GB2155944A - Powder compositions for producing tile adhesives and grouts - Google Patents
Powder compositions for producing tile adhesives and grouts Download PDFInfo
- Publication number
- GB2155944A GB2155944A GB08505058A GB8505058A GB2155944A GB 2155944 A GB2155944 A GB 2155944A GB 08505058 A GB08505058 A GB 08505058A GB 8505058 A GB8505058 A GB 8505058A GB 2155944 A GB2155944 A GB 2155944A
- Authority
- GB
- United Kingdom
- Prior art keywords
- composition
- powder
- polymer
- ether
- cellulose ether
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 56
- 239000000853 adhesive Substances 0.000 title claims abstract description 55
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 55
- 239000000843 powder Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 claims abstract description 14
- 229920003169 water-soluble polymer Polymers 0.000 claims abstract description 13
- 239000011256 inorganic filler Substances 0.000 claims abstract description 5
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 5
- 229920001059 synthetic polymer Polymers 0.000 claims abstract description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 239000000839 emulsion Substances 0.000 claims description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 10
- 239000000919 ceramic Substances 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 9
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 9
- 239000011118 polyvinyl acetate Substances 0.000 claims description 9
- 229920002678 cellulose Polymers 0.000 claims description 8
- 239000001913 cellulose Substances 0.000 claims description 8
- 235000010980 cellulose Nutrition 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- 229920002472 Starch Polymers 0.000 claims description 7
- 150000004676 glycans Chemical class 0.000 claims description 7
- 229920001282 polysaccharide Polymers 0.000 claims description 7
- 239000005017 polysaccharide Substances 0.000 claims description 7
- 239000008107 starch Substances 0.000 claims description 7
- 235000019698 starch Nutrition 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 6
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 5
- 239000004067 bulking agent Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 229920005615 natural polymer Polymers 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- 239000005062 Polybutadiene Substances 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 239000000417 fungicide Substances 0.000 claims description 4
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 4
- 229920002857 polybutadiene Polymers 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- 239000003755 preservative agent Substances 0.000 claims description 4
- 235000018102 proteins Nutrition 0.000 claims description 4
- 108090000623 proteins and genes Proteins 0.000 claims description 4
- 102000004169 proteins and genes Human genes 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 229920001038 ethylene copolymer Polymers 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 229920006173 natural rubber latex Polymers 0.000 claims description 3
- 239000002304 perfume Substances 0.000 claims description 3
- 239000010451 perlite Substances 0.000 claims description 3
- 235000019362 perlite Nutrition 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 229920001353 Dextrin Polymers 0.000 claims description 2
- 229920000896 Ethulose Polymers 0.000 claims description 2
- 239000001856 Ethyl cellulose Substances 0.000 claims description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 2
- 239000001859 Ethyl hydroxyethyl cellulose Substances 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 229920002907 Guar gum Polymers 0.000 claims description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 2
- 229920001612 Hydroxyethyl starch Polymers 0.000 claims description 2
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 2
- 229920000161 Locust bean gum Polymers 0.000 claims description 2
- 241001465754 Metazoa Species 0.000 claims description 2
- XOBKSJJDNFUZPF-UHFFFAOYSA-N Methoxyethane Chemical group CCOC XOBKSJJDNFUZPF-UHFFFAOYSA-N 0.000 claims description 2
- 229920000881 Modified starch Polymers 0.000 claims description 2
- 229920002125 Sokalan® Polymers 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 229960000892 attapulgite Drugs 0.000 claims description 2
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 claims description 2
- 239000005018 casein Substances 0.000 claims description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 claims description 2
- 235000021240 caseins Nutrition 0.000 claims description 2
- FYGDTMLNYKFZSV-MRCIVHHJSA-N dextrin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)OC1O[C@@H]1[C@@H](CO)OC(O[C@@H]2[C@H](O[C@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-MRCIVHHJSA-N 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 229920001249 ethyl cellulose Polymers 0.000 claims description 2
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 2
- 235000019326 ethyl hydroxyethyl cellulose Nutrition 0.000 claims description 2
- 239000001761 ethyl methyl cellulose Substances 0.000 claims description 2
- 235000010944 ethyl methyl cellulose Nutrition 0.000 claims description 2
- 235000013312 flour Nutrition 0.000 claims description 2
- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
- 230000000855 fungicidal effect Effects 0.000 claims description 2
- 229920000159 gelatin Polymers 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000019322 gelatine Nutrition 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 239000000665 guar gum Substances 0.000 claims description 2
- 235000010417 guar gum Nutrition 0.000 claims description 2
- 229960002154 guar gum Drugs 0.000 claims description 2
- 239000010440 gypsum Substances 0.000 claims description 2
- 229910052602 gypsum Inorganic materials 0.000 claims description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 2
- 229940071826 hydroxyethyl cellulose Drugs 0.000 claims description 2
- 229940050526 hydroxyethylstarch Drugs 0.000 claims description 2
- 229920003063 hydroxymethyl cellulose Polymers 0.000 claims description 2
- 229940031574 hydroxymethyl cellulose Drugs 0.000 claims description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 2
- 229940071676 hydroxypropylcellulose Drugs 0.000 claims description 2
- 235000010420 locust bean gum Nutrition 0.000 claims description 2
- 239000000711 locust bean gum Substances 0.000 claims description 2
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical group COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 claims description 2
- 230000000813 microbial effect Effects 0.000 claims description 2
- 235000019426 modified starch Nutrition 0.000 claims description 2
- 229910052625 palygorskite Inorganic materials 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 239000004014 plasticizer Substances 0.000 claims description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 2
- 229920002432 poly(vinyl methyl ether) polymer Polymers 0.000 claims description 2
- 229920002401 polyacrylamide Polymers 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 230000002335 preservative effect Effects 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- 229920001285 xanthan gum Polymers 0.000 claims description 2
- 239000000230 xanthan gum Substances 0.000 claims description 2
- 235000010493 xanthan gum Nutrition 0.000 claims description 2
- 229940082509 xanthan gum Drugs 0.000 claims description 2
- 229920000926 Galactomannan Polymers 0.000 claims 1
- MKRNVBXERAPZOP-UHFFFAOYSA-N Starch acetate Chemical group O1C(CO)C(OC)C(O)C(O)C1OCC1C(OC2C(C(O)C(OC)C(CO)O2)OC(C)=O)C(O)C(O)C(OC2C(OC(C)C(O)C2O)CO)O1 MKRNVBXERAPZOP-UHFFFAOYSA-N 0.000 claims 1
- 229910000019 calcium carbonate Inorganic materials 0.000 claims 1
- 229920003086 cellulose ether Polymers 0.000 claims 1
- 239000004927 clay Substances 0.000 claims 1
- 229960004667 ethyl cellulose Drugs 0.000 claims 1
- 239000004584 polyacrylic acid Substances 0.000 claims 1
- 239000000758 substrate Substances 0.000 description 12
- 238000009472 formulation Methods 0.000 description 5
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 3
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 3
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 239000011507 gypsum plaster Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 241000276489 Merlangius merlangus Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 150000008431 aliphatic amides Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- -1 for example Substances 0.000 description 1
- 229920000591 gum Polymers 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- DNZMDASEFMLYBU-RNBXVSKKSA-N hydroxyethyl starch Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@@H]1O.OCCOC[C@H]1O[C@H](OCCO)[C@H](OCCO)[C@@H](OCCO)[C@@H]1OCCO DNZMDASEFMLYBU-RNBXVSKKSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/34—Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
- C04B26/285—Cellulose or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
- C04B2111/00672—Pointing or jointing materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/70—Grouts, e.g. injection mixtures for cables for prestressed concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The powder compositions comprise water soluble polymer and inorganic filler and can be used as or in powder adhesives, ready mixed adhesives and two part adhesives as well as grouting preparations. The water soluble polymer may be a natural, synthetic or semi-synthetic polymer.
Description
SPECIFICATION
Powder compositions
Description
This invention concerns powder compositions suitable for adhesives and grout preparations.
With most ceramic tile adhesives fixing of the tiles to a substrate is more or less permanent, removal of tiles being very difficult. In fact if a change of tiling is desired removal of the old tiles tends to damage the substrate, which then has to be made good before retiling. Furthermore, if some tiles do fall off or become loose it is difficult to remove the old adhesive which is necessary before the tiles can be refixed.
There exists, therefore, a need for an adhesive for fixing ceramic tiles that is strong enough to hold the tiles in place for as long as desired but from which tiles can be removed without damage and which can itself be readily removed.
It has now been found that certain powder mixes can be used to produce such an adhesive. It has further been found that these powder mixes can be modified to produce relatively permanent adhesives and also grout preparations.
In these powder mixes, the essential ingredients, are believed to be water soluble polymer, as binder, and a filler, preferably an inorganic filler.
The water-soluble polymer used as a binder may be semi-synthetic, such as a cellulose derivative or a starch derivative. Examples of suitable cellulose derivatives are simple ethers, such as methyl cellulose ether, ethyl cellulose ether, hydroxy ethyl cellulose ether, hydroxy methyl cellulose ether and hydroxy propyl cellulose ether, and mixed ethers, such as ethyl hydroxy ethyl cellulose ether, ethyl methyl cellulose ether and hydroxy propyl methyl cellulose ether. Examples of suitable starch derivates are starch acetates, hydroxy ethyl starch and carboxymethyl starch.
The water soluble polymer may be a synthetic polymer, such as polyacrylic acids, polyacrylate, polyacrylamide, polyvinyl, alcohol, polyvinyl-methoxy acetate, polyvinyl methyl ether and polycarboxylic acid.
The water-soluble polymer may alternatively be a natural polymer or a derivative thereof, a polysaccharide or a protein. Examples of suitable natural polymers are galactommannans, such as locust bean gum and guargum. A suitable polysaccharide is microbial polysaccharide, such as Xanthan gum, starch and dextrine. Suitable proteins are casein, gelatin, animal hide and algenates.
The filler can be any mineral powder such as gypsum, calcium carbonates, silica sand, silica flour and clays. Examples of suitable calcium carbonates are limestone, whiting and marble. The fillers may be used singly or as blends of two or more types.
The powder mixes of the invention may be reinforced by the addition of redispersable powders, for example, polyvinyl acetate hompolymer, polyvinyl acetate copolymers, such as vinyl acetate/ethylene copolymer and vinyl acetate/vinyl versatate copolymer.
Other optional ingredients of the powder mixes of the invention include rheological modifying agents, such as fumed silica, cellulose, kaolin and attapulgite, bulking agents such as expanded unmilled perlite, coalescing solvents and plasticisers which may be required to improve the film forming properties of the polymer, dispersing agents or surfactants to improve and stabilise dispersion of the powder in water, preservatives to protect the adhesive during storage and fungicides to protect the adhesive film in use.
Other ingredients may be included to modify the powder mixes according to its intended use and also to modify its performance.
The powder mixes of the invention are believed to be suitable for a variety of uses. Firstly by mixing the powder with water, an adhesive suitable for fixing a variety of wall and floor coverings to a variety of substrates can be produced. The wall and floor coverings may be ceramic tiles suitable for wall or floor covering, mosaics such as of the paper-faced or mesh-backed types, plastic tiles, cork tiles, wood blocks, marble cladding, brick slips, terrazzos, favioures and slate tiles. Most sound, stable surfaces provide a suitable substrate and examples are cementitous backgrounds, wall boards, plaster, metal, wood, vinyl, existing glazed tiled surfaces and even brickwork. An advantageous feature of the adhesives of the invention is that they contain no hydraulic components, such as cement, which makes them particularly useful on gypsum plaster substrates.It should be noted that the use of adhesives containing cement on gypsum plaster substrates is not recommended in BS 5385 Part 1 1976.
The adhesive can be used in any traditional method of tile or the like fixing, such as by thin- or thickbed techniques, including application by notched trowels or solid-bed spreaders, or by buttering. Alternatively, the adhesive can be applied by being pumped onto the wall or floor surfaces. Another alternative could be to precoat the tiles with the adhesive which, when set, can be revived with water for fixing the tiles to a substrate.
(Details of suitable fixing techniques are given in BS 5385).
The powder mixes of the invention can be used to produce adhesives for sale in a ready mixed form.
For ready mixed adhesive preparations the redispersible powder may be replaced by a polymer emulsion, such as of polyvinyl acetate homopolymer emulsion, styrene/acrylate copolymer emulsion or styrene/butadiene rubber emulsion. These ready mixed adhesives may also include organic solvents.
The powder mixes of the invention may also be formulated into two part adhesive preparations, in which one part of the preparation would be the powder mix and the other part could comprise an aqueous solution or dispersion of a natural rubber latex or a styrene/butadiene rubber, an acrylic/styrene copolymer, polyvinyl alcohol or polyvinyl acetate and cellulose.
The adhesion strength of adhesives made from the powder mixes of the invention can be varied by the content of redispersible powder, polymer emulsion or water soluble polymer. With little or no such powder or emulsion, the adhesive is such that tiles can be readily removed from a substrate and the adhesive can be readily removed from the substrate and the tiles say by scraping, possibly with the assistance of wetting with water. The tiles are then reusable and the adhesive may be reconstituted by mixing with water and, optionally, further adhesive powder.
With greater amounts of the redispersible powder, emulsion or water soluble polymer the adhesion strength of the adhesive can be as good as conventional ceramic tile adhesives, i.e. exceeding the requirements of BS 5980.
The adhesion strength of adhesives of the invention can be further or alternatively improved by incorporation in the powder mix of styrene/butadiene rubber, natural rubber latex or acylic polymers or polyvinyl alcohol.
% by weight
Water soluble polymer 1 - 50
Inorganic fillers 30 - 80
Redispersible powder or polymer
emulsion (30-80% solids) 0-10 Rheoiogical modifying agent 0 - 5
Bulking agent 0-5
Preservative 0-1
Fungicide 0-1
Fillers 0 - 80
Water 0 - 80
For flexibility, say for a movement joint, the adhesive compositions of the invention could include a styrene/n - butyl acrylate copolymer. For a decorative effect suitable pigments could be included and for a pleasant odour, perfumes may be included in the compositions of the invention.
The compositions discussed above are believed not to be particularly suitable for fixing wall coverings subject to very damp conditions, such as externally or in swimming pools or shower cubicles. It may, however, be possible to modify the compositions of the invention to improve water resistance.
Whilst much of the discussion above has been with reference to adhesive preparations, the powder mixes of the invention may be modified so as to be suitable forming preparations that can be used as grouting material or as combined adhesive/grouting material.
This invention will now be further described by means of the following Examples.
Examples
Example 1
A powder adhesive composition for mixing with water was prepared by mixing the following ingredients in the amounts stated in parts by weight:
Hydroxy propyl methyl cellulose ether
viscosity 15,000 cps 15.3
Aliphatic amide and heterocyclic sulphur
containing compound mixture 2.0
Expanded unmilled perlite
19.1
China Clay - grade D 95.4
Silica flour-mean particle size 22 > 420.0
To give an adhesive of suitable consistency for fixing ceramic tiles to a substrate the above powder composition was mixed with 450.4 parts by weight of water and left to thicken slighly for about ten minutes. The resultant adhesive was able to fix ceramic tiles to a substrate but the tiles were readily removable. After removal of the tiles, the adhesive could be scraped off both the tiles and the substrate for reuse of the tiles and the adhesive.
Example 2
Another powder adhesive composition for mixing with water was prepared as in Example 1 except that seed gum is used in place of the hydroxy propyl methyl cellulose ether but in the same amount.
This adhesive powder composition when mixed with 450.4 parts by weight of water gave an adhesive of similar properties to the adhesive of Example 1.
Examples 3 and 4
Adhesive powders having greater adhesion than the adhesives of Examples 1 and 2 were prepared from the same basic powder formulations as those of Examples 1 and 2 respectively but with the addition of 20 parts by weight of a vinyl acetate/vinyl versatate copolymer.
For use in fixing tiles, the powder was mixed with 450.4 parts by weight of water.
Examples 5 and 6
Adhesive powders having greater adhesion than the adhesives of Examples 1 and 2 were prepared from the same basic powder formulation as those of Examples 1 and 2 respectively but with the addition of 20 parts by weight of a vinyl acetate/ethylene copolymer.
For use in fixing tiles, the powder was mixed with 450.4 parts by weight of water.
Examples 7 and 8 Ready mixed adhesive compositions for use in fixing ceramic tiles were prepared from the same basic powder formulations as those of Examples 1 and 2 respectively by mixing with 450.4 parts by weight of water and 11 parts by weight of polyvinyl acetate homopolymer emulsion in water (53% solids).
Examples 9 and 10 Ready mixed adhesive compositions for use in fixing ceramic tiles were prepared from the same basic powder formulations as those of Examples 1 and 2 respectively by mixing with 450.4 parts by weight of water and 11 parts by weight of styrene/acrylate copolymer emulsion in water (45% solids).
It will be appreciated that the above exemplified compositions can have their viscosity adjusted by alteration of the amounts of the various ingredients. Furthermore, these formulations could be adjusted so that they could be used as grouting compositions.
Claims (32)
1. A powder composition for producing ceramic tile adhesives or grouts the composition comprising
a water soluble polymer, as binder, and a filler or blend of fillers.
2. A composition as claimed in claim 1, wherein the polymer is semi-synthetic.
3. A composition as claimed in claim 2, wherein the polymer is a cellulose derivative or a starch de
rivative.
4. A composition as claimed in claim 3, wherein the cellulose derivative is an ether or a mixed ether.
5. A composition as claimed in claim 4, wherein the ether is methyl cellulose ether, ethyl cellulose
ether, hydroxyethyl cellulose ether, hydroxymethyl cellulose ether or hydroxy propyl cellulose ether.
6. A composition as claimed in claim 4, wherein the mixed cellulose ether is ethyl hydroxy ethyl cellu
lose ether, ethyl methyl cellulose ether or hydroxyl propyl methyl cellulose ether.
7. A composition as claimed in claim 3, wherein the starch derivative is starch acetate, hydroxyethyl starch or carboxymethyl starch.
8. A composition as claimed in claim 1, wherein the water soluble polymer is a synthetic polymer.
9. A composition as claimed in claim 8, wherein the synthetic polymer is polyacrylic acid polyacrylate, polyacrylamide, polyvinyl alcohol, polyvinyl-methoxy acetate, polyvinyl methyl ether or polycarboxylic acid.
10. A composition as claimed in claim 1, wherein the water soluble polymer is a natural polymer or a derivative thereof, a polysaccharide or a protein.
11. A composition as claimed in claim 10, wherein the natural polymer is a galactomannans.
12. A composition as claimed in claim 11, wherein the natural polymer is locust bean gum or guargum.
13. A composition as claimed in claim 10, wherein the polysaccharide is microbial polysaccharide.
14. A composition as claimed in claim 13, wherein the polysaccharide is xanthan gum, starch or dextrine.
15. A composition as claimed in claim 10, wherein the protein is casein, gelatin, animal hide or an
algenate.
16. A composition as claimed in any one of claims 1 to 15 wherein the filler is an inorganic filler.
17. A composition as claimed in claim 16, wherein the filler is a mineral powder.
18. A composition as claimed in claim 17, wherein the mineral powder is gypsum, calcium carbonate,
silica sand, silica flour or a clay.
19. A composition as claimed in any one of claims 1 to 18, comprising one or more redispersable
powders.
20. A composition as claimed in claim 19, wherein the redispersable powders are selected from polyvinyl acetate monopolymer or polyvinyl acetate copolymers.
21. A composition as claimed in claim 20 wherein the polyvinyl acetate copolymer is vinylacetatel ethylene copolymer or vinyl acetate/vinyl versatate copolymer.
22. A composition as claimed in any one of claims 1 to 21 further comprising one or more of rheological modifying agents, bulking agents, coalescing solvents, plasticisers, dispersing agents, surfactants, preservatives and fungicides.
23. A composition as claimed in claim 22, wherein the rheologicai modifying agent is fumed silica, cellulose, kaolin or attapulgite.
24. A composition as claimed in claim 22, wherein the bulking agent is expanded unmilled perlite.
25. A powder composition as claimed in claim 1, having the following ingredients in the stated amount: %by weight
Water soluble polymer 1 - 50
Inorganic fillers 30 - 80
Redispersible powder or
polymer emulsion (30-80% solids) 0 - 10
Rheological modifying agent 0 - 5
Bulking agent 0-5
Preservative 0-1
Fungicide 0-1
Fillers 0 - 80
Water 0 - 80
26. An adhesive preparation for mixing with water for use comprising a powder composition as claimed in any one of claims 1 to 25.
27. A ready mixed adhesive comprising a powder composition as claimed in any one of claims 1 to 25.
28. A two part adhesive preparation comprising in one part a powder composition as claimed in any one of claims 1 to 25 and in the other part an aqueous solution or dispersion of a natural rubber latex or a styrene/butadiene rubber, an acrylic/styrene copolymer, polyvinyl alcohol or polyvinyl acetate and cellulose.
29. An adhesive preparation as claimed in claims 26, 27 or 28 further comprising a styrene/n-butyl acrylate copolymer.
30. An adhesive preparation as claimed in any one of claims 26 to 29 further comprising a pigment and/or a perfume or blend of perfumes.
31. A powder adhesive preparation as claimed in claim 1 and substantially as hereinbefore described with reference to any one of Examples 1 to 6.
32. A ready mixed adhesive preparation as claimed in claim 27 and substantially as hereinbefore described with reference to any one of Examples 7 to 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB08505058A GB2155944B (en) | 1984-03-16 | 1985-02-27 | Powder compositions for producing tile adhesives and grouts |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB848406959A GB8406959D0 (en) | 1984-03-16 | 1984-03-16 | Powder compositions |
| GB08505058A GB2155944B (en) | 1984-03-16 | 1985-02-27 | Powder compositions for producing tile adhesives and grouts |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| GB8505058D0 GB8505058D0 (en) | 1985-03-27 |
| GB2155944A true GB2155944A (en) | 1985-10-02 |
| GB2155944B GB2155944B (en) | 1988-04-27 |
Family
ID=26287465
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB08505058A Expired GB2155944B (en) | 1984-03-16 | 1985-02-27 | Powder compositions for producing tile adhesives and grouts |
Country Status (1)
| Country | Link |
|---|---|
| GB (1) | GB2155944B (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0309897A3 (en) * | 1987-09-29 | 1991-05-15 | Hoechst Aktiengesellschaft | Copolymers of ethylene and methoxy acetic acid vinyl ester and their use as additives for mineral oil distillates |
| GB2255568A (en) * | 1990-10-09 | 1992-11-11 | Wallcoverings International Li | Liquid lining material |
| EP0562199A1 (en) * | 1990-11-28 | 1993-09-29 | Rhone-Poulenc Chimie | Isolating articles of mineral fibers and process for their production |
| GB2275476A (en) * | 1993-02-23 | 1994-08-31 | Park Jae Hoon | Process for laying building materials by employing water-soluble bonding agent |
| EP1044797A1 (en) * | 1999-04-13 | 2000-10-18 | 3M Innovative Properties Company | Method for mounting ceramic tiles by means of an acrylic foam pressure sensitive adhesive |
| EP0994170A3 (en) * | 1998-10-13 | 2000-12-20 | Evode Limited | Lightweight adhesive |
| WO2003037817A1 (en) * | 2001-11-02 | 2003-05-08 | John Thomas Liddy | Improved block paving sand |
| EP0862856B1 (en) * | 1997-03-03 | 2003-06-18 | Rohm And Haas Company | Pesticide compositions |
| WO2007141211A1 (en) * | 2006-06-08 | 2007-12-13 | Wacker Chemie Ag | Tiles coated with polymer dispersions and method for their production |
| US7332537B2 (en) * | 1996-09-04 | 2008-02-19 | Z Corporation | Three dimensional printing material system and method |
| US7550518B2 (en) | 2000-04-14 | 2009-06-23 | Z Corporation | Methods and compositions for three-dimensional printing of solid objects |
| US7569273B2 (en) | 2003-05-21 | 2009-08-04 | Z Corporation | Thermoplastic powder material system for appearance models from 3D printing systems |
| US7795349B2 (en) | 1999-11-05 | 2010-09-14 | Z Corporation | Material systems and methods of three-dimensional printing |
| US7905951B2 (en) | 2006-12-08 | 2011-03-15 | Z Corporation | Three dimensional printing material system and method using peroxide cure |
| US7968626B2 (en) | 2007-02-22 | 2011-06-28 | Z Corporation | Three dimensional printing material system and method using plasticizer-assisted sintering |
| WO2012007529A3 (en) * | 2010-07-16 | 2012-04-12 | Parexlanko | Redispersible dry composition of polymer finishes or other products for the construction |
| US8167999B2 (en) | 2007-01-10 | 2012-05-01 | 3D Systems, Inc. | Three-dimensional printing material system with improved color, article performance, and ease of use |
| DK178740B1 (en) * | 2014-12-23 | 2016-12-19 | Papiruld Danmark As | Hitherto unknown sealants |
| WO2024101996A1 (en) * | 2022-11-11 | 2024-05-16 | Coöperatie Koninklijke Avebe U.A. | Starch-based tile adhesive |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116496047B (en) * | 2023-04-28 | 2024-03-26 | 清远市楼固环保建材有限公司 | Double-component ceramic tile interface treating agent and application thereof |
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| GB892633A (en) * | 1958-08-26 | 1962-03-28 | Commw Engiring Company | Improvements in or relating to adhesives |
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| GB1435041A (en) * | 1973-05-29 | 1976-05-12 | Staley Mfg Co A E | Compositions and method for making water resistant short tack adhesives |
| GB1504520A (en) * | 1975-10-31 | 1978-03-22 | Nat Res Dev | Poly-(carboxylate) cements |
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Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0309897A3 (en) * | 1987-09-29 | 1991-05-15 | Hoechst Aktiengesellschaft | Copolymers of ethylene and methoxy acetic acid vinyl ester and their use as additives for mineral oil distillates |
| GB2255568A (en) * | 1990-10-09 | 1992-11-11 | Wallcoverings International Li | Liquid lining material |
| EP0562199A1 (en) * | 1990-11-28 | 1993-09-29 | Rhone-Poulenc Chimie | Isolating articles of mineral fibers and process for their production |
| GB2275476A (en) * | 1993-02-23 | 1994-08-31 | Park Jae Hoon | Process for laying building materials by employing water-soluble bonding agent |
| US7332537B2 (en) * | 1996-09-04 | 2008-02-19 | Z Corporation | Three dimensional printing material system and method |
| EP0862856B1 (en) * | 1997-03-03 | 2003-06-18 | Rohm And Haas Company | Pesticide compositions |
| EP0994170A3 (en) * | 1998-10-13 | 2000-12-20 | Evode Limited | Lightweight adhesive |
| EP1044797A1 (en) * | 1999-04-13 | 2000-10-18 | 3M Innovative Properties Company | Method for mounting ceramic tiles by means of an acrylic foam pressure sensitive adhesive |
| US7795349B2 (en) | 1999-11-05 | 2010-09-14 | Z Corporation | Material systems and methods of three-dimensional printing |
| US7550518B2 (en) | 2000-04-14 | 2009-06-23 | Z Corporation | Methods and compositions for three-dimensional printing of solid objects |
| WO2003037817A1 (en) * | 2001-11-02 | 2003-05-08 | John Thomas Liddy | Improved block paving sand |
| US6824602B2 (en) | 2001-11-02 | 2004-11-30 | Paul Andrew Darby | Block paving sand |
| GB2398791B (en) * | 2001-11-02 | 2004-10-13 | John Thomas Liddy | Improved block paving sand |
| GB2398791A (en) * | 2001-11-02 | 2004-09-01 | John Thomas Liddy | Material for filling gaps between paving blocks |
| US7569273B2 (en) | 2003-05-21 | 2009-08-04 | Z Corporation | Thermoplastic powder material system for appearance models from 3D printing systems |
| RU2439007C2 (en) * | 2006-06-08 | 2012-01-10 | Ваккер Хеми Аг | Tiles coated with polymer dispersions and method of making said tiles |
| WO2007141211A1 (en) * | 2006-06-08 | 2007-12-13 | Wacker Chemie Ag | Tiles coated with polymer dispersions and method for their production |
| US7905951B2 (en) | 2006-12-08 | 2011-03-15 | Z Corporation | Three dimensional printing material system and method using peroxide cure |
| US8157908B2 (en) | 2006-12-08 | 2012-04-17 | 3D Systems, Inc. | Three dimensional printing material system and method using peroxide cure |
| US8167999B2 (en) | 2007-01-10 | 2012-05-01 | 3D Systems, Inc. | Three-dimensional printing material system with improved color, article performance, and ease of use |
| US8506862B2 (en) | 2007-02-22 | 2013-08-13 | 3D Systems, Inc. | Three dimensional printing material system and method using plasticizer-assisted sintering |
| US7968626B2 (en) | 2007-02-22 | 2011-06-28 | Z Corporation | Three dimensional printing material system and method using plasticizer-assisted sintering |
| WO2012007529A3 (en) * | 2010-07-16 | 2012-04-12 | Parexlanko | Redispersible dry composition of polymer finishes or other products for the construction |
| US9932489B2 (en) | 2010-07-16 | 2018-04-03 | Parexgroup Sa | Redispersible dry composition of polymer finishes or other products for the construction |
| DK178740B1 (en) * | 2014-12-23 | 2016-12-19 | Papiruld Danmark As | Hitherto unknown sealants |
| US10465095B2 (en) | 2014-12-23 | 2019-11-05 | Papiruld Danmark A/S | Caulks |
| WO2024101996A1 (en) * | 2022-11-11 | 2024-05-16 | Coöperatie Koninklijke Avebe U.A. | Starch-based tile adhesive |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2155944B (en) | 1988-04-27 |
| GB8505058D0 (en) | 1985-03-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19930227 |