in claim 1 or claim 2 further comprising a further clutch provided between said differential and said interaxle transfer gearbox.
21
4. A driving force transmitting system as claimed in any preceding claim wherein said clutch is an electromagnetic clutch.
5. A driving force transmitting system constructed and arranged substantially as herein described with reference to and as shown in Figure 7 of the accompanying drawings.
GB9815199A 1995-09-29 1996-09-27 Drive unit for hybrid vehicle Expired - Fee Related GB2324772B (en)

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JP25398395A JP3350314B2 (en) 1995-09-29 1995-09-29 Hybrid vehicle drive system
GB9620256A GB2305643B (en) 1995-09-29 1996-09-27 Drive unit for hybrid vehicle

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GB2324772A true GB2324772A (en) 1998-11-04
GB2324772B GB2324772B (en) 1999-03-17

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GB9809957A Withdrawn GB2322345A (en) 1995-09-29 1996-09-27 Hybrid vehicle drive arrangement

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EP1577139A2 (en) * 2004-03-19 2005-09-21 American Axle & Manufacturing, Inc. Hybrid vehicle with power assisted prop shaft
WO2008154675A1 (en) * 2007-06-18 2008-12-24 Clifford Hall A drive assembly for a vehicle
WO2009006967A1 (en) * 2007-07-06 2009-01-15 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Hybrid vehicle
FR2959713A1 (en) * 2010-05-05 2011-11-11 Moteur Moderne Le NEUTRAL SHAFT-TYPE DIFFERENTIAL TRANSMISSION SYSTEM HAVING A REGENERATIVE BRAKE DEVICE
CN102310754A (en) * 2010-06-16 2012-01-11 F.波尔希名誉工学博士公司 Transmission system and chassis
EP2796313A4 (en) * 2011-12-23 2016-11-30 Daedong Ind Co Ltd Electric driving type utility vehicle having regenerative brake force distribution control function, and regenerative brake force distribution control method thereof

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EP1577139A2 (en) * 2004-03-19 2005-09-21 American Axle & Manufacturing, Inc. Hybrid vehicle with power assisted prop shaft
EP1577139A3 (en) * 2004-03-19 2009-08-12 American Axle & Manufacturing, Inc. Hybrid vehicle with power assisted prop shaft
WO2008154675A1 (en) * 2007-06-18 2008-12-24 Clifford Hall A drive assembly for a vehicle
WO2009006967A1 (en) * 2007-07-06 2009-01-15 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Hybrid vehicle
US20100193269A1 (en) * 2007-07-06 2010-08-05 Dr. Ing. H.C.F. Porsche Aktiengesellschaft Hybrid vehicle
CN101970272A (en) * 2007-07-06 2011-02-09 F.波尔希名誉工学博士公司 Hybrid vehicle
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FR2959713A1 (en) * 2010-05-05 2011-11-11 Moteur Moderne Le NEUTRAL SHAFT-TYPE DIFFERENTIAL TRANSMISSION SYSTEM HAVING A REGENERATIVE BRAKE DEVICE
WO2011138548A3 (en) * 2010-05-05 2012-08-30 Le Moteur Moderne Transmission system with neutral-shaft-type differential comprising regenerative braking device
CN102310754A (en) * 2010-06-16 2012-01-11 F.波尔希名誉工学博士公司 Transmission system and chassis
EP2796313A4 (en) * 2011-12-23 2016-11-30 Daedong Ind Co Ltd Electric driving type utility vehicle having regenerative brake force distribution control function, and regenerative brake force distribution control method thereof

Also Published As

Publication number Publication date
GB2322345A (en) 1998-08-26
GB9809957D0 (en) 1998-07-08
GB2324772B (en) 1999-03-17
GB9815199D0 (en) 1998-09-09

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